WO2002074847A1 - Flame retardant compositions - Google Patents

Flame retardant compositions Download PDF

Info

Publication number
WO2002074847A1
WO2002074847A1 PCT/EP2002/002706 EP0202706W WO02074847A1 WO 2002074847 A1 WO2002074847 A1 WO 2002074847A1 EP 0202706 W EP0202706 W EP 0202706W WO 02074847 A1 WO02074847 A1 WO 02074847A1
Authority
WO
WIPO (PCT)
Prior art keywords
carbon atoms
alkyl
tert
butyl
bis
Prior art date
Application number
PCT/EP2002/002706
Other languages
French (fr)
Inventor
Malisa V. Troutman
Ramanathan Ravichandran
Rangarajan Srinivsan
Roswell Easton King
Douglas Wayne Horsey
Original Assignee
Ciba Speciality Chemicals Holding Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ciba Speciality Chemicals Holding Inc. filed Critical Ciba Speciality Chemicals Holding Inc.
Priority to EP02729995A priority Critical patent/EP1379584B1/en
Priority to DE60205734T priority patent/DE60205734T2/en
Priority to KR1020037012081A priority patent/KR100822007B1/en
Priority to CA002440904A priority patent/CA2440904A1/en
Priority to US10/471,947 priority patent/US7084196B2/en
Priority to JP2002573849A priority patent/JP4916086B2/en
Priority to AT02729995T priority patent/ATE302814T1/en
Publication of WO2002074847A1 publication Critical patent/WO2002074847A1/en
Priority to US11/296,686 priority patent/US7470734B2/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F293/00Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0066Flame-proofing or flame-retarding additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • C08K5/3432Six-membered rings
    • C08K5/3435Piperidines

Definitions

  • the instant invention pertains to a novel method of flame retarding a polymeric substrate by adding thereto an effective flame retarding amount of a mixture of a synergist compound and a known organic or inorganic flame retardant.
  • the synergists are selected from the group consisting of the nitroxyl stabilizers, hydroxylamine stabilizers, nitrone stabilizers, substituted hydroxylamine stabilizers, amine oxide stabilizers, benzofuranone stabilizers, phosphite and phosphonite stabilizers, quinone methide stabilizers and monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers.
  • United States Patent No. 5,393,812 describes polyolefin compositions which are made flame retardant by a combination of a halogenated hydrocarbyl phosphate or phosphonate ester flame retardant in combination with a alkoxyamine functional hindered amine, but there is no suggestion that the hindered amine itself is responsible for the flame retardancy, but rather that the hindered amine is preventing delustering and other undesirable effects from occurring in these polyolefin compositions.
  • European Application No. 0 792 911 A2 discloses that alkoxyamine functional hindered amines are effective when used to enhance the flame retarding efficacy of tris(trihalogenopentyl) phosphate flame retardants.
  • the flame retardant (FR) market today is comprised of products which function to interfere with the combustion process by chemical and/or physical means. Mechanistically these FRs have been proposed to function during combustion of an article in either the gas phase, the condensed phase or both.
  • the organohalogens are proposed to generate halogen species (e.g. HX) which interferes in the gas phase with free radical organic "fuel" from the polymer substrate.
  • Synergists are proposed to react with HX to form additional chemical species with interfere with combustion in the gas phase, such as reaction of antimony oxide with HX to form antimony halide and water vapor.
  • Still other flame retardant classes are proposed to impart efficacy in the "condensed" phase such as forming a protective char layer on the polyester, or forming an intumescent or foaming on the polymer surface.
  • the char or intumescent layer is thought either to prevent organic fuel from migrating from the polymer into the vapor phase where it can fuel combustion, or the char can act as a thermal shield to protect the underlying polymer article from thermally induced decomposition and generation of fuel.
  • Phosphorus compound of various classes e.g. halo- or non-halogenated
  • other classes of compounds are proposed to function in the condensed and/or vapor phase.
  • Metal hydrates or metal oxides are proposed to generate water vapor under thermal conditions, the water acting to dilute the fuel mix in the combustion zone and to remove heat from the flame zone via conversion of water to vapor.
  • Alumina trihydrate, magnesium hydroxide or oxide, and other compounds are reported to function in this way.
  • the instant invention alleviates some of the detrimental aspects of the current state of the art which the use of large amounts of commercial flame retardants pose.
  • the present synergist compounds are non-halogenated and free of heavy metals, thus avoiding generation of corrosive HX gases and avoiding exposure to toxic metals.
  • the instant invention provides a direct replacement for current FR systems where the instant synergist compounds provide a complimentary enhancement or synergistic system (e.g. antimony oxide replacement in ABS) where good flame retardancy can be achieved by using less classic FR agent in the presence of the instant synergist compounds.
  • a complimentary enhancement or synergistic system e.g. antimony oxide replacement in ABS
  • Hydroxylamine stabilizers are disclosed in U.S. Patent Nos. 4,590,231 , 4,612,393, 4,649,221 , 4,668,721 , 4,691 ,015, 4,696,964, 4,703,073, 4,720,517, 4,757,102, 4,782,105, 4,831 ,134, 4,876,300, 5,006,577, 5,019,285, 5,064,883, 5,185,448 and 5,235,056.
  • Nitrone stabilizers of component are described in U.S. Pat. No. 4,898,901.
  • Benzofuranone stabilizers are disclosed for example in U.S. Patent Nos. 4,325,863; 4,338,244; 5,175,312; 5,216,052; 5,252,643; 5,369,159; 5,488,1 17; 5,356,966; 5,367,008; 5,428,162; 5,428,177; 5,614,572; 5,883,165 and 5,516,920.
  • O-alkenyl substituted hydroxylamine stabilizers are disclosed in U.S. Pat. No. 5,045,583.
  • Non-hindered alkoxyamine stabilizers are disclosed in U.S. Pat. No. 5,185,448. Detailed Disclosure
  • the instant invention pertains to a flame retardant composition which comprises
  • nitroxyl stabilizers of component (a) useful in this invention have the generic structure
  • each R is alkyl and T is a group required to complete a 5- or 6-membered ring.
  • Two or more nitroxyl groups may be present in the same molecule by being linked through the T moiety as exemplified below where E is a linking group.
  • Typical nitroxyls of component (a) include bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-ethoxy-1 -oxyl-2,2,6,6- tetramethylpiperidine, 4-propoxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-acetamido-1 -oxyl- 2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6- tetramethylpiperidin-4-one, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl acetate, 1 -oxyl-2,2,6,6- tetramethylpiperidin-4-yl 2-ethylhexanoate, 1 -oxyl-2,2,6,6-tetramethylpiperid
  • Nitroxyl stabilizers of component (a) are for example bis(1 -oxyl-2, 2,6,6- tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-ethoxy- 1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-propoxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4- acetamido-1 -oxyl-2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6-tetramethylpiperidine, and 1 - oxyi-2,2,6,6-tetramethylpiperidin-4-one.
  • nitroxyl stabilizers of component (a) are bis(1 - oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate and 4-hydroxy-1 -oxyl-2,2,6,6- tetramethylpiperidine.
  • Hydroxylamine stabilizers of component (b) are for example those disclosed in U.S. Patent Nos. 4,590,231 , 4,612,393, 4,649,221 , 4,668,721 , 4,691 ,015, 4,696,964, 4,703,073, 4,720,517, 4,757,102, 4,782,105, 4,831 ,134, 4,876,300, 5,006,577, 5,019,285, 5,064,883, 5,185,448 and 5,235,056, the relevant parts of which are incorporated herein by reference.
  • hydroxylamine stabilizers of component (b) employed in the novel compositions and methods are for example of the formula (I)
  • T T is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; and
  • T 2 is hydrogen, or independently has the same meaning as T L Altematively, the hydroxylamine stabilizers of component (b) of the present invention are compounds that contain one or more of the groups of the formula (II)
  • T is a group forming a five- or six-membered ring
  • Rj and R 2 are independently hydrogen, alkyl of 1 to 4 carbon atoms or phenyl.
  • the compounds of component (b) are, for example, N,N- dihydrocarbylhydroxylamines of formula (I) wherein Ti and T 2 are independently benzyl, methyl, ethyl, octyl, lauryl, dodecyl, tetradecyl, hexadecyl, heptadecyl or octadecyl, or wherein T, and T 2 are each the alkyl mixture found in hydrogenated tallow amine.
  • Ti and T 2 are independently benzyl, methyl, ethyl, octyl, lauryl, dodecyl, tetradecyl, hexadecyl, heptadecyl or octadecyl, or wherein T, and T 2 are each the alkyl mixture found in hydrogenated tallow amine.
  • the compounds of component (b) in the present compositions and methods are, for example, N,N-dihydrocarbylhydroxylamines selected from the group consisting of N,N- dibenzylhydroxylamine, N,N-diethylhydroxylamine, N,N-dioctylhydroxylamine, N,N- dilaurylhydroxylamine, N,N-didodecylhydroxylamine, N,N-ditetradecylhydroxylamine, N,N- dihexadecylhydroxyiamine, N,N-dioctadecylhydroxylamine, N-hexadecyl-N- tetradecylhydroxylamine, N-hexadecyl-N-heptadecylhydroxylamine, N-hexadecyl-N- octadecylhydroxylamine, N-heptadecyl-N-octadecylhydroxylamine, N-hepta
  • Component (b) in the present invention may be for example the N,N- di(alkyl)hydroxylamine produced by the direct oxidation of N,N-di(hydrogenated tallow)amine (Irgastab ® FS-042, Ciba Specialty Chemicals Corp.).
  • nitrones of component (c) may be for example as described in U.S. Pat. No. 4,898,901 , which is hereby incorporated by reference.
  • nitrones of component (c) are for example of the formula (III)
  • l_ ⁇ is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
  • L 2 and L 3 are independently hydrogen, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; or Lj and L 2 together form a five- or six-membered ring including the nitrogen atom.
  • the nitrones of component (c) may be the corresponding oxidation products of the hydroxylamines of component (b). That is to say, the nitrones of component (c) may be nitrone analogues of the hydroxylamines of component (b).
  • the nitrones may be for example, N-benzyl- ⁇ -phenylnitrone, N-ethyl- ⁇ -methylnitrone, N-octyl- ⁇ -heptylnitrone, N- lauryl- -undecylnitrone, N-tetradecyl- ⁇ -tridcylnitrone, N-hexadecyl- ⁇ -pentadecylnitrone, N- octadecyl- ⁇ -heptadecylnitrone, N-hexadecyl- ⁇ -heptadecylnitrone, N-ocatadecyl- ⁇ - pentadecylnitrone, N-heptadecyl- ⁇ -heptadecylnitrone, N-octadecyl- ⁇ -hexadecylnitrone, N- methyl- ⁇ -heptadecylnitrone and the
  • substituted hydroxylamine stabilizers of component (d) are for example those described in U.S. Pat. Nos. 4,666,962, 4,666,963, 4,678,826, 4,753,972, 4,757,102, 4,760,179, 4,929,657, 5,057,563, 5,021 ,479, 5,045,583 and 5,185,448 the disclosures of which are hereby incorporated by reference.
  • Component (d) includes the Michael addition products from the reaction of the hydroxylamines of component (b) with any ⁇ , ⁇ -unsaturated ketone, ester, amide, or phosphonate.
  • Component (d) also includes Mannich-type condensation products from the reaction of the hydroxylamines of component (b) with formaldehyde and secondary amines.
  • Component (d) also includes O-alkenyl substituted analogues of the present hydroxylamines of component (b) as disclosed in U.S. Pat. No. 5,045,583.
  • Component (d) also includes non-hindered substituted hydroxylamine stabilizers as disclosed in U.S. Pat. No. 5,185,448.
  • Component (d) also includes acyl derivatives of the hydroxylamine stabilizers of component (b), for example such as those disclosed in U.S. Pat. No. 5,021 ,479.
  • the substituted hydroxylamines of component (d) may be derivatives of the above- described hydroxylamines of formulae (I) and (II), provided that if they are derivatives of hydroxylamines of formula (II), that they are limited to derivatives of hydroxylamines as described in U.S. Pat. Nos. 5,185,448 and 5,235,056.
  • the present substituted hydroxylamines may be for example of the formula (lllb) or (lllla)
  • T T is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
  • T 2 is hydrogen, or independently has the same meaning as T ⁇ and
  • T 3 is allyl, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 18 carbon atoms, cycloalkenyl of 5 to 18 carbon atoms or a straight or branched chain alkyl of 1 to 4 carbon atoms substituted by phenyl or by phenyl substituted by one or two alkyl groups of 1 to 4 carbon atoms or by 1 or 2 halogen atoms.
  • the substituted hydroxylamines of component (d) may be for example 0-allyl-N,N- dioctadecylhydroxylamine or O-n-propyl-N.N-dioctadecylhydroxylamine or N,N- di(hydrogenated tallow)acetoxyamine.
  • the compounds of component (d) include the following general structures:
  • R' and R" are independently hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms,
  • R and R c are independently hydrogen or alkyl of 1 to 12 carbon atoms
  • B is a direct bond or alkylene of 1 to 10 carbon atoms
  • R e and n have the meanings given above.
  • R' and R" groups are for example hydrogen, straight-chain or branched alkyl with 1 to 18 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, tert-butyl, n-pentyl, n-octyl, 2- ethylhexyl, decyl, dodecyl and octadecyl; cyclopentyl and cyclohexyl; and benzyl, ⁇ -methylbenzyl and ⁇ , ⁇ -dimethyl-benzyl.
  • R and R c are hydrogen or alkyl of 1 to 4 carbon atoms.
  • R f , R g , R h and Rj independently are hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms; and the alkali metal and alkaline earth metal salts thereof.
  • R f -Rj groups are where they are independently straight- chain or branched alkyl with 1 to 18 carbon atoms, for instance with 1 to 12 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, tert-butyl, n-pentyl, n-octyl, 2-ethylhexyl, decyl, dodecyl, tetradecyl and octadecyl; cyclopentyl and cyclohexyl; and benzyl, ⁇ -methylbenzyl and ⁇ , ⁇ -dimethylbenzyl.
  • R f and R g as benzyl and R h and R, as alkyl of 1 to 8 carbon atoms.
  • Typical salts include the sodium, potassium, calcium and magnesium salts.
  • R j and R k are independently alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9. carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms, or R f and R k together with the nitrogen can form a 5-7 member heterocyclic ring, or R j and R k are independently a group of the formula
  • R ⁇ , R m , R n> R o and R p are independently hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, allyl, aryl, aralkyl of 7 to 9 carbon atoms, said aralkyl substituted by alkyl of 1 to 36 carbon atoms, bornyl, norbomyl or isobornyl, or R m and R n together with nitrogen can form a 5-7 member heterocyclic ring; b is 1 -4; x is 0-5;
  • R, ⁇ R P groups are straight-chain or branched alkyl with 1 to 18 carton atoms such as methyl, ethyl, n-propyl, n-butyl, tert-butyl, n-pentyl, n-octyl, 2-ethylhexyl, decyl, dodecyl and octadecyl; cyclopentyl or cyclohexyl; and benzyl, ⁇ -methylbenzyl and ⁇ , ⁇ - dimethylbenzyl. Specific embodiments are where R j and R k as benzyl or substituted benzyl and R ⁇ as hydrogen.
  • R j /R k and R m /R n heterocyclic groups include piperidyl, pyrryl, morpholino or pyrrolidino.
  • T a /T b heterocyclic is for example, piperazine or pyrazolidine
  • a specific example of a compound of formula (V) is diethyl (N,N- dioctadecylaminoxy)ethyl phosphonate.
  • Component (e) is diethyl (N,N- dioctadecylaminoxy)ethyl phosphonate.
  • amine oxide stabilizers of component (e) are for example those disclosed in U.S. Pat. Nos. 5,081 ,300, 5,162,408, 5,844,029, 5,880,191 and 5,922,794, the relevant parts of each incorporated herein by reference.
  • the amine oxide stabilizers of component (e) are for example saturated tertiary amine oxides as represented by general formula (VII):
  • Gi and G 2 are independently a straight or branched chain alkyl of 6 to 36 carbon atoms, aryl of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl of 6 to 36 carbon atoms;
  • G 3 is a straight or branched chain alkyl of 1 to 36 carbon atoms, aryl of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl of 6 to 36 carbon atoms; and
  • aryl groups may be substituted by one to three halogen, alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms or combinations thereof;
  • alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups may be interrupted by -0-, -S-, -SO-, -S0 2 -, -COO-, -OCO-, -CO-, -NG 4 -, -CONG 4 - and - NG CO- groups, or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups may be substituted by -OG 4 , -SG 4 , -COOG 4 , -OCOG 4 , -COG 4 , -N(G ) 2 , -CON(G 4 ) 2 , -NG 4 COG 4 and 5- and 6-membered rings containing the - C(CH 3 )(CH 2 R ⁇ )NL(CH 2 R ⁇ )(CH 3 )C
  • G is independently hydrogen or alkyl of 1 to 8 carbon atoms
  • R x is hydrogen or methyl
  • L is hydrogen, hydroxy, C,. 30 straight or branched chain alkyl moiety, a -C(0)R moiety where R is a C ⁇ . 30 straight or branched chain alkyl group, or a -OR y moiety;
  • R y is d.30 straight or branched chain alkyl, C 2 -C 30 alkenyl, C 2 -C 30 alkynyl, C 5 -d 2 cycloalkyl, C 6 -C ⁇ 0 bicycloalkyl, C -C 8 cycloalkenyl, C 6 -C ⁇ 0 aryl, C 7 -C 9 aralkyl, C 7 -Cg aralkyl substituted by alkyl or aryl, or -CO(D), where D is C C 18 alkyl, d-d ⁇ alkoxy, phenyl, phenyl substituted by hydroxy, alkyl or alkoxy, or amino or amino mono- or di-substituted by alkyl or phenyl.
  • At least one of Gi, G 2 and G 3 contains a ⁇ - carbon-hydrogen bond, i.e. a carbon-hydrogen bond on the second carbon atom from the nitrogen.
  • the number of substituents or interrupting groups in Gi, G 2 or G 3 as alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl defined above, if present, are from one to sixteen, within the limits given.
  • Gi and G 2 are independently benzyl or substituted benzyl. It is also possible for each of Gi, G 2 , and G 3 to be the same residue. Gi and G 2 may also independently be alkyl groups of 8 to 26 carbon atoms, for example alkyl groups of 10 to 26 carbon atoms. G 3 may be an alkyl group of 1 to 22 carbon atoms, for example methyl or substituted methyl. Also, the present amine oxides include those wherein Gj, G 2 , and G 3 are the same alkyl groups of 6 to 36 carbon atoms.
  • the aforementioned residues for Gi, G 2 , and G 3 are, for instance, saturated hydrocarbon residues or saturated hydrocarbon residues containing at least one of the aforementioned -0-, -S-, -SO-, -C0 2 -, - CO-, or -CON- moieties.
  • the saturated amine oxides of component (e) may also includes poly(amine oxides).
  • poly(amine oxides) is meant tertiary amine oxides containing at least two tertiary amine oxides per molecule.
  • Illustrative poly(amine oxides), also called “poly(tertiary amine oxides)", include the tertiary amine oxide analogues of aliphatic and alicyclic diamines such as, for example, 1 ,4-diaminobutane; 1 ,6-diaminohexane; 1 ,10-diaminodecane; and 1 ,4- diaminocyclohexane, and aromatic based diamines such as, for example, diamino anthraquinones and diaminoanisoles.
  • tertiary amine oxides derived from oligomers and polymers of the aforementioned diamines.
  • Useful amine oxides also include amine oxides attached to polymers, for example, polyolefins, polyacrylates, polyesters, polyamides, polystyrenes, and the like. When the amine oxide is attached to a polymer, the average number of amine oxides per polymer can vary widely as not all polymer chains need to contain an amine oxide. All of the aforementioned amine oxides may optionally contain at least one -0-, -S-, -SO-, -C0 2 -, -CO-, or -CONG - moiety. For instance, each tertiary amine oxide of the polymeric tertiary amine oxide may contain a Ci residue.
  • the groups G ⁇ G 2 and G 3 of formula (VII) may be attached to a molecule containing a hindered amine.
  • Hindered amines are known in the art and the amine oxide of the present invention may be attached to the hindered amine in any manner and structural position of the hindered amine.
  • Useful hindered amines when part of a compound of component (e) include those of the general formulas:
  • L and R x are as described above.
  • amine oxides containing more than one hindered amine and more than one saturated amine oxide per molecule are also included.
  • the hindered amine may be attached to a poly(tertiary amine oxide) or attached to a polymeric substrate, as discussed above.
  • the benzofuranone stabilizers of component (f) are those disclosed for example in U.S. Patent Nos. 4,325,863; 4,338,244; 5,175,312; 5,216,052; 5,252,643; 5,369,159; 5,488,1 17; 5,356,966; 5,367,008; 5,428,162; 5,428,177; 5,614,572; 5,883,165 or 5,516,920, all incorporated herein by reference, or 3-(4-(2-acetoxyethoxy)phenyl)-5,7-di-tert- butyl-benzofuran-2-one, 5,7-di-tert-butyl-3-(4-(2-stearoyloxyethoxy)phenyl)benzofuran-2-one, 3,3'-bis(5,7-di-tert-butyl-3-(4-(2-hydroxyethoxy)phenyl)benzofuran-2-one), 5,7-di-tert-butyl-3- (4
  • Component (g) is at least one compound selected from the formulae (1 ), (2), (3), (4), (5), (6) and (7)
  • a 1 ⁇ if n is 2, is C 2 -C 18 alkylene; C 2 -C 12 alkylene interrupted by oxygen, sulfur or -NR 4
  • a ⁇ , if n is 3, is a radical of the formula -C r H 2 -i-;
  • a L if n is 4, is I 2 -CH— C — CH —
  • a 2 is as defined for Aj if n is 2;
  • B is a direct bond, -CH 2 -, -CHR 4 -, sulfur, C 5 -C 7 cycloalkylidene, or cyclohexylidene which is substituted by from 1 to 4 C ⁇ -C 4 alkyl radicals in position 3, 4 and/or 5;
  • Di if p is 1 , is C ⁇ -C alkyl and, if p is 2, is -CH 2 OCH 2 -;
  • E if y is 1 , is C ⁇ -C ⁇ 8 alkyl, -OR T or halogen;
  • E if y is 3, is a radical of the formula R 4 C(CH 2 0-) 3 or N(CH 2 CH 2 0-) 3 ;
  • Q is the radical of an at least z-valent alcohol or phenol, this radical being attached via the oxygen atom to the phosphorus atom;
  • R R 2 and R 3 independently of one another are C ⁇ -C ⁇ 8 alkyl which is unsubstituted or substituted by halogen, -COOR 4 , -CN or -CONR 4 R 4 ; C 2 -C 18 alkyl interrupted by oxygen, sulfur or -NR 4 -; C -C 8 phenylalkyl; C 5 -C 12 cycloalkyl, phenyl or naphthyl; naphthyl or phenyl substituted by halogen, 1 to 3 alkyl radicals or alkoxy radicals having a total of 1 to 18 carbon
  • n is an integer from the range 3 to 6;
  • R is hydrogen, d-C 18 alkyl, C 5 -C 12 cycloalkyl or C 7 -C 9 phenylalkyl,
  • R 5 and R 6 independently of one another are hydrogen, C ⁇ -C 8 alkyl or C 5 -C 6 cycloalkyl
  • R 7 and R 8 if q is 2, independently of one another are C C 4 alkyl or together are a 2,3-dehydropentamethylene radical; and R 7 and R 8 , if q is 3, are methyl;
  • R is hydrogen, d-C 9 alkyl or cyclohexyl
  • R 15 is hydrogen or methyl and, if two or more radicals R 14 and R ⁇ 5 are present, these radicals are identical or different,
  • X and Y are each a direct bond or oxygen
  • Z is a direct bond, methylene, -C(Ri 6 ) 2 - or sulfur, and
  • R 1 ⁇ is C ⁇ -C ⁇ alkyl.
  • component (g) is at least one compound selected from the formulae (1 ), (2), (5) and (6), in which
  • n is the number 2
  • y is the number 1 , 2 or 3;
  • A is C 2 -Ci 8 alkylene, p-phenylene or p-biphenylene,
  • E if y is 1 , is C 1 -C 1 8 alkyl, -ORj or fluorine;
  • R L R 2 and R 3 independently of one another are d-C 18 alkyl, C 7 -C 9 phenylalkyl, cyclohexyl, phenyl, or phenyl substituted by 1 to 3 alkyl radicals having a total of 1 to 18 carbon atoms;
  • R 14 is hydrogen or C C 9 alkyl
  • R 15 is hydrogen or methyl; X is a direct bond,
  • Z is a direct bond or -CH(R 16 )-
  • R 16 is d-C 4 alkyl.
  • component (g) is at least one compound selected from the formulae (1), (2), (5) and (6), in which
  • n is the number 2 and y is the number 1 or 3;
  • A is p-biphenylene
  • E if y is 1 , is C d 8 alkoxy or fluorine
  • Ri, R 2 and R 3 independently of one another are C C 18 alkyl, or phenyl substituted by 2 or 3 alkyl radicals having a total of 2 to 12 carbon atoms;
  • R 1 is methyl or tert-butyl
  • R 15 is hydrogen
  • X is a direct bond
  • Y is oxygen
  • Z is a direct bond, methylene or -CH(CH 3 )-.
  • Component (g) in the present invention may be at least one compound selected from the formulae (1 ), (2) and (6).
  • Component (g) in the present invention may be at least one compound of the formula
  • R ⁇ 7 and R ⁇ 8 independently of one another are hydrogen, C ⁇ -C 8 alkyl, cyclohexyl or phenyl, and
  • R 19 and R 20 independently of one another are hydrogen or C ⁇ -C 4 alkyl.
  • Triphenyl phosphite diphenyl alkyl phosphites, phenyl dialkyl phosphites, tris(nonylphenyl) phosphite (TNPP ® , GE), trilauryl phosphite, tnoctadecyl phosphite, distearyl pentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl) phosphite (Irgafos ® 168, Ciba Specialty Chemicals Corp.), diisodecyl pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite (formula (D)), bis(2,6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphit
  • Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos ® 168, Ciba Specialty Chemicals Corp.), tris(nonylphenyl) phosphite (TNPP ® , GE),
  • Component (g) in the novel compositions and methods of the present invention may for example be: Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos ® 168, Ciba Specialty Chemicals Corp.), 2,2'-ethylidenebis(2,4-di-tert-butylphenyl) fluorophosphite, (ETHANOX ® 398, Ethyl Corp.), bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite (Irgafos ® 38, Ciba Specialty Chemicals Corp., formula (G)), bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite (Ultranox ® 626, GE Chemicals, formula (D)), tetrakis(2,4-di-tert-buty
  • quinone methide stabilizers of component (h) of the present invention are those disclosed for example in U.S. Pat. Nos. 5,583,247, 5,616,774, 5,670,692 and 5,750,765, all incorporated herein by reference.
  • quinone methides of component (h) are of formula (VIII)
  • Ri' and R 2 ' are independently straight or branched chain alkyl of 4 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms or phenylalkyl of 7 to 15 carbon atoms, and
  • R 3 ' is 2-, 3- or 4-pyridyl; 2- or 3-thienyl; 2- or 3-pyrryl; 2- or 3-furyl; aryl of 6 to 10 carbon atoms; or said aryl substituted by one to three alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms, alkylthio of 1 to 8 carbon atoms, alkylamino of 1 to 8 carbon atoms, dialkylamino of 2 to 8 carbon atoms, alkoxycarbonyl of 2 to 8 carbon atoms, hydroxy, nitro, amino, cyano, carboxy, aminocarbonyl, chloro or mixtures of said substituents; or R 3 ' is -CN, -COOH, -COOR 4 ', -CORs', -OCOR 6 ', -CONR 7 'R 8 ' or -PO(OR 9 ') 2 where
  • R 4 ' is alkyl of 1 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, phenyl or benzyl,
  • R 5 ' is alkyl of 1 to 18 carbon atoms, aryl of 6 to 10 carbon atoms or said aryl substituted by 1 or 2 alkyl of 1 to 4 carbon atoms or by hydroxyl,
  • R 6 ' is alkyl of 1 to 18 carbon atoms, aryl of 6 to 10 carbon atoms or said aryl substituted by 1 or 2 alkyl of 1 to 4 carbon atoms or by hydroxyl,
  • R 7 ' and R 8 ' are independently hydrogen, alkyl of 1 to 18 carbon atoms or said alkyl substituted by alkylamino of 1 to 4 carbon atoms, by dialkylamino of 2 to 8 carbon atoms or by hydroxyl; benzyl, aryl of 6 to 10 carbon atoms or said aryl substituted by alkyl of 1 to 4 carbon atoms, by alkylamino of 1 to 4 carbon atoms, by dialkylamino of 2 to 8 carbon atoms, by phenylamino or by hydroxyl, or
  • -NR 7 'R 8 ' is morpholino, piperidino or pyrrolidino, and
  • R 9 ' is hydrogen or alkyl of 1 to 18 carbon atoms.
  • Ri' and R 2 ' are tert-butyl, tert-amyl, tert-octyl, cyclohexyl, ⁇ -methylbenzyl or ⁇ , ⁇ -dimethylbenzyl.
  • Rj' and R 2 ' are tert-butyl, tert-amyl or tert-octyl.
  • R 3 ' is for example phenyl or phenyl substituted by nitro, cyano, dimethylamino, methoxy, alkyl of 1 to 4 carbon atoms, hydroxy or mixtures of said substituents; specific embodiments are where R 3 ' is phenyl, or where R 3 ' is -CN, -COOH, -COOR 4 ', -COR 5 ', -OCOR 6 ', -CONR 7 'R 8 ' or -PO(OR 9 ') 2 where
  • R ' is alkyl of 1 to 8 carbon atoms
  • R 5 ' is methyl or phenyl
  • Re' is alkyl of 1 to 18 carbon atoms or phenyl
  • R 7 ' and R 8 ' are independently hydrogen or alkyl of 1 to 18 carbon atoms, or
  • -NR 7 'R 8 ' is morpholino or piperidino, and Rg' is alkyl of 1 to 4 carbon atoms.
  • R 3 ' is for instance -CN, -COOH, -COOR 4 ', -COR 5 ', -CONR 7 'R 8 ' or -PO(OR 9 ') 2 where
  • R 4 ' is alkyl of 1 to 4 carbon atoms
  • R 5 ' is methyl or phenyl
  • R ' and R 8 ' are independently hydrogen or alkyl of 1 to 4 carbon atoms, or
  • R 9 ' is alkyl of 1 to 4 carbon atoms.
  • the monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers are for example of the formula (IX)
  • R 40 , R 4 ⁇ , R 42 , R 43 and R 44 are independently straight or branched chain alkyl of 1 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms or phenylalkyl of 7 to 15 carbon atoms.
  • the present stabilizers of component (j) are for example monoacrylate esters of compounds selected from the group consisting of 2,2'-methylenebis(6-tert-butyl-4- methylphenol), 2,2'-methylenebis(6-tert-butyl-4-ethylphenol), 2,2'-methylenebis[4-methyl-6- ( ⁇ -methylcyclohexyl)phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'- methylenebis(6-nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2'- ethylidenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'- methylenebis[6-( ⁇ -methylbenzyl)-4-nonylphenol], 2,2'-methylenebis[6
  • component (j) may be the monoacrylate ester of 2,2'-methylenebis(6-tert- butyl-4-methylphenol), available from Ciba Specialty Chemicals as Irganox ® 3052:
  • any substituents are alkyl, they are for example methyl, ethyl, n-propyl, n-butyl, sec-butyl, tert-butyl, n-hexyl, n- octyl, 2-ethylhexyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n-tridecyl, n-tetradecyl, n- hexadecyl or n-octadecyl.
  • Typical cycloalkyl groups include cyclopentyl and cyclohexyl; typical cycloalkenyl groups include cyclohexenyl; while typical aralkyl groups include benzyl, ⁇ -methyl-benzyl, ⁇ , ⁇ -dimethylbenzyl or phenethyi.
  • component (i.) is at least one compound selected from the group consisting of
  • GenoxTM EP a di(C 16 -C 18 )alkyl methyl amine oxide, CAS# 204933-93-7,
  • Irganox, Irgafos, Prostab and Irgastab are trademarks of Ciba Specialty Chemicals.
  • GenoxTM EP is available from GE Chemicals.
  • N-octadecyl- ⁇ -heptadecylnitrone is as prepared in Example 3 of U.S. Pat. No. 4,898,901.
  • the polymeric substrate of component (A) is any of a wide variety of polymeric types including polyolefins, polystyrenics, and PVC.
  • the polymer substrate may be selected from the group of resins consisting of the polyolefins, the thermoplastic olefins, styrenic polymers and copolymers, ABS and polymers which contain hetero atoms, double bonds or aromatic rings. Specific embodiments are where component (A) is polypropylene, polyethylene, thermoplastic olefin (TPO), ABS or high impact polystyrene.
  • the polymer substrate is selected from the group of resins consisting of the polyolefins, the thermoplastic olefins, styrenic polymers and copolymers, and ABS.
  • polymer substrate is selected from the group consisting of polypropylene, polyethylene, thermoplastic olefin (TPO), ABS and high impact polystyrene.
  • the polymer substrate is polypropylene, polyethylene or thermoplastic olefin (TPO).
  • TPO thermoplastic olefin
  • polystyrene resins examples are:
  • Polymers of monoolefins and diolefins for example polypropylene, polyisobutylene, polybut-1 -ene, poly-4-methylpent-1 -ene, polyisoprene or polybutadiene, as well as polymers of cycloolefins, for instance of cyclopentene or norbomene, polyethylene (which optionally can be crosslinked), for example high density polyethylene (HDPE), high density and high molecular weight polyethylene (HDPE-HMW), high density and ultrahigh molecular weight polyethylene (HDPE-UHMW), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), (VLDPE) and (ULDPE).
  • HDPE high density polyethylene
  • HDPE-HMW high density and high molecular weight polyethylene
  • HDPE-UHMW high density and ultrahigh molecular weight polyethylene
  • MDPE medium density polyethylene
  • LDPE low density polyethylene
  • LLDPE linear
  • Polyolefins i.e. the polymers of monoolefins exemplified in the preceding paragraph, for example polyethylene and polypropylene, can be prepared by different, and especially by the following, methods:
  • a catalyst that normally contains one or more than one metal of groups IVb, Vb, Vlb or VIII of the Periodic Table.
  • These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either p- or s-coordinated.
  • These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium, chloride, titanium(lll) chloride, alumina or silicon oxide.
  • These catalysts may be soluble or insoluble in the polymerization medium.
  • the catalysts can be used by themselves in the polymerization or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, lla and/or Ilia of the Periodic Table.
  • the activators may be modified conveniently with further ester, ether, amine or silyl ether groups.
  • These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler (-Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
  • Copolymers of monoolefins and diolefins with each other or with other vinyl monomers for example ethylene/propylene copolymers, linear low density polyethylene (LLDPE) and mixtures thereof with low density polyethylene (LDPE), propylene/but-1 -ene copolymers, propylene/isobutylene copolymers, ethylene/but-1 -ene copolymers, ethylene/hexene copolymers, ethylene/methylpentene copolymers, ethylene/heptene copolymers, ethylene/octene copolymers, propylene/butadiene copolymers, isobutylene/isoprene copolymers, ethylene/alkyl acrylate copolymers, ethylene/alkyl methacrylate copolymers, ethylene/vinyl acetate copolymers and their copolymers with carbon monoxide or ethylene/acrylic acid copolymers and their salts (i
  • copolymers with one another and with polymers mentioned in 1 ) above, for example polypropylene/ethylene-propylene copolymers, LDPE/ethylene-vinyl acetate copolymers (EVA), LDPE/ethylene-acrylic acid copolymers (EAA), LLDPE/EVA, LLDPE/EAA and alternating or random polyalkylene/carbon monoxide copolymers and mixtures thereof with other polymers, for example polyamides.
  • EVA LDPE/ethylene-vinyl acetate copolymers
  • EAA LDPE/ethylene-acrylic acid copolymers
  • LLDPE/EVA LLDPE/EAA
  • alternating or random polyalkylene/carbon monoxide copolymers and mixtures thereof with other polymers for example polyamides.
  • the effective flame retarding amount of component (B) is that needed to show flame retarding efficacy as measured by one of the standard methods used to assess flame retardancy. These include the NFPA 701 Standard Methods of Fire Tests for Flame- Resistant Textiles and Films, 1989 and 1996 editions; the UL 94 Test for Flammability of Plastic Materials for Parts in Devices and Appliances, 5th Edition, October 29, 1996; Limiting Oxygen Index (LOI), ASTM D-2863; and Cone Calorimetry, ASTM E-1354.
  • NFPA 701 Standard Methods of Fire Tests for Flame- Resistant Textiles and Films 1989 and 1996 editions
  • the UL 94 Test for Flammability of Plastic Materials for Parts in Devices and Appliances, 5th Edition, October 29, 1996
  • Limiting Oxygen Index (LOI) ASTM D-2863
  • Cone Calorimetry ASTM E-1354.
  • component (i.) is present from about 0.25 to about 10 % by weight based on component (A); for example from about 0.5 to about 8 % by weight based on component (A); for example from about 0.5 to about 5 % by weight based on component (A); for example from about 0.5 to about 2 % by weight based on component (A); for example from 5.1 % to about 10 % by weight based on component (A); for example from 5.1 % to about 8 % based on component (A).
  • component (ii.) is present from about 0.25 to about 60 % by weight based on component (A); for example from about 0.25 to about 30 % by weight based on component (A); for example from about 0.5 % to about 15 % by weight based on component (A); for example from about 1 % to about 10 % by weight based on component (A); for example from about 1 % to about 5 % by weight based on component (A).
  • the flame retardant compounds of component (ii.) useful in the instant invention are for instance selected from the group consisting of
  • polybrominated diphenyl oxide DE-60F, Great Lakes Corp.
  • decabromodiphenyl oxide DBDPO; SAYTEX ® 102E
  • antimony trioxide Sb 2 0 3
  • antimony pentoxide Sb 2 0 5
  • tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate PB 370 ® , FMC Corp.
  • triphenyl phosphate bis(2,3-dibromopropyl ether) of bisphenol A (PE68), ammonium polyphosphate (APP) or (HOSTAFLAM ® AP750), resorcinol diphosphate oligomer (RDP), brominated epoxy resin, ethylene-bis(tetrabromophthalimide) (SAYTEX ® BT-93), bis(hexachlorocyclopentadieno)cyclooctane (DECLORANE PLUS ® ), calcium sulf
  • UV absorbers
  • Certain compounds selected from components (a)-(j) are effective alone towards providing flame retardancy to plastic substrates, for example polyolefins, polystyrenics and PVC.
  • compounds of component (d), certain substituted hydroxylamine stabilizers are effective alone as flame retardants.
  • 0-n-propyl-N,N- dioctadecylhydroxylamine is an effective flame retardant alone, that is without the presence of known flame retardants such as brominated flame retardants, phosphorus containing flame retardants and inorganic flame retardants.
  • NFPA 701 Standard Methods of Fire Tests for Flame-Resistant Textiles and Films, 1989 and 1996 editions;
  • NO » 1 is bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, (ProstabTM 5415, Ciba Specialty Chemicals Corp.),
  • NOH-1 is bis(1 -hydroxy-2,2,6,6-tetramethylpiperidin-4-yl) sebacate
  • DBDPO is decabromodiphenyl oxide
  • FR-1 tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate, (PB 370 ® , FMC Corp.).
  • FR-2 ammonium polyphosphate (APP).
  • FR-3 bis(2,3-dibromopropyl) ether of tetrabromobisphenol A (PE68).
  • FR-4 ammonium polyphosphate/synergist blend, HOSTAFLAM ® AP750.
  • FR-5 decabromodiphenyl oxide, SAYTEX ® 102E.
  • FR-6 ethylene bis-(tetrabromophthalimide), (SAYTEX ® BT-93).
  • FR-7 melamine phosphate, MELAPUR ® P 46.
  • FR-8 ammonium polyphosphate, EXOLIT ® AP752.
  • Molding grade polypropylene is dry blended with the test additives and then melt compounded at 425°F (218°C).
  • Base stabilization is 500 ppm N,N-di(alkyl)hydroxylamine produced by the direct oxidation of N,N-di(hydrogenated tallow)amine (Irgastab ® FS-042) and 500 ppm calcium stearate.
  • Plaques 125 mil are prepared by injection molding from the formulations using a Boy Injection Molder at 475°F (246°C). The specimens are tested for flame retardancy according to the UL-94 vertical burn test specifications. The results are shown below.
  • the plaques are tested for flame retardancy by the UL 94V thick section test.
  • the time in seconds for the plaques to extinguish after the insult flame is removed is reported as "After Flame”.
  • the time in seconds that the plaques glow after the flame incurred from the second insult flame is extinguished is reported as "Afterglow”.
  • Efficacy as a flame retardant is demonstrated when low After Flame times are observed relative to a blank sample containing no flame retardant. The average time for 5 samples is reported in the table below. Additive levels are reported in weight percent based on polymer.
  • the entry "xxx" means that the sample is completely consumed and could not be reignited.
  • DBDPO at the 5 % level does not provide adequate flame retardancy. However, when this level of DBDPO is augmented with only 0.25 % NOH-1 , the flame retardancy is greatly improved.
  • Polyethylene fibers are prepared from fiber grade polyethylene by dry blending with test additives and melt compounding at 400°F. Fibers are extruded from this formulation using a Hills laboratory scale fiber extruder. Socks are knitted from the fibers and are tested for flame retardancy according to NFPA 701 vertical burn method. Polyethylene fibers contain an additive of present components (a)-(j) in combination with a classic brominated flame retardant decabromodiphenyl oxide (DBDPO); bis(2,3-dibromopropyl) ether of tetrabromobis phenol A (PE68); or ethylene bis-tetrabromophthalimide (SAYTEX ® BT-93). These formulated fibers are tested for flame retardancy according to NFPA 701.
  • DBDPO classic brominated flame retardant decabromodiphenyl oxide
  • PE68 bis(2,3-dibromopropyl) ether of tetrabromobis phenol A
  • the fibers containing both an additive of components (a)-(j) of the present invention and a classic brominated flame retardant exhibit enhanced flame retardancy compared to the classic flame retardant alone.
  • Polyethylene is melt compounded on a twin screw extruder at 450°F (232°C) with an additive of present components (a)-(j) in combination with a classic brominated flame retardant decabromodiphenyl oxide (DBDPO); bis(2,3-dibromopropyl) ether of tetrabromobis phenol A (PE68); or ethylene bis-tetrabromophthalimide (SAYTEX ® BT-93). 125 mil plaques are compression molded at 400°F(204°C).
  • DBDPO classic brominated flame retardant decabromodiphenyl oxide
  • PE68 bis(2,3-dibromopropyl) ether of tetrabromobis phenol A
  • SAYTEX ® BT-93 ethylene bis-tetrabromophthalimide
  • the plaques are tested for flame retardancy by the UL 94V thick section test.
  • the plaques containing both an additive of components (a)-(j) of the present invention and a classic brominated flame retardant exhibit enhanced flame retardancy compared to the classic flame retardant alone.
  • Foam grade polyethylene is dry blended with test additives and then melt compounded into pellets. The pelletized fully formulated resin is then blown into foam.
  • the polyethylene foam prepared contains an instant additive of components (a)-(j) in combination with a classic brominated flame retardant.
  • the formulated foam is tested for flame retardancy according to the UL-94 burn test method.
  • the foam containing both an additive of present components (a)-(j) and a classic brominated flame retardant exhibits enhanced flame retardancy compared to foam containing the classic halogenated flame retardant alone.
  • Wire & cable grade polyethylene is dry blended with test additives and then melt compounded into pellets. The pelletized fully formulated resin is then extruded onto wire.
  • Test specimens are tested for flame retardancy using the ASTM D 2633-82 burn test conditions.
  • the formulations containing both a compound of the present invention selected from components (a)-(j) and a classic brominated flame retardant exhibits enhanced flame retardancy compared to the classic halogenated flame retardant alone.
  • Fiber grade polyethylene is dry-blended with test additives.
  • selected brominated flame retardants are also included in the various formulations.
  • Non-woven fabrics are produced from the polymer blend formulations by a spun-bonded or melt-blown process. The non-woven fabrics made thereby are tested for flame retardancy according to the NFPA 701 vertical burn test specifications. The fabrics containing the present compounds of components (a)-(j) and selected brominated flame retardants exhibit flame retardancy.
  • Fiber grade polypropylene is dry-blended with test additives.
  • selected brominated flame retardants are also included in the various formulations.
  • Non-woven fabrics are produced from the polymer blend formulations by a spun-bonded or melt-blown process.
  • the non-woven fabrics made thereby are tested for flame retardancy according to the NFPA 701 vertical burn test specifications.
  • the fabrics containing an additive selected from present components (a)-(j) and selected brominated flame retardants exhibit flame retardancy.
  • Molding grade polystyrene is dry-blended with test additives and then melt compounded.
  • test additives selected from present components (a)-(j)
  • selected brominated flame retardants are also included in the test formulations. Specimens are injection molded from these test formulations.
  • the specimens are tested for flame retardancy according to the UL-94 burn test specifications.
  • the molded specimens containing the present compounds of components (a)-(j) and selected brominated flame retardants exhibit flame retardancy.
  • Foam grade polystyrene is dry-blended with test additives and then melt compounded.
  • test additives selected from present components (a)-(j)
  • selected brominated flame retardants are also included in these test formulations.
  • Foam polystyrene specimens are prepared from these test formulations.
  • the specimens are tested for flame retardancy according to the UL-94 burn test specifications.
  • the foam specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
  • Molding grade ABS is dry blended with the an additive selected from present components (a)-(j) and selected brominated flame retardants, then melt compounded at 425°F (218°C). Specimens 125 mil (1/8") thick are then injection molded from this formulation using a Boy Injection Molder at 450°F (232°C). The specimens are tested for flame retardancy according to the UL-94 vertical burn test specifications.
  • the specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
  • Fiber grade polypropylene is dry blended with an additive selected from the present components (a)-(j) and a select brominated flame retardant and then melt compounded at 234°C (450°F) into pellets.
  • the pelletized fully formulated resin is then spun at 246°C (475°F) into fiber using a Hills laboratory model fiber extruder.
  • the spun tow of 41 filaments is stretched at a ratio of 1 :3.2 to give a final denier of 615/41.
  • Socks are knitted from the stabilized polypropylene fiber on a Lawson-Hemphill Analysis Knitter and tested under NFPA 701 vertical burn procedure. The time in seconds for the knitted sock to extinguish after the insult flame is removed is reported as "After Flame”. Both the maximum time for any one replicate and the total time for ten replicates are measured. Efficacy as a flame retardant is demonstrated when low After Flame times are observed relative to a blank sample containing no flame retardant. The specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
  • Film grade polyethylene is dry blended with the with an additive selected from the present components (a)-(j) and a select brominated flame retardant and then melt compounded into pellets.
  • the pelletized fully formulated resin is then blown at 205°C using a MPM Superior Blown film extruder.
  • the films are tested for flame retardancy under NFPA 701 test conditions.
  • the specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
  • Film grade polypropylene is handled in a similar fashion and polypropylene films containing the instant compounds and brominated flame retardants also show flame retardancy.
  • TPO thermoplastic olefin
  • the TPO formulations may also contain a pigment, a phosphite, a phenolic antioxidant or hydroxylamine, a metal stearate, a UV absorber or a hindered amine stabilizer or a mixture of hindered amine and UV absorber.
  • Pigmented TPO formulation composed of polypropylene blended with a rubber modifier where the rubber modifier is an in-situ reacted copolymer or blended product containing copolymers of propylene and ethylene with or without a ternary component such as ethylidene norbornene are stabilized with a base stabilization system consisting of an N,N- dialkylhydroxylamine or a mixture of hindered phenolic antioxidant and an organophosphorus compound.
  • the TPO plaques are tested for flame retardancy using the UL-94 Vertical Burn conditions. A minimum of three replicates are tested. Efficacy as a flame retardant is measured relative to a blank sample containing no flame retardant.
  • the specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
  • EVA ethylene/vinyl acetate copolymers containing 20 weight percent or less of vinyl acetate are dry blended with test additives and then melt compounded into pellets. The pelletized fully formulated resin is then blown into a film at 205°C using a MPM Superior Blown-film extruder.
  • the films are tested for flame retardancy under NFPA 701 test conditions.
  • the films containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
  • LDPE Film grade low density polyethylene
  • LLDPE linear low density polyethylene
  • EVA ethylene/vinyl acetate
  • High impact polystyrene (HIPS) polymer STYRON ® 484C, Dow Chemical Co.
  • HIPS High impact polystyrene
  • STYRON ® 484C Dow Chemical Co.
  • a select brominated flame retardant pelletized and then injection or compression molded into plaques. These plaques are tested for flame retardant efficacy using cone calorimetry, LOI or UL-94 test method.
  • the plaques containing an instant compound of component (a)-(j) and a select brominated flame retardant exhibit flame retardancy.
  • Flame retardant HIPS polymers find application in housings for business machines.
  • This Example shows the efficacy of the present compounds in PVC formulations. Such formulations are useful in flexible or rigid PVC and in wire and cable applications.
  • PVC resin 100 100 100 100 100 100 tin mercaptide 1.5 ⁇ 2.0 - tin carboxyate -- 2.5 - 2.0 process aid 1.5 1.5 2.0 2.0 impact mod. 6.0 7.0 7.0 paraffin wax 1.0 0.3 1.0 1.0 polyethyl wax 0.1 0.1 0.2 0.2
  • Fully formulated PVC containing the present compounds of components (a)-(j) and a known organic or inorganic flame retardant is pelletized and then injection molded into test plaques for examination of flame retardancy using the UL-94 or LOI test method.
  • Fiber grade poly(ethylene terephthalate) (PET) is dry blended with test additives of components (a)-(j) and a classic flame retardant, then melt compounded at 550°F and then pelletized.
  • the polyester pellets are dried at 175°F for 24 hours under vacuum.
  • the dried pellets are extruded into fibers using a Hills laboratory scale fiber extruder at 550°F. Socks are knitted from these fibers and tested for flame retardancy according to NFPA 701 test method.
  • the fibers containing both a present compound of components (a)-(j) and a classic halogenated or phosphorus flame retardant exhibit enhanced flame retardancy compared to the classic flame retardant alone.
  • Thermoplastic resins including polypropylene, polyethylene homopolymer, polyolefin copolymer or thermoplastic olefins (TPO), high impact polystyrene (HIPS) and ABS are dry blended with the instant compounds of components (a)-(j) and a classic organic or inorganic flame retardant and then melt compounded into pellets.
  • the pelletized fully formulated resin is then processed into a useful article such as extrusion into fiber; blown or cast extrusion into film; blow molded into bottles; injection molded into molded articles, thermoformed into molded articles, extruded into wire and cable housing or rotation molded into hollow articles.
  • the articles containing the instant compounds of components (a)-(j) and a known organic or inorganic flame retardant exhibit flame retardancy when tested by a known standard test method.
  • Articles prepared according to Example 18 which additionally contain an organophosphorus stabilizer selected from the group consisting of tris(2,4-di-tert-butylphenyl) phosphite, bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite, 2,2',2"-nitrilo[triethyl-tris- (3,3',5,5'-tetra-tert-butyl-1 ,1 '-biphenyl-2,2'-diyl) phosphite], tetrakis(2,4-di-butylphenyl) 4,4'- biphenylenediphosphonite, tris(nonylphenyl) phosphite, bis(2,4-di-tert-butylphenyl) pentaerythrityl diphosphite, 2,2'-ethylidenebis(2,4-di-
  • Articles prepared according to Example 18 which additionally contain a o-hydroxy- phenyl-2H-benzotriazole, a hydroxyphenyl benzophenone or a o-hydroxyphenyl-s-triazine UV absorber selected from the group consisting of 2-(2-hydroxy-3,5-di- ⁇ -cumylphenyl)-2H- benzotriazole, 2-(2-hydroxy-5-methylphenyl)-2H-benzotriazole, 5-chloro-2-(2-hydroxy-3,5-di- tert-butylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3- ⁇ -cumyl-5-tert-octylphenyl)-2H-benzotriazole, 2,4-di-tert-butylphenyl 3,5-di- tert-butyl4-hydroxybenzoate, 2-hydroxy-4
  • Articles prepared according to Example 18 which additionally contain a o-hydroxy- phenyl-2H-benzotriazole, a hydroxyphenyl benzophenone or a o-hydroxyphenyl-s-triazine UV absorber selected from the group consisting of 2-(2-hydroxy-3,5-di- ⁇ -cumylphenyl)-2H- benzotriazole, 2-(2-hydroxy-5-methylphenyt)-2H-benzotriazole, 5-chloro-2-(2-hydroxy-3,5-di- tert-butylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3- ⁇ -cumyl-5-tert-octylphenyl)-2H-benzotriazole, 2,4-di-tert-butylphenyl 3,5-di- tert-butyl4-hydroxybenzoate, 2-hydroxy-4
  • Examples 1 -21 are repeated where the compound of components (a)-(j) is selected from
  • GenoxTM EP a di(d 6 -C 18 )alkyl methyl amine oxide, CAS# 204933-93-7,
  • Formulations containing an instant stabilizer of components (a)-(j) and a brominated flame retardant achieve good flame retardancy.
  • Examples 1 -22 are repeated where the classic flame retardant is a flame retardant such as bis(2,3-dibromopropyl) ether of bisphenol A (PE68), tris[3-bromo-2,2,-bis(bromo- methyl)propyl] phosphate (PB370), ethylene bis-tetrabromophthalimide (SAYTEX BT-93) or ethylene bis-dibromonorbomanedicarboximide (SAYTEX BN-451 ).
  • Other formulations may contain antimony trioxide in addition to brominated flame retardants.
  • Other formulations may contain phosphorus based flame retardants such as ethylenediamine diphosphate (EDAP) or ammonium polyphosphate (APP) instead of a brominated flame retardant.
  • EDAP ethylenediamine diphosphate
  • APP ammonium polyphosphate
  • Example 1 is repeated with the test additives of the table below. Additive levels are reported in weight percent based on polymer. The average of 2 or 3 samples are reported.
  • NOR-1 (H 37 Ci 8 ) 2 NOCH 2 CH 2 CH 3 . It is clear that combinations of nitroxyl stabilizers, hydroxylamine stabilizers or substituted hydroxylamine stabilizers with conventional flame retardants are synergistic towards providing flame retardancy to plastic substrates.

Abstract

Polymeric substrates, for example polyolefins such as polypropylene, can be made flame retardant by the incorporation therein of a synergistic mixture of (i.) at least one compound selected from the group consisting of nitroxyl stabilizers, hydroxylamine stabilizers, nitrone stabilizers, substituted hydroxylamine stabilizers, amine oxide stabilizers, benzofuranone stabilizers, phosphite and phosphonite stabilizers, quinone methide stabilizers and monoacrylate esters of 2,2'- alkylidenebisphenol stabilizers and (ii.) at least one compound selected from the group consisting of brominated flame retardants, phosphorus containing flame retardants and inorganic flame retardants such as ammonium polyphosphate or decabromodiphenyl oxide; wherein the amount of organic or inorganic flame retardant of component (ii.) required to achieve an acceptable level of flame retardancy is significantly reduced compared to that needed when component (i. ) is not present.

Description

FLAME RETARDANT COMPOSITIONS
The instant invention pertains to a novel method of flame retarding a polymeric substrate by adding thereto an effective flame retarding amount of a mixture of a synergist compound and a known organic or inorganic flame retardant. The synergists are selected from the group consisting of the nitroxyl stabilizers, hydroxylamine stabilizers, nitrone stabilizers, substituted hydroxylamine stabilizers, amine oxide stabilizers, benzofuranone stabilizers, phosphite and phosphonite stabilizers, quinone methide stabilizers and monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers.
Background of the Invention
United States Patent No. 5,393,812 describes polyolefin compositions which are made flame retardant by a combination of a halogenated hydrocarbyl phosphate or phosphonate ester flame retardant in combination with a alkoxyamine functional hindered amine, but there is no suggestion that the hindered amine itself is responsible for the flame retardancy, but rather that the hindered amine is preventing delustering and other undesirable effects from occurring in these polyolefin compositions.
European Application No. 0 792 911 A2, discloses that alkoxyamine functional hindered amines are effective when used to enhance the flame retarding efficacy of tris(trihalogenopentyl) phosphate flame retardants.
U.S. Pat. No. 6,117,995 discloses that certain N-alkoxy hindered amines may be used as flame retardants for organic polymers. Copending U.S. application Nos. 09/502,239, filed Nov. 3, 1999, and 09/714,717, filed Nov. 16, 2000, disclose the use of certain N-alkoxy hindered amines as flame retardants.
The flame retardant (FR) market today is comprised of products which function to interfere with the combustion process by chemical and/or physical means. Mechanistically these FRs have been proposed to function during combustion of an article in either the gas phase, the condensed phase or both. The organohalogens are proposed to generate halogen species (e.g. HX) which interferes in the gas phase with free radical organic "fuel" from the polymer substrate. Synergists are proposed to react with HX to form additional chemical species with interfere with combustion in the gas phase, such as reaction of antimony oxide with HX to form antimony halide and water vapor. Still other flame retardant classes are proposed to impart efficacy in the "condensed" phase such as forming a protective char layer on the polyester, or forming an intumescent or foaming on the polymer surface. The char or intumescent layer is thought either to prevent organic fuel from migrating from the polymer into the vapor phase where it can fuel combustion, or the char can act as a thermal shield to protect the underlying polymer article from thermally induced decomposition and generation of fuel. Phosphorus compound of various classes (e.g. halo- or non-halogenated) are an example. Further still, other classes of compounds are proposed to function in the condensed and/or vapor phase. Metal hydrates or metal oxides are proposed to generate water vapor under thermal conditions, the water acting to dilute the fuel mix in the combustion zone and to remove heat from the flame zone via conversion of water to vapor. Alumina trihydrate, magnesium hydroxide or oxide, and other compounds are reported to function in this way.
These state of the art chemistries described above have various detrimental aspects in addition to the effective flame retarding attributes mentioned. Certain organobrominated compounds are under governmental scrutiny for the generation of toxic by-products during the production or combustion such as dioxanes from polybrominated diphenyl oxides. Certain metal-containing flame retardants, notably antimony oxides, are under scrutiny for worker exposure and toxicity reasons. Antimony oxides often contain trace amounts of arsenic compounds which are suspected carcinogens. Overall, a growing concern has arisen regarding the generation of smoke and toxic gases which are evolved from these flame retardants during a fire. While the classic FRs may be effective combustion suppressants, the toxic gases they form pose a threat to human exposure.
The instant invention alleviates some of the detrimental aspects of the current state of the art which the use of large amounts of commercial flame retardants pose. The present synergist compounds are non-halogenated and free of heavy metals, thus avoiding generation of corrosive HX gases and avoiding exposure to toxic metals. In some applications, the instant invention provides a direct replacement for current FR systems where the instant synergist compounds provide a complimentary enhancement or synergistic system (e.g. antimony oxide replacement in ABS) where good flame retardancy can be achieved by using less classic FR agent in the presence of the instant synergist compounds.
Hydroxylamine stabilizers are disclosed in U.S. Patent Nos. 4,590,231 , 4,612,393, 4,649,221 , 4,668,721 , 4,691 ,015, 4,696,964, 4,703,073, 4,720,517, 4,757,102, 4,782,105, 4,831 ,134, 4,876,300, 5,006,577, 5,019,285, 5,064,883, 5,185,448 and 5,235,056.
Nitrone stabilizers of component are described in U.S. Pat. No. 4,898,901.
U.S. Pat. Nos. 4,666,962, 4,666,963, 4,678,826, 4,753,972, 4,757,102, 4,760,179, 4,929,657, 5,057,563, 5,021 ,479, 5,045,583 and 5,185,448 disclose the use of various substituted hydroxylamine stabilizers towards the stabilization of organic materials.
U.S. Patent Nos. 5,081 ,300, 5,162,408, 5,844,029, 5,880,191 and 5,922,794 disclose the use of saturated hydrocarbon amine oxides towards the stabilization of thermoplastic resins.
Benzofuranone stabilizers are disclosed for example in U.S. Patent Nos. 4,325,863; 4,338,244; 5,175,312; 5,216,052; 5,252,643; 5,369,159; 5,488,1 17; 5,356,966; 5,367,008; 5,428,162; 5,428,177; 5,614,572; 5,883,165 and 5,516,920.
Quinone methide stabilizers are disclosed for example in U.S. Pat. Nos. 5,583,247, 5,616,774, 5,670,692 and 5,750,765.
O-alkenyl substituted hydroxylamine stabilizers are disclosed in U.S. Pat. No. 5,045,583.
Non-hindered alkoxyamine stabilizers are disclosed in U.S. Pat. No. 5,185,448. Detailed Disclosure
The instant invention pertains to a flame retardant composition which comprises
(A) a polymer substrate, and
(B) an effective flame retarding amount of a synergistic mixture of
(i.) at least one compound selected from the group consisting of
(a) nitroxyl stabilizers,
(b) hydroxylamine stabilizers,
(c) nitrone stabilizers,
(d) substituted hydroxylamine stabilizers,
(e) amine oxide stabilizers,
(f) benzofuranone stabilizers,
(g) phosphite and phosphonite stabilizers, (h) quinone methide stabilizers and
(j) monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers and
(ii.) at least one compound selected from the group consisting of brominated flame retardants, phosphorus containing flame retardants and inorganic flame retardants.
Component (a)
The nitroxyl stabilizers of component (a) useful in this invention have the generic structure
Figure imgf000005_0001
or are compounds that contain one or more groups of the formula
Figure imgf000006_0001
where each R is alkyl and T is a group required to complete a 5- or 6-membered ring.
Two or more nitroxyl groups may be present in the same molecule by being linked through the T moiety as exemplified below where E is a linking group.
Figure imgf000006_0002
Typical nitroxyls of component (a) include bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-ethoxy-1 -oxyl-2,2,6,6- tetramethylpiperidine, 4-propoxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-acetamido-1 -oxyl- 2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6- tetramethylpiperidin-4-one, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl acetate, 1 -oxyl-2,2,6,6- tetramethylpiperidin-4-yl 2-ethylhexanoate, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl stearate, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl benzoate, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl 4-t- butyl-benzoate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) succinate, bis(1 -oxyl-2, 2,6,6- tetramethylpiperidin-4-yl) adipate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) n- butylmalonate, bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl) phthalate, bis(1-oxyl-2,2,6,6- tetramethylpiperidin-4-yl) isophthalate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) terephthalate, bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl) hexahydroterephthalate, N,N'- bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl)adipamide, N-(1 -oxyl-2,2,6,6-tetramethylpipe din- 4-yl)caprolactam, N-(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl)dodecylsuccinimide, 2,4,6-tris- [N-butyl-N-(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl)]-s-triazine, 4,4'-ethylenebis(1 -oxyl- 2,2,6,6-tetramethylpiperazin-3-one), 2-oxyl-1 ,1 ,3,3-tetramethyl-2-isobenzazole, 1 -oxyl- 2,2,5,5-tetramethylpyrrolidine, and N,N-bis-(1 ,1 ,3,3-tetramethylbutyl)nitroxide.
Nitroxyl stabilizers of component (a) are for example bis(1 -oxyl-2, 2,6,6- tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-ethoxy- 1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-propoxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4- acetamido-1 -oxyl-2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6-tetramethylpiperidine, and 1 - oxyi-2,2,6,6-tetramethylpiperidin-4-one.
A specific embodiment is where the nitroxyl stabilizers of component (a) are bis(1 - oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate and 4-hydroxy-1 -oxyl-2,2,6,6- tetramethylpiperidine.
Component (b)
Hydroxylamine stabilizers of component (b) are for example those disclosed in U.S. Patent Nos. 4,590,231 , 4,612,393, 4,649,221 , 4,668,721 , 4,691 ,015, 4,696,964, 4,703,073, 4,720,517, 4,757,102, 4,782,105, 4,831 ,134, 4,876,300, 5,006,577, 5,019,285, 5,064,883, 5,185,448 and 5,235,056, the relevant parts of which are incorporated herein by reference.
The hydroxylamine stabilizers of component (b) employed in the novel compositions and methods are for example of the formula (I)
Figure imgf000007_0001
wherein
TT is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; and
T2 is hydrogen, or independently has the same meaning as TL Altematively, the hydroxylamine stabilizers of component (b) of the present invention are compounds that contain one or more of the groups of the formula (II)
Figure imgf000008_0001
wherein
T is a group forming a five- or six-membered ring; and
Rj and R2 are independently hydrogen, alkyl of 1 to 4 carbon atoms or phenyl.
In the present invention the compounds of component (b) are, for example, N,N- dihydrocarbylhydroxylamines of formula (I) wherein Ti and T2 are independently benzyl, methyl, ethyl, octyl, lauryl, dodecyl, tetradecyl, hexadecyl, heptadecyl or octadecyl, or wherein T, and T2 are each the alkyl mixture found in hydrogenated tallow amine.
The compounds of component (b) in the present compositions and methods are, for example, N,N-dihydrocarbylhydroxylamines selected from the group consisting of N,N- dibenzylhydroxylamine, N,N-diethylhydroxylamine, N,N-dioctylhydroxylamine, N,N- dilaurylhydroxylamine, N,N-didodecylhydroxylamine, N,N-ditetradecylhydroxylamine, N,N- dihexadecylhydroxyiamine, N,N-dioctadecylhydroxylamine, N-hexadecyl-N- tetradecylhydroxylamine, N-hexadecyl-N-heptadecylhydroxylamine, N-hexadecyl-N- octadecylhydroxylamine, N-heptadecyl-N-octadecylhydroxylamine, N-methyl-N- octadecylhydroxylamine and N,N-di(hydrogenated tallow)hydroxylamine.
Component (b) in the present invention may be for example the N,N- di(alkyl)hydroxylamine produced by the direct oxidation of N,N-di(hydrogenated tallow)amine (Irgastab® FS-042, Ciba Specialty Chemicals Corp.). Component (c)
The nitrones of component (c) may be for example as described in U.S. Pat. No. 4,898,901 , which is hereby incorporated by reference.
The nitrones of component (c) are for example of the formula (III)
Figure imgf000009_0001
"3 wherein l_ι is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
L2 and L3 are independently hydrogen, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; or Lj and L2 together form a five- or six-membered ring including the nitrogen atom.
The nitrones of component (c) may be the corresponding oxidation products of the hydroxylamines of component (b). That is to say, the nitrones of component (c) may be nitrone analogues of the hydroxylamines of component (b). The nitrones may be for example, N-benzyl-α-phenylnitrone, N-ethyl-α-methylnitrone, N-octyl-α-heptylnitrone, N- lauryl- -undecylnitrone, N-tetradecyl-α-tridcylnitrone, N-hexadecyl-α-pentadecylnitrone, N- octadecyl-α-heptadecylnitrone, N-hexadecyl-α-heptadecylnitrone, N-ocatadecyl-α- pentadecylnitrone, N-heptadecyl-α-heptadecylnitrone, N-octadecyl-α-hexadecylnitrone, N- methyl-α-heptadecylnitrone and the nitrone derived from N,N-di(hydrogenated tallow)hydroxylamine. Component (d)
The substituted hydroxylamine stabilizers of component (d) are for example those described in U.S. Pat. Nos. 4,666,962, 4,666,963, 4,678,826, 4,753,972, 4,757,102, 4,760,179, 4,929,657, 5,057,563, 5,021 ,479, 5,045,583 and 5,185,448 the disclosures of which are hereby incorporated by reference. Component (d) includes the Michael addition products from the reaction of the hydroxylamines of component (b) with any α,β-unsaturated ketone, ester, amide, or phosphonate. Component (d) also includes Mannich-type condensation products from the reaction of the hydroxylamines of component (b) with formaldehyde and secondary amines. Component (d) also includes O-alkenyl substituted analogues of the present hydroxylamines of component (b) as disclosed in U.S. Pat. No. 5,045,583. Component (d) also includes non-hindered substituted hydroxylamine stabilizers as disclosed in U.S. Pat. No. 5,185,448. Component (d) also includes acyl derivatives of the hydroxylamine stabilizers of component (b), for example such as those disclosed in U.S. Pat. No. 5,021 ,479.
The substituted hydroxylamines of component (d) may be derivatives of the above- described hydroxylamines of formulae (I) and (II), provided that if they are derivatives of hydroxylamines of formula (II), that they are limited to derivatives of hydroxylamines as described in U.S. Pat. Nos. 5,185,448 and 5,235,056.
The present substituted hydroxylamines may be for example of the formula (lllb) or (lllla)
Figure imgf000010_0001
wherein
TT is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
T2 is hydrogen, or independently has the same meaning as T^ and
T3 is allyl, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 18 carbon atoms, cycloalkenyl of 5 to 18 carbon atoms or a straight or branched chain alkyl of 1 to 4 carbon atoms substituted by phenyl or by phenyl substituted by one or two alkyl groups of 1 to 4 carbon atoms or by 1 or 2 halogen atoms.
The substituted hydroxylamines of component (d) may be for example 0-allyl-N,N- dioctadecylhydroxylamine or O-n-propyl-N.N-dioctadecylhydroxylamine or N,N- di(hydrogenated tallow)acetoxyamine.
The compounds of component (d) include the following general structures:
Figure imgf000011_0001
Figure imgf000011_0002
Figure imgf000011_0003
wherein in the compounds of formula (IV) a is 1 to 4;
R' and R" are independently hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms,
R and Rc are independently hydrogen or alkyl of 1 to 12 carbon atoms;
A, when a = 1 , is a group NHRd, wherein Rd is hydrogen, amino, alkyl of 1 to 18 carbon atoms or
Figure imgf000012_0001
where B is a direct bond or alkylene of 1 to 10 carbon atoms;
A, when a = 2, is a bivalent radical of a 5-7 membered heterocyclic compound containing two nitrogen atoms in the ring, with the free valencies on the nitrogen atoms, or is a group -N(Rd)-B-N(Rd)- where B and Rd have the meanings given above;
A, when a = 3, is a group of the formula
or R; -N- -(CH2)n— N (CH2)n N R
Figure imgf000012_0002
where n is 2 to 6 and RΘ is hydrogen or alkyl of 1 to 4 carbon atoms; and A, when a = 4, is a group of the formula
or R V (CH2)n— N (CH2 ) n— N (CH2 ) n— N Re
Figure imgf000012_0003
where Re and n have the meanings given above.
The R' and R" groups are for example hydrogen, straight-chain or branched alkyl with 1 to 18 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, tert-butyl, n-pentyl, n-octyl, 2- ethylhexyl, decyl, dodecyl and octadecyl; cyclopentyl and cyclohexyl; and benzyl, α-methylbenzyl and α,α-dimethyl-benzyl. A specific embodiment is where R and Rc are hydrogen or alkyl of 1 to 4 carbon atoms.
Other specific groups include, for a = 1 , Rd as Cj -Cι8 alkyl (see list for R' and R") and B as Cι -C6 alkylene; for a = 2,
'
Figure imgf000013_0001
Figure imgf000013_0002
Rd as hydrogen and B as straight chain C C6 alkylene; and for a = 3, A as
Figure imgf000013_0003
In compounds of formula (V), Rf, Rg, Rh and Rj independently are hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms; and the alkali metal and alkaline earth metal salts thereof.
Specific embodiments of the Rf-Rj groups are where they are independently straight- chain or branched alkyl with 1 to 18 carbon atoms, for instance with 1 to 12 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, tert-butyl, n-pentyl, n-octyl, 2-ethylhexyl, decyl, dodecyl, tetradecyl and octadecyl; cyclopentyl and cyclohexyl; and benzyl, α-methylbenzyl and α,α-dimethylbenzyl. Another specific embodiment are compounds having Rf and Rg as benzyl and Rh and R, as alkyl of 1 to 8 carbon atoms. Typical salts include the sodium, potassium, calcium and magnesium salts.
In compounds of formula (VI),
Rj and Rk are independently alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9. carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms, or Rf and Rk together with the nitrogen can form a 5-7 member heterocyclic ring, or Rj and Rk are independently a group of the formula
Figure imgf000014_0001
Rι, Rm, Rn> Ro and Rp are independently hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, allyl, aryl, aralkyl of 7 to 9 carbon atoms, said aralkyl substituted by alkyl of 1 to 36 carbon atoms, bornyl, norbomyl or isobornyl, or Rm and Rn together with nitrogen can form a 5-7 member heterocyclic ring; b is 1 -4; x is 0-5;
Ta is R, or -CH(R,)-0-N(Rj)(Rk); when b = 1 , T is Rj or 5-7 member unsaturated heterocyclic-substituted (Cj -C4)alkyl, or Ta and Tb together with the nitrogen can form a 5-7 member saturated heterocyclic ring; when b = 2, Tb is alkylene of 2 to 12 carbon atoms, cycloalkylene of 6 to 10 carbon atoms, arylene of 6 to 10 carbon atoms or alkylenearylenealkylene of 8 to 10 carbon atoms or Ta and Tb together with the two nitrogens can form a 5-7 member saturated heterocyclic ring; when b = 3, Tb is alkanetriyl of 3 to 6 carbon atoms or Ta and Tb together with the three nitrogens can form a 5-6 member saturated heterocyclic ring; and when b = 4, Tb is alkanetetriyl of 4 to 6 carbon atoms.
Representative R,~RP groups are straight-chain or branched alkyl with 1 to 18 carton atoms such as methyl, ethyl, n-propyl, n-butyl, tert-butyl, n-pentyl, n-octyl, 2-ethylhexyl, decyl, dodecyl and octadecyl; cyclopentyl or cyclohexyl; and benzyl, α-methylbenzyl and α,α- dimethylbenzyl. Specific embodiments are where Rj and Rk as benzyl or substituted benzyl and Rι as hydrogen. Rj/Rk and Rm /Rn heterocyclic groups include piperidyl, pyrryl, morpholino or pyrrolidino. Ta is for example one of the above noted Rj-Rp representative groups or the substituted aminoxy group, while Tb when b = 1 , may also be one of the above noted Rj-Rp representative groups or pyridin-2-yl alkyl. Ta/Tb (b = 1 ) includes pyrrolidino, piperidyl and morpholino. Tb when b = 2 is, for example, ethylene, propylene, hexamethylene, phenylene and xylylene, and Ta/Tb heterocyclic is for example, piperazine or pyrazolidine. T when b = 3 is, for example, trimethylylpropane and Ta/T heterocyclic is fully saturated triazine or triazole. T when b = 4 is, for example, pentaerythrityl.
Typical b = 2 and 3 heterocyclic compounds are
Figure imgf000015_0001
A specific example of a compound of formula (V) is diethyl (N,N- dioctadecylaminoxy)ethyl phosphonate. Component (e)
The amine oxide stabilizers of component (e) are for example those disclosed in U.S. Pat. Nos. 5,081 ,300, 5,162,408, 5,844,029, 5,880,191 and 5,922,794, the relevant parts of each incorporated herein by reference.
The amine oxide stabilizers of component (e) are for example saturated tertiary amine oxides as represented by general formula (VII):
O
-N
G; G, (vπ)
G 2
wherein
Gi and G2 are independently a straight or branched chain alkyl of 6 to 36 carbon atoms, aryl of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl of 6 to 36 carbon atoms;
G3 is a straight or branched chain alkyl of 1 to 36 carbon atoms, aryl of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl of 6 to 36 carbon atoms; and
wherein said aryl groups may be substituted by one to three halogen, alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms or combinations thereof; and
wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups may be interrupted by -0-, -S-, -SO-, -S02-, -COO-, -OCO-, -CO-, -NG4-, -CONG4- and - NG CO- groups, or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups may be substituted by -OG4, -SG4, -COOG4, -OCOG4, -COG4, -N(G )2, -CON(G4)2, -NG4COG4 and 5- and 6-membered rings containing the - C(CH3)(CH2Rχ)NL(CH2Rχ)(CH3)C- group or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups are both interrupted and substituted by the groups mentioned above; and
wherein
G is independently hydrogen or alkyl of 1 to 8 carbon atoms;
Rx is hydrogen or methyl;
L is hydrogen, hydroxy, C,.30 straight or branched chain alkyl moiety, a -C(0)R moiety where R is a Cι.30 straight or branched chain alkyl group, or a -ORy moiety; and
Ry is d.30 straight or branched chain alkyl, C2-C30 alkenyl, C2-C30 alkynyl, C5-d2 cycloalkyl, C6-Cι0 bicycloalkyl, C -C8 cycloalkenyl, C6-Cι0 aryl, C7-C9 aralkyl, C7-Cg aralkyl substituted by alkyl or aryl, or -CO(D), where D is C C18 alkyl, d-dβ alkoxy, phenyl, phenyl substituted by hydroxy, alkyl or alkoxy, or amino or amino mono- or di-substituted by alkyl or phenyl.
Within compounds of the formula (VII), at least one of Gi, G2 and G3 contains a β- carbon-hydrogen bond, i.e. a carbon-hydrogen bond on the second carbon atom from the nitrogen.
The number of substituents or interrupting groups in Gi, G2 or G3 as alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl defined above, if present, are from one to sixteen, within the limits given.
Examples of structures of formula (VII) are where Gi and G2 are independently benzyl or substituted benzyl. It is also possible for each of Gi, G2, and G3 to be the same residue. Gi and G2 may also independently be alkyl groups of 8 to 26 carbon atoms, for example alkyl groups of 10 to 26 carbon atoms. G3 may be an alkyl group of 1 to 22 carbon atoms, for example methyl or substituted methyl. Also, the present amine oxides include those wherein Gj, G2, and G3 are the same alkyl groups of 6 to 36 carbon atoms. The aforementioned residues for Gi, G2, and G3 are, for instance, saturated hydrocarbon residues or saturated hydrocarbon residues containing at least one of the aforementioned -0-, -S-, -SO-, -C02-, - CO-, or -CON- moieties. Those skilled in the art will be able to envision other useful residues for each of Gi, G2, and G3 without detracting from the present invention. The saturated amine oxides of component (e) may also includes poly(amine oxides). By poly(amine oxides) is meant tertiary amine oxides containing at least two tertiary amine oxides per molecule. Illustrative poly(amine oxides), also called "poly(tertiary amine oxides)", include the tertiary amine oxide analogues of aliphatic and alicyclic diamines such as, for example, 1 ,4-diaminobutane; 1 ,6-diaminohexane; 1 ,10-diaminodecane; and 1 ,4- diaminocyclohexane, and aromatic based diamines such as, for example, diamino anthraquinones and diaminoanisoles.
Also included as component (e) are tertiary amine oxides derived from oligomers and polymers of the aforementioned diamines. Useful amine oxides also include amine oxides attached to polymers, for example, polyolefins, polyacrylates, polyesters, polyamides, polystyrenes, and the like. When the amine oxide is attached to a polymer, the average number of amine oxides per polymer can vary widely as not all polymer chains need to contain an amine oxide. All of the aforementioned amine oxides may optionally contain at least one -0-, -S-, -SO-, -C02-, -CO-, or -CONG - moiety. For instance, each tertiary amine oxide of the polymeric tertiary amine oxide may contain a Ci residue.
The groups G^ G2 and G3 of formula (VII) may be attached to a molecule containing a hindered amine. Hindered amines are known in the art and the amine oxide of the present invention may be attached to the hindered amine in any manner and structural position of the hindered amine. Useful hindered amines when part of a compound of component (e) include those of the general formulas:
Figure imgf000019_0001
wherein L and Rx are as described above. Also included are amine oxides containing more than one hindered amine and more than one saturated amine oxide per molecule. The hindered amine may be attached to a poly(tertiary amine oxide) or attached to a polymeric substrate, as discussed above.
Component (f)
The benzofuranone stabilizers of component (f) are those disclosed for example in U.S. Patent Nos. 4,325,863; 4,338,244; 5,175,312; 5,216,052; 5,252,643; 5,369,159; 5,488,1 17; 5,356,966; 5,367,008; 5,428,162; 5,428,177; 5,614,572; 5,883,165 or 5,516,920, all incorporated herein by reference, or 3-(4-(2-acetoxyethoxy)phenyl)-5,7-di-tert- butyl-benzofuran-2-one, 5,7-di-tert-butyl-3-(4-(2-stearoyloxyethoxy)phenyl)benzofuran-2-one, 3,3'-bis(5,7-di-tert-butyl-3-(4-(2-hydroxyethoxy)phenyl)benzofuran-2-one), 5,7-di-tert-butyl-3- (4-ethoxyphenyl)benzofuran-2-one, 3-(4-acetoxy-3,5-dimethylphenyl)-5,7-di-tert-butyl- benzofuran-2-one, 3-(3,5-dimethyl-4-pivaloyloxyphenyl)-5,7-di-tert-butyl-benzofuran-2-one, 3-(3,4-dimethylphenyl)-5,7-di-tert-butyl-benzofuran-2-one, 3-(2,3-dimethylphenyl)-5,7-di-tert- butyl-benzofuran-2-one. For example, component (f) is one or more benzofuranone stabilizers selected from:
Figure imgf000020_0001
Figure imgf000020_0002
Component (g)
Component (g) is at least one compound selected from the formulae (1 ), (2), (3), (4), (5), (6) and (7)
Figure imgf000020_0003
Figure imgf000020_0004
Figure imgf000021_0001
Figure imgf000021_0002
in which the indices are integral and
n is 2, 3 or 4; p is 1 or 2; q is 2 or 3; r is 4 to 12; y is 1 , 2 or 3; and z is 1 to 6;
A1 τ if n is 2, is C2-C18 alkylene; C2-C12 alkylene interrupted by oxygen, sulfur or -NR4
a radical of the formula or
Figure imgf000021_0003
phenylene;
Aι, if n is 3, is a radical of the formula -CrH2 -i-;
CH?
AL if n is 4, is I 2 -CH— C — CH —
CH —
A2 is as defined for Aj if n is 2; B is a direct bond, -CH 2-, -CHR4-, sulfur, C5-C7 cycloalkylidene, or cyclohexylidene which is substituted by from 1 to 4 Cι-C4 alkyl radicals in position 3, 4 and/or 5;
Di, if p is 1 , is Cι-C alkyl and, if p is 2, is -CH 2OCH2-;
D2, if p is 1 , is Cι-C4 alkyl;
E, if y is 1 , is Cι-Cι8 alkyl, -ORT or halogen;
E, if y is 2, is -0-A2-0-,
E, if y is 3, is a radical of the formula R4C(CH20-)3 or N(CH2CH20-)3;
Q is the radical of an at least z-valent alcohol or phenol, this radical being attached via the oxygen atom to the phosphorus atom;
R R2 and R3 independently of one another are Cι-Cι8 alkyl which is unsubstituted or substituted by halogen, -COOR4, -CN or -CONR4R4; C2-C18 alkyl interrupted by oxygen, sulfur or -NR4-; C -C8 phenylalkyl; C5-C12 cycloalkyl, phenyl or naphthyl; naphthyl or phenyl substituted by halogen, 1 to 3 alkyl radicals or alkoxy radicals having a total of 1 to 18 carbon
atoms or by C7-C9 phenylalkyl; or a radical of the formula in which
Figure imgf000022_0001
m is an integer from the range 3 to 6;
R is hydrogen, d-C18 alkyl, C5-C12 cycloalkyl or C7-C9 phenylalkyl,
R5 and R6 independently of one another are hydrogen, Cι-C8 alkyl or C5-C6 cycloalkyl,
R7 and R8, if q is 2, independently of one another are C C4 alkyl or together are a 2,3-dehydropentamethylene radical; and R7 and R8, if q is 3, are methyl;
R is hydrogen, d-C9 alkyl or cyclohexyl,
R15 is hydrogen or methyl and, if two or more radicals R14 and Rι5 are present, these radicals are identical or different,
X and Y are each a direct bond or oxygen,
Z is a direct bond, methylene, -C(Ri6)2- or sulfur, and
R is Cι-Cβ alkyl.
Of interest are compositions and methods wherein component (g) is at least one compound selected from the formulae (1 ), (2), (5) and (6), in which
n is the number 2, and y is the number 1 , 2 or 3;
A, is C2-Ci8 alkylene, p-phenylene or p-biphenylene,
E, if y is 1 , is C1-C18 alkyl, -ORj or fluorine;
E, if y is 2, is p-biphenylene,
E, if y is 3, is N(CH 2CH20-)3,
RL R2 and R3 independently of one another are d-C18 alkyl, C7-C9 phenylalkyl, cyclohexyl, phenyl, or phenyl substituted by 1 to 3 alkyl radicals having a total of 1 to 18 carbon atoms;
R14 is hydrogen or C C9 alkyl,
R15 is hydrogen or methyl; X is a direct bond,
Y is oxygen,
Z is a direct bond or -CH(R16)-, and
R16 is d-C4 alkyl.
Likewise of interest are compositions and methods wherein component (g) is at least one compound selected from the formulae (1), (2), (5) and (6), in which
n is the number 2 and y is the number 1 or 3;
A, is p-biphenylene,
E, if y is 1 , is C d8alkoxy or fluorine,
E, if y is 3, is N(CH 2CH20-)3,
Ri, R2 and R3 independently of one another are C C18 alkyl, or phenyl substituted by 2 or 3 alkyl radicals having a total of 2 to 12 carbon atoms;
R1 is methyl or tert-butyl;
R15 is hydrogen;
X is a direct bond;
Y is oxygen; and
Z is a direct bond, methylene or -CH(CH 3)-.
Component (g) in the present invention may be at least one compound selected from the formulae (1 ), (2) and (6). Component (g) in the present invention may be at least one compound of the formula
Figure imgf000025_0001
in which
7 and Rι8 independently of one another are hydrogen, Cι-C8 alkyl, cyclohexyl or phenyl, and
R19 and R20 independently of one another are hydrogen or Cι-C4 alkyl.
The following compounds are examples of organic phosphites and phosphonites which are suitable for use in component (g):
Triphenyl phosphite, diphenyl alkyl phosphites, phenyl dialkyl phosphites, tris(nonylphenyl) phosphite (TNPP®, GE), trilauryl phosphite, tnoctadecyl phosphite, distearyl pentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl) phosphite (Irgafos® 168, Ciba Specialty Chemicals Corp.), diisodecyl pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite (formula (D)), bis(2,6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite (formula (E)), bisisodecyloxy-pentaerythritol diphosphite, bis(2,4-di-tert-butyl-6- methylphenyl) pentaerythritol diphosphite, bis(2,4,6-tri-tert-butylphenyl) pentaerythritol diphosphite, tristearyl sorbitol triphosphite, tetrakis (2,4-di-tert-butylphenyl) 4,4'-biphenylene- diphosphonite (Irgafos ® P-EPQ, Ciba Specialty Chemicals Corp., formula (H)), 6-isooctyloxy- 2,4,8, 10-tetra-tert-butyl-dibenzo[d,f][1 ,3,2]dioxaphosphepin (formula (C)), 6-fluoro-2,4,8,10- tetra-tert-butyl-12-methyl-dibenzo[d,g][1 ,3,2]dioxaphosphocin (formula (A)), bis(2,4-di-tert- butyl-6-methylphenyl) methyl phosphite, bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite (formula (G)). The following phosphites and phosphonites may be used in component (g) in the novel compositions and methods:
Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos® 168, Ciba Specialty Chemicals Corp.), tris(nonylphenyl) phosphite (TNPP®, GE),
Figure imgf000026_0001
Figure imgf000027_0001
Figure imgf000027_0002
Figure imgf000027_0003
Figure imgf000027_0004
Component (g) in the novel compositions and methods of the present invention may for example be: Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos® 168, Ciba Specialty Chemicals Corp.), 2,2'-ethylidenebis(2,4-di-tert-butylphenyl) fluorophosphite, (ETHANOX® 398, Ethyl Corp.), bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite (Irgafos® 38, Ciba Specialty Chemicals Corp., formula (G)), bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite (Ultranox® 626, GE Chemicals, formula (D)), tetrakis(2,4-di-tert-butylphenyl)4,4'-biphenylene- diphosphonite (Irgafos ® P-EPQ, Ciba Specialty Chemicals Corp., formula (H)), 2,2', 2"- nitrilo[triethyltris(3,3'5,5'-tetra-tert-butyl-1 ,1 '-biphenyl-2,2'-diyl)phosphite] (Irgafos® 12, Ciba Specialty Chemicals Corp., formula (B)), Ultranox® 641 (GE Chemicals, formula (J)), Doverphos® S9228 (Dover Chemicals, formula (K)) or Mark® HP10 (Adeka Argus, formula ( )).
These organic phosphites and phosphonites are known compounds; many of them are commercially available.
Component (h)
The quinone methide stabilizers of component (h) of the present invention are those disclosed for example in U.S. Pat. Nos. 5,583,247, 5,616,774, 5,670,692 and 5,750,765, all incorporated herein by reference.
For example, the quinone methides of component (h) are of formula (VIII)
Figure imgf000028_0001
wherein Ri' and R2' are independently straight or branched chain alkyl of 4 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms or phenylalkyl of 7 to 15 carbon atoms, and
R3' is 2-, 3- or 4-pyridyl; 2- or 3-thienyl; 2- or 3-pyrryl; 2- or 3-furyl; aryl of 6 to 10 carbon atoms; or said aryl substituted by one to three alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms, alkylthio of 1 to 8 carbon atoms, alkylamino of 1 to 8 carbon atoms, dialkylamino of 2 to 8 carbon atoms, alkoxycarbonyl of 2 to 8 carbon atoms, hydroxy, nitro, amino, cyano, carboxy, aminocarbonyl, chloro or mixtures of said substituents; or R3' is -CN, -COOH, -COOR4', -CORs', -OCOR6', -CONR7'R8' or -PO(OR9')2 where
R4' is alkyl of 1 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, phenyl or benzyl,
R5' is alkyl of 1 to 18 carbon atoms, aryl of 6 to 10 carbon atoms or said aryl substituted by 1 or 2 alkyl of 1 to 4 carbon atoms or by hydroxyl,
R6' is alkyl of 1 to 18 carbon atoms, aryl of 6 to 10 carbon atoms or said aryl substituted by 1 or 2 alkyl of 1 to 4 carbon atoms or by hydroxyl,
R7' and R8' are independently hydrogen, alkyl of 1 to 18 carbon atoms or said alkyl substituted by alkylamino of 1 to 4 carbon atoms, by dialkylamino of 2 to 8 carbon atoms or by hydroxyl; benzyl, aryl of 6 to 10 carbon atoms or said aryl substituted by alkyl of 1 to 4 carbon atoms, by alkylamino of 1 to 4 carbon atoms, by dialkylamino of 2 to 8 carbon atoms, by phenylamino or by hydroxyl, or
-NR7'R8' is morpholino, piperidino or pyrrolidino, and
R9' is hydrogen or alkyl of 1 to 18 carbon atoms.
For example, Ri' and R2' are tert-butyl, tert-amyl, tert-octyl, cyclohexyl, α-methylbenzyl or α,α-dimethylbenzyl.
A specific embodiment is where Rj' and R2' are tert-butyl, tert-amyl or tert-octyl. In the compound of formula I, R3' is for example phenyl or phenyl substituted by nitro, cyano, dimethylamino, methoxy, alkyl of 1 to 4 carbon atoms, hydroxy or mixtures of said substituents; specific embodiments are where R3' is phenyl, or where R3' is -CN, -COOH, -COOR4', -COR5', -OCOR6', -CONR7'R8' or -PO(OR9')2 where
R ' is alkyl of 1 to 8 carbon atoms,
R5' is methyl or phenyl,
Re' is alkyl of 1 to 18 carbon atoms or phenyl,
R7' and R8' are independently hydrogen or alkyl of 1 to 18 carbon atoms, or
-NR7'R8' is morpholino or piperidino, and Rg' is alkyl of 1 to 4 carbon atoms.
R3' is for instance -CN, -COOH, -COOR4', -COR5', -CONR7'R8' or -PO(OR9')2 where
R4' is alkyl of 1 to 4 carbon atoms,
R5' is methyl or phenyl,
R ' and R8' are independently hydrogen or alkyl of 1 to 4 carbon atoms, or
-NR7'R8' is morpholino, and
R9' is alkyl of 1 to 4 carbon atoms.
Specific examples of compounds of formula (VIII) are
(3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetonitrile, (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetic acid, (3,5-di-tert-amyl-4-oxocyclohexa-2,5-dienylidene)acetic acid, methyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetate, ethyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetate, n-butyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetate,
2,6-di-tert-butyl-4-(2-oxopropylidene)-cyclohexa-2,5-dienone, diethyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methanephosphonate,
(3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methyl acetate,
(3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methyl pivalate,
(3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methyl benzoate, and
N,N-diethyl-2-(3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetamide,
2,6-di-tert-butyl-4-benzylidene-cyclohexa-2,5-dienone,
2,6-di-tert-butyl-4-(4-nitrobenzylidene)-cyclohexa-2,5-dienone,
2,6-di-tert-butyl-4-(3-nitrobenzylidene)-cyclohexa-2,5-dienone,
2,6-di-tert-butyl-4-(4-cyanobenzylidene)-cyclohexa-2,5-dienone,
2, 6-di-tert-butyl-4-(4-dimethylaminobenzylidene)-cyclohexa- 2,5-dienone,
2,6-di-tert-amyl-4-benzylidene-cyclohexa-2,5-dienone,
2,6-di-tert-butyl-4-(4-methoxybenzylidene)-cyclohexa-2,5-dienone, and
2,6-di-tert-butyl-4-(3,5-di-tert-buty14-hydroxybenzylidene)-cyclohexa- 2,5-dienone; especially 2, 6-di-tert-butyl-4-benzylidene-cyclohexa-2,5-dienone.
Component (j)
The monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers are for example of the formula (IX)
Figure imgf000031_0001
wherein
R40, R4ι, R42, R43 and R44 are independently straight or branched chain alkyl of 1 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms or phenylalkyl of 7 to 15 carbon atoms.
The present stabilizers of component (j) are for example monoacrylate esters of compounds selected from the group consisting of 2,2'-methylenebis(6-tert-butyl-4- methylphenol), 2,2'-methylenebis(6-tert-butyl-4-ethylphenol), 2,2'-methylenebis[4-methyl-6- (α-methylcyclohexyl)phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'- methylenebis(6-nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2'- ethylidenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'- methylenebis[6-(α-methylbenzyl)-4-nonylphenol], 2,2'-methylenebis[6-(α,α-dimethylbenzyl)- 4-nonylphenol], 2,6-bis(3-tert-butyl-5-methyl-2-hydroxybenzyl)-4-methylphenol and 1 ,1 -bis- (3,5-dimethyl-2-hydroxyphenyl)butane.
For example, component (j) may be the monoacrylate ester of 2,2'-methylenebis(6-tert- butyl-4-methylphenol), available from Ciba Specialty Chemicals as Irganox® 3052:
Figure imgf000032_0001
In the structures of the present compounds of component (i.) if any substituents are alkyl, they are for example methyl, ethyl, n-propyl, n-butyl, sec-butyl, tert-butyl, n-hexyl, n- octyl, 2-ethylhexyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n-tridecyl, n-tetradecyl, n- hexadecyl or n-octadecyl. Typical cycloalkyl groups include cyclopentyl and cyclohexyl; typical cycloalkenyl groups include cyclohexenyl; while typical aralkyl groups include benzyl, α-methyl-benzyl, α,α-dimethylbenzyl or phenethyi. For example, component (i.) is at least one compound selected from the group consisting of
(a) bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate and 4-hydroxy-1 -oxyl- 2,2,6,6-tetramethylpiperidine,
(b) an N,N-di(alkyl)hydroxylamine produced by the direct oxidation of N,N- di(hydrogenated tallow)amine (Irgastab® FS-042),
(c) N-octadecyl-α-heptadecylnitrone,
(d) 0-n-propyl-N,N-dioctadecyIhydroxylamine,
(e) Genox™ EP, a di(C16-C18)alkyl methyl amine oxide, CAS# 204933-93-7,
(f) 3-(3,4-dimethylphenyl)-5,7-di-tert-butyl-benzofuran-2-one, Irganox® HP- 136, (BF1 ),
(g) tris(2,4-di-tert-butylphenyl) phosphite (Irgafos® 168),
(h) 2,6-di-tert-butyl-4-benzylidene-cyclohexa-2,5-dienone (Prostab™ 6007) and
(j) the monoacrylate ester of 2,2'-methylenebis(6-tert-butyl-4-methylphenol), Irganox® 3052.
Irganox, Irgafos, Prostab and Irgastab are trademarks of Ciba Specialty Chemicals. Genox™ EP is available from GE Chemicals. N-octadecyl-α-heptadecylnitrone is as prepared in Example 3 of U.S. Pat. No. 4,898,901.
The polymeric substrate of component (A) is any of a wide variety of polymeric types including polyolefins, polystyrenics, and PVC. For example, the polymer substrate may be selected from the group of resins consisting of the polyolefins, the thermoplastic olefins, styrenic polymers and copolymers, ABS and polymers which contain hetero atoms, double bonds or aromatic rings. Specific embodiments are where component (A) is polypropylene, polyethylene, thermoplastic olefin (TPO), ABS or high impact polystyrene.
For example, the polymer substrate is selected from the group of resins consisting of the polyolefins, the thermoplastic olefins, styrenic polymers and copolymers, and ABS.
Another embodiment of the present invention is where the polymer substrate is selected from the group consisting of polypropylene, polyethylene, thermoplastic olefin (TPO), ABS and high impact polystyrene.
For instance, the polymer substrate is polypropylene, polyethylene or thermoplastic olefin (TPO).
Examples for polyolefins are:
1. Polymers of monoolefins and diolefins, for example polypropylene, polyisobutylene, polybut-1 -ene, poly-4-methylpent-1 -ene, polyisoprene or polybutadiene, as well as polymers of cycloolefins, for instance of cyclopentene or norbomene, polyethylene (which optionally can be crosslinked), for example high density polyethylene (HDPE), high density and high molecular weight polyethylene (HDPE-HMW), high density and ultrahigh molecular weight polyethylene (HDPE-UHMW), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), (VLDPE) and (ULDPE).
Polyolefins, i.e. the polymers of monoolefins exemplified in the preceding paragraph, for example polyethylene and polypropylene, can be prepared by different, and especially by the following, methods:
i) radical polymerization (normally under high pressure and at elevated temperature).
ii) catalytic polymerization using a catalyst that normally contains one or more than one metal of groups IVb, Vb, Vlb or VIII of the Periodic Table. These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either p- or s-coordinated. These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium, chloride, titanium(lll) chloride, alumina or silicon oxide. These catalysts may be soluble or insoluble in the polymerization medium. The catalysts can be used by themselves in the polymerization or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, lla and/or Ilia of the Periodic Table. The activators may be modified conveniently with further ester, ether, amine or silyl ether groups. These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler (-Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
2. Mixtures of the polymers mentioned under 1.), for example mixtures of polypropylene with polyisobutylene, polypropylene with polyethylene (for example PP/HDPE, PP/LDPE) and mixtures of different types of polyethylene (for example LDPE/HDPE).
3. Copolymers of monoolefins and diolefins with each other or with other vinyl monomers, for example ethylene/propylene copolymers, linear low density polyethylene (LLDPE) and mixtures thereof with low density polyethylene (LDPE), propylene/but-1 -ene copolymers, propylene/isobutylene copolymers, ethylene/but-1 -ene copolymers, ethylene/hexene copolymers, ethylene/methylpentene copolymers, ethylene/heptene copolymers, ethylene/octene copolymers, propylene/butadiene copolymers, isobutylene/isoprene copolymers, ethylene/alkyl acrylate copolymers, ethylene/alkyl methacrylate copolymers, ethylene/vinyl acetate copolymers and their copolymers with carbon monoxide or ethylene/acrylic acid copolymers and their salts (ionomers) as well as terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidene-norbomene; and. mixtures of such copolymers with one another and with polymers mentioned in 1 ) above, for example polypropylene/ethylene-propylene copolymers, LDPE/ethylene-vinyl acetate copolymers (EVA), LDPE/ethylene-acrylic acid copolymers (EAA), LLDPE/EVA, LLDPE/EAA and alternating or random polyalkylene/carbon monoxide copolymers and mixtures thereof with other polymers, for example polyamides.
The effective flame retarding amount of component (B) is that needed to show flame retarding efficacy as measured by one of the standard methods used to assess flame retardancy. These include the NFPA 701 Standard Methods of Fire Tests for Flame- Resistant Textiles and Films, 1989 and 1996 editions; the UL 94 Test for Flammability of Plastic Materials for Parts in Devices and Appliances, 5th Edition, October 29, 1996; Limiting Oxygen Index (LOI), ASTM D-2863; and Cone Calorimetry, ASTM E-1354.
In the synergistic mixture (B), component (i.) is present from about 0.25 to about 10 % by weight based on component (A); for example from about 0.5 to about 8 % by weight based on component (A); for example from about 0.5 to about 5 % by weight based on component (A); for example from about 0.5 to about 2 % by weight based on component (A); for example from 5.1 % to about 10 % by weight based on component (A); for example from 5.1 % to about 8 % based on component (A).
In the synergistic mixture (B), component (ii.) is present from about 0.25 to about 60 % by weight based on component (A); for example from about 0.25 to about 30 % by weight based on component (A); for example from about 0.5 % to about 15 % by weight based on component (A); for example from about 1 % to about 10 % by weight based on component (A); for example from about 1 % to about 5 % by weight based on component (A).
The flame retardant compounds of component (ii.) useful in the instant invention are for instance selected from the group consisting of
tetraphenyl resorcinol diphosphite (FYROLFLEX® RDP, Akzo Nobel), chloroalkyl phosphate esters (ANTIBLAZE® AB-100, Albright & Wilson; FYROL® FR-2, Akzo Nobel)
. polybrominated diphenyl oxide (DE-60F, Great Lakes Corp.) decabromodiphenyl oxide (DBDPO; SAYTEX® 102E) antimony trioxide (Sb203), antimony pentoxide (Sb205), tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate (PB 370®, FMC Corp.), triphenyl phosphate, bis(2,3-dibromopropyl ether) of bisphenol A (PE68), ammonium polyphosphate (APP) or (HOSTAFLAM® AP750), resorcinol diphosphate oligomer (RDP), brominated epoxy resin, ethylene-bis(tetrabromophthalimide) (SAYTEX® BT-93), bis(hexachlorocyclopentadieno)cyclooctane (DECLORANE PLUS®), calcium sulfate chlorinated paraffins, magnesium carbonate, melamine phosphates, melamine pyrophosphates, molybdenum trioxide, zinc oxide,
1 ,2-bis(tribromophenoxy)ethane (FF680), tetrabromo-bisphenol A (SAYTEX® RB100), magnesium hydroxide, alumina trihydrate, zinc borate, ethylenediamine diphosphate (EDAP) silica, silicones, calcium silicate, magnesium silicate and ethylene bis-(dibromo-norbornanedicarboximide), (SAYTEX® BN-451 ).
Coadditives found useful for use with the instant compounds of components (a)-(j) in flame retardant compositions are as follows:
UV absorbers:
2-(2-hydroxy-3,5-di-α-cumylphenyl)-2H-benzotriazole, (TINUVIN® 234, Ciba Specialty Chemicals Corp.);
2-(2-hydroxy-5-methylphenyl)-2H-benzotriazole, (TINUVIN® P, Ciba Specialty Chemicals Corp.);
5-chloro-2-(2-hydroxy-3,5-di-tert-butylphenyl)-2H-benzotriazole, (TINUVIN® 327, Ciba Specialty Chemicals Corp.);
2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, (TINUVIN® 328, Ciba Specialty Chemicals Corp.); 2-(2-hydroxy-3-α-cumyl-5-tert-octylphenyl)-2H-benzotriazole, (TINUVIN® 928, Ciba Specialty Chemicals Corp.);
2,4-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxybenzoate, (TINUVIN® 120, Ciba Specialty Chemicals Corp.);
2-hydroxy-4-n-octyloxybenzophenone, (CHIMASSORB® 81 , Ciba Specialty Chemicals Corp.);
2,4-bis(2,4-dimethyphenyl)-6-(2-hydroxy-4-octyloxyphenyl)-s-thazine, (CYASORB® 1 164, Cytec).
It is contemplated that in addition to components (i.) and (ii.) of the present compositions, that hindered amines as disclosed in U.S. Pat. No. 6,1 17,995 and copending U.S. application Nos. 09/502,239, filed Nov. 3, 1999, and 09/714,717, filed Nov. 16, 2000, may also be present. The disclosures of this U.S. patent and applications are hereby incorporated by reference.
Certain compounds selected from components (a)-(j) are effective alone towards providing flame retardancy to plastic substrates, for example polyolefins, polystyrenics and PVC. In particular, compounds of component (d), certain substituted hydroxylamine stabilizers, are effective alone as flame retardants. In particular, 0-n-propyl-N,N- dioctadecylhydroxylamine is an effective flame retardant alone, that is without the presence of known flame retardants such as brominated flame retardants, phosphorus containing flame retardants and inorganic flame retardants.
The following examples are meant for illustrative purposes only and are not to be construed to limit the scope of this invention in any manner whatsoever.
Test Methods
NFPA 701 Standard Methods of Fire Tests for Flame-Resistant Textiles and Films, 1989 and 1996 editions;
UL 94 Test for Flammability of Plastic Materials for Parts in Devices and Appliances, 5th Edition, October 29, 1996; Limiting Oxygen Index (LOI), ASTM D-2863;
Cone Calorimetry, ASTM E-1 or ASTM E 1354;
ASTM D 2633-82, burn test.
Test Compounds
NO»1 is bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, (Prostab™ 5415, Ciba Specialty Chemicals Corp.),
NOH-1 is bis(1 -hydroxy-2,2,6,6-tetramethylpiperidin-4-yl) sebacate,
DBDPO is decabromodiphenyl oxide,
FR-1 s tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate, (PB 370®, FMC Corp.). FR-2 s ammonium polyphosphate (APP). FR-3 s bis(2,3-dibromopropyl) ether of tetrabromobisphenol A (PE68). FR-4 s ammonium polyphosphate/synergist blend, HOSTAFLAM®AP750. FR-5 s decabromodiphenyl oxide, SAYTEX® 102E. FR-6 s ethylene bis-(tetrabromophthalimide), (SAYTEX® BT-93). FR-7 s melamine phosphate, MELAPUR® P 46. FR-8 s ammonium polyphosphate, EXOLIT® AP752.
Example 1
Molding grade polypropylene is dry blended with the test additives and then melt compounded at 425°F (218°C). Base stabilization is 500 ppm N,N-di(alkyl)hydroxylamine produced by the direct oxidation of N,N-di(hydrogenated tallow)amine (Irgastab® FS-042) and 500 ppm calcium stearate. Plaques (125 mil) are prepared by injection molding from the formulations using a Boy Injection Molder at 475°F (246°C). The specimens are tested for flame retardancy according to the UL-94 vertical burn test specifications. The results are shown below.
The plaques are tested for flame retardancy by the UL 94V thick section test. The time in seconds for the plaques to extinguish after the insult flame is removed is reported as "After Flame". The time in seconds that the plaques glow after the flame incurred from the second insult flame is extinguished is reported as "Afterglow". Efficacy as a flame retardant is demonstrated when low After Flame times are observed relative to a blank sample containing no flame retardant. The average time for 5 samples is reported in the table below. Additive levels are reported in weight percent based on polymer.
Formulation Additive 1 st After-flame 2nd After-flame Afterglo IW
1 (control) none >100 XXX XXX
2 15 % DBDPO 11.6 8.2 0.0
3 % Sb203
3 10 % DBDPO 30.8 22.1 0.0
4 5 % DBDPO >100 XXX XXX
5 5 % DBDPO 14.4 48.7 0.0
0.25 % NOH-1
The entry "xxx" means that the sample is completely consumed and could not be reignited.
DBDPO at the 5 % level does not provide adequate flame retardancy. However, when this level of DBDPO is augmented with only 0.25 % NOH-1 , the flame retardancy is greatly improved.
These data show that decabromodiphenyl oxide can be replaced with a small amount of an instant hydroxylamine stabilizer in order to achieve good flame retardancy. Example 2
Polyethylene fibers are prepared from fiber grade polyethylene by dry blending with test additives and melt compounding at 400°F. Fibers are extruded from this formulation using a Hills laboratory scale fiber extruder. Socks are knitted from the fibers and are tested for flame retardancy according to NFPA 701 vertical burn method. Polyethylene fibers contain an additive of present components (a)-(j) in combination with a classic brominated flame retardant decabromodiphenyl oxide (DBDPO); bis(2,3-dibromopropyl) ether of tetrabromobis phenol A (PE68); or ethylene bis-tetrabromophthalimide (SAYTEX® BT-93). These formulated fibers are tested for flame retardancy according to NFPA 701.
The fibers containing both an additive of components (a)-(j) of the present invention and a classic brominated flame retardant exhibit enhanced flame retardancy compared to the classic flame retardant alone.
Example 3
Polyethylene (LDPE) is melt compounded on a twin screw extruder at 450°F (232°C) with an additive of present components (a)-(j) in combination with a classic brominated flame retardant decabromodiphenyl oxide (DBDPO); bis(2,3-dibromopropyl) ether of tetrabromobis phenol A (PE68); or ethylene bis-tetrabromophthalimide (SAYTEX® BT-93). 125 mil plaques are compression molded at 400°F(204°C).
The plaques are tested for flame retardancy by the UL 94V thick section test.
The plaques containing both an additive of components (a)-(j) of the present invention and a classic brominated flame retardant exhibit enhanced flame retardancy compared to the classic flame retardant alone. Example 4
Foam grade polyethylene is dry blended with test additives and then melt compounded into pellets. The pelletized fully formulated resin is then blown into foam.
The polyethylene foam prepared contains an instant additive of components (a)-(j) in combination with a classic brominated flame retardant. The formulated foam is tested for flame retardancy according to the UL-94 burn test method.
The foam containing both an additive of present components (a)-(j) and a classic brominated flame retardant exhibits enhanced flame retardancy compared to foam containing the classic halogenated flame retardant alone.
Example 5
Wire & cable grade polyethylene is dry blended with test additives and then melt compounded into pellets. The pelletized fully formulated resin is then extruded onto wire.
Test specimens are tested for flame retardancy using the ASTM D 2633-82 burn test conditions. The formulations containing both a compound of the present invention selected from components (a)-(j) and a classic brominated flame retardant exhibits enhanced flame retardancy compared to the classic halogenated flame retardant alone.
Example 6
Fiber grade polyethylene is dry-blended with test additives. In addition to a compound of present components (a)-(j), selected brominated flame retardants are also included in the various formulations. Non-woven fabrics are produced from the polymer blend formulations by a spun-bonded or melt-blown process. The non-woven fabrics made thereby are tested for flame retardancy according to the NFPA 701 vertical burn test specifications. The fabrics containing the present compounds of components (a)-(j) and selected brominated flame retardants exhibit flame retardancy.
Example 7
Fiber grade polypropylene is dry-blended with test additives. In addition to a present compound of components (a)-(j), selected brominated flame retardants are also included in the various formulations. Non-woven fabrics are produced from the polymer blend formulations by a spun-bonded or melt-blown process.
The non-woven fabrics made thereby are tested for flame retardancy according to the NFPA 701 vertical burn test specifications. The fabrics containing an additive selected from present components (a)-(j) and selected brominated flame retardants exhibit flame retardancy.
Example 8
Molding grade polystyrene is dry-blended with test additives and then melt compounded. In addition to an additive selected from present components (a)-(j), selected brominated flame retardants are also included in the test formulations. Specimens are injection molded from these test formulations.
The specimens are tested for flame retardancy according to the UL-94 burn test specifications. The molded specimens containing the present compounds of components (a)-(j) and selected brominated flame retardants exhibit flame retardancy.
Example 9
Foam grade polystyrene is dry-blended with test additives and then melt compounded. In addition to an additive selected from present components (a)-(j), selected brominated flame retardants are also included in these test formulations. Foam polystyrene specimens are prepared from these test formulations.
The specimens are tested for flame retardancy according to the UL-94 burn test specifications. The foam specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Example 10
Molding grade ABS is dry blended with the an additive selected from present components (a)-(j) and selected brominated flame retardants, then melt compounded at 425°F (218°C). Specimens 125 mil (1/8") thick are then injection molded from this formulation using a Boy Injection Molder at 450°F (232°C). The specimens are tested for flame retardancy according to the UL-94 vertical burn test specifications.
The specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Example 11
Fiber grade polypropylene is dry blended with an additive selected from the present components (a)-(j) and a select brominated flame retardant and then melt compounded at 234°C (450°F) into pellets. The pelletized fully formulated resin is then spun at 246°C (475°F) into fiber using a Hills laboratory model fiber extruder. The spun tow of 41 filaments is stretched at a ratio of 1 :3.2 to give a final denier of 615/41.
Socks are knitted from the stabilized polypropylene fiber on a Lawson-Hemphill Analysis Knitter and tested under NFPA 701 vertical burn procedure. The time in seconds for the knitted sock to extinguish after the insult flame is removed is reported as "After Flame". Both the maximum time for any one replicate and the total time for ten replicates are measured. Efficacy as a flame retardant is demonstrated when low After Flame times are observed relative to a blank sample containing no flame retardant. The specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Example 12
Film grade polyethylene is dry blended with the with an additive selected from the present components (a)-(j) and a select brominated flame retardant and then melt compounded into pellets. The pelletized fully formulated resin is then blown at 205°C using a MPM Superior Blown film extruder.
The films are tested for flame retardancy under NFPA 701 test conditions. The specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Film grade polypropylene is handled in a similar fashion and polypropylene films containing the instant compounds and brominated flame retardants also show flame retardancy.
Example 13
Molded test specimens are prepared by injection molding thermoplastic olefin (TPO) pellets containing a present test compound selected from components (a)-(j) and a select brominated flame retardant. The TPO formulations may also contain a pigment, a phosphite, a phenolic antioxidant or hydroxylamine, a metal stearate, a UV absorber or a hindered amine stabilizer or a mixture of hindered amine and UV absorber.
Pigmented TPO formulation composed of polypropylene blended with a rubber modifier where the rubber modifier is an in-situ reacted copolymer or blended product containing copolymers of propylene and ethylene with or without a ternary component such as ethylidene norbornene are stabilized with a base stabilization system consisting of an N,N- dialkylhydroxylamine or a mixture of hindered phenolic antioxidant and an organophosphorus compound.
The TPO plaques are tested for flame retardancy using the UL-94 Vertical Burn conditions. A minimum of three replicates are tested. Efficacy as a flame retardant is measured relative to a blank sample containing no flame retardant.
The specimens containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Example 14
Film grade ethylene/vinyl acetate (EVA) copolymers containing 20 weight percent or less of vinyl acetate are dry blended with test additives and then melt compounded into pellets. The pelletized fully formulated resin is then blown into a film at 205°C using a MPM Superior Blown-film extruder.
The films are tested for flame retardancy under NFPA 701 test conditions. The films containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Film grade low density polyethylene (LDPE) which contains some linear low density polyethylene (LLDPE) and/or ethylene/vinyl acetate (EVA) are dry blended with test additives and blown into film as described above for EVA copolymer resin. The films are tested for flame retardancy under NFPA 701 test conditions and those containing the present compounds selected from components (a)-(j) and brominated flame retardants exhibit flame retardancy.
Example 15
High impact polystyrene (HIPS) polymer (STYRON® 484C, Dow Chemical Co.) is compounded with a present compound of components (a)-(j) and a select brominated flame retardant, pelletized and then injection or compression molded into plaques. These plaques are tested for flame retardant efficacy using cone calorimetry, LOI or UL-94 test method.
The plaques containing an instant compound of component (a)-(j) and a select brominated flame retardant exhibit flame retardancy. Flame retardant HIPS polymers find application in housings for business machines.
Example 16
This Example shows the efficacy of the present compounds in PVC formulations. Such formulations are useful in flexible or rigid PVC and in wire and cable applications.
Typical formulations are seen below:
Component parts parts Darts parts
PVC resin 100 100 100 100 tin mercaptide 1.5 ~ 2.0 - tin carboxyate -- 2.5 - 2.0 process aid 1.5 1.5 2.0 2.0 impact mod. 6.0 6.0 7.0 7.0 paraffin wax 1.0 0.3 1.0 1.0 polyethyl wax 0.1 0.1 0.2 0.2
Ca stearate 1.0 - 0.8 ~ pigment 1.0 0.9 5.0 5.0
Fully formulated PVC containing the present compounds of components (a)-(j) and a known organic or inorganic flame retardant is pelletized and then injection molded into test plaques for examination of flame retardancy using the UL-94 or LOI test method.
The PVC plaques containing the instant compounds of components (a)-(j) and a classic organic or inorganic flame retardant demonstrate flame retardancy. Example 17
Fiber grade poly(ethylene terephthalate) (PET) is dry blended with test additives of components (a)-(j) and a classic flame retardant, then melt compounded at 550°F and then pelletized. The polyester pellets are dried at 175°F for 24 hours under vacuum. The dried pellets are extruded into fibers using a Hills laboratory scale fiber extruder at 550°F. Socks are knitted from these fibers and tested for flame retardancy according to NFPA 701 test method.
The fibers containing both a present compound of components (a)-(j) and a classic halogenated or phosphorus flame retardant exhibit enhanced flame retardancy compared to the classic flame retardant alone.
Example 18
Thermoplastic resins including polypropylene, polyethylene homopolymer, polyolefin copolymer or thermoplastic olefins (TPO), high impact polystyrene (HIPS) and ABS are dry blended with the instant compounds of components (a)-(j) and a classic organic or inorganic flame retardant and then melt compounded into pellets. The pelletized fully formulated resin is then processed into a useful article such as extrusion into fiber; blown or cast extrusion into film; blow molded into bottles; injection molded into molded articles, thermoformed into molded articles, extruded into wire and cable housing or rotation molded into hollow articles.
The articles containing the instant compounds of components (a)-(j) and a known organic or inorganic flame retardant exhibit flame retardancy when tested by a known standard test method.
Polyethylene wire and cable applications are tested for flame retardancy according to ASTM D-2633-82 burn test method. The materials containing the instant compounds of components (a)-(j) and a known organic or inorganic flame retardant show flame retardancy. Example 19
Articles prepared according to Example 18 which additionally contain an organophosphorus stabilizer selected from the group consisting of tris(2,4-di-tert-butylphenyl) phosphite, bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite, 2,2',2"-nitrilo[triethyl-tris- (3,3',5,5'-tetra-tert-butyl-1 ,1 '-biphenyl-2,2'-diyl) phosphite], tetrakis(2,4-di-butylphenyl) 4,4'- biphenylenediphosphonite, tris(nonylphenyl) phosphite, bis(2,4-di-tert-butylphenyl) pentaerythrityl diphosphite, 2,2'-ethylidenebis(2,4-di-tert-butylphenyl) fluorophosphite and 2- butyl-2-ethylpropan-1 ,3-diyl 2,4,6-tri-tert-butylphenyl phosphite exhibit good flame retardancy properties.
Example 20
Articles prepared according to Example 18 which additionally contain a o-hydroxy- phenyl-2H-benzotriazole, a hydroxyphenyl benzophenone or a o-hydroxyphenyl-s-triazine UV absorber selected from the group consisting of 2-(2-hydroxy-3,5-di-α-cumylphenyl)-2H- benzotriazole, 2-(2-hydroxy-5-methylphenyl)-2H-benzotriazole, 5-chloro-2-(2-hydroxy-3,5-di- tert-butylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3-α-cumyl-5-tert-octylphenyl)-2H-benzotriazole, 2,4-di-tert-butylphenyl 3,5-di- tert-butyl4-hydroxybenzoate, 2-hydroxy-4-n-octyloxybenzophenone and 2,4-bis(2,4-dimethy- phenyl)-6-(2-hydroxy-4-octyloxyphenyl)-s-triazine exhibit good flame retardancy.
Example 21
Articles prepared according to Example 18 which additionally contain a o-hydroxy- phenyl-2H-benzotriazole, a hydroxyphenyl benzophenone or a o-hydroxyphenyl-s-triazine UV absorber selected from the group consisting of 2-(2-hydroxy-3,5-di-α-cumylphenyl)-2H- benzotriazole, 2-(2-hydroxy-5-methylphenyt)-2H-benzotriazole, 5-chloro-2-(2-hydroxy-3,5-di- tert-butylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3-α-cumyl-5-tert-octylphenyl)-2H-benzotriazole, 2,4-di-tert-butylphenyl 3,5-di- tert-butyl4-hydroxybenzoate, 2-hydroxy-4-n-octyloxybenzophenone and 2,4-bis(2,4-dimethy- phenyl)-6-(2-hydroxy-4-octyloxyphenyl)-s-triazine exhibit good flame retardancy properties. Example 22
Examples 1 -21 are repeated where the compound of components (a)-(j) is selected from
(a) bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1 -oxyl- 2,2,6, 6-tetramethylpiperidine,
(b) an N,N-di(alkyl)hydroxylamine produced by the direct oxidation of N,N- di(hydrogenated tallow)amine (Irgastab® FS-042),
(c) N-octadecyl-α-heptadecylnitrone,
(d) O-n-propyl-N.N-dioctadecylhydroxylamine,
(e) Genox™ EP, a di(d6-C18)alkyl methyl amine oxide, CAS# 204933-93-7,
(f) 3-(3,4-dimethylphenyl)-5,7-di-tert-butyl-benzofuran-2-one, Irganox® HP- 136, (BF1),
(g) tris(2,4-di-tert-butylphenyl) phosphite (Irgafos® 168),
(h) 2,6-di-tert-butyl-4-benzylidene-cyclohexa-2,5-dienone (Prostab™ 6007) and
(j) the monoacrylate ester of 2,2'-methylenebis(6-tert-butyl-4-methylphenol), Irganox® 3052.
Formulations containing an instant stabilizer of components (a)-(j) and a brominated flame retardant achieve good flame retardancy.
Example 23
Examples 1 -22 are repeated where the classic flame retardant is a flame retardant such as bis(2,3-dibromopropyl) ether of bisphenol A (PE68), tris[3-bromo-2,2,-bis(bromo- methyl)propyl] phosphate (PB370), ethylene bis-tetrabromophthalimide (SAYTEX BT-93) or ethylene bis-dibromonorbomanedicarboximide (SAYTEX BN-451 ). Other formulations may contain antimony trioxide in addition to brominated flame retardants. Other formulations may contain phosphorus based flame retardants such as ethylenediamine diphosphate (EDAP) or ammonium polyphosphate (APP) instead of a brominated flame retardant.
The samples containing the present compounds selected from components (a)-(j) and classic flame retardants exhibit flame retardancy. Example 24
Example 1 is repeated with the test additives of the table below. Additive levels are reported in weight percent based on polymer. The average of 2 or 3 samples are reported.
Formulation Additive 1st After-flame 2 }nπdα After-flame
1 (control) none bums xxx
6 1% NO»1 0 burns
7 1 % NOH-1 1.2 burns
1% NOR-1 burns xxx
3% FR-1 0 burns
10 4% FR-1 0 burns
1 1 5% DBDPO 2.2 burns
12 6% DBDPO 2.1 burns
13 3% FR-1
1 % NOR-1 0 50.5
14 5% DBDPO
1 % NO»1 0.2 6.8
15 5% DBDPO
1 % NOH-1 0.4 19.5
The entry "xxx" means that the sample is completely consumed and could not be reignited. "Burns" means the plaque burned entirely to the clamp. NOR-1 is (H37Ci8)2NOCH2CH2CH3. It is clear that combinations of nitroxyl stabilizers, hydroxylamine stabilizers or substituted hydroxylamine stabilizers with conventional flame retardants are synergistic towards providing flame retardancy to plastic substrates.

Claims

WHAT IS CLAIMED IS:
1. A flame retardant composition which comprises
(A) a polymer substrate, and
(B) an effective flame retarding amount of a synergistic mixture of
(i.) at least one compound selected from the group consisting of
(a) nitroxyl stabilizers,
(b) hydroxylamine stabilizers,
(c) nitrone stabilizers,
(d) substituted hydroxylamine stabilizers,
(e) amine oxide stabilizers,
(f) benzofuranone stabilizers,
(g) phosphite and phosphonite stabilizers, (h) quinone methide stabilizers and
(j) monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers and
(ii.) at least one compound selected from the group consisting of brominated flame retardants, phosphorus containing flame retardants and inorganic flame retardants.
2. A composition according to claim 1 wherein component (i.) of the synergistic mixture (B) is selected from
a) nitroxyl stabilizers of the formula
Figure imgf000052_0001
or nitroxyl stabilizers that contain one or more groups of the formula
Figure imgf000053_0001
where each R is alkyl of 1 to 4 carbon atoms and T is a group required to complete a 5- or 6-membered ring;
b) hydroxylamine stabilizers of the formula (I)
Figure imgf000053_0002
wherein
Tj is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; and
T2 is hydrogen, or independently has the same meaning as T^ or hydroxylamine stabilizers that contain one or more of the groups of the formula (II)
Figure imgf000053_0003
wherein
T is a group forming a five- or six-membered ring; and
Rt and R2 are independently hydrogen, alkyl of 1 to 4 carbon atoms or phenyl; c) nitrone stabilizers of the formula (III)
Figure imgf000054_0001
wherein
Li is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
L2 and L3 are independently hydrogen, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; or L-\ and L2 together form a five- or six-membered ring including the nitrogen atom;
d) hydroxylamines of the formula (1Mb) or (Ilia)
Figure imgf000054_0002
wherein
Tj is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
T2 is hydrogen, or independently has the same meaning as T^ and
T3 is allyl, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 18 carbon atoms, cycloalkenyl of 5 to 18 carbon atoms or a straight or branched chain alkyl of 1 to 4 carbon atoms substituted by phenyl or by phenyl substituted by one or two alkyl groups of 1 to 4 carbon atoms or by 1 or 2 halogen atoms;
e) amine oxide stabilizers of formula (VII) O
*
-N (vπ) or I G3 G 2 wherein d and G2 are independently a straight or branched chain alkyl of 6 to 36 carbon atoms, aryl of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl of 6 to 36 carbon atoms;
G3 is a straight or branched chain alkyl of 1 to 36 carbon atoms, aryl of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl of 6 to 36 carbon atoms; and wherein said aryl groups may be substituted by one to three halogen, alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms or combinations thereof; and wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups may be interrupted by -0-, -S-, -SO-, -S02-, -COO-, -OCO-, -CO-, -NG4-, -CONG4- and - NG4CO- groups, or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups may be substituted by -OG4, -SG4, -COOG4, -OCOG4, -COG4, -N(G4)2, -CON(G4)2, -NG4COG4 and 5- and 6-membered rings containing the - C(CH3)(CH RX)NL(CH2RX)(CH3)C- group or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl groups are both interrupted and substituted by the groups mentioned above; and wherein
G4 is independently hydrogen or alkyl of 1 to 8 carbon atoms;
Rx is hydrogen or methyl;
L is hydrogen, hydroxy, d-3o straight or branched chain alkyl moiety, a -C(0)R moiety where R is a Cι.3o straight or branched chain alkyl group, or a -0Ry moiety; and
Ry is d.30 straight or branched chain alkyl, C2-C30 alkenyl, C2-C30 alkynyl, C5-C12 cycloalkyl, C6-d0 bicycloalkyl, C5-C8 cycloalkenyl, C6-do aryl, C7-C8 aralkyl, C7-C9 aralkyl substituted by alkyl or aryl, or -CO(D), where D is d-C18 alkyl, C1-C18 alkoxy, phenyl, phenyl substituted by hydroxy, alkyl or alkoxy, or amino or amino mono- or di-substituted by alkyl or phenyl; f) benzofuranone stabilizers;
g) phosphite and/or phosphonite stabilizers of the formulae (1 ), (2), (3), (4), (5), (6) and (7)
Figure imgf000056_0001
Figure imgf000056_0002
Figure imgf000056_0003
in which the indices are integral and n is 2, 3 or 4; p is 1 or 2; q is 2 or 3; r is 4 to 12; y is 1 , 2 or 3; and z is 1 to 6;
Aj , if n is 2, is C -Cι8 alkylene; C2-C12 alkylene interrupted by oxygen, sulfur or -NR4-;
a radical of the formula or
Figure imgf000056_0004
phenylene;
AL if n is 3, is a radical of the formula -CrH2 -;
CH—
A1, if n is 4, is __CH <L_CH ; 2 ! 2
CH —
A2 is as defined for Aj if n is 2;
B is a direct bond, -CH 2-, -CHR4-, -CRnR4-, sulfur, C5-C7cycloalkylidene, or cyclohexylidene which is substituted by from 1 to 4 Cι-C4 alkyl radicals in position 3, 4 and/or 5;
Di, if p is 1 , is Cι-C4 alkyl and, if p is 2, is -CH 2OCH2-;
D2, if p is 1 , is d-C4 alkyl;
E, if y is 1 , is C1-C18 alkyl, -ORu or halogen;
E, if y is 2, is -0-A2-0-,
E, if y is 3, is a radical of the formula R4C(CH20-)3 or N(CH2CH20-)3;
Q is the radical of an at least z-valent alcohol or phenol, this radical being attached via the oxygen atom to the phosphorus atom;
R11, Rι2 and R3 independently of one another are C1-C18 alkyl which is unsubstituted or substituted by halogen, -COOR4, -CN or -CONR4R4; C2-C18 alkyl interrupted by oxygen, sulfur or -NR -; C7-C9 phenylalkyl; C5-d2 cycloalkyl, phenyl or naphthyl; naphthyl or phenyl substituted by halogen, 1 to 3 alkyl radicals or alkoxy radicals having a total of 1 to 18 carbon
atoms or by C7-C9 phenylalkyl; or a radical of the formula in which
Figure imgf000057_0001
m is an integer from the range 3 to 6;
R is hydrogen, d-Cι8 alkyl, C5-d2 cycloalkyl or C7-C9 phenylalkyl,
R5 and R6 independently of one another are hydrogen, d-C8 alkyl or C5-C6 cycloalkyl,
R7 and R8, if q is 2, independently of one another are d-C4 alkyl or together are a 2,3-dehydropentamethylene radical; and
R7 and R8, if q is 3, are methyl;
Ru is hydrogen, Cι-Cg alkyl or cyclohexyl,
R15 is hydrogen or methyl and, if two or more radicals R14 and Rι5 are present, these radicals are identical or different,
X and Y are each a direct bond or oxygen,
Z is a direct bond, methylene, -C(Ri6)2- or sulfur, and R16 is Cι-C8 alkyl;
h) quinone methide stabilizers of formula (VIII)
Figure imgf000058_0001
wherein
Rj' and R2' are independently straight or branched chain alkyl of 4 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms or phenylalkyl of 7 to 15 carbon atoms, and
R3' is 2-, 3- or 4-pyridyl; 2- or 3-thienyl; 2- or 3-pyrryl; 2- or 3-furyl; aryl of 6 to 10 carbon atoms; or said aryl substituted by one to three alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms, alkylthio of 1 to 8 carbon atoms, alkylamino of 1 to 8 carbon atoms, dialkylamino of 2 to 8 carbon atoms, alkoxycarbonyl of 2 to 8 carbon atoms, hydroxy, nitro, amino, cyano, carboxy, aminocarbonyl, chloro or mixtures of said substituents; or R3' is -CN, -COOH, -COOR4', -COR5', -OCOR6', -CONR7'R8' or -PO(OR9')2 where
R4' is alkyl of 1 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, phenyl or benzyl,
R5' is alkyl of 1 to 18 carbon atoms, aryl of 6 to 10 carbon atoms or said aryl substituted by 1 or 2 alkyl of 1 to 4 carbon atoms or by hydroxyl,
R6' is alkyl of 1 to 18 carbon atoms, aryl of 6 to 10 carbon atoms or said aryl substituted by 1 or 2 alkyl of 1 to 4 carbon atoms or by hydroxyl,
R7' and R8' are independently hydrogen, alkyl of 1 to 18 carbon atoms or said alkyl substituted by alkylamino of 1 to 4 carbon atoms, by dialkylamino of 2 to 8 carbon atoms or by hydroxyl; benzyl, aryl of 6 to 10 carbon atoms or said aryl substituted by alkyl of 1 to 4 carbon atoms, by alkylamino of 1 to 4 carbon atoms, by dialkylamino of 2 to 8 carbon atoms, by phenylamino or by hydroxyl, or
-NR 'R8' is morpholino, piperidino or pyrrolidino, and
Rg' is hydrogen or alkyl of 1 to 18 carbon atoms; j) monoacrylate esters of the formula (IX)
Figure imgf000059_0001
wherein
R4o, R41, R 2. R43 and R > are independently straight or branched chain alkyl of 1 to 18 carbon atoms, cycloalkyl of 5 to 12 carbon atoms or phenylalkyl of 7 to 15 carbon atoms.
3. A composition according to claim 2 wherein component (i.) of the synergistic mixture (B) is selected from
a) nitroxyl stabilizers selected from the group consisting of bis(1 -oxyl-2,2,6,6- tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1-oxyl-2,2,6,6-tetramethylpiperidine, 4-ethoxy- 1 -oxyl-2,2,6,6-tetramethylpiperidine, 4-propoxy-1 -oxyl-2,2,6,6-tetramethylpiperidine, 4- acetamido-1 -oxyl-2,2,6,6-tetramethylpiperidine, 1 -oxyl-2,2,6,6-tetramethylpiperidine, 1 -oxyl- 2,2,6,6-tetramethylpiperidin-4-one, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl acetate, 1-oxyl- 2,2,6,6-tetramethylpiperidin-4-yl 2-ethylhexanoate, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl stearate, 1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl benzoate, 1 -oxyl-2,2,6,6- tetramethylpiperidin-4-yl 4-t-butyl-benzoate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) succinate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) adipate, bis(1-oxyl-2,2,6,6- tetramethylpiperidin-4-yl) n-butylmalonate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) phthalate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) isophthalate, bis(1 -oxyl-2,2,6,6- tetramethylpiperidin-4-yl) terephthalate, bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) hexahydroterephthalate, N,N'-bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl)adipamide, N-(1 - oxyl-2,2,6,6-tetramethylpiperidin-4-yl)caprolactam, N-(1 -oxyl-2,2,6,6-tetramethylpiperidin-4- yl)dodecylsuccinimide, 2,4,6-tris-[N-butyl-N-(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl)]-s- triazine, 4,4'-ethylenebis(1 -oxyl-2,2,6,6-tetramethylpiperazin-3-one), 2-oxyl-1 ,1 ,3,3- tetramethyl-2-isobenzazole, 1 -oxyl-2,2,5,5-tetramethylpyrrolidine, and N,N-bis-(1 , 1 ,3,3- tetramethylbutyl)nitroxide; b) hydroxylamine stabilizers of the formula (I), wherein Ti and T2 are independently benzyl, methyl, ethyl, octyl, lauryl, dodecyl, tetradecyl, hexadecyl, heptadecyl or octadecyl, or wherein Ti and T2 are each the alkyl mixture found in hydrogenated tallow amine;
c) nitrones selected from the group consisting of N-benzyl-α-phenylnitrone, N-ethyl-α- methylnitrone, N-octyl-α-heptylnitrone, N-lauryl-α-undecylnitrone, N-tetradecyl-α- tridcylnitrone, N-hexadecyl-α-pentadecylnitrone, N-octadecyl-α-heptadecylnitrone, N- hexadecyl-α-heptadecylnitrone, N-ocatadecyl-α-pentadecylnitrone, N-heptadecyl-α- heptadecylnitrone, N-octadecyl-α-hexadecylnitrone, N-methyl-α-heptadecylnitrone and the nitrone derived from N,N-di(hydrogenated tallow)hydroxylamine;
d) hydroxylamines selected from the group consisting of compounds of the formula (IV), (V) and (VI)
Figure imgf000060_0001
Figure imgf000060_0002
Figure imgf000060_0003
wherein in the compounds of formula (IV) a is 1 to 4;
R' and R" are independently hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms,
R and Rc are independently hydrogen or alkyl of 1 to 12 carbon atoms;
A, when a = 1 , is a group NHR , wherein Rd is hydrogen, amino, alkyl of 1 to 18 carbon atoms or
Figure imgf000061_0001
where B is a direct bond or alkylene of 1 to 10 carbon atoms;
A, when a = 2, is a bivalent radical of a 5-7 membered heterocyclic compound containing two nitrogen atoms in the ring, with the free valencies on the nitrogen atoms, or is a group -N(Rd)-B-N(Rd)- where B and Rd have the meanings given above;
A, when a = 3, is a group of the formula
or R: -N (CH2)n -N- -(CH2)n— N—
Figure imgf000061_0002
where n is 2 to 6 and Re is hydrogen or alkyl of 1 to 4 carbon atoms; and A, when a = 4, is a group of the formula
or Re N (CH2)π— N (CH2)n N (CH2)— N Re
Figure imgf000061_0003
in compounds of formula (V), Rf, Rg, Rh and Rj independently are hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms; and the alkali metal and alkaline earth metal salts thereof;
in compounds of formula (VI),
R, and Rk are independently alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms or said aralkyl substituted by alkyl of 1 to 36 carbon atoms, or R, and Rk together with the nitrogen can form a 5-7 member heterocyclic ring, or Rj and Rk are independently a group of the formula
Figure imgf000062_0001
Ri, Rm> Rn, Ro and Rp are independently hydrogen, alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, allyl, aryl, aralkyl of 7 to 9 carbon atoms, said aralkyl substituted by alkyl of 1 to 36 carbon atoms, bornyl, norbomyl or isobomyl, or Rm and Rn together with nitrogen can form a 5-7 member heterocyclic ring; b is 1-4; x is 0-5;
Ta is R, or -CH(R|)-0-N(Rj)(Rk); when b = 1 , T is Ri or 5-7 member unsaturated heterocyclic-substituted (Ci -C4)alkyl, or Ta and T together with the nitrogen can form a 5-7 member saturated heterocyclic ring; when b = 2, T is alkylene of 2 to 12 carbon atoms, cycloalkylene of 6 to 10 carbon atoms, arylene of 6 to 10 carbon atoms or alkylenearylenealkylene of 8 to 10 carbon atoms or Ta and Tb together with the two nitrogens can form a 5-7 member saturated heterocyclic ring; when b = 3, Tb is alkanetriyl of 3 to 6 carbon atoms or Ta and Tb together with the three nitrogens can form a 5-6 member saturated heterocyclic ring; and when b = 4, T is alkanetetriyl of 4 to 6 carbon atoms;
e) amine oxide stabilizers of formula (VII) wherein Gi and G2 are independently alkyl groups of 8 to 26 carbon atoms and G3 is methyl; f) benzofuranone stabilizers selected from the group consisting of 3-(4-(2- acetoxyethoxy)phenyl)-5,7-di-tert-butyl-benzofuran-2-one, 5,7-di-tert-butyl-3-(4-(2- stearoyloxyethoxy)phenyl)benzofuran-2-one, 3,3'-bis(5,7-di-tert-butyl-3-(4-(2- hydroxyethoxy)phenyl)benzofuran-2-one), 5,7-di-tert-butyl-3-(4-ethoxyphenyl)benzofuran-2- one, 3-(4-acetoxy-3,5-dimethylphenyl)-5,7-di-tert-butyl-benzofuran-2-one, 3-(3,5-dimethyl-4- pivaloyloxyphenyl)-5,7-di-tert-butyl-benzofuran-2-one, 3-(3,4-dimethylphenyl)-5,7-di-tert- butyl-benzofuran-2-one and 3-(2,3-dimethylphenyl)-5,7-di-tert-butyl-benzofuran-2-one;
g) phosphites and phosphonites selected from the group consisting of triphenyl phosphite, tris(nonylphenyl) phosphite, trilauryl phosphite, tnoctadecyl phosphite, distearyl pentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl) phosphite, diisodecyl pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4- methylphenyl) pentaerythritol diphosphite, bisisodecyloxypentaerythritol diphosphite, bis(2,4- di-tert-butyl-6-methylphenyl) pentaerythritol diphosphite, bis(2,4,6-tri-tert-butylphenyl) pentaerythritol diphosphite, tristearyl sorbitol triphosphite, tetrakis (2,4-di-tert-butylphenyl) 4,4'-biphenylene-diphosphonite, 6-isooctyloxy-2,4,8,10-tetra-tert-butyl- dibenzo[d,f][1 ,3,2]dioxaphosphepin, 6-fluoro-2,4,8,10-tetra-tert-butyl-12-methyl- dibenzo[d,g][1 ,3,2]dioxaphosphocin, bis(2,4-di-tert-butyl-6-methylphenyl) methyl phosphite, bis(2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite and 2,2',2"-nitrilo[triethyltris(3,3'5,5'- tetra-tert-butyl-1 ,1 '-biphenyl-2,2'-diyl)phosphite],
Figure imgf000063_0001
h) quinone methide stabilizers selected from the group consisting of (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetonitrile, (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetic acid, (3,5-di-tert-amyl-4-oxocyclohexa-2,5-dienylidene)acetic acid, methyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetate, ethyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetate, n-butyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetate, 2,6-di-tert-butyl-4-(2-oxopropylidene)-cyclohexa-2,5-dienone, diethyl (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methanephosphonate, (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methyl acetate, (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methyl pivalate, (3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)methyl benzoate, and N,N-diethyl-2-(3,5-di-tert-butyl-4-oxocyclohexa-2,5-dienylidene)acetamide,
2,6-d -tert-butyl-4-benzylidene-cyclohexa-2,5-dienone, 2,6-d -tert-butyl-4-(4-nitrobenzylidene)-cyclohexa-2,5-dienone, 2,6-d -tert-butyl-4-(3-nitrobenzylidene)-cyclohexa-2,5-dienone, 2,6-d -tert-butyl-4-(4-cyanobenzylidene)-cyclohexa-2,5-dienone, 2,6-d -tert-butyl-4-(4-dimethylaminobeπzylidene)-cyclohexa- 2,5-dienone, 2,6-d -tert-amyl-4-benzylidene-cyclohexa-2,5-dienone, 2,6-d -tert-butyl-4-(4-methoxybenzylidene)-cyclohexa-2,5-dienone, and 2,6-d -tert-butyl-4-(3,5-di-tert-buty1 -4-hydroxybenzylidene)-cyclohexa- 2,5-dienone;
j) monoacrylate esters selected from the group consisting of 2,2'-methylenebis(6-tert- butyl-4-methylphenol), 2,2'-methylenebis(6-tert-butyl-4-ethylphenol), 2,2'-methylenebis[4- methyl-6-(α-methylcyclohexyl)phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'- methylenebis(6-nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2'- ethylidenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'- methylenebis[6-(α-methylbenzyl)-4-nonylphenol], 2,2'-methylenebis[6-(α,α-dimethylbenzyl)- 4-nonylphenol], 2,6-bis(3-tert-butyl-5-methyl-2-hydroxybenzyl)-4-methylphenol and 1 ,1-bis- (3,5-dimethyl-2-hydroxyphenyl)butane.
4. A composition according to claim 3 wherein component (i.) of the synergistic mixture (B) is selected from a) nitroxyl stabilizers;
b) N,N-dihydrocarbylhydroxylamines selected from the group consisting of N,N- dibenzylhydroxylamine, N,N-diethylhydroxylamine, N,N-dioctylhydroxylamine, N,N- dilaurylhydroxylamine, N,N-didodecylhydroxylamine, N,N-ditetradecylhydroxylamine, N,N- dihexadecylhydroxylamine, N,N-dioctadecylhydroxylamine, N-hexadecyl-N- tetradecylhydroxylamine, N-hexadecyl-N-heptadecylhydroxylamine, N-hexadecyl-N- octadecylhydroxylamine, N-heptadecyl-N-octadecylhydroxylamine, N-methyl-N- octadecylhydroxylamine and N,N-di(hydrogenated tallow)hydroxylamine;
f) benzofuranone stabilizers selected from the group consisting of
Figure imgf000065_0001
Figure imgf000065_0002
5. A composition according to claim 1 in which component (ii.) of the synergistic mixture (B) is at least one compound selected from the group consisting of tetraphenyl resorcinol diphosphite, chloroalkyl phosphate esters, polybrominated diphenyl oxide, decabromodiphenyl oxide, antimony trioxide, antimony pentoxide, tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate, triphenyl phosphate, bis(2,3-dibromopropyl ether) of bisphenol A, ammonium polyphosphate, resorcinol diphosphate oligomer, brominated epoxy resin, ethylene-bis(tetrabromophthalimide), bis(hexachlorocyclopentadieno)cyclooctane, calcium sulfate, chlorinated paraffins, magnesium carbonate, melamine phosphates, melamine pyrophosphates, molybdenum trioxide, zinc oxide,
1 ,2-bis(tribromophenoxy)ethane, tetrabromo-bisphenol A, magnesium hydroxide, alumina trihydrate, zinc borate, ethylenediamine diphosphate, silica, silicones, calcium silicate, magnesium silicate and ethylene bis-(dibromo-norbornanedicarboximide) .
6. A composition according to claim 1 in which component (i.) of the synergistic mixture (B) is at least one compound selected from the group consisting of
(a) bis(1 -oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 4-hydroxy-1-oxyl- 2,2,6,6-tetramethylpiperidine, (b) an N,N-di(alkyl)hydroxylamine produced by the direct oxidation of N,N- di(hydrogenated tallow)amine,
(c) N-octadecyl-α-heptadecylnitrone,
(d) 0-n-propyl-N,N-dioctadecylhydroxylamine,
(e) di(Cι6-Cι8)alkyl methyl amine oxide,
(f) 3-(3,4-dimethylphenyl)-5,7-di-tert-butyl-benzofuran-2-one,
(g) tris(2,4-di-tert-butylphenyl) phosphite,
(h) 2,6-di-tert-butyl-4-benzylidene-cyclohexa-2,5-dienone and
(j) monoacrylate ester of 2,2'-methylenebis(6-tert-butyl-4-methylphenol) and
component (ii.) of the synergistic mixture (B) is at least one compound selected from the group consisting of polybrominated diphenyl oxide, decabromodiphenyl oxide, bis(2,3-dibromopropyl ether) of bisphenol A, ammonium polyphosphate, resorcinol diphosphate oligomer, brominated epoxy resin, ethylene-bis(tetrabromophthalimide), 1 ,2-bis(tribromophenoxy)ethane and tetrabromo-bisphenol A.
7. A composition according to claim 1 or 6 in which component (ii.) of the synergistic mixture (B) is the flame retardant ammonium polyphosphate or decabromodiphenyl oxide.
8. A composition according to claim 1 wherein of the synergistic mixture (B), component (i.) is present from 0.25 to 10 % by weight, based on component (A); and component (ii.) is present from 0.25 to 60 % by weight, based on component (A).
9. A composition according to claim 1 further comprising a UV absorber.
10. A composition according to claim 9 comprising a UV absorber selected from the group consisting of 2-(2-hydroxy-3,5-di-α-cumylphenyl)-2H-benzotriazole, 2-(2-hydroxy-5- methylphenyl)-2H-benzotriazole, 5-chloro-2-(2-hydroxy-3,5-di-tert-butylphenyl)-2H-benzo- triazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)-2H-benzotriazole, 2-(2-hydroxy-3-α-cumyl-5- tert-octylphenyl)-2H-benzotriazole, 2,4-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxy- benzoate, 2-hydroxy-4-n-octyloxybenzophenone and 2,4-bis(2,4-dimethyphenyl)-6-(2- hydroxy-4-octyloxyphenyl)-s-triazine.
1 1. A composition according to claim 1 wherein the polymer substrate (A) is selected from the group of resins consisting of the polyolefins, the thermoplastic olefins, styrenic polymers and copolymers.
12. A composition according to claim 1 1 wherein the polymer substrate (A) is selected from the group consisting of polypropylene, polyethylene, thermoplastic olefin, acrylnitrile/butadiene/styrene copolymer and high impact polystyrene.
13. A composition according to claim 1 wherein component (i.) of the synergistic mixture (B) is present in an amount from 5.1 to 10 % by weight based on the polymer substrate (A).
PCT/EP2002/002706 2001-03-20 2002-03-12 Flame retardant compositions WO2002074847A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
EP02729995A EP1379584B1 (en) 2001-03-20 2002-03-12 Flame retardant compositions
DE60205734T DE60205734T2 (en) 2001-03-20 2002-03-12 FLAME-REDUCING COMPOSITIONS
KR1020037012081A KR100822007B1 (en) 2001-03-20 2002-03-12 Flame retardant compositions
CA002440904A CA2440904A1 (en) 2001-03-20 2002-03-12 Flame retardant compositions
US10/471,947 US7084196B2 (en) 2001-03-20 2002-03-12 Flame retardant compositions
JP2002573849A JP4916086B2 (en) 2001-03-20 2002-03-12 Flame retardant composition
AT02729995T ATE302814T1 (en) 2001-03-20 2002-03-12 FLAME RETARDANT COMPOSITIONS
US11/296,686 US7470734B2 (en) 2001-03-20 2005-12-07 Flame retardant compositions

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US27722201P 2001-03-20 2001-03-20
US60/277,222 2001-03-20

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US10471947 A-371-Of-International 2002-03-12
US11/296,686 Continuation US7470734B2 (en) 2001-03-20 2005-12-07 Flame retardant compositions

Publications (1)

Publication Number Publication Date
WO2002074847A1 true WO2002074847A1 (en) 2002-09-26

Family

ID=23059911

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2002/002706 WO2002074847A1 (en) 2001-03-20 2002-03-12 Flame retardant compositions

Country Status (11)

Country Link
US (2) US7084196B2 (en)
EP (1) EP1379584B1 (en)
JP (1) JP4916086B2 (en)
KR (1) KR100822007B1 (en)
CN (1) CN1282695C (en)
AT (1) ATE302814T1 (en)
CA (1) CA2440904A1 (en)
DE (1) DE60205734T2 (en)
ES (1) ES2247332T3 (en)
TW (1) TWI301843B (en)
WO (1) WO2002074847A1 (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003076505A1 (en) * 2002-03-12 2003-09-18 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions
WO2004031286A1 (en) * 2002-10-03 2004-04-15 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions
WO2004067622A1 (en) * 2003-01-24 2004-08-12 Crompton Corporation Improved process for stabilization of polymer compositions
EP1873199A1 (en) * 2004-09-03 2008-01-02 Ciba Specialty Chemicals Holding Inc. In-can stabilizers
EP1889869A1 (en) * 2005-04-12 2008-02-20 Dai-Ichi Kogyo Seiyaku Co., Ltd. Flame-retarded foamed plastic compositions and shaped articles
WO2009009006A1 (en) * 2007-07-06 2009-01-15 Supresta Llc Flame retardant composition and flexible polyurethane foam prepared therewith
US7601853B2 (en) 2004-12-17 2009-10-13 Milliken & Company Lactone stabilizing compositions
WO2011077439A1 (en) * 2009-12-24 2011-06-30 Bromine Compounds Ltd. Flame retarted compositions
DE102013005307A1 (en) 2013-03-25 2014-09-25 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of organic oxyimides as flame retardants for plastics and flame-retardant plastic composition and molded part produced therefrom
EP2947115A1 (en) * 2014-05-22 2015-11-25 Basf Se Halogen-free flame-retardant mixtures for polyolefine foams
WO2015189034A1 (en) 2014-06-12 2015-12-17 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of hydroxybenzotriazole derivatives and/or hydroxy indazole derivatives as flame retardants for plastics and flameproof plastic moulded bodies
US10214631B2 (en) 2012-11-19 2019-02-26 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Polymer composition with improved long-term stability, moulded parts produced herefrom and also purposes of use
US10370537B2 (en) 2014-05-28 2019-08-06 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of oxyimide-comprising copolymers or polymers as flame retardants, stabilisers, rheology modifiers for plastic materials, initiators for polymerisation- and grafting processes, crosslinking- or coupling agents and also plastic moulding compounds comprising such copolymers or polymers

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7109260B2 (en) * 2002-10-17 2006-09-19 Ciba Specialty Chemicals Corporation Flame retardant compositions
KR100641506B1 (en) * 2004-09-17 2006-11-01 동부일렉트로닉스 주식회사 Method for cleaning semiconductor device with dual damascene structure
WO2006111494A1 (en) * 2005-04-21 2006-10-26 Ciba Specialty Chemicals Holding Inc. In-can stabilizer blend
JP5112305B2 (en) * 2005-06-30 2013-01-09 チバ ホールディング インコーポレーテッド Stabilized electrochromic media
WO2007061883A2 (en) * 2005-11-18 2007-05-31 Research Foundation Of State University Of New York Flame retardant plastic compositions
EP2076564B1 (en) * 2006-10-25 2016-12-07 PP Polymer AB Flame retardant additive for polymers, free of halogens, antimony oxide and phosphorus containg substances
CN100460392C (en) * 2006-11-08 2009-02-11 重庆胜凯科技有限公司 Catalyst for selective oxidation of protection monosaccharide primary hydroxy group
US7976729B2 (en) * 2008-01-02 2011-07-12 Chemtura Corporation Stabilized polymer compositions
MX2009000547A (en) * 2008-01-15 2009-08-19 Brookwood Companies Inc Breathable, fire resistant fabric having liquid barrier and water-repellant properties.
US7651635B1 (en) * 2009-02-05 2010-01-26 Nalco Company Polymer inhibition of vinyl aromatic monomers using a quinone methide/alkyl hydroxylamine combination
US20120231278A1 (en) 2009-11-05 2012-09-13 Bayer Intellectual Property Gmbh Polycarbonate composition having improved flame resistance for extrusion applications
JP5577755B2 (en) * 2010-03-04 2014-08-27 東レ株式会社 Polyester resin composition
JP5526951B2 (en) * 2010-04-05 2014-06-18 株式会社オートネットワーク技術研究所 Wire covering material composition, insulated wire and wire harness
US8604105B2 (en) 2010-09-03 2013-12-10 Eastman Chemical Company Flame retardant copolyester compositions
WO2012094395A2 (en) * 2011-01-04 2012-07-12 Primex Plastics Corporation Fire retardant and method of use
US8884038B2 (en) 2011-06-13 2014-11-11 Nalco Company Synthesis of 7-acetyleno quinone methide derivatives and their application as vinylic polymerization retarders
CN102702619B (en) * 2012-06-11 2013-12-04 杭州华聚复合材料有限公司 Flame-retardant PP (Polypropylene) particles for thin-wall tube and preparation method thereof, thin-wall tube and cellular material
CN105694665B (en) * 2016-01-28 2018-05-11 浙江港流高分子科技股份有限公司 A kind of fire-retardant coiled material and preparation method thereof
CN106751501B (en) * 2016-12-06 2018-11-13 新誉集团有限公司 A kind of high tenacity, halogen-free flameproof vacuum diversion composition epoxy resin and preparation method thereof
CN106519583B (en) * 2016-12-06 2018-08-07 新誉集团有限公司 A kind of halogen-free flameproof hand pasting forming composition epoxy resin and preparation method thereof
CN106833259B (en) * 2016-12-24 2019-03-12 广西南宁金铂洲材料有限公司 A kind of frosting flame retardant coating and preparation method thereof
DE102017212772B3 (en) * 2017-07-25 2018-01-25 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Halogen-free sulfonic acid esters and / or sulfinic acid esters as flame retardants in plastics, plastic compositions containing them and their use
US20220234986A1 (en) * 2019-07-31 2022-07-28 Zeon Corporation Phenol compound, resin composition and method of producing same, and shaped product
CN112592291B (en) * 2020-11-18 2022-11-25 四川大学 Flame-retardant phase-change material containing Schiff base structure and preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5326805A (en) * 1992-08-01 1994-07-05 Hoechst Aktiengesellschaft Flame-retardant plastics molding composition of improved stability
US5369159A (en) * 1992-05-22 1994-11-29 Ciba-Geigy Corporation 3-(acyloxyphenyl)benzofuran-2-one stabilizers
WO1998028361A1 (en) * 1996-12-23 1998-07-02 Ciba Specialty Chemicals Holding Inc. Light-stabilised flameproof styrene homopolymers and copolymers
WO1999000450A1 (en) * 1997-06-30 1999-01-07 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions

Family Cites Families (53)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2042562B (en) 1979-02-05 1983-05-11 Sandoz Ltd Stabilising polymers
US4590231A (en) 1983-10-11 1986-05-20 Ciba-Geigy Corporation Polyolefin compositions stabilized against degradation using hydroxylamine derivatives
US4703073A (en) 1983-10-11 1987-10-27 Ciba-Geigy Corporation Alkylated N,N-dibenzylhydroxylamines and polyolefin compositions stabilized therewith
US4668721A (en) 1984-07-23 1987-05-26 Ciba-Geigy Corporation Polyolefin compositions stabilized against degradation using hydroxylamine derivatives
US4649221A (en) 1984-07-23 1987-03-10 Ciba-Geigy Corporation Polyhydroxylamines
US4691015A (en) 1984-07-23 1987-09-01 Ciba-Geigy Corporation Hydroxylamines derived from hindered amines
US4612393A (en) 1985-04-29 1986-09-16 Ciba-Geigy Corporation Bis(substituted thioalkyl)hydroxylamines and stabilized polyolefin compositions
US4753972A (en) 1985-12-16 1988-06-28 Ciba-Geigy Corporation Substituted aminoxyethyl phosphonates
US4678826A (en) 1986-01-24 1987-07-07 Ciba-Geigy Corporation Substituted-(aminoxy)-pyrrolidine-2,5-dione stabilizers
US4760179A (en) 1986-04-04 1988-07-26 Ciba-Geigy Corporation Substituted aminoxy-propionamides
US4666962A (en) 1986-04-04 1987-05-19 Ciba-Geigy Corporation Compositions stabilized with substituted aminoxy-propanoates
US5057563A (en) 1986-04-04 1991-10-15 Ciba-Geigy Corporation Substituted aminoxy propionamides
US4929657A (en) 1986-04-04 1990-05-29 Ciba-Geigy Corporation Substituted aminoxy-propionamides
US4696964A (en) 1986-04-11 1987-09-29 Ciba-Geigy Corporation Compositions stabilized with ethers of di- and tri-substituted hydroxylamines
US4757102A (en) 1986-05-12 1988-07-12 Ciba-Geigy Corporation Compositions stabilized with aminoxy alkylamine derivatives
US4666963A (en) 1986-06-24 1987-05-19 Ciba-Geigy Corporation Substituted aminoxy succinate stabilizer for polymers
US4720517A (en) 1986-11-24 1988-01-19 Ciba-Geigy Corporation Compositions stabilized with N-hydroxyiminodiacetic and dipropionic acids and esters thereof
US4782105A (en) 1987-04-10 1988-11-01 Ciba-Geigy Corporation Long chain N,N,-dialkylhydroxylamines and stabilized compositions
US4831134A (en) 1987-09-21 1989-05-16 Ciba-Geigy Corporation N-hydroxy hindered amine stabilizers
US5064883A (en) 1987-09-21 1991-11-12 Ciba-Geigy Corporation Stabilization of acid catalyzed thermoset resins with n-hydroxy hindered amines
US5006577A (en) 1987-09-21 1991-04-09 Ciba-Geigy Corporation Stabilization of ambient cured coatings with N-hydroxy hindered amines
US4898901A (en) 1987-10-07 1990-02-06 Ciba-Geigy Corporation Long chain N-alkyl-alpha-alkyl nitrones and polyolefin compositions stabilized therewith
US5021479A (en) 1987-10-26 1991-06-04 Ciba-Geigy Corporation Substituted hydroxylamine ester stabilizers
US4876300A (en) 1987-12-30 1989-10-24 Ciba-Geigy Corporation Polyolefin compositions stabilized with long chain N,N-dialkylhydroxylamines
US5175312A (en) 1989-08-31 1992-12-29 Ciba-Geigy Corporation 3-phenylbenzofuran-2-ones
JPH0714841Y2 (en) * 1989-11-10 1995-04-10 和興産業株式会社 Differential pressure indicator with temperature compensation
US5019285A (en) 1990-01-26 1991-05-28 Ciba-Geigy Corporation Thioalkanoic acid substituted N,N-dialkylhydroxylamines and stabilized lubricant compositions
US5162408A (en) 1990-04-24 1992-11-10 Ciba-Geigy Corporation N-alkenyl substituted amine-N-oxide stabilizers
US5081300A (en) 1990-04-24 1992-01-14 Ciba-Geigy Corporation N-alkenyl substituted amine-N-oxide stabilizers
US5045583A (en) 1990-04-24 1991-09-03 Ciba-Geigy Corporation O-alkenyl substituted hydroxylamine stabilizers
US5185448A (en) 1991-05-07 1993-02-09 Ciba-Geigy Corporation Substituted 1-oxy-4-acyloxypiperidine and 1-oxy-4-acylaminopiperidine stabilizers
TW206220B (en) 1991-07-01 1993-05-21 Ciba Geigy Ag
US5252643A (en) 1991-07-01 1993-10-12 Ciba-Geigy Corporation Thiomethylated benzofuran-2-ones
US5235056A (en) 1992-04-22 1993-08-10 Ciba-Geigy Corporation Substituted 1-hydroxy-2,6-diaryl-4-piperidone ketals and polymer compositions stabilized therewith
TW260686B (en) 1992-05-22 1995-10-21 Ciba Geigy
GB2267490B (en) 1992-05-22 1995-08-09 Ciba Geigy Ag 3-(Carboxymethoxyphenyl)benzofuran-2-one stabilisers
MX9305489A (en) 1992-09-23 1994-03-31 Ciba Geigy Ag 3- (DIHIDROBENZOFURAN-5-IL) BENZOFURAN-2-ONAS, STABILIZERS.
TW255902B (en) 1992-09-23 1995-09-01 Ciba Geigy
US5393812A (en) 1993-08-31 1995-02-28 Hercules Incorporated Flame retardant, light stable composition
TW270133B (en) 1993-09-17 1996-02-11 Ciba Geigy
CH686306A5 (en) 1993-09-17 1996-02-29 Ciba Geigy Ag 3-aryl-benzofuranones as stabilizers.
US5616774A (en) 1995-04-14 1997-04-01 Ciba-Geigy Corporation Inhibition of unsaturated monomers with 7-aryl quinone methides
US5583247A (en) 1995-04-14 1996-12-10 Ciba-Geigy Corporation 7-substituted quinone methides as inhibitors for unsaturated monomers
US5844029A (en) 1995-09-25 1998-12-01 General Electric Company Polymer compositions containing hydrocarbon amine oxide and hydrocarbon amine oxide stabilizer compositions
EP0792911A3 (en) 1996-02-27 1998-01-14 Fmc Corporation Flame resistant polyolefin compositions
DE59702969D1 (en) 1996-10-30 2001-03-08 Ciba Sc Holding Ag Stabilizer combination for the rotomolding process
IL120498A (en) 1997-03-20 2001-04-30 Israel State External airbag protection system for helicopter
US6472456B1 (en) * 1997-06-30 2002-10-29 Ciba Specialty Chemicals Corp. Flame retardant compositions
US6599963B2 (en) * 1997-06-30 2003-07-29 Ciba Specialty Chemicals Corporation Flame retardant compositions
ITMI980366A1 (en) 1998-02-25 1999-08-25 Ciba Spec Chem Spa PREPARATION OF STERICALLY PREVENTED AMINE ETHERS
MY124060A (en) * 1999-01-11 2006-06-30 Ciba Holding Inc Synthetic polymers comprising additive blends with enhanced effect
US6664317B2 (en) * 2000-02-18 2003-12-16 Ciba Specialty Chemicals Corporation Stabilized gamma irradiated polyolefins
US6392056B1 (en) * 2000-08-03 2002-05-21 Ciba Specialty Chemical Corporation 2H-benzotriazole UV absorders substituted with 1,1-diphenylalkyl groups and compositions stabilized therewith

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5369159A (en) * 1992-05-22 1994-11-29 Ciba-Geigy Corporation 3-(acyloxyphenyl)benzofuran-2-one stabilizers
US5326805A (en) * 1992-08-01 1994-07-05 Hoechst Aktiengesellschaft Flame-retardant plastics molding composition of improved stability
WO1998028361A1 (en) * 1996-12-23 1998-07-02 Ciba Specialty Chemicals Holding Inc. Light-stabilised flameproof styrene homopolymers and copolymers
WO1999000450A1 (en) * 1997-06-30 1999-01-07 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7323502B2 (en) 2002-03-12 2008-01-29 Ciba Specialty Chemicals Corporation Flame retardant compositions
WO2003076505A1 (en) * 2002-03-12 2003-09-18 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions
WO2004031286A1 (en) * 2002-10-03 2004-04-15 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions
WO2004067622A1 (en) * 2003-01-24 2004-08-12 Crompton Corporation Improved process for stabilization of polymer compositions
US20110319535A1 (en) * 2004-09-03 2011-12-29 Peter Nesvadba In-can stabilizers
EP1873199A1 (en) * 2004-09-03 2008-01-02 Ciba Specialty Chemicals Holding Inc. In-can stabilizers
US8653284B2 (en) 2004-12-17 2014-02-18 Milliken & Company Lactone stabilizing compositions
US7601853B2 (en) 2004-12-17 2009-10-13 Milliken & Company Lactone stabilizing compositions
EP1889869A1 (en) * 2005-04-12 2008-02-20 Dai-Ichi Kogyo Seiyaku Co., Ltd. Flame-retarded foamed plastic compositions and shaped articles
WO2009009006A1 (en) * 2007-07-06 2009-01-15 Supresta Llc Flame retardant composition and flexible polyurethane foam prepared therewith
WO2011077439A1 (en) * 2009-12-24 2011-06-30 Bromine Compounds Ltd. Flame retarted compositions
US8991321B2 (en) 2009-12-24 2015-03-31 Bromine Compounds Ltd. Flame retarded compositions
US10214631B2 (en) 2012-11-19 2019-02-26 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Polymer composition with improved long-term stability, moulded parts produced herefrom and also purposes of use
DE102013005307A1 (en) 2013-03-25 2014-09-25 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of organic oxyimides as flame retardants for plastics and flame-retardant plastic composition and molded part produced therefrom
US10913743B2 (en) 2013-03-25 2021-02-09 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of organic oxyimides as flame retardant for plastic materials and also flame-retardant plastic material composition and moulded parts produced therefrom
EP2947115A1 (en) * 2014-05-22 2015-11-25 Basf Se Halogen-free flame-retardant mixtures for polyolefine foams
US10370537B2 (en) 2014-05-28 2019-08-06 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of oxyimide-comprising copolymers or polymers as flame retardants, stabilisers, rheology modifiers for plastic materials, initiators for polymerisation- and grafting processes, crosslinking- or coupling agents and also plastic moulding compounds comprising such copolymers or polymers
WO2015189034A1 (en) 2014-06-12 2015-12-17 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of hydroxybenzotriazole derivatives and/or hydroxy indazole derivatives as flame retardants for plastics and flameproof plastic moulded bodies
DE102014211276A1 (en) 2014-06-12 2015-12-17 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of hydroxybenzotriazole derivatives and / or hydroxyindazole derivatives as flame retardants for plastics and flame-retardant plastic molding compound
US10323136B2 (en) 2014-06-12 2019-06-18 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Use of hydroxybenzotriazole derivatives and/or hydroxy indazole derivatives as flame retardants for plastics and flameproof plastic moulded bodies

Also Published As

Publication number Publication date
CN1498244A (en) 2004-05-19
US20040097619A1 (en) 2004-05-20
US7084196B2 (en) 2006-08-01
CA2440904A1 (en) 2002-09-26
US7470734B2 (en) 2008-12-30
EP1379584A1 (en) 2004-01-14
DE60205734T2 (en) 2006-03-09
DE60205734D1 (en) 2005-09-29
KR20030086607A (en) 2003-11-10
JP4916086B2 (en) 2012-04-11
ATE302814T1 (en) 2005-09-15
TWI301843B (en) 2008-10-11
JP2004526837A (en) 2004-09-02
ES2247332T3 (en) 2006-03-01
EP1379584B1 (en) 2005-08-24
KR100822007B1 (en) 2008-04-15
CN1282695C (en) 2006-11-01
US20060084731A1 (en) 2006-04-20

Similar Documents

Publication Publication Date Title
EP1379584B1 (en) Flame retardant compositions
EP0996669B1 (en) Flame retardant compositions
EP2935430B1 (en) Flame retardant polymer compositions
US7531664B2 (en) Flame retarding compounds
AU2003283310B2 (en) Flame retardant compositions
AU2005250152B2 (en) Flame-retardants
US7323502B2 (en) Flame retardant compositions
US6599963B2 (en) Flame retardant compositions
US20030207969A1 (en) Flame retardant compositions
AU2013233958A1 (en) NOR-HALS compounds as flame retardants
JP2005500421A (en) Flame retardant composition
MXPA00000239A (en) Flame retardant compositions

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SD SE SG SI SK SL TJ TM TN TR TT TZ UA UG US UZ VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 2002729995

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 2440904

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 10471947

Country of ref document: US

Ref document number: 1020037012081

Country of ref document: KR

WWE Wipo information: entry into national phase

Ref document number: 1475/CHENP/2003

Country of ref document: IN

WWE Wipo information: entry into national phase

Ref document number: 2002573849

Country of ref document: JP

WWE Wipo information: entry into national phase

Ref document number: 028070763

Country of ref document: CN

WWP Wipo information: published in national office

Ref document number: 2002729995

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

WWG Wipo information: grant in national office

Ref document number: 2002729995

Country of ref document: EP