ADSORBENT MATERIALS FOR TREATING BIODEGRADABLE WASTE AND PROCESS FOR THEIR
PREPARATION
Field of the Invention
This invention relates to the field of waste management and particularly
to materials specifically designed for application as materials associated with controlling malodor manure and the application of such materials in
the treatment of biodegradable waste.
Background of the Invention
Animal waster including excreta, food remains, and animal bedding
typically accumulate in a husbandry of commercial animal production. Such accumulated substances need to be properly managed. Animal
manure, particularly its odor and excessive nutrient concentrations, are a
serious and a growing problem, especially in the field of commercial
animal husbandry. There is a global need for the development and
improvement of waste management and odor control facilities and method
associated with animal husbandry, e.g. in the beef cattle industry, dairy
industry, poultry industry and in swine industry.
Manure can be handled as a liquid, a semi-solid or a sohd. The amount of
bedding and dilution water influences manure characteristics. These characteristics affect the type of manure management system suitable for
waste treatment. Typically, sohd manure is a combination of bedding and
feces. Semi-solid manure is a combination of feces, urine and some bedding
and no extra liquid is added, while liquid manure has water added to form a
floatable mixture.
Many factors have to be considered when choosing the type of manure
management system for a specific animal production operation. These
include: the livestock type (cattle, hogs, poultry), the age and size of animal,
the feed required, the housing system, the bedding required or available, the
cropping practice of the area, proximity to waterways, proximity to neighboring residential areas and the personal preference of the livestock
grower.
One of the most common and basic manure treatment facility is the lagoon
system, which may be used regardless of the animal managed in the operation. Lagoons originated as a means of storing and conserving fertilizer
nutrients from the waste of animals up until the time it was applied directly to the soil.
Lagoons act as digesters in which two major types of bacteria decompose
organic matter into liquids and sludge: anaerobic bacteria, typically present in the intestinal tract of warm blooded animals and are active under oxygen-
free conditions; and aerobic bacteria which are active only in the presence of
dissolved oxygen, resulting either from diffusion across the water surface of
the lagoon, or as a result of photosynthesis by algae. Lagoon systems,
however, yield a loss of nutrient value. Further, as malodors are prevalent in most lagoon systems, frequent sludge removal is required, especially if the
lagoon is undersized for the operation and there is a need for water level
control and mechanical aeration systems to keep the lagoon in operation.
Such removal may increase the cost of the operation.
The malodors released from the manure present a major environmental
problem. Odor in livestock operations is the direct result of the decay of
organic materials, be it feces or feed products and the resulting high
concentrations of ammonia, hydrogen sulfide, carbon dioxide, trace gases,
volatile organic compounds, methane dust and some pathogens.
The odor may be treated by ventilation, either by natural wind-propelled
ventilation, by mechanical ventilation using fans, ventilation, tunnels, etc. Alternatively, the released odor may be reduced by the use of biofilters or biomass filters, or by covering the storage structures (e.g., lagoon) with
either high density polyethylene materials or straw, corn stalks, etc., the
latter having the limitation that they become soaked with water and thus
sink, thereby contributing to manure sohd and odor problems in the storage tank.
US patent 3,884,804 deals with a method of treating animal wastes to
reduce' odors produced by the decomposition of the organic materials in the
animal wastes. The following systems were discussed:
1. Contacegon particles, comprising sohd catalyst particles having surface
portions which are wetproofed by treatment with a hydrophobic material, are floated on the surface of a watery mass containing the animal wastes.
The Contacogen particles promote the oxidation by air of the odoriferous
compounds produced by the degenerative breakdown of the animal wastes.
The Contacogen particles are solid catalyst particles which have been treated
with a hydrophobic agents selected from the group consisting of
polytetranuoroethylene, silicon resins and silica colloids made hydrophobic
by surface conversion to sihcone. The catalyst particles may be any substance
presenting a large specific surface area which has the property of catalyzing
the oxidation by air of the odoriferous compounds produced by the
degenerative breakdown of animal, wastes. Activation carbon is such a catalyst.
2. Floating on the surface of a watery mass of animal wastes sohd catalyst
particles selected from the group consisting of carbon and activated carbon
particles having surface portions of a hydrophobic material which forms a discontinuous film thereon. The hydrophobic materials are selected from the
group described above. The size of carbon particles may vary from about 10
micron (for a powder) to relatively large size granules (about 1 cm).
We have found that hydrophobic particles of a smaller size than 10 microns are highly effective in treatment of liquid and semi-solid animal
manure. More specifically, floatable hydrophobic and/or hydrophilic
particles having a diameter of less than lμm in association with floatable,
high porous particles, having both hydrophilic and hydrophobic groups play an important role in a highly effective management of animal waste. In our pending Israeli Applications 133,364 and 137,735, we have
described a process for treatment of animal manure comprising formation
of a distinct surface layer (referred to as an "interface layer") over the
upper face of the animal waste pool. Same interface layer has multiple
functions, based on its chemical composition and physical structure, and
provides changes in the properties and composition of the upper pool
layers. The interface layer may contain different components, in
accordance with the desired function to be achieved. Said components comprising:
(a) Floatable, substantially hydrophobic nanoparticles having a diameter
of less than 100 nm, and preferably, 2-40nm. Such particles may be, for example, modified silica (for example, alkyl-silica), modified minerals (such
as, alkyl-mineral materials), and others.
(b) Floatable, high porous (over 50% of the material consisting of pores) particles
having both hydrophobic and hydrophilic groups. Such materials may be for
example, silica minerals, alumina minerals, clay minerals, plant-material residues
(wood pieces, wood pulp, sawdust, straw, etc.). Same particles, having a diameter
of >lμm, may optionally be associated with (1) said substantially hydrophobic
nanoparticles; with or without (2) substantially hydrophilic nanoparticles, having a
diameter of less than 100 mn, and preferably, 2-40nm. Such particles may be, for
example, silica, alumina, and other oxygen-containing minerals; and/or (3) photo-
catalysts capable of decomposing organic material and malodors; and/or (4)
aerobic bacteria capable of degrading organic waste materials.
(c) Active carbon particles in association with component (a) and/or component (b).
More specifically, the nanoparticle represents a nano-size, non-porous,
mechanically rigid and highly dispersable particle whereas the highly
porous particle represents a porous, micron-to-cm size, mechanically
brittle particle. Furthermore, a nano-size particle has a huge outer convex
surface per volume or weight, whereas the highly porous particle has a
huge inner concave surface due to the pores and holes.
In spite of the above differentiation between the particles, both particles
may be consisted of the same or different materials and they may be
subjected to the same or different pre-treatment procedures for rendering
hydrophobic and/or hydrophilic properties.
According to the present invention, we have found that a >1 micron,
highly porous, particle may be specifically designed to play an effective
role in managing and treating animal waste pool. More specifically, the
porous particle may be filled with variable amounts of nano-range particles to form a wide range of coated porous particles starting from
partially coated (encapsulated) particle and ending with extensively
coated (stuffed) particle. It was further evident that porous particles
having different extent of coating play different roles in managing and treating of animal waste pools.
It is an object of present invention to provide a novel highly porous
particle which represents a particular combination of >1 micron porous
particle and nanoparticles, for obtaining a specifically designed particle
highly effective in managing and treating animal waste pools. The animal
waste includes feces, typically also urine, and at times, also animals
bedding material and food remains. It is a further object of present
invention to provide a specifically designed highly porous particle,- having
a size of >1 micron, passively and or actively filled with nano-size particles
to form a new particle having desired properties in managing and treating
animal waste in a receptacle suitable for collecting such waste. The receptacle may be a receptacle which directly receives the animal waste
preferably positioned underneath the animal growing facility. Alternatively, the receptacle may be an "open" or "closed" flow-less (rest)
reservoir situated outside the animal growing facility to which the animal
waste is transferred through pipes or channels, by the use gravity caused
flow or various pumping arrangements, etc. the receptacle containing the
animal waste will be referred to herein as the "animal waste pool".
It is yet an another object of present invention to use the same specifically designed highly porous particle, containing the nano-size particles for
preventing, reducing and/or removing malodors typically associated with
such animal wastes.
Summary of the Invention
The present invention provides a specifically designed highly porous particle,
having a size of >1 micron passively and/or actively filled with nano-size
particles to form a new coated or stuffed particle having desired properties in
managing and treating biodegradable waste. Said porous particle may optionally
contain additional material(s) such as photocatalysts, bacteria, pesticides,
herbicides spores of algae, seeds of water-plants, eggs of snails and/or worms.
Description of Figures
Fig. 1A-B: A schematic illustration of a porous perlite spheroid particle adsorbing
on its external surface and on its pores surface hydrophobic silica nanno particles.
A: A porous perlite spheroid particle "stuffed" with silica nanoparticles.
B: A porous perlite spheroid particle "encapsulated" with nanoparticles.
Fig. 2A-C: Schematic illustrations of a variety of adsorption options of
nanoparticles onto the surface of a perlite particle.
A. Concave surfaces of the perlite particle (for example on the pore inner surface)
adsorb the nanoparticles.
B. Convex surfaces of the perlite particle (for example on the outer surface)
adsorb the nanoparticles.
C. Concave and convex surfaces of the perlite partice adsorb nanoparticles.
Fig. 3a-e: Schematic illustrations of optional methods for encapsulation and/or
stuffing of macro-particles with nanoparticles.
a. A schematic illustration of an optional method (nanoparticles are
flowing through the macro-particles) for stuffing macro-particles with
nanoparticles.
b. A schematic illustration of an optional method (using vacuum and a
container for storing nanoparticles and liquid, when present) for
encapsulation and/or stuffing of macro-particles with nanoparticles.
c. A schematic illustration of an optional method (using vacuum and
nanoparticles and liquid stored in separate containers) for encapsulation
and/or stuffing of macro-particles with nanoparticles.
d. A schematic illustration of an optional method (using vacuum and a
container for storing nanoparticles and solid chemical reagents, when
present) for encapsulation and/or stuffing of macro-particles with
nanoparticles.
e. A summar of optional procedures for encapsulation and/or stuffing of
macro-particles with nanoparticles.
Detailed Description of the Invention
A specifically designed combination of >1 micron highly porous particle
and nanoparticles has been established for providing a particular particle
having a unique structure that is highly effective in managing and treating a wide range of animal waste pool types.
Such combination comprising floatable, high porous (over 80% of the material
consisting of pores) >1 micron particles having both hydrophobic and hydrophilic
groups' (hereinafter referred to as "particle B"). Such materials may be for
example, silica minerals (for example, perlite), alumina minerals, clay minerals
(for example, claydite), plant-material residues (wood pieces, wood pulp,
sawdust, straw, etc.). " Same porous particle filled either on its surface and/or
within its pores with (1) substantially hydrophobic nano-range particles having a
diameter of less than 100 nm, and preferably, l-40nm (hereinafter referred to as
"particle A")- Such . hydrophobic nano-range particles may be, for example,
modified silica (for example, alkyl-silica), modified minerals (such as, alkyl-
mineral materials), and others, and/or (2) substantially hydrophilic nano-range
particles (hereinafter referred to as "particle C") having a diameter of less than
100 nm, and preferably, l-40nm. Such nano-range hydrophilic particles may be,
for example, silica, alumina, and other oxygen-containing minerals. The
particles A and C have a huge outer convex surface per volume, or weight,
whereas the particle B has an outer convex surface and a huge inner
concave surface due to the internal pores and holes. Thus, a combination of
particles A (and or C) with particles B in which the nanoparticles are stuffed
within the pores of the particles B provides having huge areas of The
particles A and C have a huge outer convex surface per volume or weight, whereas the particle B has an outer convex surface and a huge inner
concave surface due to the internal pores and holes. Thus, a combination of
particles A (and/or C) with particles B in which the nanoparticles are stuffed
within the pores of the particles B provides particles B both convex and
concave shapes, including various labyrinths. Fig. 1 demonstrates a
schematic illustration of a porous perhte spheroid particle adsorbing on its
external surface and on its pores surface hydrophobic silica nanno particles. Fig. 1A represents a porous perhte spheroid particle actively "stuffed" with
nanoparticles. Fig. B represents a porous perhte spheroid particle passively
"encapsulated" with nanoparticles.
Due to the presence of both, concave surfaces (for example, the pores' inner
surface) and convex surfaces (for example, the particle's outer surface) there are
many optional adsorption alternatives resulted in multiple of surface-particle and
particle-particle interactions. Fig. 2 depicts the principal adsorption options of
nanoparticles onto the adjacent surfaces of the porous particle. Fig. 2A represents
a state in which the two adjacent surfaces (a and b) are concave and the adsorbed
nanoparticles are either hydrophobic, hydrophilic or mixture thereof. Fig. 2B
represents a ich the two adjacent surfaces (a and b) are convex and the adsorbed
nanoparticles are either hydrophobic, hydrophilic or mixture thereof. Fig. 2C
represents a state in which one of the adjacent surfaces (a) is convex and the other
(b) is concave and the adsorbed nanoparticles are either hydrophobic, hydrophilic
or mixture thereof. It can be seen that the proximity of the nanoparticles adsorbed
on the (a) and (b) surfaces is dependent on the concave-convex configuration of
the adjacent surfaces.
The extent of combination between the nanoparticles and particles B, from
just passive encapsulation (Fig. IB) to actively and extensively stuffing
(Fig. 1A), specifically determines the role of the designed structure of the
particle B in the managing and treating the waste pool. For example,
stuffed particles B are less permeable to light and to low mass components
and consequently the more of the heavy mass components are
accumulated and concentrated in the vicinity of the liquid layer boundary. Thus, the extent of "stuffing" of particles B with nanoparticles (particles A
and/or C) determines the permeability of the interface layer and
consequently, have a major role on both, the selectivity and time
dependent permeability of the interface layer. On the contrary, the less stuffed particles B may form a more permeable interface layer that allows
migration of the heavier mass components to the surface.
The specifically designed particles B coatd with particles A (and/or C)
determine the method of treatment and managing of different animal
waste pools and the products obtained from such treatments.
The specifically designed structure consists of two ways of coating of
particles A (and/or C) onto particles B: In the first way the particles A
(and/or C) are "passively" coated mainly on the outer surface of the particles B. In such case, there is no movement of nanoparticles through
the pores of the porous particle. Passive encapsulation is achieved for
example, by mixing the dry porous particles with the powdery
nanoparticles. In the second way, the particles A (and/or B) are "actively"
coating (stuffing) the particles B, namely, simultaneously filling the
numerous pores and coating the outer surface of the particles B. This can
be done by moving the nanoparticles through the porous particles. In other words, the porous particle serves as a filter for the nanoparticles passing
through.
Basically, there are several options for designing a specific structure of
particle B coated with either particles A (and/or C), with or without
additional components. For example:
1. Stuffing particles B by particles A (and/or C) using means for flowing
the nanoparticles through the particles B. In this method, the
nanoparticles are contained within separate bellow(s) and they are pushed
into a container containing particles B. (Fig. 3a).
2. Coating (encapsulating and/or stuffing) particles B by particles A
(and/or C) using vacuum pump. In this method, the nanoparticles are
contained in a separate container and they are pushed (using a vacuum
pump) into a container containing particles B in which they are mixed
together (Fig. 3b). The same device is applicable for stuffing the
nanoparticles into the pores of the particles B by means of a liquid, in
which the nanoparticles are immersed.
3. Encapsulating and/or stuffing particles B by particles A (and/or C) using vacuum pump. In this method, the nanoparticles are contained in a
separate container and they are pushed (using a vacuum pump) into a
container containing particles B. A liquid is contained in another
container to provide a stream of droplets that are mixed with the
nanoparticles before their arrival to the container of the particles B (Fig.
3c). The same device is applicable for coating nanoparticles with various
solid or liquid chemical reagents before they are transferred to the
container of the particles B.
4. Coating (encapsulating and/or stuffing) particles B by pre-coated
particles A (and/or C) using vacuum pump. In this method, the
nanoparticles are contained in a separate container with various solid or
liquid chemical reagents before they are pumped into the container of the
particles B (Fig. 3).
A scheme of the various encapsulating and stuffing procedures are
summarized in Fig. 3e.
In summary, there should be a wide scope of method and devices applicable for preparing any desired combination, according to the present
invention, between nanoparticles and >1 micron particles to form
specifically designed structures highly effective in managing and treating of animal waste pools.
The specifically designed structure which is basically consisted of a particular combination of particles A (and/or C) and a particle B, may be
optionally provided with further components and materials according to
the type of waste pool under treatment. Such additional components may
be in a solid or a hquid form, for example, the liquids TiCl4, AICI4 or SiCl4
which release an acid upon getting in contact with water; glycerin or
glycerin-like material which avoids the formation of too-dusty product;
poly-siloxane which forms a degradable film over the surface of the designed particles B; non-posinous photocatalytic metal (or complex
thereof) selected from the group of Al, Fe, Cu, Ti, Co or Ni (such as, for
example, TiO2 and AI2O3); conductive particles, such as graphite and
metals which create electrical contact between hydrophobic and
hydrophilic centers of said particles B and A (and/or C) to increase their catalytic activity and rate of oxidation/reduction reactions. Other added
materials may be, for example, spores of algae, seeds of water-plants, eggs
of snails and/or worms, pesticidal and/or herbicidal materials, and any
other component that may play a role in managing and treating the
animal waste pools.
It should be noted that in spite of the above differentiation between
particles A (or C) and B, either of the particles may be of the same or
different materials and they may be subjected to the same or different pre-
treatment procedures for rendering hydrophobic and/or hydrophilic properties.
Examples
Particles A (and/or C) + B + algae spores and/or seed of water- plants
This product consists of a specifically designed combination of particles B
coated with particles A (and/or C) and it may further contain algae spores
and/or seed of water-plants. This product is intended for treating a flow-
less "open" (having light) waste pool by means of production of "interface layer" which layer provides a plant-based protein nutritionally foodstuff
for feeding animals following removal of the interface layer off the pool.
The process for preparing the mixture contains the step of encapsulation
of the particles B with particles A (and/or C), in a weight ratio of at least
95-99% B and 1-5% A and/or C, followed by the addition of 0.1 to 3% (by weight) of the algea spores or the seeds.
(b) Particles A (and/or C) + B + eggs of snails and/or worms
This product consists of a specifically designed combination of particles B co_ated with particles A (and/or C) and it may further contain eggs of snails
and/or worms. This product is intended for treating a flow-less "closed" (no
light is needed) waste pool by means of production of "interface layer"
which layer provides a non-plant rich protein-based nutritionally foodstuff
for feeding animals following removal of the interface layer off the pool. The process for preparing the mixture contains the step of encapsulation
of the particles B with particles A (and/or C), in a weight ratio of at least
95-99% B and 1-5% A and/or C, followed by the addition of 0.05 to 2% (by
weight) of the eggs.
It should be pointed out that a mixture containing particles A (and/or C)+
B+ eggs of snails and/or worms+algae spores and/or seed of water-plants,
is applicable for treating a flow-less "open" (light is needed) waste pool by
means of production of "interface layer" which layer provides a high rich
protein-based nutritionally foodstuff for feeding animals following removal
of the interface layer off the pool.
In such a case, the process for preparing the mixture contains the step of
encapsulation of the particles B with particles A (and/or C), in a weight
ratio of at least 95-99% B and 1-5% A and/or C, followed by the addition of
0.05 to 2% (by weight) of the eggs and 0.1 to 3% (by weight) of the spores
and seeds.
(c) Particles A (and/or C) + B + pesticide and/or herbicide
This product consists of a specifically designed combination of particles B
coated with particles A (and/or C) and it may further contain pesticidal
and/or herbicidal materials. This product is intended for treating a flow- less "closed" (no light is needed) and "open" waste pools by means of
production of "interface layer" which layer is applicable as a fertilizer for
various crops following removal of the interface layer off the pool.
The process for preparing the mixture contains the step of encapsulation
of the particles B with particles A (and or C), in a weight ratio of at least
95-99% B and 1-5% A and/or C, followed by the addition of 0.001 to 5% (by
weight) of the pesticide and/or herbicide.
(d) Particles A (and/or C) + B + Glycerin solution
This product consists of a specifically designed combination of particles B
coated with particles A (and/or C) following immersion of the combined
particles within a glycerin solution. This dust-free product is intended for
treating a flow -less "closed" and "open" waste pools by means of production
of "interface layer".
It should be emphasized that any of the above described products (a) to (c)
may be immersed in a glycerin solution to yield a dust-free product.
(e) Particles B + nano-size carbonated particles
This product consists of a specifically designed combination of particles B
coated with active nano-size carbonated particles. This product is intended
for treating a flow-less "closed" and "open" waste pools by means of
production of "interface layer".
The carbonated nano-size particles may be:
- A mixture of natural graphite mill with either particles A and/or C.
- A mixture of soot with either particles A and/or C.
- A mixture of natural graphite and soot.
The connection of carbon to the nanoparticles and/or particles B is by physical adsorption.
The composition contains about 98-99% (by weight) particles B and 1-2%
(by weight) of carbonated particles A and/or C. When particle B consists of
microsilica particles, the composition contains 90-98% (by weight)
microsilica and 2-10% (by weight) carbonated particles A and/or C.
(f) Particles A (and/or C) + B consisting of carbon clustered particles
This product consists of a specifically designed combination of carbon
clustered particles B coated with particles A and/or C. This product is
intended for treating a flow-less "closed" and "open" waste pools by means
of production of "interface layer".
(g) Particles B + C and/or A (wherein particles A and/or C are stuffed into the pores of particles B).
This product consists of a specifically designed combination of particles B
actively stuffed with particles A and/or C. This product is intended for
treating a flow-less "closed" and "open" waste pools by means of production of "interface layer".
The stuffed particles B are optionally coated by carbon particles.
(h) Particles B + liquid(s) impregnated particles A (and/or C) + polv- siloxane
This product consists of a specifically designed combination of particles B
coated with liquid-impregnated nano-size particles, followed by treatment
with poly-siloxane (slow mixing or rolhng the particles B on the layer of
low viscous poly-siloxane, 25-200 Pu, at room temperature) to provide
designed particles B coated with a poly-siloxane film. The hquid may be
for example, TiCl4 which, in the presence of water, converts to the
photocatalytic Ti02.
The process for preparing the mixture contains the step of adding liquid- impregnated particles A (and or C) to particles B, in a weight ratio of at
least .95-99% B and 1-5% A (and or C). The amount of liquid may range
from 0.5 - 95% (by weight) of total product.
This product is intended for treating a flow-less "closed" and "open" waste - pools by means of production of "interface layer".
(i) Components B + A (and/or C) + conductive particles
This product consists of a specifically designed combination of particles B
passively or actively mixed with particles A and/or C in the presence of
conductive material (s), either in a solid or a liquid form, such as, for example, graphite, free metal, a metallic compound, and/or ionic roups.
This product is intended for treating a flow-less "closed" and "open" waste pools by means of production of "interface layer".