WO2002084727A2 - Method of fabricating an oxide layer on a silicon carbide layer utilizing an anneal in a hydrogen environment - Google Patents
Method of fabricating an oxide layer on a silicon carbide layer utilizing an anneal in a hydrogen environment Download PDFInfo
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- WO2002084727A2 WO2002084727A2 PCT/US2002/011691 US0211691W WO02084727A2 WO 2002084727 A2 WO2002084727 A2 WO 2002084727A2 US 0211691 W US0211691 W US 0211691W WO 02084727 A2 WO02084727 A2 WO 02084727A2
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- Prior art keywords
- oxide layer
- annealing
- oxide
- layer
- silicon carbide
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- 239000001257 hydrogen Substances 0.000 title claims abstract description 66
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 66
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 229910010271 silicon carbide Inorganic materials 0.000 title claims abstract description 60
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 claims abstract description 110
- 239000001272 nitrous oxide Substances 0.000 claims abstract description 55
- 238000000137 annealing Methods 0.000 claims abstract description 52
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000007789 gas Substances 0.000 claims abstract description 33
- 150000004767 nitrides Chemical class 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 33
- 239000004065 semiconductor Substances 0.000 claims description 12
- 239000011261 inert gas Substances 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 7
- 229910044991 metal oxide Inorganic materials 0.000 claims description 6
- 238000001465 metallisation Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- -1 silicon carbide metal oxide Chemical class 0.000 claims description 3
- 238000005121 nitriding Methods 0.000 claims description 2
- 239000012212 insulator Substances 0.000 claims 1
- 239000002243 precursor Substances 0.000 abstract description 5
- 150000002431 hydrogen Chemical class 0.000 abstract 1
- 230000003647 oxidation Effects 0.000 description 20
- 238000007254 oxidation reaction Methods 0.000 description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 235000012431 wafers Nutrition 0.000 description 8
- 229910052681 coesite Inorganic materials 0.000 description 7
- 229910052906 cristobalite Inorganic materials 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- 229910052682 stishovite Inorganic materials 0.000 description 7
- 229910052905 tridymite Inorganic materials 0.000 description 7
- 238000000151 deposition Methods 0.000 description 5
- 230000008021 deposition Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 230000005669 field effect Effects 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005527 interface trap Effects 0.000 description 3
- 239000007845 reactive nitrogen species Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000003949 trap density measurement Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 2
- 238000009740 moulding (composite fabrication) Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02296—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer
- H01L21/02318—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment
- H01L21/02321—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment introduction of substances into an already existing insulating layer
- H01L21/02323—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment introduction of substances into an already existing insulating layer introduction of oxygen
- H01L21/02326—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment introduction of substances into an already existing insulating layer introduction of oxygen into a nitride layer, e.g. changing SiN to SiON
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- H01L21/02337—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment treatment by exposure to a gas or vapour
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- H01L21/0445—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising crystalline silicon carbide
- H01L21/048—Making electrodes
- H01L21/049—Conductor-insulator-semiconductor electrodes, e.g. MIS contacts
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/314—Inorganic layers
- H01L21/3143—Inorganic layers composed of alternated layers or of mixtures of nitrides and oxides or of oxinitrides, e.g. formation of oxinitride by oxidation of nitride layers
- H01L21/3145—Inorganic layers composed of alternated layers or of mixtures of nitrides and oxides or of oxinitrides, e.g. formation of oxinitride by oxidation of nitride layers formed by deposition from a gas or vapour
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66053—Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide
- H01L29/66068—Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
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- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7801—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
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- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7838—Field effect transistors with field effect produced by an insulated gate without inversion channel, e.g. buried channel lateral MISFETs, normally-on lateral MISFETs, depletion-mode lateral MISFETs
Definitions
- the present invention was made, at least in part, with support from United States Air Force Wright Labs contract number F33615-99-C-2914. The Government may have certain rights in this invention.
- the present invention relates to the fabrication of semiconductor devices and more particularly, to the fabrication of oxide layers on silicon carbide (SiC).
- NO is a health hazard having a National Fire Protection Association (NFPA) health danger rating of 3
- NFPA National Fire Protection Association
- Suzuki et al. investigated post oxidation annealing in hydrogen.
- Suzuki et al "Effect of Post- oxidation-annealing in Hydrogen on SiO 2 /4H-SiC Interface," Material Science Forum, Vols. 338-342, pp. 1073-1076, 2000.
- These researchers reported that flat- band voltage shift and interface state density could be improved by post oxidation annealing in both argon and hydrogen.
- 4H-SiC was oxidized in dry O 2 at 1200 °C.
- Post oxidation annealing was then carried out in argon or hydrogen for 30 minutes at 400, 700, 800 and 1000 °C.
- Other researchers have reported that post oxidation anneals in hydrogen provide no increased benefit over post oxidation anneals in other gases. Mrinal Das, "Fundamental Studies of the Silicon Carbide MOS Structure,” Doctoral Thesis, Purdue University, submitted December, 1999.
- Embodiments of the present invention provide for fabricating a silicon carbide structure by fabricating a nitrided oxide layer on a layer of silicon carbide and annealing the nitrided oxide layer in an environment containing hydrogen.
- Such a fabrication of the nitrided oxide layer may be provided by forming, annealing or forming and annealing the oxide layer in at least one of nitric oxide, nitrous oxide and/or an ambient containing a reactive nitrogen species.
- the nitrided oxide layer may be provided by fabricating an oxide layer and fabricating a nitride layer on the oxide layer so as to provide the nitrided oxide layer on which the nitride layer is fabricated.
- Such a formation of a nitride layer may both provide the nitrided oxide layer and hydrogenate the nitrided oxide layer as hydrogen may be a byproduct of the formation of the nitride layer.
- hydrogen annealing the oxide layer may be provided substantially concurrently with the step of fabricating the nitride layer.
- the silicon carbide layer comprises 4H polytype silicon carbide.
- the silicon carbide layer may be a silicon carbide layer on a non-silicon carbide substrate, a silicon carbide layer on a silicon carbide substrate and/or a portion of a silicon carbide substrate.
- annealing the oxide layer is provided by a subsequent processing step which heats the oxide layer to a temperature of greater than about 400 °C in a hydrogen containing environment whether it be a part of a separate anneal step or other such processing step.
- the oxide layer is annealed at a temperature of greater than about 400 °C in a hydrogen containing environment.
- the oxide layer may also be annealed at a temperature of between about 400 °C and about 1000 °C in a hydrogen containing environment.
- the oxide layer is annealed at a temperature of less than about 900 °C in a hydrogen containing environment.
- the oxide layer is annealed at a temperature of between about 400 °C and about 800 °C in a hydrogen containing environment.
- the anneal may be carried out for a time of greater than about 2 minutes.
- processing steps subsequent to the anneal in a hydrogen containing environment high temperature processing steps are also carried out in a hydrogen containing environment.
- the hydrogen anneal is preceded by forming metallization for a semiconductor device associated with the oxide layer.
- the hydrogen anneal of the oxide layer can be provided by annealing the oxide layer at a temperature of less than about 900 °C in a hydrogen containing environment.
- the annealing of the oxide layer may be a contact anneal.
- a silicon carbide metal oxide semiconductor device may be formed having the oxide layer as a gate oxide of the metal oxide semiconductor device.
- the nitrided oxide is annealed in forming gas having about 4% hydrogen and about 96% inert gases.
- an oxide layer on a silicon carbide layer is fabricated by nitriding the oxide layer on the silicon carbide layer with at least one of nitric oxide and nitrous oxide and annealing the nitrided oxide layer at a temperature of between about 400 °C about 900 °C in a hydrogen containing environment for at least about 2 minutes.
- Figure 1A is a flowchart illustrating processing steps for hydrogen annealing according to embodiments of the present invention
- Figure IB is a flowchart illustrating the incorporation of additional processing steps with hydrogen annealing according to further embodiments of the present invention
- Figure 2 is a schematic illustration of a furnace tube suitable for use in embodiments of the present invention
- Figure 3 is a graph of Drr versus energy level from the conduction band for various thermal oxidation, post-growth N 2 O anneals and N O oxidation;
- Figures 4A and 4B are graphs of interface state density for an oxide which has been N 2 O annealed at 1300 °C measured before and after anneal at 800 °C in a forming gas of 4% hydrogen and 96% inert gases according to embodiments of the present invention
- Figure 5 is a graph of capacitance versus voltage for capacitors having an oxide which has been N 2 O annealed at 1300 °C measured before and after anneal at 800 °C in a forming gas of 4% hydrogen and 96% inert gases according to embodiments of the present invention.
- Figure 6 is a graph of field effect mobility versus gate voltage for MOSFETs having a gate oxide which has been N 2 O annealed at 1300 °C measured before and after anneal at 800 °C in a forming gas of 4% hydrogen and 96%) inert gases according to embodiments of the present invention.
- Embodiments of the present invention provide methods which may improve the interface between an oxide layer and SiC in any device which includes such an interface. These methods are especially advantageous in the fabrication of Metal- Oxide-Semiconductor (MOS) devices created on SiC.
- MOS Metal- Oxide-Semiconductor
- interface states with energy levels near the conduction band of SiC may be dramatically reduced. Reduction of such defects may be advantageous, because these defects may limit a MOS device's effective surface channel mobility.
- FIGS 1A and IB are flow charts illustrating operations according to particular embodiments of the present invention.
- embodiments of the present invention utilize an anneal of a nitrided oxide layer to further reduce interface state densities at the silicon carbide oxide boundary.
- nitrided oxide layer refers to oxide layers formed or subsequently annealed (as a separate anneal step and/or as subsequent processing such as the deposition of a nitride or oxynitride layer) in the an atmosphere which yields chemically reactive nitrogen species, such as nitrogen precursors, including nitric oxide (NO) and/or nitrous oxide (N 2 O), and/or as part of a processing step where a reactive nitrogen species is a byproduct, to thereby introducing nitrogen into the layer.
- a silicon carbide layer is provided (block 70).
- the SiC layer may be an epitaxial layer and/or a substrate.
- a nitrided oxide layer is provided on the silicon carbide layer (block 72).
- the nitridation may be provided, as described herein, by growth and/or anneal in an N 2 O and/or NO environment.
- nitridation of the oxide layer may be provided by processing steps for deposition of a nitride layer on the oxide layer, for example, in an oxide-nitride (ON) or oxide- nitride-oxide (ONO) structure.
- ONO and ON structures are described in commonly assigned United States Patent No. 6,246,076, the disclosure of which is incorporated herein by reference as if set forth fully herein.
- the oxide layer may be formed by deposition, such as Low Pressure Chemical Vapor Deposition (LPCVD), thermally grown through a thermal oxidation process and/or formed using other techniques.
- LPCVD Low Pressure Chemical Vapor Deposition
- the oxide layer is formed utilizing a wet reoxidation process as described in United States Patent No. 5,972,801, the disclosure of which is incorporated herein by reference as if set forth fully herein.
- the nitrided oxide layer is annealed in a hydrogen containing environment
- Such an anneal may be a separate processing step or may be part of a subsequent deposition or other such process, for example, the deposition of a nitride layer on an oxide layer in a wet environment may provide both the nitridation and anneal.
- the anneal is preferably carried out at a temperature of greater than about 400 °C and less than about 1000 °C.
- the anneal is carried out at a temperature of from about 400 °C to about 800 °C.
- the anneal is preferably carried out for about 2 or more minutes.
- the anneal in a hydrogen containing environment may be carried out immediately after nitridation or intervening steps may be performed before the anneal.
- the anneal may be provided as a subsequent processing step which provides a contact anneal.
- a nitrided oxide layer is provided on a SiC layer (blocks 80 and 82).
- Further device fabrication may then be performed to provide a silicon carbide semiconductor device (block 84).
- contact metallization is fabricated for the device (block 86).
- the contact metallization is then subjected to a contact anneal in a hydrogen containing environment (block 88), preferably at a temperature of greater than about 400 °C and less than about 900 °C.
- a contact anneal provides at least part of the anneal of the nitrided oxide layer in a hydrogen containing environment.
- Subsequent high temperature processing steps are then also carried out in a hydrogen containing environment (block 90).
- the anneal may be provided subsequent to metallization of the device by performing a contact anneal in a hydrogen containing environment at a temperature of less than about 900 °C.
- the oxide layer may provide a gate oxide of a metal oxide semiconductor field effect transistor (MOSFET).
- MOSFET metal oxide semiconductor field effect transistor
- the contact anneal may anneal the contacts of the device as well as provide the anneal of the nitrided oxide. Whenever in the fabrication process the anneal of the nitrided oxide layer takes place, it may be preferred that subsequent high temperature (i.e. processing at temperatures greater than about 400 °C) processing be conducted in a hydrogen containing environment.
- the term hydrogen containing environment refers to hydrogen and/or a hydrogen precursor either alone or in combination with other gases.
- a forming gas of 4% hydrogen and 96% argon may be utilized for the hydrogen anneal.
- the hydrogen may be provided by a hydrogen precursor, such as NH 3 and/or may be a byproduct of a processing step.
- the present invention should not be construed as limited to pure hydrogen environments but includes hydrogen and/or hydrogen precursors as a constituent gas with other gases as well.
- FIG 2 is an illustration of a furnace tube suitable for use in particular embodiments of the present invention to provide the nitrided oxide layer.
- the furnace tube 10 has a plurality of wafers 12 of SiC either with an oxide layer, such as SiO 2 , formed thereon or on which an oxide layer is to be formed.
- the SiC wafer is 4H-SiC.
- the wafers 12 are placed on a carrier 14 such that the wafers will, typically have a fixed position in the furnace tube 10.
- the carrier 14 is positioned so that the wafers are a distance L1+L2 from an inlet of the furnace tube 10 and extend for a distance L3 within the furnace tube 10.
- Input gases 16, which may include N 2 O and/or NO, are passed into the furnace tube 10 and are heated as they traverse the distance LI based on a predetermined temperature profile so as to provide the heated gases 18.
- the heated gases 18 may be maintained at temperatures based on the predetermined temperature profile and traverse the distance L2 to reach the first of the wafers 12.
- the heated gases 18 continue to pass through the furnace tube 10 until they leave the furnace tube 10 through an outlet port as exhaust gases 20.
- the heated gases 18 traverse the distance L3.
- the heated gases 18 are preferably maintained at a substantially constant temperature for the distances L2 and L3, however, as will be appreciated by those of skill in the art in light of the present disclosure, various temperature profiles may also be utilized. Such profiles may include variations in temperature over time and/or distance.
- the predetermined temperature profile should include either an anneal temperature of greater than about 1100 °C or an oxidation temperature of at least about 1200 °C.
- the heated gases 18 may reach a temperature at which the N 2 O begins to break down into its constituents at the end of the LI distance. This distance may depend on the physical characteristics of the furnace tube 10, the predetermined temperature profile and the flow rate profile. The heated gases 18 also traverse the distance L2 before reaching the wafers 12.
- the amount of time that it takes the heated gases to traverse the distance L2 is referred to herein as an "initial residence time.”
- the heated gasses are maintained at a substantially constant temperature corresponding to an anneal temperature of greater than about 1100 °C or an oxidation temperature of at least about 1200 °C for the initial residence time.
- differing heating profiles could be utilized which increase or decrease the initial residence time. It may be preferred, however, that the heating profile be rapid such that the initial residence time is substantially the same as the time that the heated gases 18 are maintained at an anneal temperature of greater than about 1100 °C or an oxidation temperature of at least about 1200 °C before traversing the L3 distance.
- total residence time The total amount of time that it takes the heated gases 18 to traverse the distance L2+L3 is referred to herein as the "total residence time.” As will be appreciated by those of skill in the art in light of the present disclosure, these residence times depend on the velocity of the heated gases 18 through the furnace tube 10 which may be determined based on the flow rates of the heated gases 18 and the cross-sectional area of the furnace tube 10. Such velocities may be average velocities, for example, if turbulent flow is achieved, or may be actual velocities, for example, in laminar flow systems. Thus, the term velocity is used herein to refer to both average and actual velocities.
- the nitrided oxide layer may be provided by, among other ways, growth and/or anneal in an NO and/or an N 2 O environment. NO growth and/or annealing as described above may be utilized alone or in combination with N 2 O growth and/or annealing. If the nitrided oxide layer if provided by growth and/or annealing in an N O environment, it is preferred that such growth and/or annealing be carried out at a predetermined temperature and a predetermined flow rate as described herein.
- the oxide is annealed using a predetermined temperature profile which includes an anneal temperature of greater than about 1100 °C in a chamber in which N 2 O is supplied at a flow rate profile within predetermined flow rate limits.
- the temperature of the anneal is about 1175 °C or higher and more preferably, about 1200 °C may be utilized.
- the flow rate limits of N O may be selected based on the particular equipment in which the process is used. However, in particular embodiments the flow rate limits of N O may be as low as about 2 Standard Liters per Minute (SLM) or as high as about 8 SLM. In further embodiments, flow rate limits of from about 3 to about 5 SLM may be preferred.
- gas velocities as low as about 0.37 cm/sec or as high as about 1.46 cm/sec or velocities of from about 0.55 cm/s to about 0.95 cm s may be suitable.
- such velocities result in an initial residence time of from about 11 seconds to about 45 seconds and a total residence of from about 28 seconds to about 112 seconds.
- the initial residence time is from about 16 seconds to about 31 seconds and a total residence time of from about 41 to about 73 seconds.
- the N 2 O and/or NO anneal may be carried out for about 3 hours, however, anneals of from about 30 minutes to about 6 hours may also be utilized although longer times may also be utilized.
- the SiC wafers 12 are oxidized using a predetermined temperature profile which includes an oxidation temperature of greater than about 1200 °C in a chamber in which N O is supplied at a flow rate profile within predetermined flow rate limits.
- the temperature of the oxidation is about 1300 °C.
- the flow rate limits of N 2 O may be selected based on the particular equipment in which the process is used. However, in particular embodiments, the flow rate limits of N 2 O may be as low as about 2 Standard Liters per Minute (SLM) or as high as about 6 SLM or higher. In further embodiments, flow rate limits of from about 3.5 SLM to about 4 SLM may be preferred.
- gas velocities as low as about 0.37 cm/sec or as high as about 1.11 cm/sec may be utilized, while velocities of from about 0.65 cm/s to about 0.74 cm/s may be preferred.
- velocities for an L2 distance of about 12 inches (about 30.48 cm) and an L3 distance of about 18 inches (about 45.72 cm), such velocities result in an initial residence time of from about 11 seconds to about 33 seconds and a total residence time of from about 28 seconds to about 84 seconds.
- the initial residence time is from about 19 second to about 22 seconds and the total residence time is from about 49 to about 56 seconds.
- the N 2 O oxidation may be carried out for an amount of time dependent on the desired thickness of the oxide layer. For example, oxidation times of about 3 hours or greater may be utilized.
- N 2 O refers to pure N 2 O or N 2 O in combination with other oxidizing agents, such as steam, O 2 , and/or inert gases.
- Oxidation in an NO and/or N 2 O environment and/or anneals in an NO and/or N 2 O environment may be followed by an optional anneal in inert gas or gases, such as argon and/or N 2 or combinations thereof with other gases.
- an anneal may be carried out for about 1 hour, however, anneals of up to about 3 hours or longer may also be utilized.
- Figures 3 through 6 illustrate results which may be obtained utilizing embodiments of the present invention.
- Figure 3 illustrates results which were obtained for N 2 O growth and N 2 O annealing without subsequent annealing in a hydrogen containing environment.
- Figures 4A, 4B, 5 and 6 illustrate results obtained with a hydrogen anneal of a nitrided oxide layer.
- the solid line represents a thermally grown oxide without nitridation.
- exposing an existing oxide to N 2 O increases the interface state density, as shown by comparing the heavy solid line representing a thermal oxide to the data for the same thermal oxide exposed to an
- FIGS. 4A and 4B are graphs of interface state density for an oxide which has been N 2 O annealed at 1300 °C measured before and after anneal at 800 °C in a forming gas of 4% hydrogen and 96%) inert gases.
- line 180 illustrates the interface trap density for the oxide before the anneal and line 182 after the anneal.
- line 184 illustrates the interface trap density for the oxide before the anneal and line 186 after the anneal.
- Lines 180 and 184 may represent the lowest reported values for Drr on the 4H-SiC MOS interface.
- the 4% hydrogen present in the forming gas further improves this result on both the upper ( Figure 4B) and lower ( Figure 4A) halves of the bandgap.
- Figure 5 is a graph of capacitance versus voltage for capacitors having an oxide which has been N 2 O annealed at 1300 °C measured before and after anneal at 800 °C in a forming gas of 4% hydrogen and 96% inert gases.
- line 190 illustrates the capacitance for the oxide before the anneal and line 192 after the anneal.
- the forming gas anneal reduces the flatband voltage by 4.5 Volts, which corresponds to a 1.7E12 cm " reduction in effective oxide charge.
- Figure 6 is a graph of field effect mobility versus gate voltage for MOSFETs having a gate oxide which has been N 2 O annealed at 1300 °C measured before and after anneal at 800 °C in a forming gas of 4% hydrogen and 96% inert gases.
- line 200 illustrates field effect mobility for MOSFETs with a nitrided gate oxide before the anneal and line 202 after the anneal. As is seen in Figure 6, inversion channel mobility increases by almost 20% and the threshold voltage is reduced by 2 V.
Abstract
Description
Claims
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EP02733980A EP1378006B1 (en) | 2001-04-12 | 2002-04-12 | Method of fabricating an oxide layer on a silicon carbide layer utilizing an anneal in a hydrogen environment |
JP2002581576A JP4781610B2 (en) | 2001-04-12 | 2002-04-12 | Method for producing an oxide layer on a silicon carbide layer by annealing in a hydrogen environment |
DE60228695T DE60228695D1 (en) | 2001-04-12 | 2002-04-12 | METHOD FOR PRODUCING AN OXYDS LAYER IN A HYDROGEN ENVIRONMENT |
CA2442929A CA2442929C (en) | 2001-04-12 | 2002-04-12 | Method of fabricating an oxide layer on a silicon carbide layer utilizing an anneal in a hydrogen environment |
KR1020037013333A KR100855388B1 (en) | 2001-04-12 | 2002-04-12 | Method of fabricating an oxide layer on a silicon carbide layer utilizing an anneal in a hydrogen environment |
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US09/834,283 US6610366B2 (en) | 2000-10-03 | 2001-04-12 | Method of N2O annealing an oxide layer on a silicon carbide layer |
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US29430701P | 2001-05-30 | 2001-05-30 | |
US60/294,307 | 2001-05-30 | ||
US10/045,542 | 2001-10-26 | ||
US10/045,542 US7067176B2 (en) | 2000-10-03 | 2001-10-26 | Method of fabricating an oxide layer on a silicon carbide layer utilizing an anneal in a hydrogen environment |
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Cited By (7)
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WO2004025719A2 (en) * | 2002-08-30 | 2004-03-25 | Cree, Inc. | Nitrogen passivation of interface states in sio2/sic structures |
WO2004025719A3 (en) * | 2002-08-30 | 2004-06-03 | Cree Inc | Nitrogen passivation of interface states in sio2/sic structures |
US7022378B2 (en) | 2002-08-30 | 2006-04-04 | Cree, Inc. | Nitrogen passivation of interface states in SiO2/SiC structures |
EP1523032A2 (en) * | 2003-10-09 | 2005-04-13 | Matsushita Electric Industrial Co., Ltd. | Silicon carbide-oxide layered structure, production method thereof, and semiconductor device |
EP1523032A3 (en) * | 2003-10-09 | 2007-09-26 | Matsushita Electric Industrial Co., Ltd. | Silicon carbide-oxide layered structure, production method thereof, and semiconductor device |
US7709403B2 (en) | 2003-10-09 | 2010-05-04 | Panasonic Corporation | Silicon carbide-oxide layered structure, production method thereof, and semiconductor device |
US8686434B2 (en) | 2007-12-04 | 2014-04-01 | Sumitomo Electric Industries, Ltd. | Silicon carbide semiconductor device and method for manufacturing the same |
Also Published As
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KR20040002908A (en) | 2004-01-07 |
EP2259288A3 (en) | 2011-01-05 |
ATE407449T1 (en) | 2008-09-15 |
CN100517607C (en) | 2009-07-22 |
US7067176B2 (en) | 2006-06-27 |
EP2259288A2 (en) | 2010-12-08 |
CN1531746A (en) | 2004-09-22 |
JP4781610B2 (en) | 2011-09-28 |
EP1378006A2 (en) | 2004-01-07 |
EP1968119B1 (en) | 2011-11-23 |
EP1968119A2 (en) | 2008-09-10 |
EP1378006B1 (en) | 2008-09-03 |
DE60228695D1 (en) | 2008-10-16 |
CA2442929A1 (en) | 2002-10-24 |
EP2259288B1 (en) | 2012-12-05 |
WO2002084727A3 (en) | 2003-04-10 |
CA2442929C (en) | 2012-06-26 |
JP2004532522A (en) | 2004-10-21 |
EP1968119A3 (en) | 2008-10-22 |
KR100855388B1 (en) | 2008-09-04 |
US20020102358A1 (en) | 2002-08-01 |
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