WO2003059982A1 - Aqueous polyurethane dispersions used as adhesives and coatings and its preparation - Google Patents

Aqueous polyurethane dispersions used as adhesives and coatings and its preparation Download PDF

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Publication number
WO2003059982A1
WO2003059982A1 PCT/CN2003/000051 CN0300051W WO03059982A1 WO 2003059982 A1 WO2003059982 A1 WO 2003059982A1 CN 0300051 W CN0300051 W CN 0300051W WO 03059982 A1 WO03059982 A1 WO 03059982A1
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aqueous polyurethane
prepolymer
polyurethane dispersion
water
acid
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PCT/CN2003/000051
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French (fr)
Chinese (zh)
Inventor
Youlu Duan
Hexian Zou
Gang Duan
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Youlu Duan
Hexian Zou
Gang Duan
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Priority to AU2003203332A priority Critical patent/AU2003203332A1/en
Publication of WO2003059982A1 publication Critical patent/WO2003059982A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/721Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80

Definitions

  • Aqueous polyurethane dispersion used as adhesive and coating and preparation thereof used as adhesive and coating and preparation thereof
  • the present invention relates to an organic polymer material, that is, an aqueous polyurethane dispersion liquid that can be used as an adhesive and a coating, and a method for preparing the same.
  • Aqueous polyurethane dispersions can be used as adhesives and coatings.
  • Aqueous polyurethane dispersions are prepared by a four-step process: 1) The excess polyisocyanate is reacted with a polyol and a diol (or diamine) with a carboxyl group to form an isocyanate. Tailed prepolymer; 2) neutralization of the prepolymer; 3) dispersion of the neutralized prepolymer in water; 4) chain extension to form an aqueous polycyanate.
  • 1,6-hexyl diisocyanate (HDI) is widely used to prepare water-based polyurethane adhesives and coatings.
  • the first step is to use isophorone diisocyanate (IPDI) and dihydroxymethylpropionic acid (DMPA) to generate Isocyanate-terminated adduct.
  • IPDI isophorone diisocyanate
  • DMPA dihydroxymethylpropionic acid
  • the second step HDI and polyester diol are reacted with the adduct produced in the first step to form a prepolymer, which is then neutralized and dispersed in water and reacts with water to extend the chain to form an aqueous polyurethane dispersion.
  • the disadvantages of this method are: (1) the two-step method for preparing the prepolymer increases the number of process steps and complicates the process; (2) a large amount of solvent (N-fluorenyl-2- Pyrrolidone, that is, NMP); (3) The aqueous polyurethane dispersion prepared can only be used as a coating and is not suitable as an adhesive.
  • US patent 2 USP. 4,870,129 (Wolfgang Henhin et al.) Invented a water-based polyamic acid adhesive prepared based on a mixture of HDI and IPDI, which has a low activation temperature and good adhesion properties.
  • the water-based polyurethane amine adhesive products Dispercoll U-53 and U-54 developed by Bayer are the best water-based polyurethane adhesive products in the world today.
  • Urethane adhesive but diisocyanates with aromatic rings, such as tetramethylene diphenyl diisocyanate (TMXDI), toluene diisocyanate (TDI), and methylene diphenyl diisocyanate (MDI) are excluded from the third A kind of diisocyanate.
  • TXDI tetramethylene diphenyl diisocyanate
  • TDI toluene diisocyanate
  • MDI methylene diphenyl diisocyanate
  • German patent 4 DE.4109477A1 (Hans et al.) Discloses a two-component aqueous polyurethane decomposition solution based on a mixture of TMXDI and other diisocyanates.
  • the weight of TMXDI should be at least 30%, preferably at least 30%. 50%.
  • this type of water-based polyurethane can be prepared by a solvent-free or low-solvent process, but the water-based polyurethane prepared in its experimental example has poor performance, and the surface of the resulting film is sticky. Only after reacting with the curing agent can it be made into a non-sticky film , Can only be used as an adhesive for flexible packaging composite film.
  • HDI is a diisocyanate widely used in the preparation of aqueous polyurethane dispersions.
  • HDI-based aqueous polyurethane dispersions can be used as coatings, and their films are soft and high in strength.
  • Aqueous polyurethane dispersions cannot be successfully prepared using HDI alone; (2) Prepolymers are prepared by two-step method using two diisocyanates of HDI and IPDI, and then neutralized, dispersed and diffused to successfully prepare aqueous polyamic acid coatings, but A large number of solvents must be used to prepare its prepolymer; (3) TMXDI, and its mixture with other diisocyanates, can be used to prepare aqueous polyurethane dispersions using a solvent-free or solvent-free process. The film is sticky, or the strength is not high enough to be suitable as a coating.
  • the present invention will provide a new mixed system of three or more isocyanates composed of HDI, TMXDI and other diisoesters to prepare aqueous polyurethane aqueous dispersions.
  • This new system will overcome the above-mentioned shortcomings. Summary of invention
  • the invention provides a new water-based polyurethane aqueous dispersion.
  • the new water-based polyurethane dispersion is composed of
  • This new water-based polyurethane dispersion has both good adhesive properties, can be used as an adhesive, and good film-forming properties.
  • the film has good mechanical properties and can be used as a coating.
  • this new ternary or higher ternary isocyanate mixed system it is also possible to prepare a new nano aqueous polyurethane dispersion.
  • the aqueous polyurethane dispersion of the present invention is composed of the reaction product of the following components:
  • An isocyanate composition composed of at least three different isocyanates composed of HDI, TMXDI and other polyisocyanates, wherein the weight percentages of the three isocyanates are 1-98: 1 to 98: 1 to 98;
  • a hydroxycarboxylic acid whose molecular formula is: (HO) xR (COOH) y, where R represents a straight or branched hydrocarbon group containing 1-12 carbon atoms, and X and Y represent the number of 1-3 ;
  • An organic polyhydroxy compound including a polyester polyol, a polyether polyol, a sulfonic-type polypolyol, a poly (lipid-ether) polyol, or a physical mixture of the above-mentioned polyols;
  • a chain extender which may be a polyamine compound or a mixture of polyamines, a hydrazine compound, water, or a mixture thereof.
  • the properties of the aqueous polyurethane dispersion of the present invention are better than those of the best commercial water-based polyurethane products, Bayer's Dispercoll U-53 and U-54, and their bonding temperature resistance is better than U-53 and U- 54 high 30. Above C, its film-forming properties are better than U-53 and U-54, and its film's tensile strength is also better than U-53 and U-54.
  • the aqueous polyurethane dispersion of the present invention can be used both as an adhesive and as a paint.
  • the present invention also provides a method for preparing a ternary and more than ternary isocyanate-based aqueous polyurethane dispersion such as HDI, TMXDI, and other isocyanates, including the following steps:
  • This neutralization reaction can be performed before the prepolymer is formed, or it can be performed simultaneously with the prepolymerization reaction, or after the prepolymerization reaction is completed and the prepolymer is dispersed in water, or a neutralizing agent can be added to the water to react with The chain extension and chain termination reactions proceed simultaneously.
  • the method for preparing an aqueous polyurethane dispersion does not require the step of recovering the organic solvent by distillation.
  • Another feature of the method for preparing an aqueous polyurethane dispersion of the present invention is that the neutralization reaction can be performed before preparing the prepolymer.
  • the method of the present invention can also prepare nano-aqueous polyurethane with a particle size less than 100 nanometers, which is smaller than that of Dispercoll U of Bayer -54 (particle size about 200 nm) is smaller than 1/2.
  • polyurethane in the present invention is defined as a polymer containing a urethane group, and also includes a polymer containing a urea group in addition to a carbamate group.
  • the aqueous polyurethane dispersion of the present invention is composed of three or more polyisocyanates, such as HDI, TMXDI, and other polyisocyanates. In the presence of a small amount or no organic solvent, it can be used with polyols, hydroxycarboxylic compounds, and may also contain It is prepared by reacting small molecule diols to form a prepolymer, and then dispersing it in water to extend the chain into a polymer. This new water-based polyurethane dispersion is compared with Bayer's water-based polyurethane dispersion products Dispercoll U-53 and U-54 based on a mixture of HDI and IPDI.
  • Bayer's process includes vacuum distillation recovery from an aqueous polyurethane dispersion.
  • Organic solvent step, and the process of the present invention omits the step of distilling and recovering the organic solvent.
  • the present invention can also prepare a nano-aqueous polyurethane dispersion with a particle size of less than 100 nanometers, which is also smaller than Dispercoll U-54 (particle size is about 200 nm).
  • polyisocyanate of the aqueous polyurethane dispersion of the present invention in addition to 1,6-hexyl diisocyanate (HDI) and tetramethylphenyl difluorenyl diisocyanate (TMXDI), other polyisocyanates may be aliphatic, or It can be aromatic or a mixture of aliphatic and aromatic polyisocyanates.
  • HDI 1,6-hexyl diisocyanate
  • TMXDI tetramethylphenyl difluorenyl diisocyanate
  • Suitable aliphatic diisocyanates are isophorone diisocyanate (IPDI), cyclopentyl diisocyanate, cyclohexyl diisocyanate, fluorenyl cyclohexyl diisocyanate, dicyclohexyl dioxane diisocyanate (H, 2 MDI ), 1,4-tetrafluorenyl diisocyanate, 2,2,4-trifluorenyl-1,6-hexyl diisocyanate, 1,12-twelve Alkyl diisocyanate.
  • IPDI isophorone diisocyanate
  • H fluorenyl cyclohexyl diisocyanate
  • H, 2 MDI dicyclohexyl dioxane diisocyanate
  • 1,4-tetrafluorenyl diisocyanate 2,2,4-trifluorenyl-1,6-hexyl diisocyanate
  • aromatic diisocyanates examples include benzene diisocyanate, terphenylene diisocyanate (TDI), diphenylbenzene diisocyanate, biphenyl diisocyanate, naphthalene diisocyanate, diphenylmethane diisocyanate (MDI).
  • TDI terphenylene diisocyanate
  • diphenylbenzene diisocyanate diphenylbenzene diisocyanate
  • biphenyl diisocyanate naphthalene diisocyanate
  • MDI diphenylmethane diisocyanate
  • a better ternary combination is HDI and TMXDI with IPDI, or with H 12 MDI, or with MDI, or with TDI.
  • the best ternary combinations are HDI, TMXDI and IPDI, or HDI, TMXDI and MDI (or TDI).
  • Suitable monoisocyanates include methyl isocyanate, ethyl isocyanate, octadecyl isocyanate and the like.
  • Suitable polyisocyanates include modified diisocyanates with isocyanate groups greater than 2, such as trimers of HDI, IPDI, TDI and the like. In addition, the modified polyisocyanate may contain groups such as urethane, biuret, and the like.
  • the polyol compound suitable for preparing the aqueous polyurethane dispersion of the present invention has a number average molecular weight from 400 to 10,000, and a molecular weight from 400 to 3000 is even better.
  • These high molecular weight polyols include:
  • Polyester polyols are prepared by reacting polyhydric compounds, preferably diols, possibly by adding triols, and polyvalent carboxylic compounds, more preferably dicarboxylic acids.
  • polycarboxylic acids In addition to these polycarboxylic acids, corresponding hepatic carboxylic acid compounds, or small molecular alcohol esters of these polycarboxylic acids, and mixtures thereof can also be used to prepare these polyester polyols.
  • These polycarboxylic acid compounds may be aliphatic, alicyclic, aromatic, and / or heterocyclic. They may be unsaturated and / or substituted with halogen or the like.
  • carboxylic acids examples include succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, trimellitic acid, terbium phthalate, tetrahydrophthalic anhydride, hexahydrophthalic anhydride , Tetrachlorophthalic anhydride, bridging tetrahydrophthalic acid ⁇ f, glutamic anhydride, maleic acid, maleic anhydride, trans-butenedioic acid, dimers and trimers of fatty acids, for example, can be mixed with fatty acids Dimer and trimer of oleic acid, difluorenyl terephthalate and diethylene terephthalate.
  • Suitable polyhydric alcohol compounds include ethylene glycol, 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol , Neopentyl glycol, diethylene glycol, 2-fluorenyl-1,3-propanediol, 2,2-difluorenyl-1,3-propanediol, various isomers of dihydroxyfluorenyl cyclohexane, Glycerol and trimethylolpropane.
  • Polylactone polyols such as polymers of caprolactone initiated with the above-mentioned polyols.
  • Polyhydroxyl-containing polycarbonate such as the product of the aforementioned reaction of a polyol compound for the preparation of polyester polyols with phosgene and a diaryl carbonate. Also suitable are the reaction products of the aforementioned low molecular weight oligomers of polyesters or polylactones with phosgene, diaryl carbonates or cyclic carbonates.
  • the polyhydric alcohol compound is preferably a dihydric alcohol compound, such as 1,3-propanediol, 1,4-butanediol, 1,4-dioxohydroxycyclohexane, 1,6-hexanedione Alcohol, diethylene glycol, triethylene glycol or tetraethylene glycol.
  • the diaryl carbonate includes diphenyl carbonate, cyclic carbonate such as ethylene or propylene, and the like.
  • Polyether polyols including polymers which are reacted with alkyl epoxy compounds initiated by compounds containing active hydrogen. These epoxy compounds include propylene oxide, butylene oxide, styrene epoxy, tetrahydrofuran, 3-chloro-1,2-propylene oxide, or a mixture of these epoxy compounds. If the weight content of ethylene oxide in the polyether does not exceed 10%, a certain proportion of ethylene oxide may be used. However, polyether polyols containing no ethylene epoxy are more suitable for use.
  • Compounds containing at least one active hydrogen atom to initiate this reaction include water, methanol, ethanol, 1,2,6-hexanetriol, in addition to those polyol compounds suitable for the preparation of polyester polyols as described above, 1 , 2,4-butanetriol, tris-hydroxyethane, pentaerythritol, mannitol, sorbitol, fluorenyl rations, sucrose, phenol, isononylbenzene, resorcinol, hydroquinone, 1 1,1,1- or 1,1,2-tri (hydrocarbylphenyl) ethane.
  • Polyether polyols started with amine-containing compounds can also be used, but used less often.
  • Suitable amine-based compounds include ethylenediamine, diethylenetriamine, triethylenetetramine, 1,6-hexamethylenediamine, piperazine, and 2,5-difluorenylpiperidine.
  • Phenol and acetol resins can also be used as starting compounds.
  • the preferred starting compounds for the preparation of polyether polyols are compounds containing only hydroxyl groups, followed by compounds containing tertiary amines, followed by compounds containing NH groups that react with isocyanates.
  • Polythioether glycols including 2,2'-dihydroxydiethylsulfide self-condensates, and polycondensates with other diols, dicarboxylic acids, formaldehyde, aminocarboxylic acids, or amino alcohols.
  • Polymeric polyols of the sulfonic type can be prepared from dicarboxylic acids, sulfonic acid diols, and sulfonic acid dicarboxylic acids.
  • a better sulfonic polymer polyol is prepared by the condensation reaction of sodium 5-ophthalate isophthalic acid, adipic acid and 1,4-butanediol, and / or diethylene glycol.
  • monoalcohols and higher polyols can also be used to prepare the isocyanate-terminated prepolymers of the present invention.
  • the ratio of the unit alcohol and the polyol should ensure that the average number of isocyanate groups of the prepolymer formed is equal to or less than two. Suitable examples include methanol, ethanol, n-propanol, isopropanol, hexanol, Octanol, Glycerol, Trimethylolpropane, 1,2,4-butanetriol, 1,2,6-hexanetriol, and mixtures thereof.
  • hydrophilic group that is, an anionic group, a cationic group, or no
  • Suitable hydrophilic components contain at least one (preferably at least two) isocyanate groups, or groups that are reactive with isocyanates, and contain at least one hydrophilic group or one potentially hydrophilic group.
  • Examples of compounds that can be used to embed potential ionic groups include aliphatic hydroxycarboxylic acids, aliphatic or aromatic amine (primary or secondary amine) carboxylic acids, aliphatic hydroxysulfonic acids, aliphatic or aromatic Group amine (primary or secondary amine) sulfonic acid.
  • the molecular weight of these acids is preferably less than 400.
  • the preferred anionic group embedded in the polyurethane is a carboxylic acid group and a hydroxy acid of the following general formula:
  • the hydroxycarboxylic acid is a 2,2-dihydroxyfluorenyl alkyl acid represented by the following formula
  • R 1 represents hydrogen or an alkyl group having 1 to 9 carbon atoms.
  • examples of these compounds are 2,2-dihydroxyfluorenylacetic acid, 2,2-dihydroxyfluorenylpropionic acid, 2,2-dihydroxyfluorenylbutanoic acid, and 2,2-dihydroxyfluorenylvaleric acid.
  • DMPA 2,2-dihydroxyamidinopropionic acid
  • the carboxylic acid group can be treated with a neutralizing agent to transform into a hydrophilic anionic group.
  • Neutralizing agents include alkali metal salts, ammonia, primary amines, swollen amines, and preferably tertiary amines.
  • Suitable alkali metal salts are sodium hydroxide, potassium hydroxide, sodium hydride, potassium hydride, sodium carbonate, potassium carbonate, sodium bicarbonate or potassium bicarbonate. It is better to use volatile organic amines, preferably tertiary amine compounds.
  • Suitable amine compounds are trimethylamine, triethylamine, triisopropylamine, tributylamine, N, N-dimethylcyclohexylamine, N, N-dioctadecylamine, ⁇ , ⁇ - Dimethylaniline, N-fluorenylmorpholine, N-ethylmorpholine, N-fluorenylpiperazine, N-fluorenylpyrrolidine, N-fluorenylpyridine, N, N-difluorenylethanolamine, N, N-Dimethylethanolamine, Triethanolamine, N-methyldiethanolamine, dimethylpropanolamine, 2-methoxyethyldiamine, N-hydroxyethylpyridine, 2- (2-dimethylethyl) (Oxyamine) ethanol or 5-diethylamine-2-fluorenone.
  • the most preferred tertiary amines are those which do not contain isocyanate-reactive groups.
  • the carboxylic acid in the hydroxycarboxylic acid can be neutralized and then reacted with isocyanate to be embedded in the structure of the prepolymer.
  • the hydroxyl group of the hydroxycarboxylic acid can also be reacted with the polyhydric alcohol and isocyanate to form a prepolymer with a carboxylic acid group, and then the alkali metal salt or a tertiary amine compound can be used to neutralize the carboxylic acid group in the prepolymer.
  • Neutralization of carboxylic acid groups can also be partially Before the prepolymer is formed, and partly after the prepolymer is formed. The neutralized prepolymer is relatively easy to disperse in water.
  • the addition of a neutralizing agent will cause a sharp increase in the viscosity of the prepolymer.
  • the neutralizing agent can be mixed with water, and the unneutralized or The partially neutralized prepolymer is dispersed in this neutralizer-containing water.
  • the amount of the neutralizing agent is 100% to 120% of the carboxylic acid equivalent.
  • a small molecular weight diol may also be mixed with a polyhydric alcohol to prepare an isocyanate-terminated prepolymer. It is usually an aliphatic diol with a molecular weight from 60 to 400. Examples of small molecular weight diols are ethylene glycol, 1,3-propanediol, 1,4-butanediol or 1,6-hexanediol. The most commonly used is 1,4-butanediol. Small molecular weight diols can increase the strength, water resistance, and temperature resistance of polyurethanes.
  • the isocyanate-terminated prepolymer is prepared by reacting an excess of isocyanate with the above-mentioned active hydrogen-containing compound.
  • the equivalent ratio of NCO in isocyanate to OH containing active hydrogen is 1-4.0: 1.0.
  • the weight percentage of isocyanate groups in the resulting prepolymer is 1% to 10%.
  • the weight ratio of the polyhydric alcohol, the hydroxycarboxylic acid compound, and the small molecular weight diol is 50-98: 1-10: 0-20.
  • the prepolymer preparation temperature is 25 ° C to 120 ° C, and the reaction time is 1 to 20 hours. The better reaction temperature is from 60'C to 100 ° C.
  • the reaction temperature is lower than 25 ° C, the reaction time is too long, and the resulting prepolymer has a high viscosity, which is difficult to handle and difficult to disperse in water.
  • co-solvents can also be used to reduce the viscosity of the prepolymer, but adding too much organic solvent will cause environmental protection, safety and health issues.
  • a reaction temperature higher than 12CTC may cause side reactions, such as the reaction of isocyanate groups with carboxyl groups, the reaction of isocyanates with hydrogen on the amino group, etc., resulting in changes in the properties of the prepolymer and the resulting water Changes in the properties of polyurethane dispersions.
  • a small amount of catalyst can be used to accelerate the synthesis of the prepolymer.
  • the amount of the catalyst is 0.05% to 2.0% of the total weight of the prepolymer, and more preferably 0.1% to 0.2%.
  • a commonly used catalyst is dibutyltin dilaurate.
  • the prepolymer can also be prepared in the presence of cosolvents, which must be volatile organic compounds that do not contain active hydrogen. Adding a co-solvent can reduce the viscosity of the prepolymer and make the synthesis reaction of the prepolymer more uniform.
  • cosolvents include organic solvents such as ketones, esters, ethers and ketoesters. The more commonly used co-solvents are acetone and N-fluorenyl-2-pyrrolidone (NMP).
  • the amount of co-solvent is generally 0% to 5% by weight of the prepolymer, that is, the weight content of the organic solvent in the resulting aqueous polyurethane dispersion does not exceed 2% (calculated based on 40% solids content).
  • an external emulsifier containing no active hydrogen can also be used to increase the water-dispersing ability of the prepolymer and to improve the film-forming properties of the resulting aqueous polyurethane dispersion.
  • the additional dispersant may be anionic, cationic, or non-ionic, depending on the ionic characteristics of the aqueous polyurethane dispersion.
  • Added emulsification Agents, dispersants and surfactants can be added to the prepolymer or water before dispersing in water, or to the resulting aqueous polyurethane dispersion. If necessary, defoaming and leveling agents can also be added. Thickeners can also be added to adjust the viscosity of the aqueous polyurethane.
  • the isocyanate group-terminated prepolymer can be dispersed in distilled or deionized water with stirring.
  • the amount of water used to prepare a stable aqueous polyurethane dispersion is 80% to 40% of the total weight of the resulting aqueous polyurethane dispersion, and more preferably 65% to 50%.
  • Water can be added to the prepolymer for dispersion, or the prepolymer can be added to water for dispersion, or the prepolymer stream and water stream can be continuously dispersed in the line through a high-speed dispersion device.
  • the temperature of the prepolymer before dispersing is generally 35 ° C to 110 ° C.
  • the preferred temperature is 45 ° C. C to 90 ° C, preferably 70 ° C to 80 ° C.
  • the temperature of the water used for dispersion is 25 ° C to 90 ° C, preferably room temperature or 60-70 ° C.
  • a chain extender is added to the dispersion of this prepolymer.
  • the chain extender may be a known alcohol-based chain extender, but an amine or hydroxylamine-based chain extender is preferred.
  • the chain extender can be added to the water before the prepolymer is dispersed, at the same time, or after the dispersion.
  • the amine chain extender is a polyamine or a mixture of polyamines.
  • the average functionality of the amine chain extender that is, the number of amine nitrogen atoms per molecule, should be about 1.8 to 6.0, more preferably 2.0 to 4.0, and most preferably 2.0 to 3.0.
  • the required functionality can be achieved by mixing polyamines. For example, a functionality of 2.5 can be obtained using a mixture of equal moles of diamine and triamine.
  • Suitable amine chain extenders are hydrocarbon polyamine compounds having 2 to 6 amine genes, where the amines are primary or secondary amines. It may be aromatic, aliphatic, or alicyclic amine, and generally has 1-30 carbon atoms, more preferably 2-15 carbon atoms, and most preferably 2-10 carbon atoms.
  • polyamines examples include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, N- (2-piperazineethyl) ethylenediamine, ⁇ , ⁇ '-bis- (2-aminoethyl ) Pyrazine, ⁇ , ⁇ , ⁇ '-tris (2-aminoethyl) ethylenediamine, ⁇ - [ ⁇ - (2-aminoethyl) -2-aminoethyl] -N'-(2 -Piperazineethyl) -ethylenediamine, N- (2-aminoethylene-N '-(2-piperazineethyl) amine, N, N-bis (2-piperazineethyl) amine, poly Ethyleneimine, iminodiamine guanidine, melamine, N- (2-aminoethyl) -1,3-propanediamine, 3,3'-diaminobenzidine, 2,4,6-
  • IPDA isophorone diamine
  • bis (4-aminocyclohexyl) pinene bis (4-amino-3) -Fluorenylcyclohexyl) methane
  • 1,6-hexanediamine 1,6-hexanediamine
  • ethylenediamine diethylenetriamine
  • triethylenetetramine 1,6-hexanediamine
  • tetraethylenepentamine 1,6-hexanediamine
  • hydrazine as a chain extender Also better.
  • the amount of chain extender used depends on the number of ending isocyanate groups in the prepolymer.
  • the equivalent ratio of the terminal isocyanate group in the prepolymer and the isocyanate active group in the chain extender is 1.0: 0.6 to 1.0: 1.1, A better ratio is 1.0: 0.8 to 1.0: 0.98.
  • Water can also act as a chain extender.
  • the isocyanate group at the end of the prepolymer reacts with water to form an amine, which emits carbon dioxide.
  • the resulting amine reacts with another isocyanate group to form a urea bond, and the prepolymer chain grows into a polymer.
  • This chain extension reaction releases a large amount of carbon dioxide, causing the dispersion to form a foam, and ammonia water must be added to neutralize it, and a defoamer must be added to obtain a stable aqueous polyurethane dispersion.
  • the reaction between the prepolymer dispersed in water and the chain extender is generally performed in the range of 5-9 ° C, and it is preferably performed in the range of 20-80 ° C, and preferably in the range of 30-60'C.
  • the reaction Conditions are generally carried out until the isocyanate groups of the prepolymer are substantially completely reacted.
  • the final product is an aqueous polyurethane dispersion of stable colloidal particles. Its particle size is generally less than 1.0 micron, such as 0.01 to 1.0 micron, preferably less than 0.5 micron, and most preferably 0.01 to 0.3 micron.
  • the composition and preparation method of the aqueous polyurethane dispersion of the present invention can prepare a nano-aqueous polyurethane dispersion with a particle size of less than 100 nanometers (0.1 micron). Nano-aqueous polyurethane dispersion has good storage stability, good adhesion properties and good film-forming properties.
  • the aqueous polyurethane dispersion of the present invention generally has a solid content of 20% to 60%, and a better solid content of 35% to 50%.
  • the pH of the aqueous polyurethane dispersion of the present invention depends on its ionic type, and is anionic, cationic, or non-ionic. Generally, the aqueous polyurethane dispersion of the present invention is anionic, and its pH is 6-10, more preferably 7-9.5, and most preferably 7.5-9.5.
  • the viscosity of the aqueous polyurethane aqueous dispersion of the present invention is 10-10,000 centipoise, preferably 100-1,000 centipoise.
  • Thickeners can be used to adjust the viscosity of aqueous polyurethanes.
  • Typical thickeners are polyurethane dispersions, acrylic polymer emulsions, or aqueous cellulose dispersions.
  • the aqueous polyurethane dispersion of the present invention has good compatibility with other aqueous polymers, and their blends can improve certain properties of the aqueous polyurethane and reduce its cost.
  • suitable waterborne polymers to be blended with are: polyacrylate emulsion, polystyrene-acrylate emulsion, polyvinyl acetate emulsion, polyethylene-vinyl acetate emulsion, polyvinyl chloride emulsion, synthetic rubber emulsion, natural Rubber latex, etc.
  • aqueous polyurethane dispersion of the present invention can be used as a single component in many cases.
  • water-dispersible curing agents can be added. Suitable curing agents include water-dispersible polyisocyanates, water-dispersible polyisocyanates, polycarbodiimides, polyaziridines, and water-based epoxy resins. The amount of this curing agent is generally 1% to 20% of the total weight of the two components, and more preferably 3% to 7%.
  • the aqueous polyurethane of the present invention can be used as an adhesive, an adhesive, a coating, a primer and a varnish.
  • Available in various Such substrates include paper, wood, leather, metal, ceramics, cement, cloth, natural rubber, synthetic polymer materials, etc. Can be applied by brush, spray or roller.
  • aqueous polyurethane dispersion of the present invention can also be modified by adding various additives.
  • additives include surfactants, defoamers, coalescents, fungicides, bactericides, plasticizers, thickeners, fillers, active pigments, UV stabilizers, flavorants, water-dispersible waxes, oils, Flame retardants and the like and mixtures thereof.
  • the measurement method of the mechanical properties of the adhesive temperature resistance properties is as follows:
  • Test sample preparation is the same as peel strength. Use a paper cutter to cut the sample into 50 X 25mm strips, and the glue area on one end is 25 X 25mm. Separate the uncoated 25 x 25mm composite PVC at the other end at 180 degrees. Hang one end with 100 g of missing code on the other end and hang the other end in a blast oven. From room temperature to 125 'C, the heating rate is 25. C / hour. Record the temperature at which the sample is pulled apart. If the sample is not pulled up to 125 ° C, record the peeling of the adhesive surface.
  • aqueous polyurethane dispersion was poured into a glass mold, dried at room temperature overnight, demoulded, left for 7 days, and the film was cut into dumbbell-shaped samples with a knife. Its thickness is controlled at 0.5-1.0mm. Using Intron, the stress-strain properties were measured at a speed of 5 cm / min, and the yield strength, tensile strength, and elongation were recorded. Preferred embodiment The following examples further illustrate the present invention, but the present invention is not limited to these examples. Unless otherwise specified, the proportions and percentages used in the examples are all weight ratios.
  • Example 1-2 the proportions and percentages used in the examples are all weight ratios.
  • Examples 1 and 2 illustrate a prepolymer synthesized in one step by reacting a mixture of three diisocyanates composed of HDI and two ring-shaped diisocyanates (IPDI and TMXDI) in the presence of a small amount of solvent with DMPA and polyester diol.
  • IPDI and TMXDI ring-shaped diisocyanates
  • the resulting neutralized isocyanate-terminated prepolymer was dispersed in 450 g of water with rapid stirring, and then a solution of 12.9 g of EDA in 22 g of water was slowly added. The dispersion was stirred at 60-65 ° C for 2 hours to obtain a stable, translucent, aqueous polyurethane dispersion with the following properties:
  • Viscosity centipoise
  • the neutralized isocyanate-terminated prepolymer was dispersed in 529 g of water with rapid stirring, and then a solution of 7.6 g of EDA in 30 g of water was slowly added. This dispersion was stirred at 60-65 ° C for 2 hours to obtain a stable aqueous polyurethane dispersion with properties such as Down:
  • Viscosity centipoise
  • Examples 3 and 4 illustrate the use of a mixture of three diisocyanates, such as HDI, IPDI, and TMXDI, in the presence of a small amount of solvent (acetone), with triethylamine, 1,4-butanediol, DMPA, and polyesterdiol to form Prepolymer, which is dispersed in water, and the aqueous polyurethane dispersion produced by chain extension with diamine has better adhesive properties and better film-forming properties than Bayer's aqueous polyurethane products Dispercoll U-53 and U-54
  • Example 5 (Comparative Example) The properties of Dispercoll U-53 and U-54 were measured and compared with the aqueous polyurethane dispersion liquid phase prepared in Examples 3 and 4.
  • U-53 and U-54 are products based on US Patent No. 4,870,129. They are a sulfonic acid-based aqueous polyurethane dispersion and are considered to be the best commercially available aqueous polyurethane dispersion adhesive products since the 1990s.
  • Example 3
  • Dispercoll U-53 and U-54 were measured.
  • a PVC / PVC adhesion test sample was prepared on the PVC coated with U-53 and U-54 by heat activated composite. Test its adhesive properties. Films were prepared by casting U-53 and U-54 in glass plate molds, and their mechanical properties were tested.
  • Dispercoll U-53 and U-54 Bayer's water-based polyurethane products, based on US patent 2 USR 4,870,129, use HDI and IPDI with polyester diols in a large amount of acetone (the total weight of the final aqueous polyurethane dispersion 40- 80% acetone) was used to prepare the prepolymer, and a sulfonate aliphatic diamine was used as a chain extender and a sulfonate ion group was introduced.
  • the prepared aqueous polyurethane dispersion contains a large amount of acetone, and a vacuum distillation method is required to reduce the acetone content in the final product to less than 1%. All test results are shown in Table 1.
  • Example 6 illustrates the use of a mixture of HDI, IPDI, and TMXDI in the absence of an organic solvent to react with a poly (ester-ether) glycol and other aqueous polyurethane dispersions.
  • Agent Compared with US patent 7 USP. 5,891,580 (Ficke et al.), This patent uses a mixture of 2,4-TDI and 2,6-TDI with polyether glycol, etc., in an aqueous polyurethane dispersion prepared in the presence of a large amount of acetone. It contains a large amount of acetone, and the water-based polyurethane product can be obtained after the acetone is distilled off. The product can be used as an adhesive for flexible packaging composite films.
  • Viscosity centipoise
  • Example 7 illustrates that an aqueous polyurethane dispersion prepared by using a mixture of HDI, IPDI, and TMXDI in the presence of a solvent without reacting with polyether glycol, etc., has good film-forming properties, and the film has good mechanical properties. It can be used as coating and can be used to make medical gloves and condoms.
  • Viscosity centipoise
  • Example 8 illustrates that an aqueous polyurethane dispersion prepared by using a mixture of HDI, H, 2 MDI, and TMXDI with polyether glycol, etc., is a good coating.
  • Viscosity centipoise
  • Example 9 shows that a mixture of HDI, TMXDI, and TDI is used in the presence of a small amount of solvent to react with a polyether diol and other aqueous polyurethane dispersions, which can be used as fabric treating agents.
  • Viscosity centipoise
  • Example 10 illustrates that a mixture of HDI, TMXDI and MDI can be used to react with polyether glycol and the like in the presence of a small amount of organic solvent to obtain a stable aqueous polyurethane dispersion.
  • Viscosity centipoise
  • This dispersion has good adhesive properties on surface-treated polypropylene, polyethylene and polyester films, and can be used as an adhesive for flexible packaging composite films.
  • This aqueous polyurethane dispersion also has good adhesion properties to fabrics, fibers, leather, etc.

Abstract

The present invention relates to an organic macromolecule materials, i.e. aqueous polyurethane dispersions, their use for adhesives and coatings, and their preparation. The aqueous polyurethane dispersions are prepared by a process which use less organic solvent or even not use organic solvent and which use a mixture of three or more polyisocyanates composed of 1,6-hexane diisocyanate (HDI), tetramethylxylene diisocyanate (TMXDI) and other polyisocyanates. The dispersions are also nanometer-scale aqueous polyurethane dispersions. This new aqueous polyurethane dispersions have not only excellent binding property to be used as adhesives, but also good film-forming property to form a film with excellent mechanical property, so it can be used as coatings.

Description

用作胶粘剂和涂料的水性聚氨酯分散液及其制备 技术领域  Aqueous polyurethane dispersion used as adhesive and coating and preparation thereof
本发明涉及一种有机高分子材料, 即能用作胶粘剂和涂料的水性聚氨酯分散 液和它们的制备方法。  The present invention relates to an organic polymer material, that is, an aqueous polyurethane dispersion liquid that can be used as an adhesive and a coating, and a method for preparing the same.
背景技术 Background technique
水性聚氨酯分散液能用作胶粘剂和涂料,水性聚氨酯分散液一^:由四步工艺 制备: 1 ) 由过量的多聚异氰酸酯与多聚醇和带羧基团的二醇(或二胺)反应生 成异氰酸酯接尾的预聚物; 2 )预聚物的中和; 3 ) 中和的预聚物分散于水中; 4 ) 扩链生成水性聚氰酯。 在多聚异氰酸酯中, 1,6-己基二异氰酸酯 (HDI )被广泛 的用来制备水性聚氨酯胶粘剂和涂料。  Aqueous polyurethane dispersions can be used as adhesives and coatings. Aqueous polyurethane dispersions are prepared by a four-step process: 1) The excess polyisocyanate is reacted with a polyol and a diol (or diamine) with a carboxyl group to form an isocyanate. Tailed prepolymer; 2) neutralization of the prepolymer; 3) dispersion of the neutralized prepolymer in water; 4) chain extension to form an aqueous polycyanate. Among polyisocyanates, 1,6-hexyl diisocyanate (HDI) is widely used to prepare water-based polyurethane adhesives and coatings.
美国专利① USP.6, 147,155(Kenneth P Yonek和 Yuliya Berezkill)指出用 HDI 可制备非常柔软而强度又非常高的水性聚氨酯涂料, 但仅用 HDI采用已知的预 聚物工艺, 不能成功的制备带羧基离子基团的水性聚氨酯分散液, 因为这种基于 HDI的预聚物分散到水中分散液的粘度迅速增加而形成很稠的膏状物,不能进行 扩链反应, 或者因为在用胺进行扩链反应时, 生成不溶的聚脲凝聚颗粒, 使产品 不能商品应用, 因此此专利的权项要求第一步用异佛尔酮二异氰酸酯(IPDI )和 二羟曱基丙酸( DMPA )生成异氰酸酯接尾的加成物。 第二步将 HDI和聚酯二醇 与第一步生成的加成物一起反应生成预聚物, 然后中和分散到水中, 与水反应而 扩链生成水性聚氨酯分散液。 此方法的缺点在于: (1)两步制备预聚物的方法增 加了工艺步骤, 使工艺更复杂化; (2 )预聚物的制备中用了大量的溶剂(N-曱基 -2-吡咯烷酮, 即 NMP ); ( 3 )制备的水性聚氨酯分散液仅能用作涂料而不适于用 作胶粘剂。  US Patent ① USP. 6, 147,155 (Kenneth P Yonek and Yuliya Berezkill) pointed out that HDI can be used to prepare very soft, high strength and waterborne polyurethane coatings. However, only known prepolymer processes can be used with HDI and cannot be successfully prepared Aqueous polyurethane dispersions with carboxyl ion groups, because the viscosity of this HDI-based prepolymer dispersed in water rapidly increases to form a very thick paste, which cannot carry out chain extension reactions, or because amines are used During the chain extension reaction, insoluble polyurea agglomerated particles are formed, making the product unsuitable for commercial use. Therefore, the patent claims require that the first step is to use isophorone diisocyanate (IPDI) and dihydroxymethylpropionic acid (DMPA) to generate Isocyanate-terminated adduct. In the second step, HDI and polyester diol are reacted with the adduct produced in the first step to form a prepolymer, which is then neutralized and dispersed in water and reacts with water to extend the chain to form an aqueous polyurethane dispersion. The disadvantages of this method are: (1) the two-step method for preparing the prepolymer increases the number of process steps and complicates the process; (2) a large amount of solvent (N-fluorenyl-2- Pyrrolidone, that is, NMP); (3) The aqueous polyurethane dispersion prepared can only be used as a coating and is not suitable as an adhesive.
美国专利② USP.4,870,129(Wolfgang Henhin等)发明了一种基于 HDI和 IPDI 混合物制备的水性聚氨酸胶粘剂, 有低的活化温度和好的粘接性能。 Bayer以此 专利发展的水性聚氨酯胺粘剂产品 Dispercoll U-53和 U-54是当今世界上最好的 水性聚氨酯胶粘剂产品。此专利的不足之处在于: ( 1 )使用了一种没有商品化的 特殊的磺酸二胺作为扩链剂而引入离子基团,这样其制备工艺则必须先扩链生成 高聚物, 然后再分散到水中, 增加了分散的困难, 因此用了大量的丙酮来降低高 聚物的粘度; (2 )随之而来的就是必须有一个费时, 消耗能源的从产品中减压蒸 馏出丙酮和回收丙酮的步骤; ( 3 )用此专利生产的产品 Dispercoll U-53和 U-54 成膜性差, 时有龟裂, 仅能作为胶粘剂, 不适于用作涂料; (4 )此专利也揭示了 可用 HDI, IPDI和第三种二异氰酸酯组成的三元混合二异氰酸酯来制备水性聚 氨酯胶粘剂, 但将带有芳环的二异氰酸酯, 例如四曱基苯二曱基二异氰酸酯 ( TMXDI ), 甲苯二异氰酸酯(TDI )和亚曱基二苯二异氰酸酯 (MDI )等排除 在第三种二异氰酸酯之外。 US patent ② USP. 4,870,129 (Wolfgang Henhin et al.) Invented a water-based polyamic acid adhesive prepared based on a mixture of HDI and IPDI, which has a low activation temperature and good adhesion properties. The water-based polyurethane amine adhesive products Dispercoll U-53 and U-54 developed by Bayer are the best water-based polyurethane adhesive products in the world today. The disadvantages of this patent are: (1) a special sulfonic acid diamine that is not commercialized is used as a chain extender to introduce ionic groups, so the preparation process must first extend the chain to form a polymer, and then Redispersion in water increases the difficulty of dispersing, so a large amount of acetone is used to reduce the viscosity of the polymer; (2) It follows that there must be a time-consuming, energy-consuming distillation of acetone from the product under reduced pressure And the steps of recovering acetone; (3) Dispercoll U-53 and U-54 products produced with this patent have poor film formation, sometimes crack, can only be used as adhesives, not suitable for coatings; (4) this patent also discloses A ternary mixed diisocyanate composed of HDI, IPDI and a third type of diisocyanate was used to prepare an aqueous polymer. Urethane adhesive, but diisocyanates with aromatic rings, such as tetramethylene diphenyl diisocyanate (TMXDI), toluene diisocyanate (TDI), and methylene diphenyl diisocyanate (MDI) are excluded from the third A kind of diisocyanate.
③ Cytec公司的产品说明书指出: 一般来说, 用 TMXDI来制备水性聚氨酯 分散液,可用无溶剂或少溶剂的工艺,因为基于 TMXDI的预聚物有较低的粘度。 但仅用 TMXDI 制备的水性聚氨酯, 与用 IPDI或用二环己基曱烷二异氰酸酯 ( H12MDI )制备的水性聚氨酯相比较, 虽有较高的伸长率, 但强度低, 硬度低, 不是一种很好的涂料,用 TMXDI制备的水性聚氨酯与用 HDI制备的水性聚氨酯 相比较, 又降低了结晶度和结晶速度, 作为胶粘剂使用, 瞬时粘结强度和最终的 粘结强度也不够好。 ③ The product manual of Cytec company pointed out: Generally speaking, using TMXDI to prepare aqueous polyurethane dispersions, a solvent-free or less-solvent process can be used because the prepolymer based on TMXDI has a lower viscosity. However, compared to water-based polyurethanes prepared with TMXDI alone, compared with water-based polyurethanes prepared with IPDI or dicyclohexylmethane diisocyanate (H 12 MDI), although it has higher elongation, it has lower strength and lower hardness. A very good coating. Compared with water-based polyurethane prepared with HDI, the water-based polyurethane prepared with TMXDI also reduces the crystallinity and crystallization speed. Used as an adhesive, the instant adhesive strength and final adhesive strength are also not good enough.
德国专利④ DE.4109477A1 ( Hans等)揭示了一种基于 TMXDI和其他二异 氰酸酯混合物的双组份水性聚氨酯分解液,在这种异氰酸酯的混合物中, TMXDI 的重量至少要占 30%, 最好至少占 50%。 按照此专利, 这类水性聚氨酯可用无 溶剂或少溶剂的工艺来制备,但其实验例制备的水性聚氨酯性能差, 成的膜表面 发粘, 只有与固化剂反应后才能制成不粘的薄膜,仅能用来作为软包装复合膜的 胶粘剂。  German patent ④ DE.4109477A1 (Hans et al.) Discloses a two-component aqueous polyurethane decomposition solution based on a mixture of TMXDI and other diisocyanates. In this mixture of isocyanates, the weight of TMXDI should be at least 30%, preferably at least 30%. 50%. According to this patent, this type of water-based polyurethane can be prepared by a solvent-free or low-solvent process, but the water-based polyurethane prepared in its experimental example has poor performance, and the surface of the resulting film is sticky. Only after reacting with the curing agent can it be made into a non-sticky film , Can only be used as an adhesive for flexible packaging composite film.
美国专利⑤ USP.5,608,000(Youlu Duan等)和⑥ USP.5,637,639(Youlu Duan等) 发明了基于两种二异氰酸酯(例如 HDI和 IPDI, 或 HDI/TMXDI )混合物的磺酸 型水性聚氨酯。 这些专利指出, 在 HDI/TMXDI中, TMXDI的含量增加将使得 所生成的水性聚氨酯的结晶速率降低,作为胶粘剂使用时, 瞬时粘接强度和最终 粘接强度降低。  U.S. patents ⑤ USP. 5,608,000 (Youlu Duan et al.) And ⑥ USP. 5,637,639 (Youlu Duan et al.) Invented a sulfonic water-based polyurethane based on a mixture of two diisocyanates (such as HDI and IPDI, or HDI / TMXDI). These patents point out that in HDI / TMXDI, an increase in the content of TMXDI will reduce the crystallization rate of the resulting aqueous polyurethane, and when used as an adhesive, the instantaneous bonding strength and the final bonding strength are reduced.
以上的专利和资料表明: ( 1 )HDI是一种广泛地用于制备水性聚氨酯分散液 的二异氰酸酯, 基于 HDI的水性聚氨酯分散液能作为涂料使用, 其薄膜柔软而 强度高, 其缺点在于, 单独用 HDI不能成功的制备水性聚氨酯分散液; (2 )用 HDI和 IPDI二种二异氰酸酯采用二步法制备预聚物, 然后中和, 分散和扩散可 成功的制备水性聚氨酸涂料, 但必须用大量的溶剂来制备其预聚物; (3 ) 用 TMXDI, 以及其与其他二异氰酸酯的混合物, 能用少溶剂或无溶剂的工艺来制 备水性聚氨酯分散液,但此类水性聚氨酯成的膜发粘,或者强度不够高不适于作 为涂料使用。 而作为胶粘剂使用, 其粘结性又不够好; (4 )前人的工作不曾告诉 我们可以用 HDI, TMXDI和其它二异氰酸酯组成的三种和三种以上的二异氰酸 酯混合物体系来制备水性聚氨酯分散液。  The above patents and data show that: (1) HDI is a diisocyanate widely used in the preparation of aqueous polyurethane dispersions. HDI-based aqueous polyurethane dispersions can be used as coatings, and their films are soft and high in strength. The disadvantages are that: Aqueous polyurethane dispersions cannot be successfully prepared using HDI alone; (2) Prepolymers are prepared by two-step method using two diisocyanates of HDI and IPDI, and then neutralized, dispersed and diffused to successfully prepare aqueous polyamic acid coatings, but A large number of solvents must be used to prepare its prepolymer; (3) TMXDI, and its mixture with other diisocyanates, can be used to prepare aqueous polyurethane dispersions using a solvent-free or solvent-free process. The film is sticky, or the strength is not high enough to be suitable as a coating. And as an adhesive, its cohesiveness is not good enough; (4) Previous work has never told us that three or more diisocyanate mixture systems composed of HDI, TMXDI and other diisocyanates can be used to prepare aqueous polyurethane dispersions. liquid.
所以本发明将提供以 HDI, TMXDI和其它二异酸酯组成的三种或三种以上 的异氰酸酯混合新体系来制备水性聚氨酯水分散液,此新体系将克服了上述的缺 发明概要 Therefore, the present invention will provide a new mixed system of three or more isocyanates composed of HDI, TMXDI and other diisoesters to prepare aqueous polyurethane aqueous dispersions. This new system will overcome the above-mentioned shortcomings. Summary of invention
本发明提供一种新的水性聚氨酯水分散液,这种新的水性聚氨酯分散液是由 The invention provides a new water-based polyurethane aqueous dispersion. The new water-based polyurethane dispersion is composed of
HDI, TMXDI 和其它多聚氰酸酯组成的三种或三种以上异氰酸酯的混合物, 采 用少有机溶剂或无有机溶剂的工艺制备的。这种新的水性聚氨醋分散液既有好的 粘结性质, 可以作胶粘剂使用, 又有好的成膜性质, 其膜有好的机械性能, 可以 用作涂料。用这种新的三元或三元以上的异氰酸酯的混合体系,还可制备新的纳 米水性聚氨酯分散液。 A mixture of three or more isocyanates composed of HDI, TMXDI and other polycyanates, prepared using a process with little or no organic solvents. This new water-based polyurethane dispersion has both good adhesive properties, can be used as an adhesive, and good film-forming properties. The film has good mechanical properties and can be used as a coating. With this new ternary or higher ternary isocyanate mixed system, it is also possible to prepare a new nano aqueous polyurethane dispersion.
本发明的水性聚氨酯分散液是由以下成份反应的产物组成:  The aqueous polyurethane dispersion of the present invention is composed of the reaction product of the following components:
A)一种由 HDI, TMXDI和其它的多聚异氰酸酯组成的至少三种不同异氰酸 酯构成的异氰酸酯成份, 其中三种异氰酸酯的重量百分比分别为 1 - 98: 1 ~ 98: 1 ~ 98;  A) An isocyanate composition composed of at least three different isocyanates composed of HDI, TMXDI and other polyisocyanates, wherein the weight percentages of the three isocyanates are 1-98: 1 to 98: 1 to 98;
B)一种羟基羧酸, 其分子式为: (HO)xR(COOH)y, 基中 R代表含 1-12碳 原子的直链或带支链的烃基, X和 Y代表 1-3的数目;  B) A hydroxycarboxylic acid whose molecular formula is: (HO) xR (COOH) y, where R represents a straight or branched hydrocarbon group containing 1-12 carbon atoms, and X and Y represent the number of 1-3 ;
C)一种有机的多羟基的化合物, 包括聚酯多元醇, 聚醚多元醇, 磺酸型的 聚多元醇, 聚(脂-醚) 多元醇或上述多元醇的物理混合物;  C) An organic polyhydroxy compound, including a polyester polyol, a polyether polyol, a sulfonic-type polypolyol, a poly (lipid-ether) polyol, or a physical mixture of the above-mentioned polyols;
D)选择性地, 一种分子量从 60到 400的脂肪族二醇;  D) optionally, an aliphatic diol having a molecular weight from 60 to 400;
E) 一种扩链剂, 可以是多元胺化合物或多元胺的混合物, 肼的化合物, 水, 或它们的混合物。  E) A chain extender, which may be a polyamine compound or a mixture of polyamines, a hydrazine compound, water, or a mixture thereof.
出其意料地,本发明的水性聚氨酯分散液其特性与最好的商品水性聚氨酯产 品—— Bayer的 Dispercoll U-53和 U-54相比较,其粘接耐温性能比 U-53和 U-54 高 30。C以上,其成膜性比 U-53和 U-54好,其薄膜的抗张强度也比 U-53和 U-54 好。 本发明的水性聚氨酯分散液既能作为胶粘剂使用, 又能作为涂料使用。  Surprisingly, the properties of the aqueous polyurethane dispersion of the present invention are better than those of the best commercial water-based polyurethane products, Bayer's Dispercoll U-53 and U-54, and their bonding temperature resistance is better than U-53 and U- 54 high 30. Above C, its film-forming properties are better than U-53 and U-54, and its film's tensile strength is also better than U-53 and U-54. The aqueous polyurethane dispersion of the present invention can be used both as an adhesive and as a paint.
再者, 本发明还提供了一种制备 HDI, TMXDI和其它异氰酸酯等三元和三 元以上异氰酸酯为基础的水性聚氨酯分散液的方法, 包括下列步骤:  Furthermore, the present invention also provides a method for preparing a ternary and more than ternary isocyanate-based aqueous polyurethane dispersion such as HDI, TMXDI, and other isocyanates, including the following steps:
A) HDI, TMXDI和其它异氰酸酯的混合物, 在不多于最后水性聚氨酯分散 液总量 2%的水溶性挥发性有机溶剂或无有机溶剂存在的条件下,与多聚 醇和羟基羧酸反应, 生成带羧酸侧基的异氰酸酯基末端的预聚物; A) A mixture of HDI, TMXDI and other isocyanates, in the presence of no more than 2% of the total amount of the final aqueous polyurethane dispersion in water-soluble volatile organic solvents or in the absence of organic solvents, reacts with polyols and hydroxycarboxylic acids to produce Isocyanate-terminated prepolymers with carboxylic acid side groups;
B) 将生成的预聚物分散于水中; B) disperse the resulting prepolymer in water;
C)将分散于水中的末端为异氰酸基的预聚物与至少一种胺的扩链剂反应生 成聚氨酯高聚物; D)用碱金属氢氧化物或叔胺中和羟基羟酸化合物或预聚物的羧酸基团。 这 一中和反应可以在预聚物生成前进行, 也可以与预聚反应同时进行, 也 可在完成预聚反应后而预聚物分散于水中前进行, 也可以将中和剂加入 水中与扩链和链终止反应同时进行。 C) reacting an isocyanate-terminated prepolymer dispersed in water with at least one amine chain extender to form a polyurethane polymer; D) The alkali metal hydroxide or tertiary amine is used to neutralize the carboxylic acid group of the hydroxy acid compound or prepolymer. This neutralization reaction can be performed before the prepolymer is formed, or it can be performed simultaneously with the prepolymerization reaction, or after the prepolymerization reaction is completed and the prepolymer is dispersed in water, or a neutralizing agent can be added to the water to react with The chain extension and chain termination reactions proceed simultaneously.
本发明的制备水性聚氨酯分散液的方法与 Bayer 制备水性聚氨酯分散液 Dispecoll U-53和 U-54相比较省去了蒸馏回收有机溶剂的步骤。  Compared with Bayer's method for preparing aqueous polyurethane dispersions Dispecoll U-53 and U-54, the method for preparing an aqueous polyurethane dispersion does not require the step of recovering the organic solvent by distillation.
本发明的制备水性聚氨酯分散液的方法的另一特点是中和反应可以在制备 预聚物前进行,本发明的方法还可以制备纳米水性聚氨酯,其粒径小于 100纳米, 比 Bayer的 Dispercoll U-54(粒径约 200纳米)小 1/2。 发明内容  Another feature of the method for preparing an aqueous polyurethane dispersion of the present invention is that the neutralization reaction can be performed before preparing the prepolymer. The method of the present invention can also prepare nano-aqueous polyurethane with a particle size less than 100 nanometers, which is smaller than that of Dispercoll U of Bayer -54 (particle size about 200 nm) is smaller than 1/2. Summary of the Invention
本发明中所述的 "聚氨酯"词定义为含有氨基甲酸酯基团的聚合物, 也包括 含有除氨基曱酸酯基团外还含有脲基团的聚合物。  The term "polyurethane" in the present invention is defined as a polymer containing a urethane group, and also includes a polymer containing a urea group in addition to a carbamate group.
本发明的水性聚氨酯分散液是由 HDI, TMXDI和其它多聚异氰酸酯等三种 或三种以上多聚异氰酸酯, 在少量或无有机溶剂存在下, 与多聚醇, 羟基羧酸化 合物, 可能还包含小分子二醇等反应生成预聚物, 然后分散于水中, 扩链成聚合 物而制备的。 这种新的水性聚氨酯分散液, 与基于 HDI和 IPDI二无混合物的 Bayer公司的水性聚氨酯分散液产品 Dispercoll U-53和 U-54相比较, 作为胶粘 剂使用, 其粘接耐温比 U-53和 U-54高 3(TC , 作为涂料使用, 其成膜性比 U-53 和 U-54好,其薄膜的强度也比 U-53和 U-54高。制备本发明水性聚氨酯分散液, 采用少量或无有机溶剂的工艺, 与 Bayer采用大量有机溶剂制备 Dispercoll U-53 和 U-54的方法相比(美国专利 USP.4,870,129 ) , Bayer的工艺包括从水性聚氨酯 分散液中减压蒸馏回收有机溶剂的步骤,而本发明的工艺则省去了蒸馏回收有机 溶剂的步骤。 本发明还可制备纳米水性聚氨酯分散液, 其粒径小于 100纳米, 也 比 Dispercoll U-54小 (粒径约 200纳米)。  The aqueous polyurethane dispersion of the present invention is composed of three or more polyisocyanates, such as HDI, TMXDI, and other polyisocyanates. In the presence of a small amount or no organic solvent, it can be used with polyols, hydroxycarboxylic compounds, and may also contain It is prepared by reacting small molecule diols to form a prepolymer, and then dispersing it in water to extend the chain into a polymer. This new water-based polyurethane dispersion is compared with Bayer's water-based polyurethane dispersion products Dispercoll U-53 and U-54 based on a mixture of HDI and IPDI. It is used as an adhesive with a temperature-resistant ratio U-53. And U-54 high 3 (TC, used as a coating, its film formation is better than U-53 and U-54, and its film strength is also higher than U-53 and U-54. To prepare the aqueous polyurethane dispersion of the present invention, Compared with Bayer's method of preparing Dispercoll U-53 and U-54 with a large number of organic solvents (U.S. Patent No. 4,870,129), Bayer's process includes vacuum distillation recovery from an aqueous polyurethane dispersion. Organic solvent step, and the process of the present invention omits the step of distilling and recovering the organic solvent. The present invention can also prepare a nano-aqueous polyurethane dispersion with a particle size of less than 100 nanometers, which is also smaller than Dispercoll U-54 (particle size is about 200 nm).
制备本发明水性聚氨酯分散液的多聚异氰酸酯, 除了 1,6-己基二异氰酸酯 ( HDI )和四曱基苯二曱基二异氰酸酯(TMXDI )外, 其它的多聚异氰酸酯可以 是脂肪族的, 也可以是芳香族的, 或者脂肪族和芳香族多聚异氰酸酯的混合物。 适用的脂肪族二异氰酸酯的例子有异佛尔酮二异氰酸酯(IPDI ), 环戊基二异氰 酸酯, 环己基二异氰酸酯, 曱基环己基二异氰酸酯, 二环已基曱烷二异氰酸酯 ( H,2MDI ), 1,4-四曱基二异氰酸酯, 2,2,4-三曱基 -1,6-己基二异氰酯, 1,12-十二 烷基二异氰酸酯。适用的芳香族二异氰酸酯的例子有笨二异氰酸酯, 曱苯二异氰 酸酯(TDI ), 二曱苯二异氰酸酯, 联苯二异氰酸酯, 萘二异氰酸酯, 二苯曱烷 二异氰酸酯(MDI )。 比较好的三元组合是 HDI和 TMXDI与 IPDI,或与 H12MDI, 或与 MDI,或与 TDI。最好的三元组合是 HDI, TMXDI和 IPDI,或者 HDI,TMXDI 和 MDI (或 TDI )。其中 HDI,TMXDI和第三种多聚异氰酸酯的重量比分别为 1 ~ 98: 1 - 98: 1 ~ 98» For preparing the polyisocyanate of the aqueous polyurethane dispersion of the present invention, in addition to 1,6-hexyl diisocyanate (HDI) and tetramethylphenyl difluorenyl diisocyanate (TMXDI), other polyisocyanates may be aliphatic, or It can be aromatic or a mixture of aliphatic and aromatic polyisocyanates. Examples of suitable aliphatic diisocyanates are isophorone diisocyanate (IPDI), cyclopentyl diisocyanate, cyclohexyl diisocyanate, fluorenyl cyclohexyl diisocyanate, dicyclohexyl dioxane diisocyanate (H, 2 MDI ), 1,4-tetrafluorenyl diisocyanate, 2,2,4-trifluorenyl-1,6-hexyl diisocyanate, 1,12-twelve Alkyl diisocyanate. Examples of suitable aromatic diisocyanates are benzene diisocyanate, terphenylene diisocyanate (TDI), diphenylbenzene diisocyanate, biphenyl diisocyanate, naphthalene diisocyanate, diphenylmethane diisocyanate (MDI). A better ternary combination is HDI and TMXDI with IPDI, or with H 12 MDI, or with MDI, or with TDI. The best ternary combinations are HDI, TMXDI and IPDI, or HDI, TMXDI and MDI (or TDI). Wherein the weight ratio of HDI, TMXDI and the third polyisocyanate is 1 ~ 98: 1-98: 1 ~ 98 »
如果需要的话,少量的单异氰酸酯和多聚异氰酸酯也可用在异氰酸酯的组合 中来制备本发明的预聚物。用的单异氰酸酯和多聚异氰酸酯的配比应使得生成的 预聚物的平均异氰酸酯基团含量等于或大于 2。 适用的单异氰酸酯包括甲基异氰 酸酯, 乙基异氰酸酯, 十八烷基异氰酸酯等。 适用的多聚异氰酸酯包括异氰酸酯 基团大于 2的改性二异氰酸酯, 如 HDI, IPDI, TDI等的三聚体。 此外, 改性的 多聚异氰酸酯可能包含有氨基曱酸酯, 缩二脲等基团。  If desired, small amounts of monoisocyanate and polyisocyanate can also be used in the isocyanate combination to prepare the prepolymer of the present invention. The ratio of the monoisocyanate and the polyisocyanate used should be such that the average isocyanate group content of the resulting prepolymer is equal to or greater than two. Suitable monoisocyanates include methyl isocyanate, ethyl isocyanate, octadecyl isocyanate and the like. Suitable polyisocyanates include modified diisocyanates with isocyanate groups greater than 2, such as trimers of HDI, IPDI, TDI and the like. In addition, the modified polyisocyanate may contain groups such as urethane, biuret, and the like.
适合用于制备本发明的水性聚氨酯分散液的多聚醇化合物,其数均分子量从 400到 10000, 分子量从 400到 3000会更好。 这些高分子量的多聚醇包括: The polyol compound suitable for preparing the aqueous polyurethane dispersion of the present invention has a number average molecular weight from 400 to 10,000, and a molecular weight from 400 to 3000 is even better. These high molecular weight polyols include:
1. 聚酯多元醇, 由多羟基化合物, 比较好的是二元醇, 可能加入三元醇, 和多元羧酸化合物, 比较好的是二元羧酸化合物反应而制得。 1. Polyester polyols are prepared by reacting polyhydric compounds, preferably diols, possibly by adding triols, and polyvalent carboxylic compounds, more preferably dicarboxylic acids.
除了这些多元羧酸外,相应的羧酸肝化合物, 或这些多元羧酸的小分子醇的 酯, 以及它们的混合物也可用来制备这些聚酯多元醇。这些多元羧酸化合物可以 是脂肪族的, 脂环的, 芳香族的, 和 /或杂环的。 它们可以是不饱和的, 和 /或者 被鹵素等取代的。 这些羧酸的例子有: 丁二酸, 己二酸, 辛二酸, 壬二酸, 癸二 酸, 苯二酸, 苯偏三酸, 苯二酸酑, 四氢化酞酸酐, 六氢化酞酸酐, 四氯苯二酸 酐, 桥曱基四氢化酞酸 §f , 谷氨酸酐, 马来酸, 马来酸酐, 反式丁烯二酸, 脂肪 酸的二聚和三聚体, 例如可与脂肪酸混合的油酸的二聚和三聚体,二曱基对苯二 曱酸酯和对苯二曱酸二乙二醇酯。适用的多羟基醇化合物包括乙二醇, 1,2-和 1,3- 丙二醇, 1,3-和 1,4-丁二醇, 1,6-己二醇, 1,8-辛二醇, 新戊二醇, 二乙二醇, 2- 曱基 -1,3-丙二醇, 2,2-二曱基 -1,3-丙二醇, 二羟基曱基环己烷的各种异构体, 丙 三醇和三羟曱基丙烷。  In addition to these polycarboxylic acids, corresponding hepatic carboxylic acid compounds, or small molecular alcohol esters of these polycarboxylic acids, and mixtures thereof can also be used to prepare these polyester polyols. These polycarboxylic acid compounds may be aliphatic, alicyclic, aromatic, and / or heterocyclic. They may be unsaturated and / or substituted with halogen or the like. Examples of these carboxylic acids are: succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, trimellitic acid, terbium phthalate, tetrahydrophthalic anhydride, hexahydrophthalic anhydride , Tetrachlorophthalic anhydride, bridging tetrahydrophthalic acid§f, glutamic anhydride, maleic acid, maleic anhydride, trans-butenedioic acid, dimers and trimers of fatty acids, for example, can be mixed with fatty acids Dimer and trimer of oleic acid, difluorenyl terephthalate and diethylene terephthalate. Suitable polyhydric alcohol compounds include ethylene glycol, 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol , Neopentyl glycol, diethylene glycol, 2-fluorenyl-1,3-propanediol, 2,2-difluorenyl-1,3-propanediol, various isomers of dihydroxyfluorenyl cyclohexane, Glycerol and trimethylolpropane.
2. 聚内酯多元醇, 例如用上述多元醇引发的己内酯的聚合物。  2. Polylactone polyols, such as polymers of caprolactone initiated with the above-mentioned polyols.
3. 含多羟基的聚碳酸酯, 例如前面提到的制备聚酯多元醇用的多元醇化合 物与光气, 二芳基碳酸酯反应的产物。 适用的还包括上述聚酯或聚内酯 的低分子量的齐聚物与光气, 二芳基碳酸酯或环状碳酸酯的反应产物。 其中, 所述的多元醇化合物比较好的是二元醇的化合物, 如 1 ,3-丙二醇, 1,4-丁二醇, 1,4-二曱羟基环己烷, 1,6-己二醇, 二乙二醇, 三乙二醇或 四乙二醇。 所述的二芳基碳酸酯包括二苯基碳酸酯, 乙烯或丙烯等的环 状碳酸酯等。 3. Polyhydroxyl-containing polycarbonate, such as the product of the aforementioned reaction of a polyol compound for the preparation of polyester polyols with phosgene and a diaryl carbonate. Also suitable are the reaction products of the aforementioned low molecular weight oligomers of polyesters or polylactones with phosgene, diaryl carbonates or cyclic carbonates. Among them, the polyhydric alcohol compound is preferably a dihydric alcohol compound, such as 1,3-propanediol, 1,4-butanediol, 1,4-dioxohydroxycyclohexane, 1,6-hexanedione Alcohol, diethylene glycol, triethylene glycol or tetraethylene glycol. The diaryl carbonate includes diphenyl carbonate, cyclic carbonate such as ethylene or propylene, and the like.
4. 聚醚多元醇, 包括用含活泼氢的化合物启动的烷基环氧化合物反应的聚 合物。 这些环氧化合物包括环氧丙烷, 环氧丁烷, 环氧苯乙烯, 四氢呋 喃, 3-氯 -1,2-环氧丙烷, 或者这些环氧化合物的混合物。 如果聚醚中的 环氧乙烷的重量含量不超过 10%的话, 使用一定比例的环氧乙烷也可。 不过不含乙烯环氧的聚醚多元醇更适于使用。 启动此反应的至少含一个 活泼氢原子的化合物, 除了上述的适合于制备聚酯多元醇的那些多元醇 化合物外, 还包括水, 曱醇, 乙醇, 1,2,6-己三醇, 1,2,4-丁三醇, 三曱 羟基乙烷, 季戊四醇, 甘露糖醇, 山梨糖醇, 曱基配粮物, 蔗糖, 苯酚, 异壬基苯臉, 间苯二酚, 氢醌, 1,1,1-或 1,1,2-三(烃基苯基) 乙烷。 用 含胺基的化合物启动的聚醚多元醇也能使用, 但用得少。 适用的胺基化 合物包括乙二胺, 二乙烯三胺, 三乙烯四胺, 1,6-己二胺, 哌嗪, 2,5-二 曱基哌。秦, 1-胺基 -3-胺基曱基 -3,5,5-三曱基环已烷, 二(4-胺基环己基) 甲烷, 二 (4-胺基 -3-曱基环己基)曱烷, 1,4-环己烷二胺, 1,2-丙二胺, 肼, 氨基酸酰肼, 半卡巴肼羧酸的酰肼, 氨, 曱胺, 四亚曱基二胺, 乙醇胺, 二乙醇二胺, 三乙醇二胺, 苯胺, 苯二胺, 2,4和 2,6-曱苯二胺, 苯胺和 曱醛缩合反应得到的聚苯聚曱基多元胺, 以及它们的混合物。 苯酚和曱 酚的树脂也能作为启动化合物。 比较好的制备聚醚多元醇的启动化合物 是仅含羟基的化合物, 其次是含叔胺的化合物, 再其次是含与异氰酸酯 反应的 NH基团的化合物。  4. Polyether polyols, including polymers which are reacted with alkyl epoxy compounds initiated by compounds containing active hydrogen. These epoxy compounds include propylene oxide, butylene oxide, styrene epoxy, tetrahydrofuran, 3-chloro-1,2-propylene oxide, or a mixture of these epoxy compounds. If the weight content of ethylene oxide in the polyether does not exceed 10%, a certain proportion of ethylene oxide may be used. However, polyether polyols containing no ethylene epoxy are more suitable for use. Compounds containing at least one active hydrogen atom to initiate this reaction include water, methanol, ethanol, 1,2,6-hexanetriol, in addition to those polyol compounds suitable for the preparation of polyester polyols as described above, 1 , 2,4-butanetriol, tris-hydroxyethane, pentaerythritol, mannitol, sorbitol, fluorenyl rations, sucrose, phenol, isononylbenzene, resorcinol, hydroquinone, 1 1,1,1- or 1,1,2-tri (hydrocarbylphenyl) ethane. Polyether polyols started with amine-containing compounds can also be used, but used less often. Suitable amine-based compounds include ethylenediamine, diethylenetriamine, triethylenetetramine, 1,6-hexamethylenediamine, piperazine, and 2,5-difluorenylpiperidine. Qin, 1-amino-3-aminofluorenyl-3,5,5-trifluorenylcyclohexane, bis (4-aminocyclohexyl) methane, bis (4-amino-3-fluorenyl ring) Hexyl) pyrane, 1,4-cyclohexanediamine, 1,2-propanediamine, hydrazine, amino acid hydrazide, hydrazide of semi-carbabazine carboxylic acid, ammonia, amidine, tetramethylenediamine, Ethanolamine, diethanoldiamine, triethanoldiamine, aniline, phenylenediamine, 2,4 and 2,6-fluorenediphenylenediamine, polyphenyl polyfluorenyl polyamines obtained by the condensation reaction of aniline and formaldehyde, and their mixture. Phenol and acetol resins can also be used as starting compounds. The preferred starting compounds for the preparation of polyether polyols are compounds containing only hydroxyl groups, followed by compounds containing tertiary amines, followed by compounds containing NH groups that react with isocyanates.
5. 聚硫醚二醇, 包括 2,2 ' -二羟基二乙硫自身缩聚物, 和与其它二醇, 二 元羧酸, 曱醛, 胺基羧酸, 或胺基醇的缩聚物。  5. Polythioether glycols, including 2,2'-dihydroxydiethylsulfide self-condensates, and polycondensates with other diols, dicarboxylic acids, formaldehyde, aminocarboxylic acids, or amino alcohols.
6. 磺酸型的聚合多元醇。 此类聚合多元醇可由二元羧酸, 磺酸二醇和磺酸 二元羧酸制备。 比较好的磺酸型聚合多元醇由 5-磧酸钠间苯二酸, 己二 酸和 1 ,4-丁二醇, 和 /或二乙二醇缩合反应制备。  6. Polymeric polyols of the sulfonic type. Such polymeric polyols can be prepared from dicarboxylic acids, sulfonic acid diols, and sulfonic acid dicarboxylic acids. A better sulfonic polymer polyol is prepared by the condensation reaction of sodium 5-ophthalate isophthalic acid, adipic acid and 1,4-butanediol, and / or diethylene glycol.
如果需要的话,单元醇和高于二元醇的多元醇也能用来制备本发明的异氰酸 酯接尾的预聚物。但单元醇和多元醇的配比要保证生成的预聚物的平均异氰酸酯 基团的数目等于或小于 2。 适合的例子包括甲醇, 乙醇, 正丙醇, 异丙醇, 己醇, 辛醇, 丙三醇, 三羟曱基丙烷, 1,2,4-丁三醇, 1,2,6-己三醇, 以及它们的混合物。 为了使异氰酸酯接尾的预聚物能分散到水中形成稳定的本发明的水性聚氨 酯分散液, 必须在预聚物的分子结构上嵌入亲水的基团, 即阴离子基团, 阳离子 基团, 或无离子的亲水基团。 适用的亲水组份含有至少一个(最好至少 2个)异 氰酸酯基团,或对异氰酸酯呈反应性的基团,和含至少一个亲水基团或一个潜在 的亲水基团。能够被用来嵌入潜在离子基团的化合物的例子包括脂肪族的羟基羧 酸, 脂肪族或芳香族的胺基(伯胺或仲胺)羧酸, 脂肪族的羟基磺酸, 脂肪族或 芳香族胺基(伯胺或仲胺)磺酸。 这些酸的分子量最好小于 400。 If desired, monoalcohols and higher polyols can also be used to prepare the isocyanate-terminated prepolymers of the present invention. However, the ratio of the unit alcohol and the polyol should ensure that the average number of isocyanate groups of the prepolymer formed is equal to or less than two. Suitable examples include methanol, ethanol, n-propanol, isopropanol, hexanol, Octanol, Glycerol, Trimethylolpropane, 1,2,4-butanetriol, 1,2,6-hexanetriol, and mixtures thereof. In order for the isocyanate-terminated prepolymer to be dispersed in water to form a stable aqueous polyurethane dispersion of the present invention, it is necessary to embed a hydrophilic group, that is, an anionic group, a cationic group, or no, in the molecular structure of the prepolymer. Ionic hydrophilic group. Suitable hydrophilic components contain at least one (preferably at least two) isocyanate groups, or groups that are reactive with isocyanates, and contain at least one hydrophilic group or one potentially hydrophilic group. Examples of compounds that can be used to embed potential ionic groups include aliphatic hydroxycarboxylic acids, aliphatic or aromatic amine (primary or secondary amine) carboxylic acids, aliphatic hydroxysulfonic acids, aliphatic or aromatic Group amine (primary or secondary amine) sulfonic acid. The molecular weight of these acids is preferably less than 400.
根据本发明,嵌入聚氨酯中较好的阴离子基团是羧酸基团和如下一般分子式 的羟基羟酸:  According to the present invention, the preferred anionic group embedded in the polyurethane is a carboxylic acid group and a hydroxy acid of the following general formula:
( HO ) xQ(COOH)Y (HO) xQ (COOH) Y
其中 Q含 1到 12碳原子的线性或分支的烷烃基团, X和 Y代表从 1到 3的 数目。 比较好的是 X等于 2。 最好羟基羧酸是由下面分子式代表的 2,2-二羟曱基 烷基酸  Where Q contains a linear or branched alkane group of 1 to 12 carbon atoms, and X and Y represent numbers from 1 to 3. It is better that X equals 2. Preferably, the hydroxycarboxylic acid is a 2,2-dihydroxyfluorenyl alkyl acid represented by the following formula
ΟΗ,ΟΗ  ΟΗ, ΟΗ
R1- -COOH R 1 --COOH
CH2OH CH 2 OH
其中 R1代表氢或碳原子从 1到 9的烷基。 这些化合物的例子是 2,2-二羟曱基乙 酸, 2,2-二羟曱基丙酸, 2,2-二羟曱基丁酸, 和 2,2-二羟曱基戊酸。 比较好的是 2,2-二羟曱基丙酸(DMPA )。 Wherein R 1 represents hydrogen or an alkyl group having 1 to 9 carbon atoms. Examples of these compounds are 2,2-dihydroxyfluorenylacetic acid, 2,2-dihydroxyfluorenylpropionic acid, 2,2-dihydroxyfluorenylbutanoic acid, and 2,2-dihydroxyfluorenylvaleric acid. A better one is 2,2-dihydroxyamidinopropionic acid (DMPA).
羧酸基团可以用中和剂来处理转变成亲水的阴离子基团。中和剂包括碱金属 盐, 氨, 伯胺, 肿胺, 最好是叔胺。 适合的碱金属盐是氢氧化钠, 氢氧化钾, 氢 化钠, 氢化钾, 碳酸钠, 碳酸鉀, 碳酸氢钠或碳酸氢钾。 比较好的是用挥发性的 有机胺, 最好是叔胺化合物。 适用的胺类化合物的例子有三甲胺, 三乙胺, 三异 丙胺, 三丁胺, N,N-二曱基环己胺, N,N-二曱十八碳烷胺, Ν,Ν-二甲基苯胺, Ν-曱基吗啉, Ν-乙基吗啉, Ν-曱基哌嗪, Ν-曱基吡咯烷, Ν-曱基吡啶, Ν,Ν-二 曱基乙醇胺, Ν,Ν-二曱基乙醇胺, 三乙醇胺, Ν-曱基二乙醇胺, 二甲基丙醇胺, 2-曱氧乙基二曱胺, Ν-羟乙基吡啶, 2- ( 2-二曱基乙氧基胺) 乙醇或 5-二乙胺 -2- 曱丙酮。 最好的叔胺是不含异氰酸酯活性基团的叔胺。  The carboxylic acid group can be treated with a neutralizing agent to transform into a hydrophilic anionic group. Neutralizing agents include alkali metal salts, ammonia, primary amines, swollen amines, and preferably tertiary amines. Suitable alkali metal salts are sodium hydroxide, potassium hydroxide, sodium hydride, potassium hydride, sodium carbonate, potassium carbonate, sodium bicarbonate or potassium bicarbonate. It is better to use volatile organic amines, preferably tertiary amine compounds. Examples of suitable amine compounds are trimethylamine, triethylamine, triisopropylamine, tributylamine, N, N-dimethylcyclohexylamine, N, N-dioctadecylamine, Ν, Ν- Dimethylaniline, N-fluorenylmorpholine, N-ethylmorpholine, N-fluorenylpiperazine, N-fluorenylpyrrolidine, N-fluorenylpyridine, N, N-difluorenylethanolamine, N, N-Dimethylethanolamine, Triethanolamine, N-methyldiethanolamine, dimethylpropanolamine, 2-methoxyethyldiamine, N-hydroxyethylpyridine, 2- (2-dimethylethyl) (Oxyamine) ethanol or 5-diethylamine-2-fluorenone. The most preferred tertiary amines are those which do not contain isocyanate-reactive groups.
羟基羧酸中的羧酸可以先中和后再与异氰酸酯反应而嵌入预聚物的结构中。 羟基羧酸的羟基也可和聚多元醇一起与异氰酸酯反应生成带羧酸基的预聚物,再 用碱金属盐或叔胺化合物中和预聚物中的羧酸基团。羧酸基团的中和也可部分在 预聚物生成前, 部分在预聚物生成后。 中和后的预聚物比较容易分散到水中。 在 某些情况下, 特别是基于 HDI的聚酯型预聚物, 中和剂的加入, 会引起预聚物 粘度的急剧增加, 则可将中和剂与水混合, 然后将未中和或部分中和的预聚物分 散到此含中和剂的水中。 中和剂的用量为羧酸当量的 100%到 120%。 The carboxylic acid in the hydroxycarboxylic acid can be neutralized and then reacted with isocyanate to be embedded in the structure of the prepolymer. The hydroxyl group of the hydroxycarboxylic acid can also be reacted with the polyhydric alcohol and isocyanate to form a prepolymer with a carboxylic acid group, and then the alkali metal salt or a tertiary amine compound can be used to neutralize the carboxylic acid group in the prepolymer. Neutralization of carboxylic acid groups can also be partially Before the prepolymer is formed, and partly after the prepolymer is formed. The neutralized prepolymer is relatively easy to disperse in water. In some cases, especially polyester-based prepolymers based on HDI, the addition of a neutralizing agent will cause a sharp increase in the viscosity of the prepolymer. Then, the neutralizing agent can be mixed with water, and the unneutralized or The partially neutralized prepolymer is dispersed in this neutralizer-containing water. The amount of the neutralizing agent is 100% to 120% of the carboxylic acid equivalent.
在某些情况下,小分子量的二醇也可能与聚多元醇混合用来制备异氰酸基结 尾的预聚物。 一般为脂肪族二醇, 分子量从 60到 400。 小分子量二醇的例子有 乙二醇, 1,3-丙二醇, 1,4-丁二醇或 1,6-己二醇。 最常用的是 1 ,4-丁二醇, 小分子 量二醇可以增加聚氨酯的强度, 耐水和耐温性能。  In some cases, a small molecular weight diol may also be mixed with a polyhydric alcohol to prepare an isocyanate-terminated prepolymer. It is usually an aliphatic diol with a molecular weight from 60 to 400. Examples of small molecular weight diols are ethylene glycol, 1,3-propanediol, 1,4-butanediol or 1,6-hexanediol. The most commonly used is 1,4-butanediol. Small molecular weight diols can increase the strength, water resistance, and temperature resistance of polyurethanes.
异氰酸酯基结尾的预聚物是由过量的异氰酸酯与上述含活泼氢的化合物反 应而制备。 异氰酸酯中的 NCO和含活泼氢的 OH的当量比为 1 - 4.0:1.0,生成的 预聚物中异氰酸基团的重量百分含量为 1%到 10%。 上述含活泼氢的化合物中, 聚多元醇, 羟基羧酸化合物和小分子量的二醇的重量比为 50 - 98: 1 - 10: 0 ~ 20。 预聚物制备的温度为 25 °C到 120 °C, 反应时间为 1 ~ 20小时, 比较好的反应 温度是从 60'C到 100°C。 低于 25 °C的反应温度, 反应时间太长, 而且生成的预 聚物的粘度高, 操作困难, 很难分散于水中。 当然也可用共溶剂来降低预聚物的 粘度, 但加入过多量的有机溶剂, 会引起环保, 安全和健康等问题。 另一方面高 于 12CTC的反应温度会引起付反应, 如异氰酸酯基团与羧基的反应, 异氰酸酯与 氨基曱酸酯基团上的氢的反应等,导致预聚物的性质变化而使得生成的水性聚氨 酯分散液的性能变化。  The isocyanate-terminated prepolymer is prepared by reacting an excess of isocyanate with the above-mentioned active hydrogen-containing compound. The equivalent ratio of NCO in isocyanate to OH containing active hydrogen is 1-4.0: 1.0. The weight percentage of isocyanate groups in the resulting prepolymer is 1% to 10%. Among the above active hydrogen-containing compounds, the weight ratio of the polyhydric alcohol, the hydroxycarboxylic acid compound, and the small molecular weight diol is 50-98: 1-10: 0-20. The prepolymer preparation temperature is 25 ° C to 120 ° C, and the reaction time is 1 to 20 hours. The better reaction temperature is from 60'C to 100 ° C. The reaction temperature is lower than 25 ° C, the reaction time is too long, and the resulting prepolymer has a high viscosity, which is difficult to handle and difficult to disperse in water. Of course, co-solvents can also be used to reduce the viscosity of the prepolymer, but adding too much organic solvent will cause environmental protection, safety and health issues. On the other hand, a reaction temperature higher than 12CTC may cause side reactions, such as the reaction of isocyanate groups with carboxyl groups, the reaction of isocyanates with hydrogen on the amino group, etc., resulting in changes in the properties of the prepolymer and the resulting water Changes in the properties of polyurethane dispersions.
如果需要的话, 少量的催化剂可用来加速预聚物的合成反应。一般催化剂的 用量为预聚物总重量的 0.05%到 2.0%, 比较好的为 0.1%到 0.2%。 常用的催化剂 是二丁基锡二月桂酸酯。  If necessary, a small amount of catalyst can be used to accelerate the synthesis of the prepolymer. Generally, the amount of the catalyst is 0.05% to 2.0% of the total weight of the prepolymer, and more preferably 0.1% to 0.2%. A commonly used catalyst is dibutyltin dilaurate.
如果需要的话,预聚物也可在共溶剂的存在下制备,这些共溶剂必须是不含 活泼氢的挥发性有机化合物。加入共溶剂可降低预聚物的粘度,使预聚物的合成 反应较均匀的进行。 适用的共溶剂有酮类, 酯类, 醚类和酮酯类等有机溶剂。 比 较常用的共溶剂为丙酮和 N-曱基 -2-吡咯烷酮 ( NMP )。 共溶剂的用量一般为预 聚物重量的 0%到 5%, 即在生成的水性聚氨酯分散液中, 有机溶剂的重量含量 不超过 2% (以 40%固含量计算)。  If desired, the prepolymer can also be prepared in the presence of cosolvents, which must be volatile organic compounds that do not contain active hydrogen. Adding a co-solvent can reduce the viscosity of the prepolymer and make the synthesis reaction of the prepolymer more uniform. Suitable co-solvents include organic solvents such as ketones, esters, ethers and ketoesters. The more commonly used co-solvents are acetone and N-fluorenyl-2-pyrrolidone (NMP). The amount of co-solvent is generally 0% to 5% by weight of the prepolymer, that is, the weight content of the organic solvent in the resulting aqueous polyurethane dispersion does not exceed 2% (calculated based on 40% solids content).
如果需要的话, 不含活泼氢的外加乳化剂也可用来增加预聚物的水分散能 力, 和改善所生成的水性聚氨酯分散液的成膜性质。外加的分散剂可以是阴离子 的、 阳离子的、 或无离子的, 取决于水性聚氨酯分散液的离子特性。 外加的乳化 剂,分散剂和表面活性剂可以在分散于水前加入预聚物中或加入水中,或加入生 成的水性聚氨酯分散液中。 如果需要的话, 还可以加去泡剂, 流平剂。 还可以加 入增稠剂来调节水性聚氨酯的粘度。 If necessary, an external emulsifier containing no active hydrogen can also be used to increase the water-dispersing ability of the prepolymer and to improve the film-forming properties of the resulting aqueous polyurethane dispersion. The additional dispersant may be anionic, cationic, or non-ionic, depending on the ionic characteristics of the aqueous polyurethane dispersion. Added emulsification Agents, dispersants and surfactants can be added to the prepolymer or water before dispersing in water, or to the resulting aqueous polyurethane dispersion. If necessary, defoaming and leveling agents can also be added. Thickeners can also be added to adjust the viscosity of the aqueous polyurethane.
异氰酸酯基团结尾的预聚物一旦生成,就可以在搅拌下分散于蒸榴水或去离 子水中。制备稳定的水性聚氨酯分散液所用的水量, 为生成的水性聚氨酯水分散 液总重量的 80%到 40%, 比较好的是 65%到 50%。 可以将水加入预聚物中分散, 也可以将预聚物加入水中进行分散,也可以在线路中让预聚物流和水流通过一个 高速分散装置进行连续分散。预聚物在分散前的温度一般为 35 °C到 110°C, 比较 好的温度是 45。C到 90°C , 最好是 70°C到 80°C。 用作分散的水的温度为 25 °C到 90 °C , 比较好的是室温或 60-70°C。  Once the isocyanate group-terminated prepolymer is formed, it can be dispersed in distilled or deionized water with stirring. The amount of water used to prepare a stable aqueous polyurethane dispersion is 80% to 40% of the total weight of the resulting aqueous polyurethane dispersion, and more preferably 65% to 50%. Water can be added to the prepolymer for dispersion, or the prepolymer can be added to water for dispersion, or the prepolymer stream and water stream can be continuously dispersed in the line through a high-speed dispersion device. The temperature of the prepolymer before dispersing is generally 35 ° C to 110 ° C. The preferred temperature is 45 ° C. C to 90 ° C, preferably 70 ° C to 80 ° C. The temperature of the water used for dispersion is 25 ° C to 90 ° C, preferably room temperature or 60-70 ° C.
在预聚物分散于水中及其羧酸基团全部被中和而变成离子基团后,将扩链剂 加入此预聚物的分散液。扩链剂可以是已知的醇类扩链剂,但比较好的是胺或羟 胺类的扩链剂。 扩链剂可以在预聚物分散前, 分散同时, 或分散后加入水中。  After the prepolymer is dispersed in water and all its carboxylic acid groups are neutralized to become ionic groups, a chain extender is added to the dispersion of this prepolymer. The chain extender may be a known alcohol-based chain extender, but an amine or hydroxylamine-based chain extender is preferred. The chain extender can be added to the water before the prepolymer is dispersed, at the same time, or after the dispersion.
胺类扩链剂是一种多元胺或多元胺的混合物。胺扩链剂的平均官能度, 即每 个分子中胺的氮原子数目, 应该为约 1.8到 6.0, 比较好的为 2.0到 4.0, 最好是 2.0到 3.0。 所需的官能度可用多元胺的混合来达到。 例如, 2.5的官能度可用等 克分子的二胺和三胺的混合物而得到。  The amine chain extender is a polyamine or a mixture of polyamines. The average functionality of the amine chain extender, that is, the number of amine nitrogen atoms per molecule, should be about 1.8 to 6.0, more preferably 2.0 to 4.0, and most preferably 2.0 to 3.0. The required functionality can be achieved by mixing polyamines. For example, a functionality of 2.5 can be obtained using a mixture of equal moles of diamine and triamine.
适用的胺扩链剂是有 2到 6个胺基因的烃类多元胺化合物,其中的胺是伯胺 或仲胺。 可以是芳香族的, 脂肪族的, 或脂环的胺, 一般有 1-30个碳原子, 比 较好的为 2-15个碳原子, 最好的是有 2-10个碳原子。 多元胺的例子有二乙撑三 胺, 三乙撑四胺, 四乙撑五胺, N-(2-哌嗪乙基)乙撑二胺, Ν,Ν' -二 - ( 2-氨基乙 基)派嗪, Ν,Ν,Ν' -三(2-氨乙基)乙撑二胺, Ν-[Ν-(2-氨乙基 )-2-氨乙基] -N ' -(2- 哌嗪乙基) -乙撑二胺, Ν-(2-氨基乙撑 -N ' -(2-哌嗪乙基)胺, Ν,Ν-二 (2-哌嗪乙基) 胺, 聚乙烯亚胺, 亚氨二胺胍, 三聚氰胺, Ν- ( 2-氨乙基) -1,3-丙二胺, 3,3 ' - 二氨基联苯胺, 2,4,6-三氨基嘧啶, 聚环氧丙埽胺, 四丙撑五胺, 三丙撑四胺, Ν,Ν-二 (6-氨己基)胺, Ν,Ν' -二 (3-氨丙基)己撑二胺, 或 2,4-二 (4' -氨苯基)苯胺。 比较好的多元胺包括异佛尔酮二胺(IPDA ), 二 (4-氨基环己基)曱烷, 二 (4-氨 基 -3-曱基环己基) 甲烷, 1,6-己二胺, 乙二胺, 二乙撑三胺, 三乙撑四胺, 四乙 撑五胺或五乙撑六胺。 用肼作扩链剂也较好。  Suitable amine chain extenders are hydrocarbon polyamine compounds having 2 to 6 amine genes, where the amines are primary or secondary amines. It may be aromatic, aliphatic, or alicyclic amine, and generally has 1-30 carbon atoms, more preferably 2-15 carbon atoms, and most preferably 2-10 carbon atoms. Examples of polyamines are diethylenetriamine, triethylenetetramine, tetraethylenepentamine, N- (2-piperazineethyl) ethylenediamine, Ν, Ν'-bis- (2-aminoethyl ) Pyrazine, Ν, Ν, Ν '-tris (2-aminoethyl) ethylenediamine, Ν- [Ν- (2-aminoethyl) -2-aminoethyl] -N'-(2 -Piperazineethyl) -ethylenediamine, N- (2-aminoethylene-N '-(2-piperazineethyl) amine, N, N-bis (2-piperazineethyl) amine, poly Ethyleneimine, iminodiamine guanidine, melamine, N- (2-aminoethyl) -1,3-propanediamine, 3,3'-diaminobenzidine, 2,4,6-triaminopyrimidine, Polypropylene oxide amine, tetrapropylene pentamine, tripropylene tetraamine, Ν, Ν-bis (6-aminohexyl) amine, Ν, Ν'-bis (3-aminopropyl) hexamethylene diamine, Or 2,4-bis (4'-aminophenyl) aniline. Better polyamines include isophorone diamine (IPDA), bis (4-aminocyclohexyl) pinene, bis (4-amino-3) -Fluorenylcyclohexyl) methane, 1,6-hexanediamine, ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine or pentaethylenehexamine. Use hydrazine as a chain extender Also better.
扩链剂的用量取决于预聚物中结尾的异氰酸酯基团的数目。一般预聚物中末 端异氰酸酯基和扩链剂中异氰酸酯基活性基团的当量比例为 1.0:0.6至 1.0:1.1 , 更好的比例是 1.0:0.8至 1.0:0.98。 The amount of chain extender used depends on the number of ending isocyanate groups in the prepolymer. The equivalent ratio of the terminal isocyanate group in the prepolymer and the isocyanate active group in the chain extender is 1.0: 0.6 to 1.0: 1.1, A better ratio is 1.0: 0.8 to 1.0: 0.98.
水也能作为扩链剂。预聚物末端的异氰酸酯基与水反应生成胺,放出二氧化 碳。 生成的胺再与另一个异氰酸醋基团反应, 生成脲键, 便预聚物链增长而成高 聚物。 此种扩链反应放出大量二氧化碳, 使分散液形成泡沫, 必须加氨水中和, 和加消泡剂, 才能得到稳定的水性聚氨酯分散液。  Water can also act as a chain extender. The isocyanate group at the end of the prepolymer reacts with water to form an amine, which emits carbon dioxide. The resulting amine reacts with another isocyanate group to form a urea bond, and the prepolymer chain grows into a polymer. This chain extension reaction releases a large amount of carbon dioxide, causing the dispersion to form a foam, and ammonia water must be added to neutralize it, and a defoamer must be added to obtain a stable aqueous polyurethane dispersion.
分散于水中的预聚物与扩链剂的反应一般在 5-9(TC范围进行,比较好的是在 20-80°C进行, 最好是在 30-60'C范围内进行。反应的条件一般要进行到预聚物的 异氰酸酯基团基本上完全被反应为止。  The reaction between the prepolymer dispersed in water and the chain extender is generally performed in the range of 5-9 ° C, and it is preferably performed in the range of 20-80 ° C, and preferably in the range of 30-60'C. The reaction Conditions are generally carried out until the isocyanate groups of the prepolymer are substantially completely reacted.
最终的产品是一个稳定的胶体颗粒的水性聚氨酯分散液。其粒径大小一般低 于 1.0微米, 如 0.01 ~ 1.0微米, 比较好的低于 0.5微米, 最好是在 0.01至 0.3 微米。本发明的水性聚氨酯分散液的组成和制备方法可制得纳米水性聚氨酯分散 液, 其粒径小于 100纳米 (0.1微米)。 纳米水性聚氨酯分散液有好的贮存稳定性, 好的粘结性质和好的成膜性质。  The final product is an aqueous polyurethane dispersion of stable colloidal particles. Its particle size is generally less than 1.0 micron, such as 0.01 to 1.0 micron, preferably less than 0.5 micron, and most preferably 0.01 to 0.3 micron. The composition and preparation method of the aqueous polyurethane dispersion of the present invention can prepare a nano-aqueous polyurethane dispersion with a particle size of less than 100 nanometers (0.1 micron). Nano-aqueous polyurethane dispersion has good storage stability, good adhesion properties and good film-forming properties.
本发明的水性聚氨酯分散液一般其固含量为 20%到 60%, 比较好的固含量 为 35%至 50%。  The aqueous polyurethane dispersion of the present invention generally has a solid content of 20% to 60%, and a better solid content of 35% to 50%.
本发明的水性聚氨酯分散液的 pH值取决于其离子类型,是阴离子,阳离子, 或无离子型。 一般本发明的水性聚氨酯分散液为阴离子型, 其 pH为 6-10, 比较 好的是 7-9.5,最好是 7.5-9.5。  The pH of the aqueous polyurethane dispersion of the present invention depends on its ionic type, and is anionic, cationic, or non-ionic. Generally, the aqueous polyurethane dispersion of the present invention is anionic, and its pH is 6-10, more preferably 7-9.5, and most preferably 7.5-9.5.
本发明的水性聚氨酯水分散液的粘度为 10-10,000厘泊,较好的为 100-1 ,000 厘泊。 可用增稠剂来调节水性聚氨酯的粘度。 一般的增稠剂为聚氨酯的分散液, 丙烯酸聚合物乳液, 或纤维素的水分散液。  The viscosity of the aqueous polyurethane aqueous dispersion of the present invention is 10-10,000 centipoise, preferably 100-1,000 centipoise. Thickeners can be used to adjust the viscosity of aqueous polyurethanes. Typical thickeners are polyurethane dispersions, acrylic polymer emulsions, or aqueous cellulose dispersions.
本发明的水性聚氨酯分散液与其他水性高聚物有好的相容性, 它们的共混 物, 可以改善水性聚氨酯的某些性能和降低其成本。适合与之共混水性高聚物的 例子有: 聚丙烯酸酯乳液, 聚苯乙烯-丙烯酸酯乳液, 聚醋酸乙烯酯乳液, 聚乙 烯一醋酸乙烯酯乳液, 聚氯乙烯乳液, 合成橡胶乳液, 天然橡胶乳液等。  The aqueous polyurethane dispersion of the present invention has good compatibility with other aqueous polymers, and their blends can improve certain properties of the aqueous polyurethane and reduce its cost. Examples of suitable waterborne polymers to be blended with are: polyacrylate emulsion, polystyrene-acrylate emulsion, polyvinyl acetate emulsion, polyethylene-vinyl acetate emulsion, polyvinyl chloride emulsion, synthetic rubber emulsion, natural Rubber latex, etc.
本发明的水性聚氨酯分散液在许多情况可作为单组分使用。为进一步提高其 粘接性质和涂膜的性质, 如提高其耐水性, 耐溶剂性和耐温性质, 可加入水分散 性固化剂。 适用的固化剂有水分散性多聚异氰酸酯、 水分散性聚^ ¾唑烷, 聚碳 化二亚胺, 聚氮丙啶, 水性环氧树脂等。 这种固化剂的用量一般为双组份总重量 的 1%到 20%, 比较好的为 3%到 7%。  The aqueous polyurethane dispersion of the present invention can be used as a single component in many cases. In order to further improve its adhesive properties and coating film properties, such as improving its water resistance, solvent resistance and temperature resistance properties, water-dispersible curing agents can be added. Suitable curing agents include water-dispersible polyisocyanates, water-dispersible polyisocyanates, polycarbodiimides, polyaziridines, and water-based epoxy resins. The amount of this curing agent is generally 1% to 20% of the total weight of the two components, and more preferably 3% to 7%.
本发明的水性聚氨酯能用作胶粘剂, 粘合剂, 涂料, 底漆和清漆。 可用在各 种基材上, 包括纸, 木材, 皮革, 金属, 陶瓷, 水泥, 布, 天然橡胶, 合成高分 子材料等。 可用刷, 喷, 滚涂等方法施工。 The aqueous polyurethane of the present invention can be used as an adhesive, an adhesive, a coating, a primer and a varnish. Available in various Such substrates include paper, wood, leather, metal, ceramics, cement, cloth, natural rubber, synthetic polymer materials, etc. Can be applied by brush, spray or roller.
本发明的水性聚氨酯分散液还能加入各种添加剂来改性。这些添加剂包括表 面活性剂, 消泡剂, 聚结助剂, 杀菌剂, 杀细菌剂, 增塑剂, 增稠剂, 填料, 活 性颜料, 紫外稳定剂, 香味剂, 水分散性蜡, 油, 阻燃剂等及它们的混合物。 测试方法:  The aqueous polyurethane dispersion of the present invention can also be modified by adding various additives. These additives include surfactants, defoamers, coalescents, fungicides, bactericides, plasticizers, thickeners, fillers, active pigments, UV stabilizers, flavorants, water-dispersible waxes, oils, Flame retardants and the like and mixtures thereof. Test Methods:
用下列测试方法来表征本发明的高聚物 剥离强度  The following test methods are used to characterize the polymers of the present invention. Peel strength
用 0.25mm厚的透明 PVC薄板作基材, 用裁纸刀切成 250 x 300mm的块状, 表面用乙醇擦清。 用有细条纹的金属棒将水性聚氨酯分散液涂在清洁后的 PVC 上, 涂的长度为 150mm。 涂有水性聚氨酯分散液的 PVC在室温凉干(一般 2小 时以上), 然后将两块同样尺寸的涂胶的 PVC复合, 用裁纸刀切成 25 X 150mm 的条状试样。 将此条状试样用一个热封机, 在 70。C, 3.5kg/cm2的压力下热活化 30秒, 用 Instron测定其 T-剥离强度, 速度为 30cm/分钟。 样品热活化后 15分钟 内测定的为瞬时剥离强度。 样品热活化室温放置 7天后测定的为最终剥离强度。 实施例粘结耐温性质机械性质测定的测定方法如下: Use a 0.25mm thick transparent PVC sheet as the substrate, cut into 250 x 300mm blocks with a paper cutter, and wipe the surface with ethanol. A fine-stripe metal rod was used to coat the aqueous polyurethane dispersion on the cleaned PVC with a length of 150 mm. The PVC coated with the aqueous polyurethane dispersion was allowed to dry at room temperature (usually more than 2 hours), and then two pieces of the same size coated PVC were compounded and cut into 25 X 150mm strip samples with a paper cutter. Use a heat sealer at 70 for this strip sample. C, heat activated at a pressure of 3.5 kg / cm 2 for 30 seconds, and the T-peel strength was measured by Instron at a speed of 30 cm / minute. The instantaneous peel strength was measured within 15 minutes after the sample was thermally activated. The final peel strength was measured after the sample was thermally activated at room temperature for 7 days. The measurement method of the mechanical properties of the adhesive temperature resistance properties is as follows:
粘结耐温性质  Bonding temperature resistance
测试样品制备同剥离强度。用裁纸刀将样品切成 50 X 25mm条状,其中一端 的涂胶面积为 25 X 25mm。 将另一端未涂胶的 25 x 25mm的复合 PVC分开, 呈 180度, 一端挂上 100克缺码, 另一端悬挂在鼓风烘箱内。 从室温升到 125 'C , 升温速度为 25。C/时。 记录样品拉开 码落下的温度, 到 125 °C仍末拉开的样品, 则记录粘接面的剥离程度。  Test sample preparation is the same as peel strength. Use a paper cutter to cut the sample into 50 X 25mm strips, and the glue area on one end is 25 X 25mm. Separate the uncoated 25 x 25mm composite PVC at the other end at 180 degrees. Hang one end with 100 g of missing code on the other end and hang the other end in a blast oven. From room temperature to 125 'C, the heating rate is 25. C / hour. Record the temperature at which the sample is pulled apart. If the sample is not pulled up to 125 ° C, record the peeling of the adhesive surface.
机才成性质测定  Determination of mechanical properties
将水性聚氨酯分散液浇注在一个玻璃的模具内, 置室温下干燥过夜, 脱模, 放置 7天, 用刀具将薄膜切成哑铃状试样。 其厚度控制在 0.5-1.0mm。 用 Intron, 以 5cm/分的速度测定其应力一应变性质, 记录屈服强度, 抗张强度和伸长率。 最佳实施例 用下列实施例来进一步说明本发明, 但本发明不局限于这些实施例。 实施例中所用的 配比和百分比, 除特别说明外, 一律为重量比。 实施例 1-2 The aqueous polyurethane dispersion was poured into a glass mold, dried at room temperature overnight, demoulded, left for 7 days, and the film was cut into dumbbell-shaped samples with a knife. Its thickness is controlled at 0.5-1.0mm. Using Intron, the stress-strain properties were measured at a speed of 5 cm / min, and the yield strength, tensile strength, and elongation were recorded. Preferred embodiment The following examples further illustrate the present invention, but the present invention is not limited to these examples. Unless otherwise specified, the proportions and percentages used in the examples are all weight ratios. Example 1-2
实施例 1和 2说明用 HDI和二个带环的二异氰酸酯 (IPDI和 TMXDI)组成的 三个二异氰酸酯的混合物, 在少量溶剂存在下, 与 DMPA和聚酯二醇反应一步 合成的预聚物, 能成功地制备稳定的水性聚氨酯分散液。 与美国专利① USP6147155相比较, 该专利说明用 HDI和带环的二异氰酸酯(如 IPDI )的混合 物, 在大量溶剂 (如预聚物总量 20%以上的 NMP )存在下, 与 DMPA和聚酯二 醇反应一步合成的预聚物, 不能成功地制备稳定的水性聚氨酯分散液。 实施例 1  Examples 1 and 2 illustrate a prepolymer synthesized in one step by reacting a mixture of three diisocyanates composed of HDI and two ring-shaped diisocyanates (IPDI and TMXDI) in the presence of a small amount of solvent with DMPA and polyester diol. , Can successfully prepare stable aqueous polyurethane dispersions. Compared with US patent ① USP6147155, this patent describes the use of a mixture of HDI and cyclic diisocyanate (such as IPDI) with DMPA and polyester in the presence of a large amount of solvents (such as more than 20% of the total prepolymer NMP). Prepolymers synthesized by one-step diol reaction cannot successfully prepare stable aqueous polyurethane dispersions. Example 1
在一个装有搅拌器,冷凝管,热电偶温度计和氯化钙千燥管的玻璃反应斧内, 219.2克聚酯二醇 (由 1,6-己二醇, 新戊二醇和己二酸制备, 分子量 2000)和 12.1 克 DMPA与 9.1克三乙胺, 30.42克 HDI, 19.98克 IPDI和 21.96克 TMXDI,在 16克丙酮存在下, 于 70'C反应 3小时。 所生成的已中和的异氰酸酯结尾的预聚 物在快速搅拌下分散于 450克水中, 然后緩慢地加入 12.9克 EDA在 22克水中 的溶液。 此分散液在 60-65 °C下继续搅拌 2小时, 得到一个稳定的半透明的水性 聚氨酯分散液, 其性质如下:  In a glass reaction axe equipped with a stirrer, a condenser tube, a thermocouple thermometer, and a calcium chloride drying tube, 219.2 g of polyesterdiol (prepared from 1,6-hexanediol, neopentyl glycol, and adipic acid) , Molecular weight 2000) and 12.1 g of DMPA and 9.1 g of triethylamine, 30.42 g of HDI, 19.98 g of IPDI and 21.96 g of TMXDI, reacted at 70'C for 3 hours in the presence of 16 g of acetone. The resulting neutralized isocyanate-terminated prepolymer was dispersed in 450 g of water with rapid stirring, and then a solution of 12.9 g of EDA in 22 g of water was slowly added. The dispersion was stirred at 60-65 ° C for 2 hours to obtain a stable, translucent, aqueous polyurethane dispersion with the following properties:
固含量(%): 40.1  Solid content (%): 40.1
pH: 8.9  pH: 8.9
粘度 (厘泊): 540  Viscosity (centipoise): 540
粒径大小 (纳米): 89 实施例 2  Particle size (nm): 89 Example 2
在实施例 1中同样的玻璃反应斧内, 210克聚酯二醇(由 1,4-丁二醇和己二 酸制备, 分子量 2000 ), 14.1克 DMPA和 2.25克 1,4-丁二醇, 与 42.34克 HDI, 23.31克 IPDI和 5.12克 TMXDI, 在 17.8克丙酮存在下, 于 70。C反应 3小时, 然后加入 10.1克三乙胺中和 15分钟。 所中和的异氰酸酯结尾的预聚物在快速搅 拌下分散于 529克水中, 然后緩慢地加入 7.6克 EDA在 30克水中的溶液。 此分 散液在 60-65°C继续搅拌 2小时, 得到一个稳定的水性聚氨酯分散液, 其性质如 下: In the same glass reaction axe as in Example 1, 210 grams of polyesterdiol (prepared from 1,4-butanediol and adipic acid, molecular weight 2000), 14.1 grams of DMPA and 2.25 grams of 1,4-butanediol, With 42.34 grams of HDI, 23.31 grams of IPDI and 5.12 grams of TMXDI, at 70 in the presence of 17.8 grams of acetone. C was reacted for 3 hours, and then 10.1 g of triethylamine was added for neutralization for 15 minutes. The neutralized isocyanate-terminated prepolymer was dispersed in 529 g of water with rapid stirring, and then a solution of 7.6 g of EDA in 30 g of water was slowly added. This dispersion was stirred at 60-65 ° C for 2 hours to obtain a stable aqueous polyurethane dispersion with properties such as Down:
固含量(%): 35.1  Solid content (%): 35.1
pH: 9.1  pH: 9.1
粘度(厘泊): 350  Viscosity (centipoise): 350
粒径 (纳米): 180 实施例 3-4和 5 (比较实例)  Particle size (nm): 180 Examples 3-4 and 5 (comparative example)
实施例 3和 4说明用 HDI, IPDI和 TMXDI等三个二异氰酸酯的混合物,在 少量溶剂 (丙酮)存在下, 与三乙胺, 1,4-丁二醇, DMPA和聚酯二醇反应生成 的预聚物,分散于水中用二胺扩链后生成的水性聚氨酯分散液有比 Bayer公司的 水性聚氨酯产品 Dispercoll U-53和 U-54更好的粘结性质和更好的成膜性质, 实 施例 5 (比较实例 )测定 Dispercoll U-53和 U-54的性能, 并与实例 3和 4中制 备的水性聚氨酯分散液相比较。 U-53和 U-54是基于美国专利 USP.4,870,129的 产品, 是一种磺酸型的水性聚氨酯分散液, 被认为是从 90年代以来最好的商品 化水性聚氨酯分散液胶粘剂产品。 实施例 3  Examples 3 and 4 illustrate the use of a mixture of three diisocyanates, such as HDI, IPDI, and TMXDI, in the presence of a small amount of solvent (acetone), with triethylamine, 1,4-butanediol, DMPA, and polyesterdiol to form Prepolymer, which is dispersed in water, and the aqueous polyurethane dispersion produced by chain extension with diamine has better adhesive properties and better film-forming properties than Bayer's aqueous polyurethane products Dispercoll U-53 and U-54 Example 5 (Comparative Example) The properties of Dispercoll U-53 and U-54 were measured and compared with the aqueous polyurethane dispersion liquid phase prepared in Examples 3 and 4. U-53 and U-54 are products based on US Patent No. 4,870,129. They are a sulfonic acid-based aqueous polyurethane dispersion and are considered to be the best commercially available aqueous polyurethane dispersion adhesive products since the 1990s. Example 3
在实施例 1 中同样的玻璃反应斧内, 236.6克聚酯二醇(由 1,6-己二醇和己 二酸制备, 分子量 2000 ), 2.6克 1,4-丁二醇和 15.4克 DMPA与 11.5克三乙胺, 26.9克 HDI, 17.8克 IPDI和 41.8克 TMXDI, 在 18克丙酮的存在下, 于 70°C反 应 3 小时。 所生成的已中和的异氰酸酯结尾的预聚物在快速搅拌下分散于 500 克水中。 然后緩慢地加 7.9克乙二胺在 22.7克水中的溶液。此分散液在室温下继 续搅拌 2小时。 所制得的稳定的, 半透明的水性聚氨酯分散液的性质见表 1。 实施例 4  In the same glass reaction axe as in Example 1, 236.6 g of polyester diol (prepared from 1,6-hexanediol and adipic acid, molecular weight 2000), 2.6 g of 1,4-butanediol and 15.4 g of DMPA with 11.5 Triethylamine, 26.9 grams of HDI, 17.8 grams of IPDI, and 41.8 grams of TMXDI were reacted at 70 ° C for 3 hours in the presence of 18 grams of acetone. The resulting neutralized isocyanate-terminated prepolymer was dispersed in 500 grams of water with rapid stirring. Then slowly add a solution of 7.9 g of ethylenediamine in 22.7 g of water. This dispersion was further stirred at room temperature for 2 hours. The properties of the obtained stable, translucent aqueous polyurethane dispersion are shown in Table 1. Example 4
在实例 1 中同样的玻璃反应斧内, 248.4克聚酯二醇(由 1,4-丁二醇和己二 酸制备,分子量 2000 ) ,0.5克 1,4-丁二醇和 16.1克 DMPA与 12.9克三乙胺, 21.4 克 HDI, 30.3克 IPDI和 15.6克 TMXDI, 在 17.6克丙酮的存在下, 于 70°C反应 3小时。 所生成的已中和的异氰酸酯结尾的预聚物在快速搅拌下分散于 480克水 中, 然后緩慢地加入 7克乙二胺在 30克水中的溶液。 此分散液在室温上继续搅 拌 2小时, 得到一个稳定的半透明的水性聚氨酯分散液。 其性能见表 1。 实施例 5 (比较实例) In the same glass reaction axe as in Example 1, 248.4 g of polyester diol (prepared from 1,4-butanediol and adipic acid, molecular weight 2000), 0.5 g of 1,4-butanediol and 16.1 g of DMPA with 12.9 g Triethylamine, 21.4 g of HDI, 30.3 g of IPDI and 15.6 g of TMXDI were reacted at 70 ° C for 3 hours in the presence of 17.6 g of acetone. The resulting neutralized isocyanate-terminated prepolymer was dispersed in 480 g of water with rapid stirring, and then a solution of 7 g of ethylenediamine in 30 g of water was slowly added. This dispersion was stirred at room temperature for 2 hours to obtain a stable translucent aqueous polyurethane dispersion.其 结果 见表 1。 Its performance is shown in Table 1. Example 5 (comparative example)
测定了 Dispercoll U-53和 U-54的性质。用 U-53和 U-54涂的 PVC上通过热 活化复合制备了 PVC/PVC的粘接测试样。 测试其粘结性能。 用 U-53和 U-54浇 注在玻璃板模具内制备了薄膜, 并测试其机械性能。 Dispercoll U-53和 U-54, Bayer公司的水性聚氨酯产品,基于美国专利② USR4,870,129,是用 HDI和 IPDI 与聚酯二醇, 在大量的丙酮(最终水性聚氨酯分散液总重量的 40-80%的丙酮) 的存在制备预聚物,并用一种磺酸盐的脂肪族二胺作扩链剂和引入磺酸盐离子基 团而制备。制得的水性聚氨酯分散液中含有大量丙酮, 需用减压蒸馏的方法使最 终的产品中丙酮含量低于 1%。 所有的测试结果见表 1。 The properties of Dispercoll U-53 and U-54 were measured. A PVC / PVC adhesion test sample was prepared on the PVC coated with U-53 and U-54 by heat activated composite. Test its adhesive properties. Films were prepared by casting U-53 and U-54 in glass plate molds, and their mechanical properties were tested. Dispercoll U-53 and U-54, Bayer's water-based polyurethane products, based on US patent ② USR 4,870,129, use HDI and IPDI with polyester diols in a large amount of acetone (the total weight of the final aqueous polyurethane dispersion 40- 80% acetone) was used to prepare the prepolymer, and a sulfonate aliphatic diamine was used as a chain extender and a sulfonate ion group was introduced. The prepared aqueous polyurethane dispersion contains a large amount of acetone, and a vacuum distillation method is required to reduce the acetone content in the final product to less than 1%. All test results are shown in Table 1.
Figure imgf000015_0001
实施例 6
Figure imgf000015_0001
Example 6
实施例 6说明用 HDI, IPDI和 TMXDI的混合物, 在无有机溶剂的存在下, 与聚(酯 -醚)二醇等反应而制得的水性聚氨酯分散液, 是软包装复合膜的胶粘 剂。 与美国专利⑦ USP.5,891,580(Ficke等)比较, 该专利用 2,4-TDI和 2,6-TDI的 混合物与聚醚二醇等,在大量丙酮的存在下制得的水性聚氨酯分散液中含大量丙 酮, 需蒸去丙酮后才能得到水性聚氨酯产品, 其产品可作为软包装复合膜的胶粘 剂。 Example 6 illustrates the use of a mixture of HDI, IPDI, and TMXDI in the absence of an organic solvent to react with a poly (ester-ether) glycol and other aqueous polyurethane dispersions. Agent. Compared with US patent ⑦ USP. 5,891,580 (Ficke et al.), This patent uses a mixture of 2,4-TDI and 2,6-TDI with polyether glycol, etc., in an aqueous polyurethane dispersion prepared in the presence of a large amount of acetone. It contains a large amount of acetone, and the water-based polyurethane product can be obtained after the acetone is distilled off. The product can be used as an adhesive for flexible packaging composite films.
在实施例 1中同样的玻璃反应斧中, 280克聚( 醚)二醇(由二甘醇和己 二酸制备, 分子量 2000 )和 15.4克 DMPA与 11.3克三乙胺, 29.4克 HDI, 11.1 克 IPDI和 36.6克 TMXDI, 于 70°C反应 3小时, 所生成的已中和的异氰酸酯接 尾的预聚物在快速搅拌下分散于 557克水中, 然后慢慢加入 3.05克乙醇胺和 4.8 克乙二胺在 30克水中的溶液。 得到一个稳定的半透明的水性聚氨酯分散液, 其 性质如下:  In the same glass reaction axe as in Example 1, 280 grams of poly (ether) glycol (prepared from diethylene glycol and adipic acid, molecular weight 2000) and 15.4 grams of DMPA and 11.3 grams of triethylamine, 29.4 grams of HDI, 11.1 grams IPDI and 36.6 grams of TMXDI were reacted at 70 ° C for 3 hours. The neutralized isocyanate-terminated prepolymer was dispersed in 557 grams of water under rapid stirring, and then 3.05 grams of ethanolamine and 4.8 grams of ethylenediamine were slowly added. Solution in 30 grams of water. A stable, translucent aqueous polyurethane dispersion was obtained with the following properties:
固含量(%): 40.1  Solid content (%): 40.1
pH: 8.9  pH: 8.9
粘度(厘泊): 350  Viscosity (centipoise): 350
粒径(纳米): 75  Particle size (nm): 75
用此水性聚氨酯分散液, 用滚筒涂在表面经处理的聚丙烯, 聚乙烯, 聚酯和 铝箔等薄膜上, 干燥, 热复合, 有很好的粘接性质。 实施例 7  With this aqueous polyurethane dispersion, roller coated on the surface-treated films such as polypropylene, polyethylene, polyester and aluminum foil, dried, heat-composited, and has good adhesive properties. Example 7
实施例 7说明用 HDI, IPDI和 TMXDI的混合物, 在无溶剂的存在下, 与聚 醚二醇等反应而制得的水性聚氨酯分散液,有好的成膜性,其膜有好的机械性质, 可以作涂料, 可以用来制造医用手套和避孕套。  Example 7 illustrates that an aqueous polyurethane dispersion prepared by using a mixture of HDI, IPDI, and TMXDI in the presence of a solvent without reacting with polyether glycol, etc., has good film-forming properties, and the film has good mechanical properties. It can be used as coating and can be used to make medical gloves and condoms.
在实施例 1中同样的玻璃反应斧中, 238克聚醚二醇(由环氧丙烷制备, 分 子量 2000 ), 15.95克 DMPA和 2.14克三羟甲基丙烷,与 12克三乙胺, 28克 HDI, 18.5克 IPDI和 43.6TMXDI, 于 70°C反应 3小时, 所生成的已中和的异氰酸酯基 结尾的预聚物在快速搅拌下分散于 522克水中,然后慢慢加入 6.1克已二胺和 4.1 克二乙三胺在 30克水中的溶液。 得到一个稳定的半透明的水性聚氨酯分散液, 其性质如下:  In the same glass reaction axe as in Example 1, 238 grams of polyether glycol (prepared from propylene oxide, molecular weight 2000), 15.95 grams of DMPA and 2.14 grams of trimethylolpropane, and 12 grams of triethylamine, 28 grams HDI, 18.5 g of IPDI and 43.6 TMXDI, reacted at 70 ° C for 3 hours. The neutralized isocyanate-terminated prepolymer formed was dispersed in 522 g of water under rapid stirring, and then 6.1 g of hexamethylene diamine was slowly added. And 4.1 g of diethylenetriamine in 30 g of water. A stable, translucent, aqueous polyurethane dispersion was obtained with the following properties:
固含量 ( % ): 39.9  Solid content (%): 39.9
pH: 9.0  pH: 9.0
粘度(厘泊): 450  Viscosity (centipoise): 450
粒径(纳米): 95 用此分散液浇的薄膜抗张强度为 35Mpa, 伸长率为 850%. 实施例 8 Particle size (nm): 95 实施 例 8 The tensile strength of the film cast with this dispersion was 35Mpa, and the elongation was 850%. Example 8
实施例 8说明用 HDI, H,2MDI和 TMXDI的混合物, 与聚醚二醇等反应而 制得的水性聚氨酯的分散液, 是一种很好的涂料。 Example 8 illustrates that an aqueous polyurethane dispersion prepared by using a mixture of HDI, H, 2 MDI, and TMXDI with polyether glycol, etc., is a good coating.
在实施例 1中同样的玻璃反应斧内, 238克聚醚二醇(由环氧丙烷制备, 分 子量 2000 ), 15.95DMPA与 12克三乙胺, 14克 HDI, 44克 H12MDI和 43.6克 TMXDI, 于 70。C反应 3小时, 所生成的已中和的异氰酸酯结尾的预聚物在快速 搅拌下分散于 665克水中, 然后慢慢加入 7.85克乙二胺和 4.1克二乙三胺在 40 克水中的溶液。 得到一个稳定的半透明的水性聚氨酯分散液。 其性质如下: 固含量(%): 35.1 In the same glass reaction axe as in Example 1, 238 grams of polyether glycol (prepared from propylene oxide, molecular weight 2000), 15.95 DMPA and 12 grams of triethylamine, 14 grams of HDI, 44 grams of H 12 MDI, and 43.6 grams TMXDI, at 70. C was reacted for 3 hours. The resulting neutralized isocyanate-terminated prepolymer was dispersed in 665 g of water with rapid stirring, and then a solution of 7.85 g of ethylenediamine and 4.1 g of diethylenetriamine in 40 g of water was slowly added. . A stable, translucent, aqueous polyurethane dispersion was obtained. Its properties are as follows: Solid content (%): 35.1
pH: 9.1  pH: 9.1
粘度(厘泊): 550  Viscosity (centipoise): 550
粒径(纳米): 95  Particle size (nm): 95
抗张强度 (Mpa): 45  Tensile strength (Mpa): 45
伸长率 ( % ): 750 实施例 9  Elongation (%): 750 Example 9
实例 9说明用 HDI, TMXDI和 TDI的混合物, 在少量溶剂存在下, 与聚醚 二醇等反应而制得的水性聚氨酯分散液, 可作为织物处理剂。  Example 9 shows that a mixture of HDI, TMXDI, and TDI is used in the presence of a small amount of solvent to react with a polyether diol and other aqueous polyurethane dispersions, which can be used as fabric treating agents.
在实施例 1中同样的玻璃反应斧中, 218克聚醚二醇(由环氧丙烷制备分子 量 2000 ), 14.6克 DMPA与 1.8克 HDI, 2.7克 TMXDI和 64.9克 TDI, 在 21克 丙酮存在下, 于 60-70。C反应 3小时, 加入 11克三乙胺搅拌 15分钟, 然后立即 在快速搅拌下分散于 700克水中。 在搅拌下緩慢加入 7克乙二胺在 25克水中的 溶液。 得到一个乳白色的水性聚氨酯分散液。 其性质如下:  In the same glass reaction axe as in Example 1, 218 grams of polyether glycol (molecular weight 2000 prepared from propylene oxide), 14.6 grams of DMPA and 1.8 grams of HDI, 2.7 grams of TMXDI and 64.9 grams of TDI, in the presence of 21 grams of acetone , At 60-70. C was reacted for 3 hours, 11 g of triethylamine was added and stirred for 15 minutes, and then immediately dispersed in 700 g of water with rapid stirring. A solution of 7 g of ethylenediamine in 25 g of water was slowly added with stirring. A milky white aqueous polyurethane dispersion was obtained. Its properties are as follows:
固含量 ( % ): 29.8  Solid content (%): 29.8
pH: 8.9  pH: 8.9
粘度(厘泊): 650  Viscosity (centipoise): 650
粒径 (纳米): 195 实施例 10 实施例 10说明用 HDI, TMXDI和 MDI的混合物, 在少量有机溶剂存在下, 与聚醚二醇等反应, 可制得稳定的水性聚氨酯分散液。 Particle size (nm): 195 Example 10 Example 10 illustrates that a mixture of HDI, TMXDI and MDI can be used to react with polyether glycol and the like in the presence of a small amount of organic solvent to obtain a stable aqueous polyurethane dispersion.
在实施例 1同样的玻璃反应斧内, 89.9克 MDI, 6.7克 TMXDI和 1克 HDI 的混合物与 14.6克 DMPA和 218克聚(酯 -醚)二醇(由二甘醇和己二酸制备, 分子量 2000 ), 在 20克丙酮存在下, 于 60-70°C反应 3小时, 然后加入 11.1克三 乙胺中和反应 15分钟。 在快速的搅拌下, 加入 600克水形成预聚物的分散液。 加入 5.6克乙二胺和 3.3克乙醇胺在 30克水中的溶液, 继续搅拌 2个小时,得到 一个稳定的水性聚氨酯分散液。 其性质如下:  In the same glass reaction axe as in Example 1, a mixture of 89.9 g of MDI, 6.7 g of TMXDI and 1 g of HDI, and 14.6 g of DMPA and 218 g of poly (ester-ether) glycol (prepared from diethylene glycol and adipic acid, molecular weight) 2000), in the presence of 20 grams of acetone, react at 60-70 ° C for 3 hours, and then add 11.1 grams of triethylamine to neutralize the reaction for 15 minutes. With rapid stirring, 600 grams of water was added to form a dispersion of the prepolymer. A solution of 5.6 g of ethylenediamine and 3.3 g of ethanolamine in 30 g of water was added, and stirring was continued for 2 hours to obtain a stable aqueous polyurethane dispersion. Its properties are as follows:
固含量 ( % ): 35.2  Solid content (%): 35.2
pH: 8.7  pH: 8.7
粘度 (厘泊): 720  Viscosity (centipoise): 720
粒径(纳米): 185  Particle size (nm): 185
此分散液对表面处理的聚丙稀, 聚乙烯和聚酯的薄膜有很好的粘结性质, 可 作为软包装复合膜的胶粘剂。 此水性聚氨酯分散液对织物, 纤维, 皮革等也有很 好的粘接性质。  This dispersion has good adhesive properties on surface-treated polypropylene, polyethylene and polyester films, and can be used as an adhesive for flexible packaging composite films. This aqueous polyurethane dispersion also has good adhesion properties to fabrics, fibers, leather, etc.

Claims

权利 要 求 Rights request
1. 一种水性聚氨酯分散液, 其中的聚象酯由以下的反应产物组成;  1. An aqueous polyurethane dispersion, wherein the polyimide ester is composed of the following reaction products;
(a)—个含羧酸盐基团的异氰酸酯基结尾的聚氨酯预聚物, 由以下成份反应生 成:  (a) An isocyanate-terminated polyurethane prepolymer containing a carboxylate group, formed by the reaction of the following components:
( 1 )一个由 1,6-己基二异氰酸酯、四曱基苯二曱基异氰酸酯和第三种多聚 异氰酸酯组成的多聚异氰酸酯组份, 该第三种多聚异氰酸酯组份是 异佛尔酮二异氰酸酯、 二环已基曱烷二异氰酸酯、 亚甲基二苯二异 氰酸酯或曱苯二异氰酸酯, 其中 1,6-己基二异氰酸酯、 四曱基苯二曱 基异氰酸酯和第三种多聚异氰酸酯的重量比为 1 ~98: 1 ~98: 1 ~98, 和  (1) A polyisocyanate component composed of 1,6-hexyl diisocyanate, tetramethylphenyl diisocyanate, and a third polyisocyanate, and the third polyisocyanate component is isophorone Diisocyanate, dicyclohexylfluorene diisocyanate, methylene diphenyl diisocyanate, or pyrophenylene diisocyanate, of which 1,6-hexyl diisocyanate, tetramethylphenyl diisocyanate, and the third polyisocyanate The weight ratio is 1 to 98: 1 to 98: 1 to 98, and
(2) —个长链的, 每个分子含有二个或二个以上活泼氢的分子量为 400 到 10,000的包括聚酯多元醇、 聚醚多元醇、 磺酸型的聚多元醇、 聚 (2) Long chain, each molecule containing two or more active hydrogens, molecular weight 400 to 10,000, including polyester polyols, polyether polyols, sulfonic-type polypolyols, poly
(酯-醚) 多元醇, 以及它们的混合物在内的有机多羟基化合物, 和(Ester-ether) polyols, and organic polyols including mixtures thereof, and
(3)一个有机的羟基羧酸化合物, 其分子式为 (HO)xR(COOH)y, 其中 R 代表 1-12碳原子的直链或带支链的烃基, X和 y代表 1-3的整数,和(3) An organic hydroxycarboxylic acid compound having a molecular formula of (HO) xR (COOH) y, where R represents a straight or branched hydrocarbon group of 1-12 carbon atoms, and X and y represent integers of 1-3 ,with
( 4 )选择性地, 一个分子量从 60到 400的脂肪族多元醇, (4) optionally, an aliphatic polyol having a molecular weight from 60 to 400,
上述( 1 )的异氰酸酯的 NCO当量与( 2 )的有机多羟基化合物, ( 3 ) 的羟基羧酸化合物, 以及(4) 的脂肪族多元醇的总 OH当量比为 1 ~4: 1.0, 它们反应后生成的预聚物异氰酸基团的重量百分含量为 1 ~ 10%, 上 述(2) 的有机多羟基化合物、 (3)的羟基羧酸化合物和(4) 的脂肪族多 元醇的重量比为 50 ~ 98: 1 ~20: 0-20, 和  The total OH equivalent ratio of the NCO equivalent of the isocyanate of (1) above to the organic polyhydroxy compound of (2), the hydroxycarboxylic acid compound of (3), and the aliphatic polyol of (4) is 1 to 4: 1.0. The weight percentage of isocyanate groups of the prepolymer formed after the reaction is 1 to 10%. The organic polyhydroxy compound (2), the hydroxycarboxylic acid compound (3), and the aliphatic polyol (4) Weight ratio is 50 ~ 98: 1 ~ 20: 0-20, and
(b)一个包括水、 氨、 肼或取代肼、 脂肪族的、 脂环的、 芳香族的或杂环 的伯胺、仲胺、 多元胺和醇胺类化合物在内的含活泼氢的扩链剂, 扩链剂中除了 水外的异氰酸酯活泼基团与预聚物中的异氰酸基的当量比例为从 0.6: 1.0-1.1: 1。  (b) An active hydrogen-containing compound including water, ammonia, hydrazine or substituted hydrazine, aliphatic, alicyclic, aromatic or heterocyclic primary amines, secondary amines, polyamines, and alcohol amines. The equivalent ratio of the isocyanate reactive group in the chain extender except water to the isocyanate group in the prepolymer is from 0.6: 1.0 to 1.1: 1.
2. 如权利要求 1所述的水性聚氨酯分散液, 其特征是所述的长链有机多羟基化 合物的分子量为 400到 3000, 包括由乙二醇、 丁二醇、 己二醇、 新戊二醇、 二甘醇及它们的混合物分别与己二酸组成的聚酯二醇, 或由环氧乙烷、 环氧 丙烷及它们的混合物组成的聚醚二醇。  2. The aqueous polyurethane dispersion according to claim 1, wherein the molecular weight of the long-chain organic polyhydroxy compound is 400 to 3000, including ethylene glycol, butanediol, hexanediol, neopentyl A polyester diol consisting of alcohol, diethylene glycol, and a mixture thereof with adipic acid, or a polyether diol consisting of ethylene oxide, propylene oxide, and a mixture thereof.
3. 如权利要求 1所述的水性聚氨酯分散液, 其特征是所述的有机羟基羧酸化合 物是 2,2-二羟甲基丙酸、 2, 3 -二羟基丁二酸、 二曱羟基丁酸, 羟基醋酸、 2 -羟基丙酸、 羟基丁二酸、 二羟基丁二酸和二羟苯甲酸。 3. The aqueous polyurethane dispersion according to claim 1, wherein the organic hydroxycarboxylic acid compound is 2,2-dimethylolpropionic acid, 2,3-dihydroxysuccinic acid, or dihydroxyl Butyric acid, glycolic acid, 2 -Hydroxypropionic acid, hydroxysuccinic acid, dihydroxysuccinic acid and dihydroxybenzoic acid.
4. 如权利要求 1所述的水性聚氨酯分散液, 其特征是所述的分子量从 60到 400 的脂肪族多元醇是丙二醇, 丁二醇, 己二醇或三羟曱基丙烷 。  4. The aqueous polyurethane dispersion according to claim 1, wherein the aliphatic polyol having a molecular weight of 60 to 400 is propylene glycol, butanediol, hexanediol, or trihydroxymethylpropane.
5. 一种如权利要求 1所述的水性聚氨酯分散液的制备方法, 其特征是包括下列 步骤:  5. A method for preparing an aqueous polyurethane dispersion according to claim 1, comprising the following steps:
( a ) 1,6-己基二异氰酸酯、 四曱基苯二曱基异氰酸酯和第三种多聚异氰酸酯 的重量比为 1 ~ 98: 1 ~ 98: 1 ~ 99的三个二异氰酸酯的混合物, 在不多 于最后生成的水性聚氨酯分散液总量 5%的水溶性挥发性有机溶剂存在 下和反应温度为 25 °C到 120°C , 与聚多元醇和有机羟基羧酸在 NCO和 OH的当量比为 1.1~4.0: 1.0时, 反应 1 - 20小时, 生成带羧酸侧基的异 氰酸酯基结尾的预聚物, 所述的其它二异氰酸酯是异佛尔酮二异氰酸 酯、二环已基曱烷二异氰酸酯、 亚曱基二苯二异氰酸酯或曱苯二异氰酸 酯;  (a) a mixture of three diisocyanates having a weight ratio of 1,6-hexyl diisocyanate, tetramethylphenyl diisocyanate, and a third polyisocyanate of 1 to 98: 1 to 98: 1 to 99; In the presence of a water-soluble volatile organic solvent containing not more than 5% of the total amount of the finally produced aqueous polyurethane dispersion and the reaction temperature of 25 ° C to 120 ° C, the equivalent ratio of polyhydric alcohol and organic hydroxycarboxylic acid in NCO and OH When the ratio is 1.1 to 4.0: 1.0, the reaction is performed for 1 to 20 hours to form a prepolymer having an isocyanate group ending with a carboxylic acid side group. The other diisocyanates are isophorone diisocyanate, and dicyclohexyl dioxane di Isocyanate, fluorenyl diphenyl diisocyanate, or diphenyl diisocyanate;
(b) 生成的预聚物或经中和反应后的预聚物分散于水中;  (b) The resulting prepolymer or prepolymer after neutralization is dispersed in water;
(c) 分散于水中的末端为异氰酸酯基的预聚物与至少一种胺的扩链剂反应生 成聚氨酯高聚物, 其中水为生成的水性聚氨酯水分散液总重量的 40 ~ 80 % ;  (c) The prepolymer having isocyanate groups dispersed in water reacts with at least one amine chain extender to form a polyurethane polymer, wherein water is 40 to 80% of the total weight of the resulting aqueous polyurethane aqueous dispersion;
(d) 在 20 ~ 80'C用中和剂中和羟基羧酸化合物或预聚物的羧酸基团。 这一中 和反应在预聚物生成前、 预聚的反应同时、 完成预聚反应后、 预聚物分散 于水中前进行,或将中和剂加入水中和与扩链反应同时进行, 所述的中和 剂是碱金属氢氧化物或其盐、 氨、 氨水、 伯胺、 仲胺或叔胺。  (d) Neutralize the carboxylic acid group of the hydroxycarboxylic acid compound or prepolymer with a neutralizer at 20 to 80'C. This neutralization reaction is performed before the formation of the prepolymer, at the same time as the prepolymerization reaction, after the completion of the prepolymerization reaction, and before the prepolymer is dispersed in water, or by adding a neutralizing agent to water and simultaneously with the chain extension reaction. The neutralizing agent is an alkali metal hydroxide or a salt thereof, ammonia, ammonia water, a primary amine, a secondary amine, or a tertiary amine.
6.如权利要求 5的水性聚氨酯分散液制备方法, 其特征是所述的有机溶剂不多于 最终生成的水性聚氨酯分散液总量的 2%, 所述的有机溶剂是丙酮或 N-曱基 -2- 吡咯烷酮, 不需要从生成聚氨酯分散液中蒸馏除去。  6. The method for preparing an aqueous polyurethane dispersion according to claim 5, characterized in that the organic solvent is not more than 2% of the total amount of the finally produced aqueous polyurethane dispersion, and the organic solvent is acetone or N-fluorene -2-Pyrrolidone does not need to be distilled off from the resulting polyurethane dispersion.
7.如权利要求 5的水性聚氨酯分散液制备方法, 其特征是在预聚物生成前, 用三 乙胺中和二羟曱基丙酸中的羧基。  The method for preparing an aqueous polyurethane dispersion according to claim 5, characterized in that the carboxyl group in the dihydroxymethylpropionic acid is neutralized with triethylamine before the formation of the prepolymer.
8.如权利要求 1或 5所述的水性聚氨酯分散液, 其特征是所述的水性聚氨酯分散 液是一种改善粘接性质和改善的薄膜性质的粒径小于 300纳米的水性聚氨酯。 The aqueous polyurethane dispersion according to claim 1 or 5, wherein the aqueous polyurethane dispersion is an aqueous polyurethane having a particle diameter of less than 300 nanometers with improved adhesive properties and improved film properties.
9.如权利要求 1或 5所述的水性聚氨酯分散液, 其特征是所述的水性聚氨酯分散 液是一种纳米水性聚氨酯分散液, 其粒径小于 100纳米。 The aqueous polyurethane dispersion according to claim 1 or 5, characterized in that the aqueous polyurethane dispersion is a nano-aqueous polyurethane dispersion with a particle size of less than 100 nanometers.
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