WO2003060045A1 - Aqueous stripping and cleaning composition - Google Patents

Aqueous stripping and cleaning composition Download PDF

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Publication number
WO2003060045A1
WO2003060045A1 PCT/US2003/000291 US0300291W WO03060045A1 WO 2003060045 A1 WO2003060045 A1 WO 2003060045A1 US 0300291 W US0300291 W US 0300291W WO 03060045 A1 WO03060045 A1 WO 03060045A1
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WO
WIPO (PCT)
Prior art keywords
acid
composition
sulfonic acid
organic solvent
water soluble
Prior art date
Application number
PCT/US2003/000291
Other languages
French (fr)
Inventor
Matthew I. Egbe
Darryl W. Peters
Original Assignee
Air Products And Chemicals, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Air Products And Chemicals, Inc. filed Critical Air Products And Chemicals, Inc.
Priority to JP2003560132A priority Critical patent/JP2006505629A/en
Priority to AT03729578T priority patent/ATE517974T1/en
Priority to EP03729578A priority patent/EP1470207B1/en
Priority to AU2003216037A priority patent/AU2003216037A1/en
Priority to KR1020047010655A priority patent/KR100714951B1/en
Publication of WO2003060045A1 publication Critical patent/WO2003060045A1/en
Priority to HK05109634A priority patent/HK1078102A1/en

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041—Cleaning
    • H01L21/02057—Cleaning during device manufacture
    • H01L21/02068—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers
    • H01L21/02071—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers the processing being a delineation, e.g. RIE, of conductive layers
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38—Cationic compounds
    • C11D1/62—Quaternary ammonium compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D9/00—Chemical paint or ink removers
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02—Anionic compounds
    • C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/14—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
    • C11D1/143—Sulfonic acid esters
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02—Anionic compounds
    • C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/34—Organic compounds containing sulfur
    • C11D3/3409—Alkyl -, alkenyl -, cycloalkyl - or terpene sulfates or sulfonates
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/34—Organic compounds containing sulfur
    • C11D3/3418—Toluene -, xylene -, cumene -, benzene - or naphthalene sulfonates or sulfates
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/43—Solvents
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22—Organic compounds
    • C11D7/26—Organic compounds containing oxygen
    • C11D7/265—Carboxylic acids or salts thereof
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22—Organic compounds
    • C11D7/32—Organic compounds containing nitrogen
    • C11D7/3218—Alkanolamines or alkanolimines
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22—Organic compounds
    • C11D7/32—Organic compounds containing nitrogen
    • C11D7/3263—Amides or imides
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22—Organic compounds
    • C11D7/32—Organic compounds containing nitrogen
    • C11D7/3281—Heterocyclic compounds
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22—Organic compounds
    • C11D7/34—Organic compounds containing sulfur
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/50—Solvents
    • C11D7/5004—Organic solvents
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
    • C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26—Processing photosensitive materials; Apparatus therefor
    • G03F7/42—Stripping or agents therefor
    • G03F7/422—Stripping or agents therefor using liquids only
    • G03F7/426—Stripping or agents therefor using liquids only containing organic halogen compounds; containing organic sulfonic acids or salts thereof; containing sulfoxides
    • C11D2111/22—
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S134/00—Cleaning and liquid contact with solids
    • Y10S134/902—Semiconductor wafer

Definitions

  • the materials to be removed are polymeric compositions referred to as photoresists. In other instances the materials to be removed are residues of etching or ashing processes or simply contaminants.
  • the purpose of stripping and/or cleaning compositions is to remove unwanted materials from a semiconductor substrate without corroding, dissolving or dulling the exposed surface of the substrate.
  • the art contains numerous references to compositions of different types for use in stripping photoresist and/or cleaning etch residue, ash or other contaminants from semiconductor substrates.
  • a series of patents issued to Allied Signal disclose nonaqueous organic stripping compositions comprising one or more organic sulfonic acids in conjunction with organic solvents and various improvements.
  • the first patent in the series U.S. 4,165,295 discloses a composition for removing polymeric organic substances such as photoresist comprising one or more organic, sulfonic acids one or more organic solvents, optionally a phenol and from about 5 to 250 ppm of a fluoride ion.
  • the second patent U.S. 4,215,005 provides an improvement in the composition where in the fluoride is present in conjunction with a complexing agent having a nitrogen with an available unshared electron pair.
  • the fourth patent in the series U.S. 4,242,218 comprises a phenol free stripping composition comprising a sulfonic acid in admixture with chlorinated aryl compounds, alkylaryl compounds having 1-14 alkyl carbon atoms an isoparaffinic hydrocarbon or mixtures thereof.
  • U.S. 5,308,745 discloses alkaline containing photoresist stripping compositions having reduced metal corrosion containing non-nitrogen containing weak acids having a pK in an aqueous solution of 2.0 or higher and an equivalent weight of less than about 140. The weak acids are employed in an amount that will neutralize from 19% to 75% of the amine present in the composition.
  • U.S. 5,972,862 discloses a cleaning liquid for semiconductor devices comprising a fluoride containing compound, a water soluble organic solvent, inorganic or organic acids and optionally a quaternary ammonium salt or carboxylic acid ammonium salt and/or organic carboxylic acid amine salt.
  • 6,231 ,677 discloses the use of one or more carboxylic acids in stripping compositions.
  • WO 00/02238 discloses a cleaning chemistry based on a choline compound such as choline hydroxide.
  • the compositions are comprised of a choline compound, water and an organic solvent.
  • the compositions may in addition contain hydroxyl amine and a corrosion inhibitor.
  • the invention relates to aqueous compositions used to remove photoresist, etch and ash residue and contaminants from semiconductor substrates.
  • the aqueous compositions have a low surface tension, low viscosity and are compatible with various substrates including Al/Cu, Cu, Ti, W, Ta, TiN, W, TaN, low-k materials such as methylsilsesquioxane (MSQ), black diamond, SiLK and high-k materials such as Pt/BST/oxide.
  • BST is barium-strontium-tantanate.
  • the compositions contain a water soluble organic solvent, a sulfonic acid, water and optionally corrosion inhibitors.
  • the compositions of the invention are free of fluoride containing compounds and inorganic amines.
  • the invention relates to aqueous compositions used to remove photoresist, etch and ash residue and contaminants from semiconductor substrates.
  • the compositions are comprised of a water soluble organic solvent that is soluble in water, a sulfonic acid or its corresponding salt, water and optionally a corrosion inhibitor.
  • the water soluble organic solvent includes organic amines, amides, sulfoxides, sulfones, lactams, imidazolidinones, lactones, polyhydric alcohols and the like.
  • organic amines include monoethanolamine, N- methylethanolamine, ethylenediamine, 2-(2-aminoetylamino)ethanol, diethanolamine, dipropylamine, 2-ethylaminoethanol, dimethylaminoethanol, cyclohexylamine, benzylamine, pyrrole, pyrrolidine, pyridine, morpholine, piperidine, oxazole and the like.
  • Examples of amides includes N,N- dimethylformamide, dimethylacetamide, diethylacetamide and the like.
  • Examples of sulfoxides include dimethyl sulfoxide.
  • Examples of sulfones include dimethyl sulfone and diethyl sulfone.
  • Examples of lactams includes N- methyl-2-pyrrolidone and imidazolidinone.
  • Examples of lactones includes butyrolactone and valerolactone.
  • Examples of polyhydric alcohols includes ethylene glycol, propylene glycol, ethylene glycol monomethyl ether acetate, etc.
  • Examples of preferred water soluble organic solvents includes monoethanolamine, N-methylethanolamine, dimethylsulfoxide and dimethylacetamide.
  • the water soluble organic solvent can be present as a single compound or mixture of compounds.
  • the water soluble organic solvent is present in the composition in amounts of from 30 to 90 weight %, preferably from 40 to 85 weight %, most preferably from 45 to 80 weight % based on the total weight of the composition.
  • compositions also contain a sulfonic acid or its corresponding salts.
  • suitable sulfonic acids include p-toluenesulfonic acid, 1 ,5-naphthalenedisulfonic acid, 4- ethylbenzenesulfonic acid, dodecylbenzenesulfonic acid, cumensulfonic acid, methylethylbenzenesulfonic acid, isomers of xylenesulfonic acid and the corresponding salts of the sulfonic acids listed above.
  • Examples of salts of sulfonic acids includes ethanolammonium p-toluenesulfonate and triethanolammonium p-toluenesulfonate.
  • the sulfonic acid or its corresponding salts can be present in the compositions as a single acid or salt, or mixture of sulfonic acids or corresponding salts.
  • the sulfonic acid or corresponding salt is present in amounts of from 1 to 20 wt%, preferably from 1.5 to 15 wt%, most preferably 3 to 10 wt% based on the total weight of the composition. Water is a necessary component of the stripping and cleaning compositions of the present invention.
  • the stripping and cleaning compositions contain a corrosion inhibitor.
  • a single corrosion inhibitor compound or mixture of corrosion inhibitors can be used in the stripping and cleaning compositions.
  • corrosion inhibitors includes benzotriazole, benzoic acid, malonic acid, gallic acid, catechol, ammonium malonate, and the like.
  • the corrosion inhibitor is present in the stripping and cleaning compositions in amounts up to 20 wt%, preferrably from 0.1 to 15 wt%, based on the total weight of the stripping and cleaning composition.
  • stripper and cleaner compositions can be included in the stripper and cleaner compositions in amounts up to a total of 5 wt% based on the total weight of the composition.
  • the stripper and cleaner compositions of the present invention are typically prepared by mixing the components together in a vessel at room temperature until all solids have dissolved. Examples of the aqueous stripper and cleaner compositions of the present invention are set forth in Table I.
  • NMEA N-methylethanolamine
  • NDSA 1 ,5-Naphthalenedisulfonic acid
  • DMSO dimethylsulfoxide
  • EBSA 4-ethylbenzene sulfonic acid
  • DMAc dimethylacetamide
  • DBSA Dodecylbenzene sulfonic acid
  • the aqueous stripping and cleaning compositions are used to remove post etch and ash, organic and inorganic residues as well as polymeric residues from semiconductor substrates at low temperatures with low corrosion.
  • the stripping and cleaning processes using the compositions of the invention are carried out by immersing a substrate in the stripper/cleaner composition at a temperature of from 25°C to 85°C for a period of from 3 minutes to 1 hour.
  • the compositions of the present invention can be used in any method known in the art that utilizes a liquid for removal of photoresist, ash or etch residues and/or contaminants. Following are nonlimiting examples of the uses of the compositions of the invention.
  • a positive photoresist was spin-coated on to a substrate of chemical-vapor- deposited Al-Cu film on silicon wafer.
  • the positive photoresist consisted of diazonaphthoquinone and novolak resin.
  • the photoresist coating was baked at 90 °C for 90 seconds.
  • a pattern was defined on the photoresist by exposure, through a patterned mask, to i-line (365 nm) rays followed by development.
  • the patterned wafer was plasma etched with CI 2 /BCI 3 etch gas mixture for 168 seconds at 5 torr of pressure and 20 °C.
  • the etched pattern was subjected to oxygen plasma ash for 55 seconds at 0.3 torr pressure and 65 °C.
  • the patterned and ashed wafer was treated by immmersing the wafer in a bath containing formulation 3 from table 1 for 30 minutes at 65 °C. Analysis of the cleaned wafer was done by inspection of SEM pictures of the wafers. The SEM photographs showed that the wafer was clean and free of residue and there was no evidence of corrosion.
  • a TEOS tetraethoxysilicate
  • TiN antireflective coating ARC
  • Al-Cu aluminum-Cu
  • a positive photoresist layer was spin-coated on the TEOS layer.
  • the photoresist coated was baked at 90 °C for 90 seconds.
  • a pattern was defined on the photoresist by exposure to i-line rays through a patterned mask followed by development.
  • a two step plasma process was used to transfer the pattern from the resist to the substrate.
  • the first step involved the subjecting the wafer to CO/CF /Ar/CHF 3 plasma etch gas mixture for the TEOS layer and in-situ followed immediately by Ar/CF 4 /O 2 for the TiN ARC layer.
  • the etched pattern was ashed with oxygen plasma for 150 seconds at 0.3 torr pressure and 60 °C.
  • the etched and ashed wafer was treated by immersing the wafer in a bath containing formulation 3 for 30 minutes at 65 °C. Analysis of the cleaned wafer was done by inspecting a SEM picture of the wafer. The SEM showed that the wafer was clean and free of residue and there was no evidence of corrosion.

Abstract

The present invention relates to aqueous compositions used to remove post etch organic and inorganic residue as well polymeric residues and contaminants from semiconductor substrates. The compositions are comprised of a water soluble organic solvent, a sulfonic acid and water.

Description

Aqueous Stripping And Cleaning Composition
Cross-reference to related applications: not applicable
Statement regarding federally funded sponsored research or development: not applicable
Background of the invention
In the manufacture of semiconductors or semiconductor microcircuits it is necessary to remove materials from the surface of the substrate of the semiconductor device. In some instances the materials to be removed are polymeric compositions referred to as photoresists. In other instances the materials to be removed are residues of etching or ashing processes or simply contaminants. The purpose of stripping and/or cleaning compositions is to remove unwanted materials from a semiconductor substrate without corroding, dissolving or dulling the exposed surface of the substrate. The art contains numerous references to compositions of different types for use in stripping photoresist and/or cleaning etch residue, ash or other contaminants from semiconductor substrates. For example a series of patents issued to Allied Signal disclose nonaqueous organic stripping compositions comprising one or more organic sulfonic acids in conjunction with organic solvents and various improvements. The first patent in the series U.S. 4,165,295 discloses a composition for removing polymeric organic substances such as photoresist comprising one or more organic, sulfonic acids one or more organic solvents, optionally a phenol and from about 5 to 250 ppm of a fluoride ion. The second patent U.S. 4,215,005 provides an improvement in the composition where in the fluoride is present in conjunction with a complexing agent having a nitrogen with an available unshared electron pair. The third patent in the series U.S. 4,221 ,674 provides another improvement in the composition where between 0.01 to 5 weight % of a nitrile compound is added to the composition. The fourth patent in the series U.S. 4,242,218 comprises a phenol free stripping composition comprising a sulfonic acid in admixture with chlorinated aryl compounds, alkylaryl compounds having 1-14 alkyl carbon atoms an isoparaffinic hydrocarbon or mixtures thereof.
U.S. 5,308,745 discloses alkaline containing photoresist stripping compositions having reduced metal corrosion containing non-nitrogen containing weak acids having a pK in an aqueous solution of 2.0 or higher and an equivalent weight of less than about 140. The weak acids are employed in an amount that will neutralize from 19% to 75% of the amine present in the composition. U.S. 5,972,862 discloses a cleaning liquid for semiconductor devices comprising a fluoride containing compound, a water soluble organic solvent, inorganic or organic acids and optionally a quaternary ammonium salt or carboxylic acid ammonium salt and/or organic carboxylic acid amine salt. U.S. 6,231 ,677 discloses the use of one or more carboxylic acids in stripping compositions. WO 00/02238 discloses a cleaning chemistry based on a choline compound such as choline hydroxide. The compositions are comprised of a choline compound, water and an organic solvent. The compositions may in addition contain hydroxyl amine and a corrosion inhibitor.
Brief summary of the invention
The invention relates to aqueous compositions used to remove photoresist, etch and ash residue and contaminants from semiconductor substrates. The aqueous compositions have a low surface tension, low viscosity and are compatible with various substrates including Al/Cu, Cu, Ti, W, Ta, TiN, W, TaN, low-k materials such as methylsilsesquioxane (MSQ), black diamond, SiLK and high-k materials such as Pt/BST/oxide. BST is barium-strontium-tantanate. The compositions contain a water soluble organic solvent, a sulfonic acid, water and optionally corrosion inhibitors. The compositions of the invention are free of fluoride containing compounds and inorganic amines.
Brief description of the several views of the drawings: not applicable
Detailed description of the invention The invention relates to aqueous compositions used to remove photoresist, etch and ash residue and contaminants from semiconductor substrates. The compositions are comprised of a water soluble organic solvent that is soluble in water, a sulfonic acid or its corresponding salt, water and optionally a corrosion inhibitor.
The water soluble organic solvent includes organic amines, amides, sulfoxides, sulfones, lactams, imidazolidinones, lactones, polyhydric alcohols and the like. Examples of organic amines include monoethanolamine, N- methylethanolamine, ethylenediamine, 2-(2-aminoetylamino)ethanol, diethanolamine, dipropylamine, 2-ethylaminoethanol, dimethylaminoethanol, cyclohexylamine, benzylamine, pyrrole, pyrrolidine, pyridine, morpholine, piperidine, oxazole and the like. Examples of amides includes N,N- dimethylformamide, dimethylacetamide, diethylacetamide and the like. Examples of sulfoxides include dimethyl sulfoxide. Examples of sulfones include dimethyl sulfone and diethyl sulfone. Examples of lactams includes N- methyl-2-pyrrolidone and imidazolidinone. Examples of lactones includes butyrolactone and valerolactone. Examples of polyhydric alcohols includes ethylene glycol, propylene glycol, ethylene glycol monomethyl ether acetate, etc. Examples of preferred water soluble organic solvents includes monoethanolamine, N-methylethanolamine, dimethylsulfoxide and dimethylacetamide. The water soluble organic solvent can be present as a single compound or mixture of compounds. The water soluble organic solvent is present in the composition in amounts of from 30 to 90 weight %, preferably from 40 to 85 weight %, most preferably from 45 to 80 weight % based on the total weight of the composition.
In addition to the water soluble organic solvent, the compositions also contain a sulfonic acid or its corresponding salts. Examples of suitable sulfonic acids include p-toluenesulfonic acid, 1 ,5-naphthalenedisulfonic acid, 4- ethylbenzenesulfonic acid, dodecylbenzenesulfonic acid, cumensulfonic acid, methylethylbenzenesulfonic acid, isomers of xylenesulfonic acid and the corresponding salts of the sulfonic acids listed above. Examples of salts of sulfonic acids includes ethanolammonium p-toluenesulfonate and triethanolammonium p-toluenesulfonate. The sulfonic acid or its corresponding salts can be present in the compositions as a single acid or salt, or mixture of sulfonic acids or corresponding salts. The sulfonic acid or corresponding salt is present in amounts of from 1 to 20 wt%, preferably from 1.5 to 15 wt%, most preferably 3 to 10 wt% based on the total weight of the composition. Water is a necessary component of the stripping and cleaning compositions of the present invention. Water is present in amounts from 5 to .50 wt%, preferably 5 to 35 wt%, most preferably from 10 to 30 wt% based on the total weight of the composition. Optionally, the stripping and cleaning compositions contain a corrosion inhibitor. A single corrosion inhibitor compound or mixture of corrosion inhibitors can be used in the stripping and cleaning compositions. Examples of corrosion inhibitors includes benzotriazole, benzoic acid, malonic acid, gallic acid, catechol, ammonium malonate, and the like. The corrosion inhibitor is present in the stripping and cleaning compositions in amounts up to 20 wt%, preferrably from 0.1 to 15 wt%, based on the total weight of the stripping and cleaning composition.
Other commonly known components such as dyes, biocides etc. can be included in the stripper and cleaner compositions in amounts up to a total of 5 wt% based on the total weight of the composition. The stripper and cleaner compositions of the present invention are typically prepared by mixing the components together in a vessel at room temperature until all solids have dissolved. Examples of the aqueous stripper and cleaner compositions of the present invention are set forth in Table I.
Table
Figure imgf000006_0001
MEA = monoethanolamine ToSA = p-toluene sulfonic acid NMEA = N-methylethanolamine NDSA = 1 ,5-Naphthalenedisulfonic acid DMSO = dimethylsulfoxide EBSA = 4-ethylbenzene sulfonic acid DMAc = dimethylacetamide DBSA = Dodecylbenzene sulfonic acid
The aqueous stripping and cleaning compositions are used to remove post etch and ash, organic and inorganic residues as well as polymeric residues from semiconductor substrates at low temperatures with low corrosion. In general, the stripping and cleaning processes using the compositions of the invention are carried out by immersing a substrate in the stripper/cleaner composition at a temperature of from 25°C to 85°C for a period of from 3 minutes to 1 hour. However, the compositions of the present invention can be used in any method known in the art that utilizes a liquid for removal of photoresist, ash or etch residues and/or contaminants. Following are nonlimiting examples of the uses of the compositions of the invention.
Example 1
A positive photoresist was spin-coated on to a substrate of chemical-vapor- deposited Al-Cu film on silicon wafer. The positive photoresist consisted of diazonaphthoquinone and novolak resin. The photoresist coating was baked at 90 °C for 90 seconds. A pattern was defined on the photoresist by exposure, through a patterned mask, to i-line (365 nm) rays followed by development. The patterned wafer was plasma etched with CI2/BCI3 etch gas mixture for 168 seconds at 5 torr of pressure and 20 °C. The etched pattern was subjected to oxygen plasma ash for 55 seconds at 0.3 torr pressure and 65 °C. The patterned and ashed wafer was treated by immmersing the wafer in a bath containing formulation 3 from table 1 for 30 minutes at 65 °C. Analysis of the cleaned wafer was done by inspection of SEM pictures of the wafers. The SEM photographs showed that the wafer was clean and free of residue and there was no evidence of corrosion.
Example 2
A TEOS (tetraethoxysilicate) was coated on a TiN antireflective coating (ARC) layer which in turn was coated on Al-Cu layer which was chemically deposited on a silicon wafer. A positive photoresist layer was spin-coated on the TEOS layer. The photoresist coated was baked at 90 °C for 90 seconds. A pattern was defined on the photoresist by exposure to i-line rays through a patterned mask followed by development. A two step plasma process was used to transfer the pattern from the resist to the substrate. The first step involved the subjecting the wafer to CO/CF /Ar/CHF3 plasma etch gas mixture for the TEOS layer and in-situ followed immediately by Ar/CF4/O2 for the TiN ARC layer. The etched pattern was ashed with oxygen plasma for 150 seconds at 0.3 torr pressure and 60 °C. The etched and ashed wafer was treated by immersing the wafer in a bath containing formulation 3 for 30 minutes at 65 °C. Analysis of the cleaned wafer was done by inspecting a SEM picture of the wafer. The SEM showed that the wafer was clean and free of residue and there was no evidence of corrosion.

Claims

We claim:
1. A composition, comprising;
A) a water soluble organic solvent, B) a sulfonic acid or its corresponding salt, and
C) water.
2. The composition as claimed in claim 1 , further comprising a corrosion inhibitor.
3. The composition as claimed in claim 1 , wherein the water soluble organic solvent is monoethanolamine, N-methylethanolamine, dimethylsulfoxide, dimethylacetamide or mixtures thereof.
4. The composition as claimed in claim 1 , wherein the sulfonic acid or its corresponding salt is p-toluene sulfonic acid, 1 ,5-naphthalene disulfonic acid, 4- ethylbenzene sulfonic acid, dodecylbenzene sulfonic acid or mixtures thereof.
5. The composition as claimed in claim 2, wherein the corrosion inhibitor is gallic acid, catechol, benzotriazole, benzoic acid, malonic acid, ammonium malonate or mixtures thereof.
6. A composition, comprising;
A) from 30 to 85 wt % of a water soluble organic solvent, B) from 1 to 20 wt % of a sulfonic acid or its corresponding salt,
C) from 5 to 50 wt % water.
7. The composition as claimed in claim 6, further comprising; from 0.1 to 15 wt % of a corrosion inhibitor.
8. A method of removing photoresist, etch and/or ash residue, or contaminants from a semiconductor substrate, comprising; contacting the semiconductor substrate with a composition, comprising:
A) a water soluble organic solvent,
B) a sulfonic acid or its corresponding salt, and
C) water; for a period of time sufficient to remove the photoresist, etch and/or ash residue, or contaminants.
9. The method as claimed in claim 8, wherein the composition further comprises a corrosion inhibitor.
10. The method as claimed in claim 8, wherein the water soluble organic solvent is monoethanolamine, N-methylethanolamine, dimethylsulfoxide, dimethylacetamide or mixtures thereof.
11. The method as claimed in claim 8, wherein the sulfonic acid or its corresponding salt is p-toluene sulfonic acid, 1 ,5-naphthalene disulfonic acid, 4- ethylbenzene sulfonic acid, dodecylbenzene sulfonic acid or mixtures thereof.
12. The method as claimed in claim 9, wherein the corrosion inhibitor is gallic acid, catechol, benzotriazole, benzoic acid, mallonic acid, ammonium malonate or mixtures thereof.
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