WO2003074399A1 - Pivotable collecting device - Google Patents

Pivotable collecting device Download PDF

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Publication number
WO2003074399A1
WO2003074399A1 PCT/US2003/005881 US0305881W WO03074399A1 WO 2003074399 A1 WO2003074399 A1 WO 2003074399A1 US 0305881 W US0305881 W US 0305881W WO 03074399 A1 WO03074399 A1 WO 03074399A1
Authority
WO
WIPO (PCT)
Prior art keywords
supporting
collecting device
sheet material
folded sheet
pivotable
Prior art date
Application number
PCT/US2003/005881
Other languages
French (fr)
Inventor
Steven W. Trovinger
Original Assignee
Hewlett-Packard Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hewlett-Packard Company filed Critical Hewlett-Packard Company
Priority to AU2003213584A priority Critical patent/AU2003213584A1/en
Priority to EP03711265A priority patent/EP1478588A1/en
Priority to JP2003572879A priority patent/JP2006508000A/en
Publication of WO2003074399A1 publication Critical patent/WO2003074399A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42BPERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B4/00Permanently attaching together sheets, quires or signatures by discontinuous stitching with filamentary material, e.g. wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00Associating, collating, or gathering articles or webs
    • B65H39/10Associating articles from a single source, to form, e.g. a writing-pad
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/43Gathering; Associating; Assembling
    • B65H2301/436Gathering; Associating; Assembling on saddles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2402/00Constructional details of the handling apparatus
    • B65H2402/30Supports; Subassemblies; Mountings thereof
    • B65H2402/31Pivoting support means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1932Signatures, folded printed matter, newspapers or parts thereof and books

Definitions

  • the present invention generally relates to the handling of sheet material and, more particularly, to a pivoting collecting device for handling folded sheet
  • the present invention is directed to a pivotable collecting device for
  • transferring folded sheet material including the steps of receiving a
  • a supportmg edge for supporting a fold of the folded sheet material, two supporting
  • each supporting side receives a different portion of the folded sheet material
  • Figures 1A and IB are perspective views of a collecting device in
  • Figures 2A and 2B are side views of a sheet processing system including the exemplary collecting device of Figure 1;
  • Figure 3 is a perspective view of a collecting device in accordance with another exemplary embodiment of the present invention.
  • Figures 4A-4C are side views of a sheet processing system including the
  • Figure 5 is a front view of a sheet processing system including the exemplary collecting device of Figure 1 or Figure 3.
  • a pivotable collecting device is represented in Figure 1 A as pivotable
  • the exemplary pivotable collecting device 102 which can be arranged in a larger sheet handling apparatus 100.
  • the exemplary pivotable collecting device 102 includes a supporting edge
  • Supporting edge 112 can be formed as a
  • sharp blade or a cross-section of supporting edge 112 (i.e., in the y-z plane of Figure 1A) can include some curvature (e.g., be rounded in shape) or sharp
  • An exemplary embodiment includes two supporting sides (e.g., first and second supporting sides 146 and 148) opposing one another. For example, first and second supporting sides 146 and 148, opposing one another.
  • second supporting sides 146 and 148 are positioned on opposite sides of pivotable collecting device 102 and are substantially parallel to one another (with
  • first and second supporting sides 146 and 148 can be Attorney Docket No. : 10015154
  • pivotable collecting device 102 is shaped as a saddle (e.g., arranged as an inverted V),
  • first supporting side 146 including a first supporting side 146, a second supporting side 148, a supporting edge 112, and mounting sides 122.
  • Sides 146, 148, and 112 are shown in Figure 1A to interface at sharp angles (e.g., right angles), but can alternatively be
  • sides 146, 148, and 112 can be arranged in indirect contact with one (e.g., the sides can be separately mounted on a support
  • mounting sides 122 can be arranged substantially perpendicular to supporting sides 146 and 148, or can alternatively be arranged at different angles.
  • Pivotable collecting device 102 is shown to be in an upright position in
  • Figure 1A with first supporting side 146 and second supporting side 148 arranged in the x-y plane, and with the force of gravity acting in the -y direction.
  • First supporting side 146 and second supporting side 148 are non-limiting, of course, and collecting apparatus 100 can be configured in any orientation that provides for the transfer and support of folded sheet material.
  • First supporting side 146 and second supporting side 148 are
  • first portion 106 and second portion 108 of sheet material respectively used for supporting a first portion and a second portion of a folded sheet material, such as first portion 106 and second portion 108 of sheet material
  • First and second portions 106 and 108 can also be referred to as leading and Attorney Docket No. : 10015154
  • Supporting edge 112 supports a fold of a folded sheet
  • Pivotable collecting device 102 can be made of metal, plastic, or any other formable material capable of supporting multiple sheets of folded material.
  • a means e.g., drive means 142
  • pivotable collecting device 102 pivots about axis 116 to receive folded sheet material 110, where such
  • a processing device e.g., one of
  • Axis 116 can be parallel to a longitudinal axis of supporting edge 112 (i.e., along the x-axis in Figure 1A), or can be alternatively arranged at some acute angle to supporting edge 112. Due
  • first portion 106 can be configured to the controlled pivoting of pivotable collecting device 102.
  • first supporting side 146 can be delivered to first supporting side 146, while second portion 108 can be delivered to second supporting side 148.
  • Drive means 142 includes a motor 126 and a rotatable shaft 144 attached to pivotable collecting device 102, whereby rotation of shaft 144 by motor 126
  • a support 104 is mounted to a support 104 and can be of any type (such as electric, pneumatic,
  • pivotable collecting device 102 can be rotated by motor 126 via alternative power transmitting means, such as a chain, belt, and/or gear
  • drive means 142 can, alternatively, be any means for actuating, such as a piston.
  • a collecting drive (e.g., collecting drive 118) is provided in an exemplary embodiment for clamping the folded sheet material against at least one of the
  • Axis 120 can be parallel to axis 116, or can alternatively be arranged at an acute angle to axis 116.
  • Collecting drive 118 can be rotatably mounted on mounting
  • Biasing members 172 can be helical springs, rubber elements, or any other means for biasing.
  • Tires 164 are fixedly mounted on shaft 168 and can be made of metal or any other formable
  • Figure 1A illustrates two tires 164, but any combination thereof.
  • collecting drive 118 pivots based on a
  • shaft 168 is
  • an exemplary arm 158 is angled in such a way that when pivotable collecting device 102 moves into an upright position (shown in
  • arm 158 is forced by the fixed redirection area 160 to counteract the force of biasing members 172 and to thus rotate about axis 120.
  • Redirection area 160 can be an integral portion of support 104 (e.g., a channeled-
  • redirection area 160 can simply be a surface area
  • Arms 158 can be made of metal, plastic, or any other formable material that can withstand the forces associated with the
  • exemplary collecting drive 118 can be used to collect data.
  • collecting drive 118 can be in the form of any means for clamping folded sheet material against a surface.
  • collecting drive 118 can include clamping members that are linearly translated toward pivotable collecting device 102 by a separate drive
  • Drive means 170 can rotate shaft 168 independently of the rotation of arms 158. Also, drive means 170 can be any combination thereof.
  • means for driving known in the art, and can include, for example, any type of motor and power transmitting means known in the art, as described above with
  • An exemplary embodiment also includes a means for aligning the folded
  • sheet material such as aligning means 174, which includes jogging fingers 124 and motor 176 in the Figure IB example.
  • Jogging fingers 124 can be positioned
  • pivotable collecting device 102 e.g. , through a hole or slot in second supporting side 1408 or can be positioned entirely on the exterior surface of pivotable collecting device 102 (e.g., on second supporting side
  • motor 176 can be arranged either wit n an interior space or externally to pivotable collecting device 102.
  • jogging fingers 124 (shown in Figure IB) can be moved along the side of
  • Aligning means 174 can alternatively be in the form of any other means
  • Also provided in an exemplary embodiment is a means for staple
  • clinching such as staple clinching means 128, which includes clinch plates 182, push rods 184, and clinch cams 186 arranged on shaft 144.
  • clinch cams 186 can be arranged on a shaft separate from shaft 144.
  • Clinching means 128 can operate as active clinch units described in co-pending U.S. Patent
  • clinching means 128 can be any means known in the art for clinching staples.
  • the exemplary pivotable collecting device also includes an ejecting
  • Ejecting member 130 for ejecting the folded sheet material from the pivotable collecting device.
  • Ejecting member 130 can be positioned within or externally from pivotable collecting device 102, and can be shaped as a thin flat plate with enough structural length along the x-axis to lift folded sheet material Attorney Docket No.: 10015154
  • ejecting member 130 can protrude (when actuated) through a slit in supporting edge 114.
  • ejecting member 130 can be arranged and actuated by any means for ejecting. [0021] In the Figure 3 example, collecting apparatus 300 is provided with
  • collecting drive 318 includes at least one arm 358 that is rotatably mounted on an extension 362. In a closed position, shown in Figure 3, arm 358 is forced by biasing element 372 to clamp shaft 368 and tires
  • arm 358 contacts a redirection member 456 (due to rotational movement of pivotable collecting device 402) and pivots such that shaft 368 and tires 364 move away from first supporting side 346.
  • a deflector 392 which can be
  • Deflector 392 can be formed as
  • a curved component made of any formable material with a surface finish smooth enough for sheet material to easily pass along.
  • deflector 592 can be arranged such that stapling device 552 will move it out of the path of folded sheets when stapling Attorney Docket No.: 10015154
  • deflector 592 is
  • deflector 592 can contact and push deflector 592 in the -x direction and out of the path of folded sheets. Due to a force from biasing member 585, deflector 592 can
  • deflector 592 can be moved out of the paper
  • pivotable collecting device 302 can include any
  • pivotable collecting device 102 includes a pivotable collecting device 102 and a pivotable collecting device 102. Also, alternatively,
  • collecting drive 318 can be formed as any other means for clamping sheet material against a surface and advancing sheet along the surface, while allowing a
  • collecting device e.g., collecting device 302 to pivot relative to an upstream device (e.g., folding device 434).
  • system 266 includes a pivotable collecting device 202 (having any or all of the features described with respect to pivotable collecting device 102) and a Attorney Docket No.: 10015154
  • processing devices such as folding device 234, material drive 236,
  • System 266 can include any or all of these exemplary devices, and can also include any other devices known in the art
  • All of the processing devices can be mounted on a common frame 294, which can be of any
  • Support 204 can be attached to or
  • Exemplary system 266 also includes a sheet material tray 254, from which cutting device 240 initially receives sheet material to be processed.
  • Sheet material 210 can be arranged in sheet material tray 254 as multiple, discrete sheets or as a continuous strip of material. Also, sheet material
  • 210 can be of any material, thickness, and width known in the art.
  • System 266 also includes a transferring device 250, which can be arranged and used as the clamping drive described in co-pending U.S. Patent Application No. 09/820,740, entitled “APPARATUS FOR ADVANCEMENT OF PAPER IN A NON-LINEAR PATH", the disclosure of which is hereby incorporated by
  • Transferring device 250 can also be arranged and used as the clamping drive described in co-pending U.S. Patent Application entitled
  • transferring device 250 can be used to Attorney Docket No.: 10015154
  • transferring device 250 can be any means for transferring sheet material.
  • a stapling device 252 which can be
  • stapling device 252 can be arranged as any means for stapling.
  • a stop 256 Attached or integral to support 204 is a stop 256, which may be made of
  • stop 256 prevents the rotation of pivotable collecting device 202 beyond a certain point (e.g., beyond around the upright position in the counter-clockwise direction). Stop 256 may be adjustable (e.g., to properly align pivotable collecting device 202 with stapling device 252 during a stapling process) and, accordingly, may include
  • pivotable collecting device 402 is allowed to pivot beyond an upright position in the counter-clockwise direction (i.e., toward a processing device such as folding device 434), as support 404 is Attorney Docket No. : 10015154
  • redirection member 256 not provided with a stop (e.g., stop 256 in Fig 2A). Also, redirection member
  • a method for transferring folded sheet material including a step of receiving a first portion of the folded sheet material (e.g. , first portion 206
  • first portion 206 of folded sheet material 210 is clamped by
  • material 210 can be created by folding apparatus 234, which can, for example, be
  • folding apparatus 234 can be arranged as any means Attorney Docket No.: 10015154
  • a step of receiving which includes pivoting the pivotable collecting device (e.g., pivotable collecting device 402) in a
  • first portion of the folded sheet material e.g. , first portion 406
  • first portion 406 the first portion of the folded sheet material
  • pivotable collecting device 402 is allowed to pivot beyond an upright position in the
  • a step of deflecting e.g., with deflector 492 in Figure 4A or 592 in Figure 5
  • the first portion of the folded sheet material onto the first supporting side of the pivotable collecting device is provided.
  • collecting drive 418 is in an open position, with arm 458 contacting
  • redirection member 456 and, as a result, tires 464 moved away from first supporting side 446. This position allows first portion 406 to be advanced out of folding device 434 by paper drive 446 and to be moved unobstructedly onto first supporting side 446 by deflector 492.
  • pivotable collecting device e.g., pivotable collecting device 202 or pivotable collecting device 402
  • pivotable collecting device 202 pivots away from folding device 234 after first portion 206 has entered a
  • pivoting movement of pivotable collecting device 202 (and a subsequent rotation of arm 258) is a clamping of first portion 206 against first supporting side
  • first portion 206 can be clamped against first supporting side 246 before pivotable collecting device 202 begins to pivot away from folding device 234.
  • tires 264 can be linearly translated against first portion 206 and first supporting side 246 by a separate motor.
  • first supporting side of the pivotable collecting device is also provided in an exemplary embodiment.
  • tires 264 are rotated to advance first portion 206 along first supporting side 246 until fold 214 is received and supported on supporting edge 212. This operation properly positions sheet Attorney Docket No.: 10015154
  • an upstream processing device e.g., folding device 234.
  • Any means for sensor can be used to detect the receiving of fold 214 on supporting edge 212, such as optical or weight-sensitive sensors.
  • An advancement of folded sheet material 210 can occur before, during, or after a pivoting of pivotable
  • pivotable collecting device 402 pivots to an upright position from the position shown in Figure 4A. This movement helps to begin
  • first supporting side 446 can occur before, during the time, or after pivotable
  • tires 464 can be used to collect the upright position.
  • tires 464 can be used to collect the upright position.
  • first portion 406 can occur before, during, or after a pivoting of pivotable collecting device 402 away from folding device 434.
  • pivotable collecting device 402 is shown to be
  • second portion 408 is completely pulled from the area of folding device 434 (or, alternatively, another processing device upstream from pivotable collecting device 402) and allowed to fall against and be received by
  • pivotable collecting device e.g., pivotable collecting device 502 in Figure 5
  • This step can, for example, be used to ensure alignment between pivotable collecting device 502 and stapling device 552 when a collected
  • Pivotable collecting device 502 (which can represent either pivotable collecting device 202 Attorney Docket No.: 10015154
  • Each notch 596 is formed to
  • pivotable collecting device 502 is prevented from pivoting about shaft 544 when locking members 598 engage notches 596.
  • Such engagement can be realized, for example,
  • the pivotable collecting device 502 (i.e., the -x direction) for stapling purposes.
  • pivotable collecting device 502 can be achieved by

Abstract

A pivotable collecting device (102, 302) for handling a folded sheet material (110), including a supporting edge (112) for supporting a fold of the folded sheet material, two supporting sides (146, 148) opposing one another, and means for pivoting (142) the supporting edge and supporting sides about a first axis (116) to receive the folded sheet material such that each supporting side receives a different portion of the folded sheet material, where the supporting sides converge at the supporting edge, and where the first axis is parallel to a longitudinal axis of the supporting edge.

Description

Attorney Docket No.: 10015154
PIVOTABLE COLLECTING DEVICE
BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] The present invention generally relates to the handling of sheet material and, more particularly, to a pivoting collecting device for handling folded sheet
material.
BACKGROUND INFORMATION
[0002] A system for finishing printed sheets into booklets is described in U.S. Patent No. 6,099,225 (Allen et al.), hereby incorporated by reference in its
entirety, where most finishing operations are performed on a sheet-by-sheet basis using precise paper positioning. The Allen patent discloses an inverted V-shaped
workpiece for collecting folded booklet sheets.
[0003] Another system for making booklets on a sheetwise basis is disclosed in PCT Document No. WO 00/18583 (Trovinger et al.), hereby incorporated by reference in its entirety. In the Trovinger PCT, individual folded booklet sheets
are forwarded from a folding device to a linearly translating saddle, the
reciprocation of which permits a trailing side of a folded sheet to be transported
onto the backside of the saddle. . Attorney Docket No. : 10015154
SUMMARY OF THE INVENTION [0004] The present invention is directed to a pivotable collecting device for
handling a folded sheet material.
[0005] According to an exemplary embodiment of the present invention, a
pivotable collecting device for handling a folded sheet material is provided, including a supporting edge for supporting a fold of the folded sheet material, two supporting sides opposing one another, and means for pivoting the supporting edge and supporting sides about a first axis to receive the folded sheet material
such that each supporting side receives a different portion of the folded sheet
material, where the supporting sides converge at the supporting edge, and where the first axis is parallel to a longitudinal axis of the supporting edge. [0006] According to another embodiment of the present invention, a method for
transferring folded sheet material is provided, including the steps of receiving a
first portion of the folded sheet material on a first supporting side of a collecting
device, supporting a fold of the folded sheet material on a supporting edge of the collecting device, and pivoting the pivotable collecting device in a first direction such that a second supporting side of the pivotable collecting device receives a second portion of the folded sheet material, where the first and second supporting
sides are opposing sides of the collecting device. Attorney Docket No. : 10015154
[0007] According to another embodiment of the present invention, a pivotable
collecting device for handling a folded sheet material is provided, including a supportmg edge for supporting a fold of the folded sheet material, two supporting
sides opposing one another, and means for pivoting the supporting edge and
supporting sides about a first axis to receive the folded sheet material such that each supporting side receives a different portion of the folded sheet material,
where the supporting sides converge at the supporting edge, and where the first axis is parallel to a longitudinal axis of the supporting edge.
BRIEF DESCRIPTION OF THE DRAWINGS [0008] Other objects and advantages of the present invention will become more
apparent from the following detailed description of preferred embodiments, when read in conjunction with the accompanying drawings wherein like elements have been represented by like reference numerals and wherein:
Figures 1A and IB are perspective views of a collecting device in
accordance with an exemplary embodiment of the present invention;
Figures 2A and 2B are side views of a sheet processing system including the exemplary collecting device of Figure 1;
Figure 3 is a perspective view of a collecting device in accordance with another exemplary embodiment of the present invention; Attorney Docket No.: 10015154
Figures 4A-4C are side views of a sheet processing system including the
exemplary collecting device of Figure 3; and
Figure 5 is a front view of a sheet processing system including the exemplary collecting device of Figure 1 or Figure 3.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] A pivotable collecting device is represented in Figure 1 A as pivotable
collecting device 102, which can be arranged in a larger sheet handling apparatus 100. The exemplary pivotable collecting device 102 includes a supporting edge
(e.g., supporting edge 112) for supporting a fold of the folded sheet material (e.g., fold 114 of folded sheet material 110). Supporting edge 112 can be formed as a
sharp blade, or a cross-section of supporting edge 112 (i.e., in the y-z plane of Figure 1A) can include some curvature (e.g., be rounded in shape) or sharp
corners.
[0010] An exemplary embodiment includes two supporting sides (e.g., first and second supporting sides 146 and 148) opposing one another. For example, first
and second supporting sides 146 and 148 are positioned on opposite sides of pivotable collecting device 102 and are substantially parallel to one another (with
the exception of portions 146 and 148 that converge at supporting edge 112). However, alternatively, first and second supporting sides 146 and 148 can be Attorney Docket No. : 10015154
arranged such that an obtuse or acute angle exists between them, and such an arrangement would remain within the definition of the term "opposing" in the
context of the present invention. For example, in exemplary Figure 1A, pivotable collecting device 102 is shaped as a saddle (e.g., arranged as an inverted V),
including a first supporting side 146, a second supporting side 148, a supporting edge 112, and mounting sides 122. Sides 146, 148, and 112 are shown in Figure 1A to interface at sharp angles (e.g., right angles), but can alternatively be
connected by curved edges. Further, sides 146, 148, and 112 can be arranged in indirect contact with one (e.g., the sides can be separately mounted on a support
frame). Also, mounting sides 122 can be arranged substantially perpendicular to supporting sides 146 and 148, or can alternatively be arranged at different angles.
[0011] Pivotable collecting device 102 is shown to be in an upright position in
Figure 1A, with first supporting side 146 and second supporting side 148 arranged in the x-y plane, and with the force of gravity acting in the -y direction. This
orientation is non-limiting, of course, and collecting apparatus 100 can be configured in any orientation that provides for the transfer and support of folded sheet material. First supporting side 146 and second supporting side 148 are
respectively used for supporting a first portion and a second portion of a folded sheet material, such as first portion 106 and second portion 108 of sheet material
110. First and second portions 106 and 108 can also be referred to as leading and Attorney Docket No. : 10015154
trailing sides, respectively. Supporting edge 112 supports a fold of a folded sheet
material, such as fold 114. Pivotable collecting device 102 can be made of metal, plastic, or any other formable material capable of supporting multiple sheets of folded material.
[0012] In an exemplary embodiment, a means (e.g., drive means 142) is provided
for pivoting the supporting edge and supporting sides about a first axis (e.g., axis 116) to receive the folded sheet material such that each supporting side receives a different portion of the folded sheet material. For example, pivotable collecting device 102 pivots about axis 116 to receive folded sheet material 110, where such
movement is achieved with the use of drive means 142, which pivots pivotable
collecting device 102 toward or away from a processing device (e.g., one of
processing devices 234-240 in Figure 2A, for example). Axis 116 can be parallel to a longitudinal axis of supporting edge 112 (i.e., along the x-axis in Figure 1A), or can be alternatively arranged at some acute angle to supporting edge 112. Due
to the controlled pivoting of pivotable collecting device 102, first portion 106 can
be delivered to first supporting side 146, while second portion 108 can be delivered to second supporting side 148.
[0013] Drive means 142 includes a motor 126 and a rotatable shaft 144 attached to pivotable collecting device 102, whereby rotation of shaft 144 by motor 126
results in a pivoting of pivotable collecting device 102 about axis 116. Motor 126 Attorney Docket No.: 10015154
is mounted to a support 104 and can be of any type (such as electric, pneumatic,
or hydraulic). Also, pivotable collecting device 102 can be rotated by motor 126 via alternative power transmitting means, such as a chain, belt, and/or gear
system. Further, drive means 142 can, alternatively, be any means for actuating, such as a piston.
[0014] A collecting drive (e.g., collecting drive 118) is provided in an exemplary embodiment for clamping the folded sheet material against at least one of the
supporting sides and/or advancing the folded sheet material along the at least one supporting side. For example, in Figure 1A, pivotable collecting device 102
includes collecting drive 118, which pivots about a second axis, such as axis 120. Axis 120 can be parallel to axis 116, or can alternatively be arranged at an acute angle to axis 116. Collecting drive 118 can be rotatably mounted on mounting
sides 122, or can be alternatively mounted on another portion of pivotable collecting device 102. Included in collecting drive 118 are tires 164, a rotatable
shaft 168, arms 158, and biasing members 172. Biasing members 172 can be helical springs, rubber elements, or any other means for biasing. Tires 164 are fixedly mounted on shaft 168 and can be made of metal or any other formable
material, and can be coated with an elastomeric or any other deformable material (such as rubber, for example). Figure 1A illustrates two tires 164, but any
number of tires can be used. Attorney Docket No.: 10015154
[0015] In an exemplary embodiment, collecting drive 118 pivots based on a
pivoting movement of pivotable collecting device 102. For example, shaft 168 is
rotatably mounted on arms 158, at least one of which is shaped such that shaft 168 and tires 164 rotate about axis 120 when the arm 158 contacts a redirection area
160 on support 104. For example, an exemplary arm 158 is angled in such a way that when pivotable collecting device 102 moves into an upright position (shown in
Figures 1 and 2A), arm 158 is forced by the fixed redirection area 160 to counteract the force of biasing members 172 and to thus rotate about axis 120. Redirection area 160 can be an integral portion of support 104 (e.g., a channeled-
out section of the material of support 104) or can be a separate component (e.g. ,
an attached rubber plate). Also, redirection area 160 can simply be a surface area
of support 104 that an arm 158 contacts. Arms 158 can be made of metal, plastic, or any other formable material that can withstand the forces associated with the
described function.
[0016] Using these components, exemplary collecting drive 118 can be used to
clamp folded sheet material against first supporting side 146 and to advance folded
sheet material along first supporting side 146 (e.g., in the +y or -y direction when pivotable collecting device 102 is in an upright position). Clamping of folded sheet material by collecting drive 118 is achieved by movement of arms 158 due to the force of biasing members 172 and the absence of contact between arm 158 Attorney Docket No.: 10015154
and redirection area 160 (as shown in Figure 2B). Alternatively, collecting drive
118 can be in the form of any means for clamping folded sheet material against a surface. For example, collecting drive 118 can include clamping members that are linearly translated toward pivotable collecting device 102 by a separate drive
means.
[0017] Once folded sheet material is clamped against first supporting side 146,
advancement of folded sheet material is achieved by rotation of shaft 168 and tires 164, which is controlled by a drive means 170. Drive means 170 can rotate shaft 168 independently of the rotation of arms 158. Also, drive means 170 can be any
means for driving known in the art, and can include, for example, any type of motor and power transmitting means known in the art, as described above with
respect to drive means 142.
[0018] An exemplary embodiment also includes a means for aligning the folded
•sheet material, such as aligning means 174, which includes jogging fingers 124 and motor 176 in the Figure IB example. Jogging fingers 124 can be positioned
to extend from an interior space in pivotable collecting device 102 (e.g. , through a hole or slot in second supporting side 148) or can be positioned entirely on the exterior surface of pivotable collecting device 102 (e.g., on second supporting side
148). Also, motor 176 can be arranged either wit n an interior space or externally to pivotable collecting device 102. When a desired quantity of folded Attorney Docket No. : 10015154
sheet material is transferred to pivotable collecting device 102, at least one of
jogging fingers 124 (shown in Figure IB) can be moved along the side of
supporting edge 112 by motor 176 to align the sides of folded sheet material along the x-axis. This step can be performed in anticipation of a stapling operation, for example. Aligning means 174 can alternatively be in the form of any other means
for aligning stacked sheets.
[0019] Also provided in an exemplary embodiment is a means for staple
clinching, such as staple clinching means 128, which includes clinch plates 182, push rods 184, and clinch cams 186 arranged on shaft 144. Alternatively, clinch cams 186 can be arranged on a shaft separate from shaft 144. Clinching means 128 can operate as active clinch units described in co-pending U.S. Patent
Application entitled "STAPLING APPARATUS FOR A BOOKLET MAKER" (attorney docket no. 10007125, filed March 30, 2001), the disclosure of which is hereby incorporated by reference in its entirety. Alternatively, clinching means 128 can be any means known in the art for clinching staples.
[0020] The exemplary pivotable collecting device also includes an ejecting
member, such as ejecting member 130, for ejecting the folded sheet material from the pivotable collecting device. Ejecting member 130 can be positioned within or externally from pivotable collecting device 102, and can be shaped as a thin flat plate with enough structural length along the x-axis to lift folded sheet material Attorney Docket No.: 10015154
away from supporting edge 112 when actuated by a motor 188 via connector 190. If positioned within pivotable collecting device 102, ejecting member 130 can protrude (when actuated) through a slit in supporting edge 114. Alternatively, ejecting member 130 can be arranged and actuated by any means for ejecting. [0021] In the Figure 3 example, collecting apparatus 300 is provided with
extensions 362, which are fixedly mounted on pivotable collecting device 302. In
this exemplary embodiment, collecting drive 318 includes at least one arm 358 that is rotatably mounted on an extension 362. In a closed position, shown in Figure 3, arm 358 is forced by biasing element 372 to clamp shaft 368 and tires
364 against first supporting side 346. In an open position, shown in Figure 4A,
arm 358 contacts a redirection member 456 (due to rotational movement of pivotable collecting device 402) and pivots such that shaft 368 and tires 364 move away from first supporting side 346.
[0022] Also provided in collecting apparatus 300 is a deflector 392, which can be
fixedly mounted on either shaft 368 or arms 358; in this way, deflector 392 rotates
along with shaft 368, as shown in Figures 4A-4C. Deflector 392 can be formed as
a curved component made of any formable material with a surface finish smooth enough for sheet material to easily pass along.
[0023] Also, as shown in Figure 5, deflector 592 can be arranged such that stapling device 552 will move it out of the path of folded sheets when stapling Attorney Docket No.: 10015154
device 552 translates toward collecting device 502. For example, deflector 592 is
translatably mounted onto frame rod 589 with rollers 591 and is held in an initial,
deflecting position with a biasing member 585. As stapling device 552 translates along rod 593 (via rollers 587) toward collecting device 502 (i.e., in the -x direction), it can contact and push deflector 592 in the -x direction and out of the path of folded sheets. Due to a force from biasing member 585, deflector 592 can
return to an initial position when stapling device 552 translates back to the position shown in Figure 5. Alternatively, deflector 592 can be moved out of the paper
path in any other manner (e.g., movement of stapling device 552 can cause deflector 592 to rotate about the y-axis out of the paper path). [0024] With reference to Figure 3, pivotable collecting device 302 can include any
of the features included in pivotable collecting device 102. Also, alternatively,
collecting drive 318 can be formed as any other means for clamping sheet material against a surface and advancing sheet along the surface, while allowing a
collecting device (e.g., collecting device 302) to pivot relative to an upstream device (e.g., folding device 434).
[0025] A system for handling sheet material is represented in exemplary Figures
2 A and 2B as system 266 and in exemplary Figures 4A-4C as system 466. In Figure 2A, system 266 includes a pivotable collecting device 202 (having any or all of the features described with respect to pivotable collecting device 102) and a Attorney Docket No.: 10015154
number of processing devices, such as folding device 234, material drive 236,
cutting device 238, and cutting device 240. System 266 can include any or all of these exemplary devices, and can also include any other devices known in the art
of sheet processing (such as a hole punching device, for example). All of the processing devices can be mounted on a common frame 294, which can be of any
material and configuration known in the art. Support 204 can be attached to or
integral with frame 294. Exemplary system 266 also includes a sheet material tray 254, from which cutting device 240 initially receives sheet material to be processed. Sheet material 210 can be arranged in sheet material tray 254 as multiple, discrete sheets or as a continuous strip of material. Also, sheet material
210 can be of any material, thickness, and width known in the art.
[0026] System 266 also includes a transferring device 250, which can be arranged and used as the clamping drive described in co-pending U.S. Patent Application No. 09/820,740, entitled "APPARATUS FOR ADVANCEMENT OF PAPER IN A NON-LINEAR PATH", the disclosure of which is hereby incorporated by
reference in its entirety. Transferring device 250 can also be arranged and used as the clamping drive described in co-pending U.S. Patent Application entitled
"SYSTEM FOR SHEET DELIVERY AND CLAMPING" (attorney docket no. 10015158, filed on even date), the disclosure of which is hereby incorporated by reference in its entirety. For example, transferring device 250 can be used to Attorney Docket No.: 10015154
secure stacked folded sheet material to pivotable collecting device 202 during a stapling operation. Alternatively, transferring device 250 can be any means for transferring sheet material.
[0027] Also provided in system 266 is a stapling device 252, which can be
arranged as the stapling apparatus described in co-pending U.S. Patent Application
No. 09/820,743, entitled "STAPLING APPARATUS FOR A BOOKLET MAKER" , the disclosure of which is hereby incorporated by reference in its
entirety. Alternatively, stapling device 252 can be arranged as any means for stapling.
[0028] Attached or integral to support 204 is a stop 256, which may be made of
the same or a different material of support 204. As shown in Figure 2A, stop 256 prevents the rotation of pivotable collecting device 202 beyond a certain point (e.g., beyond around the upright position in the counter-clockwise direction). Stop 256 may be adjustable (e.g., to properly align pivotable collecting device 202 with stapling device 252 during a stapling process) and, accordingly, may include
such components as precision screws or other known adjusting means in the art.
[0029] With reference to Figure 4A, a system 466 is shown including most of the
features of system 266. In system 466, however, pivotable collecting device 402 is allowed to pivot beyond an upright position in the counter-clockwise direction (i.e., toward a processing device such as folding device 434), as support 404 is Attorney Docket No. : 10015154
not provided with a stop (e.g., stop 256 in Fig 2A). Also, redirection member
456 is arranged on frame 494 to cause a rotation of arm 458 as pivotable
collecting device 402 pivots toward folding device 434. [0030] A method for transferring folded sheet material is provided, including a step of receiving a first portion of the folded sheet material (e.g. , first portion 206
of folded sheet material 210 in Figure 2A) on a first supporting side of a pivotable
collecting device (e.g., first supporting side 246 of pivotable collecting device 202). In Figure 2A, first portion 206 of folded sheet material 210 is clamped by
transferring device 250 and rotated such that first portion 206 enters a space between tires 264 and first supporting side 246. A fold 214 in folded sheet
material 210 can be created by folding apparatus 234, which can, for example, be
arranged and used as described in any of the following co-pending applications, all
filed on October 5, 2001, the disclosures of which are hereby incorporated by reference in their entirety: "SHEET FOLDING APPARATUS WITH PIVOT ARM FOLD ROLLERS" (attorney docket no. 10001418), "SHEET FOLDING
APPARATUS" (attorney docket no. 10013280), "THICK MEDIA FOLDING
METHOD" (attorney docket no. 10013508), "VARIABLE MEDIA THICKNESS
FOLDING METHOD" (attorney docket no. 10013507), and "SHEET FOLDING APPARATUS WITH ROUNDED FOLD BLADE" (attorney docket no. 10013506). Alternatively, folding apparatus 234 can be arranged as any means Attorney Docket No.: 10015154
for folding. Also, in this position, stapling device 252 is moved out of the way of
transferring device 250 and folded sheet material 210 (as shown in Figure 5). [0031] In the Figure 4A embodiment, a step of receiving is shown which includes pivoting the pivotable collecting device (e.g., pivotable collecting device 402) in a
second direction (e.g., counter-clockwise about shaft 444 in Figure 4A) to receive
the first portion of the folded sheet material (e.g. , first portion 406). In this embodiment, a separate transferring device is not used. Instead, pivotable collecting device 402 is allowed to pivot beyond an upright position in the
counter-clockwise direction such that a first portion 406 of folded sheet material
410 can be received on first supporting side 446.
[0032] To aid in this transfer, a step of deflecting (e.g., with deflector 492 in Figure 4A or 592 in Figure 5) the first portion of the folded sheet material onto the first supporting side of the pivotable collecting device is provided. As shown
in Figure 4A, collecting drive 418 is in an open position, with arm 458 contacting
redirection member 456 and, as a result, tires 464 moved away from first supporting side 446. This position allows first portion 406 to be advanced out of folding device 434 by paper drive 446 and to be moved unobstructedly onto first supporting side 446 by deflector 492.
[0033] Also provided is a step of pivoting the pivotable collecting device (e.g., pivotable collecting device 202 or pivotable collecting device 402) in a first Attorney Docket No.: 10015154
direction such that a second supporting side of the pivotable collecting device receives a second portion of the folded sheet material, and a step of clamping the
first portion of the folded sheet material against the first supporting side of the pivotable collecting device. In the Figure 2B example, pivotable collecting device 202 pivots away from folding device 234 after first portion 206 has entered a
space between tires 264 and first supporting side 246. In this way, second portion
208 is pulled from the area of folding device 234 (or, alternatively, another
processing device upstream from pivotable collecting device 202) and allowed to fall against and be received by second supporting side 248. Also resulting from
the pivoting movement of pivotable collecting device 202 (and a subsequent rotation of arm 258) is a clamping of first portion 206 against first supporting side
246 by tires 264. Alternatively, first portion 206 can be clamped against first supporting side 246 before pivotable collecting device 202 begins to pivot away from folding device 234. For example, tires 264 can be linearly translated against first portion 206 and first supporting side 246 by a separate motor.
[0034] A step of advancing the first portion of the folded sheet material along the
first supporting side of the pivotable collecting device is also provided in an exemplary embodiment. For example, tires 264 are rotated to advance first portion 206 along first supporting side 246 until fold 214 is received and supported on supporting edge 212. This operation properly positions sheet Attorney Docket No.: 10015154
material 210 onto pivotable collecting device 202 and also helps to transfer sheet
material 210 out of an upstream processing device (e.g., folding device 234). Any means for sensor can be used to detect the receiving of fold 214 on supporting edge 212, such as optical or weight-sensitive sensors. An advancement of folded sheet material 210 can occur before, during, or after a pivoting of pivotable
collecting device 202 away from folding device 234.
[0035] In Figures 4B and 4C, the steps of pivoting, clamping, and advancing are
illustrated in an exemplary embodiment that omits the need for a transferring device intermediate to a pivotable collecting device and a processing device. With reference to Figure 4B, pivotable collecting device 402 pivots to an upright position from the position shown in Figure 4A. This movement helps to begin
pulling second portion 408 out from folding device 434. Also, at this position, arm 458 loses contact with redirection member 456 and, due to the force of biasing member 472, rotates in the clockwise direction of Figure 4B such that tires 464 clamp first portion 406 to first supporting side 446. In this way, clamping of
first supporting side 446 can occur before, during the time, or after pivotable
collecting device 402 reaches the upright position. Alternatively, tires 464 can
clamp folded sheet material 410 against first supporting side 446 by any other means for clamping, such as through linear translation. Attorney Docket No.: 10015154
[0036] Once first portion 406 is clamped to first supporting side 446, tires 464 can
be rotated to advance first portion 406 along first supporting side 446 until fold 414 is received by supporting edge 412. Any means for sensing can be used to
detect the receiving of fold 414 on supporting edge 412, such as optical or weight- sensitive sensors. An advancement of first portion 406 can occur before, during, or after a pivoting of pivotable collecting device 402 away from folding device 434.
[0037] In the Figure 4C example, pivotable collecting device 402 is shown to be
pivoted further from folding device 434 beyond the upright position shown in Figure 4B. In this way, second portion 408 is completely pulled from the area of folding device 434 (or, alternatively, another processing device upstream from pivotable collecting device 402) and allowed to fall against and be received by
second supporting side 448.
[0038] Also provided in an exemplary embodiment is a step of locking the pivotable collecting device (e.g., pivotable collecting device 502 in Figure 5)
when a desired amount of folded sheet material is received by the pivotable
collecting device. This step can, for example, be used to ensure alignment between pivotable collecting device 502 and stapling device 552 when a collected
stack of folded sheet material is ready to be fastened together. Pivotable collecting device 502 (which can represent either pivotable collecting device 202 Attorney Docket No.: 10015154
or 402) is provided with at least one notch 596. Each notch 596 is formed to
receive and retain a correspondingly-shaped locking member 598, and pivotable collecting device 502 is prevented from pivoting about shaft 544 when locking members 598 engage notches 596. Such engagement can be realized, for example,
by movement of stapling device 552 from its position shown in Figure 5 toward
the pivotable collecting device 502 (i.e., the -x direction) for stapling purposes.
This movement results in disengagement between stapling device 552 and a portion of linkage 597, and, due to a force applied by biasing member 595, linkage 597 moves such that locking members 598 engage notches 596. Alternatively, the locking of pivotable collecting device 502 can be achieved by
any means known for preventing the movement of components. [0039] Exemplary embodiments of the present invention can be modified to
include features from any or all of the following copending applications, all filed on even date herewith, the disclosures of which are hereby incorporated by reference in their entirety: U.S. Patent Application No. 10/084,459, entitled
"System for Handling Folded Sheet Material", (Trovinger, S.) Attorney Docket
No. 10015158-1; and U.S. Patent Application No. 10/084,460, entitled "Booklet
Maker", (Trovinger, S.) Attorney Docket No. 10014012-1. [0040] It will be appreciated by those skilled in the art that the present invention can be embodied in other specific forms without departing from the spirit or Attorney Docket No.: 10015154
essential characteristics thereof. The presently disclosed embodiments are
therefore considered in all respects illustrative and not restricted. The scope of
the invention is indicated by the appended claims rather than the foregoing description and all changes that come within the meaning and range and
equivalence thereof are intended to be embraced within.

Claims

WHAT IS CLAIMED:
1. A pivotable collecting device (102, 302) for handling a folded sheet material (110), comprising: a supporting edge (112) for supporting a fold of the folded sheet material; two supporting sides (146, 148) opposing one another; and means (142) for pivoting the supporting edge and supporting sides about a first axis (116) to receive the folded sheet material such that each supporting side receives a different portion of the folded sheet material.
2. The pivotable collecting device of claim 1, wherein the supporting sides (146,148) converge at the supporting edge (112), or are substantially parallel to one another.
3. The pivotable collecting device of claim 1, wherein the first axis is parallel to a longitudinal axis of the supporting edge (112).
4. The pivotable collecting device of claim 1, comprising: a collecting drive (118, 318) for at least one of: clamping the folded sheet material against at least one of the supporting sides, and advancing the folded sheet material along the at least one supporting side.
5. The pivotable collecting device of claim 4, wherein: the collecting drive (118) is rotatably mounted on at least one mounting side (122), and the at least one mounting side is arranged substantially perpendicular to the supporting sides.
6. The pivotable collecting device of claim 4, wherein the collecting drive (118) rotates based on a pivoting movement of the supporting edge and supporting sides, or rotates based on at least one of a biasing element (172, 372) and contact between the collecting drive and a redirection area (160).
7. The pivotable collecting device of claim 4, wherein the collecting drive (118) rotates about a second axis parallel to the first axis.
8. The pivotable collecting device of claim 1, comprising: means for deflecting (392, 592) the folded sheet material onto at least one of the supporting sides; means for aligning (174) the folded sheet material on the supporting edge; means for staple clinching (128); and means for ejecting (130) the folded sheet material from the supporting edge.
9. A method for transferring folded sheet material using the device of claim 1 to perform the steps of: receiving a first portion of the folded sheet material on a first supporting side (146) of a coUecting device (102); supporting a fold of the folded sheet material on a supporting edge (112) of the collecting device; and pivoting the pivotable collecting device (102) in a first direction such that a second supporting side (148) of the pivotable collecting device receives a second portion of the folded sheet material, wherein the first and second supporting sides are opposing sides of the collecting device.
10. A pivotable collecting device of claim 1, wherein the supporting sides (146, 148) converge at the supporting edge (112), and the first axis (116) is parallel to a longitudinal axis of the supporting edge.
PCT/US2003/005881 2002-02-28 2003-02-26 Pivotable collecting device WO2003074399A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AU2003213584A AU2003213584A1 (en) 2002-02-28 2003-02-26 Pivotable collecting device
EP03711265A EP1478588A1 (en) 2002-02-28 2003-02-26 Pivotable collecting device
JP2003572879A JP2006508000A (en) 2002-02-28 2003-02-26 Rotating stacker

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/084,462 US6981830B2 (en) 2002-02-28 2002-02-28 Pivotable collecting device
US10/084,462 2002-02-28

Publications (1)

Publication Number Publication Date
WO2003074399A1 true WO2003074399A1 (en) 2003-09-12

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EP (1) EP1478588A1 (en)
JP (1) JP2006508000A (en)
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US20040091336A1 (en) 2004-05-13
AU2003213584A1 (en) 2003-09-16
US6981830B2 (en) 2006-01-03
EP1478588A1 (en) 2004-11-24
JP2006508000A (en) 2006-03-09
US20030161705A1 (en) 2003-08-28

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