WO2004061348A3 - Flame-resistant insulation - Google Patents

Flame-resistant insulation Download PDF

Info

Publication number
WO2004061348A3
WO2004061348A3 PCT/US2003/037094 US0337094W WO2004061348A3 WO 2004061348 A3 WO2004061348 A3 WO 2004061348A3 US 0337094 W US0337094 W US 0337094W WO 2004061348 A3 WO2004061348 A3 WO 2004061348A3
Authority
WO
WIPO (PCT)
Prior art keywords
vermiculite
coating
flame
expandable graphite
insulation
Prior art date
Application number
PCT/US2003/037094
Other languages
French (fr)
Other versions
WO2004061348A2 (en
Inventor
Murray S Toas
Original Assignee
Certain Teed Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Certain Teed Corp filed Critical Certain Teed Corp
Priority to CA002509901A priority Critical patent/CA2509901A1/en
Priority to AU2003294381A priority patent/AU2003294381A1/en
Publication of WO2004061348A2 publication Critical patent/WO2004061348A2/en
Publication of WO2004061348A3 publication Critical patent/WO2004061348A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00—Fireproofing materials
    • C09K21/02—Inorganic materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00—Compositions for artificial stone, not containing binders
    • C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5001—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with carbon or carbonisable materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61—Coating or impregnation
    • C04B41/65—Coating or impregnation with inorganic materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61—Coating or impregnation
    • C04B41/70—Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C04B2111/285—Intumescent materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
    • Y10T428/2931—Fibers or filaments nonconcentric [e.g., side-by-side or eccentric, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2933—Coated or with bond, impregnation or core
    • Y10T428/294—Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
    • Y10T428/2956—Glass or silicic fiber or filament with metal coating

Abstract

Flame-resistant insulation may be prepared by coating a glass fiber substrate, such as a fiberglass board, with an aqueous dispersion of vermiculite and expandable graphite. The insulation may also be pre-coated with a vermiculite dispersion prior to coating with a vermiculite/expandable graphite coating, and the vermiculite/expandable graphite coating may be covered with an FSK facing, or with a gypsum or portland cement layer. The resulting coated insulation board has superior flame resistance, and may be used as a component of a building or in vehicles.
PCT/US2003/037094 2002-12-19 2003-12-19 Flame-resistant insulation WO2004061348A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA002509901A CA2509901A1 (en) 2002-12-19 2003-12-19 Flame-resistant insulation
AU2003294381A AU2003294381A1 (en) 2002-12-19 2003-12-19 Flame-resistant insulation

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/322,433 US20040121152A1 (en) 2002-12-19 2002-12-19 Flame-resistant insulation
US10/322,433 2002-12-19

Publications (2)

Publication Number Publication Date
WO2004061348A2 WO2004061348A2 (en) 2004-07-22
WO2004061348A3 true WO2004061348A3 (en) 2004-12-16

Family

ID=32592992

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/037094 WO2004061348A2 (en) 2002-12-19 2003-12-19 Flame-resistant insulation

Country Status (4)

Country Link
US (1) US20040121152A1 (en)
AU (1) AU2003294381A1 (en)
CA (1) CA2509901A1 (en)
WO (1) WO2004061348A2 (en)

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US20060019568A1 (en) * 2004-07-26 2006-01-26 Toas Murray S Insulation board with air/rain barrier covering and water-repellent covering
US8178177B2 (en) * 2005-02-11 2012-05-15 3M Innovative Properties Company Duct wrap and method for fire protecting a duct
US11306028B2 (en) 2005-06-09 2022-04-19 United States Gypsum Company Light weight gypsum board
USRE44070E1 (en) 2005-06-09 2013-03-12 United States Gypsum Company Composite light weight gypsum wallboard
US9802866B2 (en) 2005-06-09 2017-10-31 United States Gypsum Company Light weight gypsum board
US9840066B2 (en) 2005-06-09 2017-12-12 United States Gypsum Company Light weight gypsum board
US7731794B2 (en) 2005-06-09 2010-06-08 United States Gypsum Company High starch light weight gypsum wallboard
US11338548B2 (en) 2005-06-09 2022-05-24 United States Gypsum Company Light weight gypsum board
WO2007044561A1 (en) 2005-10-07 2007-04-19 Knauf Insulation Gmbh Fire resistant encapsulated fiberglass products
CN101432135A (en) * 2006-04-05 2009-05-13 独立行政法人产业技术综合研究所 Graphite clay composite, process for producing the same, gasket or packing based on the composite, and clay dispersion liquid used for the composite
US20090311436A1 (en) * 2006-05-16 2009-12-17 Board Of Trustees Of Michigan State University Conductive composite materials with graphite coated particles
WO2008089085A1 (en) * 2007-01-12 2008-07-24 Knauf Insulation Gmbh Graphite-mediated control of static electricity on fiberglass
US8062985B2 (en) 2007-03-26 2011-11-22 Owens Corning Intellectual Capital, Llc Flexible composite multiple layer fire-resistant insulation structure
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US20110178209A1 (en) * 2008-09-19 2011-07-21 Ashok Anant Ganpule Manufacturing hydraulic cement aggregates for use in insulating and heat reflecting products
US8955552B2 (en) * 2009-07-24 2015-02-17 Parker-Hannifin Corporation Fire resistant hose assembly
US8323785B2 (en) 2011-02-25 2012-12-04 United States Gypsum Company Lightweight, reduced density fire rated gypsum panels
WO2012135445A1 (en) * 2011-03-30 2012-10-04 Owens Corning Intellectual Capital, Llc High thermal resistivity insulation material with opacifier uniformly distributed throughout
US20120315457A1 (en) * 2011-06-10 2012-12-13 Guodong Zheng Fiberglass composites with improved flame resistance and methods of making the same
ITMI20112399A1 (en) * 2011-12-28 2013-06-29 Silcart S P A CONSTRUCTION INSULATING PANEL AND ITS MANUFACTURING METHOD
JP2015511967A (en) 2011-12-29 2015-04-23 ファイヤーストーン ビルディング プロダクツ カンパニー エルエルシー Roofing membrane with expandable graphite as flame retardant
FR2986014B1 (en) * 2012-01-20 2014-01-24 Onduline Sa FIRE RESISTANT BITUMEN CELLULOSIC COVER PLATE AND METHOD OF MANUFACTURE
AU2013221770B2 (en) 2012-02-17 2016-06-09 United States Gypsum Company Gypsum products with high efficiency heat sink additives
US9441140B2 (en) 2012-07-12 2016-09-13 Firestone Building Products Co., LLC Asphaltic sheet materials including expandable graphite
US10508193B2 (en) 2012-11-07 2019-12-17 Firestone Building Products Co., LLC Pressure-sensitive adhesives including expandable graphite
US8968853B2 (en) 2012-11-07 2015-03-03 Firestone Building Products Company, Llc Pressure-sensitive adhesives including expandable graphite
US9045904B2 (en) 2012-11-16 2015-06-02 Firestone Building Products Co., LLC Thermoplastic membranes containing expandable graphite
US20140205789A1 (en) 2013-01-23 2014-07-24 Firestone Building Products Co., LLC Coated fabrics including expandable graphite
US9523203B2 (en) 2013-01-23 2016-12-20 Firestone Building Products Co., LLC Fire-resistant roof system and membrane composite
US10017943B1 (en) 2013-02-14 2018-07-10 Firestone Building Products Co., LLC Liquid coatings including expandable graphite
US10415249B2 (en) 2014-07-03 2019-09-17 Firestone Building Products Co., LLC EPDM roofing membranes with expandable graphite as flame retardant
DE102014011540A1 (en) * 2014-08-08 2016-02-11 Stöbich Brandschutz GmbH Fire protection element
US10480288B2 (en) 2014-10-15 2019-11-19 Baker Hughes, A Ge Company, Llc Articles containing carbon composites and methods of manufacture
US20160130519A1 (en) * 2014-11-06 2016-05-12 Baker Hughes Incorporated Methods for preparing anti-friction coatings
US9962903B2 (en) 2014-11-13 2018-05-08 Baker Hughes, A Ge Company, Llc Reinforced composites, methods of manufacture, and articles therefrom
US11097511B2 (en) 2014-11-18 2021-08-24 Baker Hughes, A Ge Company, Llc Methods of forming polymer coatings on metallic substrates
US9726300B2 (en) 2014-11-25 2017-08-08 Baker Hughes Incorporated Self-lubricating flexible carbon composite seal
US10300627B2 (en) 2014-11-25 2019-05-28 Baker Hughes, A Ge Company, Llc Method of forming a flexible carbon composite self-lubricating seal
WO2017083345A2 (en) * 2015-11-09 2017-05-18 Firestone Building Products Co., LLC Foam construction boards with expandable graphite
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Also Published As

Publication number Publication date
AU2003294381A1 (en) 2004-07-29
WO2004061348A2 (en) 2004-07-22
AU2003294381A8 (en) 2004-07-29
US20040121152A1 (en) 2004-06-24
CA2509901A1 (en) 2004-07-22

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