WO2004077983B1 - Hook fastener engaging zones - Google Patents

Hook fastener engaging zones

Info

Publication number
WO2004077983B1
WO2004077983B1 PCT/US2004/006457 US2004006457W WO2004077983B1 WO 2004077983 B1 WO2004077983 B1 WO 2004077983B1 US 2004006457 W US2004006457 W US 2004006457W WO 2004077983 B1 WO2004077983 B1 WO 2004077983B1
Authority
WO
WIPO (PCT)
Prior art keywords
sheet
cover
fastener elements
fastener
preform
Prior art date
Application number
PCT/US2004/006457
Other languages
French (fr)
Other versions
WO2004077983A2 (en
WO2004077983A3 (en
Inventor
Wallace L Kurtz
Original Assignee
Velcro Ind
Wallace L Kurtz
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Velcro Ind, Wallace L Kurtz filed Critical Velcro Ind
Priority to EP04716932A priority Critical patent/EP1603420A2/en
Publication of WO2004077983A2 publication Critical patent/WO2004077983A2/en
Publication of WO2004077983A3 publication Critical patent/WO2004077983A3/en
Publication of WO2004077983B1 publication Critical patent/WO2004077983B1/en

Links

Classifications

    • A—HUMAN NECESSITIES
    • A44—HABERDASHERY; JEWELLERY
    • A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0003—Fastener constructions
    • A44B18/0015—Male or hook elements
    • A—HUMAN NECESSITIES
    • A44—HABERDASHERY; JEWELLERY
    • A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0003—Fastener constructions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/222—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length characterised by the shape of the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/44—Compression means for making articles of indefinite length
    • B29C43/46—Rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/44—Compression means for making articles of indefinite length
    • B29C43/46—Rollers
    • B29C2043/461—Rollers the rollers having specific surface features
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00—Buckles, buttons, clasps, etc.
    • Y10T24/27—Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00—Buckles, buttons, clasps, etc.
    • Y10T24/27—Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener]
    • Y10T24/275—Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener] with feature facilitating or causing attachment of filaments to mounting surface

Abstract

A method for manufacturing a fastener includes forming a preform sheet having a sheet-form base and an array of hook-shaped fastener elements extending from a broad side of the base, and securing a cover sheet with an aperture across the array of fastener elements, with fastener elements exposed for engagement in an engaging zone corresponding to the aperture of the cover sheet, and the engaging zone surrounded by a contiguous covered preform region. A fastener product includes a preform having a sheet-form base and an array of fastener elements extending from a broad side of the base, and a cover with and aperture secured across the array of fastener elements, the cover defining an aperture there through, with fastener elements exposed for engagement in an engaging zone corresponding to the aperture of the cover, and the engaging zone being surrounded by a contiguous covered preform region.

Claims

AMENDED CLAIMS
[received by the International Bureau on 01 October 2004 (01.10.04); Claims 1, 14 and 17 amended; claims 24-28 added; (6 pages)] A method of manufacturing a fastener (4,4a-g,I4S.,148a-g,237), comprising: forming a fastener product preform sheet (36,184,188,238) comprising a sheet- form base (20,176,180) and an array of hook-shaped fastener elements (16,210,222) extending from a broad side (24,168,172) of the base (20,176,180); and securing at least a portion of a cover sheet (8,152,250) across the array of fastener elements (16,210,222) to a corresponding portion of the sheet-form base (20,176,180), the cover sheet (8,152,250) defining an aperture (12,156,160,254) therethrough, with fastener elements (16,210,222) exposed for engagement in an engaging zone (32.200,204,266) corresφondmg to the aperture (12,156,160,254) of the cover sheet (8,152,250), and the engaging zone (32,200,204,266) surrounded by a contiguous covered preform region (28,206), wherein the aperture (12,156, 160,254) and/or the fastener elements (16,210,222) are sized to prevent a tip of an adult huπjaΛ ringer from touching the fastener elements (16.210,222) in the engaging zone (32,200,204,266) when the fingertip is placed lightly against the cover at the aperture (12,156,160,254).
2. The method of claim 1, wherein securing the cover sheet (8,152,250) includes covering fastener elements (16,210,222) with the cover aheei (8,152,250) in the covered preform region (28,206), for example by rcleasably engaging the cover sheet (8,152,250) with the fastener elements (16,210,222).
3. The method of any of (he above claims, wherein engageable fibers of the cover sheet (8,152,250) engage the fastener elements (16,210,222), or a non-woven loop material (42) of the cover sheet (8,152,250) engages the fastener elements (16,210^222).
4. The method of any of the above claims, wherein the covet sheet (8,152,250) comprises a resin film.
5. The method of claim 4, wherein securing the cover sheet (8, 152,250) includes ultrasonically welding the film to the sheet-form baϋe (20,176,180), applying heat and
20 pressure to weld the film to the sheet-form base (20,176,180), attaching the film to the sheet-form base (20,176,180) using adhesive material, or deforming and shortening the fastener elements (16,210,222) in the covered preform τegion (28,206).
6. The method of any of the above claims, wherein fastener elements (16,210,222) within the engaging some (32,200,204,266) protrude into the aperture (12,156,160,254) of the secured cover sheet (8,152,250), for example wherein securing the cover sheet (8,152,250) includes permitting fastener elements (16,210,222) within the engaging zone (32,200,204,266) to protrude through the aperture (12,156,160,254).
7. The method of any of the above claims, wherein forming the fastener product preform (36,184,188,238) includes molding the sheet-form base (20,176,180) as a continuous strip, and optionally integrally molding stems of the fastener elements (16,210,222) with the sheet-form base (20,176,180), for example wherein the fastener elements (16.210,222) comprise engageable heads formed on each stem, or optionally integrally molding hook-shaped fastener elements (16,210,222) with the sheet-foim base (20,176,180).
8, The method of any of the above claims, wherein the fastener elements (16,210,222) comprise stems woven into the sheet-form base (20, 176, 180).
9- The method of any of the above claims, wherein the engaging zone (32,200,204,266) is more engageable against a mating loop product than is the cover sheet (8,152,250).
10, The method of any of the above claims, further comprising securing a backing sheet (104,1 2,246), for example a resin film, to broad side of the preform sheet (108) opposite the broad side of the sheet-form base (24,168,172) from which the fastener elements (16,210,222) extend, and optionally securing the backing sheet (104,192,246) to the cover sheet (8,152,250),
11. The method of any of the above claims, further comprising passing the cover sheet (8,152,250) through a cutting means (120,132) to form the aperture (12,156,160,254).
12. The method of any of the above claims, wherein forming the sheet-form base (20, 1 6, 1 SO) further comprises cutting a pattern (55) into the preform sheet
(36,184,188,238) and removing an extraneous region (52,53,54) such as a longitudinally continuous strip (76,80,°9) from the preform sheet (36,184,188,238) according to the pattern (55), for example wherein removal of the extraneous region (52,53,54) leaves behind a closed pattern perforation (55) in the preform sheet (36,184,188,238); wherein the pattern (5S) is optionally cut with a cutter (120,132) selected from the group consisting of a laser cutter, a die cutter, and a cutting blade.
13. The method of any of the above claims, wherein the cover sheet (8,152,250) defines multiple apertures (12,156,160,254), therethrough across the array of fastener elements (16,210,222), with fastener elements (16,210,222) exposed for engagement in engaging zones (32,200,204,266) corresponding to the apertures (12,156,160,254) of the cover (8,152,250), and the engaging zones (32,200,204,266) separated by the contiguous preform region (36,184,188,238), herein the apertures (12,156,160,254) optionaUy each have a lateral extent ofless than about 1,588 centimeter.
14. A fastener product (4,4a-g,148,1 8a-g>237), comprising: a preform (36,184,188,238) having a sheet-form base (20,176,180) and an array of fastener elements (16,210,222) extending from one broad side (24,168,172) of the base (20,176,180); and a cover (8,152,250) secured across the array of fastener elements (16,210,222), at least a portion of the cover being secured to a corresponding portion of the sheet-form base, the cover defining an aperture (12,156,160,254) therethrough, with fastener elements (16,210,222) exposed for engagement in an engaging zone (32,200,204,266) corresponding to the aperture (12,156,160,254) of the cover (8,152,250),, wherein the aperture (12,156,160,254) and or the fastener elements (16,210,222) are sized to prevent a tip of an adult human finger from touching the fastener elements (16,210,222) in the
22 engaging zone (32,200,204,266) when the fingertip is placed lightly against the cover at the aperture (12,156,160,254) and the engaging zone (32,200,204,266) is surrounded by a contiguous covered preform region (28,206).
15. The fastener product of claim 14, wherein exposed fastener elements (16,210,222) in the engaging zone (32,200,204,266) protrude into the aperture (12,156,160,254) of the cover (8,152,250), for example wherein exposed fastener elements (16,210,222) in the engaging zone (32,200,204,266) protrude through the aperture (12,156,160,254) of the cover (8,152,250).
16. The fastener product of either of claims 14 or 15 wherein exposed fastener elements (16,210,222) in the engaging zone (32,200,204,266) are disposed below the cover (8,152,250).
17. The touch fastener product of any of claims 14 through 16 wherein the aperture (12,156,160,254) has a lateral extent of less than about 1.588 centimeters.
18. The fastener product of 14 through 17, wherein the cover (8,152,250) is stretchable, and wherein the fastener product optionally further comprises a stretchable substrate upon which the preform (36, 184,188,238) is mounted, for example wherein a first said preform (36,184,188,238) and a second said preform (36,184,188,238) are both mounted to the stretchable substrate (246) or wherein the fust preform (36,184,188,238) is separably attached to the second preform (36,184,188,238).
19. The fastener product of any of claims 14 through 18, wherein the sheet-form base (20,176,180) of the preform (36,184,lgS,238) is molded.
20. The fastener product of any of claims 14 through 19, wherein the fastener elements (16,210,222) comprise stems integrally molded with the sheet-form base (20,176,180), the fastener elements (16,210,222) optionally comprising engageable heads formed on each stem or hook shapes (16,210,222).
23
21. The fastener product of any of claims 14 through 20, wherein the first engaging zone (32,200,204.266) is more engageable against a mating loop product than is the cover (8,1S2,2S0).
22. The fastener product of any of claimsl4 through 21, wherein the fastener elements (16,210,222) comprise stems woven into the sheet-form base (20,176,180),
23. The fastener product of any of claims 14 through 22, wherein an edge of the cover (8,152,250) extends beyond the sheet-form base (20,176,180) of the preform
(36,184,188,238), or an edge of the cover (8,152,250) extends to an edge of the sheet- form base (20,176,180), or an edge of the sheet form base (20,176,180) extends beyond the cover (8,152,250).
24. (New) The fastener product of any of claims 14 through 23, wherein the cover (8,152,250) is constructed to releasably engage fastener elements (16,210,222) in the covered perform region, for example wherein engageable fibers of the cover (8,152,250) engage the fastener elements (16,210,222), or wherein a non-woven loop material of the cover (8,152,250) engages the fastener elements (16,210,222).
25. (New) The fastener product of any of claims 14 through 24, wherein the cover (8,152,250) comprises a resin film.
26. (New) The fastener product of claim 25, wherein the resin film is welded to the sheet-form base (20,176, 180),
27. (New) The fastener product of claim 14 through 25, wherein the cover (8,152,250) is bonded to the sheet-form base (20,176,180) using adhesive material.
24 28, (New) The fastener product of claim 14, Wherein fastener elements (16,210,222) in the covered perform region are bonded to the cover (8,152,250) to secure the cover (8,152,250) to the sheet-form base (20,176,180).
25
PCT/US2004/006457 2003-03-03 2004-03-03 Hook fastener engaging zones WO2004077983A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP04716932A EP1603420A2 (en) 2003-03-03 2004-03-03 Hook fastener engaging zones

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/378,263 US7032278B2 (en) 2003-03-03 2003-03-03 Hook fastener engaging zones
US10/378,263 2003-03-03

Publications (3)

Publication Number Publication Date
WO2004077983A2 WO2004077983A2 (en) 2004-09-16
WO2004077983A3 WO2004077983A3 (en) 2005-01-13
WO2004077983B1 true WO2004077983B1 (en) 2005-03-10

Family

ID=32926445

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/006457 WO2004077983A2 (en) 2003-03-03 2004-03-03 Hook fastener engaging zones

Country Status (4)

Country Link
US (1) US7032278B2 (en)
EP (1) EP1603420A2 (en)
CN (1) CN100500048C (en)
WO (1) WO2004077983A2 (en)

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Also Published As

Publication number Publication date
WO2004077983A2 (en) 2004-09-16
CN100500048C (en) 2009-06-17
WO2004077983A3 (en) 2005-01-13
CN1780568A (en) 2006-05-31
EP1603420A2 (en) 2005-12-14
US7032278B2 (en) 2006-04-25
US20040172792A1 (en) 2004-09-09

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