WO2004110719A3 - Improved methods and systems for manufacture of layered three-dimensional forms - Google Patents

Improved methods and systems for manufacture of layered three-dimensional forms Download PDF

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Publication number
WO2004110719A3
WO2004110719A3 PCT/IB2004/002420 IB2004002420W WO2004110719A3 WO 2004110719 A3 WO2004110719 A3 WO 2004110719A3 IB 2004002420 W IB2004002420 W IB 2004002420W WO 2004110719 A3 WO2004110719 A3 WO 2004110719A3
Authority
WO
WIPO (PCT)
Prior art keywords
systems
particulates
dimensional
layered
manufacture
Prior art date
Application number
PCT/IB2004/002420
Other languages
French (fr)
Other versions
WO2004110719A2 (en
Inventor
Ingo Ederer
Rainer Hoechsmann
Original Assignee
Ingo Ederer
Rainer Hoechsmann
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ingo Ederer, Rainer Hoechsmann filed Critical Ingo Ederer
Priority to EP04744075A priority Critical patent/EP1638758B1/en
Priority to AT04744075T priority patent/ATE439229T1/en
Priority to DE602004022549T priority patent/DE602004022549D1/en
Publication of WO2004110719A2 publication Critical patent/WO2004110719A2/en
Publication of WO2004110719A3 publication Critical patent/WO2004110719A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/165Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

Improved Methods and Systems for the Manufacture of Layered Three-Dimensional Forms New methods and systems for manufacturing a three-dimensional form, comprising steps of providing a plurality of particulates; contacting the particulates with an activation agent; contacting particulates having the activation agent with a binder material that is activatable by the activation agent; at least partially hardening the binder for forming a layer of the three-dimensional form; and repeating these steps to form the remainder of the three-dimensional form. Following sequential application of all required layers and binder material to make the form, the unbound particles are appropriately removed (and optionally re-used), to result in the desired three-dimensional form. The invention also contemplates a novel method for preparing a form, where unbound particulates free of binder material are re-claimed.
PCT/IB2004/002420 2003-06-16 2004-06-14 Improved methods and systems for manufacture of layered three-dimensional forms WO2004110719A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP04744075A EP1638758B1 (en) 2003-06-16 2004-06-14 Methods for manufacture of layered three-dimensional forms
AT04744075T ATE439229T1 (en) 2003-06-16 2004-06-14 METHOD FOR PRODUCING LAYERED THREE-DIMENSIONAL MOLDS
DE602004022549T DE602004022549D1 (en) 2003-06-16 2004-06-14 METHOD FOR PRODUCING HISTORIZED THREE-DIMENSIONAL FORMS

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US47877803P 2003-06-16 2003-06-16
US60/478,778 2003-06-16

Publications (2)

Publication Number Publication Date
WO2004110719A2 WO2004110719A2 (en) 2004-12-23
WO2004110719A3 true WO2004110719A3 (en) 2005-03-17

Family

ID=33551853

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2004/002420 WO2004110719A2 (en) 2003-06-16 2004-06-14 Improved methods and systems for manufacture of layered three-dimensional forms

Country Status (6)

Country Link
US (2) US7807077B2 (en)
EP (1) EP1638758B1 (en)
AT (1) ATE439229T1 (en)
DE (1) DE602004022549D1 (en)
ES (1) ES2331476T3 (en)
WO (1) WO2004110719A2 (en)

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