WO2004113248A3 - Durable building article and method of making same - Google Patents

Durable building article and method of making same Download PDF

Info

Publication number
WO2004113248A3
WO2004113248A3 PCT/US2004/019980 US2004019980W WO2004113248A3 WO 2004113248 A3 WO2004113248 A3 WO 2004113248A3 US 2004019980 W US2004019980 W US 2004019980W WO 2004113248 A3 WO2004113248 A3 WO 2004113248A3
Authority
WO
WIPO (PCT)
Prior art keywords
fiber cement
article
durable
cement article
making same
Prior art date
Application number
PCT/US2004/019980
Other languages
French (fr)
Other versions
WO2004113248A2 (en
Inventor
Marcus Kuizenga
Greg Brunton
Brian Sloane
Ihor Hinczak
Peter Pagones
Chongjun Jiang
Huaijun Wang
Original Assignee
James Hardie Int Finance Bv
Marcus Kuizenga
Greg Brunton
Brian Sloane
Ihor Hinczak
Peter Pagones
Chongjun Jiang
Huaijun Wang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by James Hardie Int Finance Bv, Marcus Kuizenga, Greg Brunton, Brian Sloane, Ihor Hinczak, Peter Pagones, Chongjun Jiang, Huaijun Wang filed Critical James Hardie Int Finance Bv
Priority to JP2006517539A priority Critical patent/JP2007528335A/en
Priority to EP20040755854 priority patent/EP1631532A2/en
Priority to NZ543696A priority patent/NZ543696A/en
Priority to AU2004249780A priority patent/AU2004249780A1/en
Priority to CA 2525616 priority patent/CA2525616A1/en
Priority to NZ562521A priority patent/NZ562521A/en
Publication of WO2004113248A2 publication Critical patent/WO2004113248A2/en
Publication of WO2004113248A3 publication Critical patent/WO2004113248A3/en
Priority to NO20060298A priority patent/NO20060298L/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/12—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface
    • E04D1/16—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface of ceramics, glass or concrete, with or without reinforcement
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04—Macromolecular compounds
    • C04B16/06—Macromolecular compounds fibrous
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/30—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00586—Roofing materials
    • C04B2111/00594—Concrete roof tiles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/30—Nailable or sawable materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34—Non-shrinking or non-cracking materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/30—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
    • E04D2001/304—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles at roof intersections, e.g. valley tiles, ridge tiles
    • E04D2001/305—Ridge or hip tiles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

A durable, nailable, lightweight and fire resistant fiber cement article that can be a cost-effective substitute for conventional building materials is provided. The fiber cement article can be profiled to resemble a roofing article such as a wood shake or slate. The fiber cement article incorporates a hydrophobe and a viscosity enhancing agent that are each selected to control the rate of hydration of the binder. The fiber cement article is durable, is walkable and nailable without cracking during installation and maintains walkablilty after exposure in service.
PCT/US2004/019980 2003-06-20 2004-06-21 Durable building article and method of making same WO2004113248A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2006517539A JP2007528335A (en) 2003-06-20 2004-06-21 Durable building materials and manufacturing method thereof
EP20040755854 EP1631532A2 (en) 2003-06-20 2004-06-21 Durable building article and method of making same
NZ543696A NZ543696A (en) 2003-06-20 2004-06-21 Building article, typically roofing panel, with pre-determined density and ratio of moduli of rupture to elasticity
AU2004249780A AU2004249780A1 (en) 2003-06-20 2004-06-21 Durable building article and method of making same
CA 2525616 CA2525616A1 (en) 2003-06-20 2004-06-21 Durable building article and method of making same
NZ562521A NZ562521A (en) 2003-06-20 2004-06-21 Roofing hip or ridge tile with nailable cementitious portions hinged together
NO20060298A NO20060298L (en) 2003-06-20 2006-01-20 Durable building elements and methods of manufacture thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US48030403P 2003-06-20 2003-06-20
US60/480,304 2003-06-20

Publications (2)

Publication Number Publication Date
WO2004113248A2 WO2004113248A2 (en) 2004-12-29
WO2004113248A3 true WO2004113248A3 (en) 2005-03-17

Family

ID=33539285

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/019980 WO2004113248A2 (en) 2003-06-20 2004-06-21 Durable building article and method of making same

Country Status (9)

Country Link
EP (1) EP1631532A2 (en)
JP (1) JP2007528335A (en)
KR (1) KR20060063793A (en)
CN (3) CN100497238C (en)
AU (1) AU2004249780A1 (en)
CA (1) CA2525616A1 (en)
NO (1) NO20060298L (en)
NZ (2) NZ543696A (en)
WO (1) WO2004113248A2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7794224B2 (en) 2004-09-28 2010-09-14 Woodbridge Corporation Apparatus for the continuous production of plastic composites
US8846776B2 (en) 2009-08-14 2014-09-30 Boral Ip Holdings Llc Filled polyurethane composites and methods of making same
US9139708B2 (en) 2006-03-24 2015-09-22 Boral Ip Holdings Llc Extrusion of polyurethane composite materials
US9481759B2 (en) 2009-08-14 2016-11-01 Boral Ip Holdings Llc Polyurethanes derived from highly reactive reactants and coal ash

Families Citing this family (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7763341B2 (en) 2004-01-23 2010-07-27 Century-Board Usa, Llc Filled polymer composite and synthetic building material compositions
US7211206B2 (en) 2004-01-23 2007-05-01 Century-Board Usa Llc Continuous forming system utilizing up to six endless belts
AU2005267399A1 (en) 2004-06-24 2006-02-02 Century-Board Usa, Llc Continuous forming apparatus for three-dimensional foamed products
US7595092B2 (en) 2006-03-01 2009-09-29 Pyrotite Coating Of Canada, Inc. System and method for coating a fire-resistant material on a substrate
MX2008011964A (en) * 2008-09-19 2010-03-19 Patricio Miguel O Farrill Gonzalez A gelled or thick composition of cellular mortar base on polyol foam for coating walls, slabs and ceilings, as well as for manufacturing constructive elements in moulds and applying or casting the same in constructive elements of ferrocement, isolati
DE102010047254B4 (en) * 2010-10-01 2017-02-02 Doka Industrie Gmbh Wood composite
FR2969671B1 (en) * 2010-12-22 2012-12-28 Onduline Sa PROCESS FOR PRODUCING A ROOF COVERING ELEMENT OF VEGETABLE FIBERS MOLDED IN PRESS AND IMPREGNATED WITH BITUMEN, IN PARTICULAR A FACTOR, FLASHING, COSTIERE, ARETIER.
CN102745969A (en) * 2011-04-21 2012-10-24 同济大学 Water resistant surface whitewash gypsum and application thereof
CA2837004C (en) 2011-05-12 2019-08-20 James Hardie Technology Limited 3-mode blended fibers in an engineered cementitious composite
AU2012318528A1 (en) 2011-10-07 2014-05-22 Boral Ip Holdings (Australia) Pty Limited Inorganic polymer/organic polymer composites and methods of making same
WO2014168633A1 (en) 2013-04-12 2014-10-16 Boral Ip Holdings (Australia) Pty Limited Composites formed from an absorptive filler and a polyurethane
CN103755244A (en) * 2013-12-20 2014-04-30 安徽省美域节能环保技术应用有限公司 Lightweight high-strength composite cement mortar and preparation method thereof
CN103936381A (en) * 2014-03-27 2014-07-23 陆玉珍 Method for preparing wet-insulated autoclaved aerated concrete block
US10138341B2 (en) 2014-07-28 2018-11-27 Boral Ip Holdings (Australia) Pty Limited Use of evaporative coolants to manufacture filled polyurethane composites
US9752015B2 (en) 2014-08-05 2017-09-05 Boral Ip Holdings (Australia) Pty Limited Filled polymeric composites including short length fibers
CN104671724A (en) * 2014-12-22 2015-06-03 沈阳建筑大学 Method for preparing building insulation material employing straws and bamboo poles
WO2016118141A1 (en) 2015-01-22 2016-07-28 Boral Ip Holdings (Australia) Pty Limited Highly filled polyurethane composites
DE102015102530A1 (en) * 2015-02-23 2016-08-25 Monier Roofing Gmbh Dachstein and method of making such a Dachstein
JP6418602B2 (en) * 2015-02-27 2018-11-07 太平洋セメント株式会社 Cementitious hardened body and method for producing the same
WO2016195717A1 (en) 2015-06-05 2016-12-08 Boral Ip Holdings (Australia) Pty Limited Filled polyurethane composites with lightweight fillers
EP3112330A1 (en) 2015-06-29 2017-01-04 Sociedad Industrial Pizarreno Coloured fiber cement products and methods for the production thereof
US20170267585A1 (en) 2015-11-12 2017-09-21 Amitabha Kumar Filled polyurethane composites with size-graded fillers
CN105971200B (en) * 2016-07-12 2018-12-14 李淑董 A kind of light-duty pitched roof water-proof roof covering and preparation method thereof
WO2019197496A1 (en) * 2018-04-11 2019-10-17 Etex Services Nv Fiber cement products comprising hydrophobized natural fibers
CA3106877A1 (en) 2020-01-24 2021-07-24 Permabase Building Products, Llc Cement board with water-resistant additive
CN115368068B (en) * 2022-10-27 2022-12-30 途昇(天津)环保科技有限公司 Preparation method of efflorescence-resistant incineration waste bottom ash geopolymer solid brick and solid brick

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2148871A (en) * 1983-10-31 1985-06-05 Pilkington Brothers Plc Sheet material of fibre-reinforced cement
EP0173553A1 (en) * 1984-08-24 1986-03-05 Marley Tile AG Lightweight concrete roof tiles
EP0347092A2 (en) * 1988-06-11 1989-12-20 Redland Roof Tiles Limited Process for the production of concrete building products
WO2002028795A2 (en) * 2000-10-04 2002-04-11 James Hardie Research Pty Limited Fiber cement composite materials using sized cellulose fibers
WO2002028796A2 (en) * 2000-10-04 2002-04-11 James Hardie Research Pty Limited Fiber cement composite materials using cellulose fibers loaded with inorganic and/or organic substances
WO2002032830A2 (en) * 2000-10-17 2002-04-25 James Hardie Research Pty Limited Fiber cement composite material using biocide treated durable cellulose fibers
US20030054123A1 (en) * 2001-04-03 2003-03-20 Black Andrew J. Reinforced fiber cement article and methods of making and installing the same

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002284551A (en) * 2001-03-27 2002-10-03 Mitsubishi Kagaku Sanshi Corp Admixture for lightweight concrete and light weight concrete

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2148871A (en) * 1983-10-31 1985-06-05 Pilkington Brothers Plc Sheet material of fibre-reinforced cement
EP0173553A1 (en) * 1984-08-24 1986-03-05 Marley Tile AG Lightweight concrete roof tiles
EP0347092A2 (en) * 1988-06-11 1989-12-20 Redland Roof Tiles Limited Process for the production of concrete building products
WO2002028795A2 (en) * 2000-10-04 2002-04-11 James Hardie Research Pty Limited Fiber cement composite materials using sized cellulose fibers
WO2002028796A2 (en) * 2000-10-04 2002-04-11 James Hardie Research Pty Limited Fiber cement composite materials using cellulose fibers loaded with inorganic and/or organic substances
WO2002032830A2 (en) * 2000-10-17 2002-04-25 James Hardie Research Pty Limited Fiber cement composite material using biocide treated durable cellulose fibers
US20030054123A1 (en) * 2001-04-03 2003-03-20 Black Andrew J. Reinforced fiber cement article and methods of making and installing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7794224B2 (en) 2004-09-28 2010-09-14 Woodbridge Corporation Apparatus for the continuous production of plastic composites
US9139708B2 (en) 2006-03-24 2015-09-22 Boral Ip Holdings Llc Extrusion of polyurethane composite materials
US8846776B2 (en) 2009-08-14 2014-09-30 Boral Ip Holdings Llc Filled polyurethane composites and methods of making same
US9481759B2 (en) 2009-08-14 2016-11-01 Boral Ip Holdings Llc Polyurethanes derived from highly reactive reactants and coal ash

Also Published As

Publication number Publication date
NZ562521A (en) 2009-03-31
JP2007528335A (en) 2007-10-11
CN101481234A (en) 2009-07-15
KR20060063793A (en) 2006-06-12
EP1631532A2 (en) 2006-03-08
AU2004249780A1 (en) 2004-12-29
CN1809514A (en) 2006-07-26
CN100497238C (en) 2009-06-10
NO20060298L (en) 2006-03-17
NZ543696A (en) 2007-11-30
WO2004113248A2 (en) 2004-12-29
CN101089324A (en) 2007-12-19
CA2525616A1 (en) 2004-12-29

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