WO2005004736A1 - Apparatus for delivering energy to a target site within bone - Google Patents

Apparatus for delivering energy to a target site within bone Download PDF

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Publication number
WO2005004736A1
WO2005004736A1 PCT/US2004/013288 US2004013288W WO2005004736A1 WO 2005004736 A1 WO2005004736 A1 WO 2005004736A1 US 2004013288 W US2004013288 W US 2004013288W WO 2005004736 A1 WO2005004736 A1 WO 2005004736A1
Authority
WO
WIPO (PCT)
Prior art keywords
drill
needle
handle
bit
distal tip
Prior art date
Application number
PCT/US2004/013288
Other languages
French (fr)
Inventor
George Bourne
Robert Rioux
Robert J. Garabedian
Original Assignee
Boston Scientific Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boston Scientific Limited filed Critical Boston Scientific Limited
Priority to JP2006517099A priority Critical patent/JP4652328B2/en
Priority to DE602004005345T priority patent/DE602004005345T2/en
Priority to EP04785815A priority patent/EP1641406B1/en
Publication of WO2005004736A1 publication Critical patent/WO2005004736A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B18/12Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
    • A61B18/14Probes or electrodes therefor
    • A61B18/1487Trocar-like, i.e. devices producing an enlarged transcutaneous opening
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00315Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body for treatment of particular body parts
    • A61B2018/00565Bone

Definitions

  • This invention relates generally to apparatus for delivering energy to a region within a patient's body, and, more particularly, to apparatus for percutaneously delivering therapeutic energy, for example, radio frequency ("RF") electrical energy, to a target region within a hard tissue structure, such as bone.
  • RF radio frequency
  • BACKGROUND It is well know to ablate or otherwise treat tissue, such as a benign or malignant tumor by heating the tumor with energy, such as electrical energy.
  • a probe may be inserted into a target region impacted by tumor, a d energy may be delivered from the probe to the tissue within the target region.
  • a probe e.g., an RF energy probe including an electrically conductive region, may be used to deliver energy to ablate the Osteoid Osteomas.
  • a pilot hole Before inserting the probe into bone, a pilot hole must be created in the bone using a drill or other bone access tool.
  • This invention is directed to apparatus for delivering energy to a target region within a patient's body, and, more particularly, to apparatus for percutaneously delivering therapeutic energy, for example, radio frequency ("RF") electrical energy, to a target region within a hard tissue structure, such as bone.
  • RF radio frequency
  • an apparatus for delivering energy to a target site within a patient that includes a handle and an elongated needle extending from the handle.
  • the needle may be substantially rigid and/or may terminate in a tissue piercing distal tip, e.g., a beveled and/or serrated tip, and may include a lumen therein extending from the distal tip towards the handle.
  • a drill is disposed within the lumen that is extendable from the distal tip of the needle.
  • the drill may include a cutting element for boring a hole in a hard tissue structure, e.g., a helical thread pattern extending along a bit or head of the drill, which may be substantially permanently attached to or selectively detachable from the drill.
  • the thread pattern may include one or more helical threads, which may be continuous or discontinuous.
  • the drill may also include an element for delivering energy, e.g., an electrode or other electrically conductive region on the bit or head.
  • An energy source e.g., an RF generator, may be coupled to the drill for delivering energy to the electrically conductive region.
  • a driver may be coupled to the drill for rotating the drill about a longitudinal axis of the needle, e.g., an electric or pneumatic motor located inside or external to the handle or a manual mechanical drive.
  • the driver may also be configured for advancing the drill axially, e.g., as the drill is rotated.
  • an actuator may be provided on the handle that is coupled to the drill such that axial movement of the drill relative to the distal tip of the needle is controllable by manipulating the actuator.
  • the actuator may include a lock for selectively preventing the drill from moving axially relative to the distal tip of the needle.
  • FIGS. 1A and IB are side views of one embodiment of an apparatus for treating tissue within a hard tissue structure, including a drill retracted into and deployed from a needle, respectively, in accordance with the invention.
  • FIGS. 2A and 2B are details of a distal end of the needle of FIGS. 1A and IB, respectively.
  • FIG. 3 is a side view of an alternative embodiment of an apparatus for treating tissue within a hard tissue structure.
  • FIGS. 4A and 4B are cross-sectional views of a tissue structure, showing treatment of a tumor within the tissue structure, using an embodiment of the invention.
  • FIG. 5 is a perspective view of an alternative embodiment of an apparatus for treating tissue within a hard tissue structure, including a drill retracted into and deployed from a needle, respectively.
  • FIGS. 6 A and 6B are details showing alternative embodiments of a drill including a detachable bit that may be incorporated into the apparatus of FIG. 1.
  • FIGS. 1A-2B show one embodiment of an apparatus 10 for ablating or otherwise treating tissue within a hard tissue structure.
  • the apparatus 10 generally includes a handle 12, a needle 20 extending from the handle 12, and a drill 30 that may be advanced from the needle 20.
  • the handle 12 includes a proximal end 14 with an actuator 40 thereon and a distal end 16 from which the needle 20 extends.
  • the needle 20 includes a proximal end 22 coupled to the distal end 16 of the handle 12 and a distal end 26 that terminates in a tissue piercing distal tip 27, thereby defining a longitudinal axis 18.
  • the needle 20 is a hollow tubular member including a lumen 28 that extends from the proximal end 22 to an opening 29 in the distal end 26.
  • the needle 20 may be formed from biocompatible material, such as stainless steel, plastic, and the like. If the needle 20 is formed from an electrically conductive material, e.g., stainless steel, an inner and/or outer surface of the needle 20 may be electrically insulated, e.g. by coating the surface(s), and/or covering the surface(s) with a layer of plastic or other non conductive material.
  • the needle 20 is substantially rigid and straight, although alternatively, the needle 20 may be semi-rigid, curved, and/or malleable.
  • the needle may include one or more bends (not shown), such as the two-bend needle 120 shown in FIG. 5 and described further below.
  • the distal tip 27 of the needle 20 may be substantially smooth and sharp, e.g., beveled, as shown, or otherwise pointed.
  • the needle may include a serrated tip 27,' such as that shown in FIGS. 4 A and 4B.
  • the distal tip 27 may include any shape, sharpness, angle, and/or number of serrations sufficient to pierce tissue and/or to engage a surface of a hard tissue structure.
  • the distal end 26 of the needle 20 may at least partially penetrate or otherwise engage the surface of a hard tissue structure to prevent substantial movement of the apparatus 10 during a procedure, as described further below.
  • the drill 30 includes an elongate shaft 31 that extends through the lumen 28 of the needle
  • the drill 30 may be formed as a single piece, or as multiple parts that may be coupled to one another such that rotation and/or axial movement of one part translates substantially to adjacent part(s).
  • the bit 33 may be substantially permanently attached to the shaft 31, or alternatively, as shown in FIGS. 6 A and
  • a bit 33 ' or 33" may be provided that is detachable from the shaft 31 ' or 31 ,” e.g., such that the bit may be released from the shaft during or after a procedure.
  • the bit 33 may include an electrically conductive region 32 (best seen in FIGS. 2A and
  • one or more electrodes may be formed on the bit 33, e.g., by vapor deposition, bonding, press-fit, and the like. Alternatively, all or a desired region of the bit
  • the drill 30 may be formed from an electrically conductive material, e.g., copper, aluminum, or stainless steel. If the shaft 31 is not electrically conductive, a conductor, e.g., one or more wires (not shown), may extend from the bit 33 along the inner or outer surface of the shaft 31 and into the handle 12, e.g., coupled to the electrically conductive region 32.
  • the bit 33 also includes a cutting element for boring into a hard tissue structure, e.g., a bone (not shown), to create a tract or hole therein.
  • the bit 33 may include a thread pattern 34 extending about the longitudinal axis 18.
  • the thread pattern 34 may include one or more helical threads or flutes, which may be discontinuous (as shown in FIGS. 2 A and 2B) or may extend continuously around the outer surface of the bit 33 (not shown). As is well known to those skilled in the art, such threaded or helical features may facilitate penetrating and/or boring the bit 33 into a tissue structure having a hard surface, such as bone.
  • the bit 33 may include a pointed tip 36 to penetrate initially into a surface of a hard tissue structure to facilitate engaging the thread pattern 34 with the tissue structure.
  • the needle 20 and drill 30 are substantially permanently attached to the handle 12.
  • one or both of the needle 20 and the drill 30 may be detachable from the handle 12.
  • coaxial hubs or shafts may extend from the handle 12 that terminate in connectors (also not shown).
  • Separate needle and/or drill components may include mating connectors such that they may be coupled to the respective hubs or shafts.
  • the needle 20 and/or drill 30 may be used during a single procedure and then disposed of, while the handle 12 may be reused, e.g., after being sterilized.
  • detachable needle and drill components may accommodate providing a kit including a variety of needles and drills, e.g., having different lengths, sizes, and/or tip configurations, that may be selected based upon the anatomy encountered during a particular procedure.
  • the components may include separate needles and drills, or may include matching sets of needles and drills.
  • An actuator 40 may be provided on the handle 12 that may be coupled to the drill 30 such that the bit 33 may be advanced, retracted, and/or rotated by manipulating the actuator 40.
  • the actuator 40 may include a knob 42 coupled to a stem 44, which may, in turn, be coupled to a proximal end (not shown) of the shaft 31 of the drill 30.
  • the knob 42 may be pulled proximally, i.e., away from the handle 12, so that the bit 33 of the drill 30 is withdrawn into the lumen 28 of the needle 20, as shown in FIG. 2 A.
  • the actuator 40 may be pushed distally, i.e., towards the handle 12, such that the bit 33 of the drill 30 extends out of the lumen 28, as shown in FIG. 2B.
  • the actuator 40 may include a lock or stop (not shown) that prevents or otherwise limits advancing or retracting the drill 30 relative to the needle 20. For example, once the bit 33 is advanced, a lock may be engaged to prevent the bit 33 from accidentally retracting back into the needle 20.
  • the actuator 40 maybe rotated about the longitudinal axis 18, e.g., by manually rotating the knob 42, to rotate the bit 33 of the drill 30.
  • This rotation may be independent from any axial movement e.g., whether the bit 33 is advanced or withdrawn, and/or the drill 30 may be rotated and advanced simultaneously.
  • the handle 12 and knob 42 may be replaced with a squeeze handle 112, such as that shown in FIG. 5.
  • the handle 112 may include a stationary handle grip 113 and a trigger 140 that may be pulled to rotate the drill 130 relative to the needle 120.
  • the handle 12 may include an internal mechanical drive (not shown) that translates linear movement of the trigger 140 into rotational movement of the drill 130, as explained further below with respect to FIG. 5.
  • the trigger 140 may advance the bit 33 from the distal tip 27 of the needle 20 as the trigger 140 pulled, e.g., before or simultaneous with rotating the drill 130.
  • the inner surface of the needle and the outer surface of the drill may include cooperating elements, such as one or more tabs slidably received in helical slots (not shown) that cause the bit 33 to advance or retract at a predetermined rate as the drill 30 is rotated.
  • an external driver 50 may be coupled to the shaft 31 of the drill 30 for rotating the drill 30 about the longitudinal axis 18.
  • the driver 50 may be bi-directional, i.e., may rotate clockwise as well as counterclockwise, e.g., to rotate the drill 30 in a direction to advance the bit 33 into the tissue and/or to withdraw the bit 33 from tissue, as explained further below.
  • the driver 50 may rotate the drill 30 while also providing an axial force to advance or withdraw the bit 33.
  • an internal motor or driver 52 (shown in phantom) may be provided, e.g., inside the handle 12 or the actuator 40.
  • the handle 12 may include a battery 54 (also shown in phantom), which may allow the apparatus 10 to be operated without being connected to an external power source.
  • the handle 12 may include one or more cables and/or connectors for coupling the internal driver 52 to an energy source (not shown).
  • an energy source may be preferred, other energy sources and/or drivers, e.g., pneumatic or other fluid-driven systems, may be used to rotate and/or advance the drill 30.
  • An energy source e.g., a radio frequency (RF) generator 60, may be coupled via the actuator 40, the handle 12, or otherwise to the drill 30 for delivering energy to the electrically conductive region 32 of the bit 33.
  • RF radio frequency
  • the shaft 31 of the drill 30 may be formed from an electrically conductive material, or may include a conductor, e.g., one or more wires (not shown), that extends to the electrically conductive region 32.
  • the electrically conductive region 32 may be coupled to the energy source 60, e.g., via the shaft 31, the handle 12, and/or wires or cables (not shown).
  • the apparatus 10 may include one or more sensors (not shown) for monitoring a parameter during use. For example, a thermocouple, thermister, or other temperature sensor
  • the apparatus 10 may be used to treat a target tissue region 80 percutaneously, e.g., an Osteoid Osteomas or other benign or malignant tumor, within a hard tissue structure, such as bone 82.
  • the target region 80 may be detected and/or identified using any known method, such as computer tomography ("CT") and/or X-ray.
  • CT computer tomography
  • the apparatus 10 may be prepared such that the bit 33 of the drill 30 is positioned completely inside the lumen 28 of the needle 20 (as shown in FIGS. 1 A and 2A). If the handle 12 and/or actuator 40 includes a lock (not shown), the drill 30 may be locked to prevent the bit 33 from inadvertently advancing from the needle 20 prematurely.
  • an appropriate needle and/or drill configuration may be selected and attached to the handle 12 once the target region 80 is identified and located. Turning to FIG.
  • the needle 20 may be inserted into the patient, e.g., by penetrating the patient's skin 90 with the distal tip 27' and advancing the needle 20 through any intervening tissue 92, until the distal end 26 of the needle 20 reaches a surface 84 of the bone 82.
  • the distal end 26 of the needle 20 may include a serrated tip 27' that may penetrate partially into or otherwise substantially engage the surface 84 of the bone 82. Serrations on the serrated tip 27' may be forced into the surface 84 of the bone 80 to prevent the distal end 26 of the needle 20 from moving laterally along the surface 84 of the bone 82 during the procedure.
  • the distal tip 27 may be forced into the surface 84 of the bone 82 to minimize lateral movement
  • the handle 12 may be held stationary by the user or by an external support device (not shown) to prevent substantial movement of the distal end 26 of the needle 20 relative to the bone 82.
  • the bit 33 of the drill 30 may be extended from the lumen 28 and advanced into the bone 82.
  • the pointed tip 36 of the drill 30 may initially bite into the surface 84 of the bone 82 until the thread pattern 34 begins to engage the bone 82, whereupon the drill 30 may be rotated to advance the distal end 33 into the bone 82.
  • the drill 30 may be rotated and/or advanced manually, e.g., by manipulating an actuator, such as the knob 42 shown in FIGS. 1 A and IB or the trigger 140 shown in FIG. 5.
  • the drill 30 may be coupled to a driver, such as the external driver 50 or internal motor 52 shown in FIG. 3, that may rotate and/or advance the drill 30 relative to the needle 20.
  • the driver may simultaneously advance and rotate the bit 33 at rotational and axial rates that are predetermined relative to one another to minimize stripping or otherwise damaging the bone 82.
  • the drill 30 may be locked to prevent retraction into the needle 20.
  • Energy may be delivered to the electrically conductive region 32 of the bit 33 from an energy source (not shown, see, e.g., FIG. 3) to ablate or otherwise treat the target region 80.
  • the energy source is an RF generator (not shown) that may be used in a monopolar mode.
  • the conductive region 32 of the drill 30 may be coupled to one terminal of the RF generator, and a dispersive electrode (not shown) may be coupled to the other terminal of the RF generator.
  • the dispersive electrode e.g., an external pad
  • the dispersive electrode maybe secured to the patient, e.g., to the patient's skin, such that an electrical circuit is created from the conductive region 32 of the bit 33 through the intervening tissue to the dispersive electrode.
  • an electrode (not shown) may be provided elsewhere on the drill 30 or on the needle 20 adjacent the distal tip 27, i.e., a predetermined distance away from the deployed bit 33.
  • the electrically conductive region 32 of the bit 33 and the electrode may be coupled to opposite terminals of an RF generator and operated in a convetional fashion.
  • the bit 33 and/or the distal end 26 of the needle 20 may include a temperature sensor, e.g., a thermocouple or thermister (not shown) for monitoring the temperature of the surrounding tissue as energy is delivered.
  • a temperature sensor e.g., a thermocouple or thermister (not shown) for monitoring the temperature of the surrounding tissue as energy is delivered.
  • power of the energy delivered may be adjusted to maintain a desired temperature sufficient to destroy tissue within the target region 80 without substantially injuring tissue outside the target region 80. Once the tissue with the target region 80 is destroyed or otherwise treated, energy delivery may be discontinued.
  • the bit 33 may be withdrawn from the target region 80, e.g., by rotating the drill 30 in a direction opposite to the direction used to advance the bit 33.
  • the needle 20 may be withdrawn from the patient.
  • the tract formed by the drill 30 and/or the needle 20 may be closed using conventional procedures.
  • energy may be delivered to the bit 33 as the needle 20 is withdrawn to heat the surrounding tissue to coagulate or otherwise seal the tract.
  • a drill may be provided that includes a detachable bit, thereby eliminating the need to withdraw the bit from the target region (not shown).
  • the bit and the distal end of the shaft may include cooperating elements that may selectively detach the bit from the shaft during or after a procedure.
  • the bit When the bit is detachable, it should be formed from materials that are biocompatible such that the bit may remain within the body indefinitely.
  • the bit 33' and the distal end of the shaft 31 ' include mating threads 70, ' 72.
  • the shaft 31 ' includes a threaded hub 74' and the bit 33' may include a complementary threaded bore 76' having the threads 70,' 72.
  • the bit 33' may include a threaded hub and the shaft 31 ' may include a threaded bore (not shown), or the drill 30' may include other mating thread arrangements.
  • the threads 70,' 72' are wound such that, when the shaft 31' is rotated in a first direction, the bit 33' is threaded onto the hub 74.'
  • the shaft 31 ' may be rotated in the first direction to retain the bit 33 ' on the hub 74' while simultaneously boring into the bone with the thread pattern 34' facilitating advancing the bit 33' into the bone, similar to the embodiments described elsewhere herein.
  • the shaft 31 ' may be rotated in an opposite direction, thereby unthreading the bit 33' from the hub 74.' Thus, the bit 33' may be detached and implanted at the target region. If the entire bit 33' and/or shaft 31' are not electrically conductive, the bit 33' and/or shaft 31' may include conductive regions and the like (not shown) that contact one another when the bit 33 ' is attached to the shaft 31.' Thus, electrical energy may be transferred from the shaft 31 ' to the bit 33 ' in order to destroy or otherwise treat tissue at the target region, as described previously. In another embodiment, shown in FIG.
  • the bit 33" may be connected to the shaft 31" by an electrolytic joint, e.g., thin region 78," to selectively detach the bit 33" from the shaft 31.”
  • an electrolytic joint e.g., thin region 78
  • electrical energy may be delivered to the electrolytic joint to melt the joint and release the bit 33" from the shaft 31" as is known in the art.
  • the shaft 31" may then be removed, leaving the bit 33" in place.
  • cooperating mechanical connectors (not shown) may be provided on the shaft and/or bit that may securely mount the bit to the shaft, yet may be actuated to release the bit from the shaft.
  • FIG. 5 another embodiment of an apparatus 110 is shown that includes similar components as the apparatus 10 described above. Unlike the previous embodiment, the apparatus 110 includes an outer tube 120 with a blunt distal tip 127, although, alternatively, the outer tube 120 may be a needle including a tissue-piercing distal tip (not shown).
  • the outer tube 120 with a blunt distal tip 127, although, alternative
  • a drill 130 is provided within the outer tube 120 that includes a drive shaft 131 (shown in phantom) and a bit 133.
  • the drive shaft 131 may be rotated about axis 118 and/or advanced and retracted axially relative to the outer tube 120 to deploy or retract bit 133, similar to the previous embodiment.
  • the drive shaft 131 may be axially substantially incompressible such that an axial force on the drive shaft 131 transfers substantially to the bit 133.
  • the drive shaft 131 maybe transversely flexible such that the drive shaft 131 may move around bends within the outer tube 120.
  • the drive shaft 131 may also be torsional substantially rigid such that rotation of drive shaft 131 about the axis 118 transfer substantially to the bit 133.
  • the apparatus 110 includes a handle 112 that includes a stationary grip 113 and a trigger 140.
  • the trigger 140 may be coupled to an internal mechanical drive (not shown) within the handle 112 that may be coupled to the drive shaft 131.
  • the grip 113 may be held to manipulate the apparatus 110, e.g., to advance the outer tube 120 towards a target tissue region.
  • the trigger 140 may be pulled relative to the stationary grip 113, thereby advancing the bit 133 from the distal end 127 of the outer tube 120 and/or rotating the bit 133, similar to the previous embodiment.
  • Exemplary trigger handles and mechanical drives are disclosed in U.S. Patent Nos. 5,611,515, 5,860,425, 5,842,478, and 5,836,314.
  • the outer tube 120 may be advanced through a body passage within a patient
  • the needle may be introduced percutaneously and advanced through tissue until the distal tip 127 is adjacent a target tissue region.
  • the distal tip 127 may be disposed adjacent the target region (or penetrated at least partially into the target region if a sharpened distal tip is provided, similar to the previous embodiment).
  • the trigger 140 may be pulled to advance and/or rotate the bit 133 into the target region. Energy may be delivered via an electrode and/or conductive region on the bit 133 to ablate tissue within the target region.
  • the apparatus 110 may be removed, similar to the previous embodiment.

Abstract

An apparatus for delivering energy to a target site within bone includes a hollow needle extending from a handle that terminates in a tissue piercing distal tip. A drill within a lumen of the needle is extendable beyond the distal tip, and includes a cutting element and an electrically conductive region. An RF generator may be coupled to the drill for delivering energy to the electrically conductive region, and a driver or actuator may be coupled to the drill for rotating and/or advancing the drill axially. During use, the needle is inserted through a patient's skin to a hard tissue structure, e.g., a bone, including a target site therein, e.g., a tumor. The drill is advanced from the needle, a hole is drilled into the bone until the drill reaches the tumor, and electrical energy is delivered via the electrically conductive region to destroy the tumor.

Description

APPARATUS FOR DELIVERING ENERGY TO A TARGET SITE WITHIN BONE
FIELD OF THE INVENTION This invention relates generally to apparatus for delivering energy to a region within a patient's body, and, more particularly, to apparatus for percutaneously delivering therapeutic energy, for example, radio frequency ("RF") electrical energy, to a target region within a hard tissue structure, such as bone.
BACKGROUND It is well know to ablate or otherwise treat tissue, such as a benign or malignant tumor by heating the tumor with energy, such as electrical energy. To accomplish this, a probe may be inserted into a target region impacted by tumor, a d energy may be delivered from the probe to the tissue within the target region. For example, tojtreat Osteoid Osteomas, a benign bone- forming tumor that most commonly affects children and young adults, a probe, e.g., an RF energy probe including an electrically conductive region, may be used to deliver energy to ablate the Osteoid Osteomas. Before inserting the probe into bone, a pilot hole must be created in the bone using a drill or other bone access tool. Once the pilot hole is created, the drill or access tool is removed, and the probe is inserted into the pilot hole to ablate the Osteoid Osteomas. Alternatively, open surgery may be used to expose the target bone before inserting the probe. Open surgery, however, has several disadvantage, such as increased morbidity, and extended recovery. SUMMARY OF THE INVENTION This invention is directed to apparatus for delivering energy to a target region within a patient's body, and, more particularly, to apparatus for percutaneously delivering therapeutic energy, for example, radio frequency ("RF") electrical energy, to a target region within a hard tissue structure, such as bone. In one embodiment of the invention, an apparatus is provided for delivering energy to a target site within a patient that includes a handle and an elongated needle extending from the handle. The needle may be substantially rigid and/or may terminate in a tissue piercing distal tip, e.g., a beveled and/or serrated tip, and may include a lumen therein extending from the distal tip towards the handle. A drill is disposed within the lumen that is extendable from the distal tip of the needle.
The drill may include a cutting element for boring a hole in a hard tissue structure, e.g., a helical thread pattern extending along a bit or head of the drill, which may be substantially permanently attached to or selectively detachable from the drill. The thread pattern may include one or more helical threads, which may be continuous or discontinuous. The drill may also include an element for delivering energy, e.g., an electrode or other electrically conductive region on the bit or head. An energy source, e.g., an RF generator, may be coupled to the drill for delivering energy to the electrically conductive region. A driver may be coupled to the drill for rotating the drill about a longitudinal axis of the needle, e.g., an electric or pneumatic motor located inside or external to the handle or a manual mechanical drive. The driver may also be configured for advancing the drill axially, e.g., as the drill is rotated. Alternatively, an actuator may be provided on the handle that is coupled to the drill such that axial movement of the drill relative to the distal tip of the needle is controllable by manipulating the actuator. Optionally, the actuator may include a lock for selectively preventing the drill from moving axially relative to the distal tip of the needle.
BRIEF DESCRIPTION OF THE DRAWINGS FIGS. 1A and IB are side views of one embodiment of an apparatus for treating tissue within a hard tissue structure, including a drill retracted into and deployed from a needle, respectively, in accordance with the invention. FIGS. 2A and 2B are details of a distal end of the needle of FIGS. 1A and IB, respectively. FIG. 3 is a side view of an alternative embodiment of an apparatus for treating tissue within a hard tissue structure. FIGS. 4A and 4B are cross-sectional views of a tissue structure, showing treatment of a tumor within the tissue structure, using an embodiment of the invention. FIG. 5 is a perspective view of an alternative embodiment of an apparatus for treating tissue within a hard tissue structure, including a drill retracted into and deployed from a needle, respectively. FIGS. 6 A and 6B are details showing alternative embodiments of a drill including a detachable bit that may be incorporated into the apparatus of FIG. 1.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS Turning to the drawings, FIGS. 1A-2B show one embodiment of an apparatus 10 for ablating or otherwise treating tissue within a hard tissue structure. The apparatus 10 generally includes a handle 12, a needle 20 extending from the handle 12, and a drill 30 that may be advanced from the needle 20. The handle 12 includes a proximal end 14 with an actuator 40 thereon and a distal end 16 from which the needle 20 extends. The needle 20 includes a proximal end 22 coupled to the distal end 16 of the handle 12 and a distal end 26 that terminates in a tissue piercing distal tip 27, thereby defining a longitudinal axis 18. The needle 20 is a hollow tubular member including a lumen 28 that extends from the proximal end 22 to an opening 29 in the distal end 26. The needle 20 may be formed from biocompatible material, such as stainless steel, plastic, and the like. If the needle 20 is formed from an electrically conductive material, e.g., stainless steel, an inner and/or outer surface of the needle 20 may be electrically insulated, e.g. by coating the surface(s), and/or covering the surface(s) with a layer of plastic or other non conductive material. Preferably, the needle 20 is substantially rigid and straight, although alternatively, the needle 20 may be semi-rigid, curved, and/or malleable. For example, in an alternative embodiment, the needle may include one or more bends (not shown), such as the two-bend needle 120 shown in FIG. 5 and described further below. The distal tip 27 of the needle 20 may be substantially smooth and sharp, e.g., beveled, as shown, or otherwise pointed. Optionally, the needle may include a serrated tip 27,' such as that shown in FIGS. 4 A and 4B. The distal tip 27 may include any shape, sharpness, angle, and/or number of serrations sufficient to pierce tissue and/or to engage a surface of a hard tissue structure. For example, with the serrated tip 27' or beveled tip 27, the distal end 26 of the needle 20 may at least partially penetrate or otherwise engage the surface of a hard tissue structure to prevent substantial movement of the apparatus 10 during a procedure, as described further below. The drill 30 includes an elongate shaft 31 that extends through the lumen 28 of the needle
20 from the handle 12 and terminates in a drill head or bit 33. The drill 30 may be formed as a single piece, or as multiple parts that may be coupled to one another such that rotation and/or axial movement of one part translates substantially to adjacent part(s). The bit 33 may be substantially permanently attached to the shaft 31, or alternatively, as shown in FIGS. 6 A and
6B, and described further below, a bit 33 ' or 33" may be provided that is detachable from the shaft 31 ' or 31 ," e.g., such that the bit may be released from the shaft during or after a procedure. The bit 33 may include an electrically conductive region 32 (best seen in FIGS. 2A and
2B). For example, one or more electrodes (not shown) may be formed on the bit 33, e.g., by vapor deposition, bonding, press-fit, and the like. Alternatively, all or a desired region of the bit
33 or the entire drill 30 may be formed from an electrically conductive material, e.g., copper, aluminum, or stainless steel. If the shaft 31 is not electrically conductive, a conductor, e.g., one or more wires (not shown), may extend from the bit 33 along the inner or outer surface of the shaft 31 and into the handle 12, e.g., coupled to the electrically conductive region 32. The bit 33 also includes a cutting element for boring into a hard tissue structure, e.g., a bone (not shown), to create a tract or hole therein. For example, the bit 33 may include a thread pattern 34 extending about the longitudinal axis 18. The thread pattern 34 may include one or more helical threads or flutes, which may be discontinuous (as shown in FIGS. 2 A and 2B) or may extend continuously around the outer surface of the bit 33 (not shown). As is well known to those skilled in the art, such threaded or helical features may facilitate penetrating and/or boring the bit 33 into a tissue structure having a hard surface, such as bone. In addition, the bit 33 may include a pointed tip 36 to penetrate initially into a surface of a hard tissue structure to facilitate engaging the thread pattern 34 with the tissue structure. The needle 20 and drill 30 are substantially permanently attached to the handle 12.
Alternatively, one or both of the needle 20 and the drill 30 may be detachable from the handle 12. For example, coaxial hubs or shafts (not shown) may extend from the handle 12 that terminate in connectors (also not shown). Separate needle and/or drill components (also not shown) may include mating connectors such that they may be coupled to the respective hubs or shafts. Thus, the needle 20 and/or drill 30 may be used during a single procedure and then disposed of, while the handle 12 may be reused, e.g., after being sterilized. In addition, detachable needle and drill components may accommodate providing a kit including a variety of needles and drills, e.g., having different lengths, sizes, and/or tip configurations, that may be selected based upon the anatomy encountered during a particular procedure. The components may include separate needles and drills, or may include matching sets of needles and drills. An actuator 40 may be provided on the handle 12 that may be coupled to the drill 30 such that the bit 33 may be advanced, retracted, and/or rotated by manipulating the actuator 40. For example, as shown in FIG. 1 A, the actuator 40 may include a knob 42 coupled to a stem 44, which may, in turn, be coupled to a proximal end (not shown) of the shaft 31 of the drill 30. The knob 42 may be pulled proximally, i.e., away from the handle 12, so that the bit 33 of the drill 30 is withdrawn into the lumen 28 of the needle 20, as shown in FIG. 2 A. As shown in FIG. IB, the actuator 40 may be pushed distally, i.e., towards the handle 12, such that the bit 33 of the drill 30 extends out of the lumen 28, as shown in FIG. 2B. The actuator 40 may include a lock or stop (not shown) that prevents or otherwise limits advancing or retracting the drill 30 relative to the needle 20. For example, once the bit 33 is advanced, a lock may be engaged to prevent the bit 33 from accidentally retracting back into the needle 20. Optionally, besides allowing axial movement of the drill 30, the actuator 40 maybe rotated about the longitudinal axis 18, e.g., by manually rotating the knob 42, to rotate the bit 33 of the drill 30. This rotation may be independent from any axial movement e.g., whether the bit 33 is advanced or withdrawn, and/or the drill 30 may be rotated and advanced simultaneously. Alternatively, the handle 12 and knob 42 may be replaced with a squeeze handle 112, such as that shown in FIG. 5. The handle 112 may include a stationary handle grip 113 and a trigger 140 that may be pulled to rotate the drill 130 relative to the needle 120. The handle 12 may include an internal mechanical drive (not shown) that translates linear movement of the trigger 140 into rotational movement of the drill 130, as explained further below with respect to FIG. 5. In addition, the trigger 140 may advance the bit 33 from the distal tip 27 of the needle 20 as the trigger 140 pulled, e.g., before or simultaneous with rotating the drill 130. In a further alternative, the inner surface of the needle and the outer surface of the drill may include cooperating elements, such as one or more tabs slidably received in helical slots (not shown) that cause the bit 33 to advance or retract at a predetermined rate as the drill 30 is rotated. Turning to FIG. 3, in addition or alternatively, an external driver 50 may be coupled to the shaft 31 of the drill 30 for rotating the drill 30 about the longitudinal axis 18. The driver 50 may be bi-directional, i.e., may rotate clockwise as well as counterclockwise, e.g., to rotate the drill 30 in a direction to advance the bit 33 into the tissue and/or to withdraw the bit 33 from tissue, as explained further below. Optionally, the driver 50 may rotate the drill 30 while also providing an axial force to advance or withdraw the bit 33. Alternatively, an internal motor or driver 52 (shown in phantom) may be provided, e.g., inside the handle 12 or the actuator 40. In this alternative, the handle 12 may include a battery 54 (also shown in phantom), which may allow the apparatus 10 to be operated without being connected to an external power source. In a further alternative, the handle 12 may include one or more cables and/or connectors for coupling the internal driver 52 to an energy source (not shown). Although an electrical energy source may be preferred, other energy sources and/or drivers, e.g., pneumatic or other fluid-driven systems, may be used to rotate and/or advance the drill 30. An energy source, e.g., a radio frequency (RF) generator 60, may be coupled via the actuator 40, the handle 12, or otherwise to the drill 30 for delivering energy to the electrically conductive region 32 of the bit 33. For example, as described above, the shaft 31 of the drill 30 may be formed from an electrically conductive material, or may include a conductor, e.g., one or more wires (not shown), that extends to the electrically conductive region 32. Thus, the electrically conductive region 32 may be coupled to the energy source 60, e.g., via the shaft 31, the handle 12, and/or wires or cables (not shown). Alternatively, it may be possible to provide other elements on the bit 33 of the drill 30 for heating and/or otherwise destroying tissue, e.g., using microwave, ultrasound, laser, ultra-violet, and/or cryogenic energy. Optionally, the apparatus 10 may include one or more sensors (not shown) for monitoring a parameter during use. For example, a thermocouple, thermister, or other temperature sensor
(not shown) may be provided on the bit 33 in or adjacent to the electrically conductive region 32 and/or on the distal end 26 of the needle 20. The sensor(s) may be coupled to a processor within or separate from the RF generator 60 or other energy source. Preferably, one or more temperature sensors are provided for monitoring the temperature of tissue surrounding the bit 33 during use, e.g., to prevent overheating that might char or otherwise damage healthy tissue. Turning to FIGS. 4A and 4B, the apparatus 10 may be used to treat a target tissue region 80 percutaneously, e.g., an Osteoid Osteomas or other benign or malignant tumor, within a hard tissue structure, such as bone 82. Initially, the target region 80 may be detected and/or identified using any known method, such as computer tomography ("CT") and/or X-ray. The apparatus 10 may be prepared such that the bit 33 of the drill 30 is positioned completely inside the lumen 28 of the needle 20 (as shown in FIGS. 1 A and 2A). If the handle 12 and/or actuator 40 includes a lock (not shown), the drill 30 may be locked to prevent the bit 33 from inadvertently advancing from the needle 20 prematurely. In addition, if the apparatus is modular (not shown), an appropriate needle and/or drill configuration may be selected and attached to the handle 12 once the target region 80 is identified and located. Turning to FIG. 4A, the needle 20 may be inserted into the patient, e.g., by penetrating the patient's skin 90 with the distal tip 27' and advancing the needle 20 through any intervening tissue 92, until the distal end 26 of the needle 20 reaches a surface 84 of the bone 82. As shown in FIG. 4A, the distal end 26 of the needle 20 may include a serrated tip 27' that may penetrate partially into or otherwise substantially engage the surface 84 of the bone 82. Serrations on the serrated tip 27' may be forced into the surface 84 of the bone 80 to prevent the distal end 26 of the needle 20 from moving laterally along the surface 84 of the bone 82 during the procedure. Alternatively, if the distal end 26 of the needle 20 is only beveled or pointed (as shown in FIGS. 1 A-2B), the distal tip 27 may be forced into the surface 84 of the bone 82 to minimize lateral movement, hi addition or alternatively, the handle 12 may be held stationary by the user or by an external support device (not shown) to prevent substantial movement of the distal end 26 of the needle 20 relative to the bone 82. Turning to FIG. 4B, the bit 33 of the drill 30 may be extended from the lumen 28 and advanced into the bone 82. Preferably, the pointed tip 36 of the drill 30 may initially bite into the surface 84 of the bone 82 until the thread pattern 34 begins to engage the bone 82, whereupon the drill 30 may be rotated to advance the distal end 33 into the bone 82. The drill 30 may be rotated and/or advanced manually, e.g., by manipulating an actuator, such as the knob 42 shown in FIGS. 1 A and IB or the trigger 140 shown in FIG. 5. Alternatively, the drill 30 may be coupled to a driver, such as the external driver 50 or internal motor 52 shown in FIG. 3, that may rotate and/or advance the drill 30 relative to the needle 20. The driver may simultaneously advance and rotate the bit 33 at rotational and axial rates that are predetermined relative to one another to minimize stripping or otherwise damaging the bone 82. Returning to FIG. 4B, once the bit 33 of the drill 30 reaches the target region 80, optionally, the drill 30 may be locked to prevent retraction into the needle 20. Energy may be delivered to the electrically conductive region 32 of the bit 33 from an energy source (not shown, see, e.g., FIG. 3) to ablate or otherwise treat the target region 80. Preferably, the energy source is an RF generator (not shown) that may be used in a monopolar mode. For example, the conductive region 32 of the drill 30 may be coupled to one terminal of the RF generator, and a dispersive electrode (not shown) may be coupled to the other terminal of the RF generator. The dispersive electrode, e.g., an external pad, maybe secured to the patient, e.g., to the patient's skin, such that an electrical circuit is created from the conductive region 32 of the bit 33 through the intervening tissue to the dispersive electrode. Alternatively, it may be possible to operate the apparatus 10 in a bipolar mode, e.g., by providing an electrode (not shown) on the apparatus 10 that is disposed away from the bit 33. For example, an electrode (not shown) may be provided elsewhere on the drill 30 or on the needle 20 adjacent the distal tip 27, i.e., a predetermined distance away from the deployed bit 33. The electrically conductive region 32 of the bit 33 and the electrode (not shown) may be coupled to opposite terminals of an RF generator and operated in a convetional fashion. Optionally, as explained above, the bit 33 and/or the distal end 26 of the needle 20 may include a temperature sensor, e.g., a thermocouple or thermister (not shown) for monitoring the temperature of the surrounding tissue as energy is delivered. Thus, power of the energy delivered may be adjusted to maintain a desired temperature sufficient to destroy tissue within the target region 80 without substantially injuring tissue outside the target region 80. Once the tissue with the target region 80 is destroyed or otherwise treated, energy delivery may be discontinued. The bit 33 may be withdrawn from the target region 80, e.g., by rotating the drill 30 in a direction opposite to the direction used to advance the bit 33. Once the drill 30 is withdrawn into the needle 20 or otherwise withdrawn from the bone 82, the needle 20 may be withdrawn from the patient. If necessary, the tract formed by the drill 30 and/or the needle 20 may be closed using conventional procedures. For example, energy may be delivered to the bit 33 as the needle 20 is withdrawn to heat the surrounding tissue to coagulate or otherwise seal the tract. In alternative embodiments, e.g., as shown in FIGS. 6A and 6B, a drill may be provided that includes a detachable bit, thereby eliminating the need to withdraw the bit from the target region (not shown). For example, the bit and the distal end of the shaft may include cooperating elements that may selectively detach the bit from the shaft during or after a procedure. When the bit is detachable, it should be formed from materials that are biocompatible such that the bit may remain within the body indefinitely. In one embodiment, shown in FIG. 6 A, the bit 33' and the distal end of the shaft 31 ' include mating threads 70, ' 72. ' For example, as shown, the shaft 31 ' includes a threaded hub 74' and the bit 33' may include a complementary threaded bore 76' having the threads 70,' 72.' Alternatively, the bit 33' may include a threaded hub and the shaft 31 ' may include a threaded bore (not shown), or the drill 30' may include other mating thread arrangements. Preferably, the threads 70,' 72' are wound such that, when the shaft 31' is rotated in a first direction, the bit 33' is threaded onto the hub 74.' When the bit 33' is advanced from a needle (not shown), e.g., to thread the bit 33 ' into bone, the shaft 31 ' may be rotated in the first direction to retain the bit 33 ' on the hub 74' while simultaneously boring into the bone with the thread pattern 34' facilitating advancing the bit 33' into the bone, similar to the embodiments described elsewhere herein. Once a target region is reached and/or treated, the shaft 31 ' may be rotated in an opposite direction, thereby unthreading the bit 33' from the hub 74.' Thus, the bit 33' may be detached and implanted at the target region. If the entire bit 33' and/or shaft 31' are not electrically conductive, the bit 33' and/or shaft 31' may include conductive regions and the like (not shown) that contact one another when the bit 33 ' is attached to the shaft 31.' Thus, electrical energy may be transferred from the shaft 31 ' to the bit 33 ' in order to destroy or otherwise treat tissue at the target region, as described previously. In another embodiment, shown in FIG. 6B, the bit 33" may be connected to the shaft 31" by an electrolytic joint, e.g., thin region 78," to selectively detach the bit 33" from the shaft 31." Once the bit 33" is introduced into a target region and treated, electrical energy may be delivered to the electrolytic joint to melt the joint and release the bit 33" from the shaft 31" as is known in the art. The shaft 31" may then be removed, leaving the bit 33" in place. In further alternatives, cooperating mechanical connectors (not shown) may be provided on the shaft and/or bit that may securely mount the bit to the shaft, yet may be actuated to release the bit from the shaft. Turning to FIG. 5, another embodiment of an apparatus 110 is shown that includes similar components as the apparatus 10 described above. Unlike the previous embodiment, the apparatus 110 includes an outer tube 120 with a blunt distal tip 127, although, alternatively, the outer tube 120 may be a needle including a tissue-piercing distal tip (not shown). The outer tube
120 also includes one or more bends, e.g., two bends, as shown. A drill 130 is provided within the outer tube 120 that includes a drive shaft 131 (shown in phantom) and a bit 133. The drill
130 may be rotated about axis 118 and/or advanced and retracted axially relative to the outer tube 120 to deploy or retract bit 133, similar to the previous embodiment. The drive shaft 131 may be axially substantially incompressible such that an axial force on the drive shaft 131 transfers substantially to the bit 133. In addition, the drive shaft 131 maybe transversely flexible such that the drive shaft 131 may move around bends within the outer tube 120. Finally, the drive shaft 131 may also be torsional substantially rigid such that rotation of drive shaft 131 about the axis 118 transfer substantially to the bit 133. In addition, the apparatus 110 includes a handle 112 that includes a stationary grip 113 and a trigger 140. The trigger 140 may be coupled to an internal mechanical drive (not shown) within the handle 112 that may be coupled to the drive shaft 131. During use, the grip 113 may be held to manipulate the apparatus 110, e.g., to advance the outer tube 120 towards a target tissue region. The trigger 140 may be pulled relative to the stationary grip 113, thereby advancing the bit 133 from the distal end 127 of the outer tube 120 and/or rotating the bit 133, similar to the previous embodiment. Exemplary trigger handles and mechanical drives are disclosed in U.S. Patent Nos. 5,611,515, 5,860,425, 5,842,478, and 5,836,314. During use, the outer tube 120 may be advanced through a body passage within a patient
(not shown) until the distal tip 127 is disposed adjacent a target tissue region, a bone (also not shown). Alternatively, if the outer tube 120 is replaced with a sharpened needle (not shown), the needle may be introduced percutaneously and advanced through tissue until the distal tip 127 is adjacent a target tissue region. The distal tip 127 may be disposed adjacent the target region (or penetrated at least partially into the target region if a sharpened distal tip is provided, similar to the previous embodiment). Once the target region is accessed, the trigger 140 may be pulled to advance and/or rotate the bit 133 into the target region. Energy may be delivered via an electrode and/or conductive region on the bit 133 to ablate tissue within the target region. Once the treatment is complete, the apparatus 110 may be removed, similar to the previous embodiment.

Claims

CLAIMS 1. An apparatus for delivering energy to a target site within a patient, comprising: a handle comprising a proximal end and a distal end; an elongated needle extending from the distal end of the handle and terminating in a tissue piercing distal tip, the needle comprising a lumen therein extending from the distal tip towards the handle; and a drill disposed within the lumen and extendable from the distal tip of the needle, the drill comprising an electrically conductive region.
2. The apparatus of claim 1, wherein the distal tip of the needle comprises an engaging tip for securing the needle relative to surface of a hard tissue structure within a patient's body.
3. The apparatus of claim 1, wherein the distal tip of the needle comprises a serrated edge.
4. The apparatus of claim 1, wherein the drill includes a cutting element for boring a hole in a hard tissue structure.
5. The apparatus of claim 4, wherein the cutting element comprises a helical thread pattern extending along the drill.
6. The apparatus of claim 4, wherein the drill comprises a shaft, and wherein the cutting element comprises a bit that is selectively detachable from the shaft.
7. The apparatus of claim 6, wherein the bit is selectively detachable from the shaft by at least one of mating threads, an electrolytic joint, and a mechanical connector.
8. The apparatus of claim 1, further comprising a driver coupled to the drill for rotating the drill about a longitudinal axis of the needle.
9. The apparatus of claim 8, wherein the driver comprises a motor located inside the handle.
10. The apparatus of claim 8, wherein the driver comprises a mechanical drive, and wherein the handle comprises a trigger coupled to the mechanical drive for rotating the drill when the trigger is manipulated.
11. The apparatus of claim 8, wherein the driver is configured for advancing the drill axially as the drill is rotated.
12. The apparatus of claim 8, wherein the driver comprises an external motor coupled to a drill shaft extending through the handle and needle to the drill.
13. The apparatus of claim 1, further comprising an energy source coupled to the drill for delivering energy to the electrically conductive distal region.
14. The apparatus of claim 13, wherein the energy source comprises a radio frequency electrical energy generator.
15. The apparatus of claim 1, further comprising an actuator on the handle coupled to the drill such that axial positioning of the drill relative to the distal tip of the needle is controllable by manipulating the actuator.
16. The apparatus of claim 15, wherein the actuator comprises a lock that selectively prevents the drill from moving axially relative to the distal tip of the needle.
17. The apparatus of claim 1, further comprising a temperature sensor on at least one of the distal tip of the needle and the drill.
18. The apparatus of claim 1, wherein the needle is detachable from the distal end of the handle.
19. The apparatus of claim 18, wherein the drill is detachable from the handle.
20. The apparatus of claim 1 , wherein the needle is substantially rigid.
21. The apparatus of claim 20, wherein the needle comprises one or more bends between the distal end of the handle and the distal tip.
22. The apparatus of claim 20, wherein the drill comprises a drive shaft disposed within the needle.
23. The apparatus of claim 22, wherein the drive shaft is sufficiently flexible to accommodate advancement around the one or more bends.
PCT/US2004/013288 2003-06-30 2004-04-29 Apparatus for delivering energy to a target site within bone WO2005004736A1 (en)

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JP2006517099A JP4652328B2 (en) 2003-06-30 2004-04-29 Energy delivery device to target site in bone
DE602004005345T DE602004005345T2 (en) 2003-06-30 2004-04-29 DEVICE FOR INTRODUCING ENERGY TO A TARGET IN BONE
EP04785815A EP1641406B1 (en) 2003-06-30 2004-04-29 Apparatus for delivering energy to a target site within bone

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US10/611,222 2003-06-30
US10/611,222 US6960208B2 (en) 2003-06-30 2003-06-30 Apparatus and methods for delivering energy to a target site within bone

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DE602004005345D1 (en) 2007-04-26
US20040267257A1 (en) 2004-12-30
EP1641406A1 (en) 2006-04-05
EP1641406B1 (en) 2007-03-14
DE602004005345T2 (en) 2007-11-29

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