WO2006039261A2

WO2006039261A2 - Selectively rotatable shaft coupler

Info

Publication number: WO2006039261A2
Application number: PCT/US2005/034575
Authority: WO
Inventors: Michael Boutillette; Peter Dayton; Dennis R. Boulais
Original assignee: Boston Scientific Scimed, Inc.
Priority date: 2004-09-30
Filing date: 2005-09-28
Publication date: 2006-04-13
Also published as: WO2006039261A3; US20070238926A1; US20060111613A1; US8197400B2; US7241263B2; US20060069307A1

Abstract

The present invention is a system for dissipating loops in an elongated medical device having one end secured to an anchor point, such as a housing. The system includes a selectively rotatable shaft coupler that connects a shaft to the anchor point that allows a limited amount of shaft rotation during use, but which sets a restriction on the maximum amount of shaft rotation. In another embodiment, the invention provides a shaft coupling system for connecting a proximal end of an endoscope shaft to an object without the use of adhesives or fasteners. In another embodiment, the invention provides a rotatable shaft coupling system for rotatably coupling a first and second shaft segment.

Description

SELECTIVELY ROTATABLE SHAFT COUPLER

FIELD OF THE INVENTION

The present invention relates to shaft couplers for medical devices in general and to rotatable shaft couplers in particular.

BACKGROUND OF THE INVENTION

It has become well established that there are major health benefits from regular endoscopic examinations of a patient's internal structures such as the alimentary canals and airways, e.g., the esophagus, stomach, lungs, colon, uterus, urethra, kidney, and other organ systems. Endoscopes are also commonly used to perform surgical, therapeutic, diagnostic or other medical procedures under direct visualization. A conventional imaging endoscope used for such procedures generally includes an illuminating mechanism such as a fiber optic light guide connected to a proximal source of light, and an imaging means such as an imaging light guide to carry an image to a remote camera or eye piece or a miniature video camera within the endoscope itself. In addition, most endoscopes include one or more working channels through which medical devices such as biopsy forceps, snares, fulguration probes and other tools may be passed in order to perform a procedure at a desired location in the patient's body.

In connection with the endoscope, an operator handle is typically provided that allows a user to steer and control the operation of the endoscope. The endoscope is guided through the patient's tract or canal until an opening such as an imaging port at the distal end of the endoscope is proximate to the area of the patient's body which is to be examined or receive treatment. At this point, the endoscope allows other components, such as a catheter, to access the targeted area. In many endoscopic procedures, the physician or operator needs to rotate an endoscope shaft in order to obtain the desired images, to obtain a desired position of the distal tip, or to perform a desired surgical function (e.g. polyp removal, drainage, and the like). An endoscope shaft with torque transfer characteristics facilitates shaft rotation in the patient's anatomy by allowing the shaft to twist around its central axis. Excessive rotation of the shaft can damage the cables, tubes and electrical wires within the device. On the other hand, an endoscope shaft that is not allowed to rotate relative to the position of the handle at all may loop over itself during clinical use, causing damage to the internal components as well as discomfort to the patient. In a traditional endoscope system, when loops build up in the shaft, the physician typically propagates the loops back into the proximal portion of the shaft to keep the loops out of the physician's way. However, the loops can shorten the proximal shaft. In some cases when there is an excessive amount of looping in the shaft, the physician is forced to disconnect the scope from a console, untwist the proximal shaft, and reconnect the scope.

Low cost, disposable medical devices designated for a single use have become popular for instruments that are difficult to sterilize or clean properly. Single-use, disposable devices are packaged in sterile wrappers to avoid the risk of pathogenic cross-contamination of diseases such as HIV, hepatitis, and other pathogens. Hospitals generally welcome the convenience of single-use disposable products because they no longer have to be concerned with product age, overuse, breakage, malfunction and sterilization. One medical device that has not previously been inexpensive enough to be considered truly disposable is the endoscope, such as a colonoscope, ureteroscope, gastroscope, bronchoscope, duodenoscope, etc. Such a single-use or disposable endoscope is described in U.S. Patent Application Serial No. 10/406,149, filed April 1, 2003, and in a U.S. continuation-in-part Patent Application Serial No. 10/811,781, filed March 29, 2004, and in a U.S. continuation-in-part Patent Application Serial No. 10/956,007, filed September 30, 2004, that are assigned to Scimed Life Systems, Inc., now Boston Scientific Scimed, Inc. and are herein incorporated by reference. In some single-use or disposable medical device systems, the system is configured to reject a medical device that has been previously used. Therefore, when a physician builds up loops in the proximal shaft of a single-use device in such a system, the physician is not able to disconnect and reconnect the shaft to remove the loops. In such a situation, the physician is left with the option of using the device with a shorter working length.

SUMMARY OF THE INVENTION

To address these and other problems, the present invention is a system for dissipating loops in an elongated medical device having one end secured to an anchor point, such as an object, housing, console, etc. In one embodiment, the system includes a selectively rotatable shaft coupler that connects a shaft to a housing that allows a limited amount of shaft rotation during use, but which sets a restriction on the maximum amount of shaft rotation. The rotatable shaft coupler comprises a coupler housing that is secured to an anchor and a shaft adapter that securable to the shaft of medical device, the coupler including means for allowing a limited rotation during use between the shaft adapter and the housing. In one embodiment, the system maintains the effective length of the endoscope shaft during rotation.

In another embodiment, the present invention provides a shaft coupling system for connecting an endoscope shaft to a housing or other structure. The shaft coupling system comprises a housing with a first end adapted to receive a shaft retainer and a shaft retainer comprising a plurality of retention elements capable of securing an end of an endoscope shaft.

In another embodiment, the present invention provides a system for rotatably coupling a first segment of an endoscope shaft to a second segment of an endoscope shaft. The system includes an endoscope shaft and one or more internal components therein, wherein the shaft is formed into first and second segments. A swivel joint having a housing with a first and a second end rotatably connects the ends of the two shaft segments. BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein: FIGURE 1 is a diagram illustrating a selectively rotatable shaft coupler in accordance with one embodiment of the invention;

FIGURE 2 shows a cross-sectional view of a shaft adapter that is included in the shaft coupler shown in FIGURE 1;

FIGURE 3A is a diagram illustrating the selectively rotatable shaft adapter of FIGURE 2 shown in a position of maximum rotation in a first direction;

FIGURE 3B shows the selectively rotatable shaft adapter of FIGURE 2 shown in a position of minimal endoscope shaft rotation;

FIGURE 3 C shows the selectively rotatable shaft adapter of FIGURE 2 coupled to an endoscope shaft showing maximum rotation in a second direction; FIGURE 4 illustrates another embodiment of a selectively rotatable shaft coupler in accordance with the present invention; FIGURE 5 illustrates another embodiment of a selectively rotatable shaft coupler that maintains the effective length of an endoscope shaft during rotation, in accordance with another embodiment of the present invention;

FIGURE 6 shows a perspective view of the interface between the tangs and notches on interconnecting members of the shaft adapter shown in FIGURE 5;

FIGURE 7 illustrates yet another embodiment of a selectively rotatable shaft coupler that maintains the effective length of the endoscope shaft during rotation, in accordance with the present invention;

FIGURE 8 A shows a perspective view of a shaft adapter having grooves along the longitudinal axis in accordance with one embodiment of the present invention;

FIGURE 8B shows a perspective view of the interface between the shaft adapter having grooves and a rotary adapter having corresponding ribs, in accordance with one embodiment of the present invention;

FIGURE 9 shows a selectively rotatable shaft coupler having a shaft adapter in accordance with one embodiment of the present invention;

FIGURE 1OA illustrates a shaft retainer having inwardly and outwardly facing barbs, in accordance with another embodiment of the invention;

FIGURE 1OB shows a perspective view of the shaft retainer having inwardly and outwardly facing barbs in accordance with one embodiment of the invention; FIGURE 1 IA illustrates an alternative embodiment of a shaft retainer having anti- rotation bosses coupled to a breakout box housing;

FIGURE 1 IB shows a perspective view of the shaft retainer having anti-rotation bosses in accordance with one embodiment of the invention;

FIGURE 12 illustrates an endoscope system that includes a plurality of swivel joints in accordance with another embodiment of the invention;

FIGURE 13 shows a perspective view of an embodiment of a swivel joint connecting a first shaft segment and a second shaft segment;

FIGURE 14 shows a partial cutaway view of an embodiment of a swivel joint comprising a first end adapted to rotatably receive a shaft segment and a second end adapted to fixedly receive a second shaft segment;

FIGURE 15 shows a partial cutaway view of another embodiment of a swivel joint comprising a first end and a second end adapted to rotatably receive a first and a second shaft segment; and FIGURE 16 shows a partial cutaway view of another embodiment of a swivel joint comprising a first end including a swivel device.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

To address the problems associated with excessive endoscope shaft rotation, one aspect of the present invention is a system for rotatably coupling a shaft to an anchor point, such as a housing. The system comprises a selectively rotatable shaft coupler that allows a limited amount of device (e.g., endoscope) shaft rotation during use, but which sets a restriction on the maximum amount of shaft rotation in order to provide increased manipulation of the endoscope while protecting the internal components of the shaft. Although the present invention is described as allowing rotation of an endoscope, it will be appreciated that the invention is useful with catheters, sheaths or other medical devices that are inserted into a patient, wherein selective rotation of a shaft with respect to another part of the device is desired.

In one embodiment, the shaft coupler system of the present invention comprises at least one selectively rotatable shaft adapter that connects an endoscope shaft to a connector that is secured to the device to which the shaft is to be rotatably connected. In one embodiment, the shaft coupler connects a shaft to a device such as a handle, control unit or working channel breakout box, such as described in U.S. Patent Application Serial No. 10/811,781, filed March 29, 2004, and in a U.S. continuation-in-part Patent Application Serial No. 10/956,007 entitled VIDEO ENDOSCOPE, filed September 30, 2004, that are assigned to Scimed Life Systems Inc., now Boston Scientific Scimed, Inc. In another embodiment, the shaft coupler system is used to join two sections of a shaft together.

FIGURE 1 illustrates an exemplary embodiment of a selectively rotatable shaft coupler 100 for connecting an endoscope shaft (not shown) to a proximal connector housing 102. In the embodiment shown, the proximal connector housing 102 is rigidly secured to another object to which the endoscope is to be rotatably secured. The proximal connector housing 102 has a threaded bore 104 into which a corresponding threaded end 110 of a shaft adapter 108 is inserted. The proximal connector housing 102 also includes an outwardly extending threaded nipple 106 having a smooth bore 107 therein. The proximal connector housing 102 may be secured to the object by a variety of means such as an adhesive, or with any suitable fastener, or may be integrally formed with the object. The depth of the bore 107 determines the maximum range of endoscope shaft rotation.

A shaft adapter 108 has a first threaded end 110 that is threaded within the connector housing 102 and a second end 112 that is secured to the endoscope shaft (not shown). Between the first and second ends of the shaft adapter 108 is a circular flange 114. A cap 116 is threaded over the adapter 108 and onto the nipple 106 in order to close the flange 114 within the bore 107. The shaft coupler 100, comprising the shaft adapter 108 and the connector housing 102, may be packaged as a preformed unit that can be removably attached to a housing or to any desired object with any suitable connection means.

FIGURE 2 shows a cross-sectional view of the shaft adapter 108. As shown, the shaft adapter 108 has a hollow body with a first end 110 adapted to be threaded with the proximal connector housing 102 and a second end 112 adapted to be secured to the end of an endoscope shaft. As shown, the shaft adapter has a central hollow lumen through which control cables and other elements of the endoscope are passed to allow electrical, irrigation and aspiration connections to extend into the endoscope. A counter-bored detail 120 inside the second end 112 of the shaft adapter 108 receives an end of an endoscope shaft. Alternatively, the second end 112 of the shaft adapter may be sized to fit inside an end of an endoscope shaft and secure the shaft by any suitable means, such as with the use of an adhesive and/or any suitable fastener.

FIGURES 3A-C illustrate the rotational movement of the shaft adapter 108 in the proximal connector housing 102 when coupled to a rotating endoscope shaft 122. In operation, as shown in FIGURE 3 A, an end of an endoscope shaft 122 is first secured to an end of the shaft adapter 108. Rotation of the shaft by the physician causes the shaft adapter 108 to rotate along with the endoscope shaft 122. Rotation of the shaft 122 in a first direction (e.g., clockwise) causes axial movement of the shaft adapter 108 within the proximal connector until the flange 114 contacts the bottom of the bore 107 by the threads on the end 110 of the shaft adapter 108. As shown in FIGURE 3B, the flange 114 is in an intermediate position in the cylindrical bore 107, indicating a midway rotation of the endoscope shaft 122. Finally, as shown in FIGURE 3C, rotation of the shaft in a full counterclockwise direction causes axial movement of the shaft adapter 108 towards the cap 116 until the flange 114 in the bore 107 contacts the interior surface of the cap 116. The depth of the bore 107 and the width of the flange 114 and/or the pitch of the threads that secure the shaft adapter 108 to the proximal connector housing 102, may be adjusted to allow for various amounts of rotational motion of the shaft.

FIGURE 4 is a partial cutaway view of another embodiment of a selectively rotatable shaft coupler 120 attached to an anchor point, such as an object 124. As shown, the coupler 120 includes an internally threaded collar 126 that extends from, or is attached to, the object 124. A shaft adapter 132 is secured to an end of an endoscope shaft 136 and an engagement element such as a pin 134 is sized to be received in the threads 128 of the threaded collar 126. In operation, the engagement pin 134, or other equivalent engagement element on the shaft adapter 132, rides in the threads 128 of the threaded collar 126, causing the shaft adapter 132 to move axially in and out of the coupler 120 during rotation of the endoscope shaft 136. To limit rotation of the shaft during use, one or more stop elements 130A, 130B are positioned to extend into the threads 128 of the threaded collar to prevent movement of the engagement pin 134. The location of each of the two stop pins 130A, 130B in the threads and the pitch of the threads determines the range of endoscope shaft rotation.

In some embodiments, the stop elements 130A, 130B may be tightened onto the shaft adapter 132, thereby locking the endoscope shaft 136 into a desired orientation during clinical use. Although the embodiment shown uses two stop pins 130A, 130B, it will be appreciated that the amount of rotation can be determined by limiting the depth of the threads in the collar 126.

Similarly, although the embodiment shown in FIGURE 4 is described with reference to stop elements as pins, those of skill in the art will understand that the stop elements may comprise any suitable structure capable of preventing the rotation of the shaft adapter 132 in the collar 126, such as blocks, tabs and the like. Similarly, those of skill in the art will understand that a suitable engagement element is not limited to a pin, but also includes any structure capable of allowing rotation in the collar 126 such as tabs, blocks, a smaller threaded section, and the like.

In another embodiment, the present invention provides a selectively rotatable shaft coupler that attaches an endoscope shaft to a housing and maintains the effective length of the endoscope shaft during rotation. FIGURE 5 is a partial cutaway view of an embodiment of a selectively rotatable shaft coupler 140 that extends from, or is attached to, for example, an anchor point such as an object 142. As shown, an internally threaded collar 144 extends from and is integrally formed with, or is attached to, the object 142. One end of an endoscope shaft 170 is secured to a first end of a shaft adapter 150. A second end of the shaft adapter 150 has alternating tangs and notches that slidably engage a corresponding set of tangs and notches on a rotary adapter 156. A circular flange 180 on the shaft adapter 150 is rotatably fitted in an annular slot 182 that extends around the interior of the collar 144.

An engagement pin 158 on the rotary adapter 156 rides in the threads 146 of the collar 144 and causes the rotary adapter 156 to move axially in and out of the collar 144 during rotation of the endoscope shaft 170. To limit rotation of the shaft, one or more stop elements 148A, 148B extend into the threads 146 of the threaded collar 144, to prevent further rotation of the engagement pin 158. The location of each of the two stop pins 148 A, 148B in the threads 146, and the pitch of the threads determines the range of endoscope shaft rotation.

FIGURE 6 illustrates the interlocking elements of the shaft adapter 150 and the rotary adapter 156 in the selectively rotatable shaft coupler 140. As shown, the first end of the shaft adapter 150 is adapted to be secured to the endoscope shaft 170 and the second end has two or more opposing tangs 152A, 152B alternating with two or more opposing notches 154A, 154B. The rotary adapter 156 has a corresponding set of tangs 162A, 162B and notches 160A, 160B which fit within the notches 154A, 154B and tangs 152A, 152B of the shaft adapter 150, respectively. As the rotary adapter 156 is rotated in the threaded collar 144, fhe rotary adapter 156 and the shaft adapter 150 separate or are forced closer together because the shaft adapter 150 is held within the collar 144 by the circular flange 180 in the annular slot 182. The length of the tangs and notches are chosen to allow continued slideable engagement through the desired range of endoscope shaft rotation. Referring again to FIGURE 5, in operation, the rotation of the endoscope shaft 170 causes the flange 180 on the shaft adapter 150 to rotate in the annular slot 182 in the collar 144. During rotation of the shaft adapter 150, the tangs on the shaft adapter engage in the notches of the rotary adapter 156, causing the rotary adapter 156 to rotate along with the endoscope shaft 170. As the rotary adapter 156 rotates in a first direction (e.g., clockwise), the engagement pin 158 moves along the threads 146 of the threaded collar 144, causing the rotary adapter 156 to move axially toward the object 142 until the engagement pin 158 contacts the stop pin 148B, thereby preventing further clockwise rotation. Similarly, when the rotation is in the counterclockwise direction, the rotary adapter moves away from the object 142 until the stop pin 148 A prevents further rotation. Due to the circular flange 180 of the shaft adapter being retained in the annular slot 182, the shaft adapter 150 is not able to move axially in the channel during rotation of the shaft. Therefore, the effective length of the endoscope shaft 170 does not change during rotation. This aspect of the invention advantageously allows the axial position of the endoscope tip to be maintained in the body during rotation. Furthermore, the internal components in the endoscope shaft do not contract or stretch during rotation.

Although the embodiment shown in FIGURE 5 uses two stop pins 148A, 148B₅ it will be appreciated that a single stop pin 148B could be used by limiting the depth of the threads in the collar 144 such that the engagement pin 158 on the rotary adapter 156 cannot ride in the threaded grooves, thereby limiting rotation of the endoscope shaft 170. Alternatively, the depth of travel of the rotary adapter 156 can be selected solely by the depth of the threads 146.

FIGURE 7 is a partial cutaway drawing illustrating an alternative embodiment of a selectively rotatable shaft coupler 180 that attaches an endoscope shaft 196 to an anchor point, such as an object 190. The shaft coupler 180 maintains the effective length of the endoscope shaft 196 during rotation. In the embodiment shown in FIGURE 7, a shaft adapter 182 has a set of grooves 184 on an outer surface and extending in the direction that slidably engage a corresponding set of ribs 194 on a rotary adapter 192. An engagement pin 198 on the rotary adapter rides in the threads of the object 190 and a stop 199 at the end thereof prevents further axial movement of the rotary adapter 192, thereby limiting rotation of the shaft 196. The longitudinal grooves 184 on the shaft adapter 182 are best shown in FIGURE 8 A. FIGURE 8B illustrates the rotary adapter 192 with ribs 194 slidably engaged in the grooves 184 on the shaft adapter 182. In the embodiment shown, the endoscope shaft 196 is corrugated to provide additional flexibility in the shaft. A circular flange 185 allows the rotary adapter 182 to rotate in the collar (see FIGURE 7), but prevents axial movement of the shaft adapter 182, thereby maintaining the effective length of the endoscope shaft 196 during rotation. The rotatable shaft coupler 180 is preferably assembled by forming the object 190 in two halves that are fitted over the rotary adapter 192 and the shaft adapter 182. Although the embodiment shown in FIGURES 7, 8 A, 8B puts the grooves 184 on the shaft adapter 182 and the ribs 194 on the rotary adapter 192, it will be appreciated that the position of the ribs and the grooves could be reversed. In another embodiment, the present invention provides a selectively rotatable shaft coupler 200 having a shaft adapter with a first end fixed to an anchor point such as a housing or other object, and a second end adapted to rotatably receive an endoscope shaft. As shown in FIGURE 9, the shaft coupler 200 comprises a shaft adapter 202 with a first end 203 that is non-rotatably attached to an object 206 and a second end 205 sized to rotatably receive an end of a .shaft collar 210. The shaft adapter 202 has a threaded section 204 midway between the first end 203 and the second end 205. Positioned between the threaded section 204 and the second end 205 is a set of ratchets 208 capable of functioning as one-way stop elements, as further described below. The shaft collar 210 is fixedly secured over an end of a shaft 21.6. The collar 210 has a pawl 214 extending inwardly toward the shaft 216 and located at a position chosen to stop rotation of the shaft 216 if rotated against the ratchets 208. The shaft 216 has a threaded section 212 that allows the collar 210 to be screwed onto the threaded section 204 on the shaft adapter 202. In operation, the collar 210 is secured over the end of the shaft 216. The shaft 216 and the collar 210 are then screwed onto the shaft adapter 202 and the ratchets 208 so that the pawl 214 passes over the ratchet elements 208. Once the threaded section 212 of the shaft 216 is screwed onto the threaded section 204 of the shaft adapter 202, the shaft 216 can be further rotated in a clockwise direction until the end of the shaft 216 and/or collar 210 contacts the wall of the housing 206. Rotation of the shaft 216 in a counterclockwise direction is permitted until the pawl 214 on the collar 210 contacts the one way ratchets 208, thereby preventing further counterclockwise rotation.

In another embodiment, the present invention provides a shaft coupling system for connecting a proximal end of an endoscope shaft 302 to an anchor point such as a housing 310 or other structure without the use of adhesives. A representative embodiment of the shaft coupling system 300 is shown in FIGURE 1OA. As shown, an endoscope shaft 302 is coupled to the housing 310 via a shaft retainer 304 that is press-fit into the housing 310. As shown more clearly in FIGURE 1OB, the shaft retainer 304 has a cylindrical hollow shape that is sized to fit into the housing 310. The outer surface of the shaft retainer 304 has a plurality of retention elements, such as, for example, outwardly extending barbs 308 capable of securing the shaft retainer 304 into the housing 310. The inner surface of the shaft retainer body has a plurality of retention elements, such as inwardly extending barbs 306 that are capable of securing the endoscope shaft 302 into the shaft retainer 304. The shaft retainer 304 may additionally have a circular flange (not shown) at one end to ease the insertion of the endoscope shaft 302.

The shaft retainer 304 may be made out of metal and be stamped or molded to form the plurality of retention elements such as inwardly and outwardly extending barbs. The stamped shaft retainer 304 may then be press-fit into the housing 310. In operation, the shaft retainer 304 is slid over the endoscope shaft 302 and is prevented from being pulled off by the barbs 306. The shaft retainer 304 is then inserted into the housing 310 and is retained by the outwardly extending barbs 308.

An alternative embodiment of a shaft coupling system 320 is shown in FIGURE IlA. In this embodiment, an endoscope shaft 322 is secured in a shaft retainer 324 having one or more anti-rotation bosses 331. The shaft retainer 324 is fitted into a housing 330 having pockets or slots 332 that are sized to receive the one or more anti-rotation bosses 331. In addition, the pockets or slots 332 include radially inwardly extending tabs that engage the bosses so that the shaft retainer is not able to freely rotate in the housing 330. As shown more clearly in FIGURE HB, the shaft retainer 324 has two anti-rotation bosses 326A, 326B that protrude radially outward from the shaft retainer body. The inwardly facing surface of the shaft retainer body comprises a plurality of inwardly extending barbs 328 capable of securing the shaft retainer 324 to the endoscope shaft 322. The shaft retainer 324 with anti-rotation bosses 326A, 326B may be injection molded and fitted onto the proximal end of an endoscope shaft, wherein the inwardly extending barbs 328 secure the endoscope shaft without the need for adhesives or epoxies. The shaft retainer 324 secured to the endoscope shaft 322 may then be assembled with two halves of the housing 330, such that the one or more anti-rotation bosses 326A, 326B are fitted into preformed pockets 332 in the housing. The coupling system 320 thereby allows for a secured connection between the endoscope shaft and a housing without allowing rotation and prevents pull-out of the endoscope shaft and without the need for adhesives or fasteners.

In another embodiment, the present invention provides an endoscope system 400 comprising one or more selectively rotatable swivel joints 500A, 500B for connecting two segments of a shaft, as shown in FIGURE 12. The system 400 includes an endoscope 410 comprising an elongated distal shaft 450 connected to a handle 440. The handle 440 is connected to a control console 460 via a proximal shaft 420. The proximal shaft 420 comprises a first shaft segment 422 and a second shaft segment 424 that are connected via the swivel joint 500A. The distal shaft 450 comprises a first shaft segment 452 and a second shaft segment 454 connected via the swivel joint 500B.

The swivel joints 500A₅ 500B functionally and rotatably couple a first segment and a second segment of a segmented shaft, as described in more detail below. The swivel joints 500A, 500B may be positioned at any location intermediate the distal end and the proximal end of the distal shaft 450 or the proximal shaft 420. In another embodiment, one or more swivel joints 500A, 500B are positioned at the junction between a shaft and an anchor point, such as a housing or an object. For example, one or more swivel joints 500A, 500B may be positioned between the distal shaft 450 and the handle 440, or at the junction between the handle 440 and the proximal shaft 420, or at the junction between the proximal shaft 420 and the control console 460.

FIGURE 13 illustrates one embodiment of a swivel joint 500A that rotatably couples a first shaft segment 422 (connected to the handle 440) and a second shaft segment 424 (connected to the control console 460) of the proximal shaft 420. As shown, the swivel joint 500A comprises a tubular housing 502 with a first end 510 adapted to rotatably receive the end 426 of the first shaft segment 422. The tubular housing 502 further includes a second end 520 adapted to fixedly receive an end 428 of the second shaft segment 424. As shown, the swivel joint tubular housing 502 has a central hollow lumen 504 through which lumens 412, electrical wires and other elements of the proximal shaft 420, are passed to allow electrical, irrigation and aspiration connections to extend from the control console 460 to the endoscope 410. The housing 502 of the swivel joint 500A forms a protective cuff that overlaps, surrounds and rotatably couples a first end 426 of the first shaft segment 422 with a second end 428 of the second shaft segment 424 of the proximal shaft 420. FIGURE 14 is a partial cutaway view of an embodiment of a limited rotation swivel joint 600 that rotatably connects the first shaft segment 422 and the second shaft segment 424 of the proximal shaft 420. As shown, the swivel joint 600 comprises a tubular housing 602 with a first end 610 adapted to fixedly receive an end 426 of the first shaft segment 422. The end 426 of the first shaft segment 422 may be secured inside the housing 602 by a variety of means such as an adhesive, and/or with one or more attachment structure(s) 432. The attachment structure(s) 432 may be any suitable structure capable of securing the shaft end 426 in the tubular housing 602, such as one or more pins or a lip that is adhesively secured in a cooperating slot within the housing 602, one or more barbs extending outward from the housing 602, and the like.

With continued reference to FIGURE 14, the tubular housing 602 further comprises a second end 620 adapted to rotatably receive the end 428 of the second shaft segment 424. As shown, the interior of the second end 620 of the housing 602 has a threaded section 630 into which a set of cooperating threads 430 on the end 428 of the shaft segment 424 are inserted. The threads of the threaded section 630 have a size and pitch selected to allow the desired amount of limited rotation of the second shaft segment 424 in the tubular housing 602. For example, the threads can be cut or molded to allow between one to four or more full rotations of the shaft 424. In the embodiment shown, the threaded section 630 does not extend to the end of the tubular housing 602 such that the shaft segment 424 cannot be disengaged from the tubular housing 602. In this embodiment, the tubular housing 602 can be formed of two molded sections that are adhesively secured over the ends of the shafts to assemble the swivel joint 600. Although the embodiment shown in FIGURE 14 shows the threaded section 630 of the tubular housing 602 rotatably coupled with the shaft segment 424 and the shaft segment 422 as being fixedly secured to the housing 602, it will be appreciated that the position of the shaft segments 422, 424 in the tubular housing 602 could be reversed.

In operation, rotation of the shaft segment 424 in a first direction (e.g., clockwise) causes incremental axial movement of the end 428 of the shaft 424 towards the center of the tubular housing 602 until the threads 430 on the shaft 424 reach the end of the threaded section 630 and is stopped adjacent to the end 426 of the first shaft segment 422. Therefore, as a physician applies torque to the endoscope 410 during insertion into the patient, the swivel joint 600 takes up any loops that may be formed by the physician. FIGURE 15 is a partial cutaway of another embodiment of a swivel joint 700 capable of rotatably connecting the first shaft segment 422 and the second segment 424 of the proximal shaft 420. As shown, the swivel joint 700 comprises a tubular housing 702 with a first end 710 adapted to rotatably receive the end 426 of the first shaft segment 422. As shown, the first end 710 of the housing 702 comprises a threaded section 740 into which a corresponding threaded section 436 on the first shaft segment 422 is inserted. The tubular housing 702 includes a second end 720 adapted to rotatably receive the end 428 of the second shaft segment 424. The second end 720 of the housing 702 also includes a threaded section 730 into which a corresponding threaded section 430 on the second shaft segment 424 is inserted.

In one embodiment of the swivel joint 700, the threads in the threaded section 730 at one end of the tubular housing 702 are formed in an opposite direction from the threads in the threaded section 740 at the other end of the tubular housing 702 (e.g., threaded section 730 is threaded in a clockwise direction and threaded section 740 is threaded in a counterclockwise direction). Similarly, each shaft end 426, 428 includes threaded sections 436, 430 with threads formed in a direction corresponding to the threaded sections 730, 740, such that the shafts move in opposite directions within the tubular housing when rotated in the same direction. For example, in the embodiment shown, rotating the shaft 424 in the clockwise direction advances the end of the shaft 428 toward the center of the tubular housing 702. The shaft 424 advances until it reaches the end of the thread 730. Further clockwise rotation of the shaft 424 in the clockwise direction causes the end of the shaft 422 to move away from the center of the tubular housing 702. Therefore, in the example shown, it is possible to get eight revolutions of the shaft with only 4 x 360° threads for each shaft.

As described above, each threaded section 730, 740 within the tubular housing 702 is designed to include a number of threads of a size and pitch to allow the desired amount of limited rotation of the shaft segments 422, 424. For example, each end of the swivel joint may allow between one full to four full rotations, thereby resulting in a total rotational range of the proximal shaft 420 from two full rotations up to eight rotations.

FIGURE 16 is a partial cutaway view of another embodiment of a swivel joint 800 capable of rotatably connecting the first shaft segment 422 and the second shaft segment 426 of the proximal shaft 420. As shown, the swivel joint 800 comprises a tubular housing 802 with a first end 810 adapted to fixedly receive the end 426 of the first shaft segment 422. The tubular housing 802 includes a second end 820 adapted to rotatably receive the end 428 of the second shaft segment 424. As shown, the second end 820 of the housing 802 includes a swivel device 850 secured therein with an attachment element 440. The swivel device 850 comprises a housing 856 surrounding a set of nested, concentric, cylinders 860, such as from two to four or more nested cylinders. Each cylinder in the set 860 includes, a central hollow lumen (hidden from view) through which internal elements of the endoscope shaft may be passed. As shown in FIGURE 16, innermost cylinder in the set is fixedly attached to the housing 856 of the swivel device 850. The remaining cylinders are rotatably secured in the housing 856. The outermost cylinder 852 in the set includes at least one slot 854 to receive at least one corresponding tab 438 on the end of the second shaft segment 428. Each nested cylinder has a stop element thereon capable of limiting the rotation of an adjacent cylinder such that the nested cylinders function to allow limited rotation of the shaft segment 424.

The various embodiments of the swivel joints (500, 600, 700, and 800) may be made out of any suitable material such as metal or moldable plastic. The swivel joint tubular housing (602, 702 and 802) may be formed into two separate molded components that snap together around the ends 426, 428 of the proximal shaft segments. The proximal shaft 420 comprising the shaft segment 422 and the shaft segment 424 connected via the swivel joints 500, 600, 700 or 800 may be packaged as a preformed unit that can be removably attached to a housing, such as the handle 440, or to any desired object with any suitable connection means.

While embodiments of the invention have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the scope of the invention. It is therefore intended that the scope of the invention be determined from the following claims and equivalents thereof.

Claims

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. A system for dissipating torque in a shaft of a medical instrument, comprising: a selectively rotatable coupler having a coupler housing securable to an anchor; and a shaft adapter that is securable to a shaft of the medical instrument, the coupler further including means for allowing a limited rotation during use between the shaft adapter and the housing.

2. The system of Claim 1, wherein the selectively rotatable coupler comprises a lumen therein through which one or more internal components of the medical instrument are passed.

3. The system of Claim 1, wherein the means for allowing a limited rotation between the shaft adapter and the coupler housing includes a threaded section of the shaft adapter that is received within a threaded section of the coupler housing, and a stop secured to the shaft adapter that moves within a bore having closed ends on the coupler housing.

4. The system of Claim 1, wherein the coupler housing includes a threaded section, and the means for limiting the rotation between the shaft adapter and the housing includes a rotary adapter threadably secured to the coupler housing and a shaft adapter that is secured to and rotatably received within the coupler housing; the shaft adapter being coupled to the rotary adapter so that rotation of the shaft adapter rotates the rotary adapter between a pair of stops.

5. The system of Claim 4, wherein the shaft adapter and the rotary adapter are coupled with interfacing tangs and notches.

6. The system of Claim 4, wherein the shaft adapter and the rotary adapter are coupled with interfacing grooves and ribs.

7. The system of Claim 4, wherein the effective length of the shaft is maintained during rotation.

8. The system of Claim 1, wherein the selectively rotatable coupler comprises:

(i) the shaft adapter with a first end adapted to be secured to an end of the shaft and a second end adapted to be rotatably attached to a collar;

(ii) a collar securable to the anchor that rotatably receives the shaft adapter; and

(iii) means for restricting the amount of rotation of the proximal end of the elongated shaft in the collar.

9. The system of Claim 8, wherein the means for restricting the amount of rotation in the collar comprises a threaded portion of the collar, wherein the amount of rotation of the proximal end of the shaft is restricted by the size and pitch of the threads in the threaded portion.

10. The system of Claim 8, wherein the means for restricting the amount of rotation in the collar comprises one or more stop elements on the collar.

11. The system of Claim 8, wherein the means for restricting the amount of rotation in the collar comprises one or more stop elements on the shaft adapter.

12. The system of Claim 8, wherein the means for restricting the amount of rotation comprises a flange.

13. The system of Claim 12, further comprising a bore within the collar and a cap secured over the bore such that the flange is moveable in the bore by rotation of the shaft.

14. A system for rotatably coupling an elongated shaft to a housing while maintaining the effective length of the shaft during rotation, the system comprising: a shaft having a proximal end and a distal end and one or more lumens therein; a housing; a threaded collar attached to the housing; means for rotatably coupling the shaft to the housing; and means for selectively rotating the shaft with respect to the housing, wherein the effective length of the shaft is maintained during rotation.

15. The system of Claim 14, wherein the means for rotatably coupling the shaft to the housing includes a shaft adapter sized to rotate in the threaded collar, the shaft adapter having a first end adapted to be secured to the proximal end of the shaft, a second end adapted to slidably connect to a rotary adapter and means to prevent axial motion of the shaft.

16. The system of Claim 14, wherein the means for selectively rotating the shaft with respect to the housing includes a rotary adapter intermediate the shaft adapter and the housing having a hollow body with a first end adapted to slidably connect to the second end of the shaft adapter, wherein the shaft adapter and the rotary adapter cooperate to limit rotation of the shaft.

17. The system of Claim 16, wherein the rotary adapter comprises an engagement element adapted to engage the threads of the collar.

18. The system of Claim 14, wherein the threaded collar has at least one stop element.

19. A shaft coupling system for coupling an endoscope shaft to a housing, the system comprising:

(i) a housing with a first end adapted to receive a shaft retainer; and (ii) a shaft retainer comprising a plurality of retention elements capable of securing an end of the endoscope shaft.

20. The shaft coupling system of Claim 19, wherein the plurality of retention elements comprise one or more barbs.

21. The system of Claim 19, wherein the plurality of retention elements include inward rearwardly extending barbs that are capable of securing an end of the endoscope shaft and outwardly extending barbs capable of securing the shaft retainer in the housing.

22. A system for rotatably coupling a first segment of an endoscope shaft to a second segment of an endoscope shaft, the system comprising: (i) an endoscope shaft comprising a proximal end and a distal end and one or more internal components of the endoscope passing therethrough; wherein the shaft is formed into a first and a second segment; and

(iϊ) a swivel joint having a housing with a first end and a second end secured to the ends of the first and second segments, wherein at least one of the first and second segments of the shaft is rotatable in the housing.

23. The system of Claim 22, wherein the first end of the swivel joint housing includes a threaded bore adapted to rotatably receive a threaded end of the first shaft segment.

24. The system of Claim 22, wherein the second end of the swivel joint housing is fixedly secured to an end of the second shaft segment.

25. The system of Claim 23, wherein the second end of the swivel joint housing is adapted to rotatably receive an end of the second shaft segment.

26. The system of Claim 25, wherein the second end of the swivel joint includes a threaded bore adapted to receive a threaded end of the second shaft segment.

27. The system of Claim 26, wherein the threads of the threaded bore included in the first end are oriented in a direction opposite from the threads of the threaded bore included in the second end.

28. The system of Claim 22, wherein the first end of the swivel joint housing includes a swivel device comprising a housing surrounding a plurality of concentric, interlocking and rotating cylinders with an opening adapted to rotatably receive an end of the first shaft segment.