WO2007067343A2 - O-ring-less low profile fittings and fitting assemblies - Google Patents

O-ring-less low profile fittings and fitting assemblies Download PDF

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Publication number
WO2007067343A2
WO2007067343A2 PCT/US2006/044981 US2006044981W WO2007067343A2 WO 2007067343 A2 WO2007067343 A2 WO 2007067343A2 US 2006044981 W US2006044981 W US 2006044981W WO 2007067343 A2 WO2007067343 A2 WO 2007067343A2
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WO
WIPO (PCT)
Prior art keywords
fitting
low profile
ring
less low
locking nut
Prior art date
Application number
PCT/US2006/044981
Other languages
French (fr)
Other versions
WO2007067343A3 (en
Inventor
Iraj Gashgaee
Original Assignee
Entegris, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Entegris, Inc. filed Critical Entegris, Inc.
Priority to JP2008543343A priority Critical patent/JP5302002B2/en
Publication of WO2007067343A2 publication Critical patent/WO2007067343A2/en
Publication of WO2007067343A3 publication Critical patent/WO2007067343A3/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00Branching pipes; Joining pipes to walls
    • F16L41/08Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe
    • F16L41/086Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe fixed with screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/16Casings; Cylinders; Cylinder liners or heads; Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L19/00Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
    • F16L19/02Pipe ends provided with collars or flanges, integral with the pipe or not, pressed together by a screwed member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00Branching pipes; Joining pipes to walls
    • F16L41/08Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe
    • F16L41/12Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe using attaching means embracing the pipe

Definitions

  • This invention relates generally to fluid pumps. More particularly,
  • embodiments of the present invention relate to low profile fittings and fitting assemblies for filter and fluid connections useful in eliminating leaks and associated pressure changes in fluid pumps.
  • Embodiments of the present invention provide new fittings and fitting
  • embodiments of the present invention provide an o-ring-less low profile fitting and assembly thereof that can eliminate the possibility of leaks due to the presence of o-rings.
  • One embodiment of the present invention provides o-ring-less low profile fittings and fitting assemblies for filter and fluid connections in a fluid pump useful in a semiconductor manufacturing process.
  • Another embodiment of the present invention provides a low profile fitting assembly comprised of an o-ring-less low profile fitting and a low profile male threaded locking nut.
  • a manifold e.g., dispense block
  • a manifold is machined with one or more female threaded holes, each for correspondingly receiving both the o-ring-less low profile fitting and the low profile male threaded locking nut.
  • each receiving hole has a bottom portion that matches one end of the o-ring-less low profile fitting and a female threaded portion that matches the male threaded portion of the low profile locking nut.
  • the manifold is made of a first material and the fitting is made of a second material. The second material is different from the first material and has higher compressibility than the first material.
  • the o-ring-less low profile fitting is secured onto the manifold with the locking nut.
  • the o-ring-less low profile fitting is pressed down by the locking nut. In another embodiment, the o-ring-less low profile fitting is pressed down by a tube, which is pressed down by the locking nut.
  • FIGURE 1 is a schematic representation of a fitting, according to one
  • FIGURE 2 is a top view of the fitting of FIGURE 1 , according to one
  • FIGURE 3 is a cross-sectional view of the fitting of FIGURE 1 , according to one embodiment of the invention.
  • FIGURE 4 is a schematic representation of a locking nut for the embodiment of fitting of FIGURE 1 ;
  • FIGURE 5 is a top view of the locking nut of FIGURE 4, according to one embodiment of the invention;
  • FIGURE 6 is a cross-sectional view of the locking nut of FIGURE 4,
  • FIGURE 7 is a perspective view of a fitting assembly to be installed on a block, according to one embodiment of the invention.
  • FIGURE 8 is a perspective view of the fitting assembly of FIGURE 7
  • FIGURE 9 is a cross-sectional view of the fitting assembly of FIGURE 7, according to one embodiment of the invention.
  • FIGURE 10 is a diagrammatic representation of a partial assembly of a multiple stage pump ("multi-stage pump”) utilizing embodiments of the invention
  • FIGURE 11 is a perspective view of a tube to be connected to a block
  • FIGURE 12 is a perspective view of a receiving hole machined out of the block of FIGURE 11 for receiving the tube and the fitting assembly of
  • FIGURE 11 according to another embodiment of the invention.
  • FIGURE 13 is a side view of the fitting assembly, the tube, and the block of
  • FIGURE 11 according to one embodiment of the invention.
  • FIGURE 14 is a cross-sectional view of the fitting assembly, the tube, and the block of FIGURE 11, according to another embodiment of the invention.
  • FIGURE 15 is a diagrammatic representation of a pump assembly for a multi-stage pump, showing embodiments of the invention assembled thereto;
  • FIGURE 16 is a diagrammatic representation of a prior art fitting assembly which fits over a stem protruding from a manifold.
  • FIGURE 17 is a diagrammatic representation of another prior art fitting
  • Embodiments of the present invention are directed to fittings and fitting
  • Such a pumping system may employ a multiple stage (“multi-stage”) pump for feeding and accurately dispensing fluid onto wafers during a semiconductor manufacturing process.
  • multi-stage multiple stage
  • embodiments of the present invention provide o-ring-less low profile fittings and assemblies thereof for filter and fluid connections in the multi-stage pump.
  • the multistage pump and the pumping system embodying such a pump as described herein are provided by way of example, but not limitation, and embodiments of the present invention can be utilized and/or suitably implemented for other pump designs and configurations. Embodiments of o-ring-less low profile fittings and fitting assemblies will be described in more details below.
  • FIGURE 1 is a schematic representation of an o-ring-less low profile fitting
  • fitting 3500 according to one embodiment of the invention.
  • One end of fitting 3500 has a fitting seal surface that is shaped, formed or otherwise structured to mate with a receiving seal surface, which can be part of a receiving hole machined out of a block (e.g., dispense block 205 of FIGURES 7-15).
  • the other end of fitting 3500 can be shaped, formed or otherwise structured to receive or fit into a tubular connection (e.g., a tube), which can be of any desirable size and configuration, depending upon applications (e.g., to connect a filter).
  • fitting 3500 has a first end 3501 and a second end 3502.
  • a top view of fitting 3500 in a direction as indicated by arrow 3503 is shown in FIGURE 2.
  • a cross- sectional view of fitting 3500 as indicated by line A-A' is shown in FIGURE 3.
  • first end 3501 has a seal surface 3505 that is defined by a first diameter 3506 and a second diameter 3507.
  • First diameter 3506 is the inner diameter (LD.) of rim 3511 , which is located at the very end of first end 3501 of fitting 3500.
  • Second diameter 3507 is the inner diameter of fitting 3500 (i.e., the thru hole of fitting 3500).
  • Seal surface 3505 slops (e.g., 86 degrees) from first diameter 3506 to second diameter 3507, which, according to one embodiment, begins shortly before
  • protuberance 3512 can be seen as part of a support structure that supports seal surface 3505 and
  • Second end 3502 is characterized by protuberance 3514 and contour 3513 around its opening.
  • Second end 3502 can be of any suitable application-specific shapes and sizes. More specifically, second end 3502 can be shaped, formed, or otherwise structured to fit various types of tubes and tube-like connectors, depending upon applications. In the exemplary embodiment shown in FIGURES 1-3, protuberance 3512 and protuberance 3514 have different diameters.
  • diameter 3508 of protuberance 3512 is larger than diameter 3509 of protuberance 3514.
  • the difference between diameter 3508 and diameter 3509 allows a locking nut to slide over protuberance 3514 and be stopped by protuberance 3512.
  • fitting 3500 is made out of a block, rod, or other shaped piece of material.
  • fitting 3500 is made of a material that has a higher compressibility (i.e., softer) than that of the material of the receiving seal surface at the receiving end (e.g., a female-threaded receiving hole machined out of dispense block 205 of FIGURES 7-15).
  • fitting 3500 is made of Teflon ® PFA and dispense block 205 is made of PTFE or modified PTFE As one skilled in the art can appreciate, the latter is a harder material (i.e., has lower compressibility) than the former.
  • FIGURE 4 is a schematic representation of a locking nut 3600 for locking fitting 3500 onto a receiving end (e.g., receiving hole 3770 on dispense block 205 of FIGURE 7).
  • locking nut 3600 has a first end 3601 and a second end 3602.
  • a top view of locking nut 3600 in a direction as indicated by arrow 3603 is shown in FIGURE 5.
  • a cross-sectional view of locking nut 3600 as indicated by line B-B' is shown in FIGURE 6.
  • first end 3601 may have a flat surface with holes
  • locking nut 3600 has a very low profile, which means that once locking nut 3600 secures fitting 3500 onto dispense block 205, only a small portion of first end 3601 of locking nut 3600 would protrude from dispense block 205.
  • the low profile design of locking nut 3600 reduces the protrusion after installation to be less than about 0.2 inch in height. This low profile design is one characteristic of locking nut 3600.
  • locking nut 3600 is male-threaded. As shown in FIGURE 6, lock nut 3600 has male threads 3777. It should be understood that male threads 3777 as shown in FIGURE 6 are meant to be exemplary. The number as well as size of male threads 3777 can be implemented to suit, so long as the female threads of the receiver (e.g., receiving hole 3770 of block 205 of FIGURE 7) at the receiving end match male threads 3777.
  • first end 3601 and second end 3602 can, but not required to, have about the same outer diameters.
  • first end 3601 and second end 3602 have same outer diameter 3608 and different inner diameters 3606 and 3607.
  • Inner diameter 3606 at first end 3601 is smaller than inner diameter 3607 at second end 3602.
  • second end 3602 has a recess area 3609, which is another characteristic of locking nut 3600. Recess area 3609 is useful in compressing down first end 3501 of fitting 3500 to ensure a secure fit and tight seal between fitting 3500 and dispense block 205, which will be described in more details below with reference to FIGURES 7-9.
  • FIGURE 7 is a perspective view of a fitting assembly to be assembled on a manifold (e.g., dispense block 205), according to one embodiment of the invention.
  • a manifold i.e., a chamber or pipe with one or more openings for receiving and/or distributing a fluid or gas
  • any manifold i.e., a chamber or pipe with one or more openings for receiving and/or distributing a fluid or gas
  • FIGURES 7-15 a portion of dispense block 205 is shown in FIGURES 7-15.
  • the drawings are not meant to be limiting as receivers for fitting assembly 3700 can be suitably implemented depending upon applications.
  • dispense block 205 can be part of pump 100, which will be described in more details below with reference to FIGURES 10 and 15.
  • Other manifold i.e., a chamber or pipe with one or more openings for receiving and/or distributing a fluid or gas
  • fitting assembly 3700 comprises fitting 3500 and locking nut
  • fitting 3500 is positioned between locking nut 3600 and dispense block 205.
  • Second end 3602 of locking nut 3600 is positioned to face dispense block 205, while first end 3501 of fitting 3500 is positioned towards dispense block 205 so that seal surface 3505 faces dispense block 205.
  • inner diameter 3606 of locking nut 3600 is larger than outer diameter 3509 of protuberance 3514 and smaller than outer diameter 3508 of protuberance 3512.
  • locking nut 3600 can slide over protuberance 3514 of fitting 3500 and recess area 3609 of locking nut 3600, which is defined by inner diameter 3607, can serve as a stopper. That is, as male threads 3777 of locking nut 3600 are met with female threads 3778 of receiving hole 3770, which are machined to receive accordingly, and screw fitting 3500 in place, recess area 3609 catches protuberance 3512 of fitting 3500 and presses it down.
  • FIGURE 8 is a perspective view of fitting assembly 3700 as assembled on dispense block 205, according to one embodiment of the invention. As described above with reference to FIGURE 5, holes 3604 on locking nut 3600 can facilitate locking fitting 3500 onto dispense block 205. Due to the unique design of fitting assembly 3700, locking fitting 3500 completes a seal between fitting 3500 and dispense block 205, thereby creating a tight or perfect closure that prevents the entrance or escape of a fluid or gas.
  • fitting assembly 3700 is ready for use via second end 3502 of fitting 3500.
  • FIGURE 9 is a cross-sectional view of fitting assembly 3700 of FIGURES 7- 8.
  • receiving hole 3770 is machined out of dispense block 205.
  • the interior (e.g., dimension and configuration) of receiving hole 3770 substantially matches part of the exterior of first end 3501 of fitting 3500 in conjunction with the exterior of locking nut 3600. More specifically, as shown in FIGURE 9, the interior of receiving hole 3770 has female threads 3778 that matches male threads 3777 of locking nut 3600 and a recess area
  • Gaps 3773 are shown exaggerated in FIGURE 9 for the purpose of illustration. The actual amount of gaps may vary from implementation to
  • fitting 3500 As fitting 3500 is pressed down by locking nut 3600, part of first end 3501 of fitting 3500 begins to deform. Such a deformation is possible because fitting 3500 is designed to be made of a softer material (i.e., has higher
  • Locking nut 3600 is made of a material harder than that of fitting 3500. Thus, as locking nut 3600 continues to press fitting 3500 down against dispense block 205 (i.e., by tightening locking nut 3600 with a tool such as a torque wrench), rim 3511 of fitting 3500 deforms to fill gaps 3773 and completes the seal between fitting 3500 and dispense block 205.
  • FIGURE 10 is a diagrammatic representation of a partial assembly of pump
  • FIGURE 10 illustrates adding filter fittings 335, 340, and 345 to dispense block 205.
  • nuts 350, 355, 360 are used to hold filter fittings 335, 340, 345.
  • a low profile filter fitting e.g., filter fitting 335) and a corresponding low profile nut (e.g., nut 350) made up a low profile filter connection (i.e., fitting assembly).
  • Low profile filter connections allow a filter (e.g., filter 120) to be closely attached to dispense block 205, which helps to reduce the overall dimension of pump 100.
  • filter fittings 335, 340, 345 implement embodiments of fitting 3500 and nuts 350, 355, 360 implement embodiments of locking nut 3600 as described above with reference to FIGURES 1-9.
  • Each filter fitting leads to one of the flow passages of dispense block 205 (e.g., a feed chamber, vent outlet, dispense chamber, etc.).
  • Pump 100 can be a multi-stage or single stage pump. Examples of pump 100 can be found in U.S. Patent Application No.
  • FIGURE 11 is a perspective view of a tube to be connected to a manifold through an o-ring-less low profile fitting assembly, according to another embodiment of the invention. More specifically, FIGURE 11 illustrates one embodiment of a fluid fitting assembly 3800 having a locking nut 3802 and a fitting 3801. In this example, fitting 3801 is pressed into one end of tube 3803.
  • Locking nut 3802 like locking nut 3600 described above, is male threaded on the outside and hollow on the inside (i.e., has a through hole).
  • locking nut 3802 is not limited to what is shown in FIGURE 11 and can be modified to suit, so long as it allows tube 3803 to slide through with fitting 3801 and can be threaded onto dispense block 205.
  • locking nut 3802 can be modified with features such as holes 3604 of locking nut 3600 to facilitate the use of a tool.
  • locking nut 3802 need not have a hexagon-shaped head.
  • fitting 3801 can be a commercially available sleeve that can serve as a cap end for tube 3803 and fit inside the screw end of locking nut 3802 (see cross-sectional view shown in FIGURE 14).
  • the inner diameter of locking nut 3802 is sufficiently large to fit the outer diameter of tube 3803.
  • tube 3803 and locking nut 3802 are not physically attached (i.e., one can spin locking nut 3802 around tube 3803).
  • Decoupling tube 3803 and locking nut 3802 advantageously eliminates unscrewing issues related to movements of tube 3803.
  • FIGURE 12 is a perspective view of a receiving hole machined according to another embodiment of the invention. More specifically, receiving hole 3970 is machined out of dispense block 205 for receiving tube 3803 and fitting assembly 3800. As will be described in detail with reference to FIGURE 15, one embodiment of receiving hole 3970 is an external inlet connecting a flow path of dispense block 205 with a fluid line of pump 100.
  • fluid fitting assemblies disclosed herein can be utilized to connect external inlets as well as outlets of various dispense blocks to fluid lines and thus are not limited by what is shown here.
  • dispense block 205 can have more than one receiving holes 3970, each of which is machined with female threads 3978 to match male threads 3977 of locking nut 3802 and with recess area 3972 to match the contour of the end of fitting 3801 that sticks out of tube 3803.
  • FIGURE 13 is a side view showing fitting assembly 3800 being assembled onto dispense block 205, according to one embodiment of the invention. More specifically, FIGURE 13 shows locking nut 3802 partially screwed into receiving hole 3970 (not shown) of dispense block 205. Because locking nut 3802 and tube 3803 are not physically attached, movements (e.g., bending) of tube 3803 does not affect locking nut 3802 (e.g., bending tube 3803 will not cause locking nut 3802 to loosen up or become unscrewed).
  • FIGURE 14 is a cross-sectional view of FIGURE 13, according to another embodiment of the invention.
  • FIGURE 14 exemplifies the low profile characteristic of fluid fitting assembly 3800.
  • the only part of fluid fitting assembly 3800 that sticks out dispense block 205 is limited by height 3980.
  • height 3980 is about a quarter of an inch (0.25").
  • the head of locking nut 3802 can be trimmed down to reduce height 3980, the portion of fitting assembly 3800 protruding from dispense block 205. In one embodiment, this is achieved by machining locking nut 3802 with less height and adding holes similar to holes 3604 of locking nut 3600 on to top face of locking nut 3802. Locking nut 3802 can look like locking nut 3602, without the wrench flats.
  • part of fitting 3801 touches or contacts part of receiving hole 3970 at points 3971 (i.e., similar to where seal surface 3505 interfaces with inner diameter 3507 of fitting 3500 as described above with reference to FIGURE 9).
  • Gaps 3973 as shown in FIGURE 14 are meant to be exemplary. Actual size of gaps 3973 may vary from implementation to implementation.
  • having fitting 3801 to contact dispense block 205 at points 3971 advantageously eliminates dead spaces, in addition to completing the seal between fitting
  • tube 3803 is not limited to what is shown in FIGURES 11-14.
  • tube 3803 can be a tube-like adaptor having one end connecting fitting 3801 with a tube or another tube-like apparatus. The other end can vary from implementation to implementation.
  • Such a tube-like adaptor 3803 can be modified to suit, connecting a variety of devices with dispense block 205 through fitting 3801 and locking nut 3802, which can be particularly useful in retro-fitting existing air and/or fluid fittings.
  • Fitting 3801 is designed to be made of a material that has higher
  • fitting 3801 has a bulging section that pushes tube 3803 slightly against the inner wall of locking nut 3802.
  • Locking nut 3802 is designed to have recess area 3972 (similar to recess area 3609 of locking nut 3600) that serves as a stopper . and catches tube 3803. In this way, as locking nut 3802 screws into
  • locking nut 3802 pushes tube 3803 down which, in turn, presses fitting 3801 down against dispense block 205.
  • locking nut 3802 continues to press down (i.e., by tightening locking nut
  • fitting 3802 with a tool such as a torque wrench
  • the end part of fitting 3801 begins to deform and fill gaps 3973 (starting from points 3971 towards recess area 3972), completing the seal between fitting 3801 and dispense block 205.
  • FIGURE 15 is a diagrammatic representation of one embodiment of a pump assembly for pump 100.
  • Pump 100 can include a dispense block 205 that defines various fluid flow paths through pump 100 and at least partially defines feed chamber 155 and dispense chamber 185.
  • Dispense pump block 205 can be a unitary block of PTFE, modified PTFE or other material. Because these materials do not react with or is minimally reactive with many process fluids, the use of these materials allows flow passages and pump chambers to be machined directly into dispense block 205 with a minimum of additional hardware. Dispense block 205 consequently reduces the need for piping by providing an integrated fluid manifold.
  • Dispense block 205 can include various external inlets and outlets including, for example, inlet 210 through which the fluid is received, vent outlet 215 for venting fluid during the vent segment, and dispense outlet 220 through which fluid is dispensed during the dispense segment.
  • Embodiments of the invention disclosed herein can be utilized to connect the external inlets and outlets, including external purge outlets, of dispense block 205 to fluid lines. More specifically, one embodiment of fitting assembly 3800 can be implemented as an input fluid fitting assembly for inlet 210, one embodiment of fitting assembly 3800 can be implemented as a vent fitting assembly for vent outlet 215, and one embodiment of fitting assembly 3800 can be implemented as an output fitting assembly for dispense output 220. Other implementations for fluid connections are also possible.
  • Dispense block 205 routes fluid to a feed pump (not shown), a dispense pump (not shown), and filter 120.
  • Pump cover or housing 225 can protect the feed motor and the dispense motor from damage, while piston housing 227 can provide protection for the pistons (not shown).
  • Either housing can be formed of polyethylene or other polymer.
  • Valve plate 230 provides a valve housing for a system of valves (not shown) that can be configured to direct fluid flow to various components of multi-stage pump 100.
  • Valve plate 230 includes several valve control inlets (e.g., 235, 240, 245, 250, 255), each corresponds to a valve for applying pressure or vacuum to its corresponding diaphragm.
  • inlets 235, 240, 245, 250, 255 By the selective application of pressure or vacuum to inlets 235, 240, 245, 250, 255, the corresponding valves are opened and closed. Additional teachings related to inlets 235, 240, 245, 250, and 255 can be found in the above-referenced U.S. Patent Application
  • valve control gas and vacuum are provided to valve plate 230 via valve control supply lines 260, which run from a valve control manifold (covered by top cover 263), through dispense block 205 to valve plate 230.
  • Valve control gas supply inlet 265 provides a pressurized gas to the valve control manifold and vacuum inlet 270 provides vacuum (or low pressure) to the valve control manifold.
  • the valve control manifold acts as a three way valve to route pressurized gas or vacuum to the appropriate inlets of valve plate 230 via supply lines 260 to actuate the corresponding valve(s).
  • FIGURE 15 also illustrates several features that can prevent fluid drips from entering the area of multi-stage pump 100 housing electronics. Fluid drips can occur, for example, when an operator connects or disconnects a tube from inlet 210, outlet 215 or vent 220.
  • the "drip-proof features are designed to prevent drips of potentially harmful chemicals from entering the pump, particularly the electronics chamber and do not necessarily require that the pump be "water-proof (e.g., submersible in fluid without leakage). According to other embodiments, the pump can be fully sealed.
  • dispense block 205 can include a vertically protruding flange or lip 272 protruding outward from the edge of dispense block 205 that meets top cover 263.
  • the top of top cover 263 is flush with the top surface of lip 272. This causes drips near the top interface of dispense block 205 and top cover 263 to tend to run onto dispense block 205, rather than through the interface.
  • top cover 263 is flush with the base of lip 272 or otherwise inwardly offset from the outer surface of lip 272. This causes drips to tend to flow down the corner created by top cover 263 and lip 272, rather than between top cover 263 and dispense block 205.
  • a rubber seal is placed between the top edge of top cover 263 and back plate 271 to prevent drips from leaking between top cover 263 and back plate 271.
  • Dispense block 205 can also include sloped feature 273 that includes a
  • dispense block 205 sloped surface defined in dispense block 205 that slopes down and away from the area of pump 100 housing electronics. Consequently, drips near the top of dispense block 205 are lead away from the electronics.
  • pump cover 225 can also be offset slightly inwards from the outer side edges of dispense block 205 so that drips down the side of pump 100 will tend to flow past the interface of pump cover 225 and other portions of pump 100.
  • multi-stage pump 100 can include seals, sloped features and other features to prevent drips from entering portions of multi-stage pump 100 housing electronics.
  • Back plate 271 can include features to further "drip-proof multi-stage pump 100.
  • Embodiments of multi-stage pump 100 as shown in FIGURES 10 and 15 have a compact design. To this extent, embodiments of the o-ring-less low profile fittings and fitting assemblies disclosed herein can be highly desirable and valuable. More specifically, fitting assembly 3700 can be particularly useful for filter connections, as shown in FIGURE 10, and fitting assembly 3800 can be particularly useful for fluid connections, as shown in FIGURE 15.
  • FIGURE 16 is a diagrammatic representation of a prior art fitting assembly which fits over a stem protruding from a manifold. More specifically, fitting assembly 3990 comprises fitting 3991 and nut 3992. Fitting 3991 is inserted into stem 3993 which sticks out of manifold 3994 and which is male- threaded on the outside. Tube 3995 is pressed down onto fitting 3991 and over stem 3993 by nut 3992, which is female-threaded on the inside.
  • fitting assembly 3990 has a large profile, which is not a desirable feature in fluid pumps.
  • fitting assembly 3990 likely cause issues when tube 3995 is bent.
  • FIGURE 17 is a diagrammatic representation of another prior art fitting
  • fitting assembly 3996 comprises adapter 3997 and nut 3998 for connecting flared tubing 3999 to a manifold (not shown).
  • Nut 3998 is female-threaded on the inside to screw on adapter 3997, which is male-threaded on the outside.
  • the rest of fitting assembly 3996 sticks out of the manifold much like stem 3993 sticks out of manifold 3994 as shown in FIGURE 16.
  • Embodiments of the fitting assemblies disclosed herein have many space- saving features and characteristics, advantageously achieving a desirable low profile with minimal protrusion from a manifold while ensuring a secure seal between each fitting and the manifold.
  • an o-ring-less low profile connection/fitting assembly allows a filter (e.g., filter 120 of FIGURE 15), tube (e.g., tube 3803 of FIGURE 14), or tube-like adaptor to be closely attached to a manifold (e.g., dispense block 205), which helps to desirably reduce the overall dimension of the pump that embodies the manifold, which, in turn, helps to reduce the overall dimension of a pumping system that embodies the pump(s).
  • the low profile design also helps to reduce effects associated with tube movements.
  • Another advantage relates to the reusability of the fitting assemblies
  • an o-ring-less low profile fitting assembly can be disassembled and then reassembled (i.e., reused) several times without losing the seal or causing a leakage problem.
  • filter fitting assembly 3700 can be disassembled by unscrewing locking nut 3600 and then reassembled by tightening locking nut 3600 again. Because of the elasticity of fitting 3500, the tightening of locking nut 3600 can complete the seal between fitting 3500 and dispense block 250 in a similar manner as it was first assembled.
  • fluid fitting assembly 3800 can be
  • fitting assembly 3700 is shown to protrude from dispense block 205 by height 3780.
  • height 3780 is about 0.20 inch or less.
  • Fitting assembly 3800 can be similarly modified.
  • one important advantage of the invention is that no o-rings are required.
  • the elimination of the o-ring eliminates all the drawbacks associated with o-rings (e.g., prone to leaks, limited lifespan, etc.) in prior fittings and fitting assemblies.
  • a fitting assembly according to embodiments of the invention disclosed herein can provide a tight seal that, in addition to preventing leakage, eliminates or substantially reduces dead spaces where fluid may crystallize.
  • fitting 3500 touches or contacts dispense lock 205 at points 3771, leaving slight gaps 3773 between surfaces of first end 3501 of fitting 3500 and recess area 3772 of receiving hole 3770. Gaps 3773 are subsequently eliminated as described above, avoiding crystallization of fluid in the dead zone. Having fitting 3500 and dispense block 2005 first contact at points 3771 ensures a tight fit and proper seal.
  • gaps 3773 may be filled before a seal is complete, leaving a possible dead zone in the flow path around points 3771.
  • dead zones and gaps are advantageously eliminated in the embodiment shown in FIGURE 14.

Abstract

Embodiments of the invention provide new fittings and fitting assemblies for tight, leak-proof filter and fluid connections in a pump useful in dispensing fluid onto wafers during a semiconductor manufacturing process. One embodiment of a fitting assembly comprises an o-ring-less low profile fitting and a low profile male threaded locking nut. A manifold of the pump is machined with a female threaded hole for receiving the fitting and the locking nut. The fitting has higher compressibility than the manifold. Initially, as one end of the fitting touches the bottom of the receiving hole, there is a small gap between the end of the fitting and the bottom of the receiving hole. As the fitting is pressed down, the end of the fitting that touches the bottom of the receiving hole begins to deform and fill the small gap, thus creating a tight seal between the fitting and the manifold.

Description

TITLE OF THE INVENTION
O-RING-LESS LOW PROFILE FITTINGS AND FITTING ASSEMBLIES
CROSS-REFERENCE TO RELATED APPLICATION(S)
[0001] The present application claims priority from U.S. Provisional Patent
Application No. 60/741 ,667, filed December 2, 2005, entitled "O-RING-LESS LOW PROFILE FITTING AND ASSEMBLY THEREOF," which is
incorporated herein by reference for all purposes.
TECHNICAL FIELD OF THE INVENTION
[0002] This invention relates generally to fluid pumps. More particularly,
embodiments of the present invention relate to low profile fittings and fitting assemblies for filter and fluid connections useful in eliminating leaks and associated pressure changes in fluid pumps.
BACKGROUND OF THE INVENTION
[0003] There are many applications for which precise control over the amount
and/or rate at which a fluid is dispensed by a pumping apparatus is necessary. In semiconductor processing, for example, it is important to control the amount and rate at which photochemicals, such as photoresist chemicals, are applied to a semiconductor wafer. The coatings applied to semiconductor wafers during processing typically require a certain flatness and/or even thickness across the surface of the wafer that is measured in angstroms. The rates at which processing chemicals are applied (i.e., dispensed) onto the wafer have to be controlled carefully to ensure that the processing liquid is applied uniformly.
[0004] Photochemicals used in the semiconductor industry today are typically very expensive, costing as much as $1000 and up per a liter. Therefore, it is highly desirable to ensure that a minimum but adequate amount of chemical is used and that the chemical is not damaged by the pumping apparatus.
[0005] Unfortunately, these desirable qualities can be extremely difficult to achieve in today's pumping systems because of the many interrelated obstacles. For instance, an o-ring is often needed in a fitting assembly to improve the seal of a filter or fluid connection, between a surface of the fitting and a receiving surface of a block to which the fitting is attached. O-rings generally deteriorate over a period of time, causing the fitting assembly to become leaky, wasting precious fluid and causing undesirable pressure changes. Such pressure changes may be damaging to the fluid (i.e., may change the physical characteristics of the fluid unfavorably) and/or adversely affect the performance of the pumping system.
[0006] Moreover, previously developed fittings and fitting assemblies tend to be bulky and therefore are not suitable to be used in pumps with a small footprint and height limitation. There is a need for an o-ring-less low profile fitting and fitting assembly for filter and fluid connections in a fluid pump. Embodiments of the invention can address these needs and more.
SUMMARY OF THE INVENTION
[0007] Embodiments of the present invention provide new fittings and fitting
assemblies that substantially eliminate or reduce the disadvantages of fittings in previously developed pumping systems and methods. More particularly, embodiments of the present invention provide an o-ring-less low profile fitting and assembly thereof that can eliminate the possibility of leaks due to the presence of o-rings.
[0008] One embodiment of the present invention provides o-ring-less low profile fittings and fitting assemblies for filter and fluid connections in a fluid pump useful in a semiconductor manufacturing process.
[0009] Another embodiment of the present invention provides a low profile fitting assembly comprised of an o-ring-less low profile fitting and a low profile male threaded locking nut.
[0010] In one embodiment, a manifold (e.g., dispense block) is machined with one or more female threaded holes, each for correspondingly receiving both the o-ring-less low profile fitting and the low profile male threaded locking nut. Specifically, each receiving hole has a bottom portion that matches one end of the o-ring-less low profile fitting and a female threaded portion that matches the male threaded portion of the low profile locking nut. The manifold is made of a first material and the fitting is made of a second material. The second material is different from the first material and has higher compressibility than the first material. The o-ring-less low profile fitting is secured onto the manifold with the locking nut. Initially, as one end of the fitting touches the bottom of the receiving hole, there is a small gap between the end of the fitting and the bottom of the receiving hole. As the fitting is pressed down, the end of the fitting that touches the bottom of the receiving hole begins to deform and fill the small gap, thus completing the seal and eliminating leaks between the fitting and the manifold.
[0011] In one embodiment, the o-ring-less low profile fitting is pressed down by the locking nut. In another embodiment, the o-ring-less low profile fitting is pressed down by a tube, which is pressed down by the locking nut.
[0012] Advantages provided by embodiments of the present invention can be
numerous. As an example, since there are no o-rings, all prior problems associated with o-rings are eliminated. There is no possibility of leaks caused by missing o-rings and/or deterioration of o-rings. In addition, in a fitting assembly, the low profile of the fitting reduces forces on the locking nut when a tube attached thereto is moved, thus reducing unscrewing issues. Moreover, the o-ring-less and low profile design reduces the costs of machining.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] A more complete understanding of the present invention and the
advantages thereof may be acquired by referring to the following
description, taken in conjunction with the accompanying drawings in which like reference numbers indicate like features and wherein:
[0014] FIGURE 1 is a schematic representation of a fitting, according to one
embodiment of the invention;
[0015] FIGURE 2 is a top view of the fitting of FIGURE 1 , according to one
embodiment of the invention;
[0016] FIGURE 3 is a cross-sectional view of the fitting of FIGURE 1 , according to one embodiment of the invention;
[0017] FIGURE 4 is a schematic representation of a locking nut for the embodiment of fitting of FIGURE 1 ; [0018] FIGURE 5 is a top view of the locking nut of FIGURE 4, according to one embodiment of the invention;
[0019] FIGURE 6 is a cross-sectional view of the locking nut of FIGURE 4,
according to one embodiment of the invention;
[0020] FIGURE 7 is a perspective view of a fitting assembly to be installed on a block, according to one embodiment of the invention;
[0021] FIGURE 8 is a perspective view of the fitting assembly of FIGURE 7
installed on the block, according to one embodiment of the invention; and [0022] FIGURE 9 is a cross-sectional view of the fitting assembly of FIGURE 7, according to one embodiment of the invention;
[0023] FIGURE 10 is a diagrammatic representation of a partial assembly of a multiple stage pump ("multi-stage pump") utilizing embodiments of the invention;
[0024] FIGURE 11 is a perspective view of a tube to be connected to a block
utilizing the fitting assembly, according to another embodiment of the invention;
[0025] FIGURE 12 is a perspective view of a receiving hole machined out of the block of FIGURE 11 for receiving the tube and the fitting assembly of
FIGURE 11 , according to another embodiment of the invention;
[0026] FIGURE 13 is a side view of the fitting assembly, the tube, and the block of
FIGURE 11 , according to one embodiment of the invention;
[0027] FIGURE 14 is a cross-sectional view of the fitting assembly, the tube, and the block of FIGURE 11, according to another embodiment of the invention;
[0028] FIGURE 15 is a diagrammatic representation of a pump assembly for a multi-stage pump, showing embodiments of the invention assembled thereto;
[0029] FIGURE 16 is a diagrammatic representation of a prior art fitting assembly which fits over a stem protruding from a manifold; and
[0030] FIGURE 17 is a diagrammatic representation of another prior art fitting
assembly which uses an adapter. DETAILED DESCRIPTION
[0031] Preferred embodiments of the present invention are described below with reference to the figures which are not necessarily drawn to scale and where like numerals are used to refer to like and corresponding parts of the various drawings.
[0032] Embodiments of the present invention are directed to fittings and fitting
assemblies for fluid and filter connections in a pumping system. Such a pumping system may employ a multiple stage ("multi-stage") pump for feeding and accurately dispensing fluid onto wafers during a semiconductor manufacturing process. Specifically, embodiments of the present invention provide o-ring-less low profile fittings and assemblies thereof for filter and fluid connections in the multi-stage pump. It should be noted that the multistage pump and the pumping system embodying such a pump as described herein are provided by way of example, but not limitation, and embodiments of the present invention can be utilized and/or suitably implemented for other pump designs and configurations. Embodiments of o-ring-less low profile fittings and fitting assemblies will be described in more details below.
[0033] FIGURE 1 is a schematic representation of an o-ring-less low profile fitting
3500 according to one embodiment of the invention. One end of fitting 3500 has a fitting seal surface that is shaped, formed or otherwise structured to mate with a receiving seal surface, which can be part of a receiving hole machined out of a block (e.g., dispense block 205 of FIGURES 7-15). The other end of fitting 3500 can be shaped, formed or otherwise structured to receive or fit into a tubular connection (e.g., a tube), which can be of any desirable size and configuration, depending upon applications (e.g., to connect a filter). In the exemplary embodiment shown in FIGURE 1 , fitting 3500 has a first end 3501 and a second end 3502. A top view of fitting 3500 in a direction as indicated by arrow 3503 is shown in FIGURE 2. A cross- sectional view of fitting 3500 as indicated by line A-A' is shown in FIGURE 3.
[0034] Referring to FIGURES 1 -3, first end 3501 has a seal surface 3505 that is defined by a first diameter 3506 and a second diameter 3507. First diameter 3506 is the inner diameter (LD.) of rim 3511 , which is located at the very end of first end 3501 of fitting 3500. Second diameter 3507 is the inner diameter of fitting 3500 (i.e., the thru hole of fitting 3500). Seal surface 3505 slops (e.g., 86 degrees) from first diameter 3506 to second diameter 3507, which, according to one embodiment, begins shortly before
protuberance 3512. In this example, protuberance 3512 can be seen as part of a support structure that supports seal surface 3505 and
characterizes first end 3501. Second end 3502 is characterized by protuberance 3514 and contour 3513 around its opening. Second end 3502 can be of any suitable application-specific shapes and sizes. More specifically, second end 3502 can be shaped, formed, or otherwise structured to fit various types of tubes and tube-like connectors, depending upon applications. In the exemplary embodiment shown in FIGURES 1-3, protuberance 3512 and protuberance 3514 have different diameters.
Specifically, diameter 3508 of protuberance 3512 is larger than diameter 3509 of protuberance 3514. The difference between diameter 3508 and diameter 3509 allows a locking nut to slide over protuberance 3514 and be stopped by protuberance 3512. One embodiment of such a locking nut for fitting 3500 will be described below in more details with reference to
FIGURES 4-9.
[0035] As illustrated in FIGURES 1-3, fitting 3500 is made out of a block, rod, or other shaped piece of material. According to one embodiment, fitting 3500 is made of a material that has a higher compressibility (i.e., softer) than that of the material of the receiving seal surface at the receiving end (e.g., a female-threaded receiving hole machined out of dispense block 205 of FIGURES 7-15). In one embodiment, fitting 3500 is made of Teflon® PFA and dispense block 205 is made of PTFE or modified PTFE As one skilled in the art can appreciate, the latter is a harder material (i.e., has lower compressibility) than the former.
[0036] FIGURE 4 is a schematic representation of a locking nut 3600 for locking fitting 3500 onto a receiving end (e.g., receiving hole 3770 on dispense block 205 of FIGURE 7). In the exemplary embodiment shown in FIGURE 4, locking nut 3600 has a first end 3601 and a second end 3602. A top view of locking nut 3600 in a direction as indicated by arrow 3603 is shown in FIGURE 5. A cross-sectional view of locking nut 3600 as indicated by line B-B' is shown in FIGURE 6.
[0037] Referring to FIGURES 4-6, first end 3601 may have a flat surface with holes
3604 to facilitate the use of a tool (e.g., securely locking fitting 3500 onto dispense block 205 using a torque wrench or other appropriate tools capable of providing about 8-10 in./lb torque). In embodiments of the invention, locking nut 3600 has a very low profile, which means that once locking nut 3600 secures fitting 3500 onto dispense block 205, only a small portion of first end 3601 of locking nut 3600 would protrude from dispense block 205. In one embodiment, the low profile design of locking nut 3600 reduces the protrusion after installation to be less than about 0.2 inch in height. This low profile design is one characteristic of locking nut 3600.
[0038] Another characteristic of locking nut 3600 is that it is male-threaded. As shown in FIGURE 6, lock nut 3600 has male threads 3777. It should be understood that male threads 3777 as shown in FIGURE 6 are meant to be exemplary. The number as well as size of male threads 3777 can be implemented to suit, so long as the female threads of the receiver (e.g., receiving hole 3770 of block 205 of FIGURE 7) at the receiving end match male threads 3777.
[0039] As FIGURE 6 illustrates, first end 3601 and second end 3602 can, but not required to, have about the same outer diameters. In this example, first end 3601 and second end 3602 have same outer diameter 3608 and different inner diameters 3606 and 3607. Inner diameter 3606 at first end 3601 is smaller than inner diameter 3607 at second end 3602. As a result, second end 3602 has a recess area 3609, which is another characteristic of locking nut 3600. Recess area 3609 is useful in compressing down first end 3501 of fitting 3500 to ensure a secure fit and tight seal between fitting 3500 and dispense block 205, which will be described in more details below with reference to FIGURES 7-9.
[0040] FIGURE 7 is a perspective view of a fitting assembly to be assembled on a manifold (e.g., dispense block 205), according to one embodiment of the invention. Just about any manifold (i.e., a chamber or pipe with one or more openings for receiving and/or distributing a fluid or gas) maybe built or adapted to utilize embodiments of the invention disclosed herein. As an example, a portion of dispense block 205 is shown in FIGURES 7-15. The drawings are not meant to be limiting as receivers for fitting assembly 3700 can be suitably implemented depending upon applications. For example, dispense block 205 can be part of pump 100, which will be described in more details below with reference to FIGURES 10 and 15. Other
implementations of suitable manifolds with appropriate receivers for fitting assembly 3700 are also possible and are not limited to dispense block 205 as shown in FIGURES 7-15.
[0041] In this example, fitting assembly 3700 comprises fitting 3500 and locking nut
3600. As exemplified in FIGURE 7, to install fitting 3500 and locking nut 3600 onto dispense block 205, fitting 3500 is positioned between locking nut 3600 and dispense block 205. Second end 3602 of locking nut 3600 is positioned to face dispense block 205, while first end 3501 of fitting 3500 is positioned towards dispense block 205 so that seal surface 3505 faces dispense block 205. As illustrated in FIGURE 9, inner diameter 3606 of locking nut 3600 is larger than outer diameter 3509 of protuberance 3514 and smaller than outer diameter 3508 of protuberance 3512. In this way, locking nut 3600 can slide over protuberance 3514 of fitting 3500 and recess area 3609 of locking nut 3600, which is defined by inner diameter 3607, can serve as a stopper. That is, as male threads 3777 of locking nut 3600 are met with female threads 3778 of receiving hole 3770, which are machined to receive accordingly, and screw fitting 3500 in place, recess area 3609 catches protuberance 3512 of fitting 3500 and presses it down.
[0042] FIGURE 8 is a perspective view of fitting assembly 3700 as assembled on dispense block 205, according to one embodiment of the invention. As described above with reference to FIGURE 5, holes 3604 on locking nut 3600 can facilitate locking fitting 3500 onto dispense block 205. Due to the unique design of fitting assembly 3700, locking fitting 3500 completes a seal between fitting 3500 and dispense block 205, thereby creating a tight or perfect closure that prevents the entrance or escape of a fluid or gas.
Details on how such a seal is created will be described below with reference to FIGURE 9. After locking fitting 3500 onto dispense block 205, fitting assembly 3700 is ready for use via second end 3502 of fitting 3500.
[0043] FIGURE 9 is a cross-sectional view of fitting assembly 3700 of FIGURES 7- 8. In this example, receiving hole 3770 is machined out of dispense block 205. The interior (e.g., dimension and configuration) of receiving hole 3770 substantially matches part of the exterior of first end 3501 of fitting 3500 in conjunction with the exterior of locking nut 3600. More specifically, as shown in FIGURE 9, the interior of receiving hole 3770 has female threads 3778 that matches male threads 3777 of locking nut 3600 and a recess area
3772 that matches seal surface 3505 and the contour of first end 3501 of fitting 3500.
[0044] As locking nut 3600 screws fitting 3500 in place, recess area 3609 of locking nut 3600 catches protuberance 3512 of fitting 3500 and presses it down. Initially, part of first end 3501 of fitting 3500 touches part of receiving hole 3770 at points 3771 (i.e., where seal surface 3505 interfaces with inner diameter 3507, see FIGURE 9) and there may be one or more slight gaps
3773 between surfaces of first end 3501 and receiving hole 3770. Gaps 3773 are shown exaggerated in FIGURE 9 for the purpose of illustration. The actual amount of gaps may vary from implementation to
implementation.
[0045] As fitting 3500 is pressed down by locking nut 3600, part of first end 3501 of fitting 3500 begins to deform. Such a deformation is possible because fitting 3500 is designed to be made of a softer material (i.e., has higher
compressibility) than that of dispense block 205. Locking nut 3600 is made of a material harder than that of fitting 3500. Thus, as locking nut 3600 continues to press fitting 3500 down against dispense block 205 (i.e., by tightening locking nut 3600 with a tool such as a torque wrench), rim 3511 of fitting 3500 deforms to fill gaps 3773 and completes the seal between fitting 3500 and dispense block 205.
[0046] FIGURE 10 is a diagrammatic representation of a partial assembly of pump
100 utilizing embodiments of the invention. More specifically, FIGURE 10 illustrates adding filter fittings 335, 340, and 345 to dispense block 205. In this example, nuts 350, 355, 360 are used to hold filter fittings 335, 340, 345. According to one embodiment, a low profile filter fitting (e.g., filter fitting 335) and a corresponding low profile nut (e.g., nut 350) made up a low profile filter connection (i.e., fitting assembly). Low profile filter connections allow a filter (e.g., filter 120) to be closely attached to dispense block 205, which helps to reduce the overall dimension of pump 100. As an example, filter fittings 335, 340, 345 implement embodiments of fitting 3500 and nuts 350, 355, 360 implement embodiments of locking nut 3600 as described above with reference to FIGURES 1-9. Each filter fitting leads to one of the flow passages of dispense block 205 (e.g., a feed chamber, vent outlet, dispense chamber, etc.). Pump 100 can be a multi-stage or single stage pump. Examples of pump 100 can be found in U.S. Patent Application No.
filed , entitled "SYSTEM AND METHOD
FOR MULTIPLE-STAGE PUMP WITH REDUCED FORM FACTOR" by Gonnella et al. [Atty. Dkt. No. ENTG1720-1], the content of which is incorporated herein by reference.
[0047] FIGURE 11 is a perspective view of a tube to be connected to a manifold through an o-ring-less low profile fitting assembly, according to another embodiment of the invention. More specifically, FIGURE 11 illustrates one embodiment of a fluid fitting assembly 3800 having a locking nut 3802 and a fitting 3801. In this example, fitting 3801 is pressed into one end of tube 3803. Locking nut 3802, like locking nut 3600 described above, is male threaded on the outside and hollow on the inside (i.e., has a through hole). As one in the art can appreciate, locking nut 3802 is not limited to what is shown in FIGURE 11 and can be modified to suit, so long as it allows tube 3803 to slide through with fitting 3801 and can be threaded onto dispense block 205. For example, locking nut 3802 can be modified with features such as holes 3604 of locking nut 3600 to facilitate the use of a tool.
Furthermore, locking nut 3802 need not have a hexagon-shaped head.
[0048] in one embodiment, fitting 3801 can be a commercially available sleeve that can serve as a cap end for tube 3803 and fit inside the screw end of locking nut 3802 (see cross-sectional view shown in FIGURE 14). The inner diameter of locking nut 3802 is sufficiently large to fit the outer diameter of tube 3803. As can be seen in FIGURE 11 , tube 3803 and locking nut 3802 are not physically attached (i.e., one can spin locking nut 3802 around tube 3803). Decoupling tube 3803 and locking nut 3802 advantageously eliminates unscrewing issues related to movements of tube 3803.
[0049] FIGURE 12 is a perspective view of a receiving hole machined according to another embodiment of the invention. More specifically, receiving hole 3970 is machined out of dispense block 205 for receiving tube 3803 and fitting assembly 3800. As will be described in detail with reference to FIGURE 15, one embodiment of receiving hole 3970 is an external inlet connecting a flow path of dispense block 205 with a fluid line of pump 100. One skilled in the art will appreciate that embodiments of fluid fitting assemblies disclosed herein can be utilized to connect external inlets as well as outlets of various dispense blocks to fluid lines and thus are not limited by what is shown here. As illustrated in FIGURE 12, dispense block 205 can have more than one receiving holes 3970, each of which is machined with female threads 3978 to match male threads 3977 of locking nut 3802 and with recess area 3972 to match the contour of the end of fitting 3801 that sticks out of tube 3803.
[0050] FIGURE 13 is a side view showing fitting assembly 3800 being assembled onto dispense block 205, according to one embodiment of the invention. More specifically, FIGURE 13 shows locking nut 3802 partially screwed into receiving hole 3970 (not shown) of dispense block 205. Because locking nut 3802 and tube 3803 are not physically attached, movements (e.g., bending) of tube 3803 does not affect locking nut 3802 (e.g., bending tube 3803 will not cause locking nut 3802 to loosen up or become unscrewed).
[0051] FIGURE 14 is a cross-sectional view of FIGURE 13, according to another embodiment of the invention. FIGURE 14 exemplifies the low profile characteristic of fluid fitting assembly 3800. The only part of fluid fitting assembly 3800 that sticks out dispense block 205 is limited by height 3980. In one embodiment height 3980 is about a quarter of an inch (0.25").
Regardless of the shape, the head of locking nut 3802 can be trimmed down to reduce height 3980, the portion of fitting assembly 3800 protruding from dispense block 205. In one embodiment, this is achieved by machining locking nut 3802 with less height and adding holes similar to holes 3604 of locking nut 3600 on to top face of locking nut 3802. Locking nut 3802 can look like locking nut 3602, without the wrench flats.
[0052] In the example of FIGURE 14, initially, as locking nut 3802 screws fitting
3801 in place, part of fitting 3801 touches or contacts part of receiving hole 3970 at points 3971 (i.e., similar to where seal surface 3505 interfaces with inner diameter 3507 of fitting 3500 as described above with reference to FIGURE 9). There may be one or more slight gaps 3973 between surfaces of fitting 3801 and receiving hole 3970. Gaps 3973 as shown in FIGURE 14 are meant to be exemplary. Actual size of gaps 3973 may vary from implementation to implementation. As will be explained later, having fitting 3801 to contact dispense block 205 at points 3971 advantageously eliminates dead spaces, in addition to completing the seal between fitting
3801 and dispense block 205.
[0053] One skilled in the art can appreciate that tube 3803 is not limited to what is shown in FIGURES 11-14. In some embodiments, tube 3803 can be a tube-like adaptor having one end connecting fitting 3801 with a tube or another tube-like apparatus. The other end can vary from implementation to implementation. Such a tube-like adaptor 3803 can be modified to suit, connecting a variety of devices with dispense block 205 through fitting 3801 and locking nut 3802, which can be particularly useful in retro-fitting existing air and/or fluid fittings.
[0054] Fitting 3801 is designed to be made of a material that has higher
compressibility than that of dispense block 205. Moreover, fitting 3801 has a bulging section that pushes tube 3803 slightly against the inner wall of locking nut 3802. Locking nut 3802 is designed to have recess area 3972 (similar to recess area 3609 of locking nut 3600) that serves as a stopper . and catches tube 3803. In this way, as locking nut 3802 screws into
dispense block 205, the inner wall of locking nut 3802 pushes tube 3803 down which, in turn, presses fitting 3801 down against dispense block 205. As locking nut 3802 continues to press down (i.e., by tightening locking nut
3802 with a tool such as a torque wrench), the end part of fitting 3801 begins to deform and fill gaps 3973 (starting from points 3971 towards recess area 3972), completing the seal between fitting 3801 and dispense block 205.
[0055] FIGURE 15 is a diagrammatic representation of one embodiment of a pump assembly for pump 100. Pump 100 can include a dispense block 205 that defines various fluid flow paths through pump 100 and at least partially defines feed chamber 155 and dispense chamber 185. Dispense pump block 205 can be a unitary block of PTFE, modified PTFE or other material. Because these materials do not react with or is minimally reactive with many process fluids, the use of these materials allows flow passages and pump chambers to be machined directly into dispense block 205 with a minimum of additional hardware. Dispense block 205 consequently reduces the need for piping by providing an integrated fluid manifold.
[0056] Dispense block 205 can include various external inlets and outlets including, for example, inlet 210 through which the fluid is received, vent outlet 215 for venting fluid during the vent segment, and dispense outlet 220 through which fluid is dispensed during the dispense segment. Embodiments of the invention disclosed herein can be utilized to connect the external inlets and outlets, including external purge outlets, of dispense block 205 to fluid lines. More specifically, one embodiment of fitting assembly 3800 can be implemented as an input fluid fitting assembly for inlet 210, one embodiment of fitting assembly 3800 can be implemented as a vent fitting assembly for vent outlet 215, and one embodiment of fitting assembly 3800 can be implemented as an output fitting assembly for dispense output 220. Other implementations for fluid connections are also possible.
[0057] Dispense block 205 routes fluid to a feed pump (not shown), a dispense pump (not shown), and filter 120. Pump cover or housing 225 can protect the feed motor and the dispense motor from damage, while piston housing 227 can provide protection for the pistons (not shown). Either housing can be formed of polyethylene or other polymer. Valve plate 230 provides a valve housing for a system of valves (not shown) that can be configured to direct fluid flow to various components of multi-stage pump 100. Valve plate 230 includes several valve control inlets (e.g., 235, 240, 245, 250, 255), each corresponds to a valve for applying pressure or vacuum to its corresponding diaphragm. By the selective application of pressure or vacuum to inlets 235, 240, 245, 250, 255, the corresponding valves are opened and closed. Additional teachings related to inlets 235, 240, 245, 250, and 255 can be found in the above-referenced U.S. Patent Application
No. filed entitled "SYSTEM AND METHOD
FOR MULTIPLE-STAGE PUMP WITH REDUCED FORM FACTOR" by Gonnella et al. [Atty. Dkt. No. ENTG1720-1].
[0058] A valve control gas and vacuum are provided to valve plate 230 via valve control supply lines 260, which run from a valve control manifold (covered by top cover 263), through dispense block 205 to valve plate 230. Valve control gas supply inlet 265 provides a pressurized gas to the valve control manifold and vacuum inlet 270 provides vacuum (or low pressure) to the valve control manifold. The valve control manifold acts as a three way valve to route pressurized gas or vacuum to the appropriate inlets of valve plate 230 via supply lines 260 to actuate the corresponding valve(s).
[0059] FIGURE 15 also illustrates several features that can prevent fluid drips from entering the area of multi-stage pump 100 housing electronics. Fluid drips can occur, for example, when an operator connects or disconnects a tube from inlet 210, outlet 215 or vent 220. The "drip-proof features are designed to prevent drips of potentially harmful chemicals from entering the pump, particularly the electronics chamber and do not necessarily require that the pump be "water-proof (e.g., submersible in fluid without leakage). According to other embodiments, the pump can be fully sealed.
[0060] According to one embodiment, dispense block 205 can include a vertically protruding flange or lip 272 protruding outward from the edge of dispense block 205 that meets top cover 263. On the top edge, according to one embodiment, the top of top cover 263 is flush with the top surface of lip 272. This causes drips near the top interface of dispense block 205 and top cover 263 to tend to run onto dispense block 205, rather than through the interface. On the sides, however, top cover 263 is flush with the base of lip 272 or otherwise inwardly offset from the outer surface of lip 272. This causes drips to tend to flow down the corner created by top cover 263 and lip 272, rather than between top cover 263 and dispense block 205. Additionally, a rubber seal is placed between the top edge of top cover 263 and back plate 271 to prevent drips from leaking between top cover 263 and back plate 271.
[0061] Dispense block 205 can also include sloped feature 273 that includes a
sloped surface defined in dispense block 205 that slopes down and away from the area of pump 100 housing electronics. Consequently, drips near the top of dispense block 205 are lead away from the electronics.
Additionally, pump cover 225 can also be offset slightly inwards from the outer side edges of dispense block 205 so that drips down the side of pump 100 will tend to flow past the interface of pump cover 225 and other portions of pump 100.
[0062] According to one embodiment of the present invention, wherever a metal cover interfaces with dispense block 205, the vertical surfaces of the metal cover can be slightly inwardly offset (e.g., 1/64 of an inch or 0.396875 millimeters) from the corresponding vertical surface of dispense block 205. Additionally, multi-stage pump 100 can include seals, sloped features and other features to prevent drips from entering portions of multi-stage pump 100 housing electronics. Back plate 271 can include features to further "drip-proof multi-stage pump 100.
[0063] Embodiments of multi-stage pump 100 as shown in FIGURES 10 and 15 have a compact design. To this extent, embodiments of the o-ring-less low profile fittings and fitting assemblies disclosed herein can be highly desirable and valuable. More specifically, fitting assembly 3700 can be particularly useful for filter connections, as shown in FIGURE 10, and fitting assembly 3800 can be particularly useful for fluid connections, as shown in FIGURE 15.
[0064] FIGURE 16 is a diagrammatic representation of a prior art fitting assembly which fits over a stem protruding from a manifold. More specifically, fitting assembly 3990 comprises fitting 3991 and nut 3992. Fitting 3991 is inserted into stem 3993 which sticks out of manifold 3994 and which is male- threaded on the outside. Tube 3995 is pressed down onto fitting 3991 and over stem 3993 by nut 3992, which is female-threaded on the inside. There are several drawbacks. First, fitting assembly 3990 has a large profile, which is not a desirable feature in fluid pumps. Second, it is difficult and costly, if not time consuming and wasteful, to machine stem 3993 out of manifold 3994. More importantly, there is not a tight seal between fitting 3991 and manifold 3994, which means leakage could be a problem.
Furthermore, dead spaces can be found between fitting 3991 and nut 3992, which means fluid crystallization could be a problem. Finally, the bulky design of fitting assembly 3990 likely cause issues when tube 3995 is bent.
[0065] FIGURE 17 is a diagrammatic representation of another prior art fitting
assembly which uses an adapter. More specifically, fitting assembly 3996 comprises adapter 3997 and nut 3998 for connecting flared tubing 3999 to a manifold (not shown). Nut 3998 is female-threaded on the inside to screw on adapter 3997, which is male-threaded on the outside. When installed, other than the threaded portion below its body, the rest of fitting assembly 3996 sticks out of the manifold much like stem 3993 sticks out of manifold 3994 as shown in FIGURE 16. With this prior design, drawbacks such as leakage and dead spaces remain. Furthermore, the bulkiness and large profile likely to cause issues when flared tubing 3999 is bent.
[0066] Embodiments of the fitting assemblies disclosed herein have many space- saving features and characteristics, advantageously achieving a desirable low profile with minimal protrusion from a manifold while ensuring a secure seal between each fitting and the manifold. For example, an o-ring-less low profile connection/fitting assembly allows a filter (e.g., filter 120 of FIGURE 15), tube (e.g., tube 3803 of FIGURE 14), or tube-like adaptor to be closely attached to a manifold (e.g., dispense block 205), which helps to desirably reduce the overall dimension of the pump that embodies the manifold, which, in turn, helps to reduce the overall dimension of a pumping system that embodies the pump(s). The low profile design also helps to reduce effects associated with tube movements.
[0067] Another advantage relates to the reusability of the fitting assemblies
disclose herein. Specifically, an o-ring-less low profile fitting assembly can be disassembled and then reassembled (i.e., reused) several times without losing the seal or causing a leakage problem. For example, filter fitting assembly 3700 can be disassembled by unscrewing locking nut 3600 and then reassembled by tightening locking nut 3600 again. Because of the elasticity of fitting 3500, the tightening of locking nut 3600 can complete the seal between fitting 3500 and dispense block 250 in a similar manner as it was first assembled. Similarly, fluid fitting assembly 3800 can be
disassembled by unscrewing locking nut 3802 and then reassembled by tightening locking nut 3802 again to complete the seal between fitting 3801 and dispense block 205.
[0068] As yet another example, referring to FIGURE 9, fitting assembly 3700 is shown to protrude from dispense block 205 by height 3780. In one embodiment, height 3780 is about 0.20 inch or less. However, so long as one can torque locking nut 3600 with a proper tool, it is possible to machine the receiving hole 3770 to a depth and configuration that accommodates the height and configuration of locking nut 3600 (e.g., flat surface of first end 3601 of locking nut 3600 is level with or slightly lower than surface of dispense block 205). Fitting assembly 3800 can be similarly modified.
[0069] In addition to the advantageous features and characteristics described
above, one important advantage of the invention is that no o-rings are required. The elimination of the o-ring eliminates all the drawbacks associated with o-rings (e.g., prone to leaks, limited lifespan, etc.) in prior fittings and fitting assemblies.
[0070] Another advantage is that a fitting assembly according to embodiments of the invention disclosed herein can provide a tight seal that, in addition to preventing leakage, eliminates or substantially reduces dead spaces where fluid may crystallize. As an example, referring to FIGURE 9, as described above, initially, fitting 3500 touches or contacts dispense lock 205 at points 3771, leaving slight gaps 3773 between surfaces of first end 3501 of fitting 3500 and recess area 3772 of receiving hole 3770. Gaps 3773 are subsequently eliminated as described above, avoiding crystallization of fluid in the dead zone. Having fitting 3500 and dispense block 2005 first contact at points 3771 ensures a tight fit and proper seal. Otherwise, if fitting 3500 and dispense block 205 do not first meet at points 3771 , gaps 3773 may be filled before a seal is complete, leaving a possible dead zone in the flow path around points 3771. For similar reasons, dead zones and gaps are advantageously eliminated in the embodiment shown in FIGURE 14.
[0071] Yet another advantage is the reduced cost in machining receiving hole(s)
3770 and/or receiving hole(s) 3970 out of dispense block 205. Prior pumping systems use pillar style fittings and female threaded nut, which requires pillar style structures (e.g., stems) with male threads to match. In addition to their bulky size and large profile, these stems are difficult and wasteful to machine out of a dispense block. The low profile design of filter fitting assembly 3700 and fluid fitting assembly 3800 minimizes the amount of material and steps necessary to machine corresponding receiving hole(s), effectively saving material, space, time, and money.
[0072] Although the present invention has been described in detail herein with
reference to the illustrative embodiments, it should be understood that the description is by way of example only and is not to be construed in a limiting sense. It is to be further understood, therefore, that numerous changes in the details of the embodiments of this invention and additional embodiments of this invention will be apparent to, and may be made by, persons of ordinary skill in the art having reference to this description. It is
contemplated that all such changes and additional embodiments are within the scope and spirit of this invention. Accordingly, the scope of the invention should be determined by the following claims and their legal equivalents.

Claims

WHAT IS CLAIMED IS:
1. An oring-less low profile fitting assembly, comprising:
an o-ring-less low profile fitting; and
a low profile locking nut for pressing down said o-ring-less low profile fitting into a receiving hole of a manifold to complete a seal between said o-ring-less low profile fitting and said manifold, wherein said manifold is made of a first material, wherein said o-ring-less low profile fitting is made of a second material, wherein said second material has higher compressibility than said first material, wherein said receiving hole has a bottom portion that substantially matches a first end of said o- ring-less low profile fitting and a female threaded portion that substantially matches a male threaded portion of said low profile locking nut.
2. The o-ring-less low profile fitting assembly of claim 1 , wherein said first end of said o-ring-less low profile fitting has a fitting seal surface, wherein said receiving hole has a receiving seal surface, and wherein said fitting seal surface and said receiving seal surface have substantially matching shapes.
3. The o-ring-less low profile fitting assembly of claim 2, wherein said fitting seal surface is defined by a first diameter of a rim and a second diameter of a thru hole and wherein said fitting seal surface slopes from said rim to said thru hole.
4. The o-ring-less low profile fitting assembly of claim 3, wherein said
substantially matching shapes of said fitting seal surface and said receiving seal surface are configured in a manner to allow a portion of said thru hole touches said manifold before a portion of said rim touches said manifold.
5. The o-ring-less low profile fitting assembly of claim 1 , wherein said o-ring-less low profile fitting has a second end shaped for receiving or fitting into a tubular connection.
6. The o-ring-less low profile fitting assembly of claim 5, wherein said tubular connection is a fluid connection or a filter connection.
7. The o-ring-less low profile fitting assembly of claim 1 , wherein said o-ring-less low profile fitting has a first protuberance and a second protuberance.
8. The o-ring-less low profile fitting assembly of claim 1 , wherein a difference between diameters of said first protuberance and said second protuberance allows said low profile locking nut to slide over said second protuberance and be stopped by said first protuberance.
9. The o-ring-less low profile fitting assembly of claim 1 , wherein a first end of said low profile locking nut has a flat surface with one or more holes.
10. The o-ring-less low profile fitting assembly of claim 1 , wherein a second end of said low profile locking nut has two different diameters, resulting in a recess area for catching a protuberance of said o-ring-less low profile fitting.
11. An o-ring-less low profile fitting, comprising:
a fitting seal surface defined by a first diameter of a rim and a second diameter of a thru hole, wherein said fitting seal surface slopes from said rim to said thru hole;
a first protuberance supporting said fitting seal surface;
a first end characterized by said fitting seal surface and said first
protuberance;
a second end having at least two inner diameters;
a recess area defined by said at least two inner diameters; and
a second protuberance supporting said second end, wherein a difference between diameters of said first protuberance and said second protuberance allows a low profile locking nut to slide over said second protuberance and be stopped by said first protuberance.
12. The o-ring-less low profile fitting of claim 11 having higher compressibility than said o-ring-less low profile fitting.
13. The o-ring-less low profile fitting of claim 11 , wherein said first end substantially matches a bottom portion of a receiving hole machined out of a manifold having a lower compressibility than said o-ring-less low profile fitting.
14. The o-ring-less low profile fitting of claim 13, wherein said receiving hole has a receiving seal surface that substantially matches said fitting seal surface and a female threaded portion that substantially matches a male threaded portion of said low profile locking nut, and wherein when pressing down said o-ring-less low profile fitting, said low profile locking nut completes a seal between said o-ring-less low profile fitting and said manifold.
15. The o-ring-less low profile fitting of claim 14, wherein said fitting seal surface and said receiving seal surface are configured in a manner to allow a portion of said thru hole touches said manifold before a portion of said rim touches said manifold.
16. The o-ring-less low profile fitting of claim 13, wherein said second end is shaped for receiving or fitting into a tubular connection.
17. The o-ring-less low profile fitting of claim 16, wherein said tubular connection is a fluid connection or a filter connection.
18. The o-ring-less low profile fitting assembly of claim 1 , wherein a first end of said low profile locking nut has a flat surface with one or more holes.
19. A low profile locking nut for an o-ring-less low profile fitting, comprising:
a first end characterized by a flat surface and one or more holes;
a second end characterized by a recess area defined by at least two different diameters for catching a first protuberance of said o-ring-less low profile fitting;
a thru hole that slides over a second protuberance of said o-ring-less low profile fitting; and
a male threaded exterior for screwing said o-ring-less low profile fitting into a receiving hole of a manifold.
20. The low profile locking nut of claim 19, wherein said one or more holes are configured to receive a torque wrench.
PCT/US2006/044981 2005-12-02 2006-11-20 O-ring-less low profile fittings and fitting assemblies WO2007067343A2 (en)

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US7547049B2 (en) 2009-06-16
JP2013130295A (en) 2013-07-04
US20070126233A1 (en) 2007-06-07
TW200726918A (en) 2007-07-16
JP2009517618A (en) 2009-04-30
KR20080073778A (en) 2008-08-11
WO2007067343A3 (en) 2008-12-04
JP5302002B2 (en) 2013-10-02

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