WO2007080323A2 - Stable aqueous suspension of carbon nanotubes - Google Patents

Stable aqueous suspension of carbon nanotubes Download PDF

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Publication number
WO2007080323A2
WO2007080323A2 PCT/FR2007/000049 FR2007000049W WO2007080323A2 WO 2007080323 A2 WO2007080323 A2 WO 2007080323A2 FR 2007000049 W FR2007000049 W FR 2007000049W WO 2007080323 A2 WO2007080323 A2 WO 2007080323A2
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Prior art keywords
carbon nanotubes
mixture
aqueous suspension
stable aqueous
transparent
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PCT/FR2007/000049
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French (fr)
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WO2007080323A3 (en
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Frédérick ROUSSEL
Roch Chan Yu King
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Universite Du Littoral Cote D'opale
Centre National De La Recherche Scientifique (Cnrs)
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Publication of WO2007080323A2 publication Critical patent/WO2007080323A2/en
Publication of WO2007080323A3 publication Critical patent/WO2007080323A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y10/00Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/158Carbon nanotubes
    • C01B32/168After-treatment
    • C01B32/174Derivatisation; Solubilisation; Dispersion in solvents
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1334Constructional arrangements; Manufacturing methods based on polymer dispersed liquid crystals, e.g. microencapsulated liquid crystals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/80Constructional details
    • H10K30/81Electrodes
    • H10K30/82Transparent electrodes, e.g. indium tin oxide [ITO] electrodes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/28Solid content in solvents
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1343Electrodes
    • G02F1/13439Electrodes characterised by their electrical, optical, physical properties; materials therefor; method of making
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K85/00Organic materials used in the body or electrodes of devices covered by this subclass
    • H10K85/20Carbon compounds, e.g. carbon nanotubes or fullerenes
    • H10K85/221Carbon nanotubes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates generally to the field of nanotechnology. More particularly, it relates to a stable aqueous suspension of carbon nanotubes and its implementation for the production of conductive devices intended, inter alia, for the manufacture of conductive electrodes forming part of rigid or flexible display devices.
  • Display technologies are currently experiencing a boom, related to the development of many consumer communication systems such as mobile phone screens, laptops, electronic diaries, television, etc.
  • the realization of flexible and lightweight substrates electrodes is an important technological challenge for future applications in display technologies, such as for electronic books and newspapers, but also for the production of "all-plastic" components.
  • known displays include glass slides coated with a thin layer of conductive oxide deposited under vacuum and at high temperature.
  • This deposit technology has a high energy cost.
  • ITO indium tin oxide
  • the conductive oxides used as the electrode are also fragile when they are deposited on flexible substrates, leading to cracks and delamination during mechanical deformations.
  • polystyrene sulfonate RE Smalley et al., Chemical Physics Letters 342, pp. 265, 2001
  • polyvinylpyrrolidone PE Pehrsson et al., J. Am Chem Soc 124, 12418). , 2002
  • polyvinyl alcohol RE
  • the films prepared from these solutions are very often too little conductor and / or too diffusive after evaporation of the dispersion solvent for the development of thin transparent conductive layers.
  • solvents used for the preparation of the solutions are for the most part toxic, and / or require evaporation procedures under vacuum (cresol derivatives in particular).
  • the Applicant has sought to develop stable suspensions of carbon nanotubes, allowing the production of thin transparent and conductive films, and found that carbon nanotubes could be dispersed uniformly in an aqueous medium containing at least one Nonionic detergent member of the family of Triton and an alcohol, a polyalcohol or a mixture thereof, this leading to obtaining stable carbon nanotube suspensions for a long period of time.
  • These suspensions use low amounts of carbon nanotubes and non-toxic components and can be prepared using a simple method and low energy cost.
  • the present invention therefore aims to provide a stable aqueous suspension based on carbon nanotubes comprising at least one nonionic detergent of alkylphenol alkoxylate type, member of the family of Triton and an alcohol, a polyol or a mixture thereof.
  • the carbon nanotubes can be purified or in the raw state, of the monofeuillet or multiwall type, with or without pendant side chains.
  • the present invention also relates to a stable aqueous suspension composition based on carbon nanotubes.
  • the present invention also relates to a process for preparing the stable aqueous suspension based on carbon nanotubes mentioned above.
  • the present invention also relates to a conductive device comprising a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention, said layer forming a conductive transparent thin film arranged on a support.
  • the present invention further relates to a method of manufacturing conductive devices comprising a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention.
  • the present invention further relates to display devices based on a dispersion of liquid crystals in a polymer matrix addressed by electrodes made on the basis of the conductive device according to the invention.
  • FIG. 1 represents the image obtained by scanning electron microscopy of a film based on single-walled carbon nanotubes according to the invention deposited on a glass substrate; _ ⁇ _
  • FIG. 2 schematically shows the diagram of a liquid crystal display device according to the invention
  • FIG. 3 represents the variation of the transmittance at 632.8 nm as a function of the intensity of the applied electric field (at 50 Hz) in a liquid crystal display device according to the invention
  • FIG. 4 shows the measurements of the rise times and the descent times in a liquid crystal display device according to the invention in the case of a plastic substrate;
  • FIG. 5 illustrates the operation of a liquid crystal based flexible display device according to the invention before (a, b), during (c, d) and after (e, f) the bending phase.
  • FIG. 6 represents the image obtained by scanning electron microscopy of a film based on single-walled carbon nanotubes according to the invention deposited on a polyethylene terephthalate (PET) substrate
  • FIG. 7 represents the image obtained by scanning electron microscopy of a film based on multiwall carbon nanotubes according to the invention deposited on a glass substrate;
  • FIG. 8 shows the image obtained by scanning electron microscopy of a film based on multiwall carbon nanotubes according to the invention deposited on a polymeric substrate (PET).
  • the invention relates to stable aqueous suspensions based on carbon nanotubes also comprising at least one nonionic detergent of alkylphenol alkoxylate type, which is a member of the Triton family and an alcohol, a polyol or their mixed.
  • the carbon nanotubes used in these suspensions are subjected to a prior purification, according to known techniques.
  • the purification process may consist, for example, in the oxidation of crude carbon nanotubes in an acidic medium, followed by a treatment step with a solution of hydrogen peroxide, preferably at 35% by volume in water.
  • the purification process further comprises the steps of: diluting the material thus obtained in a large volume of demineralized water; filtration; washing with diluted sodium hydroxide and then with water; drying, _
  • the carbon nanotubes used in the suspensions according to the invention are used in the raw state, as provided commercially.
  • the impurity content varies between 5 and 50% by weight.
  • the concentration of carbon nanotubes in water is between 0.01 and 1% by weight, preferably between 0.2% and 0.5% by weight.
  • alkylphenol alkoxylate nonionic detergent such as a polyoxyethylene isoalkyl phenyl ether or a polyoxyethylene isoalkyl cyclohexyl ether
  • a liquid medium which is preferably water.
  • the amount of said detergent must not exceed 3% by weight, preferably between 0.5 and 2.4% by weight. Indeed, it has been observed that concentrations greater than 3% of detergent lead to the production of non-conductive coatings.
  • the aqueous suspensions of carbon nanotubes according to the invention contain between 3 and 5% by weight of an alcohol, a polyol or their mixture, preferably about 4.5% by weight.
  • the suspension according to the invention comprises ethylene glycol. The presence of this additive is closely related to obtaining a reproducible way of _
  • the invention relates to a method for preparing the stable aqueous suspension of carbon nanotubes described, said method comprising the following steps: a) adding carbon nanotubes, purified beforehand or in the raw state to a liquid medium comprising water and at least one alkylphenol alkoxylate nonionic detergent (particularly a member of the Triton family), to obtain a first mixture, b) applying to said first mixture ultrasound for a period of time. of minimum Ih, to obtain a second mixture, c) incorporating in said second mixture an alcohol, a polyol or their mixture, to obtain a third mixture, d) homogenizing said third mixture by stirring for at least 3 minutes, to obtain an aqueous suspension stable carbon nanotubes.
  • said liquid medium of step a is subjected to ultrasound for a predetermined duration, prior to the addition of carbon nanotubes.
  • the ultrasound application step b to said first mixture is preferably interrupted at a given moment to homogenize by agitation said first mixture for a period of about three minutes, before resuming the application of ultrasound.
  • the method according to the invention also comprises a filtration or centrifugation step of the second mixture obtained after step b and before the addition of an alcohol, a polyol or their mixture.
  • the subject of the invention is a conductive device based on carbon nanotubes comprising a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention, said layer forming a conductive transparent thin film arranged on a support .
  • said support is transparent and inert, the conductive device being intended in particular to constitute an electrode in a display device based on a dispersion of liquid crystals in a polymer matrix.
  • the inert transparent support is a transparent inorganic material or a flexible transparent polymeric material. Said inorganic material is chosen from the group: glass (in particular silica or borosilicate), metal, ceramic, glass having a metal coating.
  • Said flexible transparent polymeric material is selected from the group: polyethylene terephthalate, poly methyl methacrylate, polyvinyl chloride, polyethylene, cellulose acetate derivatives, polyvinyl alcohol, polyvinyl acetate, MyIa type polyester, and the like.
  • inert carriers may be colored or colorless, and their thickness may be variable.
  • said inert support is flat.
  • supports having curvature or permanent folding can be used within the scope of the invention.
  • the substrates coated with the conductive transparent thin film based on carbon nanotubes can be cut into various shapes (for example round, square or rectangular) which can then be used as conductive electrodes in the display devices.
  • the invention relates to a method of manufacturing the aforementioned conductive device comprising a step of coating said support with a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention, followed by drying; this coating is carried out at ambient temperature and at atmospheric pressure.
  • the coating of the support with a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention is carried out with an adjustable micrometric slit film applicator (bar-coating), which can be easily implemented. in a repetitive and controlled manner over a large area of the substrate and for a desired thickness of the film.
  • bar-coating adjustable micrometric slit film applicator
  • other coating methods can be used, such as: dip coating, flow coating, spin coating, spray coating, ink jet coating or brushing.
  • the suspension of carbon nanotubes is coated on its inert transparent support, it is allowed to air dry.
  • the film is washed with an apolar organic solvent such as toluene for about 10 seconds, and then allowed to air dry.
  • FIG. 1 shows the image of a film based on single-walled carbon nanotubes, coated on a glass support, according to the aforementioned method.
  • the coating has a thickness of about 100 nm; it comprises beams formed of individual nanotubes, the diameter of each beam ranging from 10 to 30 nm.
  • the surface resistivity of the films according to the invention varies in a range from 10 2 to 10 6 ⁇ squared 1.
  • the transmittance of the films according to the invention was determined to be 632.8 nm using a photodiode by measuring the transmittance of a Neon Helium laser beam passing through the film at normal incidence The values obtained are at least 75%.
  • the conductive devices based on carbon nanotubes, described above, are particularly suitable for use as electrodes in a display device, flexible or rigid, based on a dispersion of liquid crystals in a polymer matrix. These electrodes are intended to replace the ITO electrodes used in conventional liquid crystal display devices.
  • these conventional display devices comprise low molecular weight liquid crystals dispersed in the form of droplets whose size is of the order of a micrometer (or nanometer) in a polymer matrix.
  • These devices comprise a conductive and transparent lower substrate and an upper substrate, between which said liquid crystal dispersion is placed. Their operation consists of an alternation of diffusion and transparency phases, depending on the application of a sufficiently large electric field, which reorients the droplet direction field. according to the refractive index of the droplets and that of the polymeric matrix (PS Drzaic, Liquid Crystal Dispersions, World Scientific 1995, Doane et al US 4,688,900).
  • a display device based on liquid crystals comprises: two substrates (a), each substrate comprising a conductive device described above.
  • One of the two substrates may be metallic.
  • the two substrates are separated by an interelectrode space (c) in which the faces (b) coated with the film according to the invention are opposite.
  • the dispersion (d) of liquid crystals in a polymer matrix filling this interelectrode gap comes into direct contact with the carbon nanotube-based films or the contact is via a dielectric passivation layer.
  • the device also includes lead wires (e) provided at one end of each substrate to allow voltage to be applied to said films.
  • the device further comprises a voltage source (f) electrically connected to said films through said conductive wires.
  • Micro-or nano-dispersions of liquid crystals for use in display devices are prepared according to one of the following techniques: a method of phase separation induced by polymerization; temperature-induced phase separation method; solvent induced phase separation method; emulsification process; encapsulation process.
  • the molecules that can be used for the preparation of said liquid crystal dispersions have phases: nematic, cholesteric, smectic, discotic, etc., and include ferroelectric, antiferroelectric or lyotropic materials.
  • the liquid crystals of a certain type of material may be used alone or in mixture with those of another type, including eutectic mixtures.
  • the monomers, prepolymers, polymers or combinations thereof for the preparation of said liquid crystal dispersions are selected from: acrylates, methacrylates, vinyl compounds, styrenic compounds, urethanes, imides, carbonates, epoxides, esters, amides, celluloses, carbohydrates, nucleotides and combinations thereof.
  • the liquid crystal dispersion is prepared according to a polymerization-induced phase separation method comprising the following steps:
  • FIG. 3 illustrates an electro-optical response of a liquid crystal screen according to the invention, comprising electrodes produced by coating the suspension based on single-walled carbon nanotubes according to the invention on a glass support, compared with a screen. comprising ITO electrodes.
  • the representation of the relative transmittance as a function of the electric field applied at 50 Hz has a sigmoidal curve shape.
  • ElO and E90 respectively represent the values of the electric field required for the film to change to 10% or 90% of the change in transmittance between the zero state ("off") and the maximum transmittance state ("on") .
  • the results show that the performances of the liquid crystal screen according to the invention are at least equivalent to those of an ITO-based screen, manufactured to serve for purposes of comparison.
  • the switching times of the liquid crystal displays according to the invention were measured by means of sinusoidal voltage pulses applied at a given frequency.
  • the rise time is defined as the time interval required for the device to achieve 90% transmittance from 10% transmittance.
  • the descent time is the time required for _ No _
  • FIG. 4 illustrates the measurement of the response time of the liquid crystal display according to the invention, comprising electrodes obtained by coating a suspension based on multiwall carbon nanotubes according to the invention on a polymeric support (polyethylene terephthalate).
  • FIG. 5 illustrates the operation of a liquid crystal-based display addressed by electrodes based on single-walled carbon nanotubes.
  • the sequence of operations in chronological order is as follows:
  • the display is placed on two solid 5 mm thick supports at a distance of 13 mm; the device changes from an opaque state ("off" position, Fig. 5a) to a transparent state ("on” position, Fig. 5b - the "copyright” symbol below the screen becomes visible);
  • the screen is folded vertically by means of a pointed tool (three-point folding) so that it adopts a curved geometry and forms a teta angle ( ⁇ ) with the horizontal; following the application of an electric field, the folded screen changes from the opaque state (Figure 5c) to the transparent state ( Figure 5d); - The screen returns to the initial unfolded position and passes, when an electric field is applied, a transparent state (Fig 5e) in opaque state
  • the tetra flexion angle varies from 0 ° to approximately 40 °.
  • Liquid crystal display devices addressed by electrodes based on carbon nanotubes according to the invention are flat, flexible and can be manufactured in any size.
  • Example 1 Preparation of a stable aqueous suspension containing purified single-walled carbon nanotubes.
  • Single-wall carbon nanotubes (purity 50%, average diameter of tubes 1.2-1.5 nm, length 2-5 ⁇ m) were provided by Aldrich.
  • the Purification procedure conventionally consists in the acid oxidation of carbon nanotubes [W. Zhao et al., J. Am. Chem. Soc., 124, p. 12418 (2002)].
  • 53 ml of concentrated nitric acid (65%) are placed in a one-liter flask containing a magnetic bar, the whole being immersed in a cooling bath composed of a mixture of water and ice.
  • 158 ml of concentrated sulfuric acid (98%) are then added in successive portions to the flask.
  • the whole is subjected to mechanical stirring for 20 minutes under cold conditions before the sequential addition of 83 ml of concentrated sulfuric acid and 26 ml of a 35% hydrogen peroxide solution.
  • the whole is stirred mechanically for 25 minutes and then subjected to an ultrasonic bath for 5 minutes before dilution into several small fractions in 700 ml of cooled deionized water.
  • the purified carbon nanotubes are finally dried under vacuum in a desiccator containing calcium chloride first at 60 degrees C for 3.5 hours and then at room temperature overnight.
  • a vial containing a mixture of 28.9mg of Triton X-100, 6ml of deionized water, and 10.8mg of purified carbon nanotubes is placed in the ultrasonic bath (100W, 35kHz) for 30 minutes (this mixture is therefore consisting of a mass fraction of 0.18% carbon nanotubes and 0.48% Triton X-100).
  • the mixture obtained is then mechanically stirred at 7000 rpm with a Polytron homogenizer (Kinematica AG, Switzerland) and then subjected again to the ultrasonic bath for 4 hours before, or Acrodisc membrane filtration.
  • the suspensions of carbon nanotubes produced according to the protocol described above were spread on microscope glass slides (thickness: 1 mm, transmittance at 632.8 nm: 96%) or PET polyethylene terephthalate films (thickness: 100 ⁇ m, transmittance at 632.8 nm: 95%).
  • the coating method used implements a slit micrometric film applicator (Elcometer 3570) allowing a uniform and reproducible controlled thickness deposition of suspensions of carbon nanotubes on substrates of different nature. After coating, the films are dried under air (fume hood type hood) and then briefly washed by immersing in a toluene bath (10 seconds) before being dried again in air.
  • Figures 6, 7 and 8 respectively show scanning electron microscopy images of a film of single-walled carbon nanotubes on one.
  • PET substrate Fig. 6
  • a film of multi-walled carbon nanotubes on a glass substrate FIGG 7
  • a film of multi-walled carbon nanotubes on a PET substrate FIGG 8
  • Table 1 summarizes the surface resistivity (Rs) and transmittance (T) values measured at 632.8 nm for the different carbon nanotube electrodes produced.
  • Table 2 shows the electro-optical characteristics of light-cured dispersions based on Norland 65 and E7 in the ratio (35:65) (thickness 22 ⁇ m) addressed by electrodes based on carbon nanotubes (electric field applied at 50 Hz).
  • ElO and E90 are respectively the threshold and saturation fields (uncertainty 5%).
  • the response times of the dispersions during the application and the cutting of the field are also given.
  • the values obtained with conventional ITO-type electrodes have been added.
  • Table 3 shows the electro-optical characteristics of Norland 65 and E7 light-cured dispersions in the ratio (35: 65)
  • the present invention can also find other fields of application, namely for systems using conductive films. It is possible to distinguish two broad categories of applications.
  • phase shifters, Pockels cells, etc. and visualization
  • conventional liquid crystal displays twisted or super twisted, cholesteric, ferroelectric, etc.
  • liquid crystal gels liquid crystal gels
  • light-emitting diodes or screens cathodic type or plasmas.
  • the second application relates to systems requiring electrodes for the application of a voltage but not necessarily transparent.
  • components for "all plastic" electronics such as capacitors, field effect transistors, Schottky diodes, etc. or Leclanche batteries, rechargeable, or electrolysis cells.

Abstract

The present invention relates to a stable aqueous suspension of carbon nanotubes comprising, in addition, at least one non-ionic detergent of alkylphenol alkoxylate type and an alcohol, a polyol or mixture thereof.

Description

SUSPENSION AQUEUSE STABLE DE NANOTUBES DE CARBONE STABLE AQUEOUS SUSPENSION OF CARBON NANOTUBES
La présente invention se rapporte de manière générale au domaine des nanotechnologies. Plus particulièrement, elle concerne une suspension aqueuse stable de nanotubes de carbone et sa mise en oeuvre pour la réalisation de dispositifs conducteurs destinés, entre autres, à la fabrication d'électrodes conductrices entrant dans la constitution de dispositifs d'affichage rigides ou flexibles.The present invention relates generally to the field of nanotechnology. More particularly, it relates to a stable aqueous suspension of carbon nanotubes and its implementation for the production of conductive devices intended, inter alia, for the manufacture of conductive electrodes forming part of rigid or flexible display devices.
Les technologies de l'affichage connaissent à ce jour un essor important, lié au développement de nombreux systèmes de communication grand public comme par exemple les écrans de téléphone portable, d'ordinateur portable, d'agenda électronique, de télévision, etc. Par ailleurs, la réalisation d'électrodes sur substrats flexibles et légers est un enjeu technologique important pour les applications futures dans les technologies de l'affichage, comme par exemple pour les livres et journaux électroniques, mais aussi pour la réalisation de composants « tout plastique » pour l'électronique.Display technologies are currently experiencing a boom, related to the development of many consumer communication systems such as mobile phone screens, laptops, electronic diaries, television, etc. In addition, the realization of flexible and lightweight substrates electrodes is an important technological challenge for future applications in display technologies, such as for electronic books and newspapers, but also for the production of "all-plastic" components. For electronics.
Généralement, les afficheurs connus comprennent des lames de verre recouvertes d'une fine couche d'oxyde conducteur déposée sous vide et à haute température. Cette technologie de dépôt présente un coût énergétique élevé. Par ailleurs, elle s'avère problématique pour la réalisation d'afficheurs de grande dimension. Les oxydes conducteurs utilisés comme électrode, notamment l'oxyde d'indium et d'étain (ITO), sont en outre fragiles lorsqu'ils sont déposés sur des substrats flexibles, conduisant à des fissures et des délaminages lors de déformations mécaniques.Generally, known displays include glass slides coated with a thin layer of conductive oxide deposited under vacuum and at high temperature. This deposit technology has a high energy cost. Moreover, it is problematic for the production of large displays. The conductive oxides used as the electrode, in particular indium tin oxide (ITO), are also fragile when they are deposited on flexible substrates, leading to cracks and delamination during mechanical deformations.
Pour s'affranchir de ces inconvénients, on a proposé des solutions consistant en l'utilisation de nouvelles électrodes conductrices flexibles. En raison de leurs propriétés mécaniques, électriques et physiques, les nanotubes de carbone sont des candidats potentiels pour le remplacement des électrodes UO. Cependant, les nanotubes de carbone, comme tous les autres membres de la famille des matériaux à base de carbone, sont insolubles quelque soit la nature du solvant utilisé ou forment des agglomérats, rendant complexe leur dépôt en couche mince sur un substrat.To overcome these drawbacks, solutions have been proposed consisting of the use of new flexible conductive electrodes. Due to their mechanical, electrical and physical properties, carbon nanotubes are potential candidates for replacement of UO electrodes. However, carbon nanotubes, like all other members of the family of carbon-based materials, are insoluble regardless of the nature of the solvent used or form agglomerates, making their thin film deposition on a substrate complex.
Les méthodes actuelles de mise en suspension des nanotubes de carbone impliquent des traitements chimiques visant à fixer sur leurs parois des atomes ou groupes d'atomes de façon covalente (R.E Smalley et al., Chem. Phys. Lett.Current methods for suspending carbon nanotubes involve chemical treatments to covalently attach atoms or groups of atoms to their walls (Smalley E, et al., Chem Phys Lett.
310, p. 367, 1999 ; H. Kuzmany et al., Synth. Metals, 141, p. 113, 2004). Ces procédés de fonctionnalisation nécessitent des temps longs de traitement et utilisent des réactifs dangereux tels que du fluor (V.N. Khabasheska et al., Ace.310, p. 367, 1999; H. Kuzmany et al., Synth. Metals, 141, p. 113, 2004). These functionalization processes require long processing times and use dangerous reagents such as fluorine (V. N. Khabasheska et al., Ace.
Chem. Research 35, p. 1087, 2002), des initiateurs radicalaires (Y. Ying et al., Org. Lett., 5, p. 1471, 2003 ; CA. Dyke et al., J. Am. Chem. Soc, 125, p. 1156,Chem. Research 35, p. 1087, 2002), free radical initiators (Y. Ying et al., Org Lett, 5, 1471, 2003, CA Dyke et al., J. Am Chem Soc, 125, 1156).
2003) ou des agents oxydants (Z.H. Yu et al., J. Phys. Chem. A1 104, p. 10995,2003) or oxidizing agents (ZH Yu et al., J. Phys. Chem. A 1104, p. 10995,
2000).2000).
Des alternatives simples de solubilisation des nanotubes de carbone consistent à les envelopper physiquement avec différents matériaux hôtes : peptides (I. Musselman et al., J. Am. Chem. Soc. 126, p.7222, 2004), oligosaccharides (G. Chambers et al., Nano Lett. 3, p. 843, 2003), agents de surface (B. Li et al., Chemistry Letters p.598, 2001 ; R.E. Smalley et al., ScienceSimple alternatives for solubilizing carbon nanotubes are to physically wrap them with different host materials: peptides (I. Musselman et al., J. Am Chem Soc 126, p.7222, 2004), oligosaccharides (G. Chambers et al., Nano Lett 3, pp. 843, 2003), surfactants (B. Li et al., Chemistry Letters p.598, 2001, RE Smalley et al., Science
280, p. 1253, 1998) ou polymères tels que polystyrène sulfonate (R.E. Smalley et al., Chemical Physics Letters 342, p. 265, 2001), polyvinylpyrrolidone (P.E. Pehrsson et al., J. Am. Chem. Soc. 124, p. 12418, 2002), alcool polyvinylique (R.E.280, p. 1253, 1998) or polymers such as polystyrene sulfonate (RE Smalley et al., Chemical Physics Letters 342, pp. 265, 2001), polyvinylpyrrolidone (PE Pehrsson et al., J. Am Chem Soc 124, 12418). , 2002), polyvinyl alcohol (RE
Smalley et al,, Nano Letters 3, p. 1285, 2003), polycations amphiphiles (N.A.Smalley et al., Nano Letters 3, p. 1285, 2003), amphiphilic polycations (N.A.
Kotov, J. Am. Chem. Soc. 127, p. 3463, 2005).Kotov, J. Am. Chem. Soc. 127, p. 3463, 2005).
Cependant, les films préparés à partir de ces solutions sont très souvent trop peu conducteurs et/ou trop diffusants après évaporation du solvant de dispersion pour le développement de couches minces conductrices transparentes.However, the films prepared from these solutions are very often too little conductor and / or too diffusive after evaporation of the dispersion solvent for the development of thin transparent conductive layers.
De plus, les solvants utilisés pour la préparation des solutions sont pour la plupart toxiques, et /ou nécessitent des procédures d'évaporation sous vide (dérivés du crésol notamment).In addition, the solvents used for the preparation of the solutions are for the most part toxic, and / or require evaporation procedures under vacuum (cresol derivatives in particular).
La demanderesse a cherché à développer des suspensions stables de nanotubes de carbone, permettant la réalisation de films minces transparents et conducteurs, et a constaté que des nanotubes de carbone pouvaient être dispersés de manière uniforme dans un milieu aqueux contenant au moins un détergent non ionique membre de la famille du Triton et un alcool, un polyalcool ou leur mélange, ceci conduisant à l'obtention de suspensions de nanotubes de carbone stables pendant une longue période de temps. Ces suspensions mettent en oeuvre des quantités faibles de nanotubes de carbone et des composants non toxiques et peuvent être préparées au moyen d'une méthode simple et de faible coût énergétique.The Applicant has sought to develop stable suspensions of carbon nanotubes, allowing the production of thin transparent and conductive films, and found that carbon nanotubes could be dispersed uniformly in an aqueous medium containing at least one Nonionic detergent member of the family of Triton and an alcohol, a polyalcohol or a mixture thereof, this leading to obtaining stable carbon nanotube suspensions for a long period of time. These suspensions use low amounts of carbon nanotubes and non-toxic components and can be prepared using a simple method and low energy cost.
La présente invention a donc pour but de proposer une suspension aqueuse stable à base de nanotubes de carbone comprenant au moins un détergent non ionique de type alkylphénol alkoxylate, membre de la famille du Triton et un alcool, un polyol ou leur mélange. Les nanotubes de carbone peuvent être purifiés ou à l'état brut, du type monofeuillet ou multiparois, avec ou sans chaînes latérales pendantes.The present invention therefore aims to provide a stable aqueous suspension based on carbon nanotubes comprising at least one nonionic detergent of alkylphenol alkoxylate type, member of the family of Triton and an alcohol, a polyol or a mixture thereof. The carbon nanotubes can be purified or in the raw state, of the monofeuillet or multiwall type, with or without pendant side chains.
La présente invention a également pour objet une composition de suspension aqueuse stable à base de nanotubes de carbone. La présente invention vise également un procédé de préparation de la suspension aqueuse stable à base de nanotubes de carbone précitée.The present invention also relates to a stable aqueous suspension composition based on carbon nanotubes. The present invention also relates to a process for preparing the stable aqueous suspension based on carbon nanotubes mentioned above.
La présente invention concerne également un dispositif conducteur comprenant une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'invention, ladite couche formant un film mince transparent conducteur disposé sur un support.The present invention also relates to a conductive device comprising a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention, said layer forming a conductive transparent thin film arranged on a support.
La présente invention concerne en outre un procédé de fabrication de dispositifs conducteurs comprenant une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'invention.The present invention further relates to a method of manufacturing conductive devices comprising a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention.
La présente se rapporte en outre à des dispositifs d'affichage à base d'une dispersion de cristaux liquides dans une matrice polymère adressé par des électrodes réalisées à base du dispositif conducteur selon l'invention.The present invention further relates to display devices based on a dispersion of liquid crystals in a polymer matrix addressed by electrodes made on the basis of the conductive device according to the invention.
L'invention sera mieux comprise à la lecture de la description détaillée qui va suivre, à laquelle sont annexées les figures suivantes:The invention will be better understood on reading the detailed description which follows, to which are appended the following figures:
- la figure 1 représente l'image obtenue par microscopie électronique à balayage d'un film à base de nanotubes de carbone monofeuillet selon l'invention déposé sur un substrat en verre ; _ ^ _FIG. 1 represents the image obtained by scanning electron microscopy of a film based on single-walled carbon nanotubes according to the invention deposited on a glass substrate; _ ^ _
- la figure 2 représente de manière schématique le schéma d'un dispositif d'affichage à base de cristaux liquides selon l'invention ;- Figure 2 schematically shows the diagram of a liquid crystal display device according to the invention;
- la figure 3 représente la variation de la transmittance à 632,8 nm en fonction de l'intensité du champ électrique appliqué (à 50 Hz) dans un dispositif d'affichage à base de cristaux liquides selon l'invention ;FIG. 3 represents the variation of the transmittance at 632.8 nm as a function of the intensity of the applied electric field (at 50 Hz) in a liquid crystal display device according to the invention;
- la figure 4 montre les mesures des temps de montée et des temps de descente dans un dispositif d'affichage à base de cristaux liquides selon l'invention dans le cas d'un substrat plastique;FIG. 4 shows the measurements of the rise times and the descent times in a liquid crystal display device according to the invention in the case of a plastic substrate;
- la figure 5 illustre le fonctionnement d'un dispositif d'affichage flexible à base de cristaux liquides selon l'invention avant (a,b), pendant (c,d) et après (e,f) la phase de flexion.FIG. 5 illustrates the operation of a liquid crystal based flexible display device according to the invention before (a, b), during (c, d) and after (e, f) the bending phase.
- la figure 6 représente l'image obtenue par microscopie électronique à balayage d'un film à base de nanotubes de carbone monofeuillet selon l'invention déposé sur un substrat en polyéthylène téréphtalate (PET) ; - la figure 7 représente l'image obtenue par microscopie électronique à balayage d'un film à base de nanotubes de carbone multiparois selon l'invention déposé sur un substrat en verre ;FIG. 6 represents the image obtained by scanning electron microscopy of a film based on single-walled carbon nanotubes according to the invention deposited on a polyethylene terephthalate (PET) substrate; FIG. 7 represents the image obtained by scanning electron microscopy of a film based on multiwall carbon nanotubes according to the invention deposited on a glass substrate;
- la figure 8 représente l'image obtenue par microscopie électronique à balayage d'un film à base de nanotubes de carbone multiparois selon l'invention déposé sur un substrat polymérique (PET).- Figure 8 shows the image obtained by scanning electron microscopy of a film based on multiwall carbon nanotubes according to the invention deposited on a polymeric substrate (PET).
Selon un premier aspect, l'invention a trait à des suspensions aqueuses stables à base de nanotubes de carbone comprenant également au moins un détergent non ionique de type alkylphénol alcoxylate, qui est membre de la famille du Triton et un alcool, un polyol ou leur mélange. Dans une variante de réalisation, les nanotubes de carbone mis en œuvre dans ces suspensions sont soumis à une purification préalable, selon des techniques connues. Le procédé de purification peut consister, par exemple, en l'oxydation des nanotubes de carbone brut dans un milieu acide, suivie d'une étape de traitement avec une solution d'eau oxygénée, de préférence à 35% en volume dans l'eau. Le procédé de purification comprend en outre les étapes de : dilution du matériau ainsi obtenu dans un grand volume d'eau déminéralisée ; filtration ; lavages avec de la soude diluée puis avec de l'eau ; séchage, _According to a first aspect, the invention relates to stable aqueous suspensions based on carbon nanotubes also comprising at least one nonionic detergent of alkylphenol alkoxylate type, which is a member of the Triton family and an alcohol, a polyol or their mixed. In an alternative embodiment, the carbon nanotubes used in these suspensions are subjected to a prior purification, according to known techniques. The purification process may consist, for example, in the oxidation of crude carbon nanotubes in an acidic medium, followed by a treatment step with a solution of hydrogen peroxide, preferably at 35% by volume in water. . The purification process further comprises the steps of: diluting the material thus obtained in a large volume of demineralized water; filtration; washing with diluted sodium hydroxide and then with water; drying, _
conduisant en final à l'obtention de nanotubes purifiés portant sur leurs parois des groupements carboxyle.leading finally to obtain purified nanotubes bearing on their walls carboxyl groups.
Dans une autre variante de réalisation, les nanotubes de carbone mis en œuvre dans les suspensions selon l'invention sont utilisés à l'état brut, tels que procurés du commerce. Dans ce cas, le contenu d'impuretés varie entre 5 et 50% en poids.In another variant embodiment, the carbon nanotubes used in the suspensions according to the invention are used in the raw state, as provided commercially. In this case, the impurity content varies between 5 and 50% by weight.
La demanderesse a trouvé qu'il était possible de mettre des nanotubes de carbone (purifiés ou à l'état brut) en suspension dans l'eau, en présence d'au moins un détergent non ionique de type alkylphénol alkoxylate, qui sont des membres de la famille du Triton, et d'un alcool, un polyol ou leur mélange. Ces suspensions restent stables à température ambiante pendant de longues périodes (au moins 18 mois), c'est-à-dire qu'aucune précipitation des nanotubes de carbone ou séparation de phase n'est observée pendant ce temps. Les suspensions aqueuses de nanotubes de carbone selon l'invention sont donc « prêtes à l'emploi » et gardent cette caractéristique pendant de longues périodes de temps.The applicant has found that it is possible to put carbon nanotubes (purified or unprocessed) in suspension in water, in the presence of at least one non-ionic detergent of the alkylphenol alkoxylate type, which are members of the family Triton, and an alcohol, a polyol or their mixture. These suspensions remain stable at room temperature for long periods (at least 18 months), that is to say that no precipitation of carbon nanotubes or phase separation is observed during this time. The aqueous suspensions of carbon nanotubes according to the invention are therefore "ready to use" and keep this characteristic for long periods of time.
La concentration de nanotubes de carbone dans l'eau est comprise entre 0,01 et 1% en poids, de préférence entre 0,2% et 0,5% en poids.The concentration of carbon nanotubes in water is between 0.01 and 1% by weight, preferably between 0.2% and 0.5% by weight.
La présence d'au moins un détergent non ionique de type alkylphénol alkoxylate, tel qu'un polyoxyéthylène isoalkyl phényl éther ou un polyoxyéthylène isoalkyl cyclohéxyl éther, rend possible la dispersion des nanotubes de carbone dans un milieu liquide (qui est de préférence l'eau). Les suspensions stables de nanotubes de carbone étant destinées notamment à être utilisées comme revêtements conducteurs de supports inertes, la quantité dudit détergent ne doit pas dépasser 3% en poids, étant de préférence comprise entre 0,5 et 2,4% en poids. En effet, il a été observé que des concentrations supérieures à 3% en détergent conduisent à l'obtention de revêtements non conducteurs.The presence of at least one alkylphenol alkoxylate nonionic detergent, such as a polyoxyethylene isoalkyl phenyl ether or a polyoxyethylene isoalkyl cyclohexyl ether, makes it possible to disperse the carbon nanotubes in a liquid medium (which is preferably water). ). The stable suspensions of carbon nanotubes being intended in particular to be used as conductive coatings of inert supports, the amount of said detergent must not exceed 3% by weight, preferably between 0.5 and 2.4% by weight. Indeed, it has been observed that concentrations greater than 3% of detergent lead to the production of non-conductive coatings.
Par ailleurs, les suspensions aqueuses de nanotubes de carbone selon l'invention contiennent entre 3 et 5% en poids d'un alcool, un polyol ou leur mélange, de préférence environ 4,5% en poids. De manière préférée, la suspension selon l'invention comprend de l'éthylène glycol. La présence de cet additif est étroitement liée à l'obtention d'une manière reproductible de _Furthermore, the aqueous suspensions of carbon nanotubes according to the invention contain between 3 and 5% by weight of an alcohol, a polyol or their mixture, preferably about 4.5% by weight. Preferably, the suspension according to the invention comprises ethylene glycol. The presence of this additive is closely related to obtaining a reproducible way of _
- D - revêtements de haute qualité sur des supports inertes, leur conférant de bonnes propriétés de mouillabilité.- D - high quality coatings on inert substrates, giving them good wettability properties.
Selon un second aspect, l'invention se rapporte à un procédé de préparation de la suspension aqueuse stable de nanotubes de carbone décrite, ledit procédé comprenant les étapes suivantes : a) ajouter des nanotubes de carbone, purifiés au préalable ou à l'état brut, à un milieu liquide comprenant de l'eau et au moins un détergent non ionique de type alkylphénol alkoxylate (en particulier un membre de la famille du Triton), pour obtenir un premier mélange, b) appliquer audit premier mélange des ultrasons pendant une durée de minimum Ih, pour obtenir un second mélange, c) incorporer audit second mélange un alcool, un polyol ou leur mélange, pour obtenir un troisième mélange, d) homogénéiser ledit troisième mélange par agitation pendant au moins 3 minutes, pour obtenir une suspension aqueuse stable de nanotubes carbone.According to a second aspect, the invention relates to a method for preparing the stable aqueous suspension of carbon nanotubes described, said method comprising the following steps: a) adding carbon nanotubes, purified beforehand or in the raw state to a liquid medium comprising water and at least one alkylphenol alkoxylate nonionic detergent (particularly a member of the Triton family), to obtain a first mixture, b) applying to said first mixture ultrasound for a period of time. of minimum Ih, to obtain a second mixture, c) incorporating in said second mixture an alcohol, a polyol or their mixture, to obtain a third mixture, d) homogenizing said third mixture by stirring for at least 3 minutes, to obtain an aqueous suspension stable carbon nanotubes.
Dans un mode de réalisation, ledit milieu liquide de l'étape a est soumis à des ultrasons pendant une durée déterminée, préalablement à l'ajout de nanotubes de carbone. L'étape b d'application d'ultrasons audit premier mélange est de préférence interrompue à un moment donné pour homogénéiser par agitation ledit premier mélange pendant une durée de trois minutes environ, avant de reprendre l'application d'ultrasons.In one embodiment, said liquid medium of step a is subjected to ultrasound for a predetermined duration, prior to the addition of carbon nanotubes. The ultrasound application step b to said first mixture is preferably interrupted at a given moment to homogenize by agitation said first mixture for a period of about three minutes, before resuming the application of ultrasound.
Selon une variante préférée de réalisation, le procédé selon l'invention comprend également une étape de filtration ou de centrifugation du second mélange obtenu après l'étape b et avant l'ajout d'un alcool, un polyol ou leur mélange.According to a preferred variant embodiment, the method according to the invention also comprises a filtration or centrifugation step of the second mixture obtained after step b and before the addition of an alcohol, a polyol or their mixture.
Selon un troisième aspect, l'invention a pour objet un dispositif conducteur à base de nanotubes de carbone comprenant une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'invention, ladite couche formant un film mince transparent conducteur disposé sur un support. Dans une variante de réalisation, ledit support est transparent et inerte, le dispositif conducteur étant destiné notamment à constituer une électrode dans un dispositif d'affichage à base d'une dispersion de cristaux liquides dans une matrice polymère. Le support transparent inerte est un matériau inorganique transparent ou un matériau polymérique transparent flexible. Ledit matériau inorganique est choisi dans le groupe : verre (notamment de silice ou borosilicate), métal, céramique, verre présentant un revêtement métallique. Ledit matériau polymérique transparent flexible est choisi dans le groupe : polyéthylène téréphtalate, poly méthacrylate de méthyl, polychlorure de vinyle, polyéthylène, dérivés d'acétate de cellulose, alcool polyvinylique, acétate de polyvinyle, polyester de type MyIa r, etc.According to a third aspect, the subject of the invention is a conductive device based on carbon nanotubes comprising a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention, said layer forming a conductive transparent thin film arranged on a support . In an alternative embodiment, said support is transparent and inert, the conductive device being intended in particular to constitute an electrode in a display device based on a dispersion of liquid crystals in a polymer matrix. The inert transparent support is a transparent inorganic material or a flexible transparent polymeric material. Said inorganic material is chosen from the group: glass (in particular silica or borosilicate), metal, ceramic, glass having a metal coating. Said flexible transparent polymeric material is selected from the group: polyethylene terephthalate, poly methyl methacrylate, polyvinyl chloride, polyethylene, cellulose acetate derivatives, polyvinyl alcohol, polyvinyl acetate, MyIa type polyester, and the like.
Ces supports inertes peuvent être colorés ou incolores, et leur épaisseur peut être variable. En général, ledit support inerte est plat. Cependant, des supports présentant une courbure ou un pliage permanent peuvent être utilisés dans le cadre de l'invention. Par ailleurs, les supports revêtus du film mince transparent conducteur à base de nanotubes de carbone peuvent être découpés selon diverses formes (par exemple ronde, carrée ou rectangulaire) qui peuvent être utilisées ensuite comme électrodes conductrices dans les dispositifs d'affichage.These inert carriers may be colored or colorless, and their thickness may be variable. In general, said inert support is flat. However, supports having curvature or permanent folding can be used within the scope of the invention. In addition, the substrates coated with the conductive transparent thin film based on carbon nanotubes can be cut into various shapes (for example round, square or rectangular) which can then be used as conductive electrodes in the display devices.
Selon un autre aspect, l'invention a trait à un procédé de fabrication du dispositif conducteur précité comprenant une étape d'enduction dudit support avec une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'invention, suivie de séchage ; cette enduction est réalisée à température ambiante et à pression atmosphérique.According to another aspect, the invention relates to a method of manufacturing the aforementioned conductive device comprising a step of coating said support with a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention, followed by drying; this coating is carried out at ambient temperature and at atmospheric pressure.
De manière préférée, l'enduction du support avec une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'invention est réalisée avec un applicateur de film à fente micrométrique réglable (bar-coating), qui peut être mise en oeuvre facilement, de manière répétitive et contrôlée, sur une superficie importante du substrat et pour une épaisseur souhaitée du film. D'autres méthodes d'enduction peuvent toutefois être utilisées, telles que : l'application par trempage (dip coating), par écoulement (flow coating), par centrifugation (spin coating), par sprayage (spray coating, ink jet coating) ou par brossage (brush coating).In a preferred manner, the coating of the support with a thin layer of the stable aqueous suspension of carbon nanotubes according to the invention is carried out with an adjustable micrometric slit film applicator (bar-coating), which can be easily implemented. in a repetitive and controlled manner over a large area of the substrate and for a desired thickness of the film. However, other coating methods can be used, such as: dip coating, flow coating, spin coating, spray coating, ink jet coating or brushing.
Une fois la suspension de nanotubes de carbone est enduite sur son support transparent inerte, elle est laissée sécher à l'air. Lorsque le film est complètement sec, il est lavé avec un solvant organique apolaire tel que le toluène pendant environ 10 secondes, puis il est laissé sécher à l'air.Once the suspension of carbon nanotubes is coated on its inert transparent support, it is allowed to air dry. When the film is completely dry, it is washed with an apolar organic solvent such as toluene for about 10 seconds, and then allowed to air dry.
La figure 1 annexée présente l'image d'un film à base de nanotubes de carbone monofeuillet, enduit sur un support de verre, selon le procédé précité. Le revêtement présente une épaisseur d'environ 100 nm ; il comporte des faisceaux formés de nanotubes individuels, le diamètre de chaque faisceau allant de 10 à 30 nm.The attached FIG. 1 shows the image of a film based on single-walled carbon nanotubes, coated on a glass support, according to the aforementioned method. The coating has a thickness of about 100 nm; it comprises beams formed of individual nanotubes, the diameter of each beam ranging from 10 to 30 nm.
La résistivité surfacique des films selon l'invention, mesurée selon la méthode des quatre électrodes, varie dans une gamme allant de 102 à 106 Ω.carré"1. La transmittance des films selon l'invention a été déterminée à 632,8 nm à l'aide d'une photodiode en mesurant la transmittance d'un rayon laser de Hélium Néon passant à travers le film sous incidence normale. Les valeurs obtenues sont d'au moins 75%.The surface resistivity of the films according to the invention, measured according to the four-electrode method, varies in a range from 10 2 to 10 6 Ω squared 1. The transmittance of the films according to the invention was determined to be 632.8 nm using a photodiode by measuring the transmittance of a Neon Helium laser beam passing through the film at normal incidence The values obtained are at least 75%.
Les dispositifs conducteurs à base de nanotubes de carbone, décrits plus haut, sont particulièrement aptes à être utilisés comme électrodes dans un dispositif d'affichage, flexible ou rigide, à base d'une dispersion de cristaux liquides dans une matrice polymère. Ces électrodes sont destinées à remplacer les électrodes ITO utilisées dans les dispositifs d'affichage conventionnels à base de cristaux liquides. De manière générale, ces dispositifs d'affichage conventionnels comportent des cristaux liquides de faible poids moléculaire dispersés sous forme de gouttelettes dont la taille est de l'ordre du micromètre (ou du nanomètre) dans une matrice polymère. Ces dispositifs comprennent un substrat inférieur et un substrat supérieur, conducteurs et transparents, entre lesquels est placée ladite dispersion de cristaux liquides. Leur fonctionnement consiste en une alternance de phases de diffusion et de transparence, en fonction de l'application d'un champ électrique suffisamment large, qui réoriente le champ directeur des gouttelettes selon l'index de réfraction des gouttelettes et celui de la matrice polymérique (P.S. Drzaic, Liquid Crystal Dispersions,, World Scientific 1995 ; Doane et al. US 4.688.900).The conductive devices based on carbon nanotubes, described above, are particularly suitable for use as electrodes in a display device, flexible or rigid, based on a dispersion of liquid crystals in a polymer matrix. These electrodes are intended to replace the ITO electrodes used in conventional liquid crystal display devices. In general, these conventional display devices comprise low molecular weight liquid crystals dispersed in the form of droplets whose size is of the order of a micrometer (or nanometer) in a polymer matrix. These devices comprise a conductive and transparent lower substrate and an upper substrate, between which said liquid crystal dispersion is placed. Their operation consists of an alternation of diffusion and transparency phases, depending on the application of a sufficiently large electric field, which reorients the droplet direction field. according to the refractive index of the droplets and that of the polymeric matrix (PS Drzaic, Liquid Crystal Dispersions, World Scientific 1995, Doane et al US 4,688,900).
En référence à la figure 2 annexée, un dispositif d'affichage à base de cristaux liquides selon l'invention comprend : deux substrats (a), chaque substrat comprenant un dispositif conducteur décrit plus haut. Un des deux substrats peut être métallique. Les deux substrats sont séparés par un espace interélectrodes (c) dans lequel les faces (b) enduites par le film selon l'invention se trouvent opposées. La dispersion (d) de cristaux liquides dans une matrice polymère remplissant cet espace interélectrodes entre directement en contact avec les films à base de nanotubes de carbone ou bien le contact se fait par l'intermédiaire d'une couche diélectrique de passivation. Le dispositif comprend également des fils conducteurs (e) prévus à une extrémité de chaque substrat pour permettre l'application d'une tension auxdits films. Le dispositif comprend en outre une source de tension (f) connectée électriquement auxdits films par l'intermédiaire desdits fils conducteurs.With reference to the appended FIG. 2, a display device based on liquid crystals according to the invention comprises: two substrates (a), each substrate comprising a conductive device described above. One of the two substrates may be metallic. The two substrates are separated by an interelectrode space (c) in which the faces (b) coated with the film according to the invention are opposite. The dispersion (d) of liquid crystals in a polymer matrix filling this interelectrode gap comes into direct contact with the carbon nanotube-based films or the contact is via a dielectric passivation layer. The device also includes lead wires (e) provided at one end of each substrate to allow voltage to be applied to said films. The device further comprises a voltage source (f) electrically connected to said films through said conductive wires.
Les micro- ou nano-dispersions de cristaux liquides destinées à être utilisées dans des dispositifs d'affichage sont préparées selon l'une des techniques suivantes : procédé de séparation de phase induite par polymérisation ; procédé de séparation de phase induite par la température ; procédé de séparation de phase induite par un solvant ; procédé d'emulsification ; procédé d'encapsulation.Micro-or nano-dispersions of liquid crystals for use in display devices are prepared according to one of the following techniques: a method of phase separation induced by polymerization; temperature-induced phase separation method; solvent induced phase separation method; emulsification process; encapsulation process.
Les molécules aptes à être utilisées pour la préparation desdites dispersions de cristaux liquides présentent des phases : nématique, cholestérique, smectique, discotique, etc, et comprennent des matériaux ferroélectriques, antiferroélectriques ou lyotropes. Les cristaux liquides d'un certain type de matériau peuvent être utilisés seuls ou en mélange avec ceux d'un autre type, y compris en mélanges eutectiques.The molecules that can be used for the preparation of said liquid crystal dispersions have phases: nematic, cholesteric, smectic, discotic, etc., and include ferroelectric, antiferroelectric or lyotropic materials. The liquid crystals of a certain type of material may be used alone or in mixture with those of another type, including eutectic mixtures.
Les monomères, prépolymères, polymères ou leur combinaison, destinés à la préparation desdites dispersions de cristaux liquides sont sélectionnés parmi : les acrylates, les méthacrylates, les composés vinyliques, les composés styréniques, les uréthanes, les imides, les carbonates, les époxydes, les esters, les amides, les celluloses, les hydrates de carbone, les nucléotides et leurs combinaisons.The monomers, prepolymers, polymers or combinations thereof for the preparation of said liquid crystal dispersions are selected from: acrylates, methacrylates, vinyl compounds, styrenic compounds, urethanes, imides, carbonates, epoxides, esters, amides, celluloses, carbohydrates, nucleotides and combinations thereof.
Dans un mode préféré de réalisation, la dispersion de cristaux liquides est préparée selon un procédé de séparation de phase induite par polymérisation comprenant les étapes suivantes :In a preferred embodiment, the liquid crystal dispersion is prepared according to a polymerization-induced phase separation method comprising the following steps:
- préparer un mélange homogène contenant un composé cristal liquide nématique (mélange eutectique E7) et un prépolymère durcissable sous UV (résine UV-durcissable Norland 65 UV) ;preparing a homogeneous mixture containing a nematic liquid crystal compound (E7 eutectic mixture) and a UV curable prepolymer (Norland UV UV curable resin);
- remplir par capillarité ledit espace interélectrodes par ledit mélange ; - polymériser ledit mélange sous UV, pour former un film cristal liquide dispersé dans le polymère.- Capillary filling said interelectrode space with said mixture; polymerizing said mixture under UV, to form a liquid crystal film dispersed in the polymer.
Les performances électro-optiques (propriétés de transmission, tension de basculement, temps de commutation) des dispositifs d'affichage ainsi préparés ont été étudiées au moyen de méthodes conventionnelles. L'intensité de la lumière transmise a été enregistrée en fonction du champ électrique sinusoïdale appliqué. La figure 3 annexée illustre une réponse électrooptique d'un écran à cristaux liquides selon l'invention, comprenant des électrodes réalisées par enduction de la suspension à base de nanotubes de carbone monofeuillet selon l'invention sur un support en verre, comparativement à un écran comportant des électrodes ITO. La représentation de la transmittance relative en fonction du champ électrique appliqué à 50 Hz présente une forme de courbe sigmoïdale. ElO et E90 représentent respectivement les valeurs du champ électrique nécessaire pour que le film passe à 10% ou 90% de la modification de la transmittance entre l'état zéro (« off ») à l'état de transmittance maximum (« on »). Les résultats montrent que les performances de l'écran à cristaux liquides selon l'invention sont au moins équivalentes à celles d'un écran à base de ITO, fabriqué pour servir à des buts de comparaison.The electro-optical performances (transmission properties, switching voltage, switching time) of the display devices thus prepared have been studied by means of conventional methods. The intensity of the transmitted light was recorded as a function of the applied sinusoidal electric field. The appended FIG. 3 illustrates an electro-optical response of a liquid crystal screen according to the invention, comprising electrodes produced by coating the suspension based on single-walled carbon nanotubes according to the invention on a glass support, compared with a screen. comprising ITO electrodes. The representation of the relative transmittance as a function of the electric field applied at 50 Hz has a sigmoidal curve shape. ElO and E90 respectively represent the values of the electric field required for the film to change to 10% or 90% of the change in transmittance between the zero state ("off") and the maximum transmittance state ("on") . The results show that the performances of the liquid crystal screen according to the invention are at least equivalent to those of an ITO-based screen, manufactured to serve for purposes of comparison.
Les temps de commutation des écrans à cristaux liquides selon l'invention ont été mesurés au moyen de puises de tension sinusoïdale appliqués à fréquence donnée. Le temps de montée est défini comme étant l'intervalle de temps nécessaire au dispositif pour atteindre 90% de transmittance à partir de 10% transmittance. Le temps de descente est l'intervalle de temps nécessaire au _ n _The switching times of the liquid crystal displays according to the invention were measured by means of sinusoidal voltage pulses applied at a given frequency. The rise time is defined as the time interval required for the device to achieve 90% transmittance from 10% transmittance. The descent time is the time required for _ No _
dispositif pour atteindre 10% de transmittance à partir de 90% transmittance. La figure 4 annexée illustre la mesure du temps de réponse de l'afficheur à base de cristaux liquides selon l'invention, comprenant des électrodes obtenues par l'enduction d'une suspension à base de nanotubes de carbone multiparois selon l'invention sur un support polymérique (polyéthylène téréphtalate).device to achieve 10% transmittance from 90% transmittance. The appended FIG. 4 illustrates the measurement of the response time of the liquid crystal display according to the invention, comprising electrodes obtained by coating a suspension based on multiwall carbon nanotubes according to the invention on a polymeric support (polyethylene terephthalate).
Les dispositifs d'affichage à cristaux liquides adressés par des électrodes à base de nanotubes de carbone selon l'invention présentent des propriétés de flexibilité et pliabilité remarquables. La figure 5 annexée illustre le fonctionnement d'un afficheur à base cristaux liquides adressé par des électrodes à base de nanotubes de carbone monofeuillet. La séquence des opérations en ordre chronologique est la suivante :Liquid crystal display devices addressed by electrodes based on carbon nanotubes according to the invention have remarkable flexibility and pliability properties. The attached FIG. 5 illustrates the operation of a liquid crystal-based display addressed by electrodes based on single-walled carbon nanotubes. The sequence of operations in chronological order is as follows:
- l' afficheur est placé sur deux supports solides de 5 mm d'épaisseur situés à une distance de 13 mm ; le dispositif passe d'un état opaque (position « off », fig. 5a) à un état transparent (position « on », fig. 5b - le symbole « copyright » placé en dessous de l'écran devient visible) ;- the display is placed on two solid 5 mm thick supports at a distance of 13 mm; the device changes from an opaque state ("off" position, Fig. 5a) to a transparent state ("on" position, Fig. 5b - the "copyright" symbol below the screen becomes visible);
- l'écran est plié verticalement au moyen d'un outil pointu (pliage à trois points) de sorte qu'il adopte une géométrie courbée et forme un angle téta (θ) avec l'horizontale; suivant l'application d'un champ électrique, l'écran plié passe de l'état opaque (fig. 5c) à l'état transparent (fig. 5d) ; - l'écran revient à la position initiale non pliée et passe, lorsqu'un champ électrique est appliqué, d'un un état transparent (fig. 5e) à état opaquethe screen is folded vertically by means of a pointed tool (three-point folding) so that it adopts a curved geometry and forms a teta angle (θ) with the horizontal; following the application of an electric field, the folded screen changes from the opaque state (Figure 5c) to the transparent state (Figure 5d); - The screen returns to the initial unfolded position and passes, when an electric field is applied, a transparent state (Fig 5e) in opaque state
(fig. 5f).(Fig. 5f).
Avantageusement, l'angle de flexion téta varie de 0° à environ 40°. Les dispositifs d'affichage à base de cristaux liquides adressés par des électrodes à base de nanotubes de carbone selon l'invention sont plats, souples et peuvent être fabriqués en toutes dimensions.Advantageously, the tetra flexion angle varies from 0 ° to approximately 40 °. Liquid crystal display devices addressed by electrodes based on carbon nanotubes according to the invention are flat, flexible and can be manufactured in any size.
La description de l'invention sera complétée par les exemples de réalisation suivants non limitatifs.The description of the invention will be completed by the following nonlimiting exemplary embodiments.
Exemple 1 : Préparation d'une suspension aqueuse stable contenant des nanotubes de carbone monofeuillets purifiés.Example 1: Preparation of a stable aqueous suspension containing purified single-walled carbon nanotubes.
Les nanotubes de carbone monofeuillets (pureté 50% ; diamètre moyen des tubes 1,2-1,5 nm ; longueur 2-5 μm) ont été fournis par la compagnie Aldrich. La procédure de purification consiste classiquement en l'oxydation en milieu acide des nanotubes de carbone [W. Zhao et al., J. Am. Chem. Soc, 124, p. 12418 (2002)]. Dans un premier temps, 53ml d'acide nitrique concentré (65%) sont placés dans un ballon de un litre contenant un barreau aimanté, l'ensemble étant immergé dans un bain réfrigérant composé d'un mélange eau et glace. 158 ml d'acide sulfurique concentré (98%) sont ensuite ajoutés par portions successives dans le ballon. Après dissipation complète du dégagement de la chaleur résultant du mélange des deux acides, 409mg de nanotubes de carbone monofeuillets impurs sont ajoutés. Le mélange obtenu est ensuite placé dans un bain à ultrasons pendant 2,5 heures puis versé lentement en portions successives dans 500ml d'eau déionisée. L'ensemble est ensuite filtré sous vide sur une membrane Millipore (lμm). Les nanotubes de carbone collectés sur la membrane sont transférés dans un bêcher contenant 140ml d'acide sulfurique concentré. A ce mélange, placé dans un bain réfrigérant, 26 ml d'une solution de peroxyde d'hydrogène à 35% sont ajoutés lentement par fractions successives. L'ensemble est soumis à agitation mécanique pendant 20 minutes à froid avant l'ajout séquentiel de 83ml d'acide sulfurique concentré et de 26ml d'une solution de peroxyde d'hydrogène à 35%. L'ensemble est agité mécaniquement pendant 25 minutes puis soumis au bain à ultrasons pendant 5 minutes avant dilution en plusieurs petites fractions dans 700ml d'eau déionisée refroidie. Après filtration sous vide sur une membrane Millipore (lμm), les nanotubes de carbone collectés sont lavés tout d'abord avec une solution 1OmM de NaOH puis 150ml d'eau déionisée. Les nanotubes de carbone purifiés sont finalement séchés sous vide dans un dessiccateur contenant du chlorure de calcium tout d'abord à 60 degrés C pendant 3,5 heures, puis à température ambiante une nuit complète.Single-wall carbon nanotubes (purity 50%, average diameter of tubes 1.2-1.5 nm, length 2-5 μm) were provided by Aldrich. The Purification procedure conventionally consists in the acid oxidation of carbon nanotubes [W. Zhao et al., J. Am. Chem. Soc., 124, p. 12418 (2002)]. Firstly, 53 ml of concentrated nitric acid (65%) are placed in a one-liter flask containing a magnetic bar, the whole being immersed in a cooling bath composed of a mixture of water and ice. 158 ml of concentrated sulfuric acid (98%) are then added in successive portions to the flask. After complete dissipation of the release of heat resulting from the mixing of the two acids, 409 mg of impure single-walled carbon nanotubes are added. The mixture obtained is then placed in an ultrasonic bath for 2.5 hours and then slowly poured into successive portions in 500 ml of deionized water. The whole is then filtered under vacuum on a Millipore membrane (lμm). The carbon nanotubes collected on the membrane are transferred to a beaker containing 140 ml of concentrated sulfuric acid. To this mixture, placed in a cooling bath, 26 ml of a solution of 35% hydrogen peroxide are added slowly in successive fractions. The whole is subjected to mechanical stirring for 20 minutes under cold conditions before the sequential addition of 83 ml of concentrated sulfuric acid and 26 ml of a 35% hydrogen peroxide solution. The whole is stirred mechanically for 25 minutes and then subjected to an ultrasonic bath for 5 minutes before dilution into several small fractions in 700 ml of cooled deionized water. After filtration under vacuum on a Millipore membrane (lμm), the collected carbon nanotubes are washed firstly with a 10mM solution of NaOH and then 150ml of deionized water. The purified carbon nanotubes are finally dried under vacuum in a desiccator containing calcium chloride first at 60 degrees C for 3.5 hours and then at room temperature overnight.
Une fiole contenant un mélange de 28,9mg de Triton X-100, 6ml d'eau déionisée, et 10,8mg de nanotubes de carbone purifiés est placée dans le bain à ultrasons (100W, 35kHz) pendant 30 minutes (ce mélange est donc constitué en fraction massique de 0,18% de nanotubes de carbone et 0,48% de Triton X-100). Le mélange obtenu est ensuite agité mécaniquement à 7000 tours/minutes avec un homogénéisateur Polytron (Kinematica AG, Suisse) puis soumis à nouveau au bain à ultrasons pendant 4 heures avant, soit filtration sur membrane Acrodisc - Lo ~A vial containing a mixture of 28.9mg of Triton X-100, 6ml of deionized water, and 10.8mg of purified carbon nanotubes is placed in the ultrasonic bath (100W, 35kHz) for 30 minutes (this mixture is therefore consisting of a mass fraction of 0.18% carbon nanotubes and 0.48% Triton X-100). The mixture obtained is then mechanically stirred at 7000 rpm with a Polytron homogenizer (Kinematica AG, Switzerland) and then subjected again to the ultrasonic bath for 4 hours before, or Acrodisc membrane filtration. - Lo ~
(lμm), soit centrifugation à 2000 tours/minutes pendant 30 secondes. A 2,815 g du mélange filtré précédent, 137 mg d'éthylène glycol sont ajoutés (4,6% en masse). Ce mélange est finalement soumis à une agitation mécanique (1000 tours/minutes, mixer IKA Vibramax VXR) avant son utilisation pour la réalisation de films minces sur substrats inertes. Il est important de noter que ces suspensions de nanotubes de carbone sont stables jusqu'à plus de 18 mois.(lμm), or centrifugation at 2000 rpm for 30 seconds. To 2.815 g of the above filtered mixture, 137 mg of ethylene glycol are added (4.6% by weight). This mixture is finally subjected to mechanical stirring (1000 revolutions / minute, mixer IKA Vibramax VXR) before its use for the production of thin films on inert substrates. It is important to note that these suspensions of carbon nanotubes are stable until more than 18 months.
De manière similaire, des suspensions stables de nanotubes de carbone multifeuillets (IManostructured and Amorphous Materials, Inc. (USA) ; caractéristiques : diamètre externe : 8-15nm, diamètre interne : 3-5nm, longueur : 0,5-200μm) ont été préparées.Similarly, stable suspensions of multi-walled carbon nanotubes (IManostructured and Amorphous Materials, Inc. (USA); characteristics: outer diameter: 8-15nm, internal diameter: 3-5nm, length: 0.5-200μm) were prepared.
Exemple 2 : Propriétés physiques des films conducteurs réalisés à partir des suspensions de nanotubes de carbonesEXAMPLE 2 Physical Properties of the Conductive Films Produced from the Suspensions of Carbon Nanotubes
Les suspensions de nanotubes de carbones réalisées selon le protocole décrit précédemment ont été étalées sur des lames de verre de microscope (épaisseur : lmm, transmittance à 632,8nm : 96%) ou des films de polyéthylène terephtalate PET (épaisseur : lOOμm, transmittance à 632,8nm : 95%). Le procédé d'enduction utilisé met en œuvre un applicateur de films micrométrique à fente (Elcometer 3570) permettant un dépôt d'épaisseur contrôlée uniforme et reproductible des suspensions de nanotubes de carbone sur des substrats de nature différente. Après enduction, les films sont séchés sous air (hotte aspirante de type sorbonne) puis lavés brièvement par immersion dans un bain de toluène (10 secondes) avant d'être à nouveau séchés sous air. Les Figures 6, 7 et 8 présentent respectivement des images de microscopie électronique à balayage d'un film de nanotubes de carbone monofeuillets sur un. substrat PET (fig. 6),. d'un film de nanotubes de carbone multifeuillets sur un substrat verre (fig. 7) et d'un film de nanotubes de carbone multifeuillets sur un substrat PET (fig. 8).The suspensions of carbon nanotubes produced according to the protocol described above were spread on microscope glass slides (thickness: 1 mm, transmittance at 632.8 nm: 96%) or PET polyethylene terephthalate films (thickness: 100 μm, transmittance at 632.8 nm: 95%). The coating method used implements a slit micrometric film applicator (Elcometer 3570) allowing a uniform and reproducible controlled thickness deposition of suspensions of carbon nanotubes on substrates of different nature. After coating, the films are dried under air (fume hood type hood) and then briefly washed by immersing in a toluene bath (10 seconds) before being dried again in air. Figures 6, 7 and 8 respectively show scanning electron microscopy images of a film of single-walled carbon nanotubes on one. PET substrate (Fig. 6) ,. a film of multi-walled carbon nanotubes on a glass substrate (FIG 7) and a film of multi-walled carbon nanotubes on a PET substrate (FIG 8).
Le tableau 1 rassemble les valeurs de résistivité surfacique (Rs) et de transmittance (T) mesurée à 632,8nm pour les différentes électrodes de nanotubes de carbone réalisées. Table 1 summarizes the surface resistivity (Rs) and transmittance (T) values measured at 632.8 nm for the different carbon nanotube electrodes produced.
Figure imgf000015_0001
Figure imgf000015_0001
Tableau 1Table 1
Exemple 3 : Propriétés électro-optiques d'afficheurs de type dispersion de cristaux liquides adressés par des électrodes à base de nanotubes de carboneEXAMPLE 3 Electro-Optical Properties of Displays of the Liquid Crystal Dispersion Type Addressed by Electrodes Based on Carbon Nanotubes
Le tableau 2 présente les caractéristiques électro-optiques de dispersions photopolymérisées à base de Norland 65 et de E7 dans le rapport (35 :65) (épaisseur 22μm) adressées par des électrodes à base de nanotubes de carbone (champ électrique appliqué à 50Hz). ElO et E90 sont respectivement les champs seuil et de saturation (incertitude 5%). Les temps de réponse des dispersions lors de l'application et de la coupure du champ sont également donnés. A titre de comparaison, les valeurs obtenues avec des électrodes conventionnelles de type ITO ont été ajoutées. Table 2 shows the electro-optical characteristics of light-cured dispersions based on Norland 65 and E7 in the ratio (35:65) (thickness 22 μm) addressed by electrodes based on carbon nanotubes (electric field applied at 50 Hz). ElO and E90 are respectively the threshold and saturation fields (uncertainty 5%). The response times of the dispersions during the application and the cutting of the field are also given. For comparison, the values obtained with conventional ITO-type electrodes have been added.
Figure imgf000016_0001
Figure imgf000016_0001
Tableau 2Table 2
Le tableau 3 présente les caractéristiques électro-optiques de dispersions photopolymérisées à base de Norland 65 et de E7 dans le rapport (35 :65)Table 3 shows the electro-optical characteristics of Norland 65 and E7 light-cured dispersions in the ratio (35: 65)
(épaisseur 22μm) adressées par des électrodes à base de nanotubes de carbone(thickness 22μm) addressed by electrodes based on carbon nanotubes
(champ électrique appliqué à 100Hz). ElO et E90 sont respectivement les champs seuil et de saturation (incertitude 5%). Les temps de réponse des dispersions lors de l'application et de la coupure du champ sont également donnés. A titre de comparaison, les valeurs obtenues avec des électrodes conventionnelles de type(electric field applied at 100Hz). ElO and E90 are respectively the threshold and saturation fields (uncertainty 5%). The response times of the dispersions during the application and the cutting of the field are also given. By way of comparison, the values obtained with conventional electrodes of the type
ITO ont été ajoutées. ITO have been added.
Figure imgf000017_0001
Figure imgf000017_0001
Tableau 3Table 3
La présente invention peut également trouver d'autres champs d'application, à savoir pour systèmes mettant en oeuvre des films conducteurs. Il est possible de distinguer deux grandes catégories d'applications.The present invention can also find other fields of application, namely for systems using conductive films. It is possible to distinguish two broad categories of applications.
La première porte sur les systèmes nécessitant des électrodes transparentes pour les technologies de l'optique (réseaux de diffraction, déphaseurs, cellules de Pockels, etc.) et de la visualisation tels que les afficheurs à cristaux liquides conventionnels (nématiques twistés ou super twistés, _The first concerns systems requiring transparent electrodes for optical technologies (diffraction gratings, phase shifters, Pockels cells, etc.) and visualization such as conventional liquid crystal displays (twisted or super twisted nematic, _
déphaseurs, cellules de Pockels, etc.) et de la visualisation tels que les afficheurs à cristaux liquides conventionnels (nématiques twistés ou super twistés, cholestériques, ferroélectriques, etc.) ou à gels de cristaux liquides, les diodes électroluminescentes, ou encore les écrans de type cathodiques ou plasmas. La seconde d'application concerne les systèmes nécessitants des électrodes pour l'application d'une tension mais non nécessairement transparents. Il s'agit, par exemple, des composants pour l'électronique « tout plastique » de type condensateur, transistor à effet de champ, diodes de type Schottky, etc. ou bien les batteries de type Leclanche, rechargeable, ou enfin les cellules à électrolyse. phase shifters, Pockels cells, etc.) and visualization such as conventional liquid crystal displays (twisted or super twisted, cholesteric, ferroelectric, etc.) or liquid crystal gels, light-emitting diodes, or screens cathodic type or plasmas. The second application relates to systems requiring electrodes for the application of a voltage but not necessarily transparent. These are, for example, components for "all plastic" electronics such as capacitors, field effect transistors, Schottky diodes, etc. or Leclanche batteries, rechargeable, or electrolysis cells.

Claims

REVENDICATIONS
1. Suspension aqueuse stable de nanotubes de carbone caractérisée en ce qu'elle comprend également au moins un détergent non ionique de type alkylphénol alkoxylate et un alcool, un polyol ou leur mélange.1. A stable aqueous suspension of carbon nanotubes characterized in that it also comprises at least one nonionic detergent of alkylphenol alkoxylate type and an alcohol, a polyol or a mixture thereof.
2. Suspension selon la revendication 1 ayant, en poids, la composition suivante :2. Suspension according to claim 1 having, by weight, the following composition:
- 0,01 à 1% en poids de nanotubes de carbone, de préférence 0,2 à 0,5% ;0.01 to 1% by weight of carbon nanotubes, preferably 0.2 to 0.5%;
- 3 % ou moins, de préférence de 0,5 à 2,4 %, d'un détergent non ionique de type alkylphénol alkoxylate;- 3% or less, preferably from 0.5 to 2.4%, of a nonionic detergent of alkylphenol alkoxylate type;
- de 3 à 5 % d'un alcool, d'un polyol ou de leur mélange, de préférence environ 4,5%.from 3 to 5% of an alcohol, a polyol or their mixture, preferably about 4.5%.
3. Procédé de préparation d'une suspension aqueuse stable de nanotubes de carbone selon l'une quelconque des revendications 1 et 2, comprenant les étapes suivantes : a) ajouter des nanotubes de carbone, purifiés au préalable ou à l'état brut, à un milieu liquide comprenant de l'eau et au moins un détergent non ionique de type alkylphénol alkoxylate, pour obtenir un premier mélange, b) appliquer audit premier mélange des ultrasons pendant une durée déterminée, pour obtenir un second mélange, c) incorporer audit second mélange un alcool, un polyalcool ou leur combinaison, pour obtenir un troisième mélange, d) homogénéiser ledit troisième mélange par agitation pendant une durée déterminée, pour obtenir une suspension aqueuse de nanotubes carbone. 3. Process for the preparation of a stable aqueous suspension of carbon nanotubes according to claim 1, comprising the steps of: a) adding carbon nanotubes, purified beforehand or in the raw state, to a liquid medium comprising water and at least one non-ionic detergent of the alkylphenol alkoxylate type, to obtain a first mixture, b) applying to said first mixture ultrasound for a determined period of time, to obtain a second mixture, c) incorporating in said second mixing an alcohol, a polyhydric alcohol or their combination, to obtain a third mixture, d) homogenizing said third mixture by stirring for a predetermined period, to obtain an aqueous suspension of carbon nanotubes.
4. Procédé selon la revendication 3, dans lequel ledit milieu liquide de l'étape a est soumis à des ultrasons pendant une durée déterminée, préalablement à l'ajout de nanotubes de carbone.4. The method of claim 3, wherein said liquid medium of step a is subjected to ultrasound for a predetermined period, prior to the addition of carbon nanotubes.
5. Procédé selon l'une quelconque des revendications 3 et 4 comprenant en outre, après l'étape b, une étape de filtration ou de centrifugatipn dudit second mélange. 5. Process according to any one of claims 3 and 4 further comprising, after step b, a step of filtration or centrifugation of said second mixture.
6. Procédé selon l'une quelconque des revendications 3 à 5 dans lequel l'étape b d'application d'ultrasons est interrompue pendant une durée déterminée pour - Iy -6. Method according to any one of claims 3 to 5 wherein the step b of applying ultrasound is interrupted for a period of time determined for - Iy -
homogénéiser par agitation ledit premier mélange, avant de reprendre l'application d'ultrasons.homogenize by stirring said first mixture, before resuming the application of ultrasound.
7. Dispositif conducteur à base de nanotubes de carbone caractérisé en ce qu'il comprend une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'une quelconque des revendications 1 et 2, ladite couche formant un film mince transparent conducteur disposé sur un support.7. Conductive device based on carbon nanotubes characterized in that it comprises a thin layer of the stable aqueous suspension of carbon nanotubes according to any one of claims 1 and 2, said layer forming a transparent conductive thin film arranged on a support.
8. Dispositif selon la revendication 7 dans lequel le support est transparent et inerte, ledit dispositif étant destiné notamment à constituer une électrode dans un dispositif d'affichage à base d'une dispersion de cristaux liquides dans une matrice polymère.8. Device according to claim 7 wherein the support is transparent and inert, said device being intended in particular to constitute an electrode in a display device based on a dispersion of liquid crystals in a polymer matrix.
9. Dispositif selon la revendication 8 dans lequel ledit support transparent inerte est un matériau inorganique transparent ou un matériau polymérique transparent flexible.The device of claim 8 wherein said inert transparent support is a transparent inorganic material or a flexible transparent polymeric material.
10. Dispositif selon la revendication 9 dans lequel Ie matériau inorganique est choisi dans le groupe : verre, métal, céramique, verre présentant un revêtement métallique.10. Device according to claim 9 wherein the inorganic material is selected from the group: glass, metal, ceramic, glass having a metal coating.
11. Dispositif selon la revendication 9 dans lequel le matériau polymérique est choisi dans le groupe : polyéthylène téréphtalate, poly méthacrylate de méthyl, polychlorure de vinyle, polyéthylène, dérivés d'acétate de cellulose, alcool polyvinylique, acétate de polyvinyle, polyester de type Mylar.11. Device according to claim 9 wherein the polymeric material is selected from the group: polyethylene terephthalate, poly methyl methacrylate, polyvinyl chloride, polyethylene, cellulose acetate derivatives, polyvinyl alcohol, polyvinyl acetate, polyester Mylar type .
12. Procédé de fabrication du dispositif conducteur selon l'une quelconque des revendications 7 à 11 comprenant une étape d'enduction dudit support avec une couche fine de la suspension aqueuse stable de nanotubes de carbone selon l'une quelconque des revendications 1 et 2, suivie de séchage. 12. A method of manufacturing the conductive device according to any one of claims 7 to 11 comprising a step of coating said support with a thin layer of the stable aqueous suspension of carbon nanotubes according to any one of claims 1 and 2, followed by drying.
13. Procédé selon la revendication 12 caractérisé en ce que l'enduction est réalisée selon une technique choisie parmi : les applicateurs de films (à fente, à palier, à spirale), les applicateurs centrifuges, les méthodes de trempage, d'écoulement, de sprayage, de brossage.13. The method of claim 12 characterized in that the coating is performed according to a technique chosen from: film applicators (slit, bearing, spiral), centrifugal applicators, dipping methods, flow, spray, brushing.
14. Procédé selon l'une quelconque des revendications 12 ou 13 caractérisé en ce qu'il comprend en outre, après l'étape d'enduction :14. Method according to any one of claims 12 or 13 characterized in that it further comprises, after the coating step:
• une première étape de séchage à l'air de la suspension aqueuse stable de nanotubes de carbone enduite sur ledit support, • une étape de lavage rapide avec un solvant organique apolaire,A first step of drying in air the stable aqueous suspension of carbon nanotubes coated on said support, A step of rapid washing with an apolar organic solvent,
• une seconde étape de séchage à l'air.• a second step of air drying.
15. Dispositif d'affichage à base d'une dispersion de cristaux liquides dans une matrice polymère comprenant : deux substrats comportant chacun un dispositif conducteur selon la revendication 8 ; les deux substrats étant séparés par un espace interélectrodes dans lequel les faces enduites par ledit film se trouvent opposées ; une dispersion de cristaux liquides dans une matrice polymère remplissant cet espace interélectrodes ; des fils conducteurs prévus à une extrémité de chaque substrat pour permettre l'application d'une tension auxdits films.A display device based on a liquid crystal dispersion in a polymer matrix comprising: two substrates each having a conductive device according to claim 8; the two substrates being separated by an interelectrode space in which the faces coated by said film are opposite; a dispersion of liquid crystals in a polymer matrix filling this interelectrode space; conductors son provided at one end of each substrate to allow application of a voltage to said films.
16. Composant optique équipé d'un dispositif conducteur selon l'une des revendications 7 à 11.16. Optical component equipped with a conductive device according to one of claims 7 to 11.
17. Composant électronique équipé d'un dispositif conducteur selon l'une des revendications 7 à 11. 17. Electronic component equipped with a conductive device according to one of claims 7 to 11.
PCT/FR2007/000049 2006-01-11 2007-01-11 Stable aqueous suspension of carbon nanotubes WO2007080323A2 (en)

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