WO2007104766A1 - A dissolution sample preparation apparatus and method with both mechanical and ultrasonic homogenisation - Google Patents

A dissolution sample preparation apparatus and method with both mechanical and ultrasonic homogenisation Download PDF

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Publication number
WO2007104766A1
WO2007104766A1 PCT/EP2007/052370 EP2007052370W WO2007104766A1 WO 2007104766 A1 WO2007104766 A1 WO 2007104766A1 EP 2007052370 W EP2007052370 W EP 2007052370W WO 2007104766 A1 WO2007104766 A1 WO 2007104766A1
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WO
WIPO (PCT)
Prior art keywords
samples
filter
solvent
sample
fluid
Prior art date
Application number
PCT/EP2007/052370
Other languages
French (fr)
Inventor
Sean Scott
David Timothy Westmoreland
Original Assignee
Astech Projects Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Astech Projects Limited filed Critical Astech Projects Limited
Publication of WO2007104766A1 publication Critical patent/WO2007104766A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/80Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/38Diluting, dispersing or mixing samples
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/15Medicinal preparations ; Physical properties thereof, e.g. dissolubility
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/0099Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor comprising robots or similar manipulators
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N2035/00178Special arrangements of analysers
    • G01N2035/00188Special arrangements of analysers the analyte being in the solid state
    • G01N2035/00198Dissolution analysers

Definitions

  • the present invention is concerned with an apparatus and method for
  • a first step in this process is to dissolve the preparations' active
  • the temperature rise to which the sample can be subject is typically
  • apparatus comprising an arrangement for preparing a mixture containing
  • an ultrasonic actuator which is arranged to ultrasonically excite
  • apparatus comprising an arrangement for preparing a mixture containing
  • the method comprises dispensing a
  • granular and may in particular take the form of a powder.
  • FIG. 1 is a perspective view of an apparatus embodying the present
  • Figure 2 is a perspective view of the same apparatus, viewed from one
  • Figure 3 is a perspective view of a cover for the apparatus
  • Figure 4 is a perspective view of a bowl feeder of the apparatus
  • Figure 5 is a cut-away view of a hopper of the apparatus
  • Figure 6 is a perspective view of a homogeniser of the apparatus
  • Figure 7 is a perspective view of an ultrasonic flow cell of the apparatus.
  • Figure 8 is a perspective view of a filter of the apparatus and associated
  • Figure 9 is a schematic representation of fluid connections in the
  • Figure 10 is a perspective view of a holding device of the apparatus.
  • the illustrated apparatus 10 is used to process solid pharmaceutical
  • compositions including powders, may also be processed.
  • the apparatus serves to extract from the solid preparation its active
  • the apparatus typically receives a batch of tablets.
  • FIG. 1 A first embodiment uses a bowl feeder 12 which is best seen in Figure 4.
  • helical path 16 ascends to a delivery chute 18. Vibration of the helical
  • the bowl feeder is able to accommodate a range of
  • the tablets are supplied to a hopper 20 which is most clearly seen in
  • Figure 5 comprises an upper part 22 and a lower part 24.
  • part 22 has at its base an upwardly convergent frusto-conical portion 25
  • a stand 32 comprising an
  • the lower part 24 of the hopper has at its base a
  • hopper stand 32 is itself mounted upon an electronic
  • balance 48 to provide for weighing of the hopper's contents. It projects
  • the apparatus further comprises a multi-functional handling robot.
  • this comprises a mechanical handling arm 50 and
  • liquid handling arm 52 which are both mounted upon a support beam 54
  • the handling robot is controlled by means of a
  • a holding device 60 is carried upon and
  • Figure 10 shows a pair of jaws 62 of the holding device which are movable toward / away from
  • pairs of shaped inner pads 64, 66 to adapt them for holding (a) the neck of
  • dispensing tubes 66 whose function will be described below.
  • the apparatus further comprises a mechanical homogeniser 61 which acts
  • Button 58 serves as a homogeniser control switch. A shoulder 58
  • the shoulder also carries
  • a tube 74 Projecting downwardly from the columnar part 68 is a tube 74 with a castellated, open lower end
  • the homogeniser is unconventional in that it also comprises
  • a set of dispensing tubes 78 which are arranged to be supplied with fluid
  • siphon tube 80 is also provided, for withdrawal of the homogenised
  • a spacer ring 82 maintains the relative positions of the
  • dispensing and siphon tubes 78, 80 dispensing and siphon tubes 78, 80.
  • the mixture withdrawn from the mixing vessel comprises a finely
  • the flow cell is mounted within the apparatus and so is
  • the former is connectable with the siphon tube 80 and the
  • the flow cell is actuated by a piezoelectric device contained in a head 90 and coupled through a stem 92, which serves as a waveguide,
  • Liquid coolant is supplied to prevent
  • refrigeration device could be used in place of the Peltier device, if desired.
  • the dissolution step causes the active components of the pharmaceutical
  • shaped filter stand 102 contains conduits (not shown) for supply of fluid
  • the filter element in the present embodiment is fo ⁇ ned of
  • PTFE and is of membrane type. Suitable elements are known in the trade
  • filter element may be used.
  • the filter is disposable, but according to
  • the present invention it can be used for multiple samples prior to
  • the apparatus as a whole has what is referred to as a "clean deck" design
  • This chassis will come in two forms: a low height version as shown in
  • Figure 1 which will be suitable for mounting on a typical bench top or
  • the tall version of the chassis will contain tanks for the
  • the cover 106 will be pe ⁇ nanently secured to the chassis. Access to the
  • This cover is designed to
  • a locating stand 110 for the
  • the locating stand 110 is supported upon a mixing vessel balance 130. Upon a raised deck
  • well plate 118 containing a bank of individual vials for receiving doses of
  • siphon tube 80 to draw liquid from the mixing vessel 42 when required
  • pump is of displacement type and is capable of providing a metered fluid
  • a clean solvent tank 128 is connected to both
  • the batch of tablets is first loaded into the bowl feeder 12 by an operator
  • the chosen number of tablets is delivered to the hopper 20
  • the balance 48 is used to weight the
  • embodiment has a balance which is accurate to five decimal places, when
  • test tube is thus ready to be weighed.
  • the mechanical handling arm is then withdrawn from the
  • the liquid handling arm 52 is used to dispense a desired quantity of
  • the displacement pump 122 is used to supply a
  • the proportion is 95%. This quantity is of course subject to a
  • the liquid handling arm 52 is withdrawn to a safe position.
  • the mixing vessel 42 now containing a chosen number of tablets and a
  • the homogeniser is run for a chosen period to break the tablets
  • the liquid thus withdrawn is passed first through the ultrasonic flow cell
  • all of the suspension may be progressively
  • the resultant liquor is then passed through the filter 100, to
  • test tube carried by the hopper 20 the test tube carried by the hopper 20, and its weight is verified using the
  • this dose is to be diluted, and this can be achieved
  • a metered dose of solvent e.g. 95% of the required total
  • the solution is then mixed. In the present embodiment this is achieved by
  • bubbling gas more specifically air, although other gases could in
  • the final solution obtained using the apparatus may be left in its test tube,
  • the solutions may be sipped from the test tube
  • the mixing vessel is emptied of unwanted solution by using the
  • the vessel 42 is then pressurised with gas (air) with
  • the homogeniser is switched on at high speed for set times
  • the homogeniser is designed in such a way that whilst running, fluid is
  • step the first and second valves are switched to carry out the second step.

Abstract

An apparatus is disclosed for processing multiple samples of a solid preparation to provide a set of solutions, each of which corresponds to one of the samples and contains dissolved active material extracted from it. The apparatus is particularly suited to processing of pharmaceutical samples, to ensure consistency of dosage etc. It comprises means for preparing a mixture containing one of the samples and a pre-determined quantity of solvent, and a mechanical homogeniser 67 arranged to act upon the mixture and to break down the solid preparation to form a particulate suspension of it in the solvent. In accordance with the invention, this suspension is also processed by an ultrasonic actuator, 90, 92 (preferably formed as a flow cell) which excites the suspension and promotes dissolution of the active material. The apparatus also comprises a multi-use filter which is backwashed between samples. A method of processing multiple samples is also disclosed.

Description

A DISSOLUTION SAMPLE PREPARATION APPARATUS AND METHOD WITH BOTH MECHANICAL AND ULTRASONIC HOMOGENISATION
The present invention is concerned with an apparatus and method for
processing a solid sample to produce a solution containing active
components of the sample. It is applicable particularly, but not
exclusively, to samples of pharmaceutical preparations.
In the pharmaceutical industry it is necessary to test preparations such as
tablets and powders to ensure consistency of the dosage of their active
ingredients. Other tests - e.g. for the presence of impurities - may also be
required. A first step in this process is to dissolve the preparations' active
ingredients in a known quantity of a solvent. The resulting solution is
then subject to the necessary tests. Large numbers of samples - e.g. of
tablets - must be individually tested, with a separate solution being
created from each. There are devices on the market which carry out the
process automatically on a batch of such samples. Robotic handling
systems are used to carry out the manipulation involved in repeatedly
preparing a solvent/sample mixture, breaking down the sample to release
its active ingredients, filtering the solution to remove particles of filler
material, and dosing the resultant solutions into individual containers. Some problems are encountered. The following are among them.
The temperature rise to which the sample can be subject is typically
specified and is small. Known devices use a mechanical homogeniser to
break down the sample and to promote dissolution of its active
ingredients, requiring a protracted homogenisation process. Heat is
imparted to the sample. It is desired to reduce such heating, and
additionally or alternatively to reduce the time required to dissolve the
active ingredients.
Contamination of one sample by another is to be avoided. To this end, the
known devices use disposable filters, a new filter being taken for each
sample processed. The automation of the process of filter replacement is
notoriously problematic.
In accordance with a first aspect of the present invention, there is an
apparatus for processing multiple samples of a solid preparation to
provide a set of solutions each of which corresponds to one of the
samples and contains dissolved active material extracted from it, the
apparatus comprising an arrangement for preparing a mixture containing
one of the samples and a predetermined quantity of solvent; a mechanical homogenJser which is arranged to act upon the mixture and to break
down the solid preparation to form a particulate suspension thereof in the
solvent; an ultrasonic actuator which is arranged to ultrasonically excite
the suspension and so to promote dissolution of the active material; and
an output arrangement for outputting the resulting solution to a sample
vessel.
In accordance with a second aspect of the present invention there is an
apparatus for processing multiple samples of a solid preparation to
provide a set of solutions each of which corresponds to one of the
samples and contains dissolved active material extracted from it, the
apparatus comprising an arrangement for preparing a mixture containing
one of the samples and a predetermined quantity of solvent; a dissolution
device for dissolving active components of the solid preparation in the
solvent; a filter and associated conduits and a pump for passing at least
some of the resulting fluid through the filter in a forward direction to
remove particulate material from it; and an output arrangement for
outputting the resulting solution to a sample vessel; the device being
characterised in that it further comprises valves and conduits for passing
cleaning fluid through the filter in a reverse direction, opposite to the
forward direction, to back wash the filter between processing of the
samples. In accordance with a third aspect of the present invention there is a
method of processing multiple samples of a solid preparation to provide a
set of solutions each of which corresponds to one of the samples and
contains dissolved active material extracted from it, the method
comprising preparing a mixture containing one of the samples and a
predetermined quantity of solvent; mechanically homogenising the
mixture to break down the solid preparation to foπn a particulate
suspension thereof in the solvent; ultrasonically exciting the suspension
and promoting dissolution of the active material; and outputting the
resulting solution to a sample vessel, these steps being repeated for each
sample.
It is particularly preferred that the method comprises dispensing a
required quantity of fluid by: dispensing a first metered dose of fluid,
which is smaller than the required quantity but is a large proportion of it;
weighing the first dose of fluid; calculating, based upon the weight of the
first dose, the additional quantity of fluid required to achieve the required
quantity; and dispensing the calculated additional quantity of fluid in a
second metered dose. In accordance with a fourth aspect of the present invention there is a
method of processing multiple samples of a solid preparation to provide a
set of solutions each of which corresponds to one of the samples and
contains dissolved active material extracted from it, the method
comprising preparing a mixture containing one of the samples and a
predetermined quantity of solvent; dissolving active ingredients of the
sample in the solvent; passing the solution produced by the ultrasonic
excitation step through a filter in a forward direction; outputting the
resulting solution to a sample vessel; and back washing the filter by
passing cleaning fluid through it in a reverse direction; these steps being
repeated for each sample.
It must be understood that the solid preparation being analysed may be
granular, and may in particular take the form of a powder.
Specific embodiments of the present invention will now be described, by
way of example only, with reference to the accompanying drawings, in
which :-
Figure 1 is a perspective view of an apparatus embodying the present
invention, viewed from the front, and with some parts of a casing cut
away to reveal interior components; Figure 2 is a perspective view of the same apparatus, viewed from one
side;
Figure 3 is a perspective view of a cover for the apparatus;
Figure 4 is a perspective view of a bowl feeder of the apparatus;
Figure 5 is a cut-away view of a hopper of the apparatus;
Figure 6 is a perspective view of a homogeniser of the apparatus;
Figure 7 is a perspective view of an ultrasonic flow cell of the apparatus;
Figure 8 is a perspective view of a filter of the apparatus and associated
stand;
Figure 9 is a schematic representation of fluid connections in the
apparatus; and
Figure 10 is a perspective view of a holding device of the apparatus. The illustrated apparatus 10 is used to process solid pharmaceutical
preparations. Typically these are tablets, but other forms of
pharmaceutical preparation, including powders, may also be processed.
The apparatus serves to extract from the solid preparation its active
pharmaceutical components and to place them in solution ready for
analysis. This is done in an automated and repeatable process, enabling
e.g. a batch of tablets each to be individually processed and analysed
without intervention by an operator.
The main components of the apparatus will firstly be described, and this
will be followed by an explanation of how the processing is carried out.
The apparatus typically receives a batch of tablets. Some form of feeder
device is needed to supply the tablets individually, or in groups of two or
more, for1 processing. Various suitable devices will be known to the
skilled person and could be used in this context, but the illustrated
embodiment uses a bowl feeder 12 which is best seen in Figure 4. A
helical path 16 ascends to a delivery chute 18. Vibration of the helical
path causes the tablets to ascend along it and so to emerge one-by-one
from the chute 18. The bowl feeder is able to accommodate a range of
sizes of tablets. It may also be used to supply a controlled dose of a
preparation in powder form. Note that the feeder could be omitted altogether, the pharmaceutical
preparation then being manually dispensed.
The tablets are supplied to a hopper 20 which is most clearly seen in
Figure 5 and comprises an upper part 22 and a lower part 24. The upper
part 22 has at its base an upwardly convergent frusto-conical portion 25
whose upper extremity leads to a hollow stem 26. In its turn the stem 26
leads to a broader, cylindrical portion 28 which is upwardly open to
receive a test tube and has an exterior flange 30 to facilitate its
manipulation by a robotic device, to be described below. In Figure 5, the
upper part 22 of the hopper is supported upon a stand 32 comprising an
upright rod 34 which projects into the stem 26, an intermediate support
head 36 of the stand abutting the frusto-conical portion 24 to support the
weight of the hopper. The lower part 24 of the hopper has at its base a
cylindrical, downwardly open skirt 38 with an interior, inclined lip 40
which enables it to rest upon the neck of a mixing vessel 42 (which is
seen in Figure 1 and will be described below). An annular end wall 44 at
the top of the skirt leads to an upwardly divergent funnel portion 46. Note
that the lower part 24 of the hopper is, in Figure 5, suspended from the
upper part 22 by virtue of a short bevel 48 formed upon the funnel portion
46 which rests on the frusto-conical portion 24. Hence while the hopper 20 is supported through its upper part, as in Figure 5, the funnel portion
46 is downwardly closed. In use, the pharmaceutical preparation is
dispensed into the receptacle formed by the funnel portion 46 and is
initially retained in it. However when the hopper is supported through its
lower part 24, as when it is placed upon the mixing vessel 42, its upper
part 22 descends, opening the funnel portion to automatically release the
phannaceutical preparation through the funnel portion 46.
Note that that the hopper stand 32 is itself mounted upon an electronic
balance 48, to provide for weighing of the hopper's contents. It projects
upwards through an opening 49 in a deck of the apparatus, allowing the
balance 48 to be mounted beneath the deck. Also the hopper is multi¬
functional, serving as both a receptacle for the phannaceutical preparation
to be processed and as a test tube holder. In both roles it substitutes for a
balance pan, as will become clear below.
The apparatus further comprises a multi-functional handling robot. In the
illustrated embodiment this comprises a mechanical handling arm 50 and
a liquid handling arm 52 which are both mounted upon a support beam 54
and able to move along it. The handling robot is controlled by means of a
CPU mounted within the unit. A holding device 60 is carried upon and
movable along the mechanical handling arm 50. Figure 10 shows a pair of jaws 62 of the holding device which are movable toward / away from
each other so that items can be held and released, and the jaws have two
pairs of shaped inner pads 64, 66 to adapt them for holding (a) the neck of
the mixing vessel 42 and (b) a test tube 68 and (c) the hopper 20. Carried
upon and movable along the liquid handling arm 52 are a set of
dispensing tubes 66, whose function will be described below.
The apparatus further comprises a mechanical homogeniser 61 which acts
upon a combination of the pharmaceutical preparation and a solvent,
which may comprise a mixture of different solvent materials, presented to
it in the mixing vessel 42. The position of the homogeniser can be seen in
Figure 2 and its construction is most clearly depicted in Figure 6. It has a
stepped columnar part 68 whose larger diameter upper portion 70 houses
an induction type electric motor 56, mounted in a motor housing which is
chosen for its low heat output and (due to the lack of brushes) the low
risk that it will ignite any flammable air-borne material such as solvent
fumes. Button 58 serves as a homogeniser control switch. A shoulder
formed on the columnar part leads to a smaller diameter portion 72
insertable into the neck of the mixing vessel 42. The shoulder also carries
an elastomeric seal 73. Also the neck of the mixing vessel 42 is
accurately ground, to form an effective seal with the columnar part
against egress of material during homogenisation. Projecting downwardly from the columnar part 68 is a tube 74 with a castellated, open lower end
76 through which material is able to enter the tube 70 and so to contact a
rotary homogenising head within it. The head itself is not shown in the
drawings, but is of a type known to those skilled in the art and is driven
by the electric motor. Its action tends to draw in the fluid mixture through
the open end of the tube 70 and to expel it through radially facing
apertures 77. The homogeniser is unconventional in that it also comprises
a set of dispensing tubes 78 which are arranged to be supplied with fluid
and to dispense it through openings at intervals along their lengths. A
siphon tube 80 is also provided, for withdrawal of the homogenised
material. A spacer ring 82 maintains the relative positions of the
dispensing and siphon tubes 78, 80.
The mixture withdrawn from the mixing vessel comprises a finely
divided suspension of the pharmaceutical preparation in solvent. It is led
to an ultrasonic flow cell 84 in which it undergoes a dissolution step by
ultrasonic action. The flow cell is mounted within the apparatus and so is
not seen in Figure 1, but is depicted in Figure 7. Fluid conduits connected
to the inlet 86 and outlet 88 are omitted from this drawing, but it is to be
understood that the former is connectable with the siphon tube 80 and the
latter is connectable to a filter, to be described shortly. In the present
embodiment the flow cell is actuated by a piezoelectric device contained in a head 90 and coupled through a stem 92, which serves as a waveguide,
to the cell's fluid conduit 94. Liquid coolant is supplied to prevent
excessive heating of the material being processed. The coolant - winch in
the present embodiment is water - is chilled by means of a Peltier device
(which is not itself shown, but is of a type well known to those skilled in
the art). It enters a jacket around the fluid conduit 94 through a coolant
inlet 96 and leaves it through coolant outlet 98. Of course other types of
refrigeration device could be used in place of the Peltier device, if desired.
The dissolution step causes the active components of the pharmaceutical
preparation to be dissolved in the solvent, but particles of solid carrier
material remain. Particles above a chosen size threshold are removed by
means of filter 100, which is seen in Figures 1 and 8. A generally "C"
shaped filter stand 102 contains conduits (not shown) for supply of fluid
to the filter. It also allows for straightforward filter replacement, when
necessary. The filter element in the present embodiment is foπned of
PTFE and is of membrane type. Suitable elements are known in the trade
as "Millipore" filters. A pore size of 0.45 micron has been used in trials,
but of course this will be chosen according to the application. Other types
of filter element may be used. The filter is disposable, but according to
the present invention it can be used for multiple samples prior to
replacement, as will be explained below. The apparatus as a whole has what is referred to as a "clean deck" design
which assists in maintaining hygiene.. The deck, mechanisms and cover
106 are placed upon a chassis similar to that shown in Figure 1 , item 104.
This chassis will come in two forms: a low height version as shown in
Figure 1 , which will be suitable for mounting on a typical bench top or
table, or a taller version which will be suitable for placing directly onto
the floor. The tall version of the chassis will contain tanks for the
solvents and all associated piping. This tall version of the apparatus will
be totally self-contained. The bench top version will require solvent
tanks to be positioned hi close proximity to it.
The cover 106 will be peπnanently secured to the chassis. Access to the
process will be through doors in the cover. This cover is designed to
maintain operator safety by preventing operator access during the
operating cycle of the apparatus. A system for fume extraction will be
incorporated into the cover to avoid the build up of potentially harmful or
explosive gases.
Upon a main deck 108 (see Figure 2) are a locating stand 110 for the
mixing vessel 42, a large capacity test tube stand 112. and a stand 114
for a single test tube as well as the filter stand 102. The locating stand 110 is supported upon a mixing vessel balance 130. Upon a raised deck
116 (again labelled in Figure 2) there is in this particular embodiment a
well plate 118 containing a bank of individual vials for receiving doses of
fluid, and a waste well 120 into which rinsing fluid is discharged, the
waste well communicating with a fluid tank concealed within the chassis
104.
Fluid connections within the apparatus are schematically represented in
Figure 9. It can be seen that the ultrasonic flow cell 84 is connected to the
siphon tube 80 to draw liquid from the mixing vessel 42 when required
under the action of a pump 122 coniiectable (via a first valve 124, which
in this embodiment is of three port type) to the flow cell's outlet. The
pump is of displacement type and is capable of providing a metered fluid
dose under CPU control. Its side remote from the first valve is led to the
filter 100 and is thence coniiectable (via a second valve 126, again of
three port type in this embodiment) to the dispensing tubes 66 carried by
the liquid handling arm 52. A clean solvent tank 128 is connected to both
the first and second valves 124, 126, to supply solvent for flushing
purposes. The use of the apparatus to prepare a batch of solutions containing the
active pharmaceutical components of a corresponding batch of tablets
will now be described.
The batch of tablets is first loaded into the bowl feeder 12 by an operator
who then activates the apparatus. After this the process can be wholly
automatic, under CPU control. Each solution is prepared using a sample
consisting of a chosen number of tablets, which may be one or may be
two or more. The chosen number of tablets is delivered to the hopper 20
by means of the bowl feeder. At this stage the hopper 20 is carried upon
its stand 32 as seen in Figure 5. The balance 48 is used to weight the
tablets in the hopper to a high degree of accuracy (the illustrated
embodiment has a balance which is accurate to five decimal places, when
reading in grams) and the weight is recorded by the CPU. The hopper 20
is then lifted by means of the mechanical handling arm 50, whose jaws 62
engage with the upper cylindrical portion 28 of the hopper, which thus
stays closed against escape of the tablets until the hopper is placed upon
the neck of the mixing vessel 42 and its upper part 22 depressed to release
the tablets into the vessel. The hopper 20 is then replaced upon its stand
32 and released by the jaws 62. The mechanical handling ami is then used
to lift a test tube from the test tube stand 112 and place it in the
cylindrical portion 28 of the hopper. The test tube is thus ready to be weighed. The mechanical handling arm is then withdrawn from the
vicinity of the hopper.
The liquid handling arm 52 is used to dispense a desired quantity of
solvent into the mixing vessel 42. For the sake of accuracy, the solvent
quantity is to be measured by weight. The process can in some prior art
devices be time consuming, involving successive weighing and dosing
stages. However a relatively rapid method is adopted in the present
embodiment. After zeroing of the mixing vessel balance 130 with the
mixing vessel 42 in place, the displacement pump 122 is used to supply a
chosen proportion of the total required solvent. In the present
embodiment the proportion is 95%. This quantity is of course subject to a
degree of error, so the next step is to weigh the vessel 42 and its content
to obtain the mass of solvent delivered. The quantity of solvent required
to achieve 100% of the required dose is then calculated and delivered.
Again the displacement pump 122 serves to meter the solvent quantity
supplied. The final weight of solvent is verified using the mixing vessel
balance 130. The liquid handling arm 52 is withdrawn to a safe position.
The mixing vessel 42, now containing a chosen number of tablets and a
known quantity of solvent, is grasped using the jaws 62 of the mechanical
handling arm 50 and moved to the mechanical homogeniser 67, its neck , being engaged with the homogeniser's seal 73 to prevent escape of the
mixture. The homogeniser is run for a chosen period to break the tablets
down to fine particles. Some heating is caused by this process, but
because total dissolution of the active ingredients need not be achieved by
means of the mechanical homogeniser, the duration of this step - and the
consequent heating - can be limited. The homogeniser continues to run to
maintain a uniform suspension of tablet particles in the solvent while a
chosen quantity of the suspension is withdrawn through the siphon tube
80, the quantity being metered by means of the displacement pump 122.
The liquid thus withdrawn is passed first through the ultrasonic flow cell
84, where sonication promotes dissolution of the active pharmaceutical
components, and then through the filter 100, to remove the particulate
carrier material. Alternatively, all of the suspension may be progressively
withdrawn through the siphon tube 80 (the homogeniser again being run
to maintain a uniform suspension of tablet particles in the solvent) and
passed through the ultrasonic flow cell 84, where sonication again
promotes dissolution of the active pharmaceutical components. As the
liquor containing the active material in solution and the insoluble
components of the tablet in suspension exits the ultrasonic flow cell, it is
returned to the mixing vessel 42. This cycle will continue for a specific
time to a point where total dissolution of the active material has been
achieved and the concentration of active material is uniform throughout the liquor. The resultant liquor is then passed through the filter 100, to
remove the particulate carrier material.
A metered dose of the resulting homogeneous solution is then supplied to
the test tube carried by the hopper 20, and its weight is verified using the
balance 48. Typically this dose is to be diluted, and this can be achieved
in a two stage process similar to the one described above. Using the liquid
handling arm 52, a metered dose of solvent (e.g. 95% of the required total
dose) is discharged into the test tube, which is then weighed so that the
additional fluid needed to achieve the full dose can then be calculated by
the CPU and discharged into the tube. Again the final weight can be
checked to verify that the correct amount of solvent has been supplied.
The solution is then mixed. In the present embodiment this is achieved by
bubbling gas (more specifically air, although other gases could in
principle be used) through the solution using the liquid handling arm 52.
If further dilution is necessary, this can be achieved by moving the tube
containing the dilute solution to the single test tube stand 114 using the
mechanical handling arm 50, then collecting a further test tube using the
arm and placing it upon the hopper 20 for weighing. Using the liquid
handling arm 52, and in a two stage fill processes of the type just
described, measured doses of (a) the dilute solution and (b) the solvent
are discharged into the further test tube, whose contents are then mixed by bubbling of air through them. The dilution cycle can be repeated as
many times as necessary.
The final solution obtained using the apparatus may be left in its test tube,
which is returned to the large capacity stand 112 using the mechanical
handling arm 50 at the end of the process. Alternatively, as in the
illustrated embodiment, the solutions may be sipped from the test tube
using the liquid handling arm 52 and discharged into the vials in the well
plate 118. If desired, several vials may receive solution from a single trial,
so that multiple separate tests can be carried out.
The process is of course to be repeated numerous times in order to
process the entire batch of tablets. It is necessary to ensure that all
relevant parts of the apparatus are washed before the process re¬
commences, to prevent active components from one sample of the tablets
from contaminating the next The cleaning process will now be described.
Cleaning of the mixing vessel 42 and the homogeniser 67 is simultaneous.
The mixing vessel is emptied of unwanted solution by using the
mechanical handling arm and jaws to present the mixing vessel 42 up to
the homogeniser. An airtight seal is achieved between the vessel neck
and the homogeniser by pushing the neck of the vessel against the elastomeric seal 73. The vessel 42 is then pressurised with gas (air) with
the result that the liquid in the vessel is expelled via the siphon tube 80
into a waste collection vessel. Internal vessel pressure is then vented to
atmosphere. Cleaning fluid is then pumped through the dispensing tubes
78 and, emerging as high velocity jets through the apertures 77 in the
walls of these tubes 78, the internal surfaces of the mixing vessel and the
outside surfaces of the homogeniser are rinsed.
Once a sufficient quantity of cleaning fluid has accumulated in the
mixing vessel, the homogeniser is switched on at high speed for set times
with intermittent short settling pauses to cause maximum agitation and
turbulence in the fluid and to encourage Hie fluid to splatter over all
internal surfaces of the vessel and external surfaces of the homogeniser.
The homogeniser is designed in such a way that whilst running, fluid is
drawn into me open end of the homogeniser tube 70 and expelled through
the radial facing apertures 77 in the tube after passing over the
homogeniser blades. This current of cleaning fluid will clean the internal
features of the homogeniser.
After a set time the homogeniser is switched off and the whole cleaning
cycle repeated, starting with pressurisation of the vessel. This vessel/homogeniser cleaning program might be repeated as
necessary. Used test tubes are placed back in the large test tube rack
unwashed.
Cleaning of the fluid circuit depicted in Figure 9 is effected by flushing
with solvent in a two stage process. Bold arrows in the drawing show the
fluid's path during the first stage,, in which the first valve is used to
connect the filter's output side (i.e. its side which is downstream in
normal use) to the tank of clean solvent 128. Solvent is drawn by the
pump 122 through the filter 100, pump 122 and ultrasonic flow cell 84 to
wash all these parts and their connecting conduits. The cleaning fluid
passes through the filter in its reverse direction - that is, in the direction
opposite to the normal "in use" flow direction., serving to clear the filter
and its associated conduits and valves of both insoluble particles and
active material in solution. Subsequently cleaning fluid is passed in a
forward direction to remove traces of the active material in solution from
the filter and its associated conduits and valves.
Material retained upon the filter - including the particulate filler material
- tends to be driven off the filter, which is thereby washed for re-use.
This backwashing of the filter is not expected to remove all the retained material, but build up on the filter is slight and typically the filter will not
require replacement during the processing of an entire batch of tablets. It
is of course desirable - and in many instances necessary - to ensure that
active pharmaceutical ingredients do not build up on the filter, to avoid
contamination of one sample by the next, but thorough dissolution and
the washing process ensure this. After completion of the first flushing
step, the first and second valves are switched to carry out the second step.
Solvent flows in the direction indicated by faint arrows in Figure 9, to
wash remaining parts of the circuit.
Note that for certain applications the filter could be disposed of and
replaced for each trial, instead of being backwashed and re-used.
Multiple wash cycles can be carried out if need be, to ensure the required
level of cleanliness, although throughput will be correspondingly reduced.

Claims

An apparatus for processing multiple samples of a solid preparation to
provide a set of solutions each of which corresponds to one of the
samples and contains dissolved active material extracted from it, the
apparatus comprising
an arrangement for preparing a mixture containing one of the samples and
a predetermined quantity of solvent;
a mechanical homogeniser which is arranged to act upon the mixture and
to break down the solid preparation to form a particulate suspension
thereof in the solvent;
an ultrasonic actuator which is arranged to ultrasonically excite the
suspension and so to promote dissolution of the active material; and
an output arrangement for outputting the resulting solution to a sample
vessel.
2. An apparatus as claimed in claim 1 in which the ultrasonic actuator
forms part of a flow cell, being coupled to a fluid conduit through which
the suspension is passed.
3. An apparatus as claimed in claim 2 in which the flow cell is provided
with a cooling arrangement.
4. An apparatus as claimed in claim 3 in which the cooling arrangement
comprises a coolant path through the flow cell.
5. An apparatus as claimed in claim 4 which further comprises a Peltier
type cooler for providing coolant to the flow cell.
6. An apparatus as claimed in any preceding claim in which the ultrasonic
actuator is a piezoelectric device.
7. An apparatus as claimed in any preceding claim in which the
mechanical homogeniser is a rotary device.
8. An apparatus as claimed in claim 7 in which the mechanical
homogeniser is driven by an electric induction motor.
9. An apparatus as claimed in claim 8 in which the homogeniser is
provided with a siphon tube for withdrawing the suspension.
10 An apparatus as claimed in claim 9 in which the homogeniser is
provided with dispensing tubes for cleaning a vessel positioned around
the homogeniser.
11. An apparatus as claimed in any preceding claim further comprising a
filter arranged to receive the solution after its excitation by the ultrasonic
actuator and to remove particulate material from it
12. An apparatus as claimed in claim 11 further comprising an
arrangement of conduits and valves for passing cleaning fluid through the
filter, in a direction opposite to the direction of passage of the solution, to
back wash the filter between uses.
13. An apparatus as claimed in any preceding claim further comprising an
automatic sample supply device for supplying the solid samples
sequentially.
14. An apparatus as claimed in claim 13 in which the sample supply
device is a bowl feeder.
15. An apparatus as claimed in any preceding claim further comprising at
least one electronic balance.
16. An apparatus as claimed in any preceding claim further comprising at
least one robotic handling device.
17. An apparatus as claimed in claim 16 comprising a mixing vessel for
receiving the sample and the predetermined quantity of solvent, the
mixing vessel and the mechanical homogeniser being provided with
complementary sealing features so that the mixing vessel is able to be
presented to the mechanical homogeniser by means of the handling
device and to form a seal with it which prevents escape of the mixture
during homogenisation.
18. An apparatus as claimed in claim 16 or claim 17 further comprising a
hopper for receiving and conveying the solid samples.
19. An apparatus as claimed in claim 18 in which the hopper comprises at
least first and second interengaging parts shaped such that the hopper is
able to be suspended through the first part, causing the hopper to adopt a
configuration in which the second part is supported by the first and the two parts together define a downwardly closed receptacle for receiving
the sample, but by placing the receptacle upon a supporting surface the
second part is raised relative to the first, opening the receptacle
downwardly so that the sample is released from it
20. An apparatus as claimed in claim 18 or claim 19 in which the hopper
is additionally shaped to serve as a test tube stand.
21. An apparatus as claimed in any of claims 18 to 20 further comprising
a stand for the hopper which is mounted upon a balance, allowing the
hopper to be used in the manner of a balance pan to weigh its contents.
22. An apparatus as claimed in any of claims 16 to 21 comprising a
robotic liquid handling device arranged to output each solution produced
by the apparatus to a separate container.
23. An apparatus for processing multiple samples of a solid preparation to
provide a set of solutions each of which corresponds to one of the
samples and contains dissolved active material extracted from it, the
apparatus comprising an arrangement for preparing a mixture containing one of the samples and
a predeteπnined quantity of solvent;
a dissolution device for dissolving active components of the solid
preparation in the solvent;
a filter and associated conduits and a pump for passing at least some of
the resulting fluid through the filter in a forward direction to remove
particulate material from it; and
an output arrangement for outputting the resulting solution to a sample
vessel;
the device being characterised in that it further comprises valves and
conduits for passing cleaning fluid through the filter in a reverse direction,
opposite to the forward direction, to back wash the filter between
processing of the samples.
24. An apparatus as claimed in claim 23 in which valves are connected to
the inlet and to the outlet of the filter, to selectively connect it (a) between
the dissolution device and the output arrangement and (b) between a
source of cleaning fluid and a drain.
25. A method of processing multiple samples of a solid preparation to
provide a set of solutions each of which corresponds to one of the
samples and contains dissolved active material extracted from it, the
method comprising
preparing a mixture containing one of the samples and a predetermined
quantity of solvent;
mechanically homogenising the mixture to break down the solid
preparation to form a particulate suspension thereof in the solvent;
ultrasonically exciting the suspension and promoting dissolution of the
active material; and
outputting the resulting solution to a sample vessel,
these steps being repeated for each sample.
26. A method as claimed in claim 25 further comprising applying cooling
during either or both of the mechanical homogenisation and ultrasonic
excitation steps.
27. A method as claimed in claim 25 or claim 26 further comprising
passing the solution produced by the ultrasonic excitation step through a
filter in a forward direction before it is output, the method further
comprising back washing the filter by passing cleaning fluid through it in
a reverse direction prior to processing of the next sample.
28. A method as claimed in any of claims 25 to 27, further comprising
weighing the sample before it is processed.
29. A method as claimed in any of claims 25 to 28 further comprising
dispensing a required quantity of fluid by:
dispensing a first metered dose of fluid, which is smaller than the
required quantity but is a large proportion of it;
weighing the first dose of fluid;
calculating, based upon the weight of the first dose, the additional
quantity of fluid required to achieve the required quantity; dispensing the calculated additional quantity of fluid in a second metered
dose.
30. A method as claimed in claim 29 in which the dispensed fluid is
solvent used in the said mixture.
31. A method as claimed in claim 29 in which the dispensed fluid is the
processed solution.
32. A method as claimed in any of claims 29 to 31 in which the first
metered dose is more than 70% of the required quantity.
33. A method as claimed in claim 32 in which the first metered dose is
substantially 95% of the required quantity.
34. A method as claimed in any of claims 25 to 33 in which mechanical
homogenisation is carried out in a mixing vessel, which is subsequently
washed by adding cleaning fluid to the vessel and rumiing a mechanical
homogeniser in it.
35. A method as claimed in claim 34 in which the mixing to vessel is
emptied by gas pressurising it to force liquid out.
36. A method as claimed in any of claims 25 to 35 in which the ultrasonic
excitation is carried out using a flow cell, having an input and an output,
through which the suspension is passed.
37. A method as claimed in claim 36 in which, for a finite period, the
suspension output is re-circulated from the flow cell's output to its input,
to achieve a desired level of dissolution.
38. A method of processing multiple samples of a solid preparation to
provide a set of solutions each of which corresponds to one of the
samples and contains dissolved active material extracted from it, the
method comprisin igg
preparing a mixture containing one of the samples and a predetermined
quantity of solvent;
dissolving active ingredients of the sample in the solvent;
passing the solution produced by the ultrasonic excitation step through a
filter in a forward direction; outputtiug the resulting solution to a sample vessel; and
back washing the filter by passing cleaning fluid through it in a reverse
direction;
these steps being repeated for each sample.
39. An apparatus substantially as herein described with reference to, and
as illustrated in, the accompanying drawings.
40. A method substantially as herein described with reference to, and as
illustrated in, the accompanying drawings.
PCT/EP2007/052370 2006-03-15 2007-03-13 A dissolution sample preparation apparatus and method with both mechanical and ultrasonic homogenisation WO2007104766A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0605127.0 2006-03-15
GB0605127A GB2436143A (en) 2006-03-15 2006-03-15 Multiple sample processing

Publications (1)

Publication Number Publication Date
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CN105115783A (en) * 2015-07-01 2015-12-02 湖南创元铝业有限公司 Automatic alumina sampling apparatus
CN105905627A (en) * 2016-05-31 2016-08-31 镇江市建科工程质量检测中心有限公司 Aggregate distributor

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CN105905627A (en) * 2016-05-31 2016-08-31 镇江市建科工程质量检测中心有限公司 Aggregate distributor

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Publication number Publication date
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