WO2008107657A1 - Hot beverage receptacle - Google Patents

Hot beverage receptacle Download PDF

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Publication number
WO2008107657A1
WO2008107657A1 PCT/GB2008/000715 GB2008000715W WO2008107657A1 WO 2008107657 A1 WO2008107657 A1 WO 2008107657A1 GB 2008000715 W GB2008000715 W GB 2008000715W WO 2008107657 A1 WO2008107657 A1 WO 2008107657A1
Authority
WO
WIPO (PCT)
Prior art keywords
phase change
change material
inner vessel
lid
beverage
Prior art date
Application number
PCT/GB2008/000715
Other languages
French (fr)
Inventor
Richard John Birkett
Michael John Hale
Original Assignee
Richard John Birkett
Michael John Hale
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0704271A external-priority patent/GB2447234B/en
Priority claimed from GB0723652A external-priority patent/GB0723652D0/en
Application filed by Richard John Birkett, Michael John Hale filed Critical Richard John Birkett
Priority to EP08718592A priority Critical patent/EP2146604A1/en
Publication of WO2008107657A1 publication Critical patent/WO2008107657A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3865Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers
    • B65D81/3874Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers formed of different materials, e.g. laminated or foam filling between walls
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • A47G19/22Drinking vessels or saucers used for table service
    • A47G19/2288Drinking vessels or saucers used for table service with means for keeping liquid cool or hot
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3865Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers
    • B65D81/3872Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers provided with liquid material between double walls
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/02Materials undergoing a change of physical state when used
    • C09K5/06Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa
    • C09K5/063Materials absorbing or liberating heat during crystallisation; Heat storage materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2231/00Means for facilitating the complete expelling of the contents
    • B65D2231/02Precut holes or weakened zones
    • B65D2231/022Precut holes or weakened zones for permitting the insertion of a tubular contents-removing device, e.g. a drinking straw
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/02Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

Definitions

  • This invention relates to receptacles/containers particularly adapted for controlling the temperature of food or beverages therein, such as coffee, tea, soup and the like.
  • a hot beverage may be made directly in a cup or mug, by the addition of very hot water at temperatures of 80 to 100 0 C, or it may be dispensed or poured from a brewing device where the beverage has been maintained at a temperature of 8O 0 C or more. These temperatures are typically too hot for safe or comfortable consumption, and may even present a burn or scald hazard if consumed injudiciously, or spilled accidentally. In a conventional non-insulated container the beverage will cool within a few minutes to a temperature safe and comfortable for consumption.
  • the present invention provides a hot beverage receptacle, such as a cup or mug, comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and 'lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which Hd comprises a phase change material in the base of the lid, and an insulating layer.
  • the present invention provides a hot beverage receptacle, such as a cup or mug, comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material for inducing evaporation from the upper surface of the liquid, and an insulating layer.
  • a hot beverage receptacle such as a cup or mug, comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner
  • the present invention also provides a hot beverage receptacle, such as a cup or mug, for rapidly lowering the temperature of a hot beverage contained therein to a temperature suitable for human consumption and maintaining the beverage within a warm temperature range for an extended period of time, the receptacle comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a phase change material in the base of the lid, and an insulating layer.
  • a hot beverage receptacle such as a cup or mug
  • the present invention provides a hot beverage receptacle, such as a cup or mug, for rapidly lowering the temperature of a hot beverage contained therein to a temperature suitable for human consumption and maintaining the beverage within a warm temperature range for an extended period of time, the receptacle comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material for inducing evaporation from the upper surface of the liquid, and an insulating layer.
  • phase change material it is not necessary of the phase change material to be present throughout the walls of the receptacle: it need only be present in the upper portion.
  • phase change material can represent a substantial part of the cost of manufacturing the receptacle, this finding enables significant cost reductions compared with the prior art.
  • This aspect of the invention can be applied to a wide range of receptacles, including those used to serve food. Accordingly in this aspect the receptacle is termed a 'container' to distinguish this aspect from the first aspect.
  • the present invention also provides a container for hot food and drinks comprising:
  • a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot foodstuff or drink in the inner vessel to cool the hot foodstuff or drink and then releasing the thermal energy to the foodstuff or drink to maintain the temperature of the cooled foodstuff or drink, wherein the compartment and the phase change material extend around the upper portion of the inner vessel only; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material in the base of the lid, and an insulating layer.
  • the phase change material is in thermal contact with at least the upper third of the outer surface of the wall(s) of the inner vessel.
  • the phase change material is in thermal contact with at least 40% of the outer surface of the wall(s) of the inner vessel.
  • the present invention provides a container for rapidly lowering the temperature of a hot foodstuff or drink contained therein to a temperature suitable for human consumption and maintaining the foodstuff or drink within a warm temperature range for an extended period of time, the container comprising:
  • a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot foodstuff or drink in the inner vessel to cool the hot foodstuff or drink and then releasing the thermal energy to the foodstuff or drink to maintain the temperature of the cooled foodstuff or drink, wherein the compartment and the phase change material extend around the upper portion of the inner vessel only; and (iv) a lid for the open end of the vessel, which lid comprises a phase change material in the base of the lid, and an insulating layer.
  • the phase change material is in thermal contact with at least the upper third of the outer surface of the wall(s) of the inner vessel.
  • the phase change material is in thermal contact with at least 40% of the outer surface of the wall(s) of the inner vessel.
  • Figure 1 - shows a cross section of a receptacle/container of the invention.
  • Figure 2 - shows various views of a particular embodiment of a body of a receptacle/container of the invention.
  • Figure 3 - shows cooling temperature profiles of several of the receptacles described in the text: 1) a receptacle with insulation only (non PCM), typical of containers available commercially, 2) a receptacle with insulation and PCM, typical of those described in the prior art, showing the differential temperature between upper and lower liquid regions, 3) a receptacle and lid with insulation and PCM, as described in the invention, showing no differential temperature between upper and lower liquid regions.
  • non PCM non PCM
  • the receptacles of the present invention are designed to hold hot beverages.
  • the term "beverage” means liquids and semi-liquids. Foodstuffs such as porridge, casseroles, gravy and pureed baby food are therefore excluded from this definition.
  • Liquids include mulled wine, tea, coffee, hot chocolate, OvaltineTM and the like.
  • Semi-liquids include soup, or instant noodles with sauce, which contain solid components in a liquid, but which can still be drunk.
  • the viscosity of the beverage is typically less than 10,000 cP (10 Pa.s), preferably less than 5,000 or 1 ,000 cP (5 or 1 Pa. s), such as less than 100 cP (0.1 Pa.s). Viscosity values are measured at 25 0 C, 1 atm.
  • the receptacle is used to hold liquids and semi-liquids having a free liquid content of at least 20% w/w, such as at least 30, 40 or 50 % w/w.
  • free liquid refers to liquid that can be separated from the solid components, i.e. if the contents are poured through a standard domestic sieve with 1 mm aperture, the free liquid would be the liquid passing through the sieve.
  • the receptacles of the present invention are designed to hold beverages for direct consumption from the receptacle by an individual. Such receptacles therefore are generally in the form of a cup or a mug. Flasks and other receptacles which are only designed to hold the beverage, with the beverage being dispensed into another vessel for consumption, are specifically excluded as receptacles of the present invention, but are not excluded from the definition of containers as referred to in other aspects of the invention.
  • the receptacle is specifically adapted to enable the beverage to be consumed from the receptacle when the lid is on, e.g. the lid contains an opening as described below.
  • the receptacle has a volume of less than 1 litre, such as from 200 to 750 ml.
  • the containers of the present invention are designed to hold hot foodstuffs and drinks.
  • foodstuff or drink includes liquids, such as mulled wine, tea, coffee, hot chocolate, OvaltineTM and the like; semi-liquids, such as soup, or instant noodles with sauce, which contain solid components in a liquid; as well as foodstuffs of relatively high viscosity, such as porridge, casseroles, gravy and pureed baby food.
  • the viscosity of the foodstuff or drink is typically less than 10,000 cP (10 Pa.s), preferably less than 5,000 or 1 ,000 cP (5 or 1 Pa.s), such as less than 100 cP (0.1 Pa.s). Viscosity values are measured at 25 0 C, 1 atm. It is preferred that the container is used to hold liquids and semi-liquids having a free liquid content of at least 20% w/w, such as at least 30, 40 or 50 % w/w.
  • free liquid refers to liquid that can be separated from the solid components, i.e. if the contents are poured through a standard domestic sieve with 1 mm aperture, the free liquid would be the liquid passing through the sieve.
  • the containers of the present invention are designed to hold hot foodstuffs and drinks for direct consumption from the container by an individual, as described for receptacles above.
  • Such containers therefore are generally in the form of a cup or a mug.
  • the container has a volume of less than 1 litre, such as from 200 to 750 ml.
  • the containers of the present invention are designed to hold larger quantities of hot foodstuffs and drinks for consumption by a number of individuals.
  • the containers may therefore be in the form of gravy/sauce boats, jugs and the like.
  • the volume of such containers is preferably less than 2 litres.
  • the receptacle has two main parts: a body (1) that holds the consumable contents, and a lid (2).
  • the body comprises an inner vessel (11), which in use holds the consumable contents.
  • the inner vessel typically has a wall (12) or walls, a top and a bottom, otherwise expressed as an upper end and a closed lower end.
  • the body has an opening (13) through which the beverage can be placed in the vessel, and through which the beverage can be displaced or consumed.
  • the opening is in the upper end but it could also be in an upper portion of the wall.
  • the inner vessel can, for example, be made from plastic, such as high impact polystyrene (HIPS) or metal, such as stainless steel, aluminium, aluminium alloys, copper or copper alloys.
  • HIPS high impact polystyrene
  • metal such as stainless steel, aluminium, aluminium alloys, copper or copper alloys.
  • the inner vessel is made from a material having a conductivity of greater than 5 or 10 VWmK - stainless steel has a conductivity of 16 VWmK.
  • the body may comprise one or more handles to enable a user to grip the body.
  • a version suitable for a child may, for example, have two handles.
  • the body also includes an insulated outer shell (14).
  • Any suitable insulating material can be used, such as expanded polyurethane, polyethylene or polystyrene.
  • the insulating material may also be a vacuum, or an aerogel.
  • the insulating material can also be a closed-cell foam or an open-cell foam.
  • the layer of insulating material may be of any suitable thickness, such as from 1 to 6 mm, e.g. from 2 to 5 mm.
  • the insulating material is resiliently deformable so as to accommodate changes in the volume of the phase change material described below.
  • the insulating material may form the outermost layer of the receptacle or it may be disposed between the outermost layer (15) (such as an outermost layer of high impact polystyrene (HIPS) or stainless steel), termed the outer casing, and the inner vessel, as shown in figure 1.
  • the insulating layer preferably surrounds the entire inner vessel.
  • the body also includes a compartment (16) disposed between the inner vessel and the outer shell comprising a phase change material (17), such that the phase change material is in thermal contact with the wall of the inner vessel.
  • the phase change material absorbs thermal energy from the hot beverage in the inner vessel to cool the beverage and then releases the thermal energy to the beverage to maintain the temperature of the cooled beverage.
  • the compartment, and therefore the phase change material may surround substantially the entire inner vessel, i.e. the walls and bottom of the inner vessel.
  • the compartment, and therefore the phase change material may only partially surround the inner vessel (as shown in figure 1).
  • the phase change material may only surround the upper portion of the inner vessel, such as only the upper third of the inner vessel or the uppermost 60, 50, 40 or 30% of the inner vessel.
  • the phase change material is in thermal contact with at least 30, 40, 50 or 60% of the outer surface of the wall(s) of the inner vessel.
  • the phase change material is in thermal contact with at least the upper third of the wall(s) of the inner vessel, such as the upper two thirds.
  • the phase change material only partially surrounds the inner vessel (as shown in figure 1). Specifically, the phase change material only surrounds the uppermost portion of the inner vessel and not the lower portion. The inventors have found that this enables a reduction in the amount of phase change material required with little to no loss in function.
  • phase change material only surrounds the upper third of the inner vessel or the uppermost 60, 50, 40 or 30% of the inner vessel.
  • the phase change material is in thermal contact with at least 30, 40, 50 or 60% of the outer surface of the wall(s) of the inner vessel.
  • phase change materials examples include waxes (e.g. beeswax, paraffin wax), fatty acids (stearic acid, palmitic acid and myristic acids), fats, heavy alcohols
  • waxes e.g. beeswax, paraffin wax
  • fatty acids stearic acid, palmitic acid and myristic acids
  • fats heavy alcohols
  • phase change materials have a phase change temperature of from 45 to 75 0 C, such as from 50 to 7O 0 C, or 50 to 65 0 C. Phase change materials are preferably food grade.
  • phase change materials can also be used.
  • a mixture is used of one or more crystalline salts, such as sodium acetate trihydrate, and one or more waxes, so that the wax melts preferentially and acts as a thermal transfer medium to the crystalline solid.
  • the v/v ratio of the salt(s) to the wax(es) is preferably at least 2:1 , more preferably at least 4:1.
  • the v/v ratio of the wax(es) to the salt(s) may be less than 1 :1 , such as less than 1:2.
  • phase change material includes one or more crystalline salts
  • phase change material includes one or more crystalline salts
  • additive thickener materials such as polyvinyl alcohols, paraffins, and either acetone or formaldehyde (see Wada et al. US 4,561 ,989) to optimise phase change behaviour and make it more consistent over multiple cycles.
  • the compartment in which the phase change material is held is a single continuous compartment.
  • the phase change material is held in a plurality of compartments. This is so that if one compartment ruptures, especially on the side in contact with the inner vessel and therefore the contents of the inner vessel, the amount of phase change material released into the contents of the container is reduced.
  • Compartmentalisation can, for example, be achieved by providing ribs, typically in a substantially horizontal and/or substantially vertical orientation, as shown in figure 2 where vertical ribs (20) are provided.
  • the insulating material is a closed-cell foam is to use this same material to form the compartmentalising ribs.
  • the receptacle of the present invention also includes a lid (2), which fits the open end of the inner vessel.
  • the lid (2) comprises a phase change material (21) in the base of the lid (22), and an insulating layer (23).
  • the materials used as the phase change material and insulating layer are typically as described above.
  • the insulating layer (22) is uppermost, i.e. is external to the phase change material (21).
  • the phase change material (21) is therefore nearer to, and in thermal contact with, the inner vessel (11). In this way, heat transferred by evaporation will be transferred to the phase change material via contact with the underside of the lid.
  • the phase change material will typically be held in a compartment in the base of the lid in a similar fashion as is described above in relation to the body.
  • the lid may include a gasket or seal, such as a rubber ring (24), to provide a tight fit between the lid and the inner vessel.
  • a gasket or seal such as a rubber ring (24)
  • the lid may include a screw thread which engages with a screw thread of the body of the container.
  • the lid includes an opening through which the beverage can be consumed.
  • the opening may, for example, be a shaped spout, optionally fitted with a cover, which may slidingly engage to seal or open the spout.
  • the opening may be of suitable dimensions to allow a straw or similar article to be inserted into the opening and thus into the contents of the inner vessel.
  • the receptacle of the invention is used to rapidly lower the temperature of a hot beverage (or drink or foodstuff as appropriate in the case of a container of the invention) contained therein to a temperature suitable for human consumption and maintain the beverage within a warm temperature range for an extended period of time.
  • the receptacle is capable of lowering the temperature of a hot beverage (or drink or foodstuff as appropriate) from 9O 0 C to 7O 0 C at the top of the beverage in less than 30 minutes, more preferably less than 20 or 15 minutes.
  • “At the top of the beverage” means in the top 1 cm of the beverage.
  • a warm temperature range is generally the temperature range at which a hot beverage is considered comfortable to humans to consume.
  • Preferably said warm temperature range is from about 45 0 C to about 75 0 C, such as from about 5O 0 C to about 7O 0 C (see HS Lee and M O'Mahony, J. Food Science, 67(7), 2002, 277 '4-277 '4 and references therein).
  • the preferred temperature range may be lower, such as from about 45 0 C to about 6O 0 C.
  • said extended period of time is at least 60 minutes, preferably at least 90, 100, 110 or 120 minutes.
  • the first prototypes were constructed from inner and outer, high impact polystyrene (HIPS) mouldings, enclosing a 4mm thick expanded polystyrene insulation layer with 2mm clearance between the insulation and inner casing. For the control this was simply left as an air filled gap, whereas, for the experimental samples, it contained the phase change material (PCM), sodium acetate.
  • HIPS high impact polystyrene
  • PCM phase change material
  • the inner vessel of the prototypes was filled with a liquid at a temperature of 90°C. Spot temperature measurements were then taken, with a single probe thermometer, every minute after stirring the contents, yielding a bulk representative value with no spatial variation. Two arbitrary parameters were specified to quantify performance. Pull-down rate was defined as the time taken for the hot liquid to reach a drinkable temperature, defined as 70 0 C. Consumption time was the duration that the liquid remains in the acceptable, warm, temperature range, with the lower threshold defined as 50°C
  • Cooler liquid being denser than that at higher temperature, will fall under gravity to the bottom of the receptacle, displacing hotter fluid which is forced upwards. Because the heat from the top surface is effectively trapped by the lid insulation above it, the headspace and bottom surface of the lid is at virtually the same temperature as the top surface of the contents. Therefore there is practically no temperature gradient to induce evaporative cooling, and heat losses are largely conduction limited.
  • the proposed solution to this problem was to provide PCM material in the base of the lid, anticipating that vapour evaporated from the top surface of the fluid would condense on the bottom surface of the lid, and the latent heat of vaporisation released would be absorbed by the latent heat of fusion as the PCM melted without an increase in temperature.
  • the under surface of the lid would be held at a substantially lower temperature than the fluid surface, establishing a temperature gradient across the headspace that would maintain evaporative cooling over a prolonged period.
  • Prototype lids were constructed with a metal cup forming the base, and filled with 15ml of PCM with 5mm of polyurethane insulation above it. Repeat cooling trials were carried out and the pull-down times for the top surface of the liquid were reduced from, typically, 21 minutes to 10 (Key Stage 4) (see results table 1 , below). Consumption times were also reduced from around 2 hours 15 minutes to about 1hour 50 minutes, but this was not considered to be a major impairment of the overall performance.

Abstract

A receptacle is provided for hot beverages comprising (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material in the base of the lid, and an insulating layer.

Description

HOT BEVERAGE RECEPTACLE
Field and Background to the Invention
This invention relates to receptacles/containers particularly adapted for controlling the temperature of food or beverages therein, such as coffee, tea, soup and the like.
Consumers of hot beverages have increasingly demanded that the beverage should be maintained at a temperature acceptable for drinking for an extended period, for example when commuting, at work, or when working at home. Common single-walled containers, such as mugs or cups made of metal, ceramic, plastic or paper, allow the hot beverage to cool too rapidly. One common solution to this problem has been to use double-walled containers with various means of insulation between the inner and outer wall. These containers are widely available commercially. The insulation reduces heat loss, and so retards the cooling rate of the beverage within the container.
However, this solution exacerbates a second known problem with hot beverage consumption. Typically, a hot beverage may be made directly in a cup or mug, by the addition of very hot water at temperatures of 80 to 1000C, or it may be dispensed or poured from a brewing device where the beverage has been maintained at a temperature of 8O0C or more. These temperatures are typically too hot for safe or comfortable consumption, and may even present a burn or scald hazard if consumed injudiciously, or spilled accidentally. In a conventional non-insulated container the beverage will cool within a few minutes to a temperature safe and comfortable for consumption. However, in the case of an insulated container, cooling is very much slower, as described above, and the hot beverage may maintain a temperature above the threshold for comfortable or safe drinking for a considerable time. The problem is therefore both (i) how to reduce the temperature of a freshly made or dispensed hot beverage to a safe and comfortable temperature for consumption, and (ii) how to maintain the temperature in the normal drinking range of consumers for an extended period. The prior art (e.g. US Patent No. 2,876,624, US Patent No. 6,968,888 and WO98/45208) has taught that one solution for rapidly lowering the temperature of a hot liquid to an acceptable temperature for consumption and then maintaining it within an acceptable range over an extended period of time can be achieved by constructing a double walled container, with an inner vessel having an open upper end and closed lower end, and an insulated outer shell spaced from the inner vessel to provide an interstitial chamber containing a phase change material. This phase change material regeneratively absorbs thermal energy from the liquid to cool the liquid and then releases the thermal energy back to the liquid to maintain the temperature of the liquid.
Whilst investigating the performance of hot beverage receptacles, such as mugs, based on this principle, we have surprisingly found that in use the receptacles do not perform as well as might be expected. Specifically, the rate of temperature decrease at the top of the receptacle is much slower than at the bottom. Since the user drinks the liquid from the top of the receptacle this means that the beverage takes much longer to cool to a temperature suitable for drinking than is acceptable to a typical user. Accordingly, there is a need for an improved hot beverage receptacle that overcomes the above problem that we have identified.
Summary of the Invention
We have now found that by providing the beverage receptacle, made according to the principle described, with a lid that includes a phase change material, the rate of cooling in the upper region of the liquid to the desired drinking temperature is enhanced. This is achieved without any significant, adverse effect on the time at which the liquid remains at a comfortable drinking temperature.
Accordingly, in a first aspect the present invention provides a hot beverage receptacle, such as a cup or mug, comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and 'lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which Hd comprises a phase change material in the base of the lid, and an insulating layer.
In a related aspect, the present invention provides a hot beverage receptacle, such as a cup or mug, comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material for inducing evaporation from the upper surface of the liquid, and an insulating layer.
In a second aspect, the present invention also provides a hot beverage receptacle, such as a cup or mug, for rapidly lowering the temperature of a hot beverage contained therein to a temperature suitable for human consumption and maintaining the beverage within a warm temperature range for an extended period of time, the receptacle comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a phase change material in the base of the lid, and an insulating layer.
In a related aspect the present invention provides a hot beverage receptacle, such as a cup or mug, for rapidly lowering the temperature of a hot beverage contained therein to a temperature suitable for human consumption and maintaining the beverage within a warm temperature range for an extended period of time, the receptacle comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell; (iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material for inducing evaporation from the upper surface of the liquid, and an insulating layer.
The inventors have also found that it is not necessary of the phase change material to be present throughout the walls of the receptacle: it need only be present in the upper portion. Thus, since the phase change material can represent a substantial part of the cost of manufacturing the receptacle, this finding enables significant cost reductions compared with the prior art. This aspect of the invention can be applied to a wide range of receptacles, including those used to serve food. Accordingly in this aspect the receptacle is termed a 'container' to distinguish this aspect from the first aspect.
Thus, in a third aspect the present invention also provides a container for hot food and drinks comprising:
(i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end;
(ii) an insulated outer shell;
(iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot foodstuff or drink in the inner vessel to cool the hot foodstuff or drink and then releasing the thermal energy to the foodstuff or drink to maintain the temperature of the cooled foodstuff or drink, wherein the compartment and the phase change material extend around the upper portion of the inner vessel only; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material in the base of the lid, and an insulating layer. In a preferred embodiment, the phase change material is in thermal contact with at least the upper third of the outer surface of the wall(s) of the inner vessel.
Additionally, or alternatively, in one embodiment, the phase change material is in thermal contact with at least 40% of the outer surface of the wall(s) of the inner vessel.
In a fourth aspect, the present invention provides a container for rapidly lowering the temperature of a hot foodstuff or drink contained therein to a temperature suitable for human consumption and maintaining the foodstuff or drink within a warm temperature range for an extended period of time, the container comprising:
(i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell;
(iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot foodstuff or drink in the inner vessel to cool the hot foodstuff or drink and then releasing the thermal energy to the foodstuff or drink to maintain the temperature of the cooled foodstuff or drink, wherein the compartment and the phase change material extend around the upper portion of the inner vessel only; and (iv) a lid for the open end of the vessel, which lid comprises a phase change material in the base of the lid, and an insulating layer.
In a preferred embodiment, the phase change material is in thermal contact with at least the upper third of the outer surface of the wall(s) of the inner vessel.
Additionally, or alternatively, in one embodiment, the phase change material is in thermal contact with at least 40% of the outer surface of the wall(s) of the inner vessel. Description of the Figures
Figure 1 - shows a cross section of a receptacle/container of the invention.
Figure 2 - shows various views of a particular embodiment of a body of a receptacle/container of the invention.
Figure 3 - shows cooling temperature profiles of several of the receptacles described in the text: 1) a receptacle with insulation only (non PCM), typical of containers available commercially, 2) a receptacle with insulation and PCM, typical of those described in the prior art, showing the differential temperature between upper and lower liquid regions, 3) a receptacle and lid with insulation and PCM, as described in the invention, showing no differential temperature between upper and lower liquid regions.
Detailed Description of the Invention
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art.
Throughout this specification, reference to numerical values, unless stated otherwise, is to be taken as meaning "about" that numerical value. The term "about" is used to indicate that a value includes the inherent variation of error for the device and the method being employed to determine the value, or the variation that exists among the study subjects.
The receptacles of the present invention are designed to hold hot beverages. The term "beverage" means liquids and semi-liquids. Foodstuffs such as porridge, casseroles, gravy and pureed baby food are therefore excluded from this definition. Liquids include mulled wine, tea, coffee, hot chocolate, Ovaltine™ and the like. Semi-liquids include soup, or instant noodles with sauce, which contain solid components in a liquid, but which can still be drunk. The viscosity of the beverage is typically less than 10,000 cP (10 Pa.s), preferably less than 5,000 or 1 ,000 cP (5 or 1 Pa. s), such as less than 100 cP (0.1 Pa.s). Viscosity values are measured at 250C, 1 atm.
It is preferred that the receptacle is used to hold liquids and semi-liquids having a free liquid content of at least 20% w/w, such as at least 30, 40 or 50 % w/w. The term "free liquid" refers to liquid that can be separated from the solid components, i.e. if the contents are poured through a standard domestic sieve with 1 mm aperture, the free liquid would be the liquid passing through the sieve.
In one aspect of the present invention, the receptacles of the present invention are designed to hold beverages for direct consumption from the receptacle by an individual. Such receptacles therefore are generally in the form of a cup or a mug. Flasks and other receptacles which are only designed to hold the beverage, with the beverage being dispensed into another vessel for consumption, are specifically excluded as receptacles of the present invention, but are not excluded from the definition of containers as referred to in other aspects of the invention. In some embodiments, the receptacle is specifically adapted to enable the beverage to be consumed from the receptacle when the lid is on, e.g. the lid contains an opening as described below. Preferably the receptacle has a volume of less than 1 litre, such as from 200 to 750 ml.
In another aspect of the invention, the containers of the present invention, as distinct from the receptacles referred to above, which have the phase change material in an upper portion of the container and not in the lower portion, are designed to hold hot foodstuffs and drinks. The term "foodstuff or drink" includes liquids, such as mulled wine, tea, coffee, hot chocolate, Ovaltine™ and the like; semi-liquids, such as soup, or instant noodles with sauce, which contain solid components in a liquid; as well as foodstuffs of relatively high viscosity, such as porridge, casseroles, gravy and pureed baby food. The viscosity of the foodstuff or drink is typically less than 10,000 cP (10 Pa.s), preferably less than 5,000 or 1 ,000 cP (5 or 1 Pa.s), such as less than 100 cP (0.1 Pa.s). Viscosity values are measured at 250C, 1 atm. It is preferred that the container is used to hold liquids and semi-liquids having a free liquid content of at least 20% w/w, such as at least 30, 40 or 50 % w/w. The term "free liquid" refers to liquid that can be separated from the solid components, i.e. if the contents are poured through a standard domestic sieve with 1 mm aperture, the free liquid would be the liquid passing through the sieve.
In one embodiment, the containers of the present invention are designed to hold hot foodstuffs and drinks for direct consumption from the container by an individual, as described for receptacles above. Such containers therefore are generally in the form of a cup or a mug. Preferably the container has a volume of less than 1 litre, such as from 200 to 750 ml.
In another embodiment, the containers of the present invention are designed to hold larger quantities of hot foodstuffs and drinks for consumption by a number of individuals. The containers may therefore be in the form of gravy/sauce boats, jugs and the like. The volume of such containers is preferably less than 2 litres.
The description below typically refers to receptacles. Unless otherwise stated, features described below are equally applicable to both receptacles and containers.
Referring to figure 1 , the receptacle has two main parts: a body (1) that holds the consumable contents, and a lid (2). The body comprises an inner vessel (11), which in use holds the consumable contents. Accordingly, the inner vessel typically has a wall (12) or walls, a top and a bottom, otherwise expressed as an upper end and a closed lower end. The body has an opening (13) through which the beverage can be placed in the vessel, and through which the beverage can be displaced or consumed. Typically the opening is in the upper end but it could also be in an upper portion of the wall. The inner vessel can, for example, be made from plastic, such as high impact polystyrene (HIPS) or metal, such as stainless steel, aluminium, aluminium alloys, copper or copper alloys. It is preferred that the inner vessel is made from a material having a conductivity of greater than 5 or 10 VWmK - stainless steel has a conductivity of 16 VWmK. The body may comprise one or more handles to enable a user to grip the body. A version suitable for a child may, for example, have two handles.
The body also includes an insulated outer shell (14). Any suitable insulating material can be used, such as expanded polyurethane, polyethylene or polystyrene. The insulating material may also be a vacuum, or an aerogel. The insulating material can also be a closed-cell foam or an open-cell foam. The layer of insulating material may be of any suitable thickness, such as from 1 to 6 mm, e.g. from 2 to 5 mm.
In one embodiment, the insulating material is resiliently deformable so as to accommodate changes in the volume of the phase change material described below.
The insulating material may form the outermost layer of the receptacle or it may be disposed between the outermost layer (15) (such as an outermost layer of high impact polystyrene (HIPS) or stainless steel), termed the outer casing, and the inner vessel, as shown in figure 1. The insulating layer preferably surrounds the entire inner vessel.
The body also includes a compartment (16) disposed between the inner vessel and the outer shell comprising a phase change material (17), such that the phase change material is in thermal contact with the wall of the inner vessel. In use, the phase change material absorbs thermal energy from the hot beverage in the inner vessel to cool the beverage and then releases the thermal energy to the beverage to maintain the temperature of the cooled beverage. The compartment, and therefore the phase change material, may surround substantially the entire inner vessel, i.e. the walls and bottom of the inner vessel. Alternatively, the compartment, and therefore the phase change material, may only partially surround the inner vessel (as shown in figure 1). In particular, the phase change material may only surround the upper portion of the inner vessel, such as only the upper third of the inner vessel or the uppermost 60, 50, 40 or 30% of the inner vessel.
Preferably, the phase change material is in thermal contact with at least 30, 40, 50 or 60% of the outer surface of the wall(s) of the inner vessel. Preferably, the phase change material is in thermal contact with at least the upper third of the wall(s) of the inner vessel, such as the upper two thirds.
In the case of the containers of the invention, the phase change material only partially surrounds the inner vessel (as shown in figure 1). Specifically, the phase change material only surrounds the uppermost portion of the inner vessel and not the lower portion. The inventors have found that this enables a reduction in the amount of phase change material required with little to no loss in function.
Preferably the phase change material only surrounds the upper third of the inner vessel or the uppermost 60, 50, 40 or 30% of the inner vessel. Preferably, the phase change material is in thermal contact with at least 30, 40, 50 or 60% of the outer surface of the wall(s) of the inner vessel.
Examples of phase change materials include waxes (e.g. beeswax, paraffin wax), fatty acids (stearic acid, palmitic acid and myristic acids), fats, heavy alcohols
(e.g. cetyl alcohol), crystalline alkyl hydrocarbons and crystalline salts, e.g. crystalline salt hydrates, such as sodium acetate trihydrate. Preferred phase change materials have a phase change temperature of from 45 to 750C, such as from 50 to 7O0C, or 50 to 650C. Phase change materials are preferably food grade.
Mixtures of phase change materials can also be used. In one embodiment, a mixture is used of one or more crystalline salts, such as sodium acetate trihydrate, and one or more waxes, so that the wax melts preferentially and acts as a thermal transfer medium to the crystalline solid. In this embodiment, the v/v ratio of the salt(s) to the wax(es) is preferably at least 2:1 , more preferably at least 4:1. The v/v ratio of the wax(es) to the salt(s) may be less than 1 :1 , such as less than 1:2. Where the phase change material includes one or more crystalline salts, it may be desirable to include means to assist with nucleation of the crystalline form to avoid potential supercooling of the molten phase change material as it cools. Suitable methods of doing this can be found in standard texts on nucleation (such as Nucleation, ed. AC Zettlemoyer, Marcel Dekker, New York, 1969) and include using inorganic or organic crystals or other particles, or making at least one of the surfaces of the compartment rough.
Further, where the phase change material includes one or more crystalline salts, it may be desirable to include additive thickener materials, such as polyvinyl alcohols, paraffins, and either acetone or formaldehyde (see Wada et al. US 4,561 ,989) to optimise phase change behaviour and make it more consistent over multiple cycles.
In one embodiment, the compartment in which the phase change material is held is a single continuous compartment. In an alternative embodiment, the phase change material is held in a plurality of compartments. This is so that if one compartment ruptures, especially on the side in contact with the inner vessel and therefore the contents of the inner vessel, the amount of phase change material released into the contents of the container is reduced. Compartmentalisation can, for example, be achieved by providing ribs, typically in a substantially horizontal and/or substantially vertical orientation, as shown in figure 2 where vertical ribs (20) are provided. One such way to achieve this where the insulating material is a closed-cell foam is to use this same material to form the compartmentalising ribs.
With reference to figure 1 , the receptacle of the present invention also includes a lid (2), which fits the open end of the inner vessel. The lid (2) comprises a phase change material (21) in the base of the lid (22), and an insulating layer (23). The materials used as the phase change material and insulating layer are typically as described above. In use, the insulating layer (22) is uppermost, i.e. is external to the phase change material (21). The phase change material (21) is therefore nearer to, and in thermal contact with, the inner vessel (11). In this way, heat transferred by evaporation will be transferred to the phase change material via contact with the underside of the lid. The phase change material will typically be held in a compartment in the base of the lid in a similar fashion as is described above in relation to the body.
The lid may include a gasket or seal, such as a rubber ring (24), to provide a tight fit between the lid and the inner vessel.
The lid may include a screw thread which engages with a screw thread of the body of the container.
In one embodiment, the lid includes an opening through which the beverage can be consumed. The opening may, for example, be a shaped spout, optionally fitted with a cover, which may slidingly engage to seal or open the spout.
In another embodiment, the opening may be of suitable dimensions to allow a straw or similar article to be inserted into the opening and thus into the contents of the inner vessel.
In use, the receptacle of the invention is used to rapidly lower the temperature of a hot beverage (or drink or foodstuff as appropriate in the case of a container of the invention) contained therein to a temperature suitable for human consumption and maintain the beverage within a warm temperature range for an extended period of time.
Preferably, the receptacle is capable of lowering the temperature of a hot beverage (or drink or foodstuff as appropriate) from 9O0C to 7O0C at the top of the beverage in less than 30 minutes, more preferably less than 20 or 15 minutes. "At the top of the beverage" means in the top 1 cm of the beverage.
A warm temperature range is generally the temperature range at which a hot beverage is considered comfortable to humans to consume. Preferably said warm temperature range is from about 450C to about 750C, such as from about 5O0C to about 7O0C (see HS Lee and M O'Mahony, J. Food Science, 67(7), 2002, 277 '4-277 '4 and references therein). In the case of beverages for infants or the elderly, the preferred temperature range may be lower, such as from about 450C to about 6O0C.
Preferably said extended period of time is at least 60 minutes, preferably at least 90, 100, 110 or 120 minutes.
The present invention will now be described further with reference to the following examples, which are illustrative only and not limiting.
Examples
The first prototypes were constructed from inner and outer, high impact polystyrene (HIPS) mouldings, enclosing a 4mm thick expanded polystyrene insulation layer with 2mm clearance between the insulation and inner casing. For the control this was simply left as an air filled gap, whereas, for the experimental samples, it contained the phase change material (PCM), sodium acetate.
The inner vessel of the prototypes was filled with a liquid at a temperature of 90°C. Spot temperature measurements were then taken, with a single probe thermometer, every minute after stirring the contents, yielding a bulk representative value with no spatial variation. Two arbitrary parameters were specified to quantify performance. Pull-down rate was defined as the time taken for the hot liquid to reach a drinkable temperature, defined as 700C. Consumption time was the duration that the liquid remains in the acceptable, warm, temperature range, with the lower threshold defined as 50°C
From the initial trials (Key Stage 1) it was clear that heat losses through the exposed top surface dominated the cooling process and, although there were differences in the performance between prototypes with and without PCM, these were not as pronounced as anticipated (see results table 1, below). The first refinement, therefore, was to add a cover (Key Stage 2). There was a marked improvement in performance with a pull-down rate of 8 minutes compared with 22, and a consumption time of 72 minutes compared with 50 using sodium acetate as the PCM (see results table 1 , below).
The simple cover was then replaced with an insulated lid in order to minimise the heat loss by this route, which again substantially improved performance (Key Stage 3). At this point the temperature distribution in an undisturbed system was monitored using a multi-channel data logger, rather than periodic, representative measurements of the stirred bulk. Three sensors were mounted vertically through the height of the liquid along the axis of the cup, recording temperatures at the top, middle and bottom of the receptacle. This revealed that there was large disparity between the temperature histories in the different locations within the experimental prototypes. Liquid at the top of the receptacle cooled far more slowly than liquid at the base, the difference amounting to typically 13 minutes to reach the threshold of 70°C (see results table 1 , below). Since liquid is drunk from the top of a receptacle where the cooling effect of the PCM is far less apparent, this reduces significantly the utility of the receptacle.
It was perceived that the reason for this was the preferential cooling of the hot liquid in the vicinity of the inner casing contact surface. Cooler liquid, being denser than that at higher temperature, will fall under gravity to the bottom of the receptacle, displacing hotter fluid which is forced upwards. Because the heat from the top surface is effectively trapped by the lid insulation above it, the headspace and bottom surface of the lid is at virtually the same temperature as the top surface of the contents. Therefore there is practically no temperature gradient to induce evaporative cooling, and heat losses are largely conduction limited.
The proposed solution to this problem was to provide PCM material in the base of the lid, anticipating that vapour evaporated from the top surface of the fluid would condense on the bottom surface of the lid, and the latent heat of vaporisation released would be absorbed by the latent heat of fusion as the PCM melted without an increase in temperature. Thus the under surface of the lid would be held at a substantially lower temperature than the fluid surface, establishing a temperature gradient across the headspace that would maintain evaporative cooling over a prolonged period.
Prototype lids were constructed with a metal cup forming the base, and filled with 15ml of PCM with 5mm of polyurethane insulation above it. Repeat cooling trials were carried out and the pull-down times for the top surface of the liquid were reduced from, typically, 21 minutes to 10 (Key Stage 4) (see results table 1 , below). Consumption times were also reduced from around 2 hours 15 minutes to about 1hour 50 minutes, but this was not considered to be a major impairment of the overall performance.
The mechanism of cooling identified and described above suggested further modifications to the design. As the cooled liquid around the periphery accumulates at the base of the receptacle under natural convection, there is less need for PCM in this region, and insulation alone should suffice to keep the contents at acceptable temperatures. As the PCM will be an expensive component in the final product assembly, any means of reducing the quantity required without impairing performance would be valuable. Subsequent prototypes were produced in which the PCM was largely located as a coating around the upper two thirds of the inner casing. In essence there was no detrimental affect on the performance of the system, either in pull-down or consumption times (Key Stage 5) (see results table 1 , below).
It was also recognised that the thermal conductivity of plastic materials is considerably lower than that of metals. The prototypes described thus far were formed from plastic with a conductivity value of around 1.4 VWmK whereas stainless steel is 16 VWmK. So, in order to assess how performance was affected by heat transfer, a prototype was made using a metal inner casing, surrounded by a 2mm layer of PCM, housed within a 4mm polyurethane foam insulation. (Key Stage 6). Although the measurements obtained do not demonstrate a substantial performance improvement in comparison with its plastic counterpart, it should be noted that the dimensions of the two designs could not be matched precisely, and the steel-lined example had approximately 15% additional capacity. Thus, there was additional heat energy to remove to achieve equivalent temperature. The conclusion is that steel is preferable to plastic for use as the heat transfer medium.
Results Table 1
Time to Reach 700C Duration 70 to 500C
Key (minutes) (minutes)
Format Stage
Top Bottom Top Bottom
1 Plastic Prototype No Lid
Control - Air Gap 10 26
PCM -Sodium Acetate 85ml 5 31
2 Plastic Prototype + Non-insulated Lid
Control - Air Gap 22 50
PCM -Sodium Acetate 85ml 8 72
3 Plastic Prototype + Insulated Lid
Control - Air Gap 59 56 96 94
PCM -Sodium Acetate 85ml 21 8 136 138
Plastic Prototype + Insulated Lid with
4 PCWl
Control - PCM -Sodium Acetate 85ml 21 8 136 138
PCM - Sodium Acetate 85ml +15ml lid 10 7 109 108
Plastic Prototype Reduced PCM +
5 Insulated Lid with PCM
Control - PCM - Sodium Acetate 85ml +15ml lid 10 7 109 108
PCM - Sodium Acetate 55ml + 15ml lid 11 12 120 114
Steel Prototype + Insulated Lid with
6 PCM
Control -Plastic Prototype - PCM -
10 7 109 108 Sodium Acetate 85ml +15ml lid
PCM - Sodium Acetate 85ml +15ml lid 11 4 123 123 The various features and embodiments of the present invention, referred to in individual sections above apply, as appropriate, to other sections, mutatis mutandis. Consequently features specified in one section may be combined with features specified in other sections, as appropriate.
All publications mentioned in the above specification are herein incorporated by reference. Various modifications and variations of the described methods and products of the invention will be apparent to those skilled in the art without departing from the scope of the invention. Although the invention has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention which are apparent to those skilled in the relevant fields are intended to be within the scope of the following claims.

Claims

1. A hot beverage receptacle comprising:
(i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell;
(iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and
(iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material in the base of the lid, and an insulating layer.
2. A receptacle according to claim 1 wherein the compartment and phase change material extend around substantially the entire inner vessel.
3. A receptacle according to claim 1 wherein the compartment and the phase change material extend around the upper portion of the inner vessel only.
4. A receptacle according to any one of claims 1 to 3 wherein the phase change material has a phase change temperature of from about 450C to about 750C.
5. A receptacle according to any one of claims 1 to 3 wherein the phase change material has a phase change temperature of from about 5O0C to about 7O0C.
6. A receptacle according to any one of the preceding claims wherein the phase change material comprises a crystalline salt, preferably sodium acetate tri hydrate.
7. A receptacle according to claim 6 wherein the phase change material further comprises a wax.
8. A receptacle according to any one of the preceding claims wherein the inner vessel is selected from stainless steel, aluminium, aluminium alloys, copper and copper alloys.
9. A receptacle according to any one of the preceding claims comprising a plurality of said compartments, each compartment being separated from the other compartments.
10. A receptacle according to any one of the preceding claims wherein the lid includes an opening though which the hot beverage can be consumed.
11. A receptacle according to any one of the preceding claims wherein the insulating outer shell and/or insulating layer comprise a resilient foam.
12. A receptacle according to any one of the preceding claims in the form of a cup or a mug.
13. A receptacle for rapidly lowering the temperature of a hot beverage contained therein to a temperature suitable for human consumption and maintaining the beverage within a warm temperature range for an extended period of time, the receptacle comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end;
(ii) an insulated outer shell;
(iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot beverage in the inner vessel to cool the hot beverage and then releasing the thermal energy to the beverage to maintain the temperature of the cooled beverage; and (iv) a lid for the open end of the vessel, which lid comprises a phase change material in the base of the lid, and an insulating layer.
14. A receptacle according to claim 13 wherein lowering of the beverage from 9O0C to 7O0C at the top of the beverage occurs in less than 20 minutes.
15 A receptacle according to claim 13 or claim 14 wherein said warm temperature range is from about 450C to about 750C.
16. A receptacle according to claim 13 or claim 14 wherein said warm temperature range is from about 5O0C to about 7O0C.
17. A receptacle according to any one of claims 13 to 16 wherein said extended period of time is at least 90 minutes.
18. A receptacle according to any one of claims 13 to 17 as defined in any one of claims 2 to 12.
19. A container for hot food and drinks comprising: (i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end; (ii) an insulated outer shell;
(iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot foodstuff or drink in the inner vessel to cool the hot foodstuff or drink and then releasing the thermal energy to the foodstuff or drink to maintain the temperature of the cooled foodstuff or drink, wherein the compartment and the phase change material extend around the upper portion of the inner vessel only; and (iv) a lid for the open end of the vessel, which lid comprises a compartment comprising a phase change material in the base of the lid, and an insulating layer.
20. A container according to claim 19 wherein the phase change material is in thermal contact with at least the upper third of the outer surface of the wall(s) of the inner vessel.
21. A container according to claim 19 or claim 20 wherein the phase change material is in thermal contact with at least 40% of the outer surface of the wall(s) of the inner vessel.
22. A container according to any one of claims 19 to 21 which is a cup or a mug.
23. A container for rapidly lowering the temperature of a hot foodstuff or drink contained therein to a temperature suitable for human consumption and maintaining the foodstuff or drink within a warm temperature range for an extended period of time, the container comprising:
(i) an inner vessel with an upper open end, a closed lower end and a wall connecting the upper and lower end;
(ii) an insulated outer shell;
(iii) a compartment disposed between the inner vessel and the outer shell comprising a phase change material for absorbing thermal energy from a hot foodstuff or drink in the inner vessel to cool the hot foodstuff or drink and then releasing the thermal energy to the foodstuff or drink to maintain the temperature of the cooled foodstuff or drink, wherein the compartment and the phase change material extend around the upper portion of the inner vessel only; and (iv) a lid for the open end of the vessel, which lid comprises a phase change material in the base of the lid, and an insulating layer.
24. A receptacle or container substantially as hereinbefore defined with reference to the drawings.
PCT/GB2008/000715 2007-03-06 2008-03-03 Hot beverage receptacle WO2008107657A1 (en)

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GB0723652A GB0723652D0 (en) 2007-12-04 2007-12-04 Hot beverage receptacle

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US8146797B2 (en) 2005-11-11 2012-04-03 Seda S.P.A. Insulated cup
US8360263B2 (en) 2005-04-15 2013-01-29 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
US8393886B2 (en) 2005-11-14 2013-03-12 Seda S.P.A. Device for producing a stacking projection and container with same
US8459531B2 (en) 2005-09-19 2013-06-11 Seda S.P.A. Container and blank for the production thereof
US8490792B2 (en) 2006-12-05 2013-07-23 Seda S.P.A. Package
WO2015091687A1 (en) * 2013-12-19 2015-06-25 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e. V. Container having a mixture of phase-change material and graphite powder
FR3040212A1 (en) * 2015-08-20 2017-02-24 Hutchinson THERMAL INSULATION ASSEMBLY AND INSULATED STRUCTURE THEREFOR
CN106618079A (en) * 2017-02-24 2017-05-10 董翥 Dual-purpose cup lid with rapid heating and warm keeping and cup with same
WO2017107614A1 (en) * 2015-12-22 2017-06-29 苏州征之魂专利技术服务有限公司 Hygienic container capable of quick temperature adjustment
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CN114761745A (en) * 2019-12-04 2022-07-15 联合利华知识产权控股有限公司 Container for storing and serving frozen desserts

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US8146796B2 (en) 2001-01-30 2012-04-03 Seda S.P.A. Cardboard container for drinks and process therefor
US8360263B2 (en) 2005-04-15 2013-01-29 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
US8932428B2 (en) 2005-04-15 2015-01-13 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
US9783359B2 (en) 2005-09-08 2017-10-10 Seda S.P.A. Double-walled cup
US8459531B2 (en) 2005-09-19 2013-06-11 Seda S.P.A. Container and blank for the production thereof
US8146797B2 (en) 2005-11-11 2012-04-03 Seda S.P.A. Insulated cup
US8393886B2 (en) 2005-11-14 2013-03-12 Seda S.P.A. Device for producing a stacking projection and container with same
US8490792B2 (en) 2006-12-05 2013-07-23 Seda S.P.A. Package
US8807339B2 (en) 2006-12-05 2014-08-19 Seda Spa Package
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CN106061863A (en) * 2013-12-19 2016-10-26 弗劳恩霍夫应用研究促进协会 Container having a mixture of phase-change material and graphite powder
CN106061863B (en) * 2013-12-19 2018-01-26 弗劳恩霍夫应用研究促进协会 Container with the mixture being made up of phase-change material and graphite powder
FR3040212A1 (en) * 2015-08-20 2017-02-24 Hutchinson THERMAL INSULATION ASSEMBLY AND INSULATED STRUCTURE THEREFOR
WO2017107614A1 (en) * 2015-12-22 2017-06-29 苏州征之魂专利技术服务有限公司 Hygienic container capable of quick temperature adjustment
CN106618079A (en) * 2017-02-24 2017-05-10 董翥 Dual-purpose cup lid with rapid heating and warm keeping and cup with same
CN114761745A (en) * 2019-12-04 2022-07-15 联合利华知识产权控股有限公司 Container for storing and serving frozen desserts

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