WO2008110112A1 - A wood floor plank and manufacturing and assembling methods thereof - Google Patents

A wood floor plank and manufacturing and assembling methods thereof Download PDF

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Publication number
WO2008110112A1
WO2008110112A1 PCT/CN2008/070463 CN2008070463W WO2008110112A1 WO 2008110112 A1 WO2008110112 A1 WO 2008110112A1 CN 2008070463 W CN2008070463 W CN 2008070463W WO 2008110112 A1 WO2008110112 A1 WO 2008110112A1
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WO
WIPO (PCT)
Prior art keywords
groove
wooden floor
tongue
side wall
angle formed
Prior art date
Application number
PCT/CN2008/070463
Other languages
French (fr)
Chinese (zh)
Inventor
Xiang Lei
Yugang Zhou
Original Assignee
Chuzhou Yangzi Wood Industry Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chuzhou Yangzi Wood Industry Co., Ltd filed Critical Chuzhou Yangzi Wood Industry Co., Ltd
Publication of WO2008110112A1 publication Critical patent/WO2008110112A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0138Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0153Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/02Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/026Non-undercut connections, e.g. tongue and groove connections with rabbets, e.g. being stepped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/03Undercut connections, e.g. using undercut tongues or grooves
    • E04F2201/035Dovetail connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/04Other details of tongues or grooves
    • E04F2201/041Tongues or grooves with slits or cuts for expansion or flexibility

Definitions

  • Wood floor manufacturing method thereof, and mounting method
  • the present invention relates to a wooden floor, and more particularly to a wooden floor which is easy to install and reliable to connect, a manufacturing method thereof, and a mounting method.
  • the present invention is based on a Chinese patent application filed on March 13, 2007, the application number of which is incorporated herein by reference. Background technique
  • Both of the Chinese patents ZL02123006. 4 and U.S. Patent No. 6,928, 779 disclose a floor having a joint portion, the structure of which is shown in Figure la.
  • the floor comprises an upper surface 31, a lower surface 32 and a central portion 33.
  • the first side wall 34 has a groove 36
  • the second side wall 35 has a tongue 37.
  • the tongues 37 are engaged by traversing and rotating each other.
  • Fig. 1 discloses a schematic view of the structure of the floor and its installation process. When installing, it is necessary to tilt a floor at an angle and insert its tongue 37 into the groove 36 of the other floor, as indicated by the arrow in Fig. 1. This will cause people to have some trouble installing the floor.
  • the main object of the present invention is to provide a wooden floor which is easy to install and reliable in connection;
  • Another object of the present invention is to provide a method of manufacturing the wooden floor
  • the present invention provides a wooden floor comprising
  • Two second side walls perpendicular to the upper surface and opposite to the two first side walls respectively; a portion on the first side wall adjacent to the upper surface is parallel to the upper surface a first connecting block extending outwardly in a direction, the first connecting block facing away from the upper surface has a first recess extending in a direction parallel to the first side wall and the upper surface a groove and a first tongue, the first groove abuts the first tongue, the first groove abuts the first side wall;
  • the second connecting block having a side opposite to the lower surface a second groove and a second tongue extending in a direction parallel to the second side wall and the lower surface, the second groove abutting the second tongue, the second concave The groove abuts the second side wall.
  • the first groove includes a first side surface, a second side surface and an upper bottom surface parallel to the upper surface, and the first groove has a trapezoidal cross section;
  • the second tongue includes a first side, a second side and an upper plane parallel to the lower surface, the second tongue having a trapezoidal cross section.
  • the upper tongue has a groove extending in a direction parallel to the second side wall and the lower surface.
  • a further solution is to design the corners of the first groove and the second tongue to be rounded.
  • the invention also provides a method of manufacturing the wooden floor, including
  • the second connecting block is machined on the other adjacent side of the wooden floor semi-finished product.
  • the first connection block is manufactured as follows:
  • the second connecting block is fabricated as follows:
  • the invention also provides a method of installing the wooden floor, including
  • 1 is a schematic view showing the structure of an existing floor and its installation process
  • FIG. 2 is a schematic structural view of a first groove and a first tongue of the wooden floor of the present invention
  • FIG. 3 is a schematic structural view of a second groove and a second tongue of the wooden floor of the present invention.
  • FIGS. 4a to 4d are schematic views showing the manufacturing process of the first groove and the first tongue of the wooden floor of the present invention
  • Figs. 5a to 5d are schematic views showing the manufacturing process of the second groove and the second tongue of the wooden floor of the present invention
  • Fig. 6a to Fig. 6d is a schematic view of the installation process of the wooden floor of the present invention.
  • FIG. 2 is a schematic view showing the structure of the first groove and the first tongue of the wooden floor of the present invention.
  • the exterior of the wooden floor is approximately rectangular or square wooden flooring.
  • the wooden floor is composed of an upper surface 1, a lower surface 2, and a fibrous core-based core layer 3 formed between the upper surface 1 and the lower surface 2, and the four edges of the wooden floor are formed perpendicular to the upper surface 1 a side wall, wherein two adjacent side walls are a first side wall 4 (only one is shown), and the other two side walls respectively opposite to the two first side walls 4 are second side walls 5 (Fig. 3 shows).
  • a first connecting block 51 extending outward in a direction parallel to the upper surface 1 is provided, on the side of the first connecting block 51 facing away from the upper surface 1,
  • the first groove 6 and the first tongue 53 , the first groove 6 and the first tongue 53 are both parallel to the first side wall 4 and the upper surface 1 , and are parallel to the first side wall 4 and the upper surface
  • the direction of 1 extends.
  • the first recess 6 abuts the first tongue 53 and the first recess 6 also abuts the first side wall 4.
  • the cross section of the first groove 6 is trapezoidal.
  • the first recess 6 includes a first side surface 10, a second side surface 11 and an upper bottom surface 12, and the upper bottom surface 12 is parallel to the upper surface 1 of the wooden floor.
  • the first side of the first tongue 53 coincides with the second side 11 of the first groove 6, that is, the second side 11 of the first groove 6 is also the first side of the first tongue 53, the first tongue
  • the 53 also includes a lower plane 54 and a second side 55.
  • On the outermost side of the wooden floor there is also a joint surface 9 which is perpendicular to the upper surface 1 and which is adjacent to the upper surface 1. After the wooden floor is installed, the joint surface 9 will closely fit the second side wall 5 of the other wooden floor, which This will be described in detail in the Wood Flooring Installation Method section of this article.
  • the distance from the upper bottom surface 12 of the first groove 6 to the upper surface 1 should be 2/5 of the thickness of the wooden floor, and the thickness of the first groove 6 (ie, the bottom surface 12 of the first groove 6 and the first
  • the distance between the lower plane 54 of a tongue 53 should be slightly less than 1/5 of the thickness of the wooden floor, that is, the distance from the lower plane 54 of the first tongue 53 to the upper surface 1 should be slightly less than 3/5 of the thickness of the wooden floor.
  • a connecting surface 58 which is parallel to the upper surface 1 and extends in the direction in which the recess 6 extends is provided.
  • the connecting face 58 connects the first side 10 of the first recess 6 with the first side wall 4.
  • the angle ⁇ 1 formed by the first side 10 of the first recess 6 and the upper bottom surface 12 should be greater than 26.
  • the angle ⁇ 2 should be an obtuse angle of less than 150 °, and the angle ⁇ 1 and the angle ⁇ 2 should preferably be complementary angles, so that the first groove 6 having a trapezoidal cross section forms a bilaterally symmetrical pattern, which is more beautiful and practical. .
  • first side wall 4 Opposite the first side wall 4 is a second side wall 5.
  • a second connecting block 52 extending outward in a direction parallel to the lower surface 2
  • on the second connecting block 52 facing away from the lower surface 2 is provided with a second groove 56 and a second tongue 7 which are both parallel to the second side wall 5 and the lower surface 2, and are parallel to the second
  • the two side walls 5 extend in the direction of the lower surface 2.
  • the second groove 56 is also abutting with the second tongue 7, and the second groove 56 is adjacent to the second side wall 5, and the second tongue 7 is also trapezoidal in cross section.
  • the shape, size, size and the like of the second tongue 7 correspond to the first groove 6 to ensure that the second tongue can be tightly engaged with the first groove 6 when the wooden floor is installed, and the reliable connection to the wooden floor It is very important.
  • the second tongue 7 includes a first side 13, a second side 14, and an upper plane 15, and the upper plane 15 is parallel to the upper surface 1 of the wooden floor.
  • the first side of the second recess 56 also coincides with the second side 14 of the second tongue 7, the second side of the second recess 56 coincides with the second side wall 5, while the second recess 56 also includes Bottom surface 57.
  • the upper plane 15 of the second tongue 7 has a groove 8 extending in parallel with the direction of the second side wall 5 and the lower surface 2 at the same time.
  • the slot 8 includes a first side 18 and a second side 19.
  • the shape, size and size of the second tongue 7 should be consistent with each other. Therefore, the distance between the upper plane 15 of the second tongue 7 and the lower surface 2 of the wooden floor should be 3/5 of the thickness of the wooden floor, and the length of the upper surface 15 of the second tongue 7 should be slightly shorter than the length of the bottom surface of the first groove 6. .
  • the angle ⁇ 3 formed by the first side surface 13 of the second tongue 7 and the upper plane 15 should be the same as the angle ⁇ 1 formed by the first side surface 10 and the upper bottom surface 12 of the first groove 6 .
  • An acute angle greater than 26°; and an angle ⁇ 4 formed by the second side surface 14 and the virtual extension surface of the upper plane 15 should be the same as the first side surface 11 and the upper surface 12 of the first recess 6
  • the angle formed by the virtual extension surface (1 2 is the same size, is an obtuse angle of less than 150 °).
  • the corners of the first groove 6 and the second tongue 7 contacting each other during the installation of the wooden floor should be rounded, that is, the edge 24 formed by the first side 10 of the first groove 6 and the connecting surface 58 and the first
  • the corner 23 formed by the second side 11 of the recess 6 and the lower plane 54 of the first tongue 53 should be rounded, while the upper plane 15 of the second tongue 7 forms an edge 25 with the first side 13 and an upper plane 15
  • the corners 26 formed with the second side surface 14, the second side surface 14 of the second tongue 7 and the lower surface 57 of the second groove 56 are also rounded.
  • the corners 22 formed by the lower plane 54 and the second side 55 of the first tongue 7 should preferably also be rounded.
  • FIGS. 4a, 4b, 4c, and 4d are schematic views of four main steps in the manufacture of the first recess 6 and the first tongue 53 of the wooden floor, respectively.
  • the wood flooring of the present invention is mainly used as a semi-finished wood flooring, which is a rectangular or square wooden floorboard which has been cut only by preliminary cutting, and its four edges are not subjected to any processing.
  • the first straight groove 16 is first cut in the direction parallel to the edge extension near one of the edges of the lower surface 2 of the semi-finished product.
  • the depth of the first straight groove 16 should be 3/5 of the thickness of the wooden floor, and the width thereof should coincide with the length of the open end of the first groove 6 opposite to the upper bottom surface 12.
  • a groove wall opposite to the edge is cut, so that the first side wall 4 of the wooden floor can be formed.
  • a portion of the core layer of the first side wall 4 is cut away from the straight groove 16 and is simply cut to form the lower plane 54 and the joint surface 9 of the first tongue 53.
  • the first straight groove 16 is cut parallel to the two groove walls of the first side wall 4 to form the first groove 6, and the cutting must be performed according to the designed angle.
  • the angle between the second side 11 of the first recess 6 and the upper bottom surface 12 is the designed angle 1
  • the angle between the first side surface 10 and the virtual extension surface of the upper bottom surface 12 is a design angle ⁇ 2 .
  • the corners 24 formed by the first side 10 of the first recess 6 and the connecting surface 58 , the second side 11 of the first recess 6 and the corner 23 formed by the lower plane 54 of the first tongue 53 are rounded.
  • it is preferred that the corners 22 formed by the lower plane 54 and the second side 55 of the first tongue 53 are also rounded. So far, the first side wall 4 of the wooden floor, the first recess 6, and the first tongue 53 are processed.
  • 5a, 5b, 5c, and 5d are schematic views of four main steps when the second groove 56 and the second tongue 7 of the wooden floor are processed, respectively.
  • FIG. 5a when the second groove 56 and the second tongue of the wooden floor are processed, firstly, the edge of the upper surface 1 of the wooden floor semi-finished product opposite to the first side wall 4 is cut along a direction parallel to the edge extension.
  • the second straight groove 17 is formed, and the depth of the second straight groove 17 should be 3/5 of the thickness of the wooden floor, and at the same time, the inner side of the second straight groove 17 becomes the second side wall 5 of the wooden floor.
  • FIG. 5b a part of the core layer 3 facing away from the second side wall 5 is cut off, the upper plane 15 of the second tongue 7 is machined, the corners 25 are machined into rounded corners, and according to the design angle ( ⁇ 3), the first side 13 of the second tongue 7 is machined to ensure that the angle between the first side of the second tongue 7 and the upper plane 15 is equal to the first angle of the first groove 6
  • the angle ⁇ 1 formed by the side surface 10 and the upper bottom surface 12 is equal in magnitude.
  • FIG. 5c a portion of the core layer 3 is cut along the extending direction of the second tongue 7 at the second tongue 7 toward the upper surface 1, and a groove 8 is formed. The depth of the groove 8 should not exceed that of the wood.
  • the second straight groove 17 is cut parallel to the second side wall 5 and faces the groove wall of the second side wall 5, and the second side surface 14 of the second tongue 7 is machined to make the second
  • the angle ⁇ 4 formed by the side surface 14 and the virtual extension surface of the upper plane 15 is equal to the angle ⁇ 2 formed by the second side surface 11 of the first groove 6 and the virtual extension surface of the upper bottom surface 12.
  • the corners 26 and the corners 27 are processed into rounded corners.
  • the second groove 56 and the second tongue 7 of the wooden floor are substantially processed.
  • the length of the upper plane 15 of the second tongue 7 should be slightly shorter than the length of the upper bottom surface 12 of the first groove 6, when processing the first side 13 and the second side 14 of the second tongue 7,
  • the same method is used on the other two edges.
  • the interference is preferably 0. 03mm ⁇ 0. 08mm using the same method on the other two edges.
  • the wooden floor of the invention is not only simple to manufacture, but also easy to install.
  • the method of installing the wooden floor is described below.
  • the laid wooden floor 42 has been laid horizontally on the ground, and the second tongue 7 of the wooden floor 42 is facing upward.
  • the wooden floor 41 to be laid is first placed horizontally, so that the first concave The groove 6 faces downward and the first groove 6 of the wooden floor 41 is aligned with the second tongue 7 of the wooden floor 42.
  • a downward force is applied to the wooden floor 41 in a direction perpendicular to the upper surface 1 of the wooden floor 41, as shown in Fig. 6b, with the corners 24 and the corners 23 of the wooden floor 41 and the corners 25 and edges of the wooden floor 42, respectively. 26 contacts, At this time, the wooden floor 41 and the wooden floor 42 are initially positioned.
  • the force is continued to be applied to the upper surface 1 of the wooden floor 41 in the same direction.
  • the second tongue 7 of the wooden floor 42 is subjected to the first side 10 of the first groove 6 of the wooden floor 41,
  • the first side surface 18 and the second side surface 19 of the groove 8 are inclined in the cross-sectional direction, and the second tongue 7 is elastically deformed and enters the spatial extent of the first groove 6.
  • the wooden floor connection of the present invention is very reliable, as shown in Fig. 6d, when the wooden floor is installed, in the direction parallel to the upper surface 1 of the wooden floor 41, the wooden floor
  • the first side 10 of the first recess 6 of the 41 is engaged with the first side 13 of the second tongue 7 of the wooden floor 42, the second side 11 of the first recess 6 of the wooden floor 41 and the first of the wooden floor 42
  • the second side 14 of the two tongues 7 is fitted, and the joint surface 9 of the wooden floor 41 is fitted to the second side wall 5 of the wooden floor 42, thus ensuring that the wooden floor 41 and the wooden floor 42 are parallel to the upper surface of the wooden floor 41. Tight connection in 1 direction.
  • the first side 10 of the first recess 6 of the wooden floor 41 conforms to the first side 13 of the second tongue 7 of the wooden floor 42, the first of the wooden floor 41
  • the second side 11 of a recess 6 fits over the second side 14 of the second tongue 7 of the wooden floor 42, the upper bottom surface 12 of the first recess 6 of the wooden floor 41 and the second tongue 7 of the wooden floor 42
  • the upper plane 15 is fitted, which ensures a tight connection of the wooden floor 41 and the wooden floor 42 in a direction perpendicular to the surface 1 of the upper wooden floor 41.
  • the core layer of the wooden floor of the present invention is a composite wood floor mainly composed of fiber, and the upper surface 1 and the lower surface 2 may be decorated by a method such as painting or wood grain paper.
  • the wooden floor has a certain tensile strength, compressive strength, shear resistance, and a large elastic deformation ability.
  • the wooden floor provided by the invention is convenient to install, and the wooden floor after installation is perpendicular to the thickness of the floor, and the adjacent two floors are not easy to move relatively, and the connection is reliable.

Abstract

A wood floor plank and manufacturing and assembling methods thereof are provided. The wood floor plank comprises an upper surface (1), a lower surface (2), an interface layer (3), two first side walls (4) and two second side walls (5), in which, a first connecting block (51) extending outwardly in the direction parallel to the upper surface (1) is located at the position on the first side wall (4) adjacent to the upper surface (1), the connecting block (51) is provided with a first groove (6) and a first tongue (53) at the side opposite to the upper surface (1), a second connecting block (52) extending outwardly in the direction parallel to the lower surface (2) is located at the position on the second side wall (5) adjacent to the lower surface (2), and the connecting block (52) is provided with a second groove (57) and a second tongue (7) at the side opposite to the lower surface (2).

Description

木地板及其制造方法、 安装方法 技术领域  Wood floor, manufacturing method thereof, and mounting method
本发明涉及一种木地板,尤其是一种便于安装并且连接可靠的木地板及其 制造方法、 安装方法。 本发明基于申请日为 2007 年 3 月 13 日、 申请号为 200710027201. 0的中国发明专利申请, 该申请的内容作为参考引入本文。 背景技术  The present invention relates to a wooden floor, and more particularly to a wooden floor which is easy to install and reliable to connect, a manufacturing method thereof, and a mounting method. The present invention is based on a Chinese patent application filed on March 13, 2007, the application number of which is incorporated herein by reference. Background technique
随着生活质量的不断提高, 人们在家居装修时喜欢使用档次较高的地板, 并且希望使用的地板不但美观实用,还要安装方便,即不需要经过复杂的歩骤, 也不需要任何专用工具便可安装。 中国专利 ZL02123006. 4 和美国专利 US6928779均公开了一种具有连接部分的地板, 该地板的结构如图 la所示。 该地板包括上表面 31、下表面 32及中心部分 33,其第一侧壁 34上有一槽 36, 其第二侧壁 35上有一舌状物 37, 安装时, 两地板间是通过槽 36与舌状物 37 以彼此横行移动加转动的方式而实现啮合的。但是这种地板的连接部分, 即槽 36与舌状物 37, 是在水平方向上啮合的, 地板安装后会在垂直于木地板厚度 方向上, 两块地板出现相对移动的情况, 也就是说, 地板安装以后, 可能会有 拱起的情况发生。另外, 由于该地板的槽 36与舌状物 37均具有一定的倾斜角 度, 安装时也并不方便。如图 1所示, 图 1揭示了该地板的结构及其安装过程 示意图。 安装时, 需要把一块地板按照一定的角度倾斜, 将其舌状物 37插入 到另一块地板的槽 36中, 如图 1的箭头所示。 这样会给人们安装地板带来一 定的麻烦。通常人们喜欢使用中心部分以纤维质为主要成分的复合地板, 因为 其连接部分具有较好的弹性变形能力, 安装十分方便。若这种地板有可靠的连 接部分, 使地板的连接牢固可靠, 将会更加受到人们的欢迎。 发明内容  With the continuous improvement of the quality of life, people like to use the higher-grade floor in the home decoration, and the floor that they want to use is not only beautiful and practical, but also easy to install, that is, without complicated steps or special tools. Can be installed. Both of the Chinese patents ZL02123006. 4 and U.S. Patent No. 6,928, 779 disclose a floor having a joint portion, the structure of which is shown in Figure la. The floor comprises an upper surface 31, a lower surface 32 and a central portion 33. The first side wall 34 has a groove 36, and the second side wall 35 has a tongue 37. When installed, the two floors pass through the groove 36. The tongues 37 are engaged by traversing and rotating each other. However, the connecting portion of the floor, that is, the groove 36 and the tongue 37 are meshed in the horizontal direction, and the floor is installed in a direction perpendicular to the thickness of the wooden floor, and the two floors are relatively moved, that is, After the floor is installed, there may be an arching situation. In addition, since the groove 36 of the floor and the tongue 37 have a certain inclination angle, it is not convenient to install. As shown in Fig. 1, Fig. 1 discloses a schematic view of the structure of the floor and its installation process. When installing, it is necessary to tilt a floor at an angle and insert its tongue 37 into the groove 36 of the other floor, as indicated by the arrow in Fig. 1. This will cause people to have some trouble installing the floor. It is generally preferred to use a composite floor with a fiber-based component in the center portion, because the connecting portion has a good elastic deformation capability and is easy to install. If the floor has a reliable connecting part, the connection of the floor is firm and reliable, and it will be more popular. Summary of the invention
本发明的主要目的是提供一种便于安装且连接可靠的木地板;  The main object of the present invention is to provide a wooden floor which is easy to install and reliable in connection;
本发明的另一目的是提供制造该木地板的方法;  Another object of the present invention is to provide a method of manufacturing the wooden floor;
本发明的再一目的是提供安装该木地板的方法。 为实现上述目的, 本发明提供一种木地板, 该木地板包括 It is still another object of the present invention to provide a method of installing the wooden floor. To achieve the above object, the present invention provides a wooden floor comprising
上表面;  Upper surface
下表面;  lower surface;
形成在所述上表面及所述下表面中间的芯层;  Forming a core layer intermediate the upper surface and the lower surface;
垂直于所述上表面的相邻的两个第一侧壁;  Adjacent two first side walls perpendicular to the upper surface;
垂直于所述上表面的并与所述两个第一侧壁分别相对的两个第二侧壁; 在所述第一侧壁上靠近所述上表面的部位有沿平行于所述上表面的方向 向外延伸的第一连接块,所述第一连接块背对所述上表面的一侧有沿着同时平 行于所述第一侧壁及所述上表面的方向延伸的第一凹槽和第一舌榫,所述第一 凹槽与所述第一舌榫邻接, 所述第一凹槽邻接所述第一侧壁;  Two second side walls perpendicular to the upper surface and opposite to the two first side walls respectively; a portion on the first side wall adjacent to the upper surface is parallel to the upper surface a first connecting block extending outwardly in a direction, the first connecting block facing away from the upper surface has a first recess extending in a direction parallel to the first side wall and the upper surface a groove and a first tongue, the first groove abuts the first tongue, the first groove abuts the first side wall;
在所述第二侧壁上靠近所述下表面的部位有沿平行于所述下表面的方向 向外延伸的第二连接块,所述第二连接块背对所述下表面的一侧有沿着同时平 行于所述第二侧壁及所述下表面的方向延伸的第二凹槽和第二舌榫,所述第二 凹槽与所述第二舌榫邻接, 所述第二凹槽邻接所述第二侧壁。  a portion of the second side wall adjacent to the lower surface having a second connecting block extending outward in a direction parallel to the lower surface, the second connecting block having a side opposite to the lower surface a second groove and a second tongue extending in a direction parallel to the second side wall and the lower surface, the second groove abutting the second tongue, the second concave The groove abuts the second side wall.
一个具体的方案是所述第一凹槽包括第一侧面、第二侧面与平行于所述上 表面的上底面, 所述第一凹槽的横截面为梯形;  A specific solution is that the first groove includes a first side surface, a second side surface and an upper bottom surface parallel to the upper surface, and the first groove has a trapezoidal cross section;
所述第二舌榫包括第一侧面、第二侧面与平行于所述下表面的上平面, 所 述第二舌榫的横截面为梯形。  The second tongue includes a first side, a second side and an upper plane parallel to the lower surface, the second tongue having a trapezoidal cross section.
更具体的方案是所述第二舌榫上平面有沿着同时平行于所述第二侧壁及 所述下表面方向延伸的槽。  More specifically, the upper tongue has a groove extending in a direction parallel to the second side wall and the lower surface.
再进一歩的方案是将所述第一凹槽与所述第二舌榫的棱角边设计为圆角。 本发明还提供制造该木地板的方法, 包括  A further solution is to design the corners of the first groove and the second tongue to be rounded. The invention also provides a method of manufacturing the wooden floor, including
制备矩形的木地板半成品;  Preparation of rectangular wooden floor semi-finished products;
在木地板半成品一对邻边加工出所述第一连接块;  Forming the first connecting block on a pair of adjacent sides of the semi-finished wood flooring;
在木地板半成品另一对邻边加工出所述第二连接块。  The second connecting block is machined on the other adjacent side of the wooden floor semi-finished product.
更具体的是, 按如下方法制造第一连接块:  More specifically, the first connection block is manufactured as follows:
在木地板半成品下表面一边缘附近沿平行于该边缘延伸方向裁切出第一 直沟, 形成第一侧壁;  Forming a first straight groove in a direction parallel to the edge extending direction near an edge of the lower surface of the semi-finished product of the wooden floor to form a first side wall;
裁切掉所述第一直沟背对所述第一侧壁的芯层的一部分,形成第一舌榫的 下平面及第二侧面; Cutting a portion of the first straight groove away from the core layer of the first sidewall to form a first tongue Lower plane and second side;
裁切所述第一直沟平行于所述第一侧壁的两个沟壁后获得第一凹槽,裁切 时保持所述第一凹槽的第一侧面与上底面形成的夹角为大于 26 ° 的锐角, 所 述第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角为小于 150 ° 的钝角; 按如下方法制造第二连接块:  Cutting the first straight groove parallel to the two groove walls of the first side wall to obtain a first groove, and maintaining an angle formed by the first side and the upper bottom surface of the first groove when cutting An acute angle greater than 26 °, the second side of the first groove forms an obtuse angle with the virtual extension surface of the upper bottom surface of less than 150 °; the second connecting block is fabricated as follows:
在木地板半成品上表面与所述第一侧壁相对的边缘附近沿平行于该边缘 延伸方向裁切出第二直沟, 形成第二侧壁;  Forming a second straight groove in a direction parallel to the edge extending direction in the vicinity of the edge opposite to the first side wall of the upper surface of the semi-finished product of the wooden floor to form a second side wall;
裁切掉所述第二直沟背对所述第二侧壁的芯层的一部分,形成第二舌榫的 上平面及第一侧面;  Cutting a portion of the core layer of the second straight groove away from the second side wall to form an upper plane and a first side surface of the second tongue;
在所述第二舌榫朝所述上表面一侧沿所述第二舌榫延伸方向裁切出一槽; 裁切所述第二直沟平行于所述第二侧壁的并背对所述第二侧壁的沟壁后 获得第二凹槽,裁切时保持所述第二舌榫第二侧面与上平面的虚拟延伸面形成 的夹角的大小与所述第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角的 大小相等。  Cutting a groove along the extending direction of the second tongue toward the upper surface side of the second tongue; cutting the second straight groove parallel to the second side wall and facing away from Obtaining a second groove after the groove wall of the second side wall, and maintaining an angle formed between the second side surface of the second tongue and the virtual extension surface of the upper plane during cutting and the first groove The angle formed by the side and the virtual extension surface of the upper bottom surface is equal in size.
本发明还提供安装该木地板的方法, 包括  The invention also provides a method of installing the wooden floor, including
把待铺设的木地板的第一凹槽对准邻近的已铺放木地板的第二舌榫; 沿着垂直于木地板上表面的方向向待铺设的木地板施加一向下的力,使已 铺放木地板第二舌榫发生弹性形变并进入待铺设的木地板第一凹槽的空间范 围;  Aligning the first groove of the wooden floor to be laid with the second tongue of the adjacent laid wooden floor; applying a downward force to the wooden floor to be laid in a direction perpendicular to the upper surface of the wooden floor, so that Laying the second tongue of the wooden floor to elastically deform and enter the spatial extent of the first groove of the wooden floor to be laid;
沿同一方向向待铺设的木地板继续施加力,直至待铺设木地板第一凹槽的 上底面与已铺放木地板第二舌榫的上平面贴合为止。 附图说明  The force is continuously applied to the wooden floor to be laid in the same direction until the upper bottom surface of the first groove of the wooden floor to be laid is fitted to the upper surface of the second tongue on which the wooden floor has been laid. DRAWINGS
图 1是一种现有地板的结构及其安装过程示意图;  1 is a schematic view showing the structure of an existing floor and its installation process;
图 2是本发明木地板第一凹槽、 第一舌榫结构示意图;  2 is a schematic structural view of a first groove and a first tongue of the wooden floor of the present invention;
图 3是本发明木地板第二凹槽、 第二舌榫结构示意图;  3 is a schematic structural view of a second groove and a second tongue of the wooden floor of the present invention;
图 4a至图 4d是本发明木地板第一凹槽、 第一舌榫制造流程示意图; 图 5a至图 5d是本发明木地板第二凹槽、 第二舌榫制造流程示意图; 图 6a至图 6d是本发明木地板安装过程示意图。 以下结合附图及实施例对本发明作进一歩说明。 具体实施方式 4a to 4d are schematic views showing the manufacturing process of the first groove and the first tongue of the wooden floor of the present invention; and Figs. 5a to 5d are schematic views showing the manufacturing process of the second groove and the second tongue of the wooden floor of the present invention; Fig. 6a to Fig. 6d is a schematic view of the installation process of the wooden floor of the present invention. The present invention will be further described below in conjunction with the accompanying drawings and embodiments. detailed description
参见图 2, 是本发明木地板第一凹槽、 第一舌榫结构示意图。 该木地板的 外观大约是矩形或正方形的木地板。 该木地板由上表面 1、 下表面 2及形成在 上表面 1与下表面 2中间的以纤维质为主要成分的芯层 3组成,木地板的四个 边缘上均形成与上表面 1垂直的侧壁, 其中两个相邻的侧壁为第一侧壁 4 (图 中仅示一个), 另外两个分别与两个第一侧壁 4分别相对的侧壁为第二侧壁 5 (图 3示)。  2 is a schematic view showing the structure of the first groove and the first tongue of the wooden floor of the present invention. The exterior of the wooden floor is approximately rectangular or square wooden flooring. The wooden floor is composed of an upper surface 1, a lower surface 2, and a fibrous core-based core layer 3 formed between the upper surface 1 and the lower surface 2, and the four edges of the wooden floor are formed perpendicular to the upper surface 1 a side wall, wherein two adjacent side walls are a first side wall 4 (only one is shown), and the other two side walls respectively opposite to the two first side walls 4 are second side walls 5 (Fig. 3 shows).
在第一侧壁 4靠近上表面 1的部位,设置有沿着平行于上表面 1方向向外 延伸的第一连接块 51, 在第一连接块 51背对上表面 1的一侧, 设置有第一凹 槽 6和第一舌榫 53, 第一凹槽 6和第一舌榫 53均同时平行于第一侧壁 4与上 表面 1, 并沿着平行于第一侧壁 4与上表面 1的方向延伸。 第一凹槽 6与第一 舌榫 53邻接, 且第一凹槽 6与第一侧壁 4也邻接。 第一凹槽 6的横截面为梯 形。 其中, 第一凹槽 6包括第一侧面 10、 第二侧面 11及上底面 12, 上底面 12与木地板的上表面 1平行。第一舌榫 53的第一侧面与第一凹槽 6的第二侧 面 11重合,即第一凹槽 6的第二侧面 11也同时就是第一舌榫 53的第一侧面, 第一舌榫 53还包括下平面 54和第二侧面 55。 在木地板最外侧还有一与上表 面 1垂直、 并且与上表面 1邻接的接合面 9, 在木地板安装后, 接合面 9将与 另一木地板的第二侧壁 5紧密贴合,这将会在本文木地板安装方法部分详细描 述。  At a portion of the first side wall 4 near the upper surface 1, a first connecting block 51 extending outward in a direction parallel to the upper surface 1 is provided, on the side of the first connecting block 51 facing away from the upper surface 1, The first groove 6 and the first tongue 53 , the first groove 6 and the first tongue 53 are both parallel to the first side wall 4 and the upper surface 1 , and are parallel to the first side wall 4 and the upper surface The direction of 1 extends. The first recess 6 abuts the first tongue 53 and the first recess 6 also abuts the first side wall 4. The cross section of the first groove 6 is trapezoidal. The first recess 6 includes a first side surface 10, a second side surface 11 and an upper bottom surface 12, and the upper bottom surface 12 is parallel to the upper surface 1 of the wooden floor. The first side of the first tongue 53 coincides with the second side 11 of the first groove 6, that is, the second side 11 of the first groove 6 is also the first side of the first tongue 53, the first tongue The 53 also includes a lower plane 54 and a second side 55. On the outermost side of the wooden floor there is also a joint surface 9 which is perpendicular to the upper surface 1 and which is adjacent to the upper surface 1. After the wooden floor is installed, the joint surface 9 will closely fit the second side wall 5 of the other wooden floor, which This will be described in detail in the Wood Flooring Installation Method section of this article.
为了方便加工与安装, 第一凹槽 6的上底面 12到上表面 1的距离应为木 地板厚度的 2/5, 第一凹槽 6的厚度 (即第一凹槽 6上底面 12与第一舌榫 53 下平面 54之间的距离)应略小于木地板厚度的 1/5, 即第一舌榫 53下平面 54 到上表面 1的距离应略小于木地板厚度的 3/5。 同时, 在第一凹槽 6的第一侧 面 10的下端, 设置有一平行于上表面 1并沿着凹槽 6延伸方向延伸的连接面 58。 连接面 58连接第一凹槽 6的第一侧面 10与第一侧壁 4。  In order to facilitate the processing and installation, the distance from the upper bottom surface 12 of the first groove 6 to the upper surface 1 should be 2/5 of the thickness of the wooden floor, and the thickness of the first groove 6 (ie, the bottom surface 12 of the first groove 6 and the first The distance between the lower plane 54 of a tongue 53 should be slightly less than 1/5 of the thickness of the wooden floor, that is, the distance from the lower plane 54 of the first tongue 53 to the upper surface 1 should be slightly less than 3/5 of the thickness of the wooden floor. At the same time, at the lower end of the first side face 10 of the first recess 6, a connecting surface 58 which is parallel to the upper surface 1 and extends in the direction in which the recess 6 extends is provided. The connecting face 58 connects the first side 10 of the first recess 6 with the first side wall 4.
此外,第一凹槽 6的第一侧面 10与上底面 12形成的夹角 α 1应为大于 26 。 的锐角, 而第二侧面 11与上底面 12的虚拟延伸面(图中虚线部分)所形成 的夹角 α 2应为小于 150 ° 的钝角, 且夹角 α 1与夹角 α 2应优选为互补角, 这 样横截面为梯形的第一凹槽 6形成一左右对称的图形, 更美观实用。 Furthermore, the angle α 1 formed by the first side 10 of the first recess 6 and the upper bottom surface 12 should be greater than 26. An acute angle formed by the second side surface 11 and the virtual extension surface of the upper bottom surface 12 (the dotted line in the figure) The angle α 2 should be an obtuse angle of less than 150 °, and the angle α 1 and the angle α 2 should preferably be complementary angles, so that the first groove 6 having a trapezoidal cross section forms a bilaterally symmetrical pattern, which is more beautiful and practical. .
与第一侧壁 4相对的是第二侧壁 5。 参见图 3, 揭示了本发明木地板第二 凹槽、第二舌榫的结构。从图中可以看到,在第一侧壁 5靠近下表面 2的附近, 设置有沿着平行于下表面 2方向向外延伸的第二连接块 52, 在第二连接块 52 背对下表面 2的一侧, 设置有第二凹槽 56和第二舌榫 7, 第二凹槽 56和第二 舌榫 7均同时平行于第二侧壁 5与下表面 2, 并沿着平行于第二侧壁 5与下表 面 2的方向延伸。第二凹槽 56与第二舌榫 7也是邻接的, 且第二凹槽 56与第 二侧壁 5邻接, 第二舌榫 7的横截面也为梯形。  Opposite the first side wall 4 is a second side wall 5. Referring to Figure 3, the structure of the second recess and the second tongue of the wooden floor of the present invention is disclosed. As can be seen from the figure, in the vicinity of the first side wall 5 near the lower surface 2, a second connecting block 52 extending outward in a direction parallel to the lower surface 2 is provided, on the second connecting block 52 facing away from the lower surface 2 is provided with a second groove 56 and a second tongue 7 which are both parallel to the second side wall 5 and the lower surface 2, and are parallel to the second The two side walls 5 extend in the direction of the lower surface 2. The second groove 56 is also abutting with the second tongue 7, and the second groove 56 is adjacent to the second side wall 5, and the second tongue 7 is also trapezoidal in cross section.
第二舌榫 7的形状、大小及尺寸等与第一凹槽 6对应一致, 以确保在安装 木地板时第二舌榫 Ί能与第一凹槽 6紧密啮合,这对木地板的可靠连接是十分 重要的。  The shape, size, size and the like of the second tongue 7 correspond to the first groove 6 to ensure that the second tongue can be tightly engaged with the first groove 6 when the wooden floor is installed, and the reliable connection to the wooden floor It is very important.
第二舌榫 7包括第一侧面 13、 第二侧面 14及上平面 15, 上平面 15与木 地板上表面 1平行。第二凹槽 56的第一侧面也是与第二舌榫 7的第二侧面 14 重合,第二凹槽 56的第二侧面则与第二侧壁 5重合, 同时第二凹槽 56还包括 下底面 57。  The second tongue 7 includes a first side 13, a second side 14, and an upper plane 15, and the upper plane 15 is parallel to the upper surface 1 of the wooden floor. The first side of the second recess 56 also coincides with the second side 14 of the second tongue 7, the second side of the second recess 56 coincides with the second side wall 5, while the second recess 56 also includes Bottom surface 57.
在第二舌榫 7的上平面 15有一沿同时平行于第二侧壁 5与下表面 2方向 延伸的槽 8。 槽 8包括第一侧面 18和第二侧面 19。 当舌榫 7的第一侧面 13、 第二侧面 14在槽 8的横截面方向上受到挤压时, 舌榫 7 会发生弹性变形, 使 得槽 8的第一侧面 18、 第二侧面 19向内倾斜, 当挤压消失后, 舌榫 7可以恢 复原来的形状。  The upper plane 15 of the second tongue 7 has a groove 8 extending in parallel with the direction of the second side wall 5 and the lower surface 2 at the same time. The slot 8 includes a first side 18 and a second side 19. When the first side 13 and the second side 14 of the tongue 7 are pressed in the cross-sectional direction of the groove 8, the tongue 7 is elastically deformed such that the first side 18 and the second side 19 of the groove 8 are inward. Tilt, when the squeezing disappears, the tongue 7 can return to its original shape.
由于安装时, 第一凹槽 6与第二舌榫 7是紧密啮合的, 因此, 第二舌榫 7 的形状、 大小、 尺寸均应第一凹槽 6对应一致。 故第二舌榫 7的上平面 15与 木地板下表面 2的距离应为木地板厚度的 3/5, 第二舌榫 7上平面 15的长度 应比第一凹槽 6的底面长度略短。 另外, 第二舌榫 7的第一侧面 13与上平面 15形成的夹角 α 3的大小,应与第一凹槽 6第一侧面 10与上底面 12形成的夹 角 α 1的大小相同, 为大于 26 ° 的锐角; 而第二侧面 14与上平面 15的虚拟延 伸面 (图中虚线部分) 形成的夹角 α 4的大小, 应与第一凹槽 6第二侧面 11 与上底面 12的虚拟延伸面形成的夹角 (1 2的大小相同, 为小于 150 ° 的钝角。 这样, 安装木地板时, 第一凹槽 6与第二舌榫 7便可以紧密啮合。 在安装木地板时, 若第一凹槽 6与第二舌榫 7相互间接触的棱角为尖角, 会导致这些棱角磨损, 并会影响第一凹槽 6与第二舌榫 7连接的可靠性, 这不 利于木地板的连接。因此, 木地板安装过程中第一凹槽 6与第二舌榫 7相互间 接触的棱角应为圆角, 即第一凹槽 6的第一侧面 10与连接面 58形成的棱角 24、第一凹槽 6的第二侧面 11与第一舌榫 53的下平面 54形成的棱角 23应为 圆角, 同时第二舌榫 7的上平面 15与第一侧面 13形成的棱角 25、 上平面 15 与第二侧面 14形成的棱角 26、第二舌榫 7的第二侧面 14与第二凹槽 56的下 底面 57形成的棱角 27也均为圆角。 同时, 第一舌榫 7的下平面 54与第二侧 面 55形成的棱角 22优选的也应该为圆角。 Since the first groove 6 and the second tongue 7 are tightly engaged during installation, the shape, size and size of the second tongue 7 should be consistent with each other. Therefore, the distance between the upper plane 15 of the second tongue 7 and the lower surface 2 of the wooden floor should be 3/5 of the thickness of the wooden floor, and the length of the upper surface 15 of the second tongue 7 should be slightly shorter than the length of the bottom surface of the first groove 6. . In addition, the angle α 3 formed by the first side surface 13 of the second tongue 7 and the upper plane 15 should be the same as the angle α 1 formed by the first side surface 10 and the upper bottom surface 12 of the first groove 6 . An acute angle greater than 26°; and an angle α 4 formed by the second side surface 14 and the virtual extension surface of the upper plane 15 (the dotted line in the figure) should be the same as the first side surface 11 and the upper surface 12 of the first recess 6 The angle formed by the virtual extension surface (1 2 is the same size, is an obtuse angle of less than 150 °). Thus, when the wooden floor is installed, the first recess 6 and the second tongue 7 can be tightly engaged. When the wooden floor is installed, if the angle between the first groove 6 and the second tongue 7 contacting each other is a sharp angle, the edges and corners may be worn and the connection of the first groove 6 and the second tongue 7 may be affected. Sex, this is not conducive to the connection of the wooden floor. Therefore, the corners of the first groove 6 and the second tongue 7 contacting each other during the installation of the wooden floor should be rounded, that is, the edge 24 formed by the first side 10 of the first groove 6 and the connecting surface 58 and the first The corner 23 formed by the second side 11 of the recess 6 and the lower plane 54 of the first tongue 53 should be rounded, while the upper plane 15 of the second tongue 7 forms an edge 25 with the first side 13 and an upper plane 15 The corners 26 formed with the second side surface 14, the second side surface 14 of the second tongue 7 and the lower surface 57 of the second groove 56 are also rounded. At the same time, the corners 22 formed by the lower plane 54 and the second side 55 of the first tongue 7 should preferably also be rounded.
在介绍本发明木地板的结构后, 下面介绍该木地板的制造方法。  After introducing the structure of the wooden floor of the present invention, a method of manufacturing the wooden floor will be described below.
参见图 4, 图 4a、 图 4b、 图 4c、 图 4d分别是制造木地板第一凹槽 6、 第 一舌榫 53时四个主要歩骤的示意图。 制造本发明木地板主要使用的是木地板 半成品, 该半成品是只经过初歩裁切的矩形或正方形木地板块, 其四个边缘并 没有经过任何的加工。如图 4a所示,制造木地板第一凹槽 6、第一舌榫 53时, 首先在半成品的下表面 2 其中一边缘附近沿着平行于该边缘延伸方向裁切出 第一直沟 16, 第一直沟 16的深度应为木地板厚度的 3/5, 其宽度应与第一凹 槽 6中与上底面 12相对的开口端的长度一致。裁切出直沟 16后, 裁切与该边 缘相对的一个沟壁, 这样可以形成木地板的第一侧壁 4。 然后, 如图 4b所示, 裁切掉直沟 16背对第一侧壁 4芯层的一部分, 并经过简单裁切, 形成第一舌 榫 53的下平面 54和接合面 9。最后, 如图 4c与图 4d所示, 裁切第一直沟 16 平行于第一侧壁 4的两个沟壁, 形成第一凹槽 6, 裁切时必须按照设计的角度 进行裁切,以确保第一凹槽 6的第二侧面 11与上底面 12的夹角为设计的角度 1, 第一侧面 10与上底面 12的虚拟延伸面夹角为设计的角度 α 2。 同时, 把 第一凹槽 6的第一侧面 10与连接面 58形成的棱角 24、 第一凹槽 6的第二侧 面 11与第一舌榫 53的下平面 54形成的棱角 23加工成圆角。 同时, 优选的, 也把第一舌榫 53的下平面 54与第二侧面 55形成的棱角 22加工成圆角。至此, 木地板第一侧壁 4及第一凹槽 6、 第一舌榫 53就加工完毕。  Referring to Figure 4, Figures 4a, 4b, 4c, and 4d are schematic views of four main steps in the manufacture of the first recess 6 and the first tongue 53 of the wooden floor, respectively. The wood flooring of the present invention is mainly used as a semi-finished wood flooring, which is a rectangular or square wooden floorboard which has been cut only by preliminary cutting, and its four edges are not subjected to any processing. As shown in FIG. 4a, when the first groove 6 and the first tongue 53 of the wooden floor are manufactured, the first straight groove 16 is first cut in the direction parallel to the edge extension near one of the edges of the lower surface 2 of the semi-finished product. The depth of the first straight groove 16 should be 3/5 of the thickness of the wooden floor, and the width thereof should coincide with the length of the open end of the first groove 6 opposite to the upper bottom surface 12. After the straight groove 16 is cut, a groove wall opposite to the edge is cut, so that the first side wall 4 of the wooden floor can be formed. Then, as shown in Fig. 4b, a portion of the core layer of the first side wall 4 is cut away from the straight groove 16 and is simply cut to form the lower plane 54 and the joint surface 9 of the first tongue 53. Finally, as shown in FIG. 4c and FIG. 4d, the first straight groove 16 is cut parallel to the two groove walls of the first side wall 4 to form the first groove 6, and the cutting must be performed according to the designed angle. In order to ensure that the angle between the second side 11 of the first recess 6 and the upper bottom surface 12 is the designed angle 1, the angle between the first side surface 10 and the virtual extension surface of the upper bottom surface 12 is a design angle α 2 . At the same time, the corners 24 formed by the first side 10 of the first recess 6 and the connecting surface 58 , the second side 11 of the first recess 6 and the corner 23 formed by the lower plane 54 of the first tongue 53 are rounded. . At the same time, it is preferred that the corners 22 formed by the lower plane 54 and the second side 55 of the first tongue 53 are also rounded. So far, the first side wall 4 of the wooden floor, the first recess 6, and the first tongue 53 are processed.
木地板第二凹槽 56、 第二舌榫 7的加工歩骤跟第一凹槽 6、 第一舌榫 53 的加工歩骤相似。 图 5a、 图 5b、 图 5c、 图 5d分别是加工木地板第二凹槽 56、 第二舌榫 7时四个主要歩骤的示意图。如图 5a所示,加工木地板第二凹槽 56、 第二舌榫 Ί时,首先在木地板半成品上表面 1与第一侧壁 4相对的边缘附近沿 着平行于该边缘延伸方向裁切出第二直沟 17, 第二直沟 17的深度应为木地板 厚度的 3/5, 同时, 第二直沟 17中靠内一侧面即成为木地板的第二侧壁 5。然 后, 如图 5b所示, 把背对第二侧壁 5的一部分芯层 3裁切掉, 加工出第二舌 榫 7的上平面 15, 把棱角 25加工成圆角, 并按照设计的角度 (α 3), 加工出 第二舌榫 7的第一侧面 13, 以确保第二舌榫 7的第一侧面与上平面 15形成的 夹角 α 3的大小与第一凹槽 6的第一侧面 10与上底面 12形成的夹角 α 1的大 小相等。 接着, 如图 5c所示, 在第二舌榫 7朝着上表面 1部位沿着第二舌榫 7延伸方向裁切部分芯层 3, 加工出一槽 8, 槽 8的深度不应超过木地板厚度 的 1/5。 最后, 如图 5d所示, 裁切第二直沟 17平行于第二侧壁 5并背对第二 侧壁 5的沟壁, 加工出第二舌榫 7的第二侧面 14, 使第二侧面 14与上平面 15 的虚拟延伸面形成的夹角 α 4的大小与第一凹槽 6的第二侧面 11与上底面 12 的虚拟延伸面形成的夹角 α 2的大小相等。 同时把棱角 26、 棱角 27加工成圆 角。 这样, 木地板的第二凹槽 56、 第二舌榫 7就基本加工完毕。 需要强调的 是第二舌榫 7的上平面 15的长度应比第一凹槽 6的上底面 12的长度略短,在 加工第二舌榫 7的第一侧面 13与第二侧面 14时,应留有第二舌榫 7能够与第 一凹槽 6形成紧密接触的一定的过盈量, 此过盈量优选的为 0. 03mm〜0. 08mm 使用同样的方法在另外的两个边缘上加工出另一套第一侧壁 4及第一凹 槽 6、 第一舌榫 53、 第二侧壁 5及第二凹槽 56、 第二舌榫 7后, 再经过精细 修整, 便完成木地板的制造。 The processing steps of the second groove 56 and the second tongue 7 of the wooden floor are followed by the first groove 6 and the first tongue 53 The processing steps are similar. 5a, 5b, 5c, and 5d are schematic views of four main steps when the second groove 56 and the second tongue 7 of the wooden floor are processed, respectively. As shown in FIG. 5a, when the second groove 56 and the second tongue of the wooden floor are processed, firstly, the edge of the upper surface 1 of the wooden floor semi-finished product opposite to the first side wall 4 is cut along a direction parallel to the edge extension. The second straight groove 17 is formed, and the depth of the second straight groove 17 should be 3/5 of the thickness of the wooden floor, and at the same time, the inner side of the second straight groove 17 becomes the second side wall 5 of the wooden floor. Then, as shown in FIG. 5b, a part of the core layer 3 facing away from the second side wall 5 is cut off, the upper plane 15 of the second tongue 7 is machined, the corners 25 are machined into rounded corners, and according to the design angle (α 3), the first side 13 of the second tongue 7 is machined to ensure that the angle between the first side of the second tongue 7 and the upper plane 15 is equal to the first angle of the first groove 6 The angle α 1 formed by the side surface 10 and the upper bottom surface 12 is equal in magnitude. Next, as shown in FIG. 5c, a portion of the core layer 3 is cut along the extending direction of the second tongue 7 at the second tongue 7 toward the upper surface 1, and a groove 8 is formed. The depth of the groove 8 should not exceed that of the wood. 1/5 of the thickness of the floor. Finally, as shown in FIG. 5d, the second straight groove 17 is cut parallel to the second side wall 5 and faces the groove wall of the second side wall 5, and the second side surface 14 of the second tongue 7 is machined to make the second The angle α 4 formed by the side surface 14 and the virtual extension surface of the upper plane 15 is equal to the angle α 2 formed by the second side surface 11 of the first groove 6 and the virtual extension surface of the upper bottom surface 12. At the same time, the corners 26 and the corners 27 are processed into rounded corners. Thus, the second groove 56 and the second tongue 7 of the wooden floor are substantially processed. It should be emphasized that the length of the upper plane 15 of the second tongue 7 should be slightly shorter than the length of the upper bottom surface 12 of the first groove 6, when processing the first side 13 and the second side 14 of the second tongue 7, The same method is used on the other two edges. The interference is preferably 0. 03mm~0. 08mm using the same method on the other two edges. After the other first side wall 4 and the first groove 6, the first tongue 53, the second side wall 5, the second groove 56, and the second tongue 7 are processed, finely finished, the wood is finished. The manufacture of the floor.
本发明木地板不单制造方法简单, 并且安装也是方便易行的。下面介绍木 地板安装的方法。  The wooden floor of the invention is not only simple to manufacture, but also easy to install. The method of installing the wooden floor is described below.
如图 6a所示, 已铺放木地板 42已经水平铺放在地面上, 木地板 42的第 二舌榫 7朝上, 安装时, 首先把待铺设的木地板 41水平放置, 让第一凹槽 6 朝下, 并将木地板 41的第一凹槽 6对准木地板 42的第二舌榫 7。 然后沿着垂 直于木地板 41上表面 1的方向向木地板 41施加一个向下的力,如图 6b所示, 让木地板 41的棱角 24、 棱角 23分别与木地板 42的棱角 25、 棱角 26接触, 此时, 木地板 41与木地板 42得到初歩定位。接着, 沿着同一方向继续向木地 板 41的上表面 1施加力, 如图 6c所示, 木地板 42的第二舌榫 7受到木地板 41的第一凹槽 6的第一侧面 10、 第二侧面 11的挤压, 槽 8的第一侧面 18、 第二侧面 19朝横截面方向倾斜, 第二舌榫 7发生弹性形变, 并进入第一凹槽 6的空间范围。 此阶段需要施加一个较大的力, 此力需要足够大以致第二舌榫 7发生弹性形变。 最后, 沿着同一方向继续向木地板 41的上表面 1施加一个 较小力, 如图 6d所示, 直到木地板 42的第二舌榫 7与木地板 41的第一凹槽 6完全啮合, 即第一凹槽 6的第一侧面 10与舌榫 7的第一侧面 13贴合, 第一 凹槽 6的第二侧面 11与第二舌榫 7的第二侧面 14贴合,第一凹槽 6的上底面 12与第二舌榫 7的上平面 15贴合。 此时, 第二舌榫 7将会恢复原来的形状, 木地板 41的第一凹槽 6与木地板 42的第二舌榫 7会牢固的连接。至此, 木地 板 41与木地板 42紧密的连接在一起, 安装也便完成。 As shown in Fig. 6a, the laid wooden floor 42 has been laid horizontally on the ground, and the second tongue 7 of the wooden floor 42 is facing upward. When installing, the wooden floor 41 to be laid is first placed horizontally, so that the first concave The groove 6 faces downward and the first groove 6 of the wooden floor 41 is aligned with the second tongue 7 of the wooden floor 42. Then, a downward force is applied to the wooden floor 41 in a direction perpendicular to the upper surface 1 of the wooden floor 41, as shown in Fig. 6b, with the corners 24 and the corners 23 of the wooden floor 41 and the corners 25 and edges of the wooden floor 42, respectively. 26 contacts, At this time, the wooden floor 41 and the wooden floor 42 are initially positioned. Then, the force is continued to be applied to the upper surface 1 of the wooden floor 41 in the same direction. As shown in Fig. 6c, the second tongue 7 of the wooden floor 42 is subjected to the first side 10 of the first groove 6 of the wooden floor 41, The first side surface 18 and the second side surface 19 of the groove 8 are inclined in the cross-sectional direction, and the second tongue 7 is elastically deformed and enters the spatial extent of the first groove 6. At this stage, it is necessary to apply a large force which needs to be large enough for the second tongue 7 to be elastically deformed. Finally, a small force is applied to the upper surface 1 of the wooden floor 41 in the same direction, as shown in Figure 6d, until the second tongue 7 of the wooden floor 42 is fully engaged with the first groove 6 of the wooden floor 41, That is, the first side 10 of the first recess 6 is in contact with the first side 13 of the tongue 7 , and the second side 11 of the first recess 6 is in contact with the second side 14 of the second tongue 7 , the first recess The upper bottom surface 12 of the groove 6 is fitted to the upper surface 15 of the second tongue 7. At this time, the second tongue 7 will return to its original shape, and the first groove 6 of the wooden floor 41 and the second tongue 7 of the wooden floor 42 will be firmly connected. At this point, the wooden floor 41 is tightly joined to the wooden floor 42 and the installation is completed.
从上述木地板结构及安装方法可以看出,本发明的木地板连接是十分可靠 的, 如图 6d所示, 当木地板安装后, 在平行于木地板 41上表面 1的方向上, 木地板 41的第一凹槽 6的第一侧面 10与木地板 42的第二舌榫 7的第一侧面 13贴合, 木地板 41的第一凹槽 6的第二侧面 11与木地板 42的第二舌榫 7的 第二侧面 14贴合, 木地板 41的接合面 9与木地板 42的第二侧壁 5贴合, 这 样确保了木地板 41与木地板 42在平行于木地板 41上表面 1方向上的紧密连 接。  It can be seen from the above-mentioned wooden floor structure and installation method that the wooden floor connection of the present invention is very reliable, as shown in Fig. 6d, when the wooden floor is installed, in the direction parallel to the upper surface 1 of the wooden floor 41, the wooden floor The first side 10 of the first recess 6 of the 41 is engaged with the first side 13 of the second tongue 7 of the wooden floor 42, the second side 11 of the first recess 6 of the wooden floor 41 and the first of the wooden floor 42 The second side 14 of the two tongues 7 is fitted, and the joint surface 9 of the wooden floor 41 is fitted to the second side wall 5 of the wooden floor 42, thus ensuring that the wooden floor 41 and the wooden floor 42 are parallel to the upper surface of the wooden floor 41. Tight connection in 1 direction.
在垂直于木地板 41上表面 1的方向上,木地板 41的第一凹槽 6的第一侧 面 10与木地板 42的第二舌榫 7的第一侧面 13贴合, 木地板 41的第一凹槽 6 的第二侧面 11与木地板 42的第二舌榫 7的第二侧面 14贴合,木地板 41的第 一凹槽 6的上底面 12与木地板 42第二舌榫 7的上平面 15贴合, 这样确保了 木地板 41与木地板 42在垂直于上木地板 41表面 1方向上的紧密连接。  In a direction perpendicular to the upper surface 1 of the wooden floor 41, the first side 10 of the first recess 6 of the wooden floor 41 conforms to the first side 13 of the second tongue 7 of the wooden floor 42, the first of the wooden floor 41 The second side 11 of a recess 6 fits over the second side 14 of the second tongue 7 of the wooden floor 42, the upper bottom surface 12 of the first recess 6 of the wooden floor 41 and the second tongue 7 of the wooden floor 42 The upper plane 15 is fitted, which ensures a tight connection of the wooden floor 41 and the wooden floor 42 in a direction perpendicular to the surface 1 of the upper wooden floor 41.
当然,前述介绍的是木地板的安装方法,木地板的拆卸方法也是非常简单, 只要沿相反方向施加一定的力, 两块连接的木地板可以实现脱开, 其过程是前 述安装过程之反过程, 在此不予详细论述。  Of course, the foregoing describes the installation method of the wooden floor. The method of disassembling the wooden floor is also very simple. As long as a certain force is applied in the opposite direction, the two connected wooden floors can be disengaged, and the process is the reverse process of the foregoing installation process. , will not be discussed in detail here.
从上述安装方法可以看出, 安装本发明木地板时, 不需要借助任何工具, 安装时只要把将要铺放的木地板对准已铺放的木地板后,垂直于木地板上表面 1向下施加力即可, 不需要把木地板倾斜一定角度, 普通用户可在家里或办公 室等徒手安装即可。 同时, 拆卸木地板同样也是方便易行, 用户可以根据需要 随时安装或拆卸木地板, 为人们家居装修带来极大的方便。 It can be seen from the above installation method that when installing the wooden floor of the invention, it is not necessary to use any tools, and the wooden floor to be laid is aligned with the laid wooden floor and perpendicular to the upper surface of the wooden floor. 1 Apply force downwards. It is not necessary to tilt the wooden floor at a certain angle. Ordinary users can install it at home or in the office. At the same time, it is also convenient and convenient to dismantle the wooden floor. Users can install or disassemble the wooden floor at any time according to their needs, which brings great convenience to people's home decoration.
最后, 需要说明的是, 本发明木地板是的芯层是以纤维质为主要成分的复 合木地板, 上表面 1、 下表面 2可采用油漆、 木纹纸粘贴等方法进行装饰。 该 木地板具有一定的抗拉强度、抗压强度、抗剪切能力, 并具有较大的弹性变形 能力。  Finally, it should be noted that the core layer of the wooden floor of the present invention is a composite wood floor mainly composed of fiber, and the upper surface 1 and the lower surface 2 may be decorated by a method such as painting or wood grain paper. The wooden floor has a certain tensile strength, compressive strength, shear resistance, and a large elastic deformation ability.
需要强调的是, 本发明不限于上述的实施方式,诸如舌榫两侧面与上平面 夹角的改变、 舌榫上部的槽形状的改变、加工歩骤的变化等微小改变, 也应当 包括在本发明权利要求的保护范围内。 工业应用性  It should be emphasized that the present invention is not limited to the above-described embodiments, such as a change in the angle between the two sides of the tongue and the upper plane, a change in the shape of the groove on the upper portion of the tongue, a change in the processing step, and the like, and should also be included in the present invention. Within the scope of the claims of the invention. Industrial applicability
本发明提供的木地板安装时方便易行,且安装后的木地板在垂直于地板厚 度方向上, 相邻的两块地板不容易发生相对移动的现象, 连接可靠。  The wooden floor provided by the invention is convenient to install, and the wooden floor after installation is perpendicular to the thickness of the floor, and the adjacent two floors are not easy to move relatively, and the connection is reliable.

Claims

权利要求书 Claim
1. 木地板, 包括 Wooden floor, including
上表面;  Upper surface
下表面;  lower surface;
形成在所述上表面及所述下表面中间的芯层;  Forming a core layer intermediate the upper surface and the lower surface;
垂直于所述上表面的相邻的两个第一侧壁;  Adjacent two first side walls perpendicular to the upper surface;
垂直于所述上表面的并与所述两个第一侧壁分别相对的两个第二侧壁; 其特征在于:  Two second sidewalls perpendicular to the upper surface and opposite to the two first sidewalls; characterized by:
在所述第一侧壁上靠近所述上表面的部位有沿平行于所述上表面的方向 向外延伸的第一连接块,所述第一连接块背对所述上表面的一侧有沿着同时平 行于所述第一侧壁及所述上表面的方向延伸的第一凹槽和第一舌榫,所述第一 凹槽与所述第一舌榫邻接, 所述第一凹槽邻接所述第一侧壁;  a portion of the first side wall adjacent to the upper surface having a first connecting block extending outward in a direction parallel to the upper surface, the first connecting block having a side opposite to the upper surface a first groove and a first tongue extending along a direction parallel to the first side wall and the upper surface, the first groove abutting the first tongue, the first concave The groove abuts the first side wall;
在所述第二侧壁上靠近所述下表面的部位有沿平行于所述下表面的方向 向外延伸的第二连接块,所述第二连接块背对所述下表面的一侧有沿着同时平 行于所述第二侧壁及所述下表面的方向延伸的第二凹槽和第二舌榫,所述第二 凹槽与所述第二舌榫邻接, 所述第二凹槽邻接所述第二侧壁。  a portion of the second side wall adjacent to the lower surface having a second connecting block extending outward in a direction parallel to the lower surface, the second connecting block having a side opposite to the lower surface a second groove and a second tongue extending in a direction parallel to the second side wall and the lower surface, the second groove abutting the second tongue, the second concave The groove abuts the second side wall.
2. 根据权利要求 1所述的木地板, 其特征在于: 2. A wooden floor according to claim 1 wherein:
所述第一凹槽包括第一侧面、第二侧面与平行于所述上表面的上底面, 所 述第一凹槽的横截面为梯形;  The first groove includes a first side surface, a second side surface and an upper bottom surface parallel to the upper surface, the first groove has a trapezoidal cross section;
所述第二舌榫包括第一侧面、第二侧面与平行于所述下表面的上平面, 所 述第二舌榫的横截面为梯形。  The second tongue includes a first side, a second side and an upper plane parallel to the lower surface, the second tongue having a trapezoidal cross section.
3. 根据权利要求 2所述的木地板, 其特征在于: 3. The wooden floor according to claim 2, characterized in that:
所述第二舌榫上平面有沿着同时平行于所述第二侧壁及所述下表面方向 延伸的槽。  The upper surface of the second tongue has a groove extending in a direction parallel to the second side wall and the lower surface.
4. 根据权利要求 3所述的木地板, 其特征在于: 所述第一凹槽第一侧面与所述上底面形成的夹角为大于 26 ° 的锐角, 所 述第一凹槽第二侧面与所述上底面的虚拟延伸面形成的夹角为小于 150 ° 的 钝角; 4. The wooden floor according to claim 3, characterized in that: An angle formed by the first side surface of the first groove and the upper bottom surface is an acute angle greater than 26°, and an angle formed by the second side surface of the first groove and the virtual extension surface of the upper bottom surface is less than 150 Obtuse angle of °;
所述第二舌榫第一侧面与上平面形成的夹角的大小与所述第一凹槽的第 一侧面与上底面形成的夹角的大小相等;  The angle formed by the first side surface of the second tongue and the upper plane is equal to the angle formed by the first side surface and the upper bottom surface of the first groove;
所述第二舌榫第二侧面与上平面的虚拟延伸面形成的夹角的大小与所述 第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角的大小相等。  The angle formed by the second side surface of the second tongue and the virtual extension surface of the upper plane is equal to the angle formed by the second extension surface of the first groove and the virtual extension surface of the upper bottom surface.
5. 根据权利要求 1至 4任一项所述的木地板, 其特征在于: The wooden floor according to any one of claims 1 to 4, characterized in that:
所述第一凹槽与所述第二舌榫的棱角边为圆角。  The edge of the first groove and the second tongue are rounded.
6. 根据权利要求 1所述木地板的制造方法, 包括 6. The method of manufacturing a wooden floor according to claim 1, comprising
制备矩形的木地板半成品;  Preparation of rectangular wooden floor semi-finished products;
在木地板半成品一对邻边加工出所述第一连接块;  Forming the first connecting block on a pair of adjacent sides of the semi-finished wood flooring;
在木地板半成品另一对邻边加工出所述第二连接块。  The second connecting block is machined on the other adjacent side of the wooden floor semi-finished product.
7.根据权利要求 6所述木地板的制造方法, 其特在于: 7. The method of manufacturing a wooden floor according to claim 6, wherein:
每一所述第一连接块的制造方法如下  The manufacturing method of each of the first connecting blocks is as follows
在木地板半成品下表面一边缘附近沿平行于该边缘延伸方向裁切出 第一直沟, 形成第一侧壁;  Forming a first straight groove in a direction parallel to the edge extending direction near an edge of the lower surface of the semi-finished product of the wooden floor to form a first side wall;
裁切掉所述第一直沟背对所述第一侧壁的芯层的一部分, 形成第一 舌榫的下平面及第二侧面;  Cutting a portion of the first straight groove away from the core layer of the first sidewall to form a lower plane and a second side of the first tongue;
裁切所述第一直沟平行于所述第一侧壁的两个沟壁后获得第一凹 槽, 裁切时保持所述第一凹槽的第一侧面与上底面形成的夹角为大于 26 ° 的锐角, 所述第一凹槽的第二侧面与上底面的虚拟延伸面形成的夹角 为小于 150° 的钝角;  Cutting the first straight groove parallel to the two groove walls of the first side wall to obtain a first groove, and maintaining an angle formed by the first side and the upper bottom surface of the first groove when cutting An acute angle greater than 26 °, the second side of the first groove forms an obtuse angle with the virtual extension surface of the upper bottom surface of less than 150°;
每一所述第二连接块的制造方法如下  The manufacturing method of each of the second connecting blocks is as follows
在木地板半成品上表面与所述第一侧壁相对的边缘附近沿平行于该 边缘延伸方向裁切出第二直沟, 形成第二侧壁; 裁切掉所述第二直沟背对所述第二侧壁的芯层的一部分, 形成第二 舌榫的上平面及第一侧面; Forming a second straight groove in a direction parallel to the edge extending direction in the vicinity of the edge opposite to the first side wall of the upper surface of the semi-finished product of the wooden floor to form a second side wall; Cutting a portion of the core layer of the second straight groove away from the second side wall to form an upper plane and a first side surface of the second tongue;
在所述第二舌榫朝所述上表面一侧沿所述第二舌榫延伸方向裁切出 一槽;  Cutting a groove along the extending direction of the second tongue on the side of the upper surface toward the upper surface;
裁切所述第二直沟平行于所述第二侧壁的并背对所述第二侧壁的沟 壁后获得第二凹槽, 裁切时保持所述第二舌榫第二侧面与上平面的虚拟 延伸面形成的夹角的大小与所述第一凹槽的第二侧面与上底面的虚拟延 伸面形成的夹角的大小相等。  Cutting the second straight groove parallel to the groove wall of the second side wall and facing away from the second side wall to obtain a second groove, and maintaining the second side of the second tongue when cutting The angle formed by the virtual extension surface of the upper plane is equal to the angle formed by the second extension surface of the first groove and the virtual extension surface of the upper bottom surface.
8. 根据权利要求 1所述木地板的安装方法, 包括 8. The method of installing a wooden floor according to claim 1, comprising
把待铺设的木地板的第一凹槽对准邻近的已铺放木地板的第二舌榫; 沿着垂直于木地板上表面的方向向待铺设的木地板施加一向下的力,使已 铺放木地板第二舌榫发生弹性形变并进入待铺设的木地板第一凹槽的空间范 围;  Aligning the first groove of the wooden floor to be laid with the second tongue of the adjacent laid wooden floor; applying a downward force to the wooden floor to be laid in a direction perpendicular to the upper surface of the wooden floor, so that Laying the second tongue of the wooden floor to elastically deform and enter the spatial extent of the first groove of the wooden floor to be laid;
沿同一方向向待铺设的木地板继续施加力,直至待铺设木地板第一凹槽的 上底面与已铺放木地板第二舌榫的上平面贴合为止。  The force is continuously applied to the wooden floor to be laid in the same direction until the upper bottom surface of the first groove of the wooden floor to be laid is fitted to the upper surface of the second tongue on which the wooden floor has been laid.
PCT/CN2008/070463 2007-03-13 2008-03-11 A wood floor plank and manufacturing and assembling methods thereof WO2008110112A1 (en)

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