WO2008112449A1 - Wall panel - Google Patents

Wall panel Download PDF

Info

Publication number
WO2008112449A1
WO2008112449A1 PCT/US2008/055616 US2008055616W WO2008112449A1 WO 2008112449 A1 WO2008112449 A1 WO 2008112449A1 US 2008055616 W US2008055616 W US 2008055616W WO 2008112449 A1 WO2008112449 A1 WO 2008112449A1
Authority
WO
WIPO (PCT)
Prior art keywords
vertical support
plates
wall panel
vertical
longitudinal axis
Prior art date
Application number
PCT/US2008/055616
Other languages
French (fr)
Inventor
Richard J. Seavy
Original Assignee
Seavy Richard J
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seavy Richard J filed Critical Seavy Richard J
Publication of WO2008112449A1 publication Critical patent/WO2008112449A1/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H3/00—Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons
    • E04H3/08—Hospitals, infirmaries, or the like; Schools; Prisons
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/08—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6104—Connections for building structures in general of slab-shaped building elements with each other the overlapping ends of the slabs connected together
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6179—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions and recesses on each frontal surface

Definitions

  • Wall panel systems include prefabricated wall panels and joints which are used to create a wall. These systems are suitable for many types of environments. In particular, wall panel systems may be useful when constructing secure holding facilities such as jails and prisons.
  • Figure 1 is an exemplary floor plan of a room constructed using the present invention wall panel system.
  • Figure 2 is a diagram showing a portion of the structure of one embodiment of a wall panel of the present invention.
  • Figures 3-9 are cross section diagrams showing the structure of different embodiments of wall panels of the present invention.
  • Figures 10 is a cross section diagram showing the structure of one embodiment of a joint of the system of the present invention.
  • Figure 1 1 is a diagram illustrating one embodiment for mounting the wall panels of the present invention.
  • Figure 1 shows one example of a wall panel system 2 of the present invention.
  • Wall panel system 2 includes a plurality of wall panels 4. In one embodiment, system 2 further includes at least one corner joint 6.
  • Figure 2 shows a portion of the structure of one embodiment of a wall panel 4 of the present invention.
  • Figures 3-9 are cross sectional diagrams illustrating alternative embodiments of wall panels 4.
  • Each wall panel 4 includes plates 8, 10 and vertical supports 12. Plates 8, 10 are generally parallel to one another and spaced apart. Each plate 8, 10 may be constructed of any suitable plate material. For example, plates 8, 10 may be constructed of twelve gage steel. Each plate 8, 10 is sized as desired for the application. [0010] Vertical supports 12 are affixed between the plates 8, 10. Supports 12 are affixed to plates 8, 10 by any suitable means. For example, supports 12 may be affixed to plates 8, 10 by welding, riveting, screwing, or nailing. Support 12 may be constructed of any suitably rigid material. For example, supports 12 may be constructed of 2" x 2" x 1/8" steel tube material.
  • FIG. 4-9 show only two vertical supports 12 for each wall panel 4, the present invention may be practiced with any plurality of supports 12 in each wall panel 4, similarly to Figure 3.
  • Each vertical support 12 has a longitudinal axis 14 parallel to the longitudinal axis 14 of each other vertical support 12.
  • Each vertical support 12 also has a width dimension 16 parallel with plates 8, 10 and perpendicular to longitudinal axis 14 of vertical support 12.
  • each vertical support 12 has a thickness dimension 18 perpendicular to plates 8, 10. Width 16 of vertical support 12 is equal to thickness 18 of vertical support 12.
  • vertical supports 12 are tubes.
  • vertical supports 12 have a rectangular cross section.
  • vertical supports 12 have a square cross section, such as a 2" x 2" square.
  • wall panels 4 further includes horizontal support 20 affixed between plates 8, 10.
  • Horizontal support 20 has a longitudinal axis 22 perpendicular to longitudinal axis 14 of each vertical support 12 of wall panel 4.
  • at least one plate 8, 10 of at least one of the wall panels 4 overlaps at least one of the vertical supports 12 of at least another one of the wall panels 4. This overlapping of plates 8,10 and supports enables wall system 2 to be easily assembled into a structurally cohesive integral unit.
  • at least one vertical support 12 of at least one of the wall panels 4 abuts at least one of the vertical supports 12 of at least another one of the wall panels 4.
  • FIG. 10 is a cross section diagram showing the structure of one embodiment of a corner joint 6.
  • Each corner joint 6 includes plates 26-32 and vertical supports 12.
  • Plates 26, 28 are generally parallel to one another and plates 30, 32 are generally parallel to one another. Plates 30, 32 are nonparallel to plates 26, 28 and affixed at one end to one end of plates 26, 28, respectively.
  • At least one vertical support 12 is affixed between plates 26, 28 and at least one vertical support 12 is affixed between plates 30, 32.
  • Each vertical support 12 has a longitudinal axis 14 parallel to the longitudinal axis 14 of each other vertical support 12.
  • At least one of plates 26-32 of corner joint 6 extends beyond at least one of the vertical supports 12 a distance of a partial width 16 of the vertical support 12.
  • at least one plate 26-32 of at least one of the wall panels 4 overlaps at least one of the vertical supports 12 of at least one of the corner joints 6.
  • Wall panel 4 may be mounted by any suitable means.
  • Figure 1 1 is a diagram illustrating one embodiment for mounting wall panels 4.
  • a bent plate track 34 is installed onto the floor 36.
  • Bent plate track 34 may be installed by any suitable means.
  • bent plate track 34 may be installed using an epoxy or anchors 36.
  • Wall panel 4 is inserted into and attached to bent plate track 34.
  • Wall panel 4 may then be filled with grout or insulation 38, or left unfilled.

Abstract

A wall panel includes a pair of plates and a plurality of vertical supports. The plates are spaced apart and parallel to one another. The vertical supports are affixed between the two plates. Each vertical support has a longitudinal axis parallel to the longitudinal axis of each other vertical support. Each vertical support has a width dimension parallel with the two plates and perpendicular to the longitudinal axis of the vertical support. At least one of the plates extends beyond at least one of the vertical supports a distance of a partial width of the vertical support.

Description

WALL PANEL
BACKGROUND OF THE INVENTION
[0001 ] Wall panel systems include prefabricated wall panels and joints which are used to create a wall. These systems are suitable for many types of environments. In particular, wall panel systems may be useful when constructing secure holding facilities such as jails and prisons.
DESCRIPTION OF THE DRAWINGS
[0002] Figure 1 is an exemplary floor plan of a room constructed using the present invention wall panel system.
[0003] Figure 2 is a diagram showing a portion of the structure of one embodiment of a wall panel of the present invention.
[0004] Figures 3-9 are cross section diagrams showing the structure of different embodiments of wall panels of the present invention.
[0005] Figures 10 is a cross section diagram showing the structure of one embodiment of a joint of the system of the present invention. [0006] Figure 1 1 is a diagram illustrating one embodiment for mounting the wall panels of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0007] Figure 1 shows one example of a wall panel system 2 of the present invention. Wall panel system 2 includes a plurality of wall panels 4. In one embodiment, system 2 further includes at least one corner joint 6. [0008] Figure 2 shows a portion of the structure of one embodiment of a wall panel 4 of the present invention. Figures 3-9 are cross sectional diagrams illustrating alternative embodiments of wall panels 4.
[0009] Each wall panel 4 includes plates 8, 10 and vertical supports 12. Plates 8, 10 are generally parallel to one another and spaced apart. Each plate 8, 10 may be constructed of any suitable plate material. For example, plates 8, 10 may be constructed of twelve gage steel. Each plate 8, 10 is sized as desired for the application. [0010] Vertical supports 12 are affixed between the plates 8, 10. Supports 12 are affixed to plates 8, 10 by any suitable means. For example, supports 12 may be affixed to plates 8, 10 by welding, riveting, screwing, or nailing. Support 12 may be constructed of any suitably rigid material. For example, supports 12 may be constructed of 2" x 2" x 1/8" steel tube material. While Figures 4-9 show only two vertical supports 12 for each wall panel 4, the present invention may be practiced with any plurality of supports 12 in each wall panel 4, similarly to Figure 3. [0011] Each vertical support 12 has a longitudinal axis 14 parallel to the longitudinal axis 14 of each other vertical support 12. Each vertical support 12 also has a width dimension 16 parallel with plates 8, 10 and perpendicular to longitudinal axis 14 of vertical support 12.
[0012] At least one of the plates 8, 10 extends beyond at least one of the vertical supports 12 a distance of a partial width 16 of the vertical support 12. In addition, at least one of the vertical supports 12 may extend beyond at least one of the plates 8, 10 a distance of a partial width 16 of the vertical support 12. [0013] In one embodiment of wall panel 4, each vertical support 12 has a thickness dimension 18 perpendicular to plates 8, 10. Width 16 of vertical support 12 is equal to thickness 18 of vertical support 12. In one embodiment, vertical supports 12 are tubes. In one embodiment, vertical supports 12 have a rectangular cross section. In one embodiment, vertical supports 12 have a square cross section, such as a 2" x 2" square.
[0014] In one embodiment, wall panels 4 further includes horizontal support 20 affixed between plates 8, 10. Horizontal support 20 has a longitudinal axis 22 perpendicular to longitudinal axis 14 of each vertical support 12 of wall panel 4. [0015] When assembled to form wall system 2, at least one plate 8, 10 of at least one of the wall panels 4 overlaps at least one of the vertical supports 12 of at least another one of the wall panels 4. This overlapping of plates 8,10 and supports enables wall system 2 to be easily assembled into a structurally cohesive integral unit. In one embodiment of wall system 2, at least one vertical support 12 of at least one of the wall panels 4 abuts at least one of the vertical supports 12 of at least another one of the wall panels 4. [0016] Figures 10 is a cross section diagram showing the structure of one embodiment of a corner joint 6. Each corner joint 6 includes plates 26-32 and vertical supports 12. Plates 26, 28 are generally parallel to one another and plates 30, 32 are generally parallel to one another. Plates 30, 32 are nonparallel to plates 26, 28 and affixed at one end to one end of plates 26, 28, respectively. [0017] At least one vertical support 12 is affixed between plates 26, 28 and at least one vertical support 12 is affixed between plates 30, 32. Each vertical support 12 has a longitudinal axis 14 parallel to the longitudinal axis 14 of each other vertical support 12.
[0018] At least one of plates 26-32 of corner joint 6 extends beyond at least one of the vertical supports 12 a distance of a partial width 16 of the vertical support 12. When assembled with wall panels 4, at least one plate 26-32 of at least one of the wall panels 4 overlaps at least one of the vertical supports 12 of at least one of the corner joints 6.
[0019] Wall panel 4 may be mounted by any suitable means. Figure 1 1 is a diagram illustrating one embodiment for mounting wall panels 4. A bent plate track 34 is installed onto the floor 36. Bent plate track 34 may be installed by any suitable means. For example, bent plate track 34 may be installed using an epoxy or anchors 36. Wall panel 4 is inserted into and attached to bent plate track 34. Wall panel 4 may then be filled with grout or insulation 38, or left unfilled. [0020] The foregoing description is only illustrative of the invention. Various alternatives, modifications, and variances can be devised by those skilled in the art without departing from the invention. Accordingly, the present invention embraces all such alternatives, modifications, and variances that fall within the scope of the described invention.

Claims

CLAIMSWhat is claimed is:
1. A wall panel comprising: first and second spaced apart parallel plates; a plurality of vertical supports affixed between the first and second plates, each vertical support having a longitudinal axis parallel to the longitudinal axis of each other vertical support; wherein each vertical support has a width dimension parallel with the first and second plates and perpendicular to the longitudinal axis of the vertical support; and wherein at least one of the plates extends beyond at least one of the vertical supports a distance of a partial width of the vertical support.
2. The wall panel of claim 1 wherein at least one of the vertical supports extends beyond at least one of the plates a distance of a partial width of the vertical support.
3. The wall panel of claim 1 wherein each vertical support has a thickness dimension perpendicular to the first and second plates and the width of the vertical support is equal to the thickness of the vertical support.
4. The wall panel of claim 1 wherein each vertical support is a tube.
5. The wall panel of claim 4 wherein each vertical support has a rectangular cross section.
6. The wall panel of claim 4 wherein each vertical support has a square cross section.
7. The wall panel of claim 1 further including a horizontal support affixed between the first and second plates, the horizontal support having a longitudinal axis perpendicular to the longitudinal axis of each vertical support.
8. A wall panel system comprising: a plurality of wall panels, each wall panel including: first and second spaced apart parallel plates; a plurality of vertical supports affixed between the first and second plates, each vertical support having a longitudinal axis parallel to the longitudinal axis of each other vertical support; wherein each vertical support has a width dimension parallel with the first and second plates and perpendicular to the longitudinal axis of the vertical support; and wherein at least one of the plates extends beyond at least one of the vertical supports a distance of a partial width of the vertical support; and wherein at least one plate of at least one of the wall panels overlaps at least one of the vertical supports of at least another one of the wall panels.
9. The wall panel system of claim 8 wherein at least one vertical support of at least one of the wall panels abuts at least one of the vertical supports of at least another one of the wall panels.
10. The wall panel system of claim 8 wherein at least one of the vertical supports extends beyond at least one of the plates a distance of a partial width of the vertical support.
1 1. The wall panel system of claim 8 wherein each vertical support has a thickness dimension perpendicular to the first and second plates and the width of the vertical support is equal to the thickness of the vertical support.
12. The wall panel system of claim 8 wherein each vertical support is a tube.
13. The wall panel system of claim 12 wherein each vertical support has a rectangular cross section.
14. The wall panel system of claim 12 wherein each vertical support has a square cross section.
15. The wall panel of claim 8 wherein each wall panel further includes a horizontal support affixed between the first and second plates, the horizontal support having a longitudinal axis perpendicular to the longitudinal axis of each vertical support of the wall panel.
16. The wall panel system of claim 8 further including at least one corner joint having: third and fourth spaced apart parallel plates; fifth and sixth spaced apart parallel plates, the fifth and sixth plates nonparallel to the third and fourth plates, the fifth plate affixed at one end to one end of the third plate and the sixth plate affixed at one end to one end of the fourth plate; at least one vertical support affixed between the third and fourth plates, each vertical support having a longitudinal axis parallel to the longitudinal axis of each other vertical support; at least one vertical support affixed between the fifth and sixth plates, each vertical support having a longitudinal axis parallel to the longitudinal axis of each other vertical support; wherein at least one of plates of the corner joint extends beyond at least one of the vertical supports a distance of a partial width of the vertical support; and wherein at least one plate of at least one of the wall panels overlaps at least one of the vertical supports of at least one of the corner joints.
PCT/US2008/055616 2007-03-15 2008-03-03 Wall panel WO2008112449A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/686,466 US20080222987A1 (en) 2007-03-15 2007-03-15 Wall Panel
US11/686,466 2007-03-15

Publications (1)

Publication Number Publication Date
WO2008112449A1 true WO2008112449A1 (en) 2008-09-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2008/055616 WO2008112449A1 (en) 2007-03-15 2008-03-03 Wall panel

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WO (1) WO2008112449A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
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WO2012120281A1 (en) * 2011-03-08 2012-09-13 Bastion Security Installations Ltd Modular security walling

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012120281A1 (en) * 2011-03-08 2012-09-13 Bastion Security Installations Ltd Modular security walling
GB2502013A (en) * 2011-03-08 2013-11-13 Bastion Security Installations Ltd Modular security walling
GB2502013B (en) * 2011-03-08 2015-09-09 Bastion Security Installations Ltd Modular security walling

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