WO2009123706A1 - Method for sanitary carcass dressing - Google Patents

Method for sanitary carcass dressing Download PDF

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Publication number
WO2009123706A1
WO2009123706A1 PCT/US2009/002005 US2009002005W WO2009123706A1 WO 2009123706 A1 WO2009123706 A1 WO 2009123706A1 US 2009002005 W US2009002005 W US 2009002005W WO 2009123706 A1 WO2009123706 A1 WO 2009123706A1
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WO
WIPO (PCT)
Prior art keywords
hide
skin
acid
carcass
gas
Prior art date
Application number
PCT/US2009/002005
Other languages
French (fr)
Inventor
Mansour Samadpour
Original Assignee
Mansour Samadpour
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mansour Samadpour filed Critical Mansour Samadpour
Publication of WO2009123706A1 publication Critical patent/WO2009123706A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B5/00Accessories for use during or after slaughtering
    • A22B5/16Skinning instruments or knives
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B5/00Accessories for use during or after slaughtering
    • A22B5/0082Cleaning, washing or disinfecting carcasses

Definitions

  • aspects of the present invention relate generally to slaughter operations, and more particularly to novel and effective methods for sanitary 'dressing' (separation and/or removal of the hide or skin) of a carcass.
  • Particular aspects of the present invention provide novel methods for sanitary 'dressing' (separation and/orremoval of the hide or skin) of a carcass.
  • the inventive methods provide substantial savings in labor, and provide a final product having an improved microbiological profile.
  • the methods comprise, after stunning and optional exsanguination, injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide to provide, at least in part, for separating the hide or skin from the carcass.
  • pressurized air or other suitable gasses e.g., nitrogen, carbon dioxide, etc.
  • the temperature of the injected gas is used to control (e.g., reduce) the carcass surface temperature (e.g., to a value within the range of about 4.5 0 C (40 0 F) to about 82°C (180 0 F)).
  • the methods comprise, after stunning and optional exsanguination, injecting a liquid (e.g., water, aqueous solution, etc.) at a suitable temperature (e.g., from about 4.5°C (40 0 F) to about 82°C (180 0 F)) between the subcutaneous fat and the skin or hide to facilitate, at least in part, effective separation of the hide or skin from the carcass.
  • a liquid e.g., water, aqueous solution, etc.
  • a suitable temperature e.g., from about 4.5°C (40 0 F) to about 82°C (180 0 F)
  • Additional aspects comprise, after stunning and optional exsanguination, a combination of injecting pressurized air or other suitable gasses, and injecting a liquid between the subcutaneous fat and the skin or hide to facilitate, at least in part, effective separation of the hide or skin from the carcass.
  • Injection of the air or gas, and injection of the liquid may be simultaneous or concomitant.
  • injection of the liquid may be subsequent to air or gas injection.
  • injection of the air or gas may be subsequent to injection of the liquid.
  • the methods may additionally comprise making suitable incisions to facilitate removing the hide or skin from the carcass.
  • the number of incisions is kept to a minimum, and the incisions are strategically designed to facilitate separation and removal of the hide or skin from the carcass.
  • the methods may further comprise, after strategic incision, 'pulling' of the hide or skin from the carcass to provide for a hide or skin having an optimal shape.
  • the optimal shape comprises planar or tubular aspects, or a combination of planar and tubular aspects.
  • Particular aspects of the present invention provide novel, cost-effective methods for sanitary 'dressing' (separation and/orremoval of the hide or skin) of a carcass.
  • inventive methods provide for efficient and cost-efficient removal of the hide or skin, and minimize or preclude carcass contamination and cross-contamination.
  • inventive methods comprise stunning and optional exsanguination, followed by separating, at least in part, the hide or skin from the carcass by injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide.
  • pressurized air or other suitable gasses e.g., nitrogen, carbon dioxide, etc.
  • the temperature of the injected gas is used to control (e.g., reduce) the carcass surface temperature (e.g., to a value within the range of about 4.5°C (40 0 F) to about 82°C (180 0 F)).
  • injection of the pressurized air or suitable gas is initiated at a position at or near one or both of the front digits of an ungulate animal (e.g., hoofed foot of a mammal), proceeding generally rearward between the subcutaneous fat and skin or hide, and exiting through one or more openings (e.g., incised or pierced pressure-release openings) at a position at or near one or both of the rear digits of the ungulate animal.
  • injection of the pressurized air or suitable gas is by use of an injection means comprising an injection nozzle or head of any size and shape suitable to be placed under the skin or hide at the injection initiation site.
  • injection nozzle or head can be strategically extended and maneuvered between the skin or hide and the subcutaneous fat to facilitate the skin or hide separation process.
  • the air or suitable gas is or comprises a suitable antimicrobial aspect or agent.
  • antimicrobial agents include, but are not limited to at least one of: ethylene oxide; chlorine dioxide gas; chlorine gas; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide
  • the antimicrobial agent is approved as food additive, (see, e.g., United States Department of Agriculture (USDA), Food Safety and Inspection Services (FSIS) Directive 7120.1, Amendment 3, 4/7/05; where the list is periodically updated as new formulations are approved).
  • the methods comprise, after stunning and optional exsanguination, injecting (e.g., by means of pressure) a liquid (e.g., water, aqueous solution, etc.) at a suitable temperature (e.g., from about 4.5°C (4O 0 F) to about 82°C (180 0 F)) between the subcutaneous fat and the skin or hide to facilitate, at least in part, effective separation of the hide or skin from the carcass.
  • a liquid e.g., water, aqueous solution, etc.
  • a suitable temperature e.g., from about 4.5°C (4O 0 F) to about 82°C (180 0 F)
  • injection of the liquid is initiated at a position(s) at or near one or both of the front digits of an ungulate animal (e.g., hoofed foot of a mammal), proceeding generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exiting through one or more openings (e.g., incised or pierced pressure-release openings) at a position at or near one or both of the rear digits of the ungulate animal.
  • injection of the liquid is by use of an injection means comprising an injection nozzle or head of any size and shape suitable to be placed under the skin or hide at the injection initiation site.
  • injection nozzle or head can be strategically extended and maneuvered between the skin or hide and the subcutaneous fat to facilitate the skin or hide separation process.
  • the liquid is or comprises a suitable antimicrobial aspect or agent.
  • antimicrobial agents include, but are not limited to at least one of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxid
  • the antimicrobial agent is approved as food additive, (see, e.g., United States Department of Agriculture (USDA), Food Safety and Inspection Services (FSIS) Directive 7120.1, Amendment 3, 4/7/05; where the list is periodically updated as new formulations are approved).
  • USDA United States Department of Agriculture
  • FSIS Food Safety and Inspection Services
  • Additional aspects comprise, after stunning and optional exsanguination, a combination of injecting a pressurized air or other suitable gas, and injecting a liquid ⁇ e.g., water, aqueous solution, etc.) at an appropriate temperature ⁇ e.g., from about 4.5°C (40 0 F) to about 82°C (180 0 F)), between the subcutaneous fat and the skin or hide.
  • the injections serve to facilitate, at least in part, effective separation of the hide or skin from the carcass.
  • injection of the air or gas, and injection of the liquid is simultaneous (or substantially so) or concomitant.
  • injection of the liquid may be, at least in part, subsequent to air or gas injection.
  • injection of the air or gas may be, at least in part, subsequent to injection of the liquid.
  • the method and means of injection of the air or suitable gas, or injection of the liquid is as described above for the respective individual air or gas, or liquid injection methods.
  • one or more antimicrobial agents is used as described herein above.
  • the air or suitable gas may be or comprise such an antimicrobial agent.
  • the liquid may be or comprise such an antimicrobial agent.
  • the air or suitable gas, and the liquid may be or comprise such an antimicrobial agent.
  • the above methods further comprise making suitable strategic incisions, and/or removing the hide or skin from the carcass by making suitable strategic incisions.
  • the above-described methods further comprise 'pulling' of the hide or skin, such that the resulting hide or skin is flat or tubular in shape.
  • such methods comprise, prior to such pulling, making suitable strategic incisions to facilitate removing the hide or skin from the carcass by pulling.
  • An alternate embodiment of the method for dressing of a carcass comprises: stunning and optional exsanguination of a carcass, the carcass having a hide or skin; injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide to provide for separating the hide or skin from the carcass; injecting a liquid at a suitable temperature (e.g., in the range of about
  • Particular aspects provide a method for dressing of a carcass, comprising: stunning a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, using suitable injection means, pressurized air or suitable gas between the subcutaneous fat and skin or hide; and making one or more suitable incisions, wherein injecting separation and removal of the hide or skin from the carcass is, at least in part, facilitated.
  • the methods further comprise injecting a liquid at a suitable temperature between the subcutaneous fat and the skin or hide.
  • the suitable temperature comprises a temperature in the range of about 4.5°C to about 82°C.
  • the methods further comprise, prior to injection, exsanguinating the stunned carcass.
  • the methods further comprise, after making suitable incisions, pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped.
  • the optimal shape comprises a planar or tubular shape.
  • the suitable gas comprises a gas selected from the group consisting of nitrogen, carbon dioxide, ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; and combinations thereof.
  • the air or suitable gas is or comprises an antimicrobial aspect or agent.
  • the antimicrobial aspect or agent is at least one selected from the group consisting of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; 1- hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5- dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid;
  • injecting of the air or suitable gas is initiated at one or more positions at or near one or both of the front digits of an ungulate animal, proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exits through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal.
  • suitable injection means comprises an injection member in communication of a source of pressurized air or suitable gas, the member comprising an injection nozzle or head (e.g., activatible nozzle or head articulating with the source).
  • Alternate embodiments provide methods for dressing of a carcass, comprising: stunning a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, by suitable injection means, a liquid at a suitable temperature between the subcutaneous fat and the skin or hide; and making one or more suitable incisions, wherein injecting, separation and removal of the hide or skin from the carcass is, at least in part, facilitated.
  • the methods comprise, prior to injection, exsanguinating the stunned carcass.
  • the methods further comprise, after making suitable incisions, pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped.
  • the optimal shape comprises a planar or tubular shape.
  • the injected liquid is or comprises an antimicrobial aspect or agent.
  • the antimicrobial aspect or agent is at least one selected from the group consisting of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (1,3- dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyocta
  • HEDP
  • injecting of the liquid is initiated at one or more positions at or near one or both of the front digits of an ungulate animal, proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exits through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal.
  • the suitable injection means comprises an injection member in communication of a source of pressurized liquid, the member comprising an injection nozzle or head (e.g., activatible nozzle or head articulating with the source).
  • the antimicrobial agent is lactic acid present at about 5% w/v.
  • Yet further embodiments provide methods for dressing of a carcass, comprising: stunning and exsanguinating a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, by suitable injection means, pressurized air or suitable gas between the subcutaneous fat and skin or hide to provide, at least to some extent, for separating the hide or skin from the carcass; injecting, by suitable injection means, a liquid at a suitable temperature between the subcutaneous fat and the skin or hide to facilitate, at least to some extent, effective separation of the hide or skin from the carcass; making one or more suitable incisions, wherein injecting of air or gas, injecting of liquid, separation and removal of the hide or skin from the carcass is, at least in part, facilitated.
  • the suitable temperature comprises a temperature in the range of about 4.5°C to about 82°C. Additional embodiments of the methods further comprise pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped.
  • the optimal shape comprises a planar or tubular shape.
  • the suitable gas comprises a gas selected from the group consisting of nitrogen, carbon dioxide, ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; and combinations thereof.
  • at least one of the air or suitable gas and the liquid comprises an antimicrobial aspect or agent.
  • the antimicrobial aspect or agent is at least one selected from the group consisting of ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid
  • the antimicrobial agent is lactic acid present at about 5% w/v.
  • injecting of the air, suitable gas and liquid is initiated at one or more positions at or near one or both of the front digits of an ungulate animal, proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exits through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal.
  • the suitable injection means comprises an injection member in communication of a source of pressurized air or gas, and liquid, respectively, the member comprising an injection nozzle or head.
  • the injection means is a combination injection means suitable to provide for injection of both air or gas, and liquid.
  • injection of the air or gas, and injection of the liquid is simultaneous or substantially so, or is at least to some extent concomitant.
  • injection of the liquid is, at least in part, subsequent to air or gas injection.
  • injection of the air or gas is, at least in part, subsequent to injection of the liquid.

Abstract

Particular aspects provide novel, cost-effective methods for sanitary carcass 'dressing' (removal of hide or skin) providing a dressed carcass having an improved microbiological profile. Particular aspects comprise injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide to provide for separating the hide or skin from the carcass, and preferably reduce the carcass surface temperature. Additional aspects further comprise injecting a liquid (e.g., water, aqueous solution, etc.) at a suitable temperature (e.g., from about 4.5C (40F) to about 82C (180F)) between the subcutaneous fat and the skin or hide to facilitate effective separation of the hide or skin from the carcass. Suitable incisions may be made to facilitate removing the hide or skin from the carcass, and optional pulling of the hide or skin from the carcass provides for an optimally shaped (e.g., planar or tubular) hide or skin.

Description

METHOD FOR SANITARY CARCASS DRESSING
This applications claims the filing date of US PPA 61/041 479 filed April 1, 2008.
FIELD OF THE INVENTION
Aspects of the present invention relate generally to slaughter operations, and more particularly to novel and effective methods for sanitary 'dressing' (separation and/or removal of the hide or skin) of a carcass.
BAC-CGROUND In conventional dressing of cattle and sheep, removal of the hide or skin presents a very labor-intensive process associated with substantial sanitary challenges. It is widely recognized that the hide or skin surface can be heavily contaminated with spoilage and pathogenic microorganisms, and/or other physical contaminants such as mud, manure, hair, wool, etc. Current challenges encountered in removing hide and skin are, inter alia, directly related to the numerous incisions and the physical separation of the hide from the carcass using either fixed blade, or pneumatic skinning devices. During these processes, carcass contamination and cross-contamination routinely occur and require downstream carcass sanitation interventions to produce a hygienic product.
There is, therefore, a pronounced need in the art for methods for effective and efficient removal of the hide or skin that minimize or preclude carcass contamination and cross-contamination. There is a pronounced need in the art for effective dressing methods that minimize the number of incisions and the use of fixed blades and pneumatic skinning devices. SUMMARY
Particular aspects of the present invention provide novel methods for sanitary 'dressing' (separation and/orremoval of the hide or skin) of a carcass. The inventive methods provide substantial savings in labor, and provide a final product having an improved microbiological profile.
In particular aspects, the methods comprise, after stunning and optional exsanguination, injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide to provide, at least in part, for separating the hide or skin from the carcass. In preferred aspects, the temperature of the injected gas is used to control (e.g., reduce) the carcass surface temperature (e.g., to a value within the range of about 4.50C (400F) to about 82°C (1800F)).
In alternative aspects, the methods comprise, after stunning and optional exsanguination, injecting a liquid (e.g., water, aqueous solution, etc.) at a suitable temperature (e.g., from about 4.5°C (400F) to about 82°C (1800F)) between the subcutaneous fat and the skin or hide to facilitate, at least in part, effective separation of the hide or skin from the carcass.
Additional aspects comprise, after stunning and optional exsanguination, a combination of injecting pressurized air or other suitable gasses, and injecting a liquid between the subcutaneous fat and the skin or hide to facilitate, at least in part, effective separation of the hide or skin from the carcass. Injection of the air or gas, and injection of the liquid may be simultaneous or concomitant. Alternatively, injection of the liquid may be subsequent to air or gas injection. Alternatively, injection of the air or gas may be subsequent to injection of the liquid. The methods may additionally comprise making suitable incisions to facilitate removing the hide or skin from the carcass. Preferably, the number of incisions is kept to a minimum, and the incisions are strategically designed to facilitate separation and removal of the hide or skin from the carcass. The methods may further comprise, after strategic incision, 'pulling' of the hide or skin from the carcass to provide for a hide or skin having an optimal shape. Preferably, the optimal shape comprises planar or tubular aspects, or a combination of planar and tubular aspects.
DETAILED DESCRIPTION OF THE INVENTION
Particular aspects of the present invention provide novel, cost-effective methods for sanitary 'dressing' (separation and/orremoval of the hide or skin) of a carcass.
The inventive methods provide for efficient and cost-efficient removal of the hide or skin, and minimize or preclude carcass contamination and cross-contamination. In particular aspects, the inventive methods comprise stunning and optional exsanguination, followed by separating, at least in part, the hide or skin from the carcass by injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide. In preferred aspects, the temperature of the injected gas is used to control (e.g., reduce) the carcass surface temperature (e.g., to a value within the range of about 4.5°C (400F) to about 82°C (1800F)). In certain embodiments, injection of the pressurized air or suitable gas is initiated at a position at or near one or both of the front digits of an ungulate animal (e.g., hoofed foot of a mammal), proceeding generally rearward between the subcutaneous fat and skin or hide, and exiting through one or more openings (e.g., incised or pierced pressure-release openings) at a position at or near one or both of the rear digits of the ungulate animal. In particular aspects, injection of the pressurized air or suitable gas is by use of an injection means comprising an injection nozzle or head of any size and shape suitable to be placed under the skin or hide at the injection initiation site. In certain embodiments that injection nozzle or head can be strategically extended and maneuvered between the skin or hide and the subcutaneous fat to facilitate the skin or hide separation process. In particular embodiments, the air or suitable gas is or comprises a suitable antimicrobial aspect or agent. Exemplary antimicrobial agents include, but are not limited to at least one of: ethylene oxide; chlorine dioxide gas; chlorine gas; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; ozone; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; quaternary ammonium salts and combinations thereof. Preferably, the antimicrobial agent is approved as food additive, (see, e.g., United States Department of Agriculture (USDA), Food Safety and Inspection Services (FSIS) Directive 7120.1, Amendment 3, 4/7/05; where the list is periodically updated as new formulations are approved). In alternative aspects, the methods comprise, after stunning and optional exsanguination, injecting (e.g., by means of pressure) a liquid (e.g., water, aqueous solution, etc.) at a suitable temperature (e.g., from about 4.5°C (4O0F) to about 82°C (1800F)) between the subcutaneous fat and the skin or hide to facilitate, at least in part, effective separation of the hide or skin from the carcass. In certain embodiments, injection of the liquid is initiated at a position(s) at or near one or both of the front digits of an ungulate animal (e.g., hoofed foot of a mammal), proceeding generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exiting through one or more openings (e.g., incised or pierced pressure-release openings) at a position at or near one or both of the rear digits of the ungulate animal. In particular aspects, injection of the liquid is by use of an injection means comprising an injection nozzle or head of any size and shape suitable to be placed under the skin or hide at the injection initiation site. In certain embodiments that injection nozzle or head can be strategically extended and maneuvered between the skin or hide and the subcutaneous fat to facilitate the skin or hide separation process. In particular embodiments, the liquid is or comprises a suitable antimicrobial aspect or agent. Exemplary antimicrobial agents include, but are not limited to at least one of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; quaternary ammonium salts and combinations thereof. Preferably, the antimicrobial agent is approved as food additive, (see, e.g., United States Department of Agriculture (USDA), Food Safety and Inspection Services (FSIS) Directive 7120.1, Amendment 3, 4/7/05; where the list is periodically updated as new formulations are approved).
Additional aspects comprise, after stunning and optional exsanguination, a combination of injecting a pressurized air or other suitable gas, and injecting a liquid {e.g., water, aqueous solution, etc.) at an appropriate temperature {e.g., from about 4.5°C (400F) to about 82°C (1800F)), between the subcutaneous fat and the skin or hide. The injections serve to facilitate, at least in part, effective separation of the hide or skin from the carcass. In particular embodiments, injection of the air or gas, and injection of the liquid is simultaneous (or substantially so) or concomitant. Alternatively, injection of the liquid may be, at least in part, subsequent to air or gas injection. Alternatively, injection of the air or gas may be, at least in part, subsequent to injection of the liquid. In particular aspects, the method and means of injection of the air or suitable gas, or injection of the liquid, is as described above for the respective individual air or gas, or liquid injection methods. In particular aspects, one or more antimicrobial agents is used as described herein above. The air or suitable gas may be or comprise such an antimicrobial agent. The liquid may be or comprise such an antimicrobial agent. Alternatively, the air or suitable gas, and the liquid may be or comprise such an antimicrobial agent. In yet additional aspects, the above methods further comprise making suitable strategic incisions, and/or removing the hide or skin from the carcass by making suitable strategic incisions.
In further embodiments, the above-described methods further comprise 'pulling' of the hide or skin, such that the resulting hide or skin is flat or tubular in shape. Preferably, such methods comprise, prior to such pulling, making suitable strategic incisions to facilitate removing the hide or skin from the carcass by pulling.
An alternate embodiment of the method for dressing of a carcass comprises: stunning and optional exsanguination of a carcass, the carcass having a hide or skin; injecting pressurized air or other suitable gasses (e.g., nitrogen, carbon dioxide, etc.) between the subcutaneous fat and skin or hide to provide for separating the hide or skin from the carcass; injecting a liquid at a suitable temperature (e.g., in the range of about
4.5°C (40°F) to about 82°C (1800F)) between the subcutaneous fat and the skin or hide to facilitate effective separation of the hide or skin from the carcass; making suitable incisions to facilitate removing the hide or skin from the carcass; and pulling of the hide or skin from the carcass to provide for a hide or skin that is optimal (e.g., planar or tubular) in shape.
Exemplary Preferred Aspects: Particular aspects provide a method for dressing of a carcass, comprising: stunning a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, using suitable injection means, pressurized air or suitable gas between the subcutaneous fat and skin or hide; and making one or more suitable incisions, wherein injecting separation and removal of the hide or skin from the carcass is, at least in part, facilitated. In additional aspects, the methods further comprise injecting a liquid at a suitable temperature between the subcutaneous fat and the skin or hide. Preferably, the suitable temperature comprises a temperature in the range of about 4.5°C to about 82°C. In additional aspects, the methods further comprise, prior to injection, exsanguinating the stunned carcass. In additional emboidments, the methods further comprise, after making suitable incisions, pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped. In particular aspects, the optimal shape comprises a planar or tubular shape. In certain embodiments, the suitable gas comprises a gas selected from the group consisting of nitrogen, carbon dioxide, ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; and combinations thereof. Preferably, the air or suitable gas is or comprises an antimicrobial aspect or agent. Preferably, the antimicrobial aspect or agent is at least one selected from the group consisting of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; 1- hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5- dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; and quaternary ammonium salts. In particular embodiments, injecting of the air or suitable gas is initiated at one or more positions at or near one or both of the front digits of an ungulate animal, proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exits through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal. In particular embodiments, suitable injection means comprises an injection member in communication of a source of pressurized air or suitable gas, the member comprising an injection nozzle or head (e.g., activatible nozzle or head articulating with the source).
Alternate embodiments provide methods for dressing of a carcass, comprising: stunning a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, by suitable injection means, a liquid at a suitable temperature between the subcutaneous fat and the skin or hide; and making one or more suitable incisions, wherein injecting, separation and removal of the hide or skin from the carcass is, at least in part, facilitated. Preferably, the methods comprise, prior to injection, exsanguinating the stunned carcass. In additional aspects, the methods further comprise, after making suitable incisions, pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped. Preferably, the optimal shape comprises a planar or tubular shape. In particular embodiments, the injected liquid is or comprises an antimicrobial aspect or agent. Preferably, the antimicrobial aspect or agent is at least one selected from the group consisting of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (1,3- dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; and quaternary ammonium salts. In certain embodiments, injecting of the liquid is initiated at one or more positions at or near one or both of the front digits of an ungulate animal, proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exits through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal. In certain embodiments, the suitable injection means comprises an injection member in communication of a source of pressurized liquid, the member comprising an injection nozzle or head (e.g., activatible nozzle or head articulating with the source). In particular embodiments, the antimicrobial agent is lactic acid present at about 5% w/v.
Yet further embodiments provide methods for dressing of a carcass, comprising: stunning and exsanguinating a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, by suitable injection means, pressurized air or suitable gas between the subcutaneous fat and skin or hide to provide, at least to some extent, for separating the hide or skin from the carcass; injecting, by suitable injection means, a liquid at a suitable temperature between the subcutaneous fat and the skin or hide to facilitate, at least to some extent, effective separation of the hide or skin from the carcass; making one or more suitable incisions, wherein injecting of air or gas, injecting of liquid, separation and removal of the hide or skin from the carcass is, at least in part, facilitated. In particular aspects, the suitable temperature comprises a temperature in the range of about 4.5°C to about 82°C. Additional embodiments of the methods further comprise pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped. Preferably, the optimal shape comprises a planar or tubular shape. In certain embodiments, the suitable gas comprises a gas selected from the group consisting of nitrogen, carbon dioxide, ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; and combinations thereof. Preferably, at least one of the air or suitable gas and the liquid comprises an antimicrobial aspect or agent. Preferably, the antimicrobial aspect or agent is at least one selected from the group consisting of ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; and quaternary ammonium salts. In particular embodiments, the antimicrobial agent is lactic acid present at about 5% w/v. In particular aspects, injecting of the air, suitable gas and liquid is initiated at one or more positions at or near one or both of the front digits of an ungulate animal, proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exits through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal. In certain embodiments, the suitable injection means comprises an injection member in communication of a source of pressurized air or gas, and liquid, respectively, the member comprising an injection nozzle or head. In particular embodiments, the injection means is a combination injection means suitable to provide for injection of both air or gas, and liquid. In particular embodiments of the method, injection of the air or gas, and injection of the liquid is simultaneous or substantially so, or is at least to some extent concomitant. In alternate embodiments, injection of the liquid is, at least in part, subsequent to air or gas injection. Alternatively, injection of the air or gas is, at least in part, subsequent to injection of the liquid.

Claims

1. A method for dressing of a carcass, comprising: stunning a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, using suitable injection means, pressurized air or suitable gas between the subcutaneous fat and skin or hide; and making one or more suitable incisions, wherein injecting separation and removal of the hide or skin from the carcass is, at least in part, facilitated.
2. The method of claim 1, further comprising injecting a liquid at a suitable temperature between the subcutaneous fat and the skin or hide.
3. The method of claim 2, wherein the suitable temperature comprises a temperature in the range of about 4.50C to about 82°C.
4. The method of claim 1, further comprising, prior to injection, exsanguinating the stunned carcass.
5. The method of claim 1, further comprising, after making suitable incisions, pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped.
6. The method of claim 5, wherein the optimal shape comprises a planar or tubular shape.
7. The method of claim 1, wherein the suitable gas comprises a gas selected from the group consisting of nitrogen, carbon dioxide, ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; and combinations thereof.
8. The method of claim 1, wherein the air or suitable gas is or comprises an antimicrobial aspect or agent.
9. The method of claim 8, wherein the antimicrobial aspect or agent is at least one selected from the group consisting of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-^l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; and quaternary ammonium salts.
10. The method of claim 1, wherein injecting of the air or suitable gas is initiated at one or more positions at or near one or both of the front digits of an ungulate animal.
11. The method of claim 10, wherein, after initiation, injection proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exiting through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal.
12. The method of claim 1, wherein the suitable injection means comprises an injection member in communication of a source of pressurized air or suitable gas, the member comprising an injection nozzle or head.
13. A method for dressing of a carcass, comprising: stunning a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, by suitable injection means, a liquid at a suitable temperature between the subcutaneous fat and the skin or hide; and making one or more suitable incisions, wherein injecting, separation and removal of the hide or skin from the carcass is, at least in part, facilitated.
14. The method of claim 13, further comprising, prior to injection, exsanguinating the stunned carcass.
15. The method of claim 13, further comprising, after making suitable incisions, pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped.
16. The method of claim 15, wherein the optimal shape comprises a planar or tubular shape.
17. The method of claim 13, wherein the injected liquid is or comprises an antimicrobial aspect or agent.
18. The method of claim 17, wherein the antimicrobial aspect or agent is at least one selected from the group consisting of: ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide; DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; and quaternary ammonium salts.
19. The method of claim 13, wherein injecting of the liquid is initiated at one or more positions at or near one or both of the front digits of an ungulate animal.
20. The method of claim 19, wherein, after initiation, injection proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exiting through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal.
21. The method of claim 13, wherein the suitable injection means comprises an injection member in communication of a source of pressurized liquid, the member comprising an injection nozzle or head.
22. The method of claim 18, where the lactic acid is present at about 5% w/v.
23. A method for dressing of a carcass, comprising: stunning and exsanguinating a carcass, the carcass having a hide or skin and having subcutaneous fat thereunder; injecting, by suitable injection means, pressurized air or suitable gas between the subcutaneous fat and skin or hide to provide, at least to some extent, for separating the hide or skin from the carcass; injecting, by suitable injection means, a liquid at a suitable temperature between the subcutaneous fat and the skin or hide to facilitate, at least to some extent, effective separation of the hide or skin from the carcass; making one or more suitable incisions, wherein injecting of air or gas, injecting of liquid, separation and removal of the hide or skin from the carcass is, at least in part, facilitated.
24. The method of claim 23, wherein the suitable temperature comprises a temperature in the range of about 4.5°C to about 82°C.
25. The method of claim 23, further comprising pulling of the hide or skin from the carcass to provide for a hide or skin that is optimally shaped.
26. The method of claim 25, wherein the optimal shape comprises a planar or tubular shape.
27. The method of claim 23, wherein the suitable gas comprises a gas selected from the group consisting of nitrogen, carbon dioxide, ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; and combinations thereof.
28. The method of claim 23, wherein at least one of the air or suitable gas and the liquid comprises an antimicrobial aspect or agent.
29. The method of claim 28, wherein the antimicrobial aspect or agent is at least one selected from the group consisting of ethylene oxide; chlorine dioxide gas; chlorine gas; ozone; l-hydroxyethylidene-l,l-diphosphoric acid (HEDP); organic acids; citric acid; lactic acid; acetic acid; hydrochloric acid; phosphoric acid; a blend of citric acid, hydrochloric acid and phosphoric acid; propionic acid; acidic calcium sulfate; an aqueous solution of lactic acid, propionic acid and acidic calcium sulfate; acidified sodium chlorite; anhydrous ammonia; cetylpyridinium chloride; chlorine dioxide;
DBDMH (l,3-dibromo-5,5-dimethylhydantoin); hydrogen peroxide; lactoferrin; nisin; octanoic acid; peroxyacetic acid; peroxyoctanoic acid; potassium diphosphate; sodium citrate buffered with citric acid; sodium metasilicate; trisodium phosphate; and quaternary ammonium salts.
30. The method of claim 29, where the lactic acid is present at about 5% w/v.
31. The method of claim 23, wherein injecting of the air, suitable gas and liquid is initiated at one or more positions at or near one or both of the front digits of an ungulate animal.
32. The method of claim 31, wherein, after initiation, injection proceeds generally along the front legs and rearward between the subcutaneous fat and skin or hide, and exiting through one or more pressure-release openings at one or more positions at or near one or both of the rear digits of the ungulate animal.
33. The method of claim 23, wherein the suitable injection means comprises an injection member in communication of a source of pressurized air or gas, and liquid, respectively, the member comprising an injection nozzle or head.
34. The method of claim 23, wherein the injection means is suitable to provide for injection of both air or gas, and liquid.
35. The method of claim 23, wherein injection of the air or gas, and injection of the liquid is simultaneous or substantially so, or is at least to some extent concomitant.
36. The method of claim 35, wherein injection of the liquid is, at least in part, subsequent to air or gas injection.
37. The method of claim 35, wherein injection of the air or gas is, at least in part, subsequent to injection of the liquid.
PCT/US2009/002005 2008-04-01 2009-04-01 Method for sanitary carcass dressing WO2009123706A1 (en)

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WO2022241115A1 (en) * 2021-05-12 2022-11-17 Cargill, Incorporated Method and system for contamination intervention

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US5112270A (en) * 1989-10-07 1992-05-12 Roll And Go Ag Method for stunning animals for slaughter
US5520575A (en) * 1994-12-02 1996-05-28 Iowa State University Research Foundation Method for reducing contamination of animal carcasses during slaughtering
US6394889B1 (en) * 1999-07-06 2002-05-28 O'neill Richard V. Method and apparatus for aseptically removing animal hides

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Publication number Priority date Publication date Assignee Title
US5112270A (en) * 1989-10-07 1992-05-12 Roll And Go Ag Method for stunning animals for slaughter
US5520575A (en) * 1994-12-02 1996-05-28 Iowa State University Research Foundation Method for reducing contamination of animal carcasses during slaughtering
US6394889B1 (en) * 1999-07-06 2002-05-28 O'neill Richard V. Method and apparatus for aseptically removing animal hides

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022241115A1 (en) * 2021-05-12 2022-11-17 Cargill, Incorporated Method and system for contamination intervention

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