WO2009139833A3 - Aluminide barrier layers and methods of making and using thereof - Google Patents

Aluminide barrier layers and methods of making and using thereof Download PDF

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Publication number
WO2009139833A3
WO2009139833A3 PCT/US2009/002869 US2009002869W WO2009139833A3 WO 2009139833 A3 WO2009139833 A3 WO 2009139833A3 US 2009002869 W US2009002869 W US 2009002869W WO 2009139833 A3 WO2009139833 A3 WO 2009139833A3
Authority
WO
WIPO (PCT)
Prior art keywords
methods
aluminide
making
barrier layer
barrier layers
Prior art date
Application number
PCT/US2009/002869
Other languages
French (fr)
Other versions
WO2009139833A2 (en
Inventor
Samir Biswas
Dilip K. Chatterjee
Todd M. Roswech
Original Assignee
Corning Incorporated
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corning Incorporated filed Critical Corning Incorporated
Priority to US12/992,370 priority Critical patent/US20110117384A1/en
Publication of WO2009139833A2 publication Critical patent/WO2009139833A2/en
Publication of WO2009139833A3 publication Critical patent/WO2009139833A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
    • C23C10/34—Embedding in a powder mixture, i.e. pack cementation
    • C23C10/36—Embedding in a powder mixture, i.e. pack cementation only one element being diffused
    • C23C10/48—Aluminising
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
    • C23C10/34—Embedding in a powder mixture, i.e. pack cementation
    • C23C10/36—Embedding in a powder mixture, i.e. pack cementation only one element being diffused
    • C23C10/48—Aluminising
    • C23C10/50—Aluminising of ferrous surfaces
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10—Electroplating with more than one layer of the same or of different metals
    • C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48—After-treatment of electroplated surfaces
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771—Transition metal-base component
    • Y10T428/12861—Group VIII or IB metal-base component
    • Y10T428/12931—Co-, Fe-, or Ni-base components, alternative to each other

Abstract

Described herein are methods of producing an aluminide barrier layer, wherein the barrier layer includes nickel aluminide, iron aluminide, or a combination thereof, and the barrier layer is produced by a diffusion coating process on at least one surface of the article. The methods described herein are useful for preventing or reducing the migration of a metal species at or near at least one surface of the article. The articles produced by the methods described herein have numerous applications in the construction and operation of fuel cells.
PCT/US2009/002869 2008-05-16 2009-05-08 Aluminide barrier layers and methods of making and using thereof WO2009139833A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US12/992,370 US20110117384A1 (en) 2008-05-16 2009-05-08 Aluminide Barrier Layers and Methods of Making and Using Thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US12784708P 2008-05-16 2008-05-16
US61/127,847 2008-05-16

Publications (2)

Publication Number Publication Date
WO2009139833A2 WO2009139833A2 (en) 2009-11-19
WO2009139833A3 true WO2009139833A3 (en) 2010-01-28

Family

ID=41168535

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2009/002869 WO2009139833A2 (en) 2008-05-16 2009-05-08 Aluminide barrier layers and methods of making and using thereof

Country Status (2)

Country Link
US (1) US20110117384A1 (en)
WO (1) WO2009139833A2 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110300404A1 (en) * 2010-06-03 2011-12-08 General Electric Company Oxidation resistant components with improved high temperature strength and related methods
US20110300454A1 (en) * 2010-06-03 2011-12-08 General Electric Company Oxidation resistant components and related methods
US8778164B2 (en) 2010-12-16 2014-07-15 Honeywell International Inc. Methods for producing a high temperature oxidation resistant coating on superalloy substrates and the coated superalloy substrates thereby produced
US9771661B2 (en) * 2012-02-06 2017-09-26 Honeywell International Inc. Methods for producing a high temperature oxidation resistant MCrAlX coating on superalloy substrates
FR2988736B1 (en) 2012-04-02 2014-03-07 Onera (Off Nat Aerospatiale) PROCESS FOR OBTAINING A NICKEL ALUMINUM COATING ON A METALLIC SUBSTRATE, AND PART HAVING SUCH A COATING
WO2016130548A1 (en) 2015-02-10 2016-08-18 Arcanum Alloy Design, Inc. Methods and systems for slurry coating
US10087540B2 (en) 2015-02-17 2018-10-02 Honeywell International Inc. Surface modifiers for ionic liquid aluminum electroplating solutions, processes for electroplating aluminum therefrom, and methods for producing an aluminum coating using the same
US20170114471A1 (en) * 2015-10-27 2017-04-27 Honeywell International Inc. Valve assembly with wear- and oxidation-resistant coating
WO2017201418A1 (en) 2016-05-20 2017-11-23 Arcanum Alloys, Inc. Methods and systems for coating a steel substrate
WO2023117087A1 (en) * 2021-12-22 2023-06-29 Ceres Intellectual Property Company Limited Method for creating a passivating oxide layer on a stainless steel component of an electrochemical cell

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5514482A (en) * 1984-04-25 1996-05-07 Alliedsignal Inc. Thermal barrier coating system for superalloy components
US6410161B1 (en) * 1999-04-15 2002-06-25 Fuelcell Energy, Inc. Metal-ceramic joint assembly
US20030211239A1 (en) * 2002-05-10 2003-11-13 General Electric Engines Method for applying a NiAl based coating by an electroplating technique
US20040060967A1 (en) * 2002-09-27 2004-04-01 Zhenguo Yang Gas-tight metal/ceramic or metal/metal seals for applications in high temperature electrochemical devices and method of making
US20050271563A1 (en) * 2004-03-23 2005-12-08 Yang Barry L Protected alloy surfaces in microchannel apparatus and catalysts, alumina supported catalysts, catalyst intermediates, and methods of forming catalysts and microchannel apparatus
US20060177686A1 (en) * 2005-01-24 2006-08-10 Battelle Memorial Institute Aluminide coatings
JP2007165240A (en) * 2005-12-16 2007-06-28 Mitsubishi Materials Corp Separator for fuel cell and solid oxide fuel cell

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3029796A (en) * 1959-08-26 1962-04-17 Wallace R Simmons Sodium-water heat exchanger
WO1983000381A1 (en) * 1981-07-15 1983-02-03 Turbine Metal Technology Inc Bearing surfaces in nuclear reactor heat exchangers and the like
US7314678B2 (en) * 2003-08-25 2008-01-01 Corning Incorporated Solid oxide fuel cell device with a component having a protective coatings and a method for making such

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5514482A (en) * 1984-04-25 1996-05-07 Alliedsignal Inc. Thermal barrier coating system for superalloy components
US6410161B1 (en) * 1999-04-15 2002-06-25 Fuelcell Energy, Inc. Metal-ceramic joint assembly
US20030211239A1 (en) * 2002-05-10 2003-11-13 General Electric Engines Method for applying a NiAl based coating by an electroplating technique
US20040060967A1 (en) * 2002-09-27 2004-04-01 Zhenguo Yang Gas-tight metal/ceramic or metal/metal seals for applications in high temperature electrochemical devices and method of making
US20050271563A1 (en) * 2004-03-23 2005-12-08 Yang Barry L Protected alloy surfaces in microchannel apparatus and catalysts, alumina supported catalysts, catalyst intermediates, and methods of forming catalysts and microchannel apparatus
US20060177686A1 (en) * 2005-01-24 2006-08-10 Battelle Memorial Institute Aluminide coatings
JP2007165240A (en) * 2005-12-16 2007-06-28 Mitsubishi Materials Corp Separator for fuel cell and solid oxide fuel cell

Also Published As

Publication number Publication date
WO2009139833A2 (en) 2009-11-19
US20110117384A1 (en) 2011-05-19

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