WO2009144209A1 - Mixing device and relative mixing method - Google Patents

Mixing device and relative mixing method Download PDF

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Publication number
WO2009144209A1
WO2009144209A1 PCT/EP2009/056346 EP2009056346W WO2009144209A1 WO 2009144209 A1 WO2009144209 A1 WO 2009144209A1 EP 2009056346 W EP2009056346 W EP 2009056346W WO 2009144209 A1 WO2009144209 A1 WO 2009144209A1
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WO
WIPO (PCT)
Prior art keywords
liquid
mixing
semi
frequency
mixing chamber
Prior art date
Application number
PCT/EP2009/056346
Other languages
French (fr)
Inventor
Paolo Galiano
Giovanni Di Cola
Francesco Frappa
Original Assignee
Alifax Holding Spa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alifax Holding Spa filed Critical Alifax Holding Spa
Publication of WO2009144209A1 publication Critical patent/WO2009144209A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/80Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations
    • B01F31/86Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations with vibration of the receptacle or part of it
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/80Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations
    • B01F31/89Methodical aspects; Controlling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/213Measuring of the properties of the mixtures, e.g. temperature, density or colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/2201Control or regulation characterised by the type of control technique used
    • B01F35/2208Controlling using ultrasonic waves during the operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/2201Control or regulation characterised by the type of control technique used
    • B01F35/2209Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D11/00Control of flow ratio
    • G05D11/02Controlling ratio of two or more flows of fluid or fluent material
    • G05D11/13Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
    • G05D11/135Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means by sensing at least one property of the mixture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/23Mixing of laboratory samples e.g. in preparation of analysing or testing properties of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • G01N2011/0046In situ measurement during mixing process
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N2035/00465Separating and mixing arrangements

Definitions

  • the present invention concerns a mixing device and the relative mixing method used, preferably but not only, in the biomedical field of laboratory analysis for mixing, in a substantially automatic manner, liquid or semi-liquid masses.
  • the present invention is applied for mixing liquid or semi-liquid masses relating to antigen/antibody reagents in corresponding immunological reactions for carrying out analyses on biological samples, or for mixing with chemical reagents.
  • mixing devices for mixing liquid or semi-liquid masses, formed by a biological sample to be analyzed and one or more reagents, in order to effect predetermined measurements, such as for example photometric measurements of absorbance and/or transmittance of the liquid or semi-liquid mass, at the end of or during the chemical and/or physical reaction that involves the reagents of the mass itself.
  • predetermined measurements such as for example photometric measurements of absorbance and/or transmittance of the liquid or semi-liquid mass
  • a first known mixing device is based on stirring due to the effect of magnetic elements.
  • This mixing device comprises a mixing container, preferably cylindrical, into which both the desired reagents and also some magnetic elements are introduced, the latter being inert to the reaction, and with the function of stirrers/mixers.
  • the magnetic elements are moved inside the mixing container due to the effect of a magnetic field applied externally to the mixing container. The rotation of the magnetic elements allows to mix the liquid or semi- liquid mass in the mixing container simultaneously with the reaction of the reagents.
  • a second known mixing device comprises mechanical stirrers disposed in the mixing container.
  • the mechanical stirrers comprise for example rotating blades kept in rotation by associated drive means at a speed of rotation that can be selectively modified by an operator.
  • Another disadvantage of said known devices is that, during mixing, air bubbles can form that disturb the subsequent photometric measurements of the mixture.
  • One purpose of the present invention is to achieve a mixing device which allows to mix a liquid or semi-liquid mass according to the real chemical/physical properties of the mass without physical contact between the liquid to be mixed and the mechanical parts used for the mixing movement.
  • Another purpose of the present invention is to achieve a mixing method that allows to mix a liquid or semi-liquid mass according to the real chemical/physical properties of the liquid or semi-liquid mass and that, during mixing, prevents the transfer of excess mechanical energy to the liquid or semi- liquid mass.
  • the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
  • a mixing device is used to mix a predetermined liquid or semi-liquid mass, formed by a biological sample to be analyzed and one or more reagents, subjected to chemical and/or physical reactions, and whose mass can be modified by means of the integration of predetermined quantities of reagents and/or solvents/solutes.
  • Said mixing device typically comprises a mixing chamber, suitable to contain the liquid or semi-liquid mass to be mixed.
  • the mixing device also comprises mixing means associated with the mixing chamber and suitable to be selectively activated at a predetermined or predeterminable intensity in order to mix the liquid or semi-liquid mass in the mixing chamber.
  • the mixing device also comprises detection means associated with the mixing chamber.
  • the detection means are suitable to detect physical and/or chemical properties of the liquid or semi- liquid mass contained in the mixing chamber, such as the mass and/or viscosity and/or concentration.
  • the detection allows to activate the mixing means in relation to an intensity coherent with the actual physical and/or chemical properties of the liquid or semi-liquid mass mixed.
  • it is possible to dynamically adapt the intensity of the mixing according both to chemical reactions, which can modify said physical and/or chemical properties over time, and also according to possible increases in mass due to the gradual addition of reagents to the liquid or semi-liquid mass. This also prevents the transfer to the liquid or semi-liquid mass of excess mechanical energy, allowing not to modify the ideal conditions of possible chemical reactions and allowing to effect precise measurements.
  • the detection means are suitable to carry out an indirect detection of the physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber.
  • the mixing means comprise an actuator of the piezoelectric type suitable to convert an electric signal entering the actuator, having a predetermined or predeterminable and modifiable frequency, into vibratory mechanical energy applied to the mixing chamber.
  • the intensity and/or frequency of vibration of the mechanical energy generated by the actuator are correlated to the frequency of the electric signal entering the piezoelectric actuator.
  • the detection means comprise a piezoelectric transducer suitable to detect and convert the vibratory mechanical energy transmitted through the mixing chamber and the liquid or semi-liquid mass contained therein into a corresponding output electric signal, having a frequency variable and correlated to that of the vibratory mechanical energy transmitted.
  • the detection means are suitable to make a direct detection of the physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber.
  • the mixing device comprises a processing and control unit connected both to the mixing means and also to the detection means.
  • the processing and control unit is suitable to selectively activate the mixing means, adjusting the intensity of their application according to the data detected in the mixing chamber by the transducer means.
  • the present invention also concerns a mixing method for mixing in a mixing chamber a liquid or semi- liquid mass. The method provides a step in which the liquid or semi-liquid mass is mixed by means of mixing means associated with the mixing chamber.
  • the method also comprises a step in which, by means of detection means associated with the mixing chamber, one or more physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber are detected, so as to activate the mixing means in relation to an intensity coherent with the actual physical and/or chemical properties of the liquid or semi-liquid mass mixed.
  • - fig. 1 is a block diagram of a mixing device according to the present invention. DETAILED DESCRIPTION OF A PREFERENTIAL FORM OF
  • a mixing device 10 is used for mixing a liquid or semi-liquid mass in micro volumes, formed by a biological sample to be analyzed and one or more reagents.
  • the device 10 can be used, in this case, in immunological reactions of the antigen/antibody type or in reactions of the globular type.
  • the mixing device 10 comprises a mixing chamber 20, a piezoelectric actuator 22, a piezoelectric detector 24, a processing and control unit 30 and a phase locked loop unit 36.
  • the mixing chamber 20 is suitable to contain the liquid or semi-liquid mass to be mixed.
  • the mixing chamber 20 can also be used to carry out one or more measurements, for example photometric, to detect the reaction kinetics of both an immunological and also globular type in said liquid or semi-liquid mass.
  • the piezoelectric actuator 22 is coupled with a first wall 21 of the mixing chamber 20 and can be selectively activated to convert a periodic input electric signal 19, with a predetermined or predeterminable frequency, into a vibratory mechanical stress 23 entering the mixing chamber 20, with a frequency correlated, for example dependent in linear manner, to said frequency of the input electric signal 19.
  • the input vibratory mechanical stress 23 is applied to the first wall 21, outside the mixing chamber 20, to allow to mix the liquid or semi-liquid mass contained therein without having a mechanical or physical contact with the liquid or semi-liquid mass to be mixed.
  • the piezoelectric detector 24 is coupled with a second wall 26 of the mixing chamber 20, opposite the first wall 21.
  • the piezoelectric detector 24 is suitable to detect the vibratory mechanical stress 25 exiting from the mixing chamber 20 and to convert it into a corresponding output electric signal 51, analog and bipolar, having a frequency correlated, for example linearly dependent, to the frequency of the output vibratory mechanical stress 25.
  • the processing and control unit 30 is directly connected, by means of one or more data lines, to the phase locked loop unit 36, comprising an oscillator device of the PLL/VCO type (Phase Locked Loop/Voltage Controlled Oscillator).
  • the processing and control unit 30 can for example comprise a microprocessor or microcontroller having adequate calculation and processing capacities to command the phase locked loop unit 36 by means of a first and a second data line 32, 34 and to control it by means of a control line 37 and to process, directly or indirectly, the output electric signal 51.
  • the output electric signal 51 is conditioned and converted from its analog format to a digital signal 60 by means of an analog/digital converter 53 (ADC converter) connected to an inlet of the processing and control unit 30.
  • ADC converter analog/digital converter
  • the processing and control unit 30, the phase locked loop unit 36 and the analog/digital converter 53 can be incorporated into a single microprocessor or microcontroller having adequate hardware resources.
  • the phase locked loop unit 36 is suitable to generate, based on the commands received from the processing and control unit 30, a low power electric signal 39, typically a square wave, having a desired frequency substantially coinciding with the frequency of the input electric signal 19.
  • the mixing device 10 also comprises a high power generator 38, and a first low-pass filter 40 located between the high power generator 38 and the piezoelectric actuator 22.
  • the high power generator 38 for example a stage amplifier of a known type, is connected to the phase locked loop unit 36 and is suitable to generate a high power electric signal 139 obtained by raising the tension of the low power electric signal 39 to adequate values for the tension of the input electric signal 19 of the piezoelectric actuator 22.
  • the first low-pass filter 40 is suitable both to transform the high power electric signal 139 into a bipolar sinusoidal electric signal coinciding with the electric signal 19 entering the piezoelectric actuator 22, and also to eliminate unwanted harmonic components, typically at higher frequencies, introduced by the high power generator 38.
  • the mixing device 10 also comprises a precision rectifier 52 and a second low-pass filter, suitable to convert the output electric signal 51 generated by the piezoelectric detector 24 into the digital signal 60.
  • the device 10 also comprises a current sensor 44 connected both to the piezoelectric actuator 22 and also to the processing and control unit 30.
  • the current sensor 44 is suitable to detect the frequency, or rather the current generated at outlet from the piezoelectric actuator 22 and indicative of the intensity and/or frequency of the input mechanical stress 23 generated by the piezoelectric actuator 22.
  • the device 10 also comprises a feed unit 14 to feed with electric energy the electric/electronic components of the device.
  • the feed line is indicated by lines of dashes directed toward the components fed.
  • the mixing device 10 as described heretofore functions as follows.
  • the processing and control unit 30 activates, indirectly, the piezoelectric actuator 22, allowing to generate the input mechanical stress 23 at an initial frequency near to the frequency of mechanical resonance of the mixing chamber 20, found for example mathematically according to the density of the material of which the chamber 20 is made.
  • the processing and control unit 30 supplies a sample frequency to the phase locked loop unit 36, by means of the first data line 32 and, through the second data line 34, the entire division of the frequency generated by the phase locked loop unit 36.
  • the frequency thus generated is acquired by the processing and control unit 30 by means of the control line 37, allowing to adjust the low power electric signal 39 with adequate precision to the desired frequency.
  • the low power electric signal 39 is first converted into a high power electric signal 139 by the high power generator 38, and then filtered and converted into the bipolar and sinusoidal input electric signal 19 by means of the first low-pass filter 40.
  • the input electric signal 19 is then applied to the piezoelectric actuator 22 which, connected to the first wall 21, converts it into the input vibratory mechanical stress 23, with initial frequency, applied to the mixing chamber 20.
  • the input vibratory mechanical stress 23 is therefore transmitted through the mixing chamber 20 generating a vibratory mechanical stress of both the chamber 20 and also the liquid or semi-liquid mass contained therein. This allows to mix the liquid or semi-liquid mass and produces the output vibratory mechanical stress 25, which is different from the input stress 23, according to the specific liquid or semi-liquid mass and/or its specific concentration.
  • the output vibratory mechanical stress 25 is detected by the piezoelectric actuator 24 and converted into the output electric signal 51, analog and bipolar, which is transformed into unipolar and is filtered by means of the precision rectifier and the second low- pass filter 50 and then transformed into the digital signal 60 by the analog/digital converter 53.
  • the processing and control unit 30 detects the actual initial frequency and/or intensity of the input mechanical stress 23 generated by the piezoelectric actuator 22 and compares it with the intensity and frequency of the output mechanical stress 25 following its passage through the mixing chamber 20, as detected by the transducer 24.
  • the processing and control unit 30 subsequently generates incremental variations at constant intervals, for example at pitches of 1 KHz, of the frequency of the low power electric signal 39 and then of the corresponding input mechanical stress 23, until a predetermined final frequency value is reached, memorizing for which specific frequency value we obtain the maximum intensity of the output mechanical stress 25 as detected by the transducer 24.
  • Said specific frequency value substantially corresponds to a resonance frequency, that is, to an optimum mechanical resonance condition of the mixing chamber 20 and the liquid or semi-liquid mass contained therein, according to its mass and/or concentration.
  • the vibratory agitation produced by the piezoelectric actuator 22 supplies optimum and efficient mixing conditions, adapted in a dynamic manner to the actual mixing conditions.
  • the processing and control unit 30 subsequently activates the piezoelectric actuator 22 with an input electric signal 19 having the same frequency as the resonance frequency, for a time needed to mix the liquid or semi-liquid mass.
  • the processing and control unit 30 possibly modifies the frequency so as to adapt to a possible change in the resonance frequency of the mixing chamber 20 and the liquid or semi-liquid mass, according to a change in its physical and/or chemical properties.
  • the mixing device 10 allows to mix the liquid or semi-liquid mass in the mixing chamber 20 without the aid of mobile mechanical parts inside the reaction chamber; this mixing is generated by the piezoelectric actuator 22 outside the mixing chamber 20, and therefore obtains a no contact mixing.
  • the mixing device 10 according to the present invention also allows to optimize the reactions of the antigen antibody type. Furthermore, thanks to the effective mixing, the mixing chamber 20 allows to analyze accurately the speed of aggregation measured photometrically, or to discriminate the speeds of aggregation indicating the samples affected by a prozone effect.
  • the cleaning can also be carried out by evaporation of the liquid or semi- liquid mass, produced by activating the piezoelectric actuator 22 at high frequencies.
  • Another advantage of the mixing device 10 according to the present invention is that it is possible to verify the state of fullness of the mixing chamber 20, allowing to verify that the liquid or semi-liquid mass to be mixed is actually present inside the mixing chamber 20 before beginning the mixing or before adding reagents to the liquid or semi-liquid mass.
  • Another advantage of the present invention is that it can be used as a homogenizer for biological liquids, such as for example feces, blood or bronchial expectorations.

Abstract

Mixing device and method for mixing a liquid or semi-liquid mass formed by a biological sample to be analyzed and one or more reagents, comprising a mixing chamber (20) able to contain the liquid or semi-liquid mass, mixing means (22), associated with the mixing chamber (20), to mix the liquid or semi-liquid mass in the mixing chamber (20). The mixing device comprises detection means (24) associated with the mixing chamber (20) and suitable to detect one or more physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber (20), in order to activate the mixing means (22) at an intensity coherent with the physical and/or chemical properties of the liquid or semi-liquid mass.

Description

"MIXING DEVICE AND RELATIVE MIXING METHOD"
FIELD OF THE INVENTION
The present invention concerns a mixing device and the relative mixing method used, preferably but not only, in the biomedical field of laboratory analysis for mixing, in a substantially automatic manner, liquid or semi-liquid masses.
In particular, the present invention is applied for mixing liquid or semi-liquid masses relating to antigen/antibody reagents in corresponding immunological reactions for carrying out analyses on biological samples, or for mixing with chemical reagents.
BACKGROUND OF THE INVENTION
In the field of laboratory analyses, it is known to use mixing devices for mixing liquid or semi-liquid masses, formed by a biological sample to be analyzed and one or more reagents, in order to effect predetermined measurements, such as for example photometric measurements of absorbance and/or transmittance of the liquid or semi-liquid mass, at the end of or during the chemical and/or physical reaction that involves the reagents of the mass itself. In many chemical reactions, such as for example in immunological reactions relating to reagents of the antigen and antibody type, the density and/or viscosity of the liquid or semi-liquid mass is modified both due to the effect of the reaction itself, and also due to the mixing to which the liquid or semi-liquid mass is subjected.
A first known mixing device is based on stirring due to the effect of magnetic elements. This mixing device comprises a mixing container, preferably cylindrical, into which both the desired reagents and also some magnetic elements are introduced, the latter being inert to the reaction, and with the function of stirrers/mixers. The magnetic elements are moved inside the mixing container due to the effect of a magnetic field applied externally to the mixing container. The rotation of the magnetic elements allows to mix the liquid or semi- liquid mass in the mixing container simultaneously with the reaction of the reagents.
A second known mixing device comprises mechanical stirrers disposed in the mixing container. The mechanical stirrers comprise for example rotating blades kept in rotation by associated drive means at a speed of rotation that can be selectively modified by an operator.
One disadvantage of said known mixing devices is that, since the speed of rotation of the blades or the magnetic stirrers is determined by commands imparted by an operator and for the time decided by the operator, such mixing devices do not take into account, during the temporal evolution of the reaction, any possible variations in the chemical/physical characteristics such as density and/or viscosity of the liquid or semi-liquid mass. This entails a non-efficient or non-optimal mixing of the liquid or semi-liquid mass, causing rather consistent errors in the subsequent measurements. This disadvantage is more obvious in those situations where the reagents are added gradually to the liquid or semi- liquid mass and/or dosed in rigorously measured quantities, with does in the range of micro volumes and therefore with samples which have a limited availability and quantity, substantially preventing the possibility of repeating the mixing and therefore the measurements.
Another disadvantage of said known mixing devices is that, since the rotation of the blades or magnetic stirrers is made in substantially non-optimum conditions, this entails the transfer of excess mechanical energy to the liquid or semi-liquid mass to be mixed. The excess energy determines an unwanted increase in temperature, which contributes to modify the condition and parameters that regulate the chemical/physical reaction, entailing further inaccuracies in subsequent measurements.
Another disadvantage of said known devices is that, during mixing, air bubbles can form that disturb the subsequent photometric measurements of the mixture.
Another disadvantage of known mixing devices is that, if the mechanical blades or the magnetic stirrers are not efficiently cleaned at the end of mixing and the correlated measurements, possible residues left on them can generate a pollution of subsequent measurements: this is also known as carry over sample.
One purpose of the present invention is to achieve a mixing device which allows to mix a liquid or semi-liquid mass according to the real chemical/physical properties of the mass without physical contact between the liquid to be mixed and the mechanical parts used for the mixing movement.
Another purpose of the present invention is to achieve a mixing device that allows to prevent the transfer of excess mechanical energy to the liquid or semi- liquid mass to be mixed. Another purpose of the present invention is to achieve a mixing device that allows to detect the actual presence of the liquid or semi-liquid mass in a mixing chamber, where mixing is carried out, in order to be certain that the material distributed is really present therein.
Another purpose of the present invention is to achieve a mixing method that allows to mix a liquid or semi-liquid mass according to the real chemical/physical properties of the liquid or semi-liquid mass and that, during mixing, prevents the transfer of excess mechanical energy to the liquid or semi- liquid mass.
The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
SUMMARY OF THE INVENTION
The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention or variants to the main inventive idea.
In accordance with the above purposes, a mixing device according to the present invention is used to mix a predetermined liquid or semi-liquid mass, formed by a biological sample to be analyzed and one or more reagents, subjected to chemical and/or physical reactions, and whose mass can be modified by means of the integration of predetermined quantities of reagents and/or solvents/solutes.
Said mixing device typically comprises a mixing chamber, suitable to contain the liquid or semi-liquid mass to be mixed.
The mixing device also comprises mixing means associated with the mixing chamber and suitable to be selectively activated at a predetermined or predeterminable intensity in order to mix the liquid or semi-liquid mass in the mixing chamber.
According to a characteristic feature of the present invention, the mixing device also comprises detection means associated with the mixing chamber. The detection means are suitable to detect physical and/or chemical properties of the liquid or semi- liquid mass contained in the mixing chamber, such as the mass and/or viscosity and/or concentration. The detection allows to activate the mixing means in relation to an intensity coherent with the actual physical and/or chemical properties of the liquid or semi-liquid mass mixed. In this way, it is possible to dynamically adapt the intensity of the mixing according both to chemical reactions, which can modify said physical and/or chemical properties over time, and also according to possible increases in mass due to the gradual addition of reagents to the liquid or semi-liquid mass. This also prevents the transfer to the liquid or semi-liquid mass of excess mechanical energy, allowing not to modify the ideal conditions of possible chemical reactions and allowing to effect precise measurements.
According to another characteristic feature of the present invention, the detection means are suitable to carry out an indirect detection of the physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber.
In a preferential embodiment, the mixing means comprise an actuator of the piezoelectric type suitable to convert an electric signal entering the actuator, having a predetermined or predeterminable and modifiable frequency, into vibratory mechanical energy applied to the mixing chamber. The intensity and/or frequency of vibration of the mechanical energy generated by the actuator are correlated to the frequency of the electric signal entering the piezoelectric actuator. According to this embodiment, the detection means comprise a piezoelectric transducer suitable to detect and convert the vibratory mechanical energy transmitted through the mixing chamber and the liquid or semi-liquid mass contained therein into a corresponding output electric signal, having a frequency variable and correlated to that of the vibratory mechanical energy transmitted. According to a variant of the present invention, the detection means are suitable to make a direct detection of the physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber.
According to another characteristic feature, the mixing device comprises a processing and control unit connected both to the mixing means and also to the detection means. The processing and control unit is suitable to selectively activate the mixing means, adjusting the intensity of their application according to the data detected in the mixing chamber by the transducer means. The present invention also concerns a mixing method for mixing in a mixing chamber a liquid or semi- liquid mass. The method provides a step in which the liquid or semi-liquid mass is mixed by means of mixing means associated with the mixing chamber.
The method also comprises a step in which, by means of detection means associated with the mixing chamber, one or more physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber are detected, so as to activate the mixing means in relation to an intensity coherent with the actual physical and/or chemical properties of the liquid or semi-liquid mass mixed. BRIEF DESCRIPTION OF THE DRAWINGS
These and other characteristics of the present invention will become apparent from the following description of a preferential form of embodiment, given as a non-restrictive example with reference to the attached drawings wherein: - fig. 1 is a block diagram of a mixing device according to the present invention. DETAILED DESCRIPTION OF A PREFERENTIAL FORM OF
EMBODIMENT
With reference to fig. 1, a mixing device 10 according to the present invention is used for mixing a liquid or semi-liquid mass in micro volumes, formed by a biological sample to be analyzed and one or more reagents. The device 10 can be used, in this case, in immunological reactions of the antigen/antibody type or in reactions of the globular type.
The mixing device 10 comprises a mixing chamber 20, a piezoelectric actuator 22, a piezoelectric detector 24, a processing and control unit 30 and a phase locked loop unit 36. The mixing chamber 20 is suitable to contain the liquid or semi-liquid mass to be mixed. The mixing chamber 20 can also be used to carry out one or more measurements, for example photometric, to detect the reaction kinetics of both an immunological and also globular type in said liquid or semi-liquid mass. The piezoelectric actuator 22 is coupled with a first wall 21 of the mixing chamber 20 and can be selectively activated to convert a periodic input electric signal 19, with a predetermined or predeterminable frequency, into a vibratory mechanical stress 23 entering the mixing chamber 20, with a frequency correlated, for example dependent in linear manner, to said frequency of the input electric signal 19. The input vibratory mechanical stress 23 is applied to the first wall 21, outside the mixing chamber 20, to allow to mix the liquid or semi-liquid mass contained therein without having a mechanical or physical contact with the liquid or semi-liquid mass to be mixed. The piezoelectric detector 24 is coupled with a second wall 26 of the mixing chamber 20, opposite the first wall 21. The piezoelectric detector 24 is suitable to detect the vibratory mechanical stress 25 exiting from the mixing chamber 20 and to convert it into a corresponding output electric signal 51, analog and bipolar, having a frequency correlated, for example linearly dependent, to the frequency of the output vibratory mechanical stress 25.
The processing and control unit 30 is directly connected, by means of one or more data lines, to the phase locked loop unit 36, comprising an oscillator device of the PLL/VCO type (Phase Locked Loop/Voltage Controlled Oscillator). The processing and control unit 30 can for example comprise a microprocessor or microcontroller having adequate calculation and processing capacities to command the phase locked loop unit 36 by means of a first and a second data line 32, 34 and to control it by means of a control line 37 and to process, directly or indirectly, the output electric signal 51. In this case, the output electric signal 51 is conditioned and converted from its analog format to a digital signal 60 by means of an analog/digital converter 53 (ADC converter) connected to an inlet of the processing and control unit 30. It is understood that the processing and control unit 30, the phase locked loop unit 36 and the analog/digital converter 53 can be incorporated into a single microprocessor or microcontroller having adequate hardware resources. The phase locked loop unit 36 is suitable to generate, based on the commands received from the processing and control unit 30, a low power electric signal 39, typically a square wave, having a desired frequency substantially coinciding with the frequency of the input electric signal 19. The mixing device 10 also comprises a high power generator 38, and a first low-pass filter 40 located between the high power generator 38 and the piezoelectric actuator 22. The high power generator 38, for example a stage amplifier of a known type, is connected to the phase locked loop unit 36 and is suitable to generate a high power electric signal 139 obtained by raising the tension of the low power electric signal 39 to adequate values for the tension of the input electric signal 19 of the piezoelectric actuator 22. The first low-pass filter 40 is suitable both to transform the high power electric signal 139 into a bipolar sinusoidal electric signal coinciding with the electric signal 19 entering the piezoelectric actuator 22, and also to eliminate unwanted harmonic components, typically at higher frequencies, introduced by the high power generator 38.
The mixing device 10 also comprises a precision rectifier 52 and a second low-pass filter, suitable to convert the output electric signal 51 generated by the piezoelectric detector 24 into the digital signal 60.
The device 10 also comprises a current sensor 44 connected both to the piezoelectric actuator 22 and also to the processing and control unit 30. The current sensor 44 is suitable to detect the frequency, or rather the current generated at outlet from the piezoelectric actuator 22 and indicative of the intensity and/or frequency of the input mechanical stress 23 generated by the piezoelectric actuator 22.
The device 10 also comprises a feed unit 14 to feed with electric energy the electric/electronic components of the device. In the attached drawing the feed line is indicated by lines of dashes directed toward the components fed. The mixing device 10 as described heretofore functions as follows.
After having introduced into the mixing chamber 20 the liquid or semi-liquid mass to be mixed, having a predetermined mass, concentration and viscosity, together with any possible reagents, the processing and control unit 30 activates, indirectly, the piezoelectric actuator 22, allowing to generate the input mechanical stress 23 at an initial frequency near to the frequency of mechanical resonance of the mixing chamber 20, found for example mathematically according to the density of the material of which the chamber 20 is made.
The processing and control unit 30 supplies a sample frequency to the phase locked loop unit 36, by means of the first data line 32 and, through the second data line 34, the entire division of the frequency generated by the phase locked loop unit 36. The frequency thus generated is acquired by the processing and control unit 30 by means of the control line 37, allowing to adjust the low power electric signal 39 with adequate precision to the desired frequency.
The low power electric signal 39 is first converted into a high power electric signal 139 by the high power generator 38, and then filtered and converted into the bipolar and sinusoidal input electric signal 19 by means of the first low-pass filter 40. The input electric signal 19 is then applied to the piezoelectric actuator 22 which, connected to the first wall 21, converts it into the input vibratory mechanical stress 23, with initial frequency, applied to the mixing chamber 20. The input vibratory mechanical stress 23 is therefore transmitted through the mixing chamber 20 generating a vibratory mechanical stress of both the chamber 20 and also the liquid or semi-liquid mass contained therein. This allows to mix the liquid or semi-liquid mass and produces the output vibratory mechanical stress 25, which is different from the input stress 23, according to the specific liquid or semi-liquid mass and/or its specific concentration. The output vibratory mechanical stress 25 is detected by the piezoelectric actuator 24 and converted into the output electric signal 51, analog and bipolar, which is transformed into unipolar and is filtered by means of the precision rectifier and the second low- pass filter 50 and then transformed into the digital signal 60 by the analog/digital converter 53.
The processing and control unit 30 detects the actual initial frequency and/or intensity of the input mechanical stress 23 generated by the piezoelectric actuator 22 and compares it with the intensity and frequency of the output mechanical stress 25 following its passage through the mixing chamber 20, as detected by the transducer 24.
The processing and control unit 30 subsequently generates incremental variations at constant intervals, for example at pitches of 1 KHz, of the frequency of the low power electric signal 39 and then of the corresponding input mechanical stress 23, until a predetermined final frequency value is reached, memorizing for which specific frequency value we obtain the maximum intensity of the output mechanical stress 25 as detected by the transducer 24. Said specific frequency value substantially corresponds to a resonance frequency, that is, to an optimum mechanical resonance condition of the mixing chamber 20 and the liquid or semi-liquid mass contained therein, according to its mass and/or concentration. At this functioning frequency, the vibratory agitation produced by the piezoelectric actuator 22 supplies optimum and efficient mixing conditions, adapted in a dynamic manner to the actual mixing conditions. In this way, it is also possible to modify the mass or adapt the mixing according to possible changes in the physical and/or chemical properties of the liquid or semi- liquid mass due to the chemical reactions in progress. The processing and control unit 30 subsequently activates the piezoelectric actuator 22 with an input electric signal 19 having the same frequency as the resonance frequency, for a time needed to mix the liquid or semi-liquid mass. The processing and control unit 30 possibly modifies the frequency so as to adapt to a possible change in the resonance frequency of the mixing chamber 20 and the liquid or semi-liquid mass, according to a change in its physical and/or chemical properties.
The mixing device 10 according to the present invention allows to mix the liquid or semi-liquid mass in the mixing chamber 20 without the aid of mobile mechanical parts inside the reaction chamber; this mixing is generated by the piezoelectric actuator 22 outside the mixing chamber 20, and therefore obtains a no contact mixing.
Thanks to the effective mixing obtainable, the mixing device 10 according to the present invention also allows to optimize the reactions of the antigen antibody type. Furthermore, thanks to the effective mixing, the mixing chamber 20 allows to analyze accurately the speed of aggregation measured photometrically, or to discriminate the speeds of aggregation indicating the samples affected by a prozone effect.
It is also possible to clean the mixing chamber 20 by adjusting the intensity and/or frequency of vibration of the vibratory mechanical energy produced by the piezoelectric actuator 22, since it is possible to use ultrasonic frequencies able to render more effective the washing of the mixing chamber 20.
The cleaning can also be carried out by evaporation of the liquid or semi- liquid mass, produced by activating the piezoelectric actuator 22 at high frequencies.
Another advantage of the mixing device 10 according to the present invention is that it is possible to verify the state of fullness of the mixing chamber 20, allowing to verify that the liquid or semi-liquid mass to be mixed is actually present inside the mixing chamber 20 before beginning the mixing or before adding reagents to the liquid or semi-liquid mass.
Another advantage of the present invention is that it can be used as a homogenizer for biological liquids, such as for example feces, blood or bronchial expectorations.
It is clear that modifications and/or additions of parts and/or steps may be made to the mixing device and relative mixing method as described heretofore, without departing from the field and scope of the present invention.
It is also clear that, although the present invention has been described with reference to some specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of mixing device and the relative mixing method, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.

Claims

1. Mixing device for mixing a liquid or semi-liquid mass formed by a biological sample to be analyzed and one or more reagents, comprising a mixing chamber (20) able to contain said liquid or semi-liquid mass, mixing means (22), associated with the mixing chamber (20), to mix the liquid or semi-liquid mass in the mixing chamber (20), characterized in that it comprises detection means (24) associated with said mixing chamber (20) and able to detect one or more physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber (20), in order to activate said mixing means (22) at an intensity coherent with said physical and/or chemical properties of said liquid or semi- liquid mass.
2. Device as in claim 1, characterized in that said detection means (24) are able to make a direct detection of said one or more physical and/or chemical properties.
3. Device as in claim 1, characterized in that said detection means (24) are able to make an indirect detection of said one or more physical and/or chemical properties.
4. Device as in any claim from 1 to 3, characterized in that it comprises a processing and control unit (30), connected both to said mixing means (22) and also to said detection means (24), able to activate and adjust the intensity of said mixing means (22) according to the detection made by said detection means (24).
5. Device as in any claim hereinbefore, characterized in that said mixing means comprise a piezoelectric actuator (22) able to convert an input electric signal (19) with a predetermined or predeterminable and modifiable frequency into vibratory mechanical energy (23) applied to the mixing chamber (20) in order to mix said liquid or semi-liquid mass, wherein the intensity and/or frequency of vibration of said vibratory mechanical energy (23) are correlated to the frequency of the input electric signal (19).
6. Device as in claim 5, characterized in that said piezoelectric actuator (22) is suitable to apply said vibratory mechanical energy (23) outside the mixing chamber (20) in order to mix said liquid or semi-liquid mass.
7. Device as in claim 5 or 6, characterized in that said input electric signal (19) is bipolar and sinusoidal.
8. Device as in any claim hereinbefore, characterized in that said detection means comprise a piezoelectric transducer (24) able to detect and convert vibratory mechanical energy (25) transmitted through the mixing chamber (20) and the liquid or semi-liquid mass contained in the mixing chamber (20) into a corresponding output electric signal (51), having variable frequency and/or intensity correlated with those of said vibratory mechanical energy transmitted (25).
9. Device as in any claim from 4 to 8, characterized in that it comprises a phase locked loop unit (36), connected to the processing and control unit (30) and able to generate a low power electric signal (39) having a desired frequency coinciding with the frequency of the input electric signal (19).
10. Device as in claim 9, characterized in that it comprises a high power generator (38), connected to the phase locked loop unit (36), able to generate a high power electric signal (139) achieved by raising the tension of the low power electric signal (39) to values sufficient for the tension of the input electric signal ( 19) of said piezoelectric actuator (22).
11. Device as in claim 10, characterized in that it comprises a low-pass filter (38) located between said high power generator (38) and said piezoelectric actuator (22), able both to transform the high power electric signal (139) into said input electric signal (19), and also to eliminate unwanted harmonic components.
12. Device as in any claim from 5 to 11, characterized in that it comprises a sensor (44) connected both to said piezoelectric actuator (22) and also to said processing and control unit (30), able to detect the frequency and/or intensity of the vibratory mechanical energy (23) generated by the piezoelectric actuator (22).
13. Device as in claim 12, characterized in that said sensor comprises a current sensor (44).
14. Device as in any claim from 8 to 13, characterized in that it comprises a precision rectifier (52), connected both to the piezoelectric detector (24) and also to a second low-pass filter (50), able to convert the output electric signal (51) generated by the piezoelectric transducer (24) into a digital signal (60) entering said processing and control unit (30).
15. Device as in any claim from 5 to 14, characterized in that the intensity and/or frequency of vibration of said vibratory mechanical energy, produced by said piezoelectric actuator (22), is adjusted to mix said liquid or semi-liquid mass, preventing the formation of air bubbles.
16. Device as in any claim from 7 to 15, characterized in that said piezoelectric transducer (24) is able to detect the presence of said liquid or semi-liquid mass in said mixing chamber (20).
17. Device as in any claim from 7 to 16, characterized in that the intensity and/or frequency of vibration of said vibratory mechanical energy produced by said piezoelectric actuator (22) is adjustable so as to clean said mixing chamber (20).
18. Device as in claim 17, characterized in that said cleaning is carried out by evaporation of the liquid or semi-liquid mass.
19. Mixing method to mix in a mixing chamber (20) a liquid or semi-liquid mass formed by a biological sample to be analyzed and one or more reagents, comprising a mixing step in which, by means of mixing means (22), associated with the mixing chamber (20), the liquid or semi-liquid mass is mixed, characterized in that it comprises a detection step in which, by means of detection means (24) associated with the mixing chamber (20), one or more physical and/or chemical properties of the liquid or semi-liquid mass contained in the mixing chamber (20) are detected, said detection step governing the mixing means (22) in correlation to the physical and/or chemical properties of said liquid or semi- liquid mass detected on each occasion.
20. Method as in claim 19, characterized in that in said detection step said detection means (24) are able to detect said one or more physical and/or chemical properties directly.
21. Method as in claim 19, characterized in that in said detection step said detection means (24) are able to detect said one or more physical and/or chemical properties indirectly.
22. Method as in any claim from 19 to 21, characterized in that said mixing means (22) are activated by means of a processing and control unit (30), connected both to said mixing means (22) and also to said detection means (24), in order to adjust the intensity of said mixing means (22).
23. Method as in any claim from 19 to 22, characterized in that said mixing means (22) comprise a piezoelectric actuator able to convert an input electric signal (19) with a predetermined or predeterminable and modifiable frequency into vibratory mechanical energy (23) applied to the mixing chamber (20), wherein the intensity and/or frequency of vibration of said vibratory mechanical energy (23) are correlated to the frequency of the input electric signal (19).
24. Method as in claim 23, characterized in that said input electric signal (19) is bipolar and sinusoidal.
25. Method as in any claim from 19 to 24, characterized in that said detection means comprise a piezoelectric transducer (24) able to detect and convert vibratory mechanical energy (25) transmitted through the mixing chamber (20) and the liquid or semi-liquid mass contained in the mixing chamber (20) into a corresponding output electric signal (51), having variable frequency and/or intensity correlated with those of said vibratory mechanical energy transmitted (25).
26. Method as in claim 25, characterized in that said vibratory mechanical energy (23) is applied outside the mixing means (20) in order to mix said liquid or semi- liquid mass.
27. Method as in claim 25 or 26, characterized in that in said detection step the processing and control unit (30) detects, by means of a sensor (44), the frequency and/or intensity of the input vibratory mechanical energy (23) generated by the piezoelectric actuator (22) and compares it with the intensity and/or frequency of the vibratory mechanical energy transmitted (25) through the mixing chamber (20) and detected by the piezoelectric transducer (24), and in that the processing and control unit (30) generates subsequent variations in the frequency of the low power electric signal (39) and/or the corresponding vibratory mechanical energy (23), starting from a predetermined initial frequency value until a predetermined final frequency value is reached, memorizing a specific frequency value corresponding to a frequency of resonance in which a maximum intensity of the vibratory mechanical energy transmitted (25) is detected.
28. Method as in claim 27, characterized in that in said mixing step the processing and control unit (30) activates the piezoelectric actuator (22) with an input electric signal (19) having said frequency of resonance, for a time needed to effect the mixing of the liquid or semi-liquid mass.
29. Method as in claim 27 or 28, characterized in that said variations in frequency are made at constant pitches.
30. Method as in any claim from 27 to 29, characterized in that said variations in frequency are made by means of a phase locked loop unit (36), connected to the processing and control unit (30) and able to generate the low power electric signal (39) having identical frequency as the input electric signal (19).
31. Method as in any claim from 25 to 30, characterized in that said piezoelectric transducer (24) is able to detect the presence of said liquid or semi-liquid mass in said mixing chamber (20).
32. Method as in any claim from 23 to 31, characterized in that the intensity and/or frequency of vibration of said vibratory mechanical energy (23) produced by said piezoelectric actuator (22) is adjustable to clean said mixing chamber (20).
33. Method as in claim 32, characterized in that the cleaning of the mixing chamber (20) is achieved by evaporation of the liquid or semi-liquid mass in said mixing chamber (20).
PCT/EP2009/056346 2008-05-27 2009-05-26 Mixing device and relative mixing method WO2009144209A1 (en)

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