WO2010058914A2 - Apparatus for producing zinc flake - Google Patents

Apparatus for producing zinc flake Download PDF

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Publication number
WO2010058914A2
WO2010058914A2 PCT/KR2009/006349 KR2009006349W WO2010058914A2 WO 2010058914 A2 WO2010058914 A2 WO 2010058914A2 KR 2009006349 W KR2009006349 W KR 2009006349W WO 2010058914 A2 WO2010058914 A2 WO 2010058914A2
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WO
WIPO (PCT)
Prior art keywords
flake
zinc
ball mill
holding tank
present
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PCT/KR2009/006349
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French (fr)
Korean (ko)
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WO2010058914A3 (en
Inventor
이희동
한규성
정헌석
강동진
신하식
안우영
김병기
황병웅
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티엔씨(주)
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Priority to JP2011536236A priority Critical patent/JP2012509395A/en
Priority to CN2009801461375A priority patent/CN102216005B/en
Publication of WO2010058914A2 publication Critical patent/WO2010058914A2/en
Publication of WO2010058914A3 publication Critical patent/WO2010058914A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/068Flake-like particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling

Definitions

  • the present invention relates to an apparatus for producing flake zinc, and more particularly, to flake a spherical zinc powder using a flake composite ball milling, so that the degree of flaky zinc is excellent and the porosity is increased. It is possible to improve the anti-corrosive pigment performance by increasing the blocking effect of corrosion factors and increase the specific surface area by minimizing the corrosion resistance, and to provide a high-yield commercial application of flake zinc characterized in that the commercial application is possible. .
  • zinc powder acts as a sacrificial anode which is contained in the paint and corrodes before iron, thereby preventing corrosion of an object to be protected.
  • Zinc powder as a conventional anticorrosive pigment forms a particle size distribution of 1 ⁇ 10 ⁇ m and uses a gloss-shaped globular gray powder, the conventional spherical zinc powder is deteriorated anticorrosive performance due to the large porosity formed when used in anticorrosive pigments There was a problem.
  • the metal flake is a thin and flat structure of the metal particles, such as spherical shape, because the structure as described above to produce a high gloss visual effect and increase the specific surface area, so that milling the pigment particles of the spherical shape (milling) There are various attempts to flake by law.
  • a spherical zinc powder is formed in an attrition milling having a structure of a cylindrical container 1 filled with a predetermined amount of abrasion resistant balls 3 such as zirconia and alumina.
  • abrasion resistant balls 3 such as zirconia and alumina.
  • the above methods are a method for increasing the grinding efficiency by giving a large impact to the raw powder by moving the ball in the circumferential direction in the rotating container in the spherical zinc powder, flake zinc through the conventional method as described above
  • the present invention is to solve the above problems, spherical zinc powder, solvent and lubricant by using a new type of flake zinc manufacturing complex ball mill (Complex Ball Milling) that can improve the production yield and yield of flake zinc
  • flake zinc is prepared using spherical zinc powder particles, so that the specific surface area of flake zinc is increased to minimize the large porosity generated in the case of spherical zinc powder, and to increase the blocking effect of corrosion factors and increase the specific surface area.
  • Another object of the present invention is to provide an apparatus for producing flake zinc, which is characterized by high performance of anticorrosive pigments by expansion of anticorrosive performance.
  • the present invention provides a flake zinc manufacturing apparatus for forming flake zinc, wherein the flake zinc manufacturing apparatus 10 is a holding tank 12, a circulation pump 14 and a compound ball mill. 20, and the composite ball mill 20 is connected to the holding tank 12, the inlet line 13 and the outlet line 15 while circulating the mixed raw material flowing into the holding tank 12 while spherical zinc Allowing the process to flake powder to proceed;
  • the composite ball mill 20 is located in the inner cylinder (31) and the inner space 31 of the outer cylinder (30) is formed to accommodate the mixed raw material supplied from the holding tank 12, the external motor
  • It is to provide a flake zinc manufacturing apparatus characterized in that it has a rotor (50) driven by the ball, the ball is a wear-resistant ball is filled in the inner space 31 to flake the spherical zinc powder It is a problem solving means.
  • the degree of flaky zinc is excellent and the porosity is improved.
  • Figure 3 is a schematic diagram of the flake zinc production apparatus according to a preferred embodiment of the present invention.
  • Figure 4 is a schematic cross-sectional view for explaining the composite ball mill in detail in FIG.
  • FIG. 5 is a perspective view for explaining the inner cylinder in detail in FIG.
  • FIG. 6 is a graph showing a change in yield of the flake zinc prepared by the method of Examples 1 and 2 according to the present invention over time;
  • Figure 3 is a schematic diagram of a flake zinc manufacturing apparatus according to a preferred embodiment of the present invention
  • Figure 4 is a schematic cross-sectional view for explaining in detail the composite ball mill in Figure 3
  • Figure 5 is a perspective view for explaining the inner cylinder in Figure 4 in detail to be.
  • the flake zinc manufacturing apparatus 10 includes a holding tank 12 (holding tank), the circulation pump 14 and the compound ball mill 20, and The composite ball mill 20 is connected to the holding tank 12 and the inlet line 13 and the outlet line 15 to circulate the mixed raw material flowing into the holding tank 12 to flake the spherical zinc powder. Characterized in that.
  • the holding tank 12 receives the raw materials of the spherical zinc powder, the solvent and the lubricant to form the flake zinc from the outside to produce a mixed raw material using a stirrer, this di-mixture is introduced by the circulation pump 14 It is supplied to the holding tank 12 through the line 13.
  • the holding tank 12 is installed around the cooling jacket (cooling jacket (not shown)), it is possible to maintain the stirring and temperature by installing a stirring device.
  • the outer cylinder 30 is formed with an inner space 31 for receiving the mixed raw material supplied from the holding tank 12, and It has a rotor 50 located in the inner space 31 of the outer cylinder 30 and driven by an external motor.
  • a ball having a high wear resistance is filled to flake the spherical zinc powder.
  • the outlet line 15 of the flake zinc manufacturing apparatus 10 according to the present invention is provided with a condenser 16 to prevent the temperature rise of the mixed raw material circulated from the compound ball mill 20 to the holding tank 12.
  • the ball filled in the composite ball mill 20 is made of zirconia and alumina having high abrasion resistance.
  • the ball is spherical or rod-shaped, and has a ball size of 0.1 to 5.0 mm, and the filling rate of the ball is filled. It is preferable to fill 20 to 80% by volume with respect to the volume of the space (inner space formed by the inner diameter of the inner cylinder, see FIG. 4).
  • Such a flake zinc manufacturing apparatus 10 by the flakes of the spherical zinc powder through a specially designed composite ball mill 20, the ball for flake zincation (ball milling) like a conventional ball mill (ball milling) ball to be applied, and to increase the speed of rotation like attrition milling, the degree of flattening of flake zinc is excellent, minimizes the porosity, increases the blocking effect of corrosion factor and specific surface area. It is characterized by the high performance of the anticorrosive pigments by the expansion of the anticorrosive performance according to the increase.
  • the composite ball mill 20 of the flake zinc manufacturing apparatus 10 is the inlet 32 and the discharge line connected to the inlet line (13, see Fig. 3)
  • the ball is disposed in the inner space 31 of the outer cylinder 30 and disposed around the rotor 50 in the outer cylinder 30 formed of an outlet 34 connected to (15, FIG. 3). It is characterized by comprising an inner cylinder 40 located therein.
  • the inner cylinder 40 has an outer diameter smaller than the inner diameter of the outer cylinder 30, and consists of a plurality of circular disks 41 formed to have an inner diameter larger than the outer diameter of the rotor 50 located in the inner space 31.
  • the circular disk 41 has a form of a multi-layered stacked structure by being supported by the supporting bar 60 which is arranged at regular intervals in parallel with the inflow line 13 and coupled to the outer cylinder 30, and has a circular disk 41.
  • the gap holder 62 is installed in the circumferential direction so that the mixed raw material flowing into the inner cylinder 40 flows into the outflow line 15.
  • the number of the circular disks 41 is a multi-layered structure in which 10 to 100 circular disks are stacked in several layers.
  • the number of circular disks 41 is not necessarily limited to the range of the number, and the number of the circular disks 41 may be appropriately adjusted according to the size of the inner cylinder 40. Can be.
  • the inner cylinder 40 made of the circular disk 41 of such a multilayer structure has a high frictional force between the mixed raw material, the ball (not shown), and the rotor 50, while zinc is condensed on the inner wall of the outer cylinder 30 so as not to stick. Allow it to cycle through That is, the rotation of the rotor 50 causes friction between the mixed raw material and the ball and proceeds to flake formation. At this time, the gap between the inner cylinder 40 (installed between the circular disks 41) before the generation of frictional heat and aggregation between particles occurs. The gap formed between the gap holders 62 to be flaked out. Repeating this process several times, the flakes proceed and the particle size distribution is measured to stop the process and recover the flake zinc when the target particle size is reached.
  • the outer cylinder 30 is horizontal with respect to the rotation axis of the rotor 50 to minimize the vibration generated by rotating the rotor 50 connected to the rotating shaft, the inlet 32 into which the internal pressure and the mixed raw material in the outer cylinder 30 is introduced.
  • An inner cylinder 40 as described above is installed in the inner space 31 of the outer cylinder 30 to separate the flake zinc into the outlet 34. Then, when the mixed raw material (mixed raw material of the flake zincation process in progress) flowing out to the outlet 34 through the inner cylinder 40 is transferred to the holding tank 12 through the outflow line 15, the outflow line 15 is placed on the outflow line 15. Installed in the is cooled through the condenser 16. This cycle stops when the particle size distribution of the mixed raw material is measured in the range of 10-50 ⁇ m. The working time for which fully flattening depends on the amount of raw materials and the speed of rotation.
  • a method of flake-forming a spherical zinc powder using a flake complex composite ball mill (flake complexing mill) according to the present invention is as follows.
  • the present invention is 30 to 90% by weight solvent, 10 to 70% by weight of the spherical zinc powder, and 100 to 100 parts by weight of the spherical zinc powder by using a flake complex ball mill (complex ball milling) is a zinc manufacturing apparatus 0.01 to 10.0 After mixing the weight portion mixed in the holding tank 12 into the composite ball mill 20 container through the inlet line 13, the rotor 50 is rotated for 10 to 360 minutes at a speed of 100 ⁇ 8,000 rpm 10 It provides a method for producing flake zinc, characterized in that for producing a zinc flake having a particle size distribution of ⁇ 50um.
  • the mixed raw material is introduced into the compound ball mill 20 to improve the flaking workability and then circulated to the holding tank 12 through the outlet line 15 so that the circulation rate of the mixed raw material is 5 to 30% by volume. It is characterized in that the flake working process proceeds.
  • the circulation rate of the mixed raw material is out of the circulation rate range, there is a fear that the flaking workability is deteriorated.
  • the mixed raw material is preferably 30 to 90% by weight of solvent, 10 to 70% by weight of spherical zinc powder, and 0.01 to 10.0 parts by weight of lubricant based on 100 parts by weight of the spherical zinc powder.
  • the solvent imparted fluidity to the spherical zinc powder during the flake operation thereby smoothly supplying the mixed raw material from the inlet line to the inside of the compound ball mill, and the solvent easily with the fluidity during the flake operation of the spherical zinc powder in the compound ball mill.
  • the amount of the solvent is less than 30% by weight, the flow rate of the spherical zinc powder decreases as the amount of the spherical zinc powder is increased relative to the amount of the solvent. If the mixed amount of the solvent exceeds 90% by weight, there is a possibility that the flaking workability may decrease due to the delay of the working time for volatilizing the excess solvent as the solvent is excessively mixed.
  • the solvent is methyl alcohol, ethyl alcohol, isopropyl alcohol, alcohols, xylene, benzene, toluene, coco hydrocarbons aromatic hydrocarbons, acetone, methyl ethyl ketone, methyl isobutyl ketone, asonine ketones Or it is preferable to select and use more than that.
  • the spherical zinc powder used by this invention having a particle size range of 1-50 micrometers, More preferably, it is 1-10 micrometers. If the particle size range of the spherical zinc powder is out of the range defined above, the particle size of the spherical zinc powder may be too small or too large, thereby reducing the flaking workability.
  • the lubricant is to prevent the agglomeration of the zinc powder during the milling operation.
  • the amount of the lubricant is less than 0.01 part by weight with respect to 100 parts by weight of the spherical zinc powder, the powder may aggregate with each other due to the lack of the lubricant.
  • the mixing amount of the lubricant exceeds 10.0 parts by weight, there is a fear that the purity of the final product is lowered and the working time is increased.
  • Lubricants usable in the present invention may be selected from stearic acid type or gasoline-based (white spirit, mineral sprit, etc.), polyethylene waxes (PCE (Perchloroethylene)), fluorine waxes (PTFE (Polytetrafluorethylene)), silicone waxes or It is recommended to use more than that.
  • PCE Perchloroethylene
  • PTFE Polytetrafluorethylene
  • the mixed material is preferably 10 to 60% by volume relative to the volume of the inner space (inner space formed by the inner diameter of the inner cylinder, see Figure 4) formed by the inner diameter of the compound ball mill inner cylinder 40.
  • the amount of the mixture is less than 10% by volume, there is a risk that the flaking workability is reduced due to the reduction of the milling area, and when it exceeds 60% by volume, the zinc powder may aggregate due to the generation of frictional heat.
  • the composite ball mill is filled with 20 to 80% by volume with respect to the volume of the inner space formed of the ceramic ball of zirconium or alumina having a size of 0.1 ⁇ 5.0mm with the inner diameter of the compound ball mill inner cylinder 40 It is preferable.
  • the flake zinc produced by the process according to the invention has a diameter of 10-50 ⁇ m and a thickness of 0.1-2 ⁇ m which is commercially available, and the ratio of the diameter and the thickness of the particles is 10: 1-100: 1, more preferably.
  • a flake zinc manufacturing apparatus By using a flake complex ball milling device, a flake zinc manufacturing apparatus according to the present invention, 60% by weight of ethyl alcohol, 40% by weight of spherical zinc powder having a particle size range of 4-6 ⁇ m, and spherical zinc in a complex ball mill container. 20 vol% of the mixed ball mill internal space (the internal space formed by the inner diameter of the inner cylinder, see FIG. 4) of the mixed raw material mixed with 2 parts by weight of stearic acid lubricant as an additive with respect to 100 parts by weight of the powder is mixed. Input.
  • the ball, the size of the zirconium material is 0.5 ⁇ 0.8mm container interior space filled with a condition of 70% by volume of the [preferred embodiment, the inner tube has an inner diameter of the internal space being formed by 40 (see Fig. 4) of the present invention;
  • a rotational speed of 1300rpm at a flake zinc having a diameter of 10 ⁇ 50 ⁇ m and a thickness of 0.1 ⁇ 2 ⁇ m was found to be able to obtain a yield of 60% or more within 30 minutes (see Fig. 6 C-1).
  • a flake zinc manufacturing apparatus By using a flake complex ball milling device, a flake zinc manufacturing apparatus according to the present invention, 70% by weight of ethyl alcohol, 30% by weight of spherical zinc powder having a particle size range of 4 to 6 ⁇ m, and spherical zinc in a complex ball mill container. 25% by volume of the mixed ball mill internal space (inner space formed by the inner diameter of the inner cylinder of the preferred embodiment of the present invention, see FIG. 4) was mixed with 2 parts by weight of stearic acid lubricant as an additive with respect to 100 parts by weight of powder. Input.
  • the zirconium material ball size of 0.8 ⁇ 1.0mm at 70% by volume of the container interior space inner space formed by the inner diameter of the inner cylinder (40, see Figure 4) in the preferred embodiment of the present invention
  • a spherical zinc powder with a particle size range of 4 to 6 ⁇ m is injected into the interior space of the composite ball mill container using attrition milling at a volume of 30% by volume in a zirconium material of 1.0 to 1.5 mm.
  • the yield of flake zinc with ⁇ 50: 1 was 21% after 30 minutes, 22% after 60 minutes, and 33% after 120 minutes. However, after 120 minutes, the agglomeration of the particles occurred, and the grain size increased significantly, so that it was difficult to obtain a further yield (see FIG. 7A-1).
  • Zirconium material size was added to the container by inserting 60% by weight of ethyl alcohol and 40% by weight of spherical zinc powder having a particle size range of 4 to 6 ⁇ m into an inside space of the container by using attrition milling.
  • Ball with a diameter of 1.0 ⁇ 1.5mm was operated at a rotational speed of 2000rpm under wet process conditions filled with 50% by volume of the inner space of the vessel.
  • the yield of flake zinc with a ratio of 10: 1 to 50: 1 was 18% after 30 minutes, 21% after 60 minutes, and 20% after 120 minutes. However, no further improvement in yield was seen after 48 hours later (see A-2 of FIG. 7).
  • the flake zinc was prepared by adding 2 parts by weight of a stearic acid lubricant as an additive to 100 parts by weight of zinc powder under the same conditions as in Comparative Example 2, it had a diameter of 10 to 50 ⁇ m and a thickness of 0.1 to 2 ⁇ m, The yield of flake zinc with a ratio of 10: 1 to 50: 1 was 26% after 30 minutes, 30% after 60 minutes, and 27% after 120 minutes. However, after 48 hours, the yield was reduced to 25% or less (see FIG. 7A-3).
  • Figure 6 relates to a graph showing the change in yield of the flake zinc produced by the method of Examples 1 and 2 according to the present invention over time, Figure 6 is compared with Examples 1 and 2 The graph which shows the change of the yield with time progress of the flake zinc manufactured by the method of the comparative examples 1-3.
  • FIG. 8 and 9 are photographs of the zinc flakes prepared according to the method of Examples 1 and 2 according to the present invention in a SEM photograph and enlarged 2000 times, FIG. 8 is a sample of Example 1, FIG. 9 shows the samples of Example 2, respectively.
  • the flake zinc manufacturing apparatus of the present invention in the flake zinc manufacturing apparatus to form flake zinc is a holding tank (12; holding tank), the circulation pump 14 and the compound ball mill 20
  • the composite ball mill 20 is connected to the holding tank 12 and the inlet line 13 and the outlet line 15 to circulate the spherical zinc powder while circulating the mixed raw material flowing into the holding tank 12 Allow the process of oxidization to proceed;
  • the composite ball mill 20 is located in the inner cylinder (31) and the inner space 31 of the outer cylinder (30) is formed to accommodate the mixed raw material supplied from the holding tank 12, the external motor It is characterized in that it has a rotor (50) driven by, the ball is abrasion resistance is filled in the inner space 31 to flake the spherical zinc powder.
  • the present invention relates to an apparatus for producing flake zinc, and more particularly, to flake a spherical zinc powder using a flake composite ball milling, so that the degree of flaky zinc is excellent and the porosity is increased. It is possible to improve the anti-corrosive pigment performance by increasing the blocking effect of corrosion factors and increasing the anti-corrosive performance by increasing the specific surface area, and by shortening the manufacturing time by the continuous manufacturing process, it is possible to increase the yield and increase the yield. It is possible.

Abstract

The present invention relates to an apparatus for producing zinc flake, in which a holding tank for supplying spherical zinc powder mixture materials and a ball mill are interconnected via an inlet line and an outlet line to flake the spherical zinc powder while circulating the mixture materials introduced in the holding tank. Particularly, as the present invention employs a complex ball mill having an inner cylinder constituted by a plurality of disks stacked into layers, zinc flake with superior quality is obtained to minimize porosity, protective effects against elements which might cause a corrosion can be increased, and the specific surface area of the zinc flake is increased to improve performance of corrosion-protective pigment. Further, the present invention adopts a continuous preparation process to shorten preparation time, thus improving productivity and yield rate, and allowing the commercial utilization thereof.

Description

플레이크 아연의 제조장치Flakes Zinc Manufacturing Equipment
본 발명은 플레이크 아연의 제조장치에 관한 것으로서, 더욱 상세하게는 플레이크 전용 복합 볼밀(ball milling)을 이용하여 구형의 아연분말을 플레이크(flake)화시킴으로써, 플레이크 아연의 편형화 정도가 우수하고, 공극률을 최소화시켜 부식인자의 차단 효과 증대 및 비표면적의 증가에 따른 방식성능의 확대로 방식안료의 고성능화가 가능하며, 수율이 높아 상업적 적용이 가능하도록 한 것을 특징으로 하는 플레이크 아연의 제조장치에 관한 것이다.The present invention relates to an apparatus for producing flake zinc, and more particularly, to flake a spherical zinc powder using a flake composite ball milling, so that the degree of flaky zinc is excellent and the porosity is increased. It is possible to improve the anti-corrosive pigment performance by increasing the blocking effect of corrosion factors and increase the specific surface area by minimizing the corrosion resistance, and to provide a high-yield commercial application of flake zinc characterized in that the commercial application is possible. .
일반적으로 아연분말은 도료 내에 포함되어 철보다 먼저 부식되는 희생양극으로서 작용하여 보호대상이 되는 물체의 부식을 방지하는 역할을 한다. 기존 방식안료로서의 아연분말은 1~10㎛의 입도분포를 형성하며 광택이 없는 구형의 회색 분말을 사용하고 있으며, 이러한 종래의 구형 아연분말은 방식안료에 사용시 크게 형성되는 공극률에 의해 방식성능이 저하되는 문제점이 있었다. In general, zinc powder acts as a sacrificial anode which is contained in the paint and corrodes before iron, thereby preventing corrosion of an object to be protected. Zinc powder as a conventional anticorrosive pigment forms a particle size distribution of 1 ~ 10㎛ and uses a gloss-shaped globular gray powder, the conventional spherical zinc powder is deteriorated anticorrosive performance due to the large porosity formed when used in anticorrosive pigments There was a problem.
한편, 금속 플레이크(flake)는 구형과 같은 금속입자를 얇고 편평한 구조를 형태로서, 상기와 같은 구조로 인해 고광택의 시각적 효과를 도출하고 비표면적의 증대 효과가 있으므로 구형의 안료입자들을 밀링(milling)법에 의해 플레이크화시키는 방법들이 다양하게 시도되고 있다. On the other hand, the metal flake (flake) is a thin and flat structure of the metal particles, such as spherical shape, because the structure as described above to produce a high gloss visual effect and increase the specific surface area, so that milling the pigment particles of the spherical shape (milling) There are various attempts to flake by law.
따라서 아연분말의 상기와 같은 문제점들을 해결하기 위한 방안으로 밀링(milling)법을 이용하여 구형인 아연분말을 플레이크(flake)화시키기 위한 다양한 방법들이 시도되고 있으며, 도 1에 도시된 바와 같이 지르코니아, 알루미나 등과 같이 내마모성이 강한 볼(3)을 내부에 일정량 충진시킨 원통형 용기(1)의 구조를 갖는 볼밀(ball milling)의 내부에 구형인 아연분말을 넣고 화살표 방향으로 회전시켜 플레이크화시킬 경우에공정제어는 용이하지만 아연의 특성, 즉 취성과 연성을 동시에 지닌 특징으로 인하여 작업시간이 증가하고 실제 생산된 제품 중에서 상업적으로 이용 가능한 플레이크 아연의 수율이 대단히 낮은 문제점이 있었다.Therefore, various methods have been tried to flake spherical zinc powder by using a milling method to solve the above problems of the zinc powder, as shown in Figure 1, zirconia, When spherical zinc powder is put into a ball milling having a structure of a cylindrical container 1 filled with a certain amount of wear-resistant balls 3 such as alumina, and rotated in the direction of the arrow to flakeIsProcess control is easy, but due to the characteristics of zinc, ie brittleness and ductility, the working time is increased and commercially available among actual products There was a problem that the yield of flake zinc is very low.
그리고 도 2에 도시된 바와 같이 지르코니아, 알루미나 등과 같이 내마모성이 강한 볼(3)을 내부에 일정량 충진시킨 원통형 용기(1)의 구조를 갖는 어트리션 밀(attrition milling)의 내부에 구형인 아연분말을 넣고 교반날개를 회전시켜, 볼을 용기내에서 원주방향으로 움직여 원료분말에 큰 충격을 주어서 플레이크화시킬 경우에는 제조시간이 단축되고, 볼밀(ball milling) 보다 에너지는 크지만 제품의 재현성에 문제점을 가지며 원료 입자가 밀링(milling) 중 응집하는 현상이 발생하여 로스(loss)의 발생으로 인해 생산비용이 증대되는 등의 문제점이 발생하였다.As shown in FIG. 2, a spherical zinc powder is formed in an attrition milling having a structure of a cylindrical container 1 filled with a predetermined amount of abrasion resistant balls 3 such as zirconia and alumina. The rotation of the stirring blade and moving the ball in the circumferential direction in the container to give a big impact to the raw material powder to shorten the production time, the energy is greater than the ball milling, but the problem of reproducibility of the product It has a problem that the raw material particles are agglomerated during milling (milling) to increase the production cost due to the generation of losses (loss).
즉, 상기의 방법들은 구형인 아연분말에 볼을 회전체 용기 내에서 원주방향으로 움직여 원료분말에 큰 충격을 주어 분쇄효율을 높이기 위한 방법으로서, 상기와 같은 기존 공법을 통해 아연을 플레이크(flake)화하는데는 많은 문제점들을 내포하고 있었다.That is, the above methods are a method for increasing the grinding efficiency by giving a large impact to the raw powder by moving the ball in the circumferential direction in the rotating container in the spherical zinc powder, flake zinc through the conventional method as described above There were many problems in the process.
또한 PCT 특허공개공보 WO2004/026508호에 건식 밀링에 의해 아연 플레이크를 제조하는 방법이 공지되어 있지만 상기 특허의 경우에는 밀링중 열 발생이 심하여 원료 소모량이 크고, 분진발생의 위험이 커서 국내 환경에서는 적용하기 어려운 문제점이 있었다.In addition, a method of manufacturing zinc flakes by dry milling is known from PCT Patent Publication No. WO2004 / 026508, but in the case of the patent, heat is generated during milling, which causes a large amount of raw material consumption and a high risk of dust. There was a problem that was difficult to do.
따라서 본 발명은 상기와 같은 문제점을 해결하기 위한 방안으로, 플레이크 아연의 생산 수율 및 생산량을 향상시킬 수 있는 새로운 타입의 플레이크 아연제조용 복합볼밀(Complex Ball Milling)을 이용하여 구형 아연분말, 용제 및 윤활제의 혼합원료를 고속으로 교반시켜 플레이크 아연을 제조함으로써, 제조시간이 단축되고 생산수율을 높일 수 있도록 한 것을 특징으로 하는 플레이크 아연의 제조장치를 제공함에 그 목적이 있다.Therefore, the present invention is to solve the above problems, spherical zinc powder, solvent and lubricant by using a new type of flake zinc manufacturing complex ball mill (Complex Ball Milling) that can improve the production yield and yield of flake zinc It is an object of the present invention to provide an apparatus for producing flake zinc, characterized in that to produce flake zinc by stirring the mixed raw material at a high speed to shorten the production time and increase the production yield.
그리고 본 발명은 구형 아연분말 입자를 사용하여 플레이크 아연을 제조함으로써, 플레이크 아연의 비표면적이 증가되어 구형 아연분말일 경우 발생되는 큰 공극률을 최소화시키고, 부식인자의 차단 효과 증대 및 비표면적의 증가에 따른 방식성능의 확대로 방식안료의 고성능화가 가능하도록 한 것을 특징으로 하는 플레이크 아연의 제조장치를 제공함에 다른 목적이 있다.In the present invention, flake zinc is prepared using spherical zinc powder particles, so that the specific surface area of flake zinc is increased to minimize the large porosity generated in the case of spherical zinc powder, and to increase the blocking effect of corrosion factors and increase the specific surface area. Another object of the present invention is to provide an apparatus for producing flake zinc, which is characterized by high performance of anticorrosive pigments by expansion of anticorrosive performance.
이에 상기의 과제를 달성하기 위한 본 발명은 플레이크 아연을 형성하기 위해 플레이크 아연 제조장치에 있어서, 상기 플레이크 아연 제조장치(10)는 홀딩 탱크(12; holding tank), 순환펌프(14) 및 복합볼밀(20)을 구비하고, 그리고 상기 복합볼밀(20)은 홀딩 탱크(12)와 유입라인(13) 및 유출라인(15)으로 접속되어 홀딩 탱크(12)로 유입되는 혼합원료를 순환시키면서 구형 아연분말을 플레이크화시키는 공정이 진행되도록 하되; 상기 복합볼밀(20)은 홀딩 탱크(12)로부터 공급되는 혼합원료를 수용하는 내부 공간(31)이 형성되는 외통(30)과, 상기 외통(30)의 내부 공간(31)내에 위치되어 외부 모터에 의해 구동되는 로터(50; rotor)를 갖고, 상기 내부 공간(31)내에 구형 아연분말을 플레이크화시키기 위해 내마모성이 강한 볼(ball)이 충진되는 것을 특징으로 하는 플레이크 아연 제조장치를 제공하는 것을 과제 해결 수단으로 한다.In order to achieve the above object, the present invention provides a flake zinc manufacturing apparatus for forming flake zinc, wherein the flake zinc manufacturing apparatus 10 is a holding tank 12, a circulation pump 14 and a compound ball mill. 20, and the composite ball mill 20 is connected to the holding tank 12, the inlet line 13 and the outlet line 15 while circulating the mixed raw material flowing into the holding tank 12 while spherical zinc Allowing the process to flake powder to proceed; The composite ball mill 20 is located in the inner cylinder (31) and the inner space 31 of the outer cylinder (30) is formed to accommodate the mixed raw material supplied from the holding tank 12, the external motor It is to provide a flake zinc manufacturing apparatus, characterized in that it has a rotor (50) driven by the ball, the ball is a wear-resistant ball is filled in the inner space 31 to flake the spherical zinc powder It is a problem solving means.
이상에서 설명한 바와 같이 본 발명에 따른 플레이크 아연의 제조장치인 플레이크 전용 복합 볼밀(complex ball milling)을 이용하여 구형의 아연입자를 플레이크화시키는 방법을 개발함으로써, 플레이크 아연의 편형화 정도가 우수하여 공극률을 최소화시키고, 부식인자의 차단 효과 증대 및 비표면적의 증가에 따른 방식성능의 확대로 방식안료의 고성능화가 가능하며, 그리고 연속식 제조 공정에 의하여 제조시간을 단축함으로서 생산량을 높이고 생산수율을 향상시켜 상업적 활용이 가능할 것으로 기대된다.As described above, by developing a method for flake-forming spherical zinc particles by using a flake complex ball milling apparatus, which is a flake zinc manufacturing apparatus according to the present invention, the degree of flaky zinc is excellent and the porosity is improved. Minimize the corrosion protection factor and increase the anticorrosive performance by increasing the specific surface area to increase the performance of anticorrosive pigments, and reduce the manufacturing time by the continuous manufacturing process to increase production and improve production yield. It is expected to be available.
도 1(a), (b)는 종래의 볼밀 모식도,1 (a), (b) is a schematic view of a conventional ball mill,
도 2는 종래의 아트라이트 모식도,2 is a schematic diagram of a conventional art light,
도 3은 본 발명의 바람직한 실시예에 따른 플레이크 아연 제조장치의 모식도,Figure 3 is a schematic diagram of the flake zinc production apparatus according to a preferred embodiment of the present invention,
도 4는 도 3에서 복합볼밀을 상세히 설명하기 위한 개략적인 단면도Figure 4 is a schematic cross-sectional view for explaining the composite ball mill in detail in FIG.
도 5는 도 4에서 내통을 상세히 설명하기 위한 사시도,5 is a perspective view for explaining the inner cylinder in detail in FIG.
도 6은 본 발명에 따른 실시예 1, 2의 방법에 의해 제조한 플레이크 아연의 시간의 경과에 따른 수율의 변화를 나타낸 그래프,6 is a graph showing a change in yield of the flake zinc prepared by the method of Examples 1 and 2 according to the present invention over time;
도 7은 실시예 1, 2에 대비되는 비교예 1 내지 3의 방법에 의해 제조한 플레이크 아연의 시간의 경과에 따른 수율의 변화를 나타낸 그래프,7 is a graph showing a change in yield over time of the flake zinc prepared by the method of Comparative Examples 1 to 3 compared to Examples 1 and 2,
도 8 및 도 9는 본 발명에 따른 실시예 1 및 실시예 2의 방법에 따라 제조한 아연플레이크를 SEM 촬영하여 나타낸 사진에 관한 것이다.8 and 9 are SEM photographs of the zinc flakes prepared according to the method of Examples 1 and 2 according to the present invention.
이하 본 발명에 따른 바람직한 실시 예를 상세히 설명한다. 하기의 설명에서는 본 발명의 제조방법을 이해하는데 필요한 부분만이 설명되며 그 이외 부분의 설명은 본 발명의 요지를 흩트리지 않도록 생략될 것이라는 것을 유의하여야 한다.Hereinafter, preferred embodiments of the present invention will be described in detail. It should be noted that in the following description, only parts necessary for understanding the manufacturing method of the present invention will be described, and descriptions of other parts will be omitted so as not to distract from the gist of the present invention.
먼저, 본 발명에 따른 플레이크 아연의 제조장치에 대하여 첨부된 도면인 도 3을 중심으로 기술적 사상을 상세히 설명하면 아래의 내용과 같다.First, the technical concept of the apparatus for manufacturing flake zinc according to the present invention will be described in detail with reference to FIG. 3.
도 3은 본 발명의 바람직한 실시예에 따른 플레이크 아연 제조장치의 모식도이고, 도 4는 도 3에서 복합볼밀을 상세히 설명하기 위한 개략적인 단면도이며, 도 5는 도 4에서 내통을 상세히 설명하기 위한 사시도이다. Figure 3 is a schematic diagram of a flake zinc manufacturing apparatus according to a preferred embodiment of the present invention, Figure 4 is a schematic cross-sectional view for explaining in detail the composite ball mill in Figure 3, Figure 5 is a perspective view for explaining the inner cylinder in Figure 4 in detail to be.
도 3 및 도 4를 참조하면, 본 발명의 바람직한 실시예에 따른 플레이크 아연 제조장치(10)는 홀딩 탱크(12; holding tank), 순환펌프(14) 및 복합볼밀(20)을 구비하고, 그리고 상기 복합볼밀(20)은 홀딩 탱크(12)와 유입라인(13) 및 유출라인(15)으로 접속되어 홀딩 탱크(12)로 유입되는 혼합원료를 순환시키면서 구형 아연분말을 플레이크화시키는 공정이 진행되도록 하는 것을 특징으로 한다. 3 and 4, the flake zinc manufacturing apparatus 10 according to a preferred embodiment of the present invention includes a holding tank 12 (holding tank), the circulation pump 14 and the compound ball mill 20, and The composite ball mill 20 is connected to the holding tank 12 and the inlet line 13 and the outlet line 15 to circulate the mixed raw material flowing into the holding tank 12 to flake the spherical zinc powder. Characterized in that.
이때, 홀딩 탱크(12)는 플레이크 아연을 형성하기 위해 구형 아연분말, 용제 및 윤활제의 원료들을 외부로부터 공급받아 교반기를 이용하여 혼합원료를 제조하고, 이 이혼합물이 순환펌프(14)에 의해 유입라인(13)을 통해 홀딩 탱크(12)로 공급되도록 한다. 이와 같은 홀딩 탱크(12)은 둘레에는 냉각 자켓(cooling jacket, 도시 않음)을 설치하고, 교반장치를 설치하여 교반 및 온도유지가 가능하도록 한다.At this time, the holding tank 12 receives the raw materials of the spherical zinc powder, the solvent and the lubricant to form the flake zinc from the outside to produce a mixed raw material using a stirrer, this di-mixture is introduced by the circulation pump 14 It is supplied to the holding tank 12 through the line 13. The holding tank 12 is installed around the cooling jacket (cooling jacket (not shown)), it is possible to maintain the stirring and temperature by installing a stirring device.
또한, 복합볼밀(20)은, 도 4에서 보는 바와 같이, 통상의 볼밀과 유사하게 홀딩 탱크(12)로부터 공급되는 혼합원료를 수용하는 내부 공간(31)이 형성되는 외통(30)과, 이 외통(30)의 내부 공간(31)내에 위치되어 외부 모터에 의해 구동되는 로터(50; rotor)를 갖는다. 그리고, 이 복합볼밀(20)내에는 구형 아연분말을 플레이크화시키기 위해 내마모성이 강한 볼(ball)이 충진된다.In addition, the composite ball mill 20, as shown in Figure 4, similar to the conventional ball mill, the outer cylinder 30 is formed with an inner space 31 for receiving the mixed raw material supplied from the holding tank 12, and It has a rotor 50 located in the inner space 31 of the outer cylinder 30 and driven by an external motor. In the composite ball mill 20, a ball having a high wear resistance is filled to flake the spherical zinc powder.
이와 같은 본 발명에 따른 플레이크 아연 제조장치(10)의 유출라인(15)에는 복합볼밀(20)로부터 홀딩 탱크(12)로 순환되는 혼합원료의 온도상승을 방지하는 콘덴서(16)가 설치된다.The outlet line 15 of the flake zinc manufacturing apparatus 10 according to the present invention is provided with a condenser 16 to prevent the temperature rise of the mixed raw material circulated from the compound ball mill 20 to the holding tank 12.
그리고, 복합볼밀(20)에 충진되는 볼은 내마모성이 강한 지르코니아, 알루미나 소재로서, 그 형상이 구형(球形) 또는 막대형으로서, 볼의 크기는 0.1~5.0 mm이며, 볼의 충진율은 충진되는 내부 공간(내통의 내경으로 형성되는 내부 공간, 도 4 참조)의 부피에 대해 20~80부피%를 충진시키는 것이 바람직하다. The ball filled in the composite ball mill 20 is made of zirconia and alumina having high abrasion resistance. The ball is spherical or rod-shaped, and has a ball size of 0.1 to 5.0 mm, and the filling rate of the ball is filled. It is preferable to fill 20 to 80% by volume with respect to the volume of the space (inner space formed by the inner diameter of the inner cylinder, see FIG. 4).
상기에서 볼의 충진율이 20 부피% 미만이 될 경우에는 볼의 충진량이 적어 Flake화가 진행되지 않을 우려가 있고, 80부피%를 초과할 경우에는 막힘에 의해 운전이 정지할 우려가 있다. When the filling rate of the ball is less than 20% by volume, there is a fear that the filling amount of the ball is small so that the Flake may not proceed, and when it exceeds 80% by volume, the operation may be stopped due to blockage.
이와 같은 본 발명에 따른 플레이크 아연 제조장치(10)는 특별히 설계된 복합볼밀(20)을 통해 구형 아연분말의 플레이크화 공정이 진행되도록 하므로써, 통상의 볼밀(ball milling)과 같이 플레이크 아연화를 위한 볼(ball)을 적용할 수 있도록 하고, 어트리션 밀(attrition milling)과 같이 회전속도를 높일 수 있도록 하여, 플레이크 아연의 편형화 정도가 우수하여 공극률을 최소화시키고, 부식인자의 차단 효과 증대 및 비표면적 증가에 따른 방식성능의 확대로 방식안료의 고성능화가 가능하도록 것을 특징으로 한다. Such a flake zinc manufacturing apparatus 10 according to the present invention by the flakes of the spherical zinc powder through a specially designed composite ball mill 20, the ball for flake zincation (ball milling) like a conventional ball mill (ball milling) ball to be applied, and to increase the speed of rotation like attrition milling, the degree of flattening of flake zinc is excellent, minimizes the porosity, increases the blocking effect of corrosion factor and specific surface area. It is characterized by the high performance of the anticorrosive pigments by the expansion of the anticorrosive performance according to the increase.
도 4 및 도 5를 참조하면, 본 발명의 바람직한 실시예에 따른 플레이크 아연 제조장치(10)의 복합 볼밀(20)은 유입라인(13, 도 3 참조)과 접속되는 입구(32)와 배출라인(15, 도 3 참조)과 접속되는 출구(34)를 구비하여 이루어지는 외통(30)내에서 로터(50)의 둘레로 배치되어 외통(30)의 내부 공간(31)내에 설치되고, 충진된 볼이 내부에 위치되는 내통(40)을 구비하여 이루어지는 것을 특징으로 한다. 이때, 내통(40)은 외통(30)의 내경보다 작은 외경을 갖고, 내부 공간(31)내에 위치되는 로터(50)의 외경보다 큰 내경을 갖도록 형성되는 다수개의 원형디스크(41)로 이루어진다. 그리고, 원형디스크(41)은 유입라인(13)과 평행하게 일정한 간격으로 배치되어 외통(30)에 결합되는 서포팅 바(60)에 의해 지지되므로써 여러 겹 쌓여진 다층 구조의 형태을 갖고, 원형디스크(41) 사이에는 둘레 방향으로 간극 유지구(62)가 설치되어 내통(40)내로 유입되어 플레이크화 공정이 진행되는 혼합원료가 유출라인(15)으로 유출되도록 한다. 4 and 5, the composite ball mill 20 of the flake zinc manufacturing apparatus 10 according to a preferred embodiment of the present invention is the inlet 32 and the discharge line connected to the inlet line (13, see Fig. 3) The ball is disposed in the inner space 31 of the outer cylinder 30 and disposed around the rotor 50 in the outer cylinder 30 formed of an outlet 34 connected to (15, FIG. 3). It is characterized by comprising an inner cylinder 40 located therein. At this time, the inner cylinder 40 has an outer diameter smaller than the inner diameter of the outer cylinder 30, and consists of a plurality of circular disks 41 formed to have an inner diameter larger than the outer diameter of the rotor 50 located in the inner space 31. In addition, the circular disk 41 has a form of a multi-layered stacked structure by being supported by the supporting bar 60 which is arranged at regular intervals in parallel with the inflow line 13 and coupled to the outer cylinder 30, and has a circular disk 41. The gap holder 62 is installed in the circumferential direction so that the mixed raw material flowing into the inner cylinder 40 flows into the outflow line 15.
본 발명에서 상기 원형디스크(41)의 개수는 10~100개의 원형디스크가 여러 겹 쌓여진 다층 구조로서, 상기 개수의 범위에만 반드시 한정되는 것이 아니고 내통(40)의 크기에 따라 그 개수가 적절히 조정되어질 수 있다.In the present invention, the number of the circular disks 41 is a multi-layered structure in which 10 to 100 circular disks are stacked in several layers. The number of circular disks 41 is not necessarily limited to the range of the number, and the number of the circular disks 41 may be appropriately adjusted according to the size of the inner cylinder 40. Can be.
이와 같은 다층구조의 원형디스크(41)로 이루어지는 내통(40)은 혼합원료와 볼(도시 않음) 그리고 로터(50)간의 마찰력을 높이면서 아연이 외통(30)의 내벽에 응결되어 달라붙지 않고 외부로 순환시켜 나갈 수 있도록 한다. 즉, 로터(50)의 회전에 의해 혼합원료와 볼의 마찰이 일어나면서 플레이크화로 진행되고, 이때 마찰열의 발생과 입자간 응집이 일어나기 전에 내통(40)의 틈새[원형디스크(41) 사이에 설치되는 간격 유지구(62) 사이로 형성되는 틈새] 플레이크화 중인 소재는 빠져나간다. 이러한 과정을 수차례 반복하면서, 플레이크화가 진행되고 입도분포를 측정하여 목표한 입도에 도달하였을 때 공정을 멈추고 플레이크화된 아연을 회수하게 된다. The inner cylinder 40 made of the circular disk 41 of such a multilayer structure has a high frictional force between the mixed raw material, the ball (not shown), and the rotor 50, while zinc is condensed on the inner wall of the outer cylinder 30 so as not to stick. Allow it to cycle through That is, the rotation of the rotor 50 causes friction between the mixed raw material and the ball and proceeds to flake formation. At this time, the gap between the inner cylinder 40 (installed between the circular disks 41) before the generation of frictional heat and aggregation between particles occurs. The gap formed between the gap holders 62 to be flaked out. Repeating this process several times, the flakes proceed and the particle size distribution is measured to stop the process and recover the flake zinc when the target particle size is reached.
이때, 외통(30)은 로터(50)의 회전축에 대해 수평을 이루어 회전축과 연결된 로터(50)를 회전시킴으로서 발생하는 진동을 최소화하고, 외통(30)내 내압과 혼합원료가 유입되는 입구(32)의 외압을 일정하게 유지시킴으로서 외통(30) 및 회전축의 파손을 방지하는 구조로 이루어져 있다. 이와 같은 외통(30)의 내부 공간(31)에는 전술한 바와 같은 내통(40)이 설치되어 플레이크 아연을 출구(34)로 분리시키게 된다. 그리고, 내통(40)을 통해 출구(34)로 유출되는 혼합원료[플레이크 아연화 공정이 진행중인 혼합원료]는 유출라인(15)을 통해 홀딩 탱크(12)로 이송될 때, 유출라인(15) 상에 설치된는 콘덴서(16)를 통해 냉각된다. 이러한 순환과정은 혼합원료의 입도분포가 10~50um 범위로 측정되었을 때 멈추게 된다. 완전히 편형화가 이루어지는 작업시간은 원료량과 회전속도 등에 따라 달라진다.At this time, the outer cylinder 30 is horizontal with respect to the rotation axis of the rotor 50 to minimize the vibration generated by rotating the rotor 50 connected to the rotating shaft, the inlet 32 into which the internal pressure and the mixed raw material in the outer cylinder 30 is introduced. By maintaining a constant external pressure of the) is made of a structure to prevent damage to the outer cylinder 30 and the rotating shaft. An inner cylinder 40 as described above is installed in the inner space 31 of the outer cylinder 30 to separate the flake zinc into the outlet 34. Then, when the mixed raw material (mixed raw material of the flake zincation process in progress) flowing out to the outlet 34 through the inner cylinder 40 is transferred to the holding tank 12 through the outflow line 15, the outflow line 15 is placed on the outflow line 15. Installed in the is cooled through the condenser 16. This cycle stops when the particle size distribution of the mixed raw material is measured in the range of 10-50 μm. The working time for which fully flattening depends on the amount of raw materials and the speed of rotation.
이하, 본 발명에 따른 플레이크 아연 제조장치인 플레이크 전용 복합 볼밀(complex ball milling)을 이용한 구형 아연분말을 플레이크화시키는 방법은 다음과 같다. Hereinafter, a method of flake-forming a spherical zinc powder using a flake complex composite ball mill (flake complexing mill) according to the present invention is as follows.
본 발명은 아연 제조장치인 플레이크 전용 복합 볼밀(complex ball milling)을 이용하여 용제 30~90중량%, 구형 아연분말 10~70중량%와, 그리고 상기 구형 아연분말 100 중량부에 대하여 윤활제 0.01~10.0중량부를 홀딩탱크(12) 내에서 혼합시킨 혼합원료를 유입라인(13)을 통해 복합볼밀(20) 용기내에 유입시킨 다음 로터(50)를 100~8,000rpm의 속도로 10~360분간 회전시켜 10~50um의 입도분포를 갖는 아연 플레이크를 제조하는 것을 특징으로 하는 플레이크 아연의 제조방법을 제공한다.The present invention is 30 to 90% by weight solvent, 10 to 70% by weight of the spherical zinc powder, and 100 to 100 parts by weight of the spherical zinc powder by using a flake complex ball mill (complex ball milling) is a zinc manufacturing apparatus 0.01 to 10.0 After mixing the weight portion mixed in the holding tank 12 into the composite ball mill 20 container through the inlet line 13, the rotor 50 is rotated for 10 to 360 minutes at a speed of 100 ~ 8,000 rpm 10 It provides a method for producing flake zinc, characterized in that for producing a zinc flake having a particle size distribution of ~ 50um.
그리고 상기 혼합원료는 플레이크화 작업성을 향상시키기 위해 복합볼밀(20) 내에 유입된 다음 혼합원료의 순환율이 5~30부피%가 되도록 유출라인(15)을 통해 홀딩 탱크(12)로 순환시키면서 플레이크화 작업 공정이 진행되도록 하는 것을 특징으로 한다. 상기에서 혼합원료의 순환율이 상기 순환율 범위를 벗어날 경우에는 플레이크화 작업성의 저하할 우려가 있다. And the mixed raw material is introduced into the compound ball mill 20 to improve the flaking workability and then circulated to the holding tank 12 through the outlet line 15 so that the circulation rate of the mixed raw material is 5 to 30% by volume. It is characterized in that the flake working process proceeds. In the above, when the circulation rate of the mixed raw material is out of the circulation rate range, there is a fear that the flaking workability is deteriorated.
본 발명에서 상기 혼합원료는 용제 30~90중량%, 구형 아연분말 10~70중량%와, 그리고 상기 구형 아연분말 100 중량부에 대하여 윤활제 0.01~10.0중량부로 이루어지는 것이 바람직하다. In the present invention, the mixed raw material is preferably 30 to 90% by weight of solvent, 10 to 70% by weight of spherical zinc powder, and 0.01 to 10.0 parts by weight of lubricant based on 100 parts by weight of the spherical zinc powder.
본 발명에서 용제는 플레이크화 작업시 구형 아연분말에 유동성을 부여하여 유입라인으로부터 복합볼밀의 내부로 혼합원료를 원활하게 공급하고, 복합볼밀 내부에서 구형 아연분말의 플레이크화 작업시 유동성과 함께 쉽게 용제가 휘발할 수 있도록 하기 위한 것으로써, 용제의 혼합량이 30중량% 미만이 될 경우에는 용제의 혼합량에 비해 상대적으로 구형 아연분말의 혼합량이 증가하게 됨에 따라 구형 아연분말의 유동성이 저하되어 플레이크화 작업성이 저하할 우려가 있고, 용제의 혼합량이 90중량%를 초과할 경우에는 용제가 과다 혼합됨에 따라 과량의 용제를 휘발시키기 위한 작업시간의 지연으로 플레이크화 작업성이 저하 할 우려가 있다.In the present invention, the solvent imparted fluidity to the spherical zinc powder during the flake operation, thereby smoothly supplying the mixed raw material from the inlet line to the inside of the compound ball mill, and the solvent easily with the fluidity during the flake operation of the spherical zinc powder in the compound ball mill. When the amount of the solvent is less than 30% by weight, the flow rate of the spherical zinc powder decreases as the amount of the spherical zinc powder is increased relative to the amount of the solvent. If the mixed amount of the solvent exceeds 90% by weight, there is a possibility that the flaking workability may decrease due to the delay of the working time for volatilizing the excess solvent as the solvent is excessively mixed.
본 발명에서 용제는 메틸알코올, 에틸알코올, 이소프로필알코올인 알코올류, 크실렌, 벤젠, 톨루엔, 코코졸인 방향족탄화수소류, 아세톤, 메틸에틸케톤, 메틸이소부틸케톤, 아농인 케톤류로 이루어진 군에서 1종 또는 그 이상을 선택하여 혼합해서 사용하는 것이 바람직하다. In the present invention, the solvent is methyl alcohol, ethyl alcohol, isopropyl alcohol, alcohols, xylene, benzene, toluene, coco hydrocarbons aromatic hydrocarbons, acetone, methyl ethyl ketone, methyl isobutyl ketone, asonine ketones Or it is preferable to select and use more than that.
그리고 본 발명에서 사용하는 구형 아연분말은 입도범위가 1~50㎛, 더 바람직하게는 1~10㎛인 것을 사용하는 것이 바람직하다. 구형 아연분말의 입도범위가 상기에서 한정한 범위를 벗어날 경우에는 구형 아연분말의 입도가 너무 작거나 또는 너무 커서 플레이크화 작업성이 저하할 할 우려가 있다.And it is preferable to use the spherical zinc powder used by this invention having a particle size range of 1-50 micrometers, More preferably, it is 1-10 micrometers. If the particle size range of the spherical zinc powder is out of the range defined above, the particle size of the spherical zinc powder may be too small or too large, thereby reducing the flaking workability.
그리고 본 발명에서 윤활제는 밀링작업시 아연분말의 응집을 방지하기 위한 것으로써, 구형 아연분말 100 중량부에 대하여 윤활제의 혼합량이 0.01중량부 미만이 될 경우에는 윤활제의 부족으로 분말이 서로 응집할 우려가 있고, 윤활제의 혼합량이 10.0중량부를 초과할 경우에는 최종제품의 순도가 떨어지고 작업시간이 늘어날 우려가 있다.In the present invention, the lubricant is to prevent the agglomeration of the zinc powder during the milling operation. When the amount of the lubricant is less than 0.01 part by weight with respect to 100 parts by weight of the spherical zinc powder, the powder may aggregate with each other due to the lack of the lubricant. In addition, when the mixing amount of the lubricant exceeds 10.0 parts by weight, there is a fear that the purity of the final product is lowered and the working time is increased.
본 발명에서 사용가능한 윤활제는 스테아린산염 종류 또는 휘발유계(White spirit, Mineral sprit등), 폴리에틸렌계 왁스류(PCE(Perchloroethylene)), 불소계 왁스류(PTFE(Polytetrafluorethylene)), 실리콘계 왁스류 중에서 1종 또는 그 이상을 선택하여 사용하는 것이바람직하다. Lubricants usable in the present invention may be selected from stearic acid type or gasoline-based (white spirit, mineral sprit, etc.), polyethylene waxes (PCE (Perchloroethylene)), fluorine waxes (PTFE (Polytetrafluorethylene)), silicone waxes or It is recommended to use more than that.
또한 상기 혼합원료는 복합볼밀 내통(40)의 내경으로 형성되는 내부 공간(내통의 내경으로 형성되는 내부 공간, 도 4 참조) 부피에 대하여 10~60부피%를 투입하는 것이 바람직하다. 혼합물의 투입량이 10부피% 미만이 될 경우에는 밀링면적의 축소로 플레이크화 작업성이 저하할 우려가 있고, 60부피%를 초과할 경우에는 마찰열의 발생에 따라 아연분말이 응집할 우려가 있다.In addition, the mixed material is preferably 10 to 60% by volume relative to the volume of the inner space (inner space formed by the inner diameter of the inner cylinder, see Figure 4) formed by the inner diameter of the compound ball mill inner cylinder 40. When the amount of the mixture is less than 10% by volume, there is a risk that the flaking workability is reduced due to the reduction of the milling area, and when it exceeds 60% by volume, the zinc powder may aggregate due to the generation of frictional heat.
그리고 상기에서 이미 설명한 바 있지만 상기 복합볼밀은 크기 0.1~5.0mm인 지르코늄 또는 알루미나를 소재의 세라믹볼을 복합볼밀 내통(40)의 내경으로 형성되는 내부 공간의 부피에 대하여 20~80부피% 충진시키는 것이 바람직하다. And as described above, but the composite ball mill is filled with 20 to 80% by volume with respect to the volume of the inner space formed of the ceramic ball of zirconium or alumina having a size of 0.1 ~ 5.0mm with the inner diameter of the compound ball mill inner cylinder 40 It is preferable.
본 발명에 따른 방법에 의해 제조한 플레이크 아연은 상업적으로 활용 가능한 10~50㎛의 직경과 0.1~2㎛의 두께를 갖고 입자의 직경과 두께의 비율이 10:1~100:1, 더 바람직하게는 15:1~30:1을 갖는 플레이크 아연으로, 60~95%까지 수율을 향상시킬 수 있는 특징이 있다. The flake zinc produced by the process according to the invention has a diameter of 10-50 μm and a thickness of 0.1-2 μm which is commercially available, and the ratio of the diameter and the thickness of the particles is 10: 1-100: 1, more preferably. Is a flake zinc having 15: 1 to 30: 1, and has a characteristic of improving the yield by 60 to 95%.
이하 본 발명을 실시예에 의거하여 상세히 설명하겠는 바, 본 발명이 아래의 실시예에 의해서만 반드시 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not necessarily limited to the following Examples.
(실시예 1)(Example 1)
본 발명에 따른 플레이크 아연 제조장치인 플레이크 전용 복합 볼밀(complex ball milling)을 이용하여, 복합볼밀 용기 내에 에틸알코올 60중량%, 입도범위가 4~6㎛인 구형 아연분말 40중량%와 그리고 구형 아연분말 100중량부에 대하여 첨가제인 스테아린산 윤활제 2중량부를 첨가하여 혼합한 혼합원료를 복합볼밀 내부공간(본 발명의 바람직한 실시예에서는 내통의 내경으로 형성되는 내부 공간, 도 4 참조)의 20부피%를 투입하였다. 이때, 지르코늄 소재의 크기가 0.5~0.8mm인 볼을 용기 내부공간[본 발명의 바람직한 실시예에서는 내통(40, 도 4 참조)의 내경으로 형성는 내부 공간]의 70부피%로 충진한 조건에서 회전속도 1300rpm으로 운전한 결과 10~50㎛의 직경과 0.1~2㎛의 두께를 갖는 플레이크 아연을 30분 이내 60% 이상의 수율을 획득할 수 있는 것으로 나타났다.(도 6의 C-1 참조)By using a flake complex ball milling device, a flake zinc manufacturing apparatus according to the present invention, 60% by weight of ethyl alcohol, 40% by weight of spherical zinc powder having a particle size range of 4-6 μm, and spherical zinc in a complex ball mill container. 20 vol% of the mixed ball mill internal space (the internal space formed by the inner diameter of the inner cylinder, see FIG. 4) of the mixed raw material mixed with 2 parts by weight of stearic acid lubricant as an additive with respect to 100 parts by weight of the powder is mixed. Input. At this time, the ball, the size of the zirconium material is 0.5 ~ 0.8mm container interior space filled with a condition of 70% by volume of the [preferred embodiment, the inner tube has an inner diameter of the internal space being formed by 40 (see Fig. 4) of the present invention; As a result of operating at a rotational speed of 1300rpm at a flake zinc having a diameter of 10 ~ 50㎛ and a thickness of 0.1 ~ 2㎛ was found to be able to obtain a yield of 60% or more within 30 minutes (see Fig. 6 C-1).
(실시예 2)(Example 2)
본 발명에 따른 플레이크 아연 제조장치인 플레이크 전용 복합 볼밀(complex ball milling)을 이용하여, 복합볼밀 용기 내에 에틸알코올 70중량%, 입도범위가 4~6㎛인 구형 아연분말 30중량%와 그리고 구형 아연분말 100중량부에 대하여 첨가제인 스테아린산 윤활제 2중량부를 첨가하여 혼합한 혼합원료를 복합볼밀 내부공간(본 발명의 바람직한 실시예에서는 내통의 내경으로 형성되는 내부 공간, 도 4 참조)의 25부피%를 투입하였다. 이때, 지르코늄 소재의 크기가 0.8~1.0mm인 볼을 용기 내부공간[본 발명의 바람직한 실시예에서는 내통(40, 도 4 참조)의 내경으로 형성되는 내부 공간]의 70부피%로 충진한 조건에서 회전속도 1500rpm으로 운전한 결과 10~50㎛의 직경과 0.1~2㎛의 두께를 갖는 플레이크 아연을 30분 이내 70% 이상의 수율을 획득할 수 있는 것으로 나타났다.(도 6의 C-7 참조) By using a flake complex ball milling device, a flake zinc manufacturing apparatus according to the present invention, 70% by weight of ethyl alcohol, 30% by weight of spherical zinc powder having a particle size range of 4 to 6 μm, and spherical zinc in a complex ball mill container. 25% by volume of the mixed ball mill internal space (inner space formed by the inner diameter of the inner cylinder of the preferred embodiment of the present invention, see FIG. 4) was mixed with 2 parts by weight of stearic acid lubricant as an additive with respect to 100 parts by weight of powder. Input. At this time, the zirconium material ball size of 0.8 ~ 1.0mm at 70% by volume of the container interior space (inner space formed by the inner diameter of the inner cylinder (40, see Figure 4) in the preferred embodiment of the present invention) As a result of operating at a rotation speed of 1500rpm, it was found that flake zinc having a diameter of 10 to 50 µm and a thickness of 0.1 to 2 µm can obtain a yield of 70% or more within 30 minutes (see FIG. 6C-7).
(비교예 1) (Comparative Example 1)
어트리션 밀(attrition milling)을 이용하여 복합볼밀 용기 내에 입도범위를 4~6㎛으로 하는 구형 아연분말을 용기 내부공간에 30부피%로 투입한 후 지르코늄 소재의 크기가 1.0~1.5mm인 볼을 용기 내부공간의 50부피%로 하여 충진한 건식공정 조건에서 회전속도 2000rpm으로 운전한 결과 10~50㎛의 직경과 0.1~2㎛의 두께를 갖고, 입자의 직경과 두께의 비율이 10:1~50:1인 플레이크 아연을 30분 경과 후 21%, 60분 경과 후 22%, 120분 경과 후 33% 정도의 수율을 획득 할 수 있는 것으로 나타났다. 그러나 120분 경과 후 입자의 응집이 발생하여 입도가 큰 폭으로 증가하여 더 이상의 수율을 획득하기는 어려웠다.(도 7의 A-1 참조) A spherical zinc powder with a particle size range of 4 to 6 µm is injected into the interior space of the composite ball mill container using attrition milling at a volume of 30% by volume in a zirconium material of 1.0 to 1.5 mm. Was operated at a rotational speed of 2000 rpm under dry process conditions filled to 50% by volume of the inner space of the vessel, and had a diameter of 10 to 50 µm and a thickness of 0.1 to 2 µm. The yield of flake zinc with ˜50: 1 was 21% after 30 minutes, 22% after 60 minutes, and 33% after 120 minutes. However, after 120 minutes, the agglomeration of the particles occurred, and the grain size increased significantly, so that it was difficult to obtain a further yield (see FIG. 7A-1).
(비교예 2) (Comparative Example 2)
어트리션 밀(attrition milling)을 이용하여 용기 내에 에틸알콜 60중량%, 입도범위를 4~6㎛으로 하는 구형 아연분말 40중량%를 용기 내부공간에 30부피%로 투입한 후 지르코늄 소재의 크기가 1.0~1.5mm인 볼을 용기 내부공간의 50부피%로 하여 충진한 습식공정 조건에서 회전속도 2000rpm으로 운전한 결과 10~50㎛의 직경과 0.1~2㎛ 두께를 갖고, 입자의 직경과 두께의 비율이 10:1~50:1인 플레이크 아연을 30분 경과 후 18%, 60분 경과 후 21%, 120분 경과 후 20% 정도의 수율을 획득 할 수 있는 것으로 나타났다. 그러나 이후 48시간 경과 후에도 더 이상의 수율향상은 나타나지 않았다.(도 7의 A-2 참조) Zirconium material size was added to the container by inserting 60% by weight of ethyl alcohol and 40% by weight of spherical zinc powder having a particle size range of 4 to 6 μm into an inside space of the container by using attrition milling. Ball with a diameter of 1.0 ~ 1.5mm was operated at a rotational speed of 2000rpm under wet process conditions filled with 50% by volume of the inner space of the vessel. The yield of flake zinc with a ratio of 10: 1 to 50: 1 was 18% after 30 minutes, 21% after 60 minutes, and 20% after 120 minutes. However, no further improvement in yield was seen after 48 hours later (see A-2 of FIG. 7).
(비교예 3)(Comparative Example 3)
상기 비교예 2와 동일한 조건에서 첨가제인 스테아린산 윤활제를 아연분말 100중량부에 대하여 2중량부를 첨가하여 플레이크 아연을 제조한 결과 10~50㎛의 직경과 0.1~2㎛의 두께를 갖고, 입자의 직경과 두께의 비율이 10:1~50:1인 플레이크 아연을 30분 경과 후 26%, 60분 경과 후 30%, 120분 경과 후 27% 정도의 수율을 획득 할 수 있는 것으로 나타났다. 그러나 이후 48시간 경과 후에 수율이 25%이하로 감소하였다.(도 7의 A-3 참조) When the flake zinc was prepared by adding 2 parts by weight of a stearic acid lubricant as an additive to 100 parts by weight of zinc powder under the same conditions as in Comparative Example 2, it had a diameter of 10 to 50 µm and a thickness of 0.1 to 2 µm, The yield of flake zinc with a ratio of 10: 1 to 50: 1 was 26% after 30 minutes, 30% after 60 minutes, and 27% after 120 minutes. However, after 48 hours, the yield was reduced to 25% or less (see FIG. 7A-3).
상기 실시예 1, 2 및 비교예 1 내지 3의 플레이크 아연 제조수율을 대비하여보면, 본 발명에 따른 플레이크 아연 제조장치인 플레이크 전용 복합 볼밀(complex ball milling)을 이용하여 플레이크 아연을 제조한 실시예 1, 2의 경우에는 1300~1500rpm에서 운전할 경우 30분 이내 70% 이상의 수율을 획득 할 수 있는 것으로 나타났다. 이에 반해 어트리션 밀(attrition milling)을 이용하여 플레이크 아연을 제조한 비교예 1(건식공정), 비교예 2(습식공정), 비교예 3(습식공정+첨가제 2%)의 공법 모두 30분, 60분, 120분 경과 후에도 수율이30%를 넘지 않는 것을 확인할 수 있었다. Compared to the flake zinc production yields of Examples 1 and 2 and Comparative Examples 1 to 3, an embodiment of preparing flake zinc using a flake zinc complex ball mill (complex ball milling) which is a flake zinc production apparatus according to the present invention In case of 1 and 2, when it is operated at 1300 ~ 1500rpm, more than 70% yield can be obtained within 30 minutes. On the contrary, for 30 minutes in all of the methods of Comparative Example 1 (dry process), Comparative Example 2 (wet process) and Comparative Example 3 (wet process + 2% additive) which produced flake zinc by using attrition milling. After 60 minutes and 120 minutes, the yield was confirmed not to exceed 30%.
특히 비교예 1의 경우에는 초기부산물의 양이 높게 나타났으며, 120분 이상 밀링할 경우 원료의 응집이 일어나서 플레이크 아연의 생산 측면에서 문제점이 있는 것으로 나타났다.In particular, in the case of Comparative Example 1, the amount of the initial by-product appeared high, and when the milling for more than 120 minutes it was found that there is a problem in terms of production of flake zinc due to the aggregation of the raw material occurs.
따라서, 본 발명에 따른 실시예 1, 2의 경우에는 제조한 플레이크 아연의 편형화 정도가 우수하고, 수율이 높아 상업적으로 경쟁력을 갖춘 양산공정임을 확인할 수 있었다. Therefore, in Examples 1 and 2 according to the present invention, the degree of flattening of the produced flake zinc was excellent and the yield was confirmed to be a commercially competitive mass production process.
본 발명에서 도 6은 본 발명에 따른 실시예 1, 2의 방법에 의해 제조한 플레이크 아연의 시간의 경과에 따른 수율의 변화를 나타낸 그래프에 관한 것이고, 도 6은 실시예 1, 2에 대비되는 비교예 1 내지 3의 방법에 의해 제조한 플레이크 아연의 시간의 경과에 따른 수율의 변화를 나타낸 그래프에 관한 것이다.In the present invention Figure 6 relates to a graph showing the change in yield of the flake zinc produced by the method of Examples 1 and 2 according to the present invention over time, Figure 6 is compared with Examples 1 and 2 The graph which shows the change of the yield with time progress of the flake zinc manufactured by the method of the comparative examples 1-3.
그리고 도 8 및 도 9는 본 발명에 따른 실시예 1 및 실시예 2의 방법에 따라 제조한 아연플레이크를 SEM 촬영하여 2000배 확대하여 나타낸 사진에 관한 것으로, 도 8은 실시예 1의 시료, 도 9는 실시예 2의 시료를 각각 촬영하여 나타낸 것이다.8 and 9 are photographs of the zinc flakes prepared according to the method of Examples 1 and 2 according to the present invention in a SEM photograph and enlarged 2000 times, FIG. 8 is a sample of Example 1, FIG. 9 shows the samples of Example 2, respectively.
상술한 바와 같이, 본 발명의 바람직한 실시 예를 참조하여 설명하였지만 해당 기술분야의 당업자라면 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, although described with reference to a preferred embodiment of the present invention, those skilled in the art will be able to variously modify and change the present invention without departing from the spirit and scope of the invention described in the claims below. It will be appreciated.
본 발명의 플레이크 아연 제조장치는 플레이크 아연을 형성하기 위해 플레이크 아연 제조장치에 있어서, 상기 플레이크 아연 제조장치(10)는 홀딩 탱크(12; holding tank), 순환펌프(14) 및 복합볼밀(20)을 구비하고, 그리고 상기 복합볼밀(20)은 홀딩 탱크(12)와 유입라인(13) 및 유출라인(15)으로 접속되어 홀딩 탱크(12)로 유입되는 혼합원료를 순환시키면서 구형 아연분말을 플레이크화시키는 공정이 진행되도록 하되; 상기 복합볼밀(20)은 홀딩 탱크(12)로부터 공급되는 혼합원료를 수용하는 내부 공간(31)이 형성되는 외통(30)과, 상기 외통(30)의 내부 공간(31)내에 위치되어 외부 모터에 의해 구동되는 로터(50; rotor)를 갖고, 상기 내부 공간(31)내에 구형 아연분말을 플레이크화시키기 위해 내마모성이 강한 볼(ball)이 충진되는 것을 특징으로 한다.The flake zinc manufacturing apparatus of the present invention in the flake zinc manufacturing apparatus to form flake zinc, the flake zinc manufacturing apparatus 10 is a holding tank (12; holding tank), the circulation pump 14 and the compound ball mill 20 And the composite ball mill 20 is connected to the holding tank 12 and the inlet line 13 and the outlet line 15 to circulate the spherical zinc powder while circulating the mixed raw material flowing into the holding tank 12 Allow the process of oxidization to proceed; The composite ball mill 20 is located in the inner cylinder (31) and the inner space 31 of the outer cylinder (30) is formed to accommodate the mixed raw material supplied from the holding tank 12, the external motor It is characterized in that it has a rotor (50) driven by, the ball is abrasion resistance is filled in the inner space 31 to flake the spherical zinc powder.
본 발명은 플레이크 아연의 제조장치에 관한 것으로서, 더욱 상세하게는 플레이크 전용 복합 볼밀(ball milling)을 이용하여 구형의 아연분말을 플레이크(flake)화시킴으로써, 플레이크 아연의 편형화 정도가 우수하고, 공극률을 최소화시켜 부식인자의 차단 효과 증대 및 비표면적의 증가에 따른 방식성능의 확대로 방식안료의 고성능화가 가능하며, 그리고 연속식 제조 공정에 의하여 제조시간을 단축함으로서 생산량을 높이고 수율이 높아 상업적 적용이 가능하다.The present invention relates to an apparatus for producing flake zinc, and more particularly, to flake a spherical zinc powder using a flake composite ball milling, so that the degree of flaky zinc is excellent and the porosity is increased. It is possible to improve the anti-corrosive pigment performance by increasing the blocking effect of corrosion factors and increasing the anti-corrosive performance by increasing the specific surface area, and by shortening the manufacturing time by the continuous manufacturing process, it is possible to increase the yield and increase the yield. It is possible.

Claims (3)

  1. 플레이크 아연 제조장치에 있어서,In the flake zinc manufacturing apparatus,
    상기 플레이크 아연 제조장치(10)는 홀딩 탱크(12; holding tank), 순환펌프(14) 및 복합볼밀(20)을 구비하고, The flake zinc manufacturing apparatus 10 is provided with a holding tank (12; holding tank), the circulation pump 14 and the compound ball mill 20,
    그리고 상기 복합볼밀(20)은 홀딩 탱크(12)와 유입라인(13) 및 유출라인(15)으로 접속되어 홀딩 탱크(12)로 유입되는 혼합원료를 순환시키면서 구형 아연분말을 플레이크화시키는 공정이 진행되도록 하되;The composite ball mill 20 is connected to the holding tank 12, the inlet line 13, and the outlet line 15 to circulate the mixed raw material flowing into the holding tank 12 while flake-forming the spherical zinc powder. To be possible;
    상기 복합볼밀(20)은 홀딩 탱크(12)로부터 공급되는 혼합원료를 수용하는 내부 공간(31)이 형성되는 외통(30)과, The composite ball mill 20 has an outer cylinder 30 is formed with an inner space 31 for receiving the mixed raw material supplied from the holding tank 12,
    상기 외통(30)의 내부 공간(31)내에 위치되어 외부 모터에 의해 구동되는 로터(50; rotor)를 갖고, 상기 내부 공간(31)내에 구형 아연분말을 플레이크화시키기 위해 내마모성이 강한 볼(ball)이 충진되는 것을 특징으로 하는 플레이크 아연 제조장치. A ball having a rotor (50) located in the inner space (31) of the outer cylinder (30) and driven by an external motor and having a high wear resistance to flake spherical zinc powder in the inner space (31). Flake zinc manufacturing apparatus characterized in that the filling.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 복합볼밀(20)은 충진된 볼이 내부에 위치되는 내통(40)을 더 포함하되;The compound ball mill 20 further includes an inner cylinder 40 in which the filled ball is located therein;
    상기 내통(40)은 상기 외통(30)의 내경보다 작은 외경을 갖고, 상기 내부 공간(31)내에 위치되는 상기 로터(50)의 외경보다 큰 내경을 갖도록 형성되는 다수개의 원형디스크(41)로 이루어지되, 상기 원형디스크(41)는 상기 유입라인(13)과 평행하게 일정한 간격으로 배치되어 상기 외통(30)에 결합되는 서포팅 바(60)에 의해 지지되므로써 여러 겹 쌓여진 다층 구조의 형태을 갖고, 상기 원형디스크(41) 사이에는 둘레 방향으로 간극 유지구(62)가 설치되어 상기 내통(40)내로 유입되어 플레이크화 공정이 진행되는 혼합원료가 상기 유출라인(15)으로 배출되도록 하는 것을 특징으로 하는 플레이크 아연 제조장치. The inner cylinder 40 includes a plurality of circular disks 41 having an outer diameter smaller than the inner diameter of the outer cylinder 30 and formed to have an inner diameter larger than the outer diameter of the rotor 50 positioned in the inner space 31. It is made, the circular disk 41 has a form of a multi-layered stacked structure by being supported by a supporting bar 60 which is disposed at regular intervals in parallel with the inlet line 13 is coupled to the outer cylinder 30, A gap holder 62 is installed between the circular disks 41 in the circumferential direction so that the mixed material flowing into the inner cylinder 40 and the flake forming process is discharged to the outlet line 15. Flake zinc making machine.
  3. 제 2 항에 있어서, The method of claim 2,
    상기 유출라인(15)은 상기 복합볼밀(20)로부터 상기 홀딩 탱크(12)로 순환되는 혼합원료의 온도상승을 방지하는 콘덴서(16)를 더 포함하는 것을 특징으로 하는 플레이크 아연 제조장치.The outlet line 15 further comprises a condenser 16 for preventing the temperature rise of the mixed raw material circulated from the composite ball mill (20) to the holding tank (12).
PCT/KR2009/006349 2008-11-19 2009-10-30 Apparatus for producing zinc flake WO2010058914A2 (en)

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