WO2010140942A1 - A method of manufacturing a top sheet or back sheet of a disposable absorbent article. - Google Patents
A method of manufacturing a top sheet or back sheet of a disposable absorbent article. Download PDFInfo
- Publication number
- WO2010140942A1 WO2010140942A1 PCT/SE2009/050672 SE2009050672W WO2010140942A1 WO 2010140942 A1 WO2010140942 A1 WO 2010140942A1 SE 2009050672 W SE2009050672 W SE 2009050672W WO 2010140942 A1 WO2010140942 A1 WO 2010140942A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- web
- continuous
- webs
- line
- sheet material
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15699—Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1015—Folding
Definitions
- a method of manufacturing a top sheet or back sheet of a disposable absorbent article is a method of manufacturing a top sheet or back sheet of a disposable absorbent article.
- the present invention relates to a method of manufacturing a top sheet material or back sheet material for use in the manufacture of disposable absorbent articles, comprising the steps of, a) splitting a continuous first web of sheet material having substantially straight side edges into a second and third continuous web by an alternating concave-convex cutting line cut in a longitudinal direction along said continuous first web, said cutting line being distanced from both side edges of said continuous first web, b) shifting the second continuous web in a lateral direction in relation to the third continuous web so that the substantially straight edges of the second and third continuous webs are parallel to and adjacent to each other and longitudinally shifting the second continuous web so that the series of concave edge portions and the series of convex edge portions of the second and third continuous webs are longitudinally aligned with each other, c) directly or indirectly joining the substantially straight edges of the second and third continuous webs to each other, thereby forming a composite fourth web.
- a method as mentioned above is known from US 5,034,007, which allows a top sheet having leg openings to be manufactured essentially without waste of top sheet material.
- a seam along the longitudinal centre line of the top sheet material will result.
- Such a seam is visible for the user and must therefore be carefully manufactured to have an aesthetic pleasant appearance.
- the presence of a seam in the middle of the top sheet i.e. the area which emitted urine is most likely to hit, could decrease the acquisition properties of the top sheet in this area and leads to an increased risk for leakage.
- the objective of the present invention is to modify the method stated above, in which such a seam can be disposed outside the area occupied by an absorbent body in and end product using a top sheet manufactured according to said method and in which the modification of the method does not result in additional manufacturing steps.
- a method of manufacturing a top sheet material or back sheet material for use in the manufacturing of disposable absorbent articles comprising the steps of, a) splitting a continuous first web of sheet material having substantially straight side edges into a second and third continuous web by an alternating concave-convex cutting line cut in a longitudinal direction along said continuous first web, said cutting line being distanced from both side edges of said continuous first web, b) shifting the second continuous web in a lateral direction in relation to the third continuous web so that the substantially straight edges of the second and third continuous webs are parallel to and adjacent to each other and longitudinally shifting the second continuous web so that the series of concave edge portions and the series of convex edge portions of the second and third continuous webs are longitudinally aligned with each other, c) directly or indirectly joining the substantially straight edges of the second and third continuous webs to each other, thereby forming a composite fourth web, characterised in that the cutting line is made in said first continuous web so that all portions of said cutting line are distanced from a longitudinal centre line of said
- the lateral dimension of the second and third web can be chosen so that the joining line will be disposed laterally outside the area of an absorbent body in the end product.
- the dimensions can be chosen to correspond to a fastening line for other components of a top sheet for dispoable absorbent articles, such as standing gathers that often are disposed on such top sheets.
- said cutting line is formed by a series of a straight line-an outwardly inclined line-a straight line-an inwardly inclined line.
- Said first continuous web is preferably made of top sheet material. Furthermore, the substantially straight edges of the second and third webs are overlapping each other after the shifting of the second web.
- the substantially straight edges of the second and third webs lie edge-to-edge after shifting of the second web.
- the substantially straight edges of the second and third webs are distanced from each other after shifting of the second web and indirectly joined to each other by a splicing strip.
- the splicing strip forms part of a standing gather.
- a standing gather can also be attached to the composite fourth web along the joining line between the second and third webs in the first and second aspects of the invention.
- the longitudinal centre line of the alternating concave-convex cutting line is preferably distanced from the longitudinal centre line of the first web by 40- 120 mm, preferably 60-100 mm and more preferably 70-90 mm when a top sheet material for an adult diaper is manufactured and by 40-80 mm, preferably 50-70 mm and most preferably 60 mm when a top sheet material for a baby diaper is manufactured.
- FIG. 1 figs. Ia and b schematically illustrate a manufacturing line for continuous manufacturing of a top sheet web according to a first embodiment of the invention
- FIG. 2 schematically illustrates the final steps in a second embodiment of a method according to the invention
- fig. 3 discloses a sectional view along line III-III in figure 2, and
- figs. 4a and 4b illustrate a manufacturing line for continuous manufacturing of a top sheet web according to a third embodiment of the invention. DESCRIPTION OF EMBODIMENTS
- FIG Ia a web 1 of top sheet material having opposite straight side edges 2a,2b is shown in a plan view.
- the web 1 is disposed on suitable conveyer (not shown) and is transported thereon in a machine direction running from left to right in figures Ia and Ib, as indicated by arrows in these figures.
- the web 1 is feed to a cutting station I, symbolized by scissors in figure Ia, in which a cutting line 3 is made in the web 1.
- a cutting line 3 is made in the web 1.
- the cutting tool is moved so that a cutting line composed of a series of a straight line 3a - an inwardly inclined line 3b - a straight line 3c - an outwardly inclined line 3d is accomplished.
- the web 1 is thus split into a second web 4 and a third web 5 by the cutting line 3.
- the split webs 4 and 5 then enters into a shifting station II.
- web 4 is passed onto a shifting conveyer (not shown) or the like disposed above or beneath the conveyer on which web 1 and web 5 are transported.
- this shifting conveyer web 4 is gradually shifted in a lateral direction until its straight side edge 2a has been moved slightly overlap the straight side edge 2b of web 5.
- the lateral shifting of web 4 is exaggerated in figure 1 a.
- the shifting conveyer is so dimensioned so that when the web 4 has been fully shifted it has travelled along a distance longer than the web 5 corresponding to sum of the longitudinal extensions of lines 3a and 3b when it is again in step III laid onto the same conveyer as web 5 is transported on.
- a glue line is applied along edge 2b on web 5 by any suitable means (not shown), such as a glue nozzle.
- the straight side edge portions of webs 4 and 5 are then pressed together, for example by passing the webs in the nip between two rollers, thereby bonding these webs together by a bonding line 9 and forming a fourth composite web 6 composed of webs 4 and 5.
- the webs 4 and 5 can of course be joined by other suitable means than glue known to the skilled man, such as heat welding or with the aid of a ultra sound device.
- the so formed web of top sheet material is winded onto a storage roll for further use in a production line for disposable absorbent articles, such as diapers for babies or adults or incontinence guards for adults.
- the method of manufacturing a top sheet material is included as a first step in a manufacturing line for disposable absorbent articles.
- standing gathers are often present on the top sheet in order to prevent sideway leakage of liquid emitted onto the top sheet.
- Standing gathers are bands of elastic or elastificated material applied in an extended state to the top sheet and extending in longitudinal directions on both sides of an absorbent body in the end product.
- the application of elastic bands 7,8 in an extended state is schematically illustrated.
- the elastic bands 7,8 which will become standing gathers in the end product is unwinded from a storage roller (not shown) and provided with a glue string along each inner edge and thereafter pressed onto the web 6 by a pair of rollers (not shown).
- the band 8 covers the bonding line 9 bonding webs 4 and 5 together as described above.
- edges 2aand 2b and standing gather can occur in one step, i.e. the edges 2a,2b and the standing gather 8 are joined together at the same time. in a single joining operation.
- the so formed web of top sheet material can then be laid onto another web of backsheet material (not shown) onto which a row of absorbent bodies 10 have been laid, said web of backsheet material having such a width that its side edges coincidence with the straight portions 3c and 3a located closest to the longitudinal centre line A of web 6.
- the web of backsheet material is then joined to the web 6 of top sheet material in areas located outside the absorbent bodies 10 in the row of absorbent bodies.
- Leg elastics are also applied in an extended state between the web of backsheet material and the web of top sheet material before these webs are joined to each other.
- the web composed of top sheet web 6, absorbent bodies 10 and web of backsheet material with bands 7 and 8 applied to the top sheet web 6 and leg elastics applied between web 6 and the web of backsheet material is cut so that individual diapers are produced.
- the location of one such cut is shown in figure Ib by dash dotted line C for illustrative purpose only.
- the row of absorbent bodies can be laid onto the top sheet web 6 and the web of backsheet material can then be laid onto the top sheet web 6 and be joined thereto. If standing gathers are to be applied to the top sheet this should then be done on the side of the top sheet web opposite to the side onto which absorbent bodies are or are to be laid.
- FIG. 2 and 3 a second embodiment of the present invention is schematically illustrated.
- the first steps I and II of the method are the same as described with reference to figure Ia, the only difference being that web 4' is shifted in the lateral direction to such extent that a gap 11 exists between edges 2a 'and 2b '.when the web 4' in step III' is laid back onto the same conveyer as web 5 '.
- the components in the second embodiment corresponding to similar components in figures Ia and Ib are given the same reference numerals with the addition of a prime sign.
- web 5 ' and web 4 ' are indirectly joined together by both being affixed to the lower side of standing gather 8', such bonds being indicated by 12 and 13 in figure 3..
- a splicing strip could be used instead.
- a splicing strip which can be in the form of a standing gather, for indirect joining together the edges of webs 4 ',5 ' the required accuracy of the lateral shifting of web 4' is reduced.
- edges 2a ',2b' of the webs 4 ',5 ' need not be perfectly straight but irregularties from perfect straightness can be allowed.
- a splicing strip for indirect joining of edges 2a',2b'of webs 4 ',5 ' is preferably made of the same type of material as webs 4 ',5 '.
- FIGS. 4a and 4 b a third embodiment is schematically shown in plan views similar to figures Ia and Ib. Components similar to corresponding components in figures Ia and Ib are given the same reference numeral with the addition of a bis sign. Also in this embodiment the web 1 " a cut 3 ' ' identical to cut 3 in figure Ia is made dividing web 1 " into webs 4",5 ".
- the shifting step II" involves a folding 180 degrees of web 4" so that cutting line 3 " will be turned away from edge 2b" of web 5 ", i.e. be directed upwards in figure 4a.
- step III in figure 4b, the edges 2a", 2b" are joined together by gluing, heat welding or with the aid of an ultrasound device.
- web 4" is folded 180 degrees so that the concave-convex portions of web 4" will be directed in an opposite direction as the concave-convex portions of web 5 ".
- the seam 9" created in this embodiment is shown in a sectional view in figure 5.
- the start material in the first continuous web can be any material known to be used as a top sheet or back sheet material.
- the first continuous web 1 can be split into the second and third webs 4,5 along its whole length before being shifted. This is, however, not preferred since a very long conveyer is then needed.
- the described embodiment can be modified without leaving the scope of invention, other shifting devices than a shifting conveyer can for example be used.
- the web of top sheet material is a weldable material
- the second and third webs can be joined to each other by a weld seam instead of a glue seam.
- the lines giving the wave form of the cutting line need not be straight but can for example form a sinus wave.
- the third web 5 can be shifted. It is also possible to have separate devices for the lateral and longitudinal displacement of web 4 in relation to web 5.
- a splicing strip for indirectly joining the straight edges of the second and third webs together can be used also if no gap exists between said edges, i.e. when said egdes lie edge-to-edge or overlap each other.
- the present invention should therefore only be limited by the content of the enclosed patent claims.
Abstract
Description
Claims
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09845611T PL2437702T3 (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article |
AU2009347253A AU2009347253B2 (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article. |
PCT/SE2009/050672 WO2010140942A1 (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article. |
CN200980159636.8A CN102448416B (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article |
RU2011153671/12A RU2477111C1 (en) | 2009-06-04 | 2009-06-04 | Method of producing upper sheet or lower sheet of disposable absorbing product |
US13/375,694 US8439813B2 (en) | 2009-06-04 | 2009-06-04 | Method of manufacturing a top sheet or back sheet of a disposable absorbent article |
EP09845611.4A EP2437702B1 (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article |
BRPI0924859A BRPI0924859A2 (en) | 2009-06-04 | 2009-06-04 | method of making a topsheet or backsheet of a disposable absorbent article |
JP2012513902A JP5404923B2 (en) | 2009-06-04 | 2009-06-04 | Method for producing top sheet or back sheet of disposable absorbent article |
TW099116809A TW201105300A (en) | 2009-06-04 | 2010-05-26 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article |
SA110310475A SA110310475B1 (en) | 2009-06-04 | 2010-05-31 | Method of Manufacturing a Top Sheet or Back Sheet of a Disposable Absorbent Article |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/SE2009/050672 WO2010140942A1 (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article. |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010140942A1 true WO2010140942A1 (en) | 2010-12-09 |
Family
ID=43297930
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2009/050672 WO2010140942A1 (en) | 2009-06-04 | 2009-06-04 | A method of manufacturing a top sheet or back sheet of a disposable absorbent article. |
Country Status (11)
Country | Link |
---|---|
US (1) | US8439813B2 (en) |
EP (1) | EP2437702B1 (en) |
JP (1) | JP5404923B2 (en) |
CN (1) | CN102448416B (en) |
AU (1) | AU2009347253B2 (en) |
BR (1) | BRPI0924859A2 (en) |
PL (1) | PL2437702T3 (en) |
RU (1) | RU2477111C1 (en) |
SA (1) | SA110310475B1 (en) |
TW (1) | TW201105300A (en) |
WO (1) | WO2010140942A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4760764A (en) * | 1985-08-27 | 1988-08-02 | Boussac Saint Freres B.S.F. | Process for the continuous manufacture hour glass-shaped pads |
FR2644694A1 (en) * | 1989-03-24 | 1990-09-28 | Kaysersberg Sa | Method for production of hygiene articles having lateral flaps, and hygiene articles obtained |
US5034007A (en) | 1990-02-23 | 1991-07-23 | Uni-Charm Corporation | Manufacturing method for disposable clothing items |
EP0539032A1 (en) * | 1991-09-27 | 1993-04-28 | JOHNSON & JOHNSON INC. | Method for manufacturing an absorbent product |
US5695846A (en) * | 1995-01-12 | 1997-12-09 | The Procter & Gamble Company | Zero scrap absorbent core formation process and products derived from web-based absorbent materials |
US5985081A (en) * | 1998-06-26 | 1999-11-16 | Kimberly-Clark Worldwide, Inc. | Process for making a shaped product with no material waste |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5846102A (en) * | 1981-09-08 | 1983-03-17 | 瑞光鉄工株式会社 | Diaper substrate and preparation thereof |
US5176670A (en) * | 1988-12-20 | 1993-01-05 | Kimberly-Clark Corporation | Disposable diaper with improved mechanical fastening system |
JP3563417B2 (en) | 1992-06-01 | 2004-09-08 | 株式会社日本吸収体技術研究所 | Diaper with pocket structure and method of manufacturing the same |
JP3131130B2 (en) | 1995-09-29 | 2001-01-31 | ユニ・チャーム株式会社 | Manufacturing method of wearing article constituent member |
US6098557A (en) * | 1999-06-23 | 2000-08-08 | Kimberly-Clark Worldwide, Inc. | High speed method for producing pant-like garments |
US6508797B1 (en) * | 2000-11-03 | 2003-01-21 | Kimberly-Clark Worldwide, Inc. | Pant-like disposable absorbent articles with a releasable line of weakness and a fastener |
JP3862510B2 (en) * | 2001-03-15 | 2006-12-27 | ユニ・チャーム株式会社 | Continuous production method for pants-type diapers |
US7407496B2 (en) * | 2003-06-06 | 2008-08-05 | 3M Innovative Properties Company | Fastening film system and assembly comprising a fastening film system and a substrate |
-
2009
- 2009-06-04 JP JP2012513902A patent/JP5404923B2/en not_active Expired - Fee Related
- 2009-06-04 US US13/375,694 patent/US8439813B2/en not_active Expired - Fee Related
- 2009-06-04 BR BRPI0924859A patent/BRPI0924859A2/en active Search and Examination
- 2009-06-04 EP EP09845611.4A patent/EP2437702B1/en active Active
- 2009-06-04 WO PCT/SE2009/050672 patent/WO2010140942A1/en active Application Filing
- 2009-06-04 CN CN200980159636.8A patent/CN102448416B/en not_active Expired - Fee Related
- 2009-06-04 AU AU2009347253A patent/AU2009347253B2/en not_active Ceased
- 2009-06-04 RU RU2011153671/12A patent/RU2477111C1/en not_active IP Right Cessation
- 2009-06-04 PL PL09845611T patent/PL2437702T3/en unknown
-
2010
- 2010-05-26 TW TW099116809A patent/TW201105300A/en unknown
- 2010-05-31 SA SA110310475A patent/SA110310475B1/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4760764A (en) * | 1985-08-27 | 1988-08-02 | Boussac Saint Freres B.S.F. | Process for the continuous manufacture hour glass-shaped pads |
FR2644694A1 (en) * | 1989-03-24 | 1990-09-28 | Kaysersberg Sa | Method for production of hygiene articles having lateral flaps, and hygiene articles obtained |
US5034007A (en) | 1990-02-23 | 1991-07-23 | Uni-Charm Corporation | Manufacturing method for disposable clothing items |
EP0539032A1 (en) * | 1991-09-27 | 1993-04-28 | JOHNSON & JOHNSON INC. | Method for manufacturing an absorbent product |
US5695846A (en) * | 1995-01-12 | 1997-12-09 | The Procter & Gamble Company | Zero scrap absorbent core formation process and products derived from web-based absorbent materials |
US5985081A (en) * | 1998-06-26 | 1999-11-16 | Kimberly-Clark Worldwide, Inc. | Process for making a shaped product with no material waste |
Non-Patent Citations (1)
Title |
---|
See also references of EP2437702A4 |
Also Published As
Publication number | Publication date |
---|---|
EP2437702B1 (en) | 2017-07-26 |
PL2437702T3 (en) | 2017-11-30 |
US8439813B2 (en) | 2013-05-14 |
SA110310475B1 (en) | 2014-05-01 |
BRPI0924859A2 (en) | 2016-01-26 |
CN102448416B (en) | 2014-06-18 |
EP2437702A4 (en) | 2013-09-11 |
EP2437702A1 (en) | 2012-04-11 |
JP2012528668A (en) | 2012-11-15 |
CN102448416A (en) | 2012-05-09 |
AU2009347253A1 (en) | 2011-12-15 |
TW201105300A (en) | 2011-02-16 |
RU2477111C1 (en) | 2013-03-10 |
US20120071309A1 (en) | 2012-03-22 |
AU2009347253B2 (en) | 2014-12-11 |
JP5404923B2 (en) | 2014-02-05 |
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