WO2011008762A2 - Storage device testing system cooling - Google Patents

Storage device testing system cooling Download PDF

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Publication number
WO2011008762A2
WO2011008762A2 PCT/US2010/041831 US2010041831W WO2011008762A2 WO 2011008762 A2 WO2011008762 A2 WO 2011008762A2 US 2010041831 W US2010041831 W US 2010041831W WO 2011008762 A2 WO2011008762 A2 WO 2011008762A2
Authority
WO
WIPO (PCT)
Prior art keywords
air
storage device
test slot
transporter
entrance
Prior art date
Application number
PCT/US2010/041831
Other languages
French (fr)
Other versions
WO2011008762A3 (en
Inventor
Brian S. Merrow
Nicholas C. Krikorian
Original Assignee
Teradyne, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US12/503,567 external-priority patent/US7920380B2/en
Priority claimed from US12/698,575 external-priority patent/US8687356B2/en
Application filed by Teradyne, Inc. filed Critical Teradyne, Inc.
Priority to JP2012520720A priority Critical patent/JP2012533833A/en
Priority to CN201080031734.6A priority patent/CN102473438B/en
Priority to SG2011092517A priority patent/SG176842A1/en
Priority to MYPI2011005388A priority patent/MY184062A/en
Publication of WO2011008762A2 publication Critical patent/WO2011008762A2/en
Publication of WO2011008762A3 publication Critical patent/WO2011008762A3/en

Links

Classifications

    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B20/00Signal processing not specific to the method of recording or reproducing; Circuits therefor
    • G11B20/10Digital recording or reproducing
    • G11B20/18Error detection or correction; Testing, e.g. of drop-outs
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B33/00Constructional parts, details or accessories not provided for in the other groups of this subclass
    • G11B33/12Disposition of constructional parts in the apparatus, e.g. of power supply, of modules
    • G11B33/125Disposition of constructional parts in the apparatus, e.g. of power supply, of modules the apparatus comprising a plurality of recording/reproducing devices, e.g. modular arrangements, arrays of disc drives
    • G11B33/127Mounting arrangements of constructional parts onto a chassis
    • G11B33/128Mounting arrangements of constructional parts onto a chassis of the plurality of recording/reproducing devices, e.g. disk drives, onto a chassis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B33/00Constructional parts, details or accessories not provided for in the other groups of this subclass
    • G11B33/14Reducing influence of physical parameters, e.g. temperature change, moisture, dust
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B33/00Constructional parts, details or accessories not provided for in the other groups of this subclass
    • G11B33/14Reducing influence of physical parameters, e.g. temperature change, moisture, dust
    • G11B33/1406Reducing the influence of the temperature
    • G11B33/1413Reducing the influence of the temperature by fluid cooling
    • G11B33/142Reducing the influence of the temperature by fluid cooling by air cooling

Definitions

  • This disclosure relates to cooling in storage device testing systems.
  • Storage device manufacturers typically test manufactured storage devices for compliance with a collection of requirements. Test equipment and techniques exist for testing large numbers of storage devices serially or in parallel. Manufacturers tend to test large numbers of storage devices simultaneously. Storage device testing systems typically include one or more racks having multiple test slots that receive storage devices for testing.
  • the temperature of the storage devices e.g., to ensure that the storage devices are functional over a predetermined temperature range. For this reason, the testing environment immediately around the storage devices can be varied under program control. In some known testing systems, sometimes called "batch testers," the temperature of plural storage devices is adjusted by using cooling or heating air which is common to all of the storage devices.
  • Batch testers generally require all storage device tests to be at substantially the same temperature, and require all storage devices to be inserted or removed from the test system at substantially the same time. Storage devices generally vary substantially in both the time required to test them and the amount of time that each test requires a particular ambient temperature. Because of these variations, batch testers tend to inefficiently use available testing capacity. There are also known testing systems that allow separate control of the insertion, removal, and temperature of each storage device. These test systems tend to more efficiently use the available testing capacity, but require duplication of temperature control components across every test slot, or sharing of those components among a small number of test slots.
  • Some storage device test systems use heated or cooled air to heat or cool the storage device.
  • a separate closed- loop air flow is sometimes used, with heaters or coolers disposed in the air flow.
  • the storage device is allowed to self-heat, and thus only a cooler is used.
  • Heating may also be enhanced by reducing or otherwise controlling the flow of the air, and cooling may also be enhanced by increasing the air flow.
  • air is drawn from ambient air outside of the tester, rather than through a cooler that draws heat from a closed loop air flow.
  • Disadvantages of systems with separate thermal controls for each test slot include the need for many separate thermal control components for each test slot (e.g., heaters, coolers, fans, and/or controllable baffles).
  • efficient use of energy generally requires each test slot to have a closed loop air flow system during at least some of the operating time.
  • a closed loop air flow system typically requires ducting for the air to flow in both directions, to complete a loop, which requires additional space for the air return path.
  • coolers may create condensation when operating below the dew point of the air. The formation of condensation may be avoided at the cost of reduced cooling performance, by limiting the coolant temperature. Alternatively, the formation of condensation may be avoided controlling and/or removing the moisture content in the air.
  • the present disclosure provides a storage device testing system that reduces the number of temperature control components generally required, while still allowing separate control of the temperature of each test slot, thus achieving greater test slot density and lower cost.
  • the storage device testing system provides separate thermal control for each storage device test slot, with relatively fewer thermal control
  • thermal control for a storage device testing system results in substantially no
  • the storage device testing system uses a common reservoir of cooled air, which is cooled by relatively few heat exchangers. Condensation formed on the heat exchangers is concentrated in relatively few locations and may be removed by
  • the heat exchangers may be controlled to operate above the dew point. Air from the common reservoir is drawn though each test slot using a separate controllable air mover for each test slot. The amount of cooling may be controlled by the speed of the air mover.
  • a heater may be placed in an inlet air path to the test slot, a direct contact heater may be placed on the received storage device, or the storage device may be allowed to self heat by reducing or shutting off the air flow through the test slot.
  • the reservoir of cooled air is formed by the shape of the storage device testing system, rather than by a separate enclosure.
  • the cooling air may also be used to cool other electronics disposed with in the storage device testing system.
  • One aspect of the disclosure provides a storage device transporter that includes a transporter body having first and second body portions.
  • the first body portion is configured to be engaged by automated machinery for manipulation of the storage device transporter.
  • the second body portion is configured to receive and support a storage device.
  • the first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
  • Implementations of the disclosure may include one or more of the following features.
  • the first body portion includes an air director having one or more air entrances for receiving air into the first body portion and directing air into the second body portion.
  • the one or more air entrances can be configured to be engaged by automated machinery for manipulation of the storage device transporter.
  • the second body portion includes first and second sidewalls arranged to receive a storage device therebetween.
  • the first body portion can include one or more vision fiducials.
  • the storage device transporter can include a clamping mechanism that is operable to clamp a storage device within the second body portion.
  • the first body portion is configured to direct air over top and bottom surfaces of a storage device supported in the second body portion.
  • the first body portion can include an air director having one or more air entrances for receiving air into the first body portion and directing air into the second body portion.
  • the one or more air entrances can be arranged to register the storage device transporter in X, Y, and rotational directions when the storage device transporter is engaged by automated machinery.
  • the second body portion defines a substantially U-shaped opening which allows air to flow over a bottom surface of a storage device supported in the storage device transporter.
  • the storage device transporter includes a transporter body having first and second body portions.
  • the first body portion is configured to be engaged by automated machinery for manipulation of the storage device transporter, and the second body portion is configured to receive and support a storage device.
  • the first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
  • the test slot includes a housing. The housing defines a test compartment for receiving and supporting the storage device transporter, and an open end that provides access to the test compartment for insertion and removal of the disk drive transporter.
  • Implementations of the disclosure may include one or more of the following features.
  • the storage device transporter is completely removable from the test compartment.
  • the storage device transporter is connected to the test slot in such a manner as to form a drawer for receiving a storage device.
  • the storage device transporter includes a transporter body having first and second body portions.
  • the first body portion is configured to be engaged by automated machinery for manipulation of the storage device transporter.
  • the second body portion is configured to receive and support a storage device.
  • the first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
  • Implementations of the disclosure may include one or more of the following features.
  • the first body portion includes an air director having one or more air entrances for receiving air into the first body portion and directing air into the second body portion, and the one or more air entrances are configured to be engaged by the automated machinery for manipulation of the storage device transporter.
  • the automated machinery includes a mechanical actuator adapted to engage the one or more air entrances.
  • the first body portion includes one or more vision fiducials
  • the automated machinery includes an optical system for detecting the vision fiducials.
  • the automated machinery includes posts and the first body portion includes one or more air entrances for receiving air into the first body portion and directing air into the second body portion.
  • the air entrances are arranged to be engaged by the posts to register the storage device transporter in X, Y, and rotational directions when the storage device transporter is engaged by the automated machinery.
  • the first body portion includes a pair of slots
  • the automated machinery includes a pair of claws operable to engage the slots.
  • the storage device testing system includes a clamping mechanism that is operable to clamp a storage device within the second body portion.
  • the automated machinery is operable to actuate the clamping mechanism.
  • the automated machinery includes a robotic arm and a manipulator attached to the robotic arm.
  • the manipulator is configured to engage the storage device transporter.
  • a further aspect of the disclosure provides a storage device testing system that includes at least one rack, at least one test slot housed by each rack, and at least one air mover in pneumatic communication with the test slots.
  • Each test slot includes a test slot housing having an entrance and an exit, with the entrance configured to receive a storage device.
  • the at least one air mover is configured to move air exterior to the at least one rack into the entrance of each test slot housing, over the received storage device, and out of the exit of each test slot housing.
  • each rack includes an air conduit pneumatically connecting the test slots of the rack to the at least one air mover.
  • the at least one air mover moves air out of the exit of each test slot housing through the air conduit and to an environment outside of the rack (e.g., via an air exit of the rack).
  • the exit of each test slot housing of each rack is in pneumatic communication with the at least one air mover.
  • the at least one air mover is disposed on each rack in pneumatic communication with the test slots of the respective rack.
  • each test slot housing has first and second portions.
  • the first portion of the test slot housing defines the entrance and is configured to receive a storage device.
  • the at least one air mover is dedicated to its assigned test slot, for controlling air flow through that test slot.
  • the at least one air mover is in pneumatic communication with the second portion of the test slot housing, while in other examples the air mover is disposed exterior or adjacent to the test slot housing.
  • the air mover in some examples, includes an air entrance and an air exit. The air mover receives air along a first direction through its air entrance and delivers air out of its air exit along a second direction substantially perpendicular to the first direction.
  • the test slot housing entrance may be configured to receive a storage device transporter, which has first and second portions.
  • the first portion of the storage device transporter includes an air director and the second portion of the storage device transporter is configured to receive the storage device.
  • the air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter. Air exterior to the racks is moved into the air director of the received storage device transporter of the respective test slot over the received storage device and out the respective test slot exit by the at least one air mover.
  • the air director of the received storage device transporter defines at least one air entrance, the storage device having top, bottom, front, rear, right, and left side surfaces.
  • the front storage device surface has an electrical connector. The storage device is received with its rear surface substantially facing the first portion of the storage device transporter, and the at least one air entrance directs air over at least the top and bottom surfaces of the received storage device.
  • a storage device testing system that includes at least one rack, an air heat exchanger in pneumatic communication with at least one rack, and test slots housed by each rack.
  • Each test slot includes a test slot housing defining an entrance and an exit. The entrance is configured to receive a storage device and the exit is in pneumatic communication with the air heat exchanger.
  • a test slot air mover is disposed in pneumatic communication with the test slot housing and is configured to move air into the test slot housing entrance, over the received storage device, and out of the test slot housing exit. Air exterior to the racks is moved into the test slot housing entrance, over the received storage device, by the respective test slot air mover and moved out the respective test slot housing exit and out of the respective rack. The air is moved through the air heat exchanger before and/or after passing over the received storage device
  • each rack includes an air conduit that provides pneumatic communication between each test slot housing exit and the air heat exchanger.
  • the air heat exchanger may be remote to the test slots or adjacent the test slots.
  • the air heat exchanger includes an air heat exchanger housing defining an entrance, an exit, and an air flow path therebetween.
  • the air heat exchanger includes cooling elements disposed in the air flow path, and may include a pump or drain that delivers condensation accumulated from the air heat exchanger (if operating below dew point) out of the air heat exchanger, for example, to an evaporator or a drain.
  • the evaporator may be disposed on the respective rack of the air heat exchanger in fluid communication with the at least one of the pump and the drain.
  • the air heat exchanger includes an air heat exchanger air mover for moving air into the air heat exchanger housing entrance over the cooling elements and out of the air heat exchanger housing exit.
  • the test slot housing entrance is configured to receive a storage device transporter.
  • the storage device transporter has first and second portions.
  • the first portion of the storage device transporter includes an air director and the second portion of the storage device transporter is configured to receive the storage device.
  • the air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter. Air exterior to the racks is moved into the air director of the received storage device transporter of the respective test slot over the received storage device by the respective test slot air mover and moved out the respective test slot exit through the air heat exchanger and out of the respective rack.
  • the air director of a received storage device transporter defines at least one air entrance.
  • the storage device has top, bottom, front, rear, right, and left side surfaces, with the front storage device surface having an electrical connector.
  • the storage device is received with its rear surface substantially facing the first portion of the storage device transporter.
  • the at least one air entrance directs air over at least the top and bottom surfaces of the received storage device.
  • the second portion of the storage device transporter includes first and second arms configured to receive a storage device.
  • the air mover includes an air entrance and an air exit.
  • the air mover receives air along a first direction through its air entrance and delivers air out of its air exit along a second direction substantially perpendicular to the first direction.
  • the air mover may include an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm.
  • the air mover can be configured to produce an air flow rate between 0 and about 0.122 m /min (4.308 CFM) and an air pressure between 0 and about 20.88 mmH 2 0 (0.822 inchH 2 O).
  • the storage device testing system includes at least one robotic arm defining a first axis substantially normal to a floor surface.
  • the robotic arm is operable to rotate through a predetermined arc about, and extend radially from, the first axis.
  • the racks are arranged around the robotic arm for servicing by the robotic arm. In some examples, the racks are arranged equidistantly radially away from the first axis of the robotic arm.
  • Another aspect of the disclosure provides a method of regulating the temperature of a storage device received in a storage device testing system.
  • the method includes moving a flow of air into an air entrance of a test slot housing of a test slot received in a rack, moving the air flow over a storage device received in the test slot, moving the air out an air exit of the test slot housing of a test slot, and releasing the air exteriorly of the rack.
  • Implementations of the disclosure may include one or more of the following features.
  • the method includes moving the air flow
  • the method may include moving air exterior to the rack into the test slot housing entrance, over the received storage device, and moving the air out the test slot housing exit through an air conduit and out of the rack.
  • the air conduit is in pneumatic communication with the exits of each test slot housing in the rack.
  • the air is moved through the test slots and the air conduit with an air mover pneumatically connected to the air conduit. The air may be moved through the test slots with a test slot air mover and into the air conduit for deliverance out of the rack.
  • the method may include moving air exterior to the rack into the test slot housing entrance, over the received storage device, by a test slot air mover of the test slot, and moving the air out the test slot housing exit through an air heat exchanger.
  • Moving the air out of the test slot housing exit to the air heat exchanger may include moving the air through an air conduit in pneumatic communication with the test slot housing exit of each test slot of the rack and the air heat exchanger.
  • the method includes moving the air through the air heat exchanger with an air heat exchanger air mover.
  • the air heat exchanger air mover moves air from the air conduit into an entrance of the air heat exchanger, over cooling elements of the air heat exchanger, and out an exit of the air heat exchanger.
  • the method may include pumping or otherwise moving condensation (e.g., of the air heat exchanger) out of the rack (e.g., to an evaporator or drain).
  • the method includes receiving the flow of air from over the received storage device into an air mover along a first direction and delivering the air flow from the air mover to the test slot housing exit along a second direction substantially perpendicular to the first direction.
  • the method may include moving the flow of air into an air entrance of a storage device transporter received in the entrance of the test slot housing.
  • the storage device transporter supports the received storage device in pneumatic communication with the air entrance of the storage device transporter.
  • the method includes moving the flow of air through an air director of the storage device transporter.
  • the air director directs the air flow over at least the top and bottom surfaces of the received storage device.
  • the storage device transporter has first and second portions.
  • the first portion includes the air director and the second portion is configured to receive the storage device.
  • the storage device has top, bottom, front, rear, right, and left side surfaces, with the front storage device surface having an electrical connector.
  • the method may include receiving the storage device with its rear surface substantially facing the first portion of the storage device transporter.
  • a test slot cooling system for a storage device testing system includes a storage device transporter having first and second portions.
  • the first portion of the storage device transporter includes an air director and the second portion of the storage device transporter is configured to receive a storage device.
  • the test slot cooling system includes a test slot housing defining an air entrance and a transporter opening for receiving the storage device transporter.
  • the air entrance is in pneumatic communication with the air director of the received storage device transporter.
  • the test slot cooling system also includes an air mover in pneumatic communication with the air entrance of the test slot housing for delivering air to the air director.
  • the air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter.
  • the air director includes an air entrance and first and second air exits.
  • the air director directs air received through its air entrance out the first and second air exits.
  • the storage device has top, bottom, front, rear, right, and left side surfaces, and is received with its rear surface substantially facing the first portion of the storage device transporter.
  • the first air exit directs air over at least the bottom surface of the received storage device and the second air exit directs air over at least the top surface of the received storage device.
  • the air director defines a cavity in pneumatic communication with the air entrance and air exits of the air director.
  • the air director includes a plenum disposed in the cavity for directing at least a portion of the air received in the cavity out of the first air exit.
  • the plenum comprises a weight weighted to reduce movement of the storage device transporter in the test slot housing.
  • the second portion of the storage device transporter comprises first and second arms configured to receive a storage device.
  • the second portion of the storage device transporter may include a clamping system for releasably engaging a received storage device.
  • the test slot cooling system includes a cooling system housing disposed adjacent to the test slot housing.
  • the cooling system housing has an air entrance in pneumatic communication with the air exit of the test slot housing and an air exit in pneumatic communication with the air entrance of the test slot housing.
  • the air mover is disposed in the cooling system housing and circulates air received through the cooling system housing air entrance out of the cooling system housing air exit. The air moves along a closed loop path through the test slot housing and the cooling system housing.
  • the air mover includes an air entrance and an air exit, which is in pneumatic communication with the cooling system housing air exit.
  • the air mover receives air along a first direction through its air entrance and delivers air out of its air exit along a second direction substantially perpendicular to the first direction.
  • the air mover may have an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm.
  • the air mover is configured to produce an air flow rate of up to about 0.122 m 3 /min (4.308 CFM) and an air pressure of up to about 20.88 mmH 2 0 (0.822 inchH 2 O) .
  • the test slot cooling system includes an air cooler in pneumatic communication with the air mover.
  • the air cooler includes an air cooler body and at least one fin disposed on the air cooler body. The at least one fin cools air passing over it.
  • the air cooler can be disposed in the cooling system housing upstream of the air mover, the air mover moving the air between the test slot housing and the cooling system housing in a closed loop path
  • test slot cooling system for a storage device testing system that includes a test slot housing defining an air entrance and a device opening for receiving a storage device.
  • the test slot cooling system includes an air mover disposed exterior of the test slot housing and in pneumatic communication with the air entrance of the test slot housing for delivering air to the received storage device.
  • the air mover includes an air entrance and an air exit, which is in pneumatic
  • the slot cooling system includes a cooling system housing disposed adjacent to the test slot housing.
  • the cooling system housing has an air entrance in pneumatic communication with an air exit of the test slot housing and an air exit in pneumatic communication with the air entrance of the test slot housing.
  • the air mover is disposed in the cooling system housing and circulates air received through the cooling system housing air entrance out of the cooling system housing air exit. The air moves along a closed loop path through the test slot housing and the cooling system housing.
  • the air mover includes an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm.
  • the test air mover may be configured to produce an air flow rate of up to about 0.122 m /min (4.308 CFM) and an air pressure of up to about 20.88 mmF ⁇ O (0.822 inchF ⁇ O).
  • the test slot cooling system includes an air cooler in pneumatic communication with the air mover.
  • the air cooler includes an air cooler body and at least one fin disposed on the air cooler body, where the at least one fin cools air passing over it.
  • a storage device transporter for a storage device testing system that includes a body having first and second portions.
  • the first body portion includes an air director and the second body portion is configured to receive a storage device having top, bottom, front, rear, right, and left side surfaces.
  • the storage device is received with its rear surface substantially facing the first body portion.
  • the air director receives a flow of air and directs the air flow substantially simultaneously over at least the top and bottom surfaces of the received storage device.
  • the air director includes an air entrance and first and second air exits.
  • the air director directs air received through the air entrance out the first and second air exits.
  • the first air exit directs air over at least the bottom surface of the received storage device and the second air exit directs air over at least the top surface of the received storage device.
  • the air director defines a cavity in pneumatic communication with the air entrance and air exits.
  • the air director includes a plenum disposed in the cavity for directing at least a portion of the air received in the cavity out of the first air exit.
  • the plenum may be or include a weight weighted to reduce movement of the storage device transporter while received by the storage device testing system.
  • the second body portion of the storage device transporter includes a clamping system for releasably engaging a received storage device.
  • Another aspect of the disclosure is a method of regulating the temperature of a storage device received in a storage device testing system.
  • the method includes delivering a flow of air into an air entrance of a test slot housing and directing the air flow substantially simultaneously over at least top and bottom surfaces of the storage device.
  • the method includes delivering the air flow to an air director that directs the air flow over at least the top and bottom surfaces of the storage device.
  • the method may include supporting the storage device in a storage device transporter received in the test slot housing.
  • the storage device transporter has first and second portions.
  • the first storage device transporter portion includes the air director and the second storage device transporter portion is configured to receive the storage device.
  • the storage device has top, bottom, front, rear, right, and left side surfaces and is received in the storage device transporter with its rear surface substantially facing the first body portion.
  • the method includes weighting the air director to reduce movement of the storage device transporter while received by the storage device testing system (e.g., while received in a test slot of the storage device testing system).
  • the method may include delivering the air flow into an air entrance of the air director.
  • the air director directs the air received through the air entrance out first and second air exits of the air director.
  • the first air exit directs air over at least the bottom surface of the received storage device and the second air exit directs air over at least the top surface of the received storage device.
  • the air director defines a cavity in pneumatic communication with the air entrance and air exits of the air director.
  • the air director includes a plenum disposed in the cavity for directing at least a portion of the air received in the cavity out of the first air exit.
  • the method may include weighting the plenum to reduce movement of the storage device transporter while received by the storage device testing system.
  • the method includes directing the flow of air to an air mover in pneumatic communication with the air entrance of a test slot housing.
  • the air mover delivers the flow of air into the air entrance of a test slot housing.
  • the air flow moves along a closed loop path.
  • the method may include receiving the flow of air into the air mover along a first direction and delivering the air flow to the air entrance of the test slot housing along a second direction substantially perpendicular to the first direction.
  • the method includes directing the flow of air over an air cooler disposed in the air flow path upstream of the air mover. In some implementations, the method includes delivering the air flow into the air entrance of the test slot housing at an air flow rate of up to about 0.122 m 3 /min (4.308 CFM) and an air pressure of up to about 20.88 mmH 2 0 (0.822 inchH 2 O).
  • FIG. 1 is a perspective view of a storage device testing system having racks arranged in a substantially circular configuration.
  • FIG. 2 is a top view of the storage device testing system shown in FIG. 1.
  • FIG. 3 is a perspective view of a storage device testing system and a transfer station.
  • FIG. 4 is a perspective view of a manipulator.
  • FIG. 5 A is a side perspective view of a storage device transporter.
  • FIG. 5B is a front perspective views of the storage device transporter shown in FIG. 4A.
  • FIG. 5 C is a bottom perspective views of a storage device transporter carrying a storage device.
  • FIG. 5D is a side perspective view of a storage device transporter receiving a storage device.
  • FIG. 5E is perspective view of a front panel of the storage device transporter.
  • FIGS. 6A and 6B are perspective views of a rack receiving a test slot carrier holding test slots.
  • FIG. 7A is a perspective views of a test slot carrier holding test slots, one of which is receiving a storage device transporter carrying a storage device.
  • FIG. 7B is a rear perspective views of the test slot carrier of FIG. 7A.
  • FIG. 7C is a sectional view of a test slot carrier along line 6C-6C in FIG. 6A.
  • FIGS. 8A and 8B are perspective views of a test slot receiving a storage device transporter carrying a storage device.
  • FIG. 8C is a rear perspective view of a test slot.
  • FIG. 9 is a perspective view of an air mover.
  • FIGS. 1OA and 1OB are perspective views of a rack of a storage device testing system showing an air flow path through the rack and test slots housed by the rack.
  • FIG. 1 IA is an exploded perspective view of a test slot assembly including a storage device transporter.
  • FIG. HB is a perspective view of the test slot assembly of FIG. HA including a storage device transporter in the form of a drawer assembled with a test slot.
  • FIGS. 12A and 12B are perspective views of a storage device transporter carrying a storage device being received inserted into a test slot of a storage device testing system.
  • FIG. 13 is a sectional view of a test slot along line 13-13 in FIG. 12A.
  • FIG. 14 is a side perspective view of a storage device transporter.
  • FIG. 15 is a front perspective view of a storage device transporter.
  • FIG. 16 is a bottom perspective view of a storage device transporter.
  • FIG. 17 is a perspective view of a storage device transporter receiving a storage device.
  • FIG. 18 is a perspective view of a test slot and a test slot cooling system in a rack of a storage device testing system.
  • FIG. 19 is a perspective view of an air cooler.
  • FIG. 20 is a perspective view of an air mover.
  • FIG. 21 is a top view of a test slot and a test slot cooling system in a rack of a storage device testing system showing an air flow path through the test slot and a test slot cooling system.
  • FIG. 22 is a side sectional view of a test slot showing an air flow path over the top and bottom surfaces of a storage device received in the test slot.
  • Temperature regulation of a storage device can be an important factor during testing (e.g., validation, qualification, functional testing, etc.) of a storage device.
  • One method of performing temperature regulation includes moving air over and/or about the storage device during testing.
  • the volume, temperature, and flow path of the air moved with respect to the storage device during testing can each be factors in providing reliable, effective, and efficient temperature control of the storage device.
  • a storage device includes disk drives, solid state drives, memory devices, and any device that benefits from asynchronous testing for validation.
  • a disk drive is generally a non- volatile storage device which stores digitally encoded data on rapidly rotating platters with magnetic surfaces.
  • a solid-state drive (SSD) is a data storage device that uses solid-state memory to store persistent data.
  • An SSD using SRAM or DRAM (instead of flash memory) is often called a RAM-drive.
  • the term solid-state generally distinguishes solid-state electronics from electromechanical devices.
  • a storage device testing system 100 includes at least one automated transporter 200 (e.g. robot, robotic arm, gantry system, or multi-axis linear actuator) defining a first axis 205 (see FIG. 3) substantially normal to a floor surface 10.
  • the automated transporter 200 comprises a robotic arm 200 operable to rotate through a predetermined arc about the first axis 205 and to extend radially from the first axis 205.
  • the robotic arm 200 is operable to rotate approximately 360° about the first axis 205 and includes a manipulator 210 disposed at a distal end 202 of the robotic arm 200 to handle one or more storage devices 500 and/or storage device transporters 800 to carry the storage devices 500 (see e.g., FIGS. 5A-5E).
  • Multiple racks 300 are arranged around the robotic arm 200 for servicing by the robotic arm 200.
  • Each rack 300 houses multiple test slots 330 configured to receive storage devices 500 for testing.
  • the robotic arm 200 defines a substantially cylindrical working envelope volume 220, with the racks 300 being arranged within the working envelope 220 for accessibility of each test slot 330 for servicing by the robotic arm 200.
  • the substantially cylindrical working envelope volume 220 provides a compact footprint and is generally only limited in capacity by height constraints.
  • the robotic arm 200 is elevated by and supported on a pedestal or lift 250 on the floor surface 10.
  • the pedestal or lift 250 increases the size of the working envelope volume 220 by allowing the robotic arm 200 to reach not only upwardly, but also downwardly to service test slots 330.
  • the size of the working envelope volume 220 can be further increased by adding a vertical actuator to the pedestal or lift 250.
  • a controller 400 e.g., computing device communicates with each automated transporter 200 and rack 300. The controller 400 coordinates servicing of the test slots 330 by the automated transporter(s) 200.
  • the robotic arm 200 is configured to independently service each test slot 330 to provide a continuous flow of storage devices 500 through the testing system 100.
  • a continuous flow of individual storage devices 500 through the testing system 100 allows varying start and stop times for each storage device 500, whereas other systems that require batches of storage devices 500 to be run all at once as an entire testing load must all have the same start and end times. Therefore, with continuous flow, storage devices 500 of different capacities can be run at the same time and serviced (loaded/unloaded) as needed.
  • the storage device testing system 100 includes a transfer station 600 configured for bulk feeding of storage devices 500 to the robotic arm 200.
  • the robotic arm 200 independently services each test slot 330 by transferring a storage device 500 between the transfer station 600 and the test slot 330.
  • the transfer station 600 houses one or more totes 700 carrying multiple storage devices 500 presented for servicing by the robotic arm 200.
  • the transfer station 600 is a service point for delivering and retrieving storage devices 500 to and from the storage device testing system 100.
  • the totes 700 allow an operator to deliver and retrieve a collection of storage devices 500 to and from the transfer station 600. In the example shown in FIG.
  • each tote 700 is accessible from respective tote presentation support systems 720 in a presentation position and may be designated as a source tote 700 for supplying a collection of storage devices 500 for testing or as a destination tote 700 for receiving tested storage devices 500 (or both). Destination totes 700 may be classified as "passed return totes” or “failed return totes” for receiving respective storage devices 500 that have either passed or failed a functionality test, respectively.
  • the robotic arm 200 is configured to remove a storage device transporter 800 from one of the test slots 330 with the manipulator 210, then pick up a storage device 500 from one the totes 700 presented at the transfer station 600 or other presentation system (e.g., conveyor, loading/unloading station, etc.) with the storage device transporter 800, and then return the storage device transporter 800, with a storage device 500 therein, to the test slot 330 for testing of the storage device 500.
  • presentation system e.g., conveyor, loading/unloading station, etc.
  • the robotic arm 200 retrieves the tested storage device 500 from the test slot 330, by removing the storage device transporter 800 carrying the tested storage device 500 from the test slot 330 (i.e., with the manipulator 210), carrying the tested storage device 500 in the storage device transporter 800 to the transfer station 600, and manipulating the storage device transporter 800 to return the tested storage device 500 to one of the totes 700 at the transfer station 600 or other system (e.g., conveyor, loading/unloading station, etc.).
  • the robotic arm 200 retrieves the tested storage device 500 from the test slot 330, by removing the storage device transporter 800 carrying the tested storage device 500 from the test slot 330 (i.e., with the manipulator 210), carrying the tested storage device 500 in the storage device transporter 800 to the transfer station 600, and manipulating the storage device transporter 800 to return the tested storage device 500 to one of the totes 700 at the transfer station 600 or other system (e.g., conveyor, loading/unloading station, etc.).
  • other system e.g., conveyor,
  • the manipulator 210 may include an optical system 212 and a mechanical actuator 240.
  • the optical system 212 may include a camera 220 and a light source 230.
  • a storage device 500 may be carried by the storage device transporter 800 (FIGS. 5A-5E) that is gripped by the manipulator 210 via the mechanical actuator 240.
  • the storage device transporter 800 includes a transporter body 810 having first and second portions 802, 804.
  • the first portion 802 of the transporter body 810 includes a manipulation feature 812 (e.g., indention, protrusion, aperture, etc.) configured to receive or otherwise be engaged by the manipulator 210 for transporting.
  • the second portion 804 of the transporter body 810 is configured to receive a storage device 500.
  • the second transporter body portion 804 defines a substantially U-shaped opening 820 formed by first and second sidewalls 822, 824 and a base plate 826 of the transporter body 810.
  • the storage device 500 is received in the U- shaped opening 820.
  • 5C-5D illustrate an exemplary storage device 500 that includes a housing 510 having top, bottom, front, rear, left and right surfaces 512, 514, 516, 518, 520, 522.
  • the U-shaped opening 820 allows air moving through the test sot 330 to flow over the bottom surface 514 of the storage device 500.
  • the storage device 500 is typically received with its rear surface 518 substantially facing the first portion 802 of the storage device transporter body 810.
  • the first portion 802 of the transporter body 810 includes an air director 830 (front panel) that receives and directs air substantially simultaneously (e.g., in parallel) over at least the top and bottom surfaces 512, 514 of the storage device 500 received in the storage device transporter 800.
  • the air director 830 defines one or more air entrances 832a-c (e.g., aperture(s), slot(s), etc.) for receiving air into the first portion 802 of the transporter body 810 and directing it out into the second portion 804 of the transporter body 800, such that the air can move over at least the top and bottom surfaces 512, 514 of the received storage device 500.
  • one or more air entrances 832a-c e.g., aperture(s), slot(s), etc.
  • the air director 830 includes a guide (e.g., diverter, fin, plenum, etc.) for guiding the air over the received storage device 500.
  • a guide e.g., diverter, fin, plenum, etc.
  • FIG. 5 A there is seemingly no area left to include an additional mechanical protrusion or cavity for a gripper 242 (FIG. 4) of the mechanical actuator 240 to engage.
  • a gripper 242 FIG. 4
  • the gripper 242 can engage with the center rectangular cutout 832a and with the two round holes 832b, allowing the air entrances to serve also as engagement features.
  • the round holes 832a allow posts 244 on the gripper 242 to register the storage device transporter 800 in the X and Y dimensions, as well as rotationally since multiple holes are used for registration.
  • the rectangular cutout 832a contains internal slots 834 for claws 246a, 246b of the gripper 242 to engage and pull the storage device transporter 800 to a registration point on the face of the gripper 242 in the Z dimension.
  • the air entrances 832a-c themselves may be used as vision fiducials.
  • the storage device transporter 800 includes a heater 860 that either provides conductive heating by direct contact with a received storage device 500 or convective heating by heating air flowing into and/or over the storage device transporter 800 and the received storage device 500.
  • a heater 860 that either provides conductive heating by direct contact with a received storage device 500 or convective heating by heating air flowing into and/or over the storage device transporter 800 and the received storage device 500.
  • Some storage devices 500 can be sensitive to vibrations. Fitting multiple storage devices 500 in a single test rack 330 and running the storage devices 500 (e.g., during testing), as well as the insertion and removal of the storage device transporters 800, each optionally carrying a storage device 500, from the various test slots 330 in the test rack 300 can be sources of undesirable vibration. In some cases, for example, one of the storage devices 500 may be operating under test within one of the test slots 330, while others are being removed and inserted into adjacent test slots 330 in the same rack 300.
  • Clamping the storage device transporter 800 to the test slot 330 after the storage device transporter 800 is fully inserted into the test slot 330 can help to reduce or limit vibrations by limiting the contact and scraping between the storage device transporters 800 and the test slots 330 during insertion and removal of the storage device transporters 800.
  • the manipulator 210 is configured to initiate actuation of a clamping mechanism 840 disposed in the storage device transporter 800. This allows actuation of the clamping mechanism 840 before the storage device transporter 800 is moved to and from the test slot 330 to inhibit movement of the storage device 500 relative to the storage device transporter 800 during the move. Prior to insertion in the test slot 330, the manipulator 210 can again actuate the clamping mechanism 840 to release the storage device 500 within the transporter body 800.
  • the clamping mechanism 840 may also be configured to engage the test slot 330, once received therein, to inhibit movement of the storage device transporter 800 relative to the test slot 330.
  • the clamping mechanism 840 is engaged again (e.g., by the manipulator 210) to inhibit movement of the storage device transporter 800 relative to the test slot 330.
  • the clamping of the storage device transporter 800 in this manner can help to reduce vibrations during testing.
  • the storage device transporter 800 and storage device 500 carried therein are both clamped or secured in combination or individually within the test slot 330.
  • a detailed description of the storage device transporter 800 and other details and features combinable with those described herein may be found in U.S. patent application serial number 12/503,687, filed on July 15, 2009, and in U.S. patent application serial number 12/503,567, filed on July 15, 2009. These applications are hereby incorporated by reference in their entireties.
  • each rack 300 includes one or more carrier receptacles 310 each configured to receive a test slot carrier 320 that carries one or more test slots 330.
  • the test slot carrier 320 provides a collection of test slots 330 that allows for bulk loading of test slots 330 into a rack 300.
  • the rack 300 can be quickly serviced to change out different types of test slots 330 by removing one test slot carrier 320 having one type of test slots 330 from its respective carrier receptacle 310 and loading another carrier 320 having a different type or assortment of test slots 330 without having to modify the rack 300 to accommodate a particular mounting spacing for each type of test slot 330.
  • Some carrier receptacles 310 may have a common standard size for receiving complementary standard sized test slot carriers 320.
  • the number of test slot receptacles 324 any particular test slot carrier 320 carries may vary depending upon the type(s) of test slots 330 received therein. For example, a test slot carrier 320 will accommodate fewer relatively larger test slots 330 four receiving relatively larger storage devices 500 as compared to relatively smaller (thinner) test slots 300 for relatively smaller storage devices 500.
  • Each rack 300 includes an air conduit 304 (also shown in FIGS. 1OA and 10B) that provides pneumatic communication between each test slot 330 of the respective rack 300 and an exit 353 of the rack 300.
  • the air conduit 304 is formed by a space between the test slots 330 and a rear wall 303 of the rack 300.
  • the air conduit 304 can also be attached to an exterior of the rack 300, such as the wedge shaped conduit 304 shown in FIG. 6B.
  • the air conduit 304 is in pneumatic communication with a system air mover 190 (e.g., via a common system air conduit 345) and/or air exterior to the rack 300, for moving air between the rack 300 and the environment around the rack 300.
  • system air mover 190 can be pneumatically connected to every air conduit 304 in the storage device testing system 100 (e.g., via the common system air conduit 345, which may include a bottom portion of the racks 300 below the test slots 330) to move air through each of the air conduits.
  • the system air mover 190 moves air exterior of the racks 300 through the test slots 330 into the air conduits 304 and back out of the racks 300.
  • the air conduit 304 (also shown in FIGS. 1OA and 10B) provides pneumatic communication between each test slot 330 of the respective rack 300 and an air heat exchanger 350.
  • the air heat exchanger 350 is disposed below the carrier receptacles 310 remote to received test slots 330.
  • the air heat exchanger 350 includes an air heat exchanger housing 352 defining an entrance 351, an exit 353, and an air flow path 305 therebetween.
  • cooling elements 354 are disposed in the housing 352 in the air flow path 305 and a pump 356 delivers
  • the air heat exchanger 350 may include an air mover 358 that pulls the air from the air conduit 304 into the entrance 351 of the air heat exchanger housing 352 over the cooling elements 354, if implemented, and moves the air out of the air heat exchanger housing exit 353 and out of the rack 300.
  • each test slot carrier 320 includes a body 322 having test slot receptacles 324 that are each configured to receive a test slot 330.
  • Each test slot 330 is configured to receive a storage device transporter 800, which is configured to receive the storage device 500 and be handled by the manipulator 210 of the robotic arm 200. In use, one of the storage device transporters 800 is removed from or delivered to one of the test slots 330 by the robotic arm 200.
  • Each test slot receptacle 324 may include one or more isolators 326 (e.g., rubber grommet) to dampen or isolate vibrations between the carrier body 322 and a received storage device 500.
  • test slot carrier 320 A detailed description of the test slot carrier 320 and other details and features combinable with those described herein may be found in the following U.S. patent applications filed February 2, 2010, entitled “Test Slot Carriers", with attorney docket number: 18523-0102001, inventors: Brian Merrow et al., and having assigned serial number 12/698,605, the entire contents of which are hereby incorporated by reference.
  • each test slot 330 includes a test slot housing
  • the test slot housing 340 for receipt by the rack 300 or a test slot receptacle 324 of a test slot carrier 320.
  • the test slot housing 340 has first and second portions 342, 344.
  • the first portion 342 of the test slot housing 340 defines a device opening 346 sized to receive a storage device 500 and/or a storage device transporter 800 carrying the storage device 500.
  • the second portion 344 of the test slot housing 340 includes an air exit 348, electronics 390 (e.g., circuit board(s)), and an optional air mover 900.
  • the electronics 390 are in
  • the electronics 390 also include a slot-rack connector 394 for establishing electrical communication with the rack 300. Air moved through the test slot 300 can be directed over the electronics 390.
  • FIG. 9 illustrates an exemplary air mover 900 which has an air entrance 902 that receives air along a first direction 904 and an air exit 906 that delivers air along a second direction 908 substantially perpendicular to the first direction.
  • Changing the direction of air movement within the air mover 900 eliminates the efficiency loss of changing the air flow direction within a conduit, thereby increasing the cooling efficiency of the storage device testing system 100.
  • the air mover 900 includes an impeller 910 rotating at about 7100 revolutions per minute (rpm) to produce an air flow rate of up to about 0.122 m 3 /min (4.308 CFM) (at zero static pressure) and an air pressure of up to about 20.88 mmF ⁇ O (0.822 inchF ⁇ O) (at zero air flow).
  • the air mover 900 is the largest component of a cooling system for a test slot 330.
  • the substantially horizontal placement of the air mover 900 within the storage device testing system 100 allows for a relatively lower overall height of the test slot 330 (allowing greater test slot density in the rack 300 and/or test slot carrier 320).
  • FIGS. 7C and 10A- 1OB illustrate a flow path 305 of air through test slots 330 and a rack 300 for regulating the temperature of a storage device 500 received in the storage device testing system 100.
  • the air mover 900 of each test slot 330 housed in the rack 300 moves a flow of air from an exterior space of the rack 300 into at least one entrance 832 of the air director 830 of a storage device transporter 800 received in the test slot 330.
  • the air flow is directed substantially simultaneously over at least top and bottom surfaces 512, 514 of the storage device 500 received in the storage device transporter
  • FIG. 7C provides a side sectional view of the test slot 330 and the air flow path 305 over the top and bottom surfaces 512, 514 of the received storage device 500.
  • the air may also flow over other surfaces of the storage device 500 (e.g., front, back, left and right sides 516, 518, 520, 522).
  • the air can flow directly through the first portion 342 of the test housing 340 to the air mover 900.
  • the air mover 900 moves the air through the second portion 344 of the test slot housing 340 and out an air exit 348 (FIG. 7B) of the test slot 330 into the air conduit 304.
  • the air moves through the air conduit 304 to the air heat exchanger 350 or the environment exterior to the rack 300. After passing through the air heat exchanger 350 the air is released back into the exterior space of the rack 300.
  • the air mover 900 pulls the air into the air director 830 of storage device transporter 800, which directs the air flow 305 over at least the top and bottom surfaces 512, 514 of the storage device 500.
  • the air mover 900 receives the flow of air from over the received storage device 500 along a first direction and delivers the air flow from the air mover 900 to the exit 348 of the test slot 330 along a second direction substantially perpendicular to the first direction.
  • the storage device transporter 800 provides closure of the device opening 346 of the test slot housing 340 once received therein.
  • the air mover 900 moves the air to circulate along the air path 305, the air moves from the first portion 342 of the test slot housing 340 along a common direction to the second portion 344 of the test slot housing 340 while traversing the entire length of the received storage device 500. Since the air moves substantially concurrently along at least the top and bottom surfaces 512, 514 of the storage device 500, the air provides substantially even cooling of the storage device 500.
  • the air would become preheated after passing over the first side of the storage device 500 before passing over any additional sides of the storage device, thereby providing relatively less efficient cooling than flowing air over two or more sides of the storage device 500 substantially concurrently and/or without recirculation over the storage device 500 before passing through the air heat exchanger 350.
  • a method of performing storage device testing includes presenting one or more storage devices 500 to a storage device testing system 100 for testing at a source location (e.g., a loading/unloading station 600, storage device tote 700, test slot(s) 330, etc.) and actuating an automated transporter 200 (e.g. robotic arm) to retrieve one or more storage devices 500 from the source location and deliver the retrieved storage device(s) 500 to corresponding test slots 330 disposed on a rack 300 of the storage device testing system 100.
  • the method includes actuating the automated transporter 200 to insert each retrieved storage device 500 in its respective test slot 330, and performing a test (e.g., functionality, power, connectivity, etc.) on the storage devices 500 received by the test slot 330.
  • the method may also include actuating the automated transporter 200 to retrieve the tested storage device(s) 500 from the test slot(s) 330 and deliver the tested storage device(s) 500 to a destination location (e.g., another test slot 330, a storage device tote 700, a loading/unloading station 600, etc).
  • a destination location e.g., another test slot 330, a storage device tote 700, a loading/unloading station 600, etc.
  • a method of regulating the temperature of a storage device 500 received in a storage device testing system 100 includes moving a flow of air into an air entrance 346 of a test slot housing 340 of a test slot 330 of a rack 300, moving the air flow over a storage device 500 received in the test slot 330, moving the air out an air exit 348 of the test slot housing 340 of the test slot 330, and releasing the air exteriorly of the rack 300.
  • This method may be executed on a storage device testing system 100 to reduce the relative number of temperature control components generally required, while still allowing separate control of the temperature of each test slot 330.
  • the method allows the storage device testing system 100 to have separate thermal control for each storage device test slot 330, with relatively fewer thermal control components, and without a separate closed loop air flow path for each test slot 330.
  • the method results in substantially no condensation forming in or near the test slot(s) 330, without having to manage the moisture content of the air.
  • the method includes using a common reservoir of cooled air, which may cooled by one or more air heat exchangers 350. Condensation formed on the air heat exchanger(s) 350 is concentrated in relatively few locations and may be removed by conventional methods, such as evaporators or drains. Alternatively, the heat exchanger(s) 350 may be controlled to operate above the dew point.
  • Air from the common reservoir is drawn though each test slot 330 using a separate controllable air mover 900 for each test slot 330.
  • the amount of cooling may be controlled by the speed of the air mover 900.
  • a heater 860 may be disposed so as to heat the received storage device 500 either directly or indirectly.
  • the heater 860 maybe placed in the inlet air path 346 to the test slot 330 and/or in direct contact with the received storage device.
  • the method includes allowing the received storage device 500 to self heat by reducing or shutting off the air flow through the test slot 300.
  • the reservoir of cooled air is formed by the shape of the storage device testing system 100, rather than by a separate enclosure.
  • the cooling air may also be used to cool other electronics disposed with in the storage device testing system 100.
  • the air is moved to flow substantially simultaneously over at least the top and bottom surfaces 512, 514 of the storage device 500 received in the test slot 330.
  • the method includes pulling air exterior of the rack 300 into a first portion 342 of the test slot housing 340 with an air mover 900 disposed in the test slot housing 340 and then moving the air through a second portion 344 of the test slot housing 340 over electronics 350 disposed in the second portion 344 and out an air exit 348 of the test slot housing 340.
  • the method may include receiving the flow of air into the air mover 900 along a first direction 904 and moving the flow to the air exit 906 of the air mover 900 along a second direction 908 substantially perpendicular to the first direction 904.
  • the method includes delivering the air flow out of the air mover 900 at an air flow rate of up to about 0.122 m 3 /min (4.308 CFM) and an air pressure of up to about 20.88 HTmH 2 O (0.822 inchFbO).
  • the method may include moving the air flow through an air director 830 of a storage device transporter 800 holding the storage device 500 and received in the test slot 330.
  • the air director 830 defines one or more air entrances 832 that receive and direct the flow of air over at least the top and bottom surfaces 512, 514 of the storage device 500.
  • the storage device transporter 800 includes a body 800 having first and second portions 802, 804.
  • the method includes receiving the storage device 500, which has top, bottom, front, rear, right, and left side surfaces 512, 514, 516, 518, 520, 522, in the storage device transporter 800 such that the rear surface 518 substantially faces the first body portion 802 of the storage device transporter body 800.
  • the method includes moving the flow of air from the test slot 330 to an air heat exchanger 350 through an air conduit 304 that provides pneumatic communication therebetween.
  • the air heat exchanger 350 in some examples, includes an air mover 358 that pulls the air from the air conduit 304 into the entrance 351 of the air heat exchanger housing 352 over the cooling elements 354 and moves the air out of the air heat exchanger housing exit 353 and out of the rack 300.
  • the method may also include pumping condensation of the air heat exchanger 350 to an evaporator 360 disposed on the rack 300 or pumping to a drain, or allowing the condensate to drain through gravity.
  • the air may flow in the opposite direction from that given in the exemplary embodiments. Air may also flow over only one side of the storage device, instead of over both the top and bottom surfaces.
  • the test slot air mover may be disposed in a number of locations, some not physically connected to the slot. Thermal control of the test slot may include means of heating the air by the addition of a heater in the inlet stream of the test slot.
  • FIGS. 1 IA and 1 IB illustrate an implementation of a test slot assembly in which the storage device transporter 800' includes projections 805 which slide within recessed slots 335 in the walls of the test slot 330'. Forward movement and complete removal of the storage device transporter 800' is impeded (e.g., prevented) by the end position of the recessed slots 335.
  • the storage device transporter 800' operates as a drawer that is slidable relative to the test slot 330' allowing insertion and removal of storage devices to and from the test slot 330' .
  • FIGS. 12A-22 illustrate another implementation of a test slot that may be employed in storage device testing systems, such as described above.
  • each test slot 1330 is configured to receive the storage device transporter 1800.
  • the storage device transporter 1800 is configured to receive the storage device 500 and be handled by the manipulator 210 (FIG. 4) of the robotic arm 200 (FIG. 1).
  • one of the storage device transporters 1800 is removed from or delivered to one of the test slots 1330 by the robotic arm 200.
  • Each test slot 1330 includes a test slot housing 1340 received by the rack 300 and having first and second portions 1342, 1344.
  • the first portion 1342 of the test slot housing 1340 defines a device opening 1346 sized to receive a storage device 500 and/or a storage device transporter 1800 carrying the storage device 500 as well as a first air opening 1326 (i.e., air entrance).
  • the second portion 1344 of the test slot housing 1340 defines a second air opening 1348 (i.e., air exit) and houses electronics 1390.
  • the storage device transporter 1800 includes a transporter body 1810 having first and second portions 1802, 1804.
  • the 1802 of the transporter body 1810 includes a manipulation feature 1812 (e.g., indention, protrusion, etc.) configured to receive or otherwise be engaged by the manipulator 210 for transporting.
  • the second portion 1804 of the transporter body 1810 is configured to receive a storage device 500.
  • the second transporter body portion 1804 defines a substantially U-shaped opening 1820 formed by first and second sidewalls 1822, 1824 and a base plate 1826 of the transporter body 1810.
  • the storage device 1500 is received in the U-shaped opening 1820 and supported by at least the base plate 1826.
  • FIG. 17 illustrates an exemplary storage device 500 that includes a housing 510 having top, bottom, front, rear, left and right surfaces 512, 514, 516, 518, 520, 522.
  • the storage device 500 is typically received with its rear surface 518 substantially facing the first portion 802 of the storage device transporter body 1800.
  • the first portion 1802 of the transporter body 1810 includes an air director 1830 that receives and directs air substantially simultaneously (e.g., in parallel) over at least the top and bottom surfaces 512, 514 of the storage device 500 received in the storage device transporter 1800.
  • the air director 1830 defines an air cavity 1831 having an air entrance 1832 and first and second air exits 1834, 1835.
  • the air director 1830 directs air received through its air entrance 1832 out of the first and second air exits 1834, 1835.
  • the first air exit 1834 directs air over the top surface 512 of the received storage device 1800 and the second air exit 1835 directs air over the bottom surface 514 of the received storage device 500.
  • the air director 1830 includes a plenum 1836 disposed in the cavity 1831 for directing at least a portion of the air received through the air entrance 1832 out through the first air exit 1834 and over at least the bottom surface 514 of the received storage device 500.
  • the air director 1830 is weighted to stabilize the storage device transporter 1800 against vibration.
  • the plenum 1836 can be weighted or fabricated of a material having a suitable weight. Air entering into the air cavity 1831 can also flow over a partition 1838 (above which is the second air exit 1835) to flow over at least the top surface 512 of the storage device 500.
  • the storage device transporter 1810 and the storage device 500 together can be moved by the automated transporter 200 (FIG. 1) for placement within one of the test slots 310.
  • Some storage devices 500 can be sensitive to vibrations. Fitting multiple storage devices 500 in a single test rack 300 and running the storage devices 500 (e.g., during testing), as well as the insertion and removal of the storage device transporters 550, each optionally carrying a storage device 500, from the various test slots 1330 in the test rack 300 can be sources of undesirable vibration. In some cases, for example, one of the storage devices 500 may be operating under test within one of the test slots 1330, while others are being removed and inserted into adjacent test slots 1330 in the same rack 300.
  • Clamping the storage device transporter 1800 to the test slot 1330 after the storage device transporter 550 is fully inserted into the test slot 1330 can help to reduce or limit vibrations by limiting the contact and scraping between the storage device transporters 1800 and the test slots 1330 during insertion and removal of the storage device transporters 1800.
  • the manipulator 210 (see, e.g., FIGS. 2 & 4) is configured to initiate actuation of a clamping mechanism 1840 disposed in the storage device transporter 1800. This allows actuation of the clamping mechanism 1840 before the storage device transporter 1800 is moved to and from the test slot 1330 to inhibit movement of the storage device 500 relative to the storage device transporter 1800 during the move.
  • the manipulator 210 can again actuate the clamping mechanism 1840 to release the storage device 500 within the transporter body 1810. This allows for insertion of the storage device transporter 1800 into one of the test slots 1330, until the storage device 500 is in a test position engaged with the test slot 1330 (e.g., a storage device connector 532 of the storage device 500 (FIG. 17) is engaged with a test slot connector 1392 (FIG. 18) of the test slot 1330).
  • the clamping mechanism 1840 may also be configured to engage the test slot 1330, once received therein, to inhibit movement of the storage device transporter 1800 relative to the test slot 1330.
  • the clamping mechanism 1840 is engaged again (e.g., by the manipulator 210) to inhibit movement of the storage device transporter 1800 relative to the test slot 1330.
  • the clamping of the storage device transporter 1800 in this manner can help to reduce vibrations during testing.
  • the storage device transporter 1800 and storage device 500 carried therein are both clamped or secured in combination or individually within the test slot 1330.
  • the rack 300 includes a test slot cooling system 1900 disposed adjacent to each test slot 1330.
  • the test slot cooling system 1900 includes a housing 1910 having first and second air openings 1912, 1914 (i.e., air exit and air entrance).
  • the housing 1910 receives air from the test slot 1330 through the second air opening 1914 and directs the air through an air cooler 1920 to an air mover 1930 (e.g., blower, fan, etc.).
  • the air cooler 1920 includes an air cooler body 1922 having one or more fins or plates 1924 disposed thereon.
  • the air cooler 1920 is coupled or attached to a cooling tube 1926 through which a chilled liquid (e.g., water) flows.
  • the chilled cooling tube 1926 conducts heat from the air cooler 1920 which receives heat through convection from air flowing over the fins
  • the air mover 1930 moves the air through the first air opening 1912 back into the test slot 1330 through its first air opening 1326.
  • the first air opening 1326 of the test slot housing 1340 is substantially aligned with the first air opening 1912 of the test slot cooling system housing 1900
  • the second air opening 1348 of the test slot housing 1340 is substantially aligned with the second air opening 1914 of the test slot cooling system housing 1900.
  • the first air opening 1326 of the test slot housing 1340 is substantially aligned with the air entrance 1832 of the transporter body 1810 for delivering temperature controlled air over a storage device 500 carried by the storage device transporter 1800.
  • FIG. 20 illustrates an exemplary air mover 1930 which has an air entrance 1932 that receives air along a first direction 1934 and an air exit 1936 that delivers air along a second direction 1938 substantially perpendicular to the first direction.
  • Changing the direction of air movement within the air mover 1930 eliminates the efficiency loss of changing the air flow direction within a conduit, thereby increasing the cooling efficiency of the test slot cooling system 1900.
  • the air mover 1930 includes an impeller 1935 rotating at about 7100 revolutions per minute (rpm) to produce an air flow rate of up to about 0.122 m 3 /min (4.308 CFM) (at zero static pressure) and an air pressure of up to about 20.88 HImH 2 O (0.822 UiChH 2 O) (at zero air flow).
  • the air mover 1930 is largest component of the test slot cooling system 1900 and therefore dictates the size of the test slot cooling system 1900.
  • rpm revolutions per minute
  • the air mover 1930 has length L of about 45 mm, a width W of about 45 mm, and a height H of about 10 mm, such as DC Blower BFB04512HHA-8A60 provided by Delta Electronics, Inc., Taoyuan Plant, 252 Shang Ying Road, Kuei San Industrial Zone, Yaoyuan Shien, Taiwan R. O. C.
  • the substantially horizontal placement of the air mover 1930 within the test slot cooling system 1900 allows for a relatively lower overall height of the test slot cooling system 1900, and therefore a relatively lower overall height of an associated test slot 1330 (allowing greater test slot density in the rack 300).
  • the ability of the air mover 1930 to redirect the air flow path 1950 reduces air resistance in the air flow path 1950, thereby lowering the power consumption of the air mover 1930 to maintain a threshold air flow rate.
  • FIG. 21 provides a top view of the rack 300 and illustrates the air flow path 1950 through the test slot cooling system 1900 and the test slot 1330.
  • FIG. 22 provides a side sectional view of the test slot 1330 and the air flow path 1950 over the top and bottom surfaces 512, 514 of the received storage device 500. The air may also flow over other surfaces of the storage device 500 (e.g., front, back, left and right sides 516, 518, 520, 522).
  • the air mover 1930 delivers air through the first air opening 1912 (i.e., air entrance) of the test slot cooling system housing 1900 and the first air opening 1326 (i.e., air entrance) of the test slot housing 1340 into the air director 1830 of the storage device transporter body 1810.
  • the air flows through the air entrance 1832 of the air director 1830 in to the air cavity 1831.
  • the air flows out of the first air exit 1834 of the air director 1830 (e.g., as directed by the plenum 1836) and over at least the bottom surface 514 of the storage device 500.
  • the air also flows through the second air exit 1835 (e.g., over the partition 1838) and over at least the top surface 512 of the storage device 500.
  • the air moves from the first portion 1342 of the test slot housing 1340 to the second portion 1344 of the test slot housing 1340.
  • the air may move over the electronics 1390 in the second portion 1344 of the test slot housing 1340.
  • the storage device transporter 1800 provides closure of the device opening 1346 of the test slot housing 1340 once received therein.
  • the air director 1830 of the storage device transporter 1800 and the air mover 1930 are situated near the inlet of the device opening 1346 of the test slot housing 1340.
  • the air mover 1930 moves the air to circulate along the air path 1950, the air moves from the first portion 1342 of the test slot housing 1340 along a common direction to the second portion 1344 of the test slot housing 1340 while traversing the entire length of the received storage device 500. Since the air moves substantially concurrently along at least the top and bottom surfaces 512, 514 of the storage device 500, the air provides substantially even cooling of the storage device 500.
  • the air would become preheated after passing over the first side of the storage device 500 before passing over any additional sides of the storage device, thereby providing relatively less efficient cooling than flowing air over two or more sides of the storage device 500 substantially concurrently and/or without recirculation over the storage device 500 before passing through the air cooler 1920.
  • a method of performing storage device testing includes presenting one or more storage devices 500 to a storage device testing system 100 for testing at a source location (e.g., a loading/unloading station 600, storage device tote 700, test slot(s) 310, etc.) and actuating an automated transporter 200 (e.g. robotic arm) to retrieve one or more storage devices 500 from the source location and deliver the retrieved storage device(s) 500 to corresponding test slots 1330 disposed on a rack 300 of the storage device testing system 100.
  • the method includes actuating the automated transporter 200 to insert each retrieved storage device 500 in its respective test slot 1330, and performing a test (e.g., functionality, power, connectivity, etc.) on the storage devices 500 received by the test slot 1330.
  • the method may also include actuating the automated transporter 200 to retrieve the tested storage device(s) 500 from the test slot(s) 310 and deliver the tested storage device(s) 500 to a destination location (e.g., another test slot 310, a storage device tote 700, a loading/unloading station 600, etc).
  • a destination location e.g., another test slot 310, a storage device tote 700, a loading/unloading station 600, etc.
  • a method of regulating the temperature of a storage device 500 received in a storage device testing system 100 includes delivering a flow of air into an air entrance 1346 of a test slot housing 1340 and directing the air flow substantially simultaneously over at least the top and bottom surfaces 512, 514 of the storage device 500.
  • the method may include delivering the air flow to an air director 1830 that directs the air flow over at least the top and bottom surfaces 512, 514 of the storage device 500.
  • the method includes supporting the storage device 500 in a storage device transporter 1800 received in the test slot housing 1340.
  • the storage device transporter 1800 includes a body 1810 having first and second portions 1802, 1804.
  • the first storage device transporter body portion 1802 includes the air director 1830 and the second storage device transporter body portion 1804 is configured to receive the storage device 500.
  • the storage device 500 has top, bottom, front, rear, right, and left side surfaces 512, 514, 516, 518, 520, 522 and is received with its rear surface 518 substantially facing the first body portion 1802 of the storage device transporter body 1810.
  • the method may include weighting the air director 1830, in some examples the plenum 1836) to reduce movement of the storage device transporter while received by the storage device testing system.
  • the method includes delivering the air flow into an air entrance 1832 of the air director 1830.
  • the air director 1830 directs the air received through the air entrance 1832 out first and second air exits 1834, 1835 of the air director 1830.
  • the first air exit 1834 directs air over at least the bottom surface 514 of the received storage device 500 and the second air exit 1835 directs air over at least the top surface 512 of the received storage device 500.
  • the air director 1830 may define a cavity 1831 in pneumatic communication with the air entrance 1832 and air exits 1834, 1835 of the air director 1830.
  • the air director 1830 includes a plenum 1836 disposed in the cavity 1831 for directing at least a portion of the air received in the cavity 1831 out of the first air exit 1834.
  • the method includes weighting the plenum 1836 to reduce movement of the storage device transporter 1800 while received by the storage device testing system 100 (e.g., while received in the test slot 1330).
  • the method includes directing the flow of air to an air mover 1930 in pneumatic communication with the air entrance 1325 of the test slot housing 1340.
  • the air mover 1930 delivers the flow of air into the air entrance 1326 of a test slot housing 320 with the air flow moving along a closed loop path 950 (FIG. 15).
  • the method may 1340 receiving the flow of air into the air mover 1930 along a first direction 1934 and delivering the air flow to the air entrance 1326 of the test slot housing 1340 along a second direction 1938 substantially perpendicular to the first direction 1934.
  • the method includes directing the flow of air over an air cooler 1920 disposed in the air flow path 1950 upstream of the air mover 1930.
  • the method includes delivering the air flow into the air entrance 1326 of the test slot housing 1340 (e.g., via the air mover 1930) at an air flow rate of up to about 0.122 m 3 /min (4.308 CFM) and an air pressure of up to about 20.88 HImH 2 O (0.822 UiChH 2 O).

Abstract

A storage device transporter (800, 800', 1800) includes a transporter body (810, 1810) having first and second body portions (802, 804, 1802, 1804). The first body portion (802, 1802) is configured to be engaged by automated machinery for manipulation of the storage device transporter (800, 800', 1800). The second body portion (804, 1804) is configured to receive and support a storage device. The first body portion (802, 1802) is configured to receive and direct an air flow (305, 1950) over one or more surfaces of a storage device supported in the second body portion.

Description

Storage Device Testing System Cooling
TECHNICAL FIELD
This disclosure relates to cooling in storage device testing systems.
BACKGROUND
Storage device manufacturers typically test manufactured storage devices for compliance with a collection of requirements. Test equipment and techniques exist for testing large numbers of storage devices serially or in parallel. Manufacturers tend to test large numbers of storage devices simultaneously. Storage device testing systems typically include one or more racks having multiple test slots that receive storage devices for testing.
During the manufacture of disk drives or other storage devices, it is common to control the temperature of the storage devices, e.g., to ensure that the storage devices are functional over a predetermined temperature range. For this reason, the testing environment immediately around the storage devices can be varied under program control. In some known testing systems, sometimes called "batch testers," the temperature of plural storage devices is adjusted by using cooling or heating air which is common to all of the storage devices.
Batch testers generally require all storage device tests to be at substantially the same temperature, and require all storage devices to be inserted or removed from the test system at substantially the same time. Storage devices generally vary substantially in both the time required to test them and the amount of time that each test requires a particular ambient temperature. Because of these variations, batch testers tend to inefficiently use available testing capacity. There are also known testing systems that allow separate control of the insertion, removal, and temperature of each storage device. These test systems tend to more efficiently use the available testing capacity, but require duplication of temperature control components across every test slot, or sharing of those components among a small number of test slots.
Some storage device test systems use heated or cooled air to heat or cool the storage device. For separate thermal control of each storage device, a separate closed- loop air flow is sometimes used, with heaters or coolers disposed in the air flow. In some examples, the storage device is allowed to self-heat, and thus only a cooler is used.
Heating may also be enhanced by reducing or otherwise controlling the flow of the air, and cooling may also be enhanced by increasing the air flow. In some examples of separate thermal control of each storage device, air is drawn from ambient air outside of the tester, rather than through a cooler that draws heat from a closed loop air flow.
Disadvantages of systems with separate thermal controls for each test slot include the need for many separate thermal control components for each test slot (e.g., heaters, coolers, fans, and/or controllable baffles). In addition, efficient use of energy generally requires each test slot to have a closed loop air flow system during at least some of the operating time. A closed loop air flow system typically requires ducting for the air to flow in both directions, to complete a loop, which requires additional space for the air return path. In addition, coolers may create condensation when operating below the dew point of the air. The formation of condensation may be avoided at the cost of reduced cooling performance, by limiting the coolant temperature. Alternatively, the formation of condensation may be avoided controlling and/or removing the moisture content in the air.
SUMMARY
The present disclosure provides a storage device testing system that reduces the number of temperature control components generally required, while still allowing separate control of the temperature of each test slot, thus achieving greater test slot density and lower cost. The storage device testing system provides separate thermal control for each storage device test slot, with relatively fewer thermal control
components, and without a separate closed loop air flow path for each test slot. The thermal control for a storage device testing system results in substantially no
condensation forming in or near the test slot, without having to manage the moisture content of the air. The storage device testing system uses a common reservoir of cooled air, which is cooled by relatively few heat exchangers. Condensation formed on the heat exchangers is concentrated in relatively few locations and may be removed by
conventional methods, such as evaporators or drains. Alternatively, the heat exchangers may be controlled to operate above the dew point. Air from the common reservoir is drawn though each test slot using a separate controllable air mover for each test slot. The amount of cooling may be controlled by the speed of the air mover. To heat a storage device received in a test slot, a heater may be placed in an inlet air path to the test slot, a direct contact heater may be placed on the received storage device, or the storage device may be allowed to self heat by reducing or shutting off the air flow through the test slot. In some implementations, the reservoir of cooled air is formed by the shape of the storage device testing system, rather than by a separate enclosure. The cooling air may also be used to cool other electronics disposed with in the storage device testing system.
One aspect of the disclosure provides a storage device transporter that includes a transporter body having first and second body portions. The first body portion is configured to be engaged by automated machinery for manipulation of the storage device transporter. The second body portion is configured to receive and support a storage device. The first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
Implementations of the disclosure may include one or more of the following features.
In some implementations, the first body portion includes an air director having one or more air entrances for receiving air into the first body portion and directing air into the second body portion. The one or more air entrances can be configured to be engaged by automated machinery for manipulation of the storage device transporter.
In some examples, the second body portion includes first and second sidewalls arranged to receive a storage device therebetween.
In some cases, the first body portion can include one or more vision fiducials.
The storage device transporter can include a clamping mechanism that is operable to clamp a storage device within the second body portion.
In some implementations, the first body portion is configured to direct air over top and bottom surfaces of a storage device supported in the second body portion.
In certain implementations, the first body portion can include an air director having one or more air entrances for receiving air into the first body portion and directing air into the second body portion. The one or more air entrances can be arranged to register the storage device transporter in X, Y, and rotational directions when the storage device transporter is engaged by automated machinery.
In some examples, the second body portion defines a substantially U-shaped opening which allows air to flow over a bottom surface of a storage device supported in the storage device transporter.
Another aspect of the disclosure provides a test slot assembly that includes a storage device transporter and a test slot. The storage device transporter includes a transporter body having first and second body portions. The first body portion is configured to be engaged by automated machinery for manipulation of the storage device transporter, and the second body portion is configured to receive and support a storage device. The first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion. The test slot includes a housing. The housing defines a test compartment for receiving and supporting the storage device transporter, and an open end that provides access to the test compartment for insertion and removal of the disk drive transporter.
Implementations of the disclosure may include one or more of the following features. In some implementations, the storage device transporter is completely removable from the test compartment.
In certain implementations, the storage device transporter is connected to the test slot in such a manner as to form a drawer for receiving a storage device.
Another aspect of the disclosure provides a storage device testing system that includes automated machinery and a storage device transporter. The storage device transporter includes a transporter body having first and second body portions. The first body portion is configured to be engaged by automated machinery for manipulation of the storage device transporter. The second body portion is configured to receive and support a storage device. The first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
Implementations of the disclosure may include one or more of the following features.
In some implementations, the first body portion includes an air director having one or more air entrances for receiving air into the first body portion and directing air into the second body portion, and the one or more air entrances are configured to be engaged by the automated machinery for manipulation of the storage device transporter.
In certain implementations, the automated machinery includes a mechanical actuator adapted to engage the one or more air entrances.
In some implementations, the first body portion includes one or more vision fiducials, and the automated machinery includes an optical system for detecting the vision fiducials.
In certain implementations, the automated machinery includes posts and the first body portion includes one or more air entrances for receiving air into the first body portion and directing air into the second body portion. The air entrances are arranged to be engaged by the posts to register the storage device transporter in X, Y, and rotational directions when the storage device transporter is engaged by the automated machinery.
In some implementations, the first body portion includes a pair of slots, and the automated machinery includes a pair of claws operable to engage the slots.
In certain implementations, the storage device testing system includes a clamping mechanism that is operable to clamp a storage device within the second body portion. The automated machinery is operable to actuate the clamping mechanism.
In some implementations, the automated machinery includes a robotic arm and a manipulator attached to the robotic arm. The manipulator is configured to engage the storage device transporter.
A further aspect of the disclosure provides a storage device testing system that includes at least one rack, at least one test slot housed by each rack, and at least one air mover in pneumatic communication with the test slots. Each test slot includes a test slot housing having an entrance and an exit, with the entrance configured to receive a storage device. The at least one air mover is configured to move air exterior to the at least one rack into the entrance of each test slot housing, over the received storage device, and out of the exit of each test slot housing.
Implementations of the disclosure may include one or more of the following features. In some implementations, each rack includes an air conduit pneumatically connecting the test slots of the rack to the at least one air mover. The at least one air mover moves air out of the exit of each test slot housing through the air conduit and to an environment outside of the rack (e.g., via an air exit of the rack). In some examples, the exit of each test slot housing of each rack is in pneumatic communication with the at least one air mover. In other examples, the at least one air mover is disposed on each rack in pneumatic communication with the test slots of the respective rack. In some
implementations, each test slot housing has first and second portions. The first portion of the test slot housing defines the entrance and is configured to receive a storage device. The at least one air mover is dedicated to its assigned test slot, for controlling air flow through that test slot. In some examples, the at least one air mover is in pneumatic communication with the second portion of the test slot housing, while in other examples the air mover is disposed exterior or adjacent to the test slot housing. The air mover, in some examples, includes an air entrance and an air exit. The air mover receives air along a first direction through its air entrance and delivers air out of its air exit along a second direction substantially perpendicular to the first direction.
The test slot housing entrance may be configured to receive a storage device transporter, which has first and second portions. The first portion of the storage device transporter includes an air director and the second portion of the storage device transporter is configured to receive the storage device. The air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter. Air exterior to the racks is moved into the air director of the received storage device transporter of the respective test slot over the received storage device and out the respective test slot exit by the at least one air mover. The air director of the received storage device transporter defines at least one air entrance, the storage device having top, bottom, front, rear, right, and left side surfaces. The front storage device surface has an electrical connector. The storage device is received with its rear surface substantially facing the first portion of the storage device transporter, and the at least one air entrance directs air over at least the top and bottom surfaces of the received storage device.
Another aspect of the disclosure provides a storage device testing system that includes at least one rack, an air heat exchanger in pneumatic communication with at least one rack, and test slots housed by each rack. Each test slot includes a test slot housing defining an entrance and an exit. The entrance is configured to receive a storage device and the exit is in pneumatic communication with the air heat exchanger. A test slot air mover is disposed in pneumatic communication with the test slot housing and is configured to move air into the test slot housing entrance, over the received storage device, and out of the test slot housing exit. Air exterior to the racks is moved into the test slot housing entrance, over the received storage device, by the respective test slot air mover and moved out the respective test slot housing exit and out of the respective rack. The air is moved through the air heat exchanger before and/or after passing over the received storage device
Implementations of the disclosure may include one or more of the following features. In some implementations, each rack includes an air conduit that provides pneumatic communication between each test slot housing exit and the air heat exchanger. The air heat exchanger may be remote to the test slots or adjacent the test slots. The air heat exchanger includes an air heat exchanger housing defining an entrance, an exit, and an air flow path therebetween. The air heat exchanger includes cooling elements disposed in the air flow path, and may include a pump or drain that delivers condensation accumulated from the air heat exchanger (if operating below dew point) out of the air heat exchanger, for example, to an evaporator or a drain. The evaporator may be disposed on the respective rack of the air heat exchanger in fluid communication with the at least one of the pump and the drain. In some examples, the air heat exchanger includes an air heat exchanger air mover for moving air into the air heat exchanger housing entrance over the cooling elements and out of the air heat exchanger housing exit.
In some implementations, the test slot housing entrance is configured to receive a storage device transporter. The storage device transporter has first and second portions. The first portion of the storage device transporter includes an air director and the second portion of the storage device transporter is configured to receive the storage device. The air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter. Air exterior to the racks is moved into the air director of the received storage device transporter of the respective test slot over the received storage device by the respective test slot air mover and moved out the respective test slot exit through the air heat exchanger and out of the respective rack. In some examples, the air director of a received storage device transporter defines at least one air entrance. The storage device has top, bottom, front, rear, right, and left side surfaces, with the front storage device surface having an electrical connector. The storage device is received with its rear surface substantially facing the first portion of the storage device transporter. The at least one air entrance directs air over at least the top and bottom surfaces of the received storage device. In some implementations, the second portion of the storage device transporter includes first and second arms configured to receive a storage device.
In some implementations, the air mover includes an air entrance and an air exit. The air mover receives air along a first direction through its air entrance and delivers air out of its air exit along a second direction substantially perpendicular to the first direction. The air mover may include an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm. The air mover can be configured to produce an air flow rate between 0 and about 0.122 m /min (4.308 CFM) and an air pressure between 0 and about 20.88 mmH20 (0.822 inchH2O).
The storage device testing system, in some implementations, includes at least one robotic arm defining a first axis substantially normal to a floor surface. The robotic arm is operable to rotate through a predetermined arc about, and extend radially from, the first axis. The racks are arranged around the robotic arm for servicing by the robotic arm. In some examples, the racks are arranged equidistantly radially away from the first axis of the robotic arm.
Another aspect of the disclosure provides a method of regulating the temperature of a storage device received in a storage device testing system. The method includes moving a flow of air into an air entrance of a test slot housing of a test slot received in a rack, moving the air flow over a storage device received in the test slot, moving the air out an air exit of the test slot housing of a test slot, and releasing the air exteriorly of the rack.
Implementations of the disclosure may include one or more of the following features. In some implementations, the method includes moving the air flow
substantially simultaneously over at least top and bottom surfaces of a storage device received in the test slot. The method may include moving air exterior to the rack into the test slot housing entrance, over the received storage device, and moving the air out the test slot housing exit through an air conduit and out of the rack. The air conduit is in pneumatic communication with the exits of each test slot housing in the rack. In some examples, the air is moved through the test slots and the air conduit with an air mover pneumatically connected to the air conduit. The air may be moved through the test slots with a test slot air mover and into the air conduit for deliverance out of the rack.
The method may include moving air exterior to the rack into the test slot housing entrance, over the received storage device, by a test slot air mover of the test slot, and moving the air out the test slot housing exit through an air heat exchanger. Moving the air out of the test slot housing exit to the air heat exchanger may include moving the air through an air conduit in pneumatic communication with the test slot housing exit of each test slot of the rack and the air heat exchanger.
In some implementations, the method includes moving the air through the air heat exchanger with an air heat exchanger air mover. The air heat exchanger air mover moves air from the air conduit into an entrance of the air heat exchanger, over cooling elements of the air heat exchanger, and out an exit of the air heat exchanger. The method may include pumping or otherwise moving condensation (e.g., of the air heat exchanger) out of the rack (e.g., to an evaporator or drain).
In some implementations, the method includes receiving the flow of air from over the received storage device into an air mover along a first direction and delivering the air flow from the air mover to the test slot housing exit along a second direction substantially perpendicular to the first direction. The method may include moving the flow of air into an air entrance of a storage device transporter received in the entrance of the test slot housing. The storage device transporter supports the received storage device in pneumatic communication with the air entrance of the storage device transporter. In some examples, the method includes moving the flow of air through an air director of the storage device transporter. The air director directs the air flow over at least the top and bottom surfaces of the received storage device. In some implementations, the storage device transporter has first and second portions. The first portion includes the air director and the second portion is configured to receive the storage device. The storage device has top, bottom, front, rear, right, and left side surfaces, with the front storage device surface having an electrical connector. The method may include receiving the storage device with its rear surface substantially facing the first portion of the storage device transporter.
According to another aspect of the disclosure, a test slot cooling system for a storage device testing system includes a storage device transporter having first and second portions. The first portion of the storage device transporter includes an air director and the second portion of the storage device transporter is configured to receive a storage device. The test slot cooling system includes a test slot housing defining an air entrance and a transporter opening for receiving the storage device transporter. The air entrance is in pneumatic communication with the air director of the received storage device transporter. The test slot cooling system also includes an air mover in pneumatic communication with the air entrance of the test slot housing for delivering air to the air director. The air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter.
Implementations the disclosure may include one or more of the following features. In some implementations, the air director includes an air entrance and first and second air exits. The air director directs air received through its air entrance out the first and second air exits. The storage device has top, bottom, front, rear, right, and left side surfaces, and is received with its rear surface substantially facing the first portion of the storage device transporter. The first air exit directs air over at least the bottom surface of the received storage device and the second air exit directs air over at least the top surface of the received storage device. In some implementations, the air director defines a cavity in pneumatic communication with the air entrance and air exits of the air director. The air director includes a plenum disposed in the cavity for directing at least a portion of the air received in the cavity out of the first air exit. In some examples, the plenum comprises a weight weighted to reduce movement of the storage device transporter in the test slot housing.
In some implementations, the second portion of the storage device transporter comprises first and second arms configured to receive a storage device. The second portion of the storage device transporter may include a clamping system for releasably engaging a received storage device. In some implementations, the test slot cooling system includes a cooling system housing disposed adjacent to the test slot housing. The cooling system housing has an air entrance in pneumatic communication with the air exit of the test slot housing and an air exit in pneumatic communication with the air entrance of the test slot housing. The air mover is disposed in the cooling system housing and circulates air received through the cooling system housing air entrance out of the cooling system housing air exit. The air moves along a closed loop path through the test slot housing and the cooling system housing. In some examples, the air mover includes an air entrance and an air exit, which is in pneumatic communication with the cooling system housing air exit. The air mover receives air along a first direction through its air entrance and delivers air out of its air exit along a second direction substantially perpendicular to the first direction. The air mover may have an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm. In some examples, the air mover is configured to produce an air flow rate of up to about 0.122 m3/min (4.308 CFM) and an air pressure of up to about 20.88 mmH20 (0.822 inchH2O) .
The test slot cooling system, in some implementations, includes an air cooler in pneumatic communication with the air mover. The air cooler includes an air cooler body and at least one fin disposed on the air cooler body. The at least one fin cools air passing over it. The air cooler can be disposed in the cooling system housing upstream of the air mover, the air mover moving the air between the test slot housing and the cooling system housing in a closed loop path
Another aspect of the disclosure is a test slot cooling system for a storage device testing system that includes a test slot housing defining an air entrance and a device opening for receiving a storage device. The test slot cooling system includes an air mover disposed exterior of the test slot housing and in pneumatic communication with the air entrance of the test slot housing for delivering air to the received storage device. The air mover includes an air entrance and an air exit, which is in pneumatic
communication with the air entrance of the test slot housing. The air mover receives air along a first direction through its air entrance and delivering air out of its air exit along a second direction substantially perpendicular to the first direction. Implementations the disclosure may include one or more of the following features. In some implementations, the slot cooling system includes a cooling system housing disposed adjacent to the test slot housing. The cooling system housing has an air entrance in pneumatic communication with an air exit of the test slot housing and an air exit in pneumatic communication with the air entrance of the test slot housing. The air mover is disposed in the cooling system housing and circulates air received through the cooling system housing air entrance out of the cooling system housing air exit. The air moves along a closed loop path through the test slot housing and the cooling system housing. In some examples, the air mover includes an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm. The test air mover may be configured to produce an air flow rate of up to about 0.122 m /min (4.308 CFM) and an air pressure of up to about 20.88 mmF^O (0.822 inchF^O). In some examples, the test slot cooling system includes an air cooler in pneumatic communication with the air mover. The air cooler includes an air cooler body and at least one fin disposed on the air cooler body, where the at least one fin cools air passing over it.
Yet another aspect of the disclosure is a storage device transporter for a storage device testing system that includes a body having first and second portions. The first body portion includes an air director and the second body portion is configured to receive a storage device having top, bottom, front, rear, right, and left side surfaces. The storage device is received with its rear surface substantially facing the first body portion. The air director receives a flow of air and directs the air flow substantially simultaneously over at least the top and bottom surfaces of the received storage device.
Implementations the disclosure may include one or more of the following features. In some implementations, the air director includes an air entrance and first and second air exits. The air director directs air received through the air entrance out the first and second air exits. The first air exit directs air over at least the bottom surface of the received storage device and the second air exit directs air over at least the top surface of the received storage device. In some examples, the air director defines a cavity in pneumatic communication with the air entrance and air exits. The air director includes a plenum disposed in the cavity for directing at least a portion of the air received in the cavity out of the first air exit. The plenum may be or include a weight weighted to reduce movement of the storage device transporter while received by the storage device testing system. In some implementations, the second body portion of the storage device transporter includes a clamping system for releasably engaging a received storage device.
Another aspect of the disclosure is a method of regulating the temperature of a storage device received in a storage device testing system. The method includes delivering a flow of air into an air entrance of a test slot housing and directing the air flow substantially simultaneously over at least top and bottom surfaces of the storage device.
Implementations the disclosure may include one or more of the following features. In some implementations, the method includes delivering the air flow to an air director that directs the air flow over at least the top and bottom surfaces of the storage device. The method may include supporting the storage device in a storage device transporter received in the test slot housing. The storage device transporter has first and second portions. The first storage device transporter portion includes the air director and the second storage device transporter portion is configured to receive the storage device. The storage device has top, bottom, front, rear, right, and left side surfaces and is received in the storage device transporter with its rear surface substantially facing the first body portion.
In some implementations, the method includes weighting the air director to reduce movement of the storage device transporter while received by the storage device testing system (e.g., while received in a test slot of the storage device testing system). The method may include delivering the air flow into an air entrance of the air director. The air director directs the air received through the air entrance out first and second air exits of the air director. The first air exit directs air over at least the bottom surface of the received storage device and the second air exit directs air over at least the top surface of the received storage device. In some examples, the air director defines a cavity in pneumatic communication with the air entrance and air exits of the air director. The air director includes a plenum disposed in the cavity for directing at least a portion of the air received in the cavity out of the first air exit. The method may include weighting the plenum to reduce movement of the storage device transporter while received by the storage device testing system. In some implementations, the method includes directing the flow of air to an air mover in pneumatic communication with the air entrance of a test slot housing. The air mover delivers the flow of air into the air entrance of a test slot housing. The air flow moves along a closed loop path. The method may include receiving the flow of air into the air mover along a first direction and delivering the air flow to the air entrance of the test slot housing along a second direction substantially perpendicular to the first direction. In some examples, the method includes directing the flow of air over an air cooler disposed in the air flow path upstream of the air mover. In some implementations, the method includes delivering the air flow into the air entrance of the test slot housing at an air flow rate of up to about 0.122 m3/min (4.308 CFM) and an air pressure of up to about 20.88 mmH20 (0.822 inchH2O).
The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims. DESCRIPTION OF DRAWINGS
FIG. 1 is a perspective view of a storage device testing system having racks arranged in a substantially circular configuration.
FIG. 2 is a top view of the storage device testing system shown in FIG. 1.
FIG. 3 is a perspective view of a storage device testing system and a transfer station.
FIG. 4 is a perspective view of a manipulator.
FIG. 5 A is a side perspective view of a storage device transporter.
FIG. 5B is a front perspective views of the storage device transporter shown in FIG. 4A.
FIG. 5 C is a bottom perspective views of a storage device transporter carrying a storage device.
FIG. 5D is a side perspective view of a storage device transporter receiving a storage device.
FIG. 5E is perspective view of a front panel of the storage device transporter. FIGS. 6A and 6B are perspective views of a rack receiving a test slot carrier holding test slots.
FIG. 7A is a perspective views of a test slot carrier holding test slots, one of which is receiving a storage device transporter carrying a storage device.
FIG. 7B is a rear perspective views of the test slot carrier of FIG. 7A.
FIG. 7C is a sectional view of a test slot carrier along line 6C-6C in FIG. 6A.
FIGS. 8A and 8B are perspective views of a test slot receiving a storage device transporter carrying a storage device.
FIG. 8C is a rear perspective view of a test slot.
FIG. 9 is a perspective view of an air mover.
FIGS. 1OA and 1OB are perspective views of a rack of a storage device testing system showing an air flow path through the rack and test slots housed by the rack.
FIG. 1 IA is an exploded perspective view of a test slot assembly including a storage device transporter.
FIG. HB is a perspective view of the test slot assembly of FIG. HA including a storage device transporter in the form of a drawer assembled with a test slot.
FIGS. 12A and 12B are perspective views of a storage device transporter carrying a storage device being received inserted into a test slot of a storage device testing system.
FIG. 13 is a sectional view of a test slot along line 13-13 in FIG. 12A.
FIG. 14 is a side perspective view of a storage device transporter.
FIG. 15 is a front perspective view of a storage device transporter.
FIG. 16 is a bottom perspective view of a storage device transporter.
FIG. 17 is a perspective view of a storage device transporter receiving a storage device.
FIG. 18 is a perspective view of a test slot and a test slot cooling system in a rack of a storage device testing system.
FIG. 19 is a perspective view of an air cooler.
FIG. 20 is a perspective view of an air mover.
FIG. 21 is a top view of a test slot and a test slot cooling system in a rack of a storage device testing system showing an air flow path through the test slot and a test slot cooling system. FIG. 22 is a side sectional view of a test slot showing an air flow path over the top and bottom surfaces of a storage device received in the test slot.
Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
Temperature regulation of a storage device can be an important factor during testing (e.g., validation, qualification, functional testing, etc.) of a storage device. One method of performing temperature regulation includes moving air over and/or about the storage device during testing. As will be discussed in detail, the volume, temperature, and flow path of the air moved with respect to the storage device during testing, inter alia, can each be factors in providing reliable, effective, and efficient temperature control of the storage device.
A storage device, as used herein, includes disk drives, solid state drives, memory devices, and any device that benefits from asynchronous testing for validation. A disk drive is generally a non- volatile storage device which stores digitally encoded data on rapidly rotating platters with magnetic surfaces. A solid-state drive (SSD) is a data storage device that uses solid-state memory to store persistent data. An SSD using SRAM or DRAM (instead of flash memory) is often called a RAM-drive. The term solid-state generally distinguishes solid-state electronics from electromechanical devices.
Referring to FIGS. 1-3, in some implementations, a storage device testing system 100 includes at least one automated transporter 200 (e.g. robot, robotic arm, gantry system, or multi-axis linear actuator) defining a first axis 205 (see FIG. 3) substantially normal to a floor surface 10. In the examples shown, the automated transporter 200 comprises a robotic arm 200 operable to rotate through a predetermined arc about the first axis 205 and to extend radially from the first axis 205. The robotic arm 200 is operable to rotate approximately 360° about the first axis 205 and includes a manipulator 210 disposed at a distal end 202 of the robotic arm 200 to handle one or more storage devices 500 and/or storage device transporters 800 to carry the storage devices 500 (see e.g., FIGS. 5A-5E). Multiple racks 300 are arranged around the robotic arm 200 for servicing by the robotic arm 200. Each rack 300 houses multiple test slots 330 configured to receive storage devices 500 for testing. The robotic arm 200 defines a substantially cylindrical working envelope volume 220, with the racks 300 being arranged within the working envelope 220 for accessibility of each test slot 330 for servicing by the robotic arm 200. The substantially cylindrical working envelope volume 220 provides a compact footprint and is generally only limited in capacity by height constraints. In some examples, the robotic arm 200 is elevated by and supported on a pedestal or lift 250 on the floor surface 10. The pedestal or lift 250 increases the size of the working envelope volume 220 by allowing the robotic arm 200 to reach not only upwardly, but also downwardly to service test slots 330. The size of the working envelope volume 220 can be further increased by adding a vertical actuator to the pedestal or lift 250. A controller 400 (e.g., computing device) communicates with each automated transporter 200 and rack 300. The controller 400 coordinates servicing of the test slots 330 by the automated transporter(s) 200.
The robotic arm 200 is configured to independently service each test slot 330 to provide a continuous flow of storage devices 500 through the testing system 100. A continuous flow of individual storage devices 500 through the testing system 100 allows varying start and stop times for each storage device 500, whereas other systems that require batches of storage devices 500 to be run all at once as an entire testing load must all have the same start and end times. Therefore, with continuous flow, storage devices 500 of different capacities can be run at the same time and serviced (loaded/unloaded) as needed.
Referring to FIGS. 1-3, the storage device testing system 100 includes a transfer station 600 configured for bulk feeding of storage devices 500 to the robotic arm 200. The robotic arm 200 independently services each test slot 330 by transferring a storage device 500 between the transfer station 600 and the test slot 330. The transfer station 600 houses one or more totes 700 carrying multiple storage devices 500 presented for servicing by the robotic arm 200. The transfer station 600 is a service point for delivering and retrieving storage devices 500 to and from the storage device testing system 100. The totes 700 allow an operator to deliver and retrieve a collection of storage devices 500 to and from the transfer station 600. In the example shown in FIG. 3, each tote 700 is accessible from respective tote presentation support systems 720 in a presentation position and may be designated as a source tote 700 for supplying a collection of storage devices 500 for testing or as a destination tote 700 for receiving tested storage devices 500 (or both). Destination totes 700 may be classified as "passed return totes" or "failed return totes" for receiving respective storage devices 500 that have either passed or failed a functionality test, respectively.
In implementations that employ storage device transporters 800 (FIGS. 5A-5E) for manipulating storage devices 500, the robotic arm 200 is configured to remove a storage device transporter 800 from one of the test slots 330 with the manipulator 210, then pick up a storage device 500 from one the totes 700 presented at the transfer station 600 or other presentation system (e.g., conveyor, loading/unloading station, etc.) with the storage device transporter 800, and then return the storage device transporter 800, with a storage device 500 therein, to the test slot 330 for testing of the storage device 500. After testing, the robotic arm 200 retrieves the tested storage device 500 from the test slot 330, by removing the storage device transporter 800 carrying the tested storage device 500 from the test slot 330 (i.e., with the manipulator 210), carrying the tested storage device 500 in the storage device transporter 800 to the transfer station 600, and manipulating the storage device transporter 800 to return the tested storage device 500 to one of the totes 700 at the transfer station 600 or other system (e.g., conveyor, loading/unloading station, etc.).
Referring to FIG. 4, the manipulator 210 may include an optical system 212 and a mechanical actuator 240. The optical system 212 may include a camera 220 and a light source 230. A storage device 500 may be carried by the storage device transporter 800 (FIGS. 5A-5E) that is gripped by the manipulator 210 via the mechanical actuator 240.
As illustrated in FIGS. 5A-5E, the storage device transporter 800 includes a transporter body 810 having first and second portions 802, 804. The first portion 802 of the transporter body 810 includes a manipulation feature 812 (e.g., indention, protrusion, aperture, etc.) configured to receive or otherwise be engaged by the manipulator 210 for transporting. The second portion 804 of the transporter body 810 is configured to receive a storage device 500. In some examples, the second transporter body portion 804 defines a substantially U-shaped opening 820 formed by first and second sidewalls 822, 824 and a base plate 826 of the transporter body 810. The storage device 500 is received in the U- shaped opening 820. FIGS. 5C-5D illustrate an exemplary storage device 500 that includes a housing 510 having top, bottom, front, rear, left and right surfaces 512, 514, 516, 518, 520, 522. The U-shaped opening 820 allows air moving through the test sot 330 to flow over the bottom surface 514 of the storage device 500. The storage device 500 is typically received with its rear surface 518 substantially facing the first portion 802 of the storage device transporter body 810. The first portion 802 of the transporter body 810 includes an air director 830 (front panel) that receives and directs air substantially simultaneously (e.g., in parallel) over at least the top and bottom surfaces 512, 514 of the storage device 500 received in the storage device transporter 800. The air director 830 defines one or more air entrances 832a-c (e.g., aperture(s), slot(s), etc.) for receiving air into the first portion 802 of the transporter body 810 and directing it out into the second portion 804 of the transporter body 800, such that the air can move over at least the top and bottom surfaces 512, 514 of the received storage device 500. In some
implementations, the air director 830 includes a guide (e.g., diverter, fin, plenum, etc.) for guiding the air over the received storage device 500.
Referring to FIG. 5 A, there is seemingly no area left to include an additional mechanical protrusion or cavity for a gripper 242 (FIG. 4) of the mechanical actuator 240 to engage. But, by designing the gripper 242, such as illustrated in FIG. 4, such that it exploits cavities, rather than protrusions, it is possible to combine the functionality of the air entrances with the gripper 242 of the mechanical actuator 240. In this example, (shown in close up in FIG. 5E), the gripper 242 can engage with the center rectangular cutout 832a and with the two round holes 832b, allowing the air entrances to serve also as engagement features.
The round holes 832a allow posts 244 on the gripper 242 to register the storage device transporter 800 in the X and Y dimensions, as well as rotationally since multiple holes are used for registration. The rectangular cutout 832a contains internal slots 834 for claws 246a, 246b of the gripper 242 to engage and pull the storage device transporter 800 to a registration point on the face of the gripper 242 in the Z dimension.
As illustrated in FIGS. 5A and 5C, sufficient area remains for mechanical rigidity and to place two fiducial marks 836 for the optical system 212 (FIG. 3) to detect.
Alternatively or additionally, the air entrances 832a-c themselves may be used as vision fiducials. In some examples, the storage device transporter 800 includes a heater 860 that either provides conductive heating by direct contact with a received storage device 500 or convective heating by heating air flowing into and/or over the storage device transporter 800 and the received storage device 500. A detailed description of the heater 860 and other details and features combinable with those described herein may be found in the following U.S. patent application 12/503,593, filed on July 15, 2009, the entire contents of which are hereby incorporated by reference.
Some storage devices 500 can be sensitive to vibrations. Fitting multiple storage devices 500 in a single test rack 330 and running the storage devices 500 (e.g., during testing), as well as the insertion and removal of the storage device transporters 800, each optionally carrying a storage device 500, from the various test slots 330 in the test rack 300 can be sources of undesirable vibration. In some cases, for example, one of the storage devices 500 may be operating under test within one of the test slots 330, while others are being removed and inserted into adjacent test slots 330 in the same rack 300. Clamping the storage device transporter 800 to the test slot 330 after the storage device transporter 800 is fully inserted into the test slot 330 can help to reduce or limit vibrations by limiting the contact and scraping between the storage device transporters 800 and the test slots 330 during insertion and removal of the storage device transporters 800.
In some implementations, the manipulator 210 is configured to initiate actuation of a clamping mechanism 840 disposed in the storage device transporter 800. This allows actuation of the clamping mechanism 840 before the storage device transporter 800 is moved to and from the test slot 330 to inhibit movement of the storage device 500 relative to the storage device transporter 800 during the move. Prior to insertion in the test slot 330, the manipulator 210 can again actuate the clamping mechanism 840 to release the storage device 500 within the transporter body 800. This allows for insertion of the storage device transporter 800 into one of the test slots 330, until the storage device 500 is in a test position engaged with the test slot 330 (e.g., a storage device connector 532 (e.g., electrical connector) of the storage device 500 (FIG. 7C) is engaged with a test slot connector 392 (FIG. 7C) (e.g., electrical connector) of the test slot 330). The clamping mechanism 840 may also be configured to engage the test slot 330, once received therein, to inhibit movement of the storage device transporter 800 relative to the test slot 330. In such implementations, once the storage device 500 is in the test position, the clamping mechanism 840 is engaged again (e.g., by the manipulator 210) to inhibit movement of the storage device transporter 800 relative to the test slot 330. The clamping of the storage device transporter 800 in this manner can help to reduce vibrations during testing. In some examples, after insertion, the storage device transporter 800 and storage device 500 carried therein are both clamped or secured in combination or individually within the test slot 330. A detailed description of the storage device transporter 800 and other details and features combinable with those described herein may be found in U.S. patent application serial number 12/503,687, filed on July 15, 2009, and in U.S. patent application serial number 12/503,567, filed on July 15, 2009. These applications are hereby incorporated by reference in their entireties.
In the examples illustrated in FIGS. 6A and 6B, each rack 300 includes one or more carrier receptacles 310 each configured to receive a test slot carrier 320 that carries one or more test slots 330. The test slot carrier 320 provides a collection of test slots 330 that allows for bulk loading of test slots 330 into a rack 300. The rack 300 can be quickly serviced to change out different types of test slots 330 by removing one test slot carrier 320 having one type of test slots 330 from its respective carrier receptacle 310 and loading another carrier 320 having a different type or assortment of test slots 330 without having to modify the rack 300 to accommodate a particular mounting spacing for each type of test slot 330. Some carrier receptacles 310 may have a common standard size for receiving complementary standard sized test slot carriers 320. The number of test slot receptacles 324 any particular test slot carrier 320 carries may vary depending upon the type(s) of test slots 330 received therein. For example, a test slot carrier 320 will accommodate fewer relatively larger test slots 330 four receiving relatively larger storage devices 500 as compared to relatively smaller (thinner) test slots 300 for relatively smaller storage devices 500.
Each rack 300 includes an air conduit 304 (also shown in FIGS. 1OA and 10B) that provides pneumatic communication between each test slot 330 of the respective rack 300 and an exit 353 of the rack 300. In some implementations, the air conduit 304 is formed by a space between the test slots 330 and a rear wall 303 of the rack 300. The air conduit 304 can also be attached to an exterior of the rack 300, such as the wedge shaped conduit 304 shown in FIG. 6B. In some implementations, as shown in FIG. 3, the air conduit 304 is in pneumatic communication with a system air mover 190 (e.g., via a common system air conduit 345) and/or air exterior to the rack 300, for moving air between the rack 300 and the environment around the rack 300. In this case, the system air mover 190 can be pneumatically connected to every air conduit 304 in the storage device testing system 100 (e.g., via the common system air conduit 345, which may include a bottom portion of the racks 300 below the test slots 330) to move air through each of the air conduits. The system air mover 190 moves air exterior of the racks 300 through the test slots 330 into the air conduits 304 and back out of the racks 300.
In the example shown in FIG. 6B, the air conduit 304 (also shown in FIGS. 1OA and 10B) provides pneumatic communication between each test slot 330 of the respective rack 300 and an air heat exchanger 350. The air heat exchanger 350 is disposed below the carrier receptacles 310 remote to received test slots 330. The air heat exchanger 350 includes an air heat exchanger housing 352 defining an entrance 351, an exit 353, and an air flow path 305 therebetween. In some implementations, cooling elements 354 are disposed in the housing 352 in the air flow path 305 and a pump 356 delivers
condensation accumulated from the air heat exchanger 350 to an evaporator 360, which may be disposed on the respective rack 300 of the air heat exchanger 350 (e.g., above the carrier receptacles 310), or to a drain. The air heat exchanger 350 may include an air mover 358 that pulls the air from the air conduit 304 into the entrance 351 of the air heat exchanger housing 352 over the cooling elements 354, if implemented, and moves the air out of the air heat exchanger housing exit 353 and out of the rack 300.
Referring to FIGS. 7A-7C, each test slot carrier 320 includes a body 322 having test slot receptacles 324 that are each configured to receive a test slot 330. Each test slot 330 is configured to receive a storage device transporter 800, which is configured to receive the storage device 500 and be handled by the manipulator 210 of the robotic arm 200. In use, one of the storage device transporters 800 is removed from or delivered to one of the test slots 330 by the robotic arm 200. Each test slot receptacle 324 may include one or more isolators 326 (e.g., rubber grommet) to dampen or isolate vibrations between the carrier body 322 and a received storage device 500. A detailed description of the test slot carrier 320 and other details and features combinable with those described herein may be found in the following U.S. patent applications filed February 2, 2010, entitled "Test Slot Carriers", with attorney docket number: 18523-0102001, inventors: Brian Merrow et al., and having assigned serial number 12/698,605, the entire contents of which are hereby incorporated by reference.
Referring to FIGS. 7C and 8A-8C, each test slot 330 includes a test slot housing
340 for receipt by the rack 300 or a test slot receptacle 324 of a test slot carrier 320. The test slot housing 340 has first and second portions 342, 344. The first portion 342 of the test slot housing 340 defines a device opening 346 sized to receive a storage device 500 and/or a storage device transporter 800 carrying the storage device 500. The second portion 344 of the test slot housing 340 includes an air exit 348, electronics 390 (e.g., circuit board(s)), and an optional air mover 900. The electronics 390 are in
communication with a test slot connector 392, which is configured to receive and establish electrical communication with a storage device connector 532 of the storage device 500. The electronics 390 also include a slot-rack connector 394 for establishing electrical communication with the rack 300. Air moved through the test slot 300 can be directed over the electronics 390.
FIG. 9 illustrates an exemplary air mover 900 which has an air entrance 902 that receives air along a first direction 904 and an air exit 906 that delivers air along a second direction 908 substantially perpendicular to the first direction. Changing the direction of air movement within the air mover 900 eliminates the efficiency loss of changing the air flow direction within a conduit, thereby increasing the cooling efficiency of the storage device testing system 100. In some implementations, the air mover 900 includes an impeller 910 rotating at about 7100 revolutions per minute (rpm) to produce an air flow rate of up to about 0.122 m3/min (4.308 CFM) (at zero static pressure) and an air pressure of up to about 20.88 mmF^O (0.822 inchF^O) (at zero air flow). In some instances, the air mover 900 is the largest component of a cooling system for a test slot 330. The substantially horizontal placement of the air mover 900 within the storage device testing system 100 allows for a relatively lower overall height of the test slot 330 (allowing greater test slot density in the rack 300 and/or test slot carrier 320).
FIGS. 7C and 10A- 1OB illustrate a flow path 305 of air through test slots 330 and a rack 300 for regulating the temperature of a storage device 500 received in the storage device testing system 100. The air mover 900 of each test slot 330 housed in the rack 300 moves a flow of air from an exterior space of the rack 300 into at least one entrance 832 of the air director 830 of a storage device transporter 800 received in the test slot 330. The air flow is directed substantially simultaneously over at least top and bottom surfaces 512, 514 of the storage device 500 received in the storage device transporter
800. FIG. 7C provides a side sectional view of the test slot 330 and the air flow path 305 over the top and bottom surfaces 512, 514 of the received storage device 500. The air may also flow over other surfaces of the storage device 500 (e.g., front, back, left and right sides 516, 518, 520, 522). If no storage device 500 or storage device transporter 800 is received in the test slot 330, the air can flow directly through the first portion 342 of the test housing 340 to the air mover 900. The air mover 900 moves the air through the second portion 344 of the test slot housing 340 and out an air exit 348 (FIG. 7B) of the test slot 330 into the air conduit 304. The air moves through the air conduit 304 to the air heat exchanger 350 or the environment exterior to the rack 300. After passing through the air heat exchanger 350 the air is released back into the exterior space of the rack 300.
In some examples, the air mover 900 pulls the air into the air director 830 of storage device transporter 800, which directs the air flow 305 over at least the top and bottom surfaces 512, 514 of the storage device 500. The air mover 900 receives the flow of air from over the received storage device 500 along a first direction and delivers the air flow from the air mover 900 to the exit 348 of the test slot 330 along a second direction substantially perpendicular to the first direction.
In the examples shown, the storage device transporter 800 provides closure of the device opening 346 of the test slot housing 340 once received therein. As the air mover 900 moves the air to circulate along the air path 305, the air moves from the first portion 342 of the test slot housing 340 along a common direction to the second portion 344 of the test slot housing 340 while traversing the entire length of the received storage device 500. Since the air moves substantially concurrently along at least the top and bottom surfaces 512, 514 of the storage device 500, the air provides substantially even cooling of the storage device 500. If the air was routed along one side of the storage device first, such as the top surface 512, and then directed along another side sequentially second, such as the bottom surface 514, the air would become preheated after passing over the first side of the storage device 500 before passing over any additional sides of the storage device, thereby providing relatively less efficient cooling than flowing air over two or more sides of the storage device 500 substantially concurrently and/or without recirculation over the storage device 500 before passing through the air heat exchanger 350.
A method of performing storage device testing includes presenting one or more storage devices 500 to a storage device testing system 100 for testing at a source location (e.g., a loading/unloading station 600, storage device tote 700, test slot(s) 330, etc.) and actuating an automated transporter 200 (e.g. robotic arm) to retrieve one or more storage devices 500 from the source location and deliver the retrieved storage device(s) 500 to corresponding test slots 330 disposed on a rack 300 of the storage device testing system 100. The method includes actuating the automated transporter 200 to insert each retrieved storage device 500 in its respective test slot 330, and performing a test (e.g., functionality, power, connectivity, etc.) on the storage devices 500 received by the test slot 330. The method may also include actuating the automated transporter 200 to retrieve the tested storage device(s) 500 from the test slot(s) 330 and deliver the tested storage device(s) 500 to a destination location (e.g., another test slot 330, a storage device tote 700, a loading/unloading station 600, etc).
A method of regulating the temperature of a storage device 500 received in a storage device testing system 100 includes moving a flow of air into an air entrance 346 of a test slot housing 340 of a test slot 330 of a rack 300, moving the air flow over a storage device 500 received in the test slot 330, moving the air out an air exit 348 of the test slot housing 340 of the test slot 330, and releasing the air exteriorly of the rack 300. This method may be executed on a storage device testing system 100 to reduce the relative number of temperature control components generally required, while still allowing separate control of the temperature of each test slot 330. The method allows the storage device testing system 100 to have separate thermal control for each storage device test slot 330, with relatively fewer thermal control components, and without a separate closed loop air flow path for each test slot 330. In some examples, the method results in substantially no condensation forming in or near the test slot(s) 330, without having to manage the moisture content of the air. In some implementations, the method includes using a common reservoir of cooled air, which may cooled by one or more air heat exchangers 350. Condensation formed on the air heat exchanger(s) 350 is concentrated in relatively few locations and may be removed by conventional methods, such as evaporators or drains. Alternatively, the heat exchanger(s) 350 may be controlled to operate above the dew point. Air from the common reservoir is drawn though each test slot 330 using a separate controllable air mover 900 for each test slot 330. The amount of cooling may be controlled by the speed of the air mover 900. To heat a storage device 500 received in a test slot 330, a heater 860 may be disposed so as to heat the received storage device 500 either directly or indirectly. For example, the heater 860 maybe placed in the inlet air path 346 to the test slot 330 and/or in direct contact with the received storage device. In some examples, the method includes allowing the received storage device 500 to self heat by reducing or shutting off the air flow through the test slot 300. In some implementations, the reservoir of cooled air is formed by the shape of the storage device testing system 100, rather than by a separate enclosure. The cooling air may also be used to cool other electronics disposed with in the storage device testing system 100.
In some examples, the air is moved to flow substantially simultaneously over at least the top and bottom surfaces 512, 514 of the storage device 500 received in the test slot 330. In some implementations, the method includes pulling air exterior of the rack 300 into a first portion 342 of the test slot housing 340 with an air mover 900 disposed in the test slot housing 340 and then moving the air through a second portion 344 of the test slot housing 340 over electronics 350 disposed in the second portion 344 and out an air exit 348 of the test slot housing 340. The method may include receiving the flow of air into the air mover 900 along a first direction 904 and moving the flow to the air exit 906 of the air mover 900 along a second direction 908 substantially perpendicular to the first direction 904. In some examples, the method includes delivering the air flow out of the air mover 900 at an air flow rate of up to about 0.122 m3/min (4.308 CFM) and an air pressure of up to about 20.88 HTmH2O (0.822 inchFbO).
The method may include moving the air flow through an air director 830 of a storage device transporter 800 holding the storage device 500 and received in the test slot 330. The air director 830 defines one or more air entrances 832 that receive and direct the flow of air over at least the top and bottom surfaces 512, 514 of the storage device 500. The storage device transporter 800 includes a body 800 having first and second portions 802, 804. In some examples, the method includes receiving the storage device 500, which has top, bottom, front, rear, right, and left side surfaces 512, 514, 516, 518, 520, 522, in the storage device transporter 800 such that the rear surface 518 substantially faces the first body portion 802 of the storage device transporter body 800.
In some implementations, the method includes moving the flow of air from the test slot 330 to an air heat exchanger 350 through an air conduit 304 that provides pneumatic communication therebetween. The air heat exchanger 350, in some examples, includes an air mover 358 that pulls the air from the air conduit 304 into the entrance 351 of the air heat exchanger housing 352 over the cooling elements 354 and moves the air out of the air heat exchanger housing exit 353 and out of the rack 300. The method may also include pumping condensation of the air heat exchanger 350 to an evaporator 360 disposed on the rack 300 or pumping to a drain, or allowing the condensate to drain through gravity.
Other Implementations
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. For example, the air may flow in the opposite direction from that given in the exemplary embodiments. Air may also flow over only one side of the storage device, instead of over both the top and bottom surfaces. In systems with one air mover per test slot, the test slot air mover may be disposed in a number of locations, some not physically connected to the slot. Thermal control of the test slot may include means of heating the air by the addition of a heater in the inlet stream of the test slot.
While implementations described above included a storage device transporter in the form of a removable carrier that is entirely removable from a test slot, in some
implementations the storage device transporter is not entirely removable from the test slot, but instead remains connected to the test slot in the form of a drawer. For example, FIGS. 1 IA and 1 IB illustrate an implementation of a test slot assembly in which the storage device transporter 800' includes projections 805 which slide within recessed slots 335 in the walls of the test slot 330'. Forward movement and complete removal of the storage device transporter 800' is impeded (e.g., prevented) by the end position of the recessed slots 335. Thus, in this example, the storage device transporter 800' operates as a drawer that is slidable relative to the test slot 330' allowing insertion and removal of storage devices to and from the test slot 330' .
FIGS. 12A-22 illustrate another implementation of a test slot that may be employed in storage device testing systems, such as described above. In the example illustrated in FIGS. 12A- 13, each test slot 1330 is configured to receive the storage device transporter 1800. The storage device transporter 1800 is configured to receive the storage device 500 and be handled by the manipulator 210 (FIG. 4) of the robotic arm 200 (FIG. 1). In use, one of the storage device transporters 1800 is removed from or delivered to one of the test slots 1330 by the robotic arm 200. Each test slot 1330 includes a test slot housing 1340 received by the rack 300 and having first and second portions 1342, 1344. The first portion 1342 of the test slot housing 1340 defines a device opening 1346 sized to receive a storage device 500 and/or a storage device transporter 1800 carrying the storage device 500 as well as a first air opening 1326 (i.e., air entrance). The second portion 1344 of the test slot housing 1340 defines a second air opening 1348 (i.e., air exit) and houses electronics 1390.
As illustrated in FIGS. 14-17, the storage device transporter 1800 includes a transporter body 1810 having first and second portions 1802, 1804. The first portion
1802 of the transporter body 1810 includes a manipulation feature 1812 (e.g., indention, protrusion, etc.) configured to receive or otherwise be engaged by the manipulator 210 for transporting. The second portion 1804 of the transporter body 1810 is configured to receive a storage device 500. In some examples, the second transporter body portion 1804 defines a substantially U-shaped opening 1820 formed by first and second sidewalls 1822, 1824 and a base plate 1826 of the transporter body 1810. The storage device 1500 is received in the U-shaped opening 1820 and supported by at least the base plate 1826. FIG. 17 illustrates an exemplary storage device 500 that includes a housing 510 having top, bottom, front, rear, left and right surfaces 512, 514, 516, 518, 520, 522. The storage device 500 is typically received with its rear surface 518 substantially facing the first portion 802 of the storage device transporter body 1800. The first portion 1802 of the transporter body 1810 includes an air director 1830 that receives and directs air substantially simultaneously (e.g., in parallel) over at least the top and bottom surfaces 512, 514 of the storage device 500 received in the storage device transporter 1800. The air director 1830 defines an air cavity 1831 having an air entrance 1832 and first and second air exits 1834, 1835. The air director 1830 directs air received through its air entrance 1832 out of the first and second air exits 1834, 1835. The first air exit 1834 directs air over the top surface 512 of the received storage device 1800 and the second air exit 1835 directs air over the bottom surface 514 of the received storage device 500.
In some implementations, the air director 1830 includes a plenum 1836 disposed in the cavity 1831 for directing at least a portion of the air received through the air entrance 1832 out through the first air exit 1834 and over at least the bottom surface 514 of the received storage device 500. In some implementations, the air director 1830 is weighted to stabilize the storage device transporter 1800 against vibration. For example, the plenum 1836 can be weighted or fabricated of a material having a suitable weight. Air entering into the air cavity 1831 can also flow over a partition 1838 (above which is the second air exit 1835) to flow over at least the top surface 512 of the storage device 500. With the storage device 500 received within the transporter body 1810, the storage device transporter 1810 and the storage device 500 together can be moved by the automated transporter 200 (FIG. 1) for placement within one of the test slots 310.
Some storage devices 500 can be sensitive to vibrations. Fitting multiple storage devices 500 in a single test rack 300 and running the storage devices 500 (e.g., during testing), as well as the insertion and removal of the storage device transporters 550, each optionally carrying a storage device 500, from the various test slots 1330 in the test rack 300 can be sources of undesirable vibration. In some cases, for example, one of the storage devices 500 may be operating under test within one of the test slots 1330, while others are being removed and inserted into adjacent test slots 1330 in the same rack 300. Clamping the storage device transporter 1800 to the test slot 1330 after the storage device transporter 550 is fully inserted into the test slot 1330 can help to reduce or limit vibrations by limiting the contact and scraping between the storage device transporters 1800 and the test slots 1330 during insertion and removal of the storage device transporters 1800. In some implementations, the manipulator 210 (see, e.g., FIGS. 2 & 4) is configured to initiate actuation of a clamping mechanism 1840 disposed in the storage device transporter 1800. This allows actuation of the clamping mechanism 1840 before the storage device transporter 1800 is moved to and from the test slot 1330 to inhibit movement of the storage device 500 relative to the storage device transporter 1800 during the move. Prior to insertion in the test slot 1330, the manipulator 210 can again actuate the clamping mechanism 1840 to release the storage device 500 within the transporter body 1810. This allows for insertion of the storage device transporter 1800 into one of the test slots 1330, until the storage device 500 is in a test position engaged with the test slot 1330 (e.g., a storage device connector 532 of the storage device 500 (FIG. 17) is engaged with a test slot connector 1392 (FIG. 18) of the test slot 1330). The clamping mechanism 1840 may also be configured to engage the test slot 1330, once received therein, to inhibit movement of the storage device transporter 1800 relative to the test slot 1330. In such implementations, once the storage device 500 is in the test position, the clamping mechanism 1840 is engaged again (e.g., by the manipulator 210) to inhibit movement of the storage device transporter 1800 relative to the test slot 1330. The clamping of the storage device transporter 1800 in this manner can help to reduce vibrations during testing. In some examples, after insertion, the storage device transporter 1800 and storage device 500 carried therein are both clamped or secured in combination or individually within the test slot 1330.
Referring again to FIGS. 12A-13 as well as FIG. 18, the rack 300 includes a test slot cooling system 1900 disposed adjacent to each test slot 1330. The test slot cooling system 1900 includes a housing 1910 having first and second air openings 1912, 1914 (i.e., air exit and air entrance). The housing 1910 receives air from the test slot 1330 through the second air opening 1914 and directs the air through an air cooler 1920 to an air mover 1930 (e.g., blower, fan, etc.). In the example shown in FIG. 19, the air cooler 1920 includes an air cooler body 1922 having one or more fins or plates 1924 disposed thereon. The air cooler 1920 is coupled or attached to a cooling tube 1926 through which a chilled liquid (e.g., water) flows. The chilled cooling tube 1926 conducts heat from the air cooler 1920 which receives heat through convection from air flowing over the fins
1924. The air mover 1930 moves the air through the first air opening 1912 back into the test slot 1330 through its first air opening 1326. The first air opening 1326 of the test slot housing 1340 is substantially aligned with the first air opening 1912 of the test slot cooling system housing 1900, and the second air opening 1348 of the test slot housing 1340 is substantially aligned with the second air opening 1914 of the test slot cooling system housing 1900. In examples using the storage device transporter 1800, the first air opening 1326 of the test slot housing 1340 is substantially aligned with the air entrance 1832 of the transporter body 1810 for delivering temperature controlled air over a storage device 500 carried by the storage device transporter 1800.
FIG. 20 illustrates an exemplary air mover 1930 which has an air entrance 1932 that receives air along a first direction 1934 and an air exit 1936 that delivers air along a second direction 1938 substantially perpendicular to the first direction. Changing the direction of air movement within the air mover 1930 eliminates the efficiency loss of changing the air flow direction within a conduit, thereby increasing the cooling efficiency of the test slot cooling system 1900. In some implementations, the air mover 1930 includes an impeller 1935 rotating at about 7100 revolutions per minute (rpm) to produce an air flow rate of up to about 0.122 m3/min (4.308 CFM) (at zero static pressure) and an air pressure of up to about 20.88 HImH2O (0.822 UiChH2O) (at zero air flow). In some instances, the air mover 1930 is largest component of the test slot cooling system 1900 and therefore dictates the size of the test slot cooling system 1900. In some
implementations, the air mover 1930 has length L of about 45 mm, a width W of about 45 mm, and a height H of about 10 mm, such as DC Blower BFB04512HHA-8A60 provided by Delta Electronics, Inc., Taoyuan Plant, 252 Shang Ying Road, Kuei San Industrial Zone, Yaoyuan Shien, Taiwan R. O. C. The substantially horizontal placement of the air mover 1930 within the test slot cooling system 1900 allows for a relatively lower overall height of the test slot cooling system 1900, and therefore a relatively lower overall height of an associated test slot 1330 (allowing greater test slot density in the rack 300). The ability of the air mover 1930 to redirect the air flow path 1950 (FIG. 21) reduces air resistance in the air flow path 1950, thereby lowering the power consumption of the air mover 1930 to maintain a threshold air flow rate.
FIG. 21 provides a top view of the rack 300 and illustrates the air flow path 1950 through the test slot cooling system 1900 and the test slot 1330. FIG. 22 provides a side sectional view of the test slot 1330 and the air flow path 1950 over the top and bottom surfaces 512, 514 of the received storage device 500. The air may also flow over other surfaces of the storage device 500 (e.g., front, back, left and right sides 516, 518, 520, 522). The air mover 1930 delivers air through the first air opening 1912 (i.e., air entrance) of the test slot cooling system housing 1900 and the first air opening 1326 (i.e., air entrance) of the test slot housing 1340 into the air director 1830 of the storage device transporter body 1810. The air flows through the air entrance 1832 of the air director 1830 in to the air cavity 1831. The air flows out of the first air exit 1834 of the air director 1830 (e.g., as directed by the plenum 1836) and over at least the bottom surface 514 of the storage device 500. The air also flows through the second air exit 1835 (e.g., over the partition 1838) and over at least the top surface 512 of the storage device 500. The air moves from the first portion 1342 of the test slot housing 1340 to the second portion 1344 of the test slot housing 1340. The air may move over the electronics 1390 in the second portion 1344 of the test slot housing 1340. The air exits the test slot housing 1340 through its second air opening 1348 (i.e., air exit) into the second air opening 1914 (i.e., air entrance) of the test slot cooling system housing 1900. The air travels over the air cooler 1920 (e.g., over the air cooler fins 1924) which is disposed in or adjacent to the air flow path 1950 and then back into the air entrance 1932 of the air mover 1930.
In the examples shown, the storage device transporter 1800 provides closure of the device opening 1346 of the test slot housing 1340 once received therein. The air director 1830 of the storage device transporter 1800 and the air mover 1930 are situated near the inlet of the device opening 1346 of the test slot housing 1340. As the air mover 1930 moves the air to circulate along the air path 1950, the air moves from the first portion 1342 of the test slot housing 1340 along a common direction to the second portion 1344 of the test slot housing 1340 while traversing the entire length of the received storage device 500. Since the air moves substantially concurrently along at least the top and bottom surfaces 512, 514 of the storage device 500, the air provides substantially even cooling of the storage device 500. If the air was routed along once side of the storage device first, such as the top surface 512, and then directed along another side sequentially second, such as the bottom surface 514, the air would become preheated after passing over the first side of the storage device 500 before passing over any additional sides of the storage device, thereby providing relatively less efficient cooling than flowing air over two or more sides of the storage device 500 substantially concurrently and/or without recirculation over the storage device 500 before passing through the air cooler 1920.
A method of performing storage device testing includes presenting one or more storage devices 500 to a storage device testing system 100 for testing at a source location (e.g., a loading/unloading station 600, storage device tote 700, test slot(s) 310, etc.) and actuating an automated transporter 200 (e.g. robotic arm) to retrieve one or more storage devices 500 from the source location and deliver the retrieved storage device(s) 500 to corresponding test slots 1330 disposed on a rack 300 of the storage device testing system 100. The method includes actuating the automated transporter 200 to insert each retrieved storage device 500 in its respective test slot 1330, and performing a test (e.g., functionality, power, connectivity, etc.) on the storage devices 500 received by the test slot 1330. The method may also include actuating the automated transporter 200 to retrieve the tested storage device(s) 500 from the test slot(s) 310 and deliver the tested storage device(s) 500 to a destination location (e.g., another test slot 310, a storage device tote 700, a loading/unloading station 600, etc).
A method of regulating the temperature of a storage device 500 received in a storage device testing system 100 includes delivering a flow of air into an air entrance 1346 of a test slot housing 1340 and directing the air flow substantially simultaneously over at least the top and bottom surfaces 512, 514 of the storage device 500. The method may include delivering the air flow to an air director 1830 that directs the air flow over at least the top and bottom surfaces 512, 514 of the storage device 500. In some
implementations, the method includes supporting the storage device 500 in a storage device transporter 1800 received in the test slot housing 1340. The storage device transporter 1800 includes a body 1810 having first and second portions 1802, 1804. The first storage device transporter body portion 1802 includes the air director 1830 and the second storage device transporter body portion 1804 is configured to receive the storage device 500. The storage device 500 has top, bottom, front, rear, right, and left side surfaces 512, 514, 516, 518, 520, 522 and is received with its rear surface 518 substantially facing the first body portion 1802 of the storage device transporter body 1810. The method may include weighting the air director 1830, in some examples the plenum 1836) to reduce movement of the storage device transporter while received by the storage device testing system.
In some implementations, the method includes delivering the air flow into an air entrance 1832 of the air director 1830. The air director 1830 directs the air received through the air entrance 1832 out first and second air exits 1834, 1835 of the air director 1830. The first air exit 1834 directs air over at least the bottom surface 514 of the received storage device 500 and the second air exit 1835 directs air over at least the top surface 512 of the received storage device 500. The air director 1830 may define a cavity 1831 in pneumatic communication with the air entrance 1832 and air exits 1834, 1835 of the air director 1830. The air director 1830 includes a plenum 1836 disposed in the cavity 1831 for directing at least a portion of the air received in the cavity 1831 out of the first air exit 1834. In some examples, the method includes weighting the plenum 1836 to reduce movement of the storage device transporter 1800 while received by the storage device testing system 100 (e.g., while received in the test slot 1330).
In some implementations, the method includes directing the flow of air to an air mover 1930 in pneumatic communication with the air entrance 1325 of the test slot housing 1340. The air mover 1930 delivers the flow of air into the air entrance 1326 of a test slot housing 320 with the air flow moving along a closed loop path 950 (FIG. 15). The method may 1340 receiving the flow of air into the air mover 1930 along a first direction 1934 and delivering the air flow to the air entrance 1326 of the test slot housing 1340 along a second direction 1938 substantially perpendicular to the first direction 1934. The method includes directing the flow of air over an air cooler 1920 disposed in the air flow path 1950 upstream of the air mover 1930. In some examples, the method includes delivering the air flow into the air entrance 1326 of the test slot housing 1340 (e.g., via the air mover 1930) at an air flow rate of up to about 0.122 m3/min (4.308 CFM) and an air pressure of up to about 20.88 HImH2O (0.822 UiChH2O).
Accordingly, other implementations are within the scope of the following claims.

Claims

WHAT IS CLAIMED IS:
1. A storage device transporter (800, 800', 1800) comprising:
A) a transporter body (810, 1810) comprising:
i) a first body portion (802, 1802) configured to be engaged by automated 5 machinery for manipulation of the storage device transporter; and
ii) a second body portion (804, 1804) configured to receive and support a storage device,
wherein the first body portion (802, 1802) is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body o portion.
2. The storage device transporter of claiml , wherein the first body portion (802, 1802) includes an air director (830, 1830) having one or more air entrances (832a-c, 1832) for receiving air into the first body portion (802, 1802) and directing air into the 5 second body portion (804, 1804).
3. The storage device transporter of claim 2, wherein the one or more air entrances (832a-c, 1832) are configured to be engaged by automated machinery for manipulation of the storage device transporter (800, 800', 1800).
0
4. The storage device transporter of claim 1 , wherein the second body portion (804, 1804) comprises first and second sidewalls (822, 824, 1822, 1824) arranged to receive a storage device therebetween.
5 5. The storage device transporter of claim 1 , wherein the first body portion
(804) comprises one or more vision fiducials (836).
6. The storage device transporter of claim 1, further comprising a clamping mechanism (840, 1840) operable to clamp a storage device within the second body0 portion (804, 1804).
7. The storage device transporter of claim 1 , wherein the first body portion (802, 1802) is configured to direct air over top and bottom surfaces of a storage device supported in the second body portion (804, 1804).
8. The storage device transporter of claim 1 , wherein the first body portion
(802) includes an air director (830) having one or more air entrances (832a-c) for receiving air into the first body portion (802) and directing air into the second body portion (804), and wherein the one or more air entrances (832a-c) are arranged to register the storage device transporter in X, Y, and rotational directions when the storage device transporter is engaged by automated machinery.
9. The storage device transporter of claim 1 , wherein the second body portion (804, 1804)defmes a substantially U-shaped opening which allows air to flow over a bottom surface of a storage device supported in the storage device transporter.
10. A test slot assembly comprising:
A) a storage device transporter (800, 800', 1800) comprising
i) a transporter body (810, 1810) comprising:
a) a first body portion (802, 1802) configured to be engaged by automated machinery for manipulation of the storage device transporter; and
b) a second body portion (804, 1804) configured to receive and support a storage device, wherein the first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
B) a test slot (330, 330',1330) comprising:
i) a housing (340, 1340) defining:
a) a test compartment for receiving and supporting the storage device transporter, and
b) an open end (346, 1346) providing access to the test compartment for insertion and removal of the disk drive transporter.
11. The test slot assembly of claim 10, wherein the storage device transporter (800, 800', 1800) is completely removable from the test compartment.
12. The test slot assembly of claim 10, wherein the storage device transporter (800') is connected to the test slot (330') in such a manner as to form a drawer for receiving a storage device.
13. A storage device testing system comprising:
A) automated machinery; and
B) A storage device transporter (800, 800', 1800) comprising:
i) a transporter body (810, 1810) comprising:
a) a first body portion (802, 1802) configured to be engaged by the automated machinery for manipulation of the storage device transporter; and
b) a second body portion (804, 1804) configured to receive and support a storage device, wherein the first body portion is configured to receive and direct an air flow over one or more surfaces of a storage device supported in the second body portion.
14. The storage device testing system of claim 13, wherein the first body portion (802) includes an air director having one or more air entrances (832a-c) for receiving air into the first body portion and directing air into the second body portion, and wherein the one or more air entrances are configured to be engaged by the automated machinery for manipulation of the storage device transporter.
15. The storage device testing system of claim 14, wherein the automated machinery includes a mechanical actuator (240) adapted to engage the one or more air entrances (832a-c).
16. The storage device testing system of claim 13, wherein the first body portion (802) comprises one or more vision fiducials (836), and wherein the automated machinery includes an optical system (212) for detecting the vision fiducials.
17. The storage device testing system of claim 13, wherein the automated machinery includes posts (244), and wherein the first body portion includes one or more air entrances (832a-c) for receiving air into the first body portion and directing air into the second body portion, the air entrances (832c) being arranged to be engaged by the posts to register the storage device transporter in X, Y, and rotational directions when the storage device transporter is engaged by the automated machinery.
18. The storage device testing system of claim 13 , wherein the first body portion (802) includes a pair of slots (834), and wherein the automated machinery includes a pair of claws (246a, 246b) operable to engage the slots.
19. The storage device testing system of claim 13, further comprising a clamping mechanism (840, 1840) operable to clamp a storage device within the second body portion (804, 1804), wherein the automated machinery is operable to actuate the clamping mechanism.
20. The storage device testing system of claim 13, wherein the automated machinery comprises a robotic arm (200) and a manipulator (210) attached to the robotic arm, the manipulator being configured to engage the storage device transporter (800, 800', 1800).
21. A storage device testing system (100) comprising:
at least one rack (300);
at least one test slot (330, 330') housed by each rack, each test slot comprising a test slot housing (340) having an entrance (346) and an exit (348), the entrance configured to receive a storage device; and
at least one air mover (900) in pneumatic communication with the at least one test slot; wherein the at least one air mover is configured to move air exterior to the at least one rack into the entrance of each test slot housing, over the received storage device, and out of the exit of each test slot housing.
22. The storage device testing system of claim 21 , wherein each rack (300) comprises an air conduit (304) pneumatically connecting the test slots of the rack to the at least one air mover, the at least one air mover moving air out of the exit of each test slot housing through the air conduit and to an environment outside of the rack.
23. The storage device testing system of claim 22, wherein the exit of each test slot housing of every rack is in pneumatic communication with the at least one air mover.
24. The storage device testing system of claim 22, wherein the at least one air mover (900) is disposed on each rack (300) in pneumatic communication with the test slots (330) of the respective rack.
25. The storage device testing system of claim 21 , wherein each test slot housing (340) has first and second portions (342, 344), the first portion (342) of the test slot housing defines the entrance (346) and is configured to receive a storage device, the at least one air mover (900) in pneumatic communication with the second portion (344) of the test slot housing.
26. The storage device testing system of claim 25, wherein the air mover (900) includes an air entrance (902) and an air exit (906), the air mover receiving air along a first direction (904) through its air entrance and delivering air out of its air exit along a second direction (908) substantially perpendicular to the first direction.
27. The storage device testing system of claim 21 , wherein the test slot housing entrance (346) is configured to receive a storage device transporter (800, 800'), the storage device transporter (800, 800') has first and second portions, the first portion (802) of the storage device transporter including an air director (830), the second portion (804) of the storage device transporter configured to receive the storage device, the air director directing air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter.
28. The storage device testing system of claim 27, wherein air exterior to the racks is moved into the air director of the received storage device transporter of the respective test slot over the received storage device and out the respective test slot exit by the at least one air mover.
29. The storage device testing system of claim 27, wherein the air director (830) of the received storage device transporter (800, 800') defines at least one air entrance (832a-c), the storage device having top, bottom, front, rear, right, and left side surfaces, the front storage device surface having an electrical connector, the storage device being received with its rear surface substantially facing the first portion of the storage device transporter, wherein the at least one air entrance (832a-c) directs air over at least the top and bottom surfaces of the received storage device.
30. A storage device testing system (100) comprising:
at least one rack (300);
an air heat exchanger (350) in pneumatic communication with at least one rack; and
test slots (330, 330') housed by each rack, each test slot comprising:
a test slot housing (340) defining an entrance (346) and an exit (348), the entrance configured to receive a storage device, at least one of the entrance and the exit in pneumatic communication with the air heat exchanger; and
a test slot air mover (900) disposed in pneumatic communication with the test slot housing and configured to move air into the test slot housing entrance, over the received storage device, and out of the test slot housing exit;
wherein air exterior to the racks is moved into the test slot housing entrance, over the received storage device, by the respective test slot air mover and moved out the respective test slot housing exit and out of the respective rack, the air being moved through the air heat exchanger at least one of before and after passing over the received storage device.
31. The storage device testing system of claim 30, wherein each rack (300) comprises an air conduit (304) that provides pneumatic communication between each test slot housing (340) exit and the air heat exchanger (350).
32. The storage device testing system of claim 30, wherein the air heat exchanger (350) comprises:
an air heat exchanger housing (352) defining an entrance (351), an exit (353), and an air flow path (304) therebetween;
cooling elements (354) disposed in the air flow path; and
at least one of a pump (356) and drain for delivering condensation accumulated from the air heat exchanger out of the air heat exchanger.
33. The storage device testing system of claim 32, wherein the air heat exchanger (350) further comprises an air heat exchanger air mover (358) for moving air into the air heat exchanger housing entrance (over the cooling elements and out of the air heat exchanger housing exit.
34. The storage device testing system of claim 32, wherein the air heat exchanger (350) further comprises an evaporator (360) disposed on the respective rack of the air heat exchanger and in fluid communication with the at least one of the pump (356) and the drain.
35. The storage device testing system of claim 30, wherein the test slot housing entrance (346) is configured to receive a storage device transporter (800, 800'), the storage device transporter has first and second portions (802, 804), the first portion (802) of the storage device transporter including an air director (830), the second portion (804) of the storage device transporter configured to receive the storage device, the air director directing air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter.
36. The storage device testing system of claim 35, wherein air exterior to the racks (300) is moved into the air director (830) of the received storage device transporter (800, 800') of the respective test slot (330, 300') over the received storage device by the respective test slot air mover (900) and moved out the respective test slot exit (348) through the air heat exchanger (350) and out of the respective rack.
37. The storage device testing system of claim 35, wherein the air director
(830) of the received storage device transporter (800, 800') defines at least one air entrance (832a-c), the storage device having top, bottom, front, rear, right, and left side surfaces, the front storage device surface having an electrical connector, the storage device being received with its rear surface substantially facing the first portion of the storage device transporter, wherein the at least one air entrance directs air over at least the top and bottom surfaces of the received storage device.
38. The storage device testing system of claim 30, wherein the air mover (900) includes an air entrance (902) and an air exit (906), the air mover receiving air along a first direction (904) through its air entrance and delivering air out of its air exit along a second direction (908) substantially perpendicular to the first direction.
39. The storage device testing system of claim 38, wherein the air mover (900) comprises an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm.
40. The storage device testing system of claim 30, further comprising at least one robotic arm (200) defining a first axis (205) substantially normal to a floor surface, the robotic arm operable to rotate through a predetermined arc about, and extend radially from, the first axis, the racks arranged around the robotic arm for servicing by the robotic arm.
41. A method of regulating the temperature of a storage device received in a storage device testing system, the method comprising:
moving a flow of air (305) into an air entrance (346) of a test slot housing (340) of a test slot (330, 330') received in a rack (300);
moving the air flow (305) over a storage device (500) received in the test slot; moving the air out an air exit (348) of the test slot housing of the test slot; and releasing the air exteriorly of the rack.
42. The method of claim 41 , further comprising moving the air flow (305) substantially simultaneously over at least top and bottom surfaces (512, 514) of a storage device received in the test slot (330, 330').
43. The method of claim 41 , further comprising :
moving air exterior to the rack (300) into the test slot housing entrance (346), over the received storage device; and
moving the air out the test slot housing exit (348) through an air conduit (304) and out of the rack (300);
wherein the air conduit (304) is in pneumatic communication with the exits (348) of each test slot housing of the rack.
44. The method of claim 43, further comprising moving the air through the test slots (330, 330') and the air conduit (304) with an air mover pneumatically connected to the air conduit.
45. The method of claim 43, further comprising moving the air through the test slots (330, 330') with a test slot air mover (900) and into the air conduit (304) for deliverance out of the rack (300).
46. The method of claim 41 , further comprising moving air exterior to the rack (300) into the test slot housing entrance (346), over the received storage device, by a test slot air mover (900) of the test slot, and moving the air out the test slot housing exit (348) through an air heat exchanger (350).
47. The method of claim 46, wherein moving the air out of the test slot housing exit (348) to the air heat exchanger (350) comprises moving the air through an air conduit (304) in pneumatic communication with the test slot housing exit (348) of each test slot (330, 330') of the rack and the air heat exchanger (350).
48. The method of claim 46, further comprising moving the air through the air heat exchanger (350) with an air heat exchanger air mover (358), the air heat exchanger air mover moving air from the air conduit into an entrance (351) of the air heat exchanger, over cooling elements (354) of the air heat exchanger, and out an exit (353) of the air heat exchanger (350).
49. The method of claim 41 , further comprising pumping condensation out of the rack.
50. The method of claim 41 , further comprising receiving the flow of air (305) from over the received storage device (5000 into an air mover (900) along a first direction (904) and delivering the air flow from the air mover to the test slot housing exit (348) along a second direction (908) substantially perpendicular to the first direction.
51. The method of claim 41 , further comprising moving the flow of air (305) into an air entrance (832a-c) of a storage device transporter (800, 800') received in the entrance (346) of the test slot housing (340), the storage device transporter (800, 800') supporting the received storage device in pneumatic communication with the air entrance of the storage device transporter (800, 800').
52. The method of claim 51 , further comprising moving the flow of air (305) through an air director (830) of the storage device transporter (800, 800'), the air director directing the air flow over at least the top and bottom surfaces (512, 514) of the received storage device (500).
53. The method of claim 51 , wherein the storage device transporter (800, 800') has first and second portions (802, 804), the first portion (802) including the air director (830), the second portion (804) configured to receive the storage device (500), the storage device having top, bottom, front, rear, right, and left side surfaces (512, 514, 516, 518, 520, 522), the front storage device surface (516) having an electrical connector (532), the method further comprising receiving the storage device with its rear surface (5280 substantially facing the first portion (802) of the storage device transporter.
54. A test slot cooling system for a storage device testing system, the test slot cooling system comprising:
a storage device transporter (800, 800', 1800) having first and second portions (802, 804, 1802, 1804), the first portion (802, 1802) of the storage device transporter
(800, 800', 1800) including an air director (830, 1830), the second portion (804, 1804) of the storage device transporter configured to receive a storage device;
a test slot housing (340, 1340) defining an air entrance (1326) and a transporter opening (346, 1346) for receiving the storage device transporter, the air entrance in pneumatic communication with the air director (830, 1830) of the received storage device transporter;
an air mover (930, 1930) in pneumatic communication with the air entrance of the test slot housing for delivering air to the air director;
wherein the air director directs air substantially simultaneously over at least top and bottom surfaces of the storage device received in the storage device transporter.
55. The test slot cooling system of claim 54, wherein the air director (1830) includes an air entrance (1832) and first and second air exits (1834, 1835), the air director directing air received through its air entrance out the first and second air exits, the storage device having top, bottom, front, rear, right, and left side surfaces, the storage device being received with its rear surface substantially facing the first portion (1802) of the storage device transporter, wherein the first air exit (1834) directs air over at least the bottom surface of the received storage device and the second air exit (1835) directs air over at least the top surface of the received storage device.
56. The test slot cooling system of claim 55, wherein the air director (1830) defines a cavity (1831) in pneumatic communication with the air entrance (1832) and air exits (1834, 1835) of the air director, the air director comprising a plenum (1836) disposed in the cavity, the plenum directing at least a portion of the air received in the cavity out of the first air exit (1834).
57. The test slot cooling system of claim 56, wherein the plenum (1836) comprises a weight weighted to reduce movement of the storage device transporter (1800) in the test slot housing (1340).
58. The test slot cooling system of claim 54, wherein the second portion (804,
1804) of the storage device transporter (800, 800',1800) comprises first and second arms (822, 824, 1822, 1824) configured to receive a storage device.
59. The test slot cooling system of claim 54, wherein the second portion (804, 1804) of the storage device transporter (800, 800', 1800) comprises a clamping system
(840, 1840) for releasably engaging a received storage device.
60. The test slot cooling system of claim 54, further comprising a cooling system housing (1910) disposed adjacent to the test slot housing (1340), the cooling system housing (1910) having an air entrance (1914) in pneumatic communication with the air exit (1348) of the test slot housing (1340) and an air exit (1912) in pneumatic communication with the air entrance (1326) of the test slot housing (1340), the air mover (1930) disposed in the cooling system housing (1910) and circulating air received through the cooling system housing air entrance (1914) out of the cooling system housing air exit (1912), the air moving along a closed loop path (1950) through the test slot housing (1340) and the cooling system housing (1910).
61. The test slot cooling system of claim 60, wherein the air mover (1930) includes an air entrance (1932) and an air exit (1936), the air exit in pneumatic communication with the cooling system housing air exit (1912), the air mover receiving air along a first direction (1934) through its air entrance and delivering air out of its air exit along a second direction (1938) substantially perpendicular to the first direction.
62. The test slot cooling system of claim 61 , wherein the air mover (1930) comprises an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm.
63. The test slot cooling system of claim 61 , wherein the air mover ( 1930) is configured to produce an air flow rate of up to about 0.122 m /min (4.308 CFM) and an air pressure of up to about 20.88 mmH20 (0.822 inchH2O).
64. The test slot cooling system of claim 54, further comprising an air cooler (1920) in pneumatic communication with the air mover (1930), the air cooler comprising an air cooler body (1922) and at least one fin (1924) disposed on the air cooler body, the at least one fin cooling air passing there-over.
65. The test slot cooling system of claim 64, wherein the air cooler (1920) is disposed in the cooling system housing upstream of the air mover (1930), the air mover moving the air between the test slot housing and the cooling system housing in a closed loop path.
66. A test slot cooling system for a storage device testing system, the test slot cooling system comprising:
a test slot housing (1340) defining an air entrance (1326) and a device opening (1346) for receiving a storage device; an air mover (1930) disposed exterior of the test slot housing (1340) and in pneumatic communication with the air entrance (1326) of the test slot housing (1340) for delivering air to the received storage device;
wherein the air mover (1930) includes an air entrance (1932) and an air exit (1936), the air exit (1936) in pneumatic communication with the air entrance (1326) of the test slot housing (1340), the air mover receiving air along a first direction (1934) through its air entrance (1932) and delivering air out of its air exit (1936) along a second direction (1938) substantially perpendicular to the first direction.
67. The test slot cooling system of claim 66, further comprising a cooling system housing (1900) disposed adjacent to the test slot housing (1340), the cooling system housing (1900) having an air entrance (1914) in pneumatic communication with an air exit (1348) of the test slot housing (1340) and an air exit (1912) in pneumatic communication with the air entrance (1326) of the test slot housing, the air mover (1930) disposed in the cooling system housing (1900) and circulating air received through the cooling system housing air entrance (1914) out of the cooling system housing air exit (1912), the air moving along a closed loop path through the test slot housing (1340) and the cooling system housing (1900).
68. The test slot cooling system of claim 66, wherein the air mover (1930) comprises an air mover body having a width of about 45 mm, a length of about 45 mm, and a height of about 10 mm.
69. The test slot cooling system of claim 66, wherein the air mover (1930) is configured to produce an air flow rate of up to about 0.122 m3/min (4.308 CFM) and an air pressure of up to about 20.88 mmH20 (0.822 inchH2O).
70. The test slot cooling system of claim 66, further comprising an air cooler (1920) in pneumatic communication with the air mover, the air cooler comprising an air cooler body (1922) and at least one fin (1924) disposed on the air cooler body, the at least one fin cooling air passing there-over.
71. A storage device transporter (800, 800', 1800) for a storage device testing system, the storage device transporter (800, 800', 1800) comprising:
a body (810, 1810) having first and second portions (802, 804, 1802, 1804), the first body portion (802, 1802) including an air director (830, 1830), the second body portion (804, 1804) configured to receive a storage device having top, bottom, front, rear, right, and left side surfaces, the storage device being received with its rear surface substantially facing the first body portion;
wherein the air director (830, 1830) receives a flow of air and directs the air flow substantially simultaneously over at least the top and bottom surfaces of the received storage device.
72. The storage device transporter of claim 71, wherein the air director (1830) includes an air entrance (1832) and first and second air exits (1834, 1835), the air director (1830) directing air received through the air entrance (1832) out the first and second air exits (1834, 1835), the first air exit (1834) directing air over at least the bottom surface of the received storage device and the second air exit (1835) directing air over at least the top surface of the received storage device.
73. The storage device transporter of claim 71, wherein the air director (1830) defines a cavity (1831) in pneumatic communication with the air entrance (832) and air exits (1834, 1835), the air director (1830) comprising a plenum disposed in the cavity (1831), the plenum (1836) directing at least a portion of the air received in the cavity (1831) out of the first air exit (1834).
74. The storage device transporter of claim 73, wherein the plenum (1836) comprises a weight weighted to reduce movement of the storage device transporter (1800) while received by the storage device testing system.
75. The storage device transporter of claim 71 , wherein the second body portion (804, 1804) comprises a clamping system (840, 1840) for releasably engaging a received storage device.
5 16. A method of regulating the temperature of a storage device(500) received in a storage device testing system (100), the method comprising:
delivering a flow of air (305, 1950) into an air entrance (346, 1326) of a test slot housing (340, 1340); and
directing the air flow (305, 1950) substantially simultaneously over at least top o and bottom surfaces (512, 514) of the storage device (500).
77. The method of claim 76, further comprising delivering the air flow (305, 1950) to an air director (830, 1830) that directs the air flow over at least the top and bottom surfaces (512, 514) of the storage device (500).
5
78. The method of claim 77, further comprising supporting the storage device (500) in a storage device transporter (800, 800', 1800) received in the test slot housing (340, 1340), the storage device transporter (800, 800', 1800) having first and second portions (802, 804, 1802, 1804), the first portion (802, 1802) including the air director0 (830, 1830), the second portion (804, 1804) configured to receive the storage device
(500), the storage device having top, bottom, front, rear, right, and left side surfaces (512, 514, 516, 518, 520, 522) and being received with its rear surface (518) substantially facing the first body portion (802, 1802). 5
79. The method of claim 78, further comprising weighting the air director
(1830) to reduce movement of the storage device transporter (1800) while received by the storage device testing system.
80. The method of claim 77, further comprising delivering the air flow (1950)0 into an air entrance (1832) of the air director (1830), the air director (1830) directing the air received through the air entrance (1832) out first and second air exits (1834, 1835) of the air director (1830), the first air exit (1834) directing air over at least the bottom surface (514) of the received storage device (500) and the second air exit (1835) directing air over at least the top surface (512) of the received storage device.
81. The method of claim 80, wherein the air director (1830) defines a cavity
(1831) in pneumatic communication with the air entrance (1832) and air exits (1834, 1835) of the air director (1830), the air director (1830) comprising a plenum (1836) disposed in the cavity (1831), the plenum (1836) directing at least a portion of the air received in the cavity (1831) out of the first air exit (1834).
82. The method of claim 76, further comprising weighting the plenum (1836) to reduce movement of the storage device transporter (1800) while received by the storage device testing system.
83. The method of claim 76, further comprising directing the flow of air
(1950) to an air mover (1930) in pneumatic communication with the air entrance (1326) of a test slot housing (1340), the air mover (1930) delivering the flow of air (1950) into the air entrance (1326) of a test slot housing (1340), the air flow moving along a closed loop path.
84. The method of claim 83, further comprising receiving the flow of air (1950) into the air mover (1930) along a first direction (1934) and delivering the air flow (1950) to the air entrance (1326) of the test slot housing (1340) along a second direction (1938) substantially perpendicular to the first direction (1934).
85. The method of claim 83 , further comprising directing the flow of air (1950) over an air cooler (1920) disposed in the air flow path (1950) upstream of the air mover (1930).
86. The method of claim 76, further comprising delivering the air flow (1950) into the air entrance (1326) of the test slot housing (1340) at an air flow rate of up to about 0.122 nrVmin (4.308 CFM) and an air pressure of up to about 20.88 mmH20 (0.822 UiChH2O).
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SG2011092517A SG176842A1 (en) 2009-07-15 2010-07-13 Storage device testing system cooling
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US12/503,567 US7920380B2 (en) 2009-07-15 2009-07-15 Test slot cooling system for a storage device testing system
US12/698,575 US8687356B2 (en) 2010-02-02 2010-02-02 Storage device testing system cooling
US12/698,575 2010-02-02
US12/815,140 US8116079B2 (en) 2009-07-15 2010-06-14 Storage device testing system cooling
US12/815,140 2010-06-14

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JP2012533833A (en) 2012-12-27
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