WO2011029285A1 - Multi-layer fluidized bed gasifier - Google Patents

Multi-layer fluidized bed gasifier Download PDF

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Publication number
WO2011029285A1
WO2011029285A1 PCT/CN2010/001410 CN2010001410W WO2011029285A1 WO 2011029285 A1 WO2011029285 A1 WO 2011029285A1 CN 2010001410 W CN2010001410 W CN 2010001410W WO 2011029285 A1 WO2011029285 A1 WO 2011029285A1
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WO
WIPO (PCT)
Prior art keywords
overflow device
longitudinal axis
fluidized bed
space
overflow
Prior art date
Application number
PCT/CN2010/001410
Other languages
French (fr)
Chinese (zh)
Inventor
毕继诚
李克忠
程相龙
曲旋
张�荣
孙东凯
李金来
甘中学
Original Assignee
新奥科技发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN 200910170387 external-priority patent/CN102021038B/en
Priority claimed from CN201010279560.7A external-priority patent/CN102399595B/en
Application filed by 新奥科技发展有限公司 filed Critical 新奥科技发展有限公司
Publication of WO2011029285A1 publication Critical patent/WO2011029285A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/48Apparatus; Plants
    • C10J3/482Gasifiers with stationary fluidised bed
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/463Gasification of granular or pulverulent flues in suspension in stationary fluidised beds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/721Multistage gasification, e.g. plural parallel or serial gasification stages
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/74Construction of shells or jackets
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/093Coal

Definitions

  • the present invention relates to a gasifier, and more particularly to a multi-layer fluidized bed gasifier for gasification of coal to produce a methane-rich gas.
  • the invention relates to a multi-layer fluidized bed gasification furnace device for preparing a methane-rich gas by gasification of a pulverized coal multi-layer fluidized bed.
  • China is a country rich in coal and oil-poor. With the rapid development of society and economy, China's natural gas demand has risen sharply, and the proportion in the energy structure has increased rapidly. While domestic natural gas is still in the early stage of exploration and development, imports are also in their infancy, and supply capacity is seriously lagging behind, resulting in an increasingly prominent contradiction between natural gas supply and demand.
  • Using coal with relatively large resource advantages in China it can be gasified to produce gas, which not only promotes the efficient and clean utilization of coal, but also utilizes existing natural gas pipelines to effectively alleviate the supply and demand of natural gas at a lower economic cost. Contradictions, this is a powerful measure for the comprehensive utilization of coal resources.
  • the usual coal gasification and methane production process that is, the gasification agent composed of oxygen (or air) and/or water vapor (H 2 0) at a high temperature is gasified in a single-layer gasification furnace to form a gasification reaction.
  • a small amount of decane (CH 4 ) synthesis gas (mainly hydrogen, carbon monoxide and carbon dioxide), followed by a water gas shift and a decaneization process, and a two-step process for the preparation of decane.
  • the disadvantages of this type of coal gasification process are: The gasification reaction has high energy consumption, high requirements on equipment, and requires three reaction devices, complicated processes, and the like.
  • the catalytic gasification of coal to produce methane is an important way to clean and use coal.
  • the catalytic gasification technology of coal is used.
  • the coal is mainly composed of water vapor (H 2 0 ) and hydrogen (H 2 at relatively low temperature). ), a gas mixture of carbon monoxide (CO) is subjected to a gasification reaction under the catalytic action of a catalyst to form a high concentration of methane (CH 4 ).
  • the coal-catalyzed gasification process for preparing methane technology mentioned in the related patent uses cryogenic separation to separate methane from gas production with carbon monoxide and hydrogen, and recycles hydrogen and carbon monoxide in the reaction gas to the gasifier.
  • the methanation reaction is converted to methane in a gasifier to increase the production of system methane.
  • This coal catalytic gasification process can be carried out in a single-layer gasifier, but has the disadvantages of low gasification reaction rate, long reaction time, low carbon conversion rate, high investment in gas separation system, and the like; In order to meet the heat balance of the reactor, the coal catalytic gasification process needs to heat the superheated steam into the higher temperature, and the steam superheating system and the heat exchange system have higher load and poor economy.
  • U.S. Patent 4,077,778 teaches the use of a multi-stage fluidized bed to effect catalytic gasification of coal to increase carbon conversion.
  • the mainstream bed operation has a higher gas velocity, and some carbon particles are entrained to the secondary fluidized bed, and the gasification reaction is carried out at a lower gas velocity, the solid phase residence time is increased, and the carbon conversion rate is maximized.
  • multi-stage gasification can increase carbon utilization from 70-85% to over 95%.
  • the multi-stage fluidized bed coal catalytic gasification process adopts multi-stage fluidized bed, which has high equipment investment and complicated operation.
  • U.S. Patent No. 4,094,650 teaches the use of an alkali metal catalyzed gasification of a carbonaceous solid to produce methane which is recovered for reuse.
  • the water-soluble catalyst is recovered by multistage washing, and the insoluble catalyst is recovered by lime digestion.
  • U.S. Patent No. 0,277,437 based on U.S. Patent No. 4,094,650, which utilizes a primary treatment to separate the alkali metal material from the reactor solid residue, simplifies the alkali metal catalyst recovery process, and improves the economics and overall efficiency of the catalytic gasification process, but The recycling system is still complicated and the recycling method is expensive.
  • U.S. Patent No. 4,318,712 discloses a whole process for direct decaneization of coal.
  • the coal is pre-mixed with the catalyst before entering the coal gasification reactor, and the superheated steam is used not only as a gasifying agent but also as a heat source.
  • the reaction temperature in the furnace was maintained, and the temperature in the furnace was controlled at 700. C or so, superheated steam temperature 850. C, gasifier reaction pressure
  • the force is 3.5 MPa, and the coal reacts with the superheated steam under the action of the catalyst to directly obtain the product rich decane gas.
  • GPE of the United States has conducted further research on the basis of EXXON process technology.
  • U.S. Patent No. 20070000177A1 also discloses a process for direct methanation of coal.
  • the catalyst is an alkali metal carbonate or an alkali metal hydroxide, and the gasifying agent is water vapor.
  • the main technical features in addition to the addition of a highly efficient decane catalyst, calcium oxide is added to the reacted pulverized coal to absorb the carbon dioxide produced during the reaction, thereby further increasing the decane content.
  • the reaction temperature is generally controlled at 700. Around C, the reaction rate is slow, the conversion rate of carbon is low, the heat of the external heating system is difficult to maintain, and the operation of the catalyst recovery unit is increased, and the catalyst recovery effect directly affects the production cost.
  • U.S. Patent No. 5,064,444 proposes to divide a fluidized bed gasifier into a pyrolysis section, a gasification section, and a cooling section in the case of pressurized steam vaporization. Separate with a partition. A serpentine coil (snake heat exchanger) is placed in the pyrolysis section and the gasification section of the gasification furnace, and 900 is introduced therein. C ⁇ 950. The high temperature gas of C (such as the gas after the combustion of the fuel) heats the coal powder to provide the heat required for gasification and pyrolysis to obtain the gas.
  • the fluidized bed gasifier can be either vertical or horizontal, with a capacity of 700.
  • the superheated steam of C ⁇ 800'C is a gasifying agent, and the cooling section is supplied with saturated steam and pneumatically fed.
  • the device prolongs the residence time of the pulverized coal, is favorable for solid phase processing, and has high utilization rate of heat energy, but the utilization rate of the reaction volume in the gasification furnace is low, which affects solid phase processing; the residual carbon content in the vertical furnace operation is high, It is difficult to use effectively; compared with gas-solid contact heat transfer, the heat transfer rate is slow, and the solid phase in the bed is unevenly heated; at the same time, the equipment is complicated, especially the horizontal furnace.
  • the present invention has been made in an effort to provide a gasification apparatus rich in methane gas by using a low-investment, process-pulverized coal gasification process.
  • the present invention provides a multi-layer fluidized bed gasification furnace for gasification of coal to produce a gas rich in decane gas, the fluidized bed gasification furnace comprising:
  • a gasifier housing having a vertical longitudinal axis defining an interior space therein;
  • At least two layers of gas distributors in the interior space of the housing that are perpendicular to the longitudinal axis and are arranged at different heights along the longitudinal axis, in the form of orifices, the at least two layers of gas distribution
  • the first gas distributor and the second gas distributor located below the first distributor, the first gas distributor and the second distributor separating the internal space of the casing into an upper layer Space, intermediate space and lower space;
  • a raw material inlet disposed at an upper portion of a side of the casing, the raw material inlet leading to the upper space for inputting raw materials into the upper space, the overall flow direction of the raw material is from top to bottom along the longitudinal axis ;
  • a ash outlet located at the bottom of the housing
  • a gasification agent inlet for vaporizer entry near a side of the ash outlet at the bottom of the housing, the overall flow direction of the gasifying agent being bottom-up along the longitudinal axis;
  • the first gas distributor is provided with a first overflow device in a tubular form open at both ends
  • the second gas distributor is provided with a second overflow device in a tubular form with both ends open.
  • the first overflow device and the second overflow device are configured to move the raw material from top to bottom along a tortuous line, and flow from the upper space to the intermediate layer space through the first overflow device, and then The intermediate layer space flows into the lower space through the second overflow device
  • the lower end of the first overflow device and the upper end of the second overflow device are spaced apart from each other in a horizontal direction perpendicular to the longitudinal axis to prevent the material from passing straight down.
  • the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is within the inner diameter of the gasifier housing.
  • the shortest distance between the upper end of the second overflow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing, and preferably
  • the shortest distance between the lower end outlet and the inner wall of the gasifier housing is between 1/10 and 1/6 times the inner diameter of the gasifier housing .
  • the projections of the upper and lower outlets of the first overflow means are spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis.
  • the first overflow means forms an angle with the longitudinal axis that is greater than or equal to the angle of repose of the coal feedstock.
  • the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the angle of repose of coal under real gasification conditions is determined by various factors of real coal gasification. The range of the angle is selected based on the principle that the angle of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions.
  • the first overflow means forms an angle of less than or equal to 60 with the longitudinal axis.
  • the first overflow device includes an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, and a lower section of the first overflow device
  • the longitudinal axis forms an angle greater than or equal to the angle of repose of the coal material, and the arc between the upper and lower sections of the first overflow device Connected.
  • the first overflow device includes an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, and a lower section of the first overflow device
  • the longitudinal axis forms less than or equal to 60.
  • the angle between the lower section of the first overflow means and the longitudinal axis preferably forms an angle of between 30 and 50, most preferably 45.
  • Angle of inclusion (the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions, to select the range of the angle), between the upper and lower sections of the first overflow device The arc transitions are connected.
  • the projections of the upper and lower outlets of the second overflow means are spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis.
  • the second overflow means forms an angle with the longitudinal axis that is greater than or equal to the angle of repose of the coal feedstock.
  • the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the angle of repose of coal under real gasification conditions is determined by various factors of real coal gasification. The range of the angle is selected based on the principle that the angle of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions.
  • the second overflow means forms an angle of less than or equal to 60 with the longitudinal axis.
  • the second overflow device includes an upper section and a lower section, an upper section of the second overflow device is parallel to the longitudinal axis, and a lower section of the second overflow device is The longitudinal axis forms an angle greater than or equal to the angle of repose of the coal material, and the upper and lower sections of the second overflow device are connected by a circular arc transition.
  • the second overflow device includes an upper section and a lower section, an upper section of the second overflow device is parallel to the longitudinal axis, and a lower section of the second overflow device is The longitudinal axis forms less than or equal to 60.
  • the angle between the lower section of the second overflow device and the longitudinal axis is preferably 30.
  • Angle of inclusion the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions to select the range of the angle), between the upper and lower sections of the second overflow device The arc transitions are connected.
  • At least one of the longitudinally central portion or the longitudinally lower portion of the housing is further provided with an auxiliary feed port.
  • At least one gas distributor for further separating the space is further disposed in any one of the upper space, the intermediate space, and the lower space, and the at least one An overflow device arranged by a layer gas distributor.
  • a third gas distributor is further disposed below the second gas distributor.
  • the third gas distributor has a funnel shape.
  • the portion of the overflow device above the gas distributor is an overflow weir, and the height of the weir is calculated by the solid phase processing time and the bed layer:
  • the unit is h D -- the inner diameter of the furnace body, the unit is nr
  • the distance between two adjacent gas distributors is determined by the height of the overflow device between them and the height of the bed holding capacity, which is calculated by:
  • H the distance between two adjacent gas distributors, in units of m;
  • Hl the height of the overflow device between the two gas distributors, in m
  • h l the height of the material holding amount between the two gas distributors, in units of m
  • the impregnated catalyst coal powder is added to the intermediate layer space B (catalytic gasification zone) of the three-layer fluidized bed gasifier under the action of the rotary feeder; the raw coal is added from the upper pyrolysis section of the reactor, and successively passes through multiple layers of fluidization.
  • Bed gasifier upper space A partial pyrolysis zone
  • intermediate zone space B catalytic gasification zone
  • lower zone space C residual gasification zone.
  • the high-temperature hot gas generated by the reaction heats the feed cold coal powder to cause partial pyrolysis to produce a product rich in methane-rich pyrolysis gas and tar.
  • the partially pyrolyzed coal powder enters the catalytic gasification zone, and catalytic gasification, decaneization and the like are generated under the action of the catalyst to generate effective gas components such as methane, carbon monoxide and hydrogen, and carbon dioxide, a small amount of hydrogen sulfide and ammonia. Wait.
  • the unreacted coal residue enters the residue gasification zone and is gasified to generate carbon monoxide, hydrogen, carbon dioxide and other gases under the action of oxygen and water vapor, while carbon monoxide and hydrogen enter the upper catalytic gasification zone, and decane occurs under the action of the catalyst.
  • Chemical reaction increase system decane yield, high temperature Water vapor provides some heat to the catalytic gasification zone.
  • the device integrates three reactors of coal pyrolysis, coal catalytic gasification and residue gasification to realize logistics coupling and heat coupling, and self-supply heat to reduce the energy consumption of superheated steam.
  • the problem of carbon residue in the residue is solved; the average residence time is prolonged, the gas production capacity is increased, and the carbon conversion rate is increased.
  • the gasification of the multi-layer fluidized bed gasification furnace is used to prepare a gas rich in decane gas, which has high thermal efficiency, high solid phase processing depth, high decane content in the gas product, and simple equipment. Easy to operate.
  • the uppermost layer of the multi-layer bed will inhibit the formation of tar to promote the formation of tar, reduce the amount of catalyst, and reduce the cost of the catalyst; at the same time, some industrial wastes (such as black liquor of paper mills, industrial waste alkali, etc.) can be utilized as catalyst raw materials. , increase methane content.
  • each overflow device Since the distance between the upper end of each overflow device and the inner wall of the gasifier housing is large (the shortest distance between the upper end inlet and the inner wall of the gasifier housing is in the inner diameter of the gasifier housing) 1/5 times to 1/2 times), the problem of "slow material flow, formation of retention and fluidized dead zone" can be avoided, and at the same time, since the upper and lower outlets of each overflow device are perpendicular to the gasifier
  • the projections of the horizontal plane of the longitudinal axis of the housing are spaced apart from one another (e.g., each overflow device is in the form of a partial inclined tube), such that, for example, between the lower outlet of the first overflow device and the upper inlet of the second overflow device
  • the lateral distance is maximized, so that the length of the lateral flow path of the material in each layer space is extended as much as possible, which can promote the fluidization reaction of the material to be more fully performed, thereby effectively improving the overall efficiency of the fluidized bed.
  • Figure 1 is a structural view of an embodiment of the present invention
  • Figure 5 is a schematic structural view of various variations of the overflow device of the present invention, wherein Figure 5a is a simplified illustration of the arrangement of the vertically arranged overflow devices of Figures 1-4, and Figure 5b The arrangement of the overflow device in Figure 5c is a more advantageous and preferred manner.
  • the present invention provides a multi-layer fluidized bed gasification furnace for gasification of coal to produce a gas rich in decane gas, the fluidized bed gasification furnace comprising:
  • a gasifier housing 3 having a vertical longitudinal axis defining an interior space therein;
  • At least two layers of gas distributors 2 in the form of orifice plates arranged in the interior space of the housing 3 perpendicular to the longitudinal axis and at different heights along the longitudinal axis, the at least two layers
  • the gas distributor 2 includes a first gas distributor and a second gas distributor located below the first distributor, the first gas distributor and the second distributor to the inner space of the casing Separated into upper space A, intermediate space B and lower space C;
  • a raw material inlet 4 disposed at an upper portion of the side of the casing, the raw material inlet leading to the upper space A for inputting raw materials into the upper space A, the overall flow direction of the raw material being along the longitudinal axis Top down
  • gasifying agent inlet for gasifying agent entering near a side of the ash outlet 7 at the bottom of the casing, the overall flow direction of the gasifying agent being bottom-up along the longitudinal axis;
  • the overflow device is generally indicated by the numeral 1, wherein the overflow device located above is referred to as a first overflow device, and the overflow device located below is referred to as a second overflow device.
  • a first overflow device having a tubular form open at both ends is disposed through the first gas distributor, and the second gas distributor is provided with a second overflow device having a tubular form open at both ends.
  • An overflow device and a second overflow device for flowing the raw material from top to bottom along a tortuous line, flowing from the upper space A through the first overflow device to the intermediate layer space B, and then The intermediate layer space B flows into the lower space C through the second overflow device, and the lower end of the first overflow device and the upper end of the second overflow device are perpendicular to the
  • the longitudinal axes are spaced apart from each other in the horizontal direction to prevent the material from passing straight down.
  • the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is in the gasifier housing.
  • the inner diameter is between 1/5 and 1/2 times
  • the shortest distance between the upper end of the second overflow device and the inner wall of the gasifier housing is 1 in the inner diameter of the gasifier housing Between /5 and 1/2 times.
  • Each of the shortest distances exemplarily shown in Figure 5b is about 1/3 times the inner diameter of the gasifier housing
  • the shortest distances exemplarily shown in Figure 5c are the inner diameter of the gasifier housing.
  • the shortest distance suitable for use in the present invention is that the ratio of the inner diameter of the gasifier housing can vary from 1/2 to 1/5 times both inclusive.
  • the spacing between each of the overflow means and the inner wall of the gasifier housing is small, such that the respective overflow means are spaced apart from each other in a horizontal direction perpendicular to the longitudinal axis. Larger distances are advantageous in terms of preventing material flow shorts and promoting sufficient reaction of the material.
  • each overflow device is adjacent to the inner wall of the gasifier housing (in other words, the distance between the upper end inlet of the overflow device and the inner wall of the housing is too close) during the fluidization process due to all areas on the gas distributor
  • the material flows toward the upper inlet of the overflow device on the gas distributor, in a partial region between the upper inlet of the overflow device and the inner wall of the gasifier housing, due to the overflow device and the gasifier shell
  • the space between the inner walls is narrow, and the resistance formed is larger than other regions, so that the gas short circuit does not flow therethrough, so that the flow of the material in the partial region tends to be slow, causing the flow to stagnant to form a fluidized dead zone.
  • the shortest distance between the upper end of each overflow device and the inner wall of the gasifier housing is 1/5 times the inner diameter of the gasifier housing ( At the critical point), the flow of the material tends to be slow and tends to form a fluidized dead zone.
  • the shortest distance is less than 1/5 times the inner diameter of the gasifier casing, the fluidized dead zone is clearly formed.
  • the spacing between the upper end of each overflow device and the inner wall of the gasifier housing is greater, rather than in the immediate vicinity of the gasifier housing as in Figure 5a.
  • the inner wall that is, the shortest distance is less than 1/5 times the inner diameter of the gasifier shell), so that the problem of "slow material flow, formation of retention and fluidized dead zone" can be avoided, thereby effectively increasing the flow.
  • the overall efficiency of the chemical bed In a preferred embodiment of the invention, the projections of the upper and lower outlets of the first overflow device on a horizontal plane perpendicular to the longitudinal axis are spaced apart from one another.
  • the first overflow device has an angle formed with the longitudinal axis that is greater than or equal to an angle of repose of the coal material.
  • the first overflow device includes an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, and a lower section of the first overflow device Forming less than or equal to 60 with the longitudinal axis.
  • the angle between the lower portion of the first overflow device and the longitudinal axis preferably forms an angle of between 30 and 50, most preferably 45. Angle of inclusion (the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure.
  • the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions.
  • the angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions to select the range of the angle), between the upper and lower sections of the first overflow device
  • the arc transitions are connected.
  • the projections of the upper and lower outlets of the second overflow device on a horizontal plane perpendicular to the longitudinal axis are spaced apart from one another.
  • the angle between the second overflow device and the longitudinal axis is greater than or equal to the angle of repose of the coal material.
  • the second overflow device includes an upper section and a lower section, an upper section of the second overflow device is parallel to the longitudinal axis, and a lower section of the second overflow device Forming less than or equal to 60 with the longitudinal axis.
  • the angle between the lower section of the second overflow device and the longitudinal axis is preferably 30. To 50. Angle, most preferred shape Into 45.
  • Angle of inclusion the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions to select the range of the angle), between the upper and lower sections of the second overflow device The arc transitions are connected.
  • the upper sections of the first overflow means and the second overflow means are each parallel to the longitudinal axis and the lower sections form an angle of about 45 with the longitudinal axis. And both are inclined toward the left side of the figure.
  • the upper sections of the first overflow means and the second overflow means are both parallel to the longitudinal axis, and the angles formed by the lower sections and the longitudinal axis are about 45 degrees, but the lower sections are respectively oriented. Tilt left and right.
  • each overflow device can also simply take the form of an integral inclined tube, that is, the upper and lower sections are in a straight line, which is perpendicular to the longitudinal axis of the gasifier housing.
  • the first overflow means of the upper and lower sections in a straight line is in the form of an integral inclined tube which forms a clamp with the longitudinal axis of less than or equal to 60°. angle.
  • the second overflow device of the upper and lower sections in a straight line takes the form of an integral inclined tube, and the integral inclined tube forms less than the longitudinal axis.
  • the descending material has a certain velocity and does not form a material retention in the overflow device.
  • the shortest distance between the lower end outlet of each overflow device and the inner wall of the gasifier housing is between 1/10 and 1/6 times the inner diameter of the gasifier, that is, Maintaining a sufficient distance from the nearest inner wall ensures that the particles are flowing there (for example, in Figure 5b, the shortest distance between the lower end outlet of the first overflow means and the inner wall is 1/1 of the inner diameter of the gasifier) 10 times), and therefore, does not tend to form a hold.
  • the lower end outlet of each overflow device is kept at a certain distance from the upper end inlet of the next overflow device, as shown in FIG. 5b and FIG. 5c, so as to extend the lower end outlet and the second overflow of the first overflow device as much as possible.
  • the length of the lateral flow path of the material between the upper inlets of the flow device is intended to promote sufficient reaction of the material.
  • the raw coal inlet The number of inlets of the raw coal loaded with the catalyst may be different.
  • the arrangement and manner of the particular overflow arrangement in Figures 5b and 5c can be optimized in conjunction with the gasifier shown in Figures 1 through 4 and other gasifiers not shown.
  • the inlets of the raw coal inlet 4 and the raw coal loaded with catalyst shown in Fig. 1 are respectively located on both sides of the gasification furnace, but in practice, the two inlets may also be disposed on the same side of the gasification furnace and in the week.
  • the upward position is in the same position, in which case the specific arrangement of the two-layer overflow device of Figure 1 can take the specific position and form of Figure 5b.
  • This arrangement allows the arrangement of the overflow means in each layer to more conveniently balance both the prevention of "material retention - fluidized dead zone" and the extension of the length of the lateral flow path of the material.
  • the arc transition segment, the radius of curvature of the arc transition segment can be set according to specific design conditions and can be varied within a reasonable range.
  • each of the overflow devices may be generally tubular, the upper portion of the overflow device may have a circular cross section, and the lower portion of the overflow device may have an elliptical cross section.
  • the long axis of the ellipse should be consistent with the direction of extension of the lower section to maximize the flow section of the material along the extension direction, and the inner diameter of the elliptical short axis should be the same as the circular cross section of the upper section.
  • the arc transition between the upper and lower sections is a reducer joint pipe, so that the circular cross section of the upper section and the elliptical cross section of the lower section naturally transition smoothly, so that the flow resistance of the material in each section minimize.
  • the lengths of the upper and lower sections of each overflow device may be designed such that the length of the upper section is smaller than the length of the lower section, specifically, the length of the upper section may be 0.2 to 0.6 times the axial projection length of the lower section.
  • the curvature of the arc transition between the upper and lower sections of each overflow device may be determined based on the effective cross-sectional area of the overflow device and the specific length ratio between the upper and lower segments described above.
  • the longitudinal middle portion of the housing is also provided with an auxiliary central feed opening 4.
  • the longitudinal lower portion of the housing is further provided with an auxiliary lower feed opening 5 (see Fig. 2).
  • At least one layer of gas distributor for further separating the space is provided in any one of the upper space A, the intermediate space B, and the lower space C.
  • An overflow device arranged by the at least one gas distributor.
  • a third gas distributor is further disposed below the second gas distributor.
  • the third gas distributor is funnel shaped (see Figure 3).
  • the present invention provides a gasification apparatus which can be applied to a multi-layer fluidized bed coal gasification to obtain a methane-rich gas system, which is a multi-layer fluidized bed gasification furnace, comprising: an upper space A ( Partial pyrolysis zone), intermediate zone space B (catalytic gasification zone), lower zone space C (residual gasification zone).
  • the raw coal enters the upper space A through the feed port 4 of the multi-layer fluidized bed space A, that is, the partial pyrolysis zone.
  • the feed cold coal powder is heated by the high temperature hot gas generated by the lower end reaction, so that partial pyrolysis occurs.
  • Pyrolysis of raw coal produces pyrolysis gas, tar and semi-coke rich in methane.
  • the gaseous catalyst entering the upper space A (partial pyrolysis zone) changes its form due to the decrease of temperature, separates from the gas product, and remains in the furnace to continue to participate in the gasification reaction to realize the recycling of the catalyst in the furnace.
  • the mixture of coal and catalyst enters the intermediate layer space B through the feed port 4 of the intermediate layer space B, that is, the catalytic gasification zone of the gasifier, where the mixture of coal and catalyst passes from the upper space A through the overflow device 1
  • the partially pyrolyzed coal powder is mixed and gasified with a gasifying agent by a catalyst to form an effective gas component such as CH 4 , CO, H 2 , C0 2 , a small amount of H 2 S and NH 3 , and the like.
  • the main reactions are as follows:
  • the lower space C (residue gasification zone) CO and H 2 can enter the intermediate space B (catalytic gasification zone), methanation reaction occurs under the action of the catalyst, and the system is increased.
  • the methane yield in addition, the high-temperature steam generated in the lower space C (residue gasification zone) provides the heat required for partial reaction in the intermediate space B (catalytic gasification zone).
  • the coal residue which is not sufficiently reacted in the intermediate layer space B (catalytic gasification zone) enters the lower space C (residue gasification zone), and is gasified by the action of 0 2 and steam to generate gases such as CO, H 2 and C0 2 .
  • the main reactions are as follows: c + o 2 ⁇ co 2 (5)
  • CO and H 2 generated in the lower space C (residue gasification zone) of the gasifier can enter the upper intermediate space B (catalytic gasification zone), The methanation reaction occurs under the action of the catalyst, thereby increasing the system decane yield.
  • the generated high temperature gas and water vapor can provide partial heat to the intermediate layer space B (catalytic gasification zone), thereby reducing the ash.
  • the slag carbon content and improve the comprehensive utilization of feed pulverized coal.
  • the higher temperature in the lower space C causes some of the catalyst to volatilize in the gaseous form to the intermediate layer space B (catalytic gasification zone), and the recycling of the catalyst in the fluidized bed can reduce the catalyst in the initial pulverized coal.
  • the amount of addition in the catalyst reduces the burden on the catalyst recovery system, even without the need to additionally configure a catalyst recovery system.
  • the gasification agent superheated steam and a small amount of oxygen enter the residue gasification zone from the bottom of the gasifier, and burn and gasify with the residue, while providing the required heat to the intermediate space B (catalytic gasification zone).
  • a slagging device is connected below the multi-layer fluidized bed gasification furnace, and the slagging device is used to discharge the ash after gasification in the gasification zone of the residue.
  • the high-temperature furnace gas produced by the multi-layer fluidized bed gasification furnace is discharged from the top of the furnace and enters the subsequent separation and purification process.
  • the gasification furnace outlet gas (high-temperature furnace gas) passes through the isothermal dust filter unit, and the filtered dust is returned to the gasification furnace to continue the gasification reaction, and the filtered gas is sent to the gas-liquid cooling separation unit.
  • Gas-liquid separation To low temperature tar and crude gas. Thereafter, the crude gas enters the gas purifying device to remove acid gases such as carbon dioxide and hydrogen sulfide, thereby obtaining a gas rich in decane.
  • the furnace in the lower space C (residue gasification zone) of the multilayer fluidized bed can be used.
  • a feed port 5 is disposed on the side wall of the body 3, and a small amount of raw coal is supplied to the residue gasification zone through the feed port, and the combustion of the small amount of raw coal in the lower space C (residue gasification zone) can provide auxiliary energy to satisfy The temperature requirements required for catalytic gasification.
  • the distributor of the lower fluidized bed lower space C can be replaced, using a funnel-shaped distributor through the air inlets 6, 7
  • the ash discharge gas velocity and the fluidization gas velocity are separately regulated.
  • overflow devices in order to avoid the reverse flow of gas, to achieve a continuous and stable overflow between the beds, and at the same time to facilitate the control of the overflow flow of the material, other forms of overflow devices can be used, such as with mechanical transmission Plug-type overflow device for the device.
  • the position of the plug 8 is adjusted by a mechanical transmission to change the direction of the gas and the cross-section of the lower opening to achieve a smooth overflow.
  • the scale setting in the figure can be modified (that is, the modified scale setting is different from that shown in Figure 1-4.
  • a ratio such that the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing, and the second overflow The shortest distance between the upper end of the flow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing.
  • the arrangement of the overflow device is modified and optimized based on the previous embodiments.
  • the first overflow device located above The shortest distance between the upper end of the gasifier and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier shell, and the upper end of the second overflow device located below is gas
  • the shortest distance between the inner walls of the furnace shell is between 1/5 and 1/2 times the inner diameter of the gasifier shell.
  • Each of the shortest distances exemplarily shown in Figure 5b is about 1/3 times the inner diameter of the gasifier housing.
  • the upper sections of the first overflow means and the second overflow means are both parallel to the longitudinal axis, and the lower sections form an angle of about 45 with the longitudinal axis and are oriented toward the left side of the figure. The direction is tilted.
  • the arrangement of the overflow device is improved and optimized based on the previous embodiments.
  • the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is 1/5 to 1/2 of the inner diameter of the gasifier housing.
  • the shortest distance between the upper end of the second overflow device located below and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing.
  • Each of the shortest distances exemplarily shown in Figure 5c is about 1/2 times the inner diameter of the gasifier housing.
  • each overflow means and the second overflow means are each parallel to the longitudinal axis, and the lower sections form an angle of about 45 with the longitudinal axis. However, each lower section is inclined toward the left and right sides of the figure.
  • a plug-type overflow device with a mechanical transmission as shown in Figure 4 can be used in combination as needed.
  • the height of the weir (the portion of the overflow device above the gas distributor) is determined by the solid phase processing time and the bed holding amount, using the following formula
  • the distance between two adjacent gas distributors is determined by the height of the overflow device between them and the height of the bed holding capacity, calculated by:
  • Hl the height of the overflow device between the two gas distributors, in m
  • h l the height of the material holding amount between the two gas distributors, in units of m
  • the gasification agent is introduced from the bottom of the gasification furnace.
  • the raw coal is added from the upper pyrolysis section of the reactor and passes through the upper space A of the multi-layer fluidized bed, the intermediate layer space B, and the lower layer.
  • Space (:. In the upper space A (partial pyrolysis zone) of the multi-layer fluidized bed, the high temperature heat generated by the catalytic gasification reaction of the feed cold coal powder in the intermediate layer space B (catalytic gasification zone)
  • the gas is heated to partially pyrolyze the pulverized coal to form a pyrolysis gas rich in CH 4 and a product such as tar.
  • the partially pyrolyzed coal powder passes through the first overflow device and enters the multi-layer fluidized bed.
  • the intermediate layer space B (catalytic gasification zone) undergoes catalytic gasification, methanation and the like under the action of a catalyst to generate effective gas components such as CH 4 , CO, H 2 and C0 2 , a small amount of H 2 S and NH. 3, etc.
  • the coal residue that is not sufficiently reacted in the intermediate space B (catalytic gasification zone) enters the lower space C (residue gasification zone) of the multi-layer fluidized bed through the second overflow device, at 0 2 Gasification under the action of water vapor to generate gases such as CO, H 2 and C0 2 .
  • the lower space C (residue gasification zone) of the multi-layer fluidized bed the residue reacts with oxygen to generate a large amount of heat, and provides the required heat for the intermediate layer space B (catalytic gasification section), thereby reducing the ash carbon content, and Increasing the comprehensive utilization rate of the feed coal powder; meanwhile, in the lower space C (residue gasification zone), some of the catalyst is volatilized in a gaseous form to the intermediate layer space B (catalytic gasification zone) of the multi-layer fluidized bed, thereby The recycling of the catalyst in the fluidized bed is achieved.
  • the effect of this recycling of the catalyst in the fluidized bed is: it can reduce the amount of catalyst added in the initial pulverized coal, reduce the burden on the catalyst recovery system, and even eliminate the need to additionally arrange a catalyst recovery system; in the gasification zone of the gasifier residue (multilayer The CO and H 2 produced in the fluidized bed lower space C) can enter the multi-layer fluidized bed intermediate layer space B (catalytic gasification zone), and the decaneization reaction occurs under the action of the catalyst, thereby increasing the system decane production.
  • the generated high-temperature steam can provide partial heat to the catalytic gasification zone, thereby reducing the ash carbon content and improving the comprehensive utilization of the feed coal powder.
  • Partial pyrolysis zone, catalytic gasification zone and residue gasification zone of multi-layer fluidized bed gasifier can be divided into single layers according to the residence time and process operation conditions. Or multiple layers, each layer is separated by a gas distributor, and an overflow device is installed.
  • each overflow device may be a mechanical overflow device, such as a plug or valve at the lower end of the overflow device, or a pneumatically controlled overflow device such as a straight tube, a conical tube, or an L-shaped valve.
  • the projections of the upper and lower end outlets of each of the overflow devices are spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis.
  • each of the overflow devices includes an upper section and a lower section, the upper section being parallel to the longitudinal axis, and the lower section and the longitudinal axis being shaped It is less than or equal to 60.
  • the angle between the upper section and the lower section is connected by a circular transition section.
  • the gas distributor of each of the overflow devices in the upper portion of the multi-layer fluidized bed may be a plate distributor, a tilt distributor or a funnel-shaped distributor, or a combination thereof.
  • the gas distributor 2 at the lower gas inlet of the multi-layer fluidized bed may be a flat plate distributor, a tilt distributor, a funnel-shaped distributor, or a gas distributor with a jet.
  • the multi-layer fluidized bed gasifier can be used under normal pressure and pressure.
  • the object of the present invention is to provide a multi-layer fluidized bed gasification furnace which is rich in decane gas by powder coal gasification, and the gasification furnace realizes continuous stable overflow between layers of fluidized bed through an overflow device, Pyrolysis, gasification, and combustion are coupled into a multi-layer fluidized bed to achieve fractional conversion, and energy distribution is performed centering on catalytic gasification and methane production to realize full-price development of coal resources.
  • the gasification reaction through the residue gasification zone of the lower bed space C of the multilayer bed supplies hydrogen and carbon monoxide to the catalytic gasification zone of the intermediate layer space layer B, thereby promoting the methanation reaction.
  • the decane generated in the pyrolysis section of the multi-layer bed space A directly escapes from the gasifier, thereby avoiding oxidation and increasing the methane content in the gas phase product, and at the same time, various other products such as tar formation by pyrolysis can be obtained. From a thermal point of view, make the most of it The thermal energy of the gas from the intermediate layer space B has a high thermal efficiency and also brings convenience to the subsequent processing system.
  • each overflow device since the projections of the upper end inlet and the lower end outlet of each overflow device on a horizontal plane perpendicular to the longitudinal axis are spaced apart from each other (for example, each overflow device adopts a partial inclined tube), for example, in the first overflow device.
  • the lateral distance between the lower outlet and the upper inlet of the second overflow device is maximized, so that the length of the lateral flow path of the material in each layer space is extended as much as possible, which can promote the fluidization reaction of the material to proceed more Sufficient, thereby effectively improving the overall efficiency of the fluidized bed.
  • the uppermost layer of the multi-layer bed will inhibit the formation of tar to promote the formation of tar, reduce the amount of catalyst, and reduce the cost of the catalyst; at the same time, some industrial waste can be used as a catalyst raw material to increase the methane content.

Abstract

A multi-layer fluidized bed gasifier, comprising: a gasifier case (3); at least two layers of gas distributors (2) which are in the form of perforated plates, arranged perpendicularly to the longitudinal axis of the case and at different heights along the longitudinal axis, separating the interior space into an upper space (A), a middle space (B), and a lower space (C); a raw material inlet (4); a slag outlet (7) and a gasifying agent inlet which are located at the bottom of the case; a coal- gas outlet located at the top of the case. First and second overflow devices (1) which are tubular in form and open at both ends, are respectively arranged through the first and second gas distributors. The overflow devices allow the raw material to flow from the top down along a zigzag line. The raw material flows from the upper space (A) through the first overflow device to the middle space (B), and then from the middle space through the second overflow device into the lower space (C).

Description

多层流化床气化炉 技术领域  Multi-layer fluidized bed gasifier
总体而言, 本发明涉及气化炉, 具体地说, 本发明涉及一种 煤炭气化制取富甲烷气体的多层流化床气化炉。 背景技术  In general, the present invention relates to a gasifier, and more particularly to a multi-layer fluidized bed gasifier for gasification of coal to produce a methane-rich gas. Background technique
本发明涉及一种粉煤多层流化床气化制备富含甲烷气体的多 层流化床气化炉装置。  The invention relates to a multi-layer fluidized bed gasification furnace device for preparing a methane-rich gas by gasification of a pulverized coal multi-layer fluidized bed.
我国是富煤贫油少气的国家, 随着社会、 经济的快速发展, 我国天然气需求急剧攀升, 在能源结构中的比例迅速增加。 而国 内天然气仍处于勘探开发早期, 进口也处于起步阶段, 供应能力 严重滞后, 导致天然气供需矛盾日益突出。 利用我国资源优势相 对较大的煤炭, 对其加以气化来产生燃气, 不仅能促进煤炭的高 效、 清洁利用; 而且可利用已有的天然气管道, 以较低的经济代 价, 有效緩解天然气的供需矛盾, 这是煤炭资源进行综合利用的 有力措施。  China is a country rich in coal and oil-poor. With the rapid development of society and economy, China's natural gas demand has risen sharply, and the proportion in the energy structure has increased rapidly. While domestic natural gas is still in the early stage of exploration and development, imports are also in their infancy, and supply capacity is seriously lagging behind, resulting in an increasingly prominent contradiction between natural gas supply and demand. Using coal with relatively large resource advantages in China, it can be gasified to produce gas, which not only promotes the efficient and clean utilization of coal, but also utilizes existing natural gas pipelines to effectively alleviate the supply and demand of natural gas at a lower economic cost. Contradictions, this is a powerful measure for the comprehensive utilization of coal resources.
通常的煤炭气化制甲烷过程, 即煤在高温下与氧气(或空气) 和 /或水蒸汽(H20 )组成的气化剂在单层的气化炉中进行气化反 应, 生成含有少量曱烷 (CH4 ) 的合成气 (主要是氢气、 一氧化 碳和二氧化碳),之后进行水气变换及曱烷化工序, 釆用两步法制 备曱烷。 此类煤气化过程所存在的缺点在于: 气化反应能耗大、 对设备要求高, 且需三个反应装置、 工艺较复杂, 等等。 The usual coal gasification and methane production process, that is, the gasification agent composed of oxygen (or air) and/or water vapor (H 2 0) at a high temperature is gasified in a single-layer gasification furnace to form a gasification reaction. A small amount of decane (CH 4 ) synthesis gas (mainly hydrogen, carbon monoxide and carbon dioxide), followed by a water gas shift and a decaneization process, and a two-step process for the preparation of decane. The disadvantages of this type of coal gasification process are: The gasification reaction has high energy consumption, high requirements on equipment, and requires three reaction devices, complicated processes, and the like.
煤催化气化制备甲烷技术是煤洁净高效利用的一种重要方 式, 釆用煤催化气化技术, 煤在相对较低的温度下与主要成分为 水蒸汽(H20 )、 氢气(H2 )、 一氧化碳(CO )的气体混合物在催 化剂的催化作用下进行气化反应, 生成高浓度的甲烷(CH4 )。 0 The catalytic gasification of coal to produce methane is an important way to clean and use coal. The catalytic gasification technology of coal is used. The coal is mainly composed of water vapor (H 2 0 ) and hydrogen (H 2 at relatively low temperature). ), a gas mixture of carbon monoxide (CO) is subjected to a gasification reaction under the catalytic action of a catalyst to form a high concentration of methane (CH 4 ). 0
目前, 相关专利中提到的煤催化气化制备甲烷技术釆用深冷 分离将产气中的甲烷与一氧化碳、 氢气进行分离, 将反应气体中 的氢气和一氧化碳循环到气化炉中, 使之在气化炉中进行甲烷化 反应转化为甲烷, 从而提高系统甲烷的产量。 这种煤催化气化过 程可以在单层的气化炉中完成, 但是所存在的缺点在于气化反应 速率低、 反应时间长, 碳转化率较低, 气体分离系统投资高, 等 等; 而且, 为满足反应器热平衡的需要, 这种煤催化气化过程需 将进炉过热蒸汽加热到较高温度, 蒸汽过热系统及热交换系统负 荷较高, 经济性差。 At present, the coal-catalyzed gasification process for preparing methane technology mentioned in the related patent uses cryogenic separation to separate methane from gas production with carbon monoxide and hydrogen, and recycles hydrogen and carbon monoxide in the reaction gas to the gasifier. The methanation reaction is converted to methane in a gasifier to increase the production of system methane. This coal catalytic gasification process can be carried out in a single-layer gasifier, but has the disadvantages of low gasification reaction rate, long reaction time, low carbon conversion rate, high investment in gas separation system, and the like; In order to meet the heat balance of the reactor, the coal catalytic gasification process needs to heat the superheated steam into the higher temperature, and the steam superheating system and the heat exchange system have higher load and poor economy.
美国专利 4,077,778 提出釆用多级流化床来实现煤的催化气 化, 提高碳转化率。 主流化床操作气速较高, 将部分碳颗粒夹带 至二级流化床,在较低气速下进行气化反应,增长固相停留时间, 最大限度提高碳转化率。 与单级气化相比, 釆用多级气化可将碳 利用率由 70~85%提高至 95 %以上。 多级流化床煤催化气化工艺 采用多级流化床, 设备投资高, 操作较复杂。  U.S. Patent 4,077,778 teaches the use of a multi-stage fluidized bed to effect catalytic gasification of coal to increase carbon conversion. The mainstream bed operation has a higher gas velocity, and some carbon particles are entrained to the secondary fluidized bed, and the gasification reaction is carried out at a lower gas velocity, the solid phase residence time is increased, and the carbon conversion rate is maximized. Compared with single-stage gasification, multi-stage gasification can increase carbon utilization from 70-85% to over 95%. The multi-stage fluidized bed coal catalytic gasification process adopts multi-stage fluidized bed, which has high equipment investment and complicated operation.
美国专利 4,094,650提到在碱金属的催化作用下,可将含碳固 体气化, 制备甲烷, 催化剂需回收再用。 通过多级水洗回收水溶 性催化剂, 石灰消化回收非溶性催化剂。 美国专利 0277437在美 国专利 4,094,650基础上,釆用一级处理将碱金属物质从反应器固 体残渣中分离, 简化了碱金属催化剂回收过程, 改善了催化气化 工艺的经济性及总效率, 但该回收系统仍然较复杂, 回收方法较 昂贵。  U.S. Patent No. 4,094,650 teaches the use of an alkali metal catalyzed gasification of a carbonaceous solid to produce methane which is recovered for reuse. The water-soluble catalyst is recovered by multistage washing, and the insoluble catalyst is recovered by lime digestion. U.S. Patent No. 0,277,437, based on U.S. Patent No. 4,094,650, which utilizes a primary treatment to separate the alkali metal material from the reactor solid residue, simplifies the alkali metal catalyst recovery process, and improves the economics and overall efficiency of the catalytic gasification process, but The recycling system is still complicated and the recycling method is expensive.
美国 Exxon公司对煤一步法制甲烷技术进行了大量的实验研 究。美国专利 4318712公开了一种煤直接曱烷化的整个工艺流程, 将煤事先与催化剂进行预混合后, 进入煤炭气化炉反应器, 通入 的过热蒸汽不但作为气化剂, 同时作为热源, 维持炉内反应温度, 控制炉内温度在 700。C左右, 过热蒸汽温度 850。C, 气化炉反应压 力 3.5MPa, 煤在催化剂的作用下与过热蒸汽发生反应,直接得到 产品富曱烷气体。 美国 GPE公司在 EXXON工艺技术的基础上 进行了进一步研究, 美国专利 20070000177A1也公开了煤直接甲 烷化的工艺, 催化剂是碱金属碳酸盐或碱金属氢氧化物, 气化剂 是水蒸气, 其主要技术特征除了加入高效的曱烷化催化剂之外, 还将氧化钙加入到反应的煤粉当中, 用以吸收反应过程产生的二 氧化碳, 从而进一步提高曱烷的含量。 在这种工艺中, 虽然加入 了促进甲烷生成的催化剂, 但由于高温不利于甲烷的生成, 反应 温度一般控制在 700。C左右, 反应速度慢, 碳的转化率低, 没有 外部供热系统热量很难维持, 且增加了催化剂回收单元操作, 催 化剂回收效果直接影响生产成本。 The United States Exxon has conducted a large number of experimental studies on coal one-step methane technology. U.S. Patent No. 4,318,712 discloses a whole process for direct decaneization of coal. The coal is pre-mixed with the catalyst before entering the coal gasification reactor, and the superheated steam is used not only as a gasifying agent but also as a heat source. The reaction temperature in the furnace was maintained, and the temperature in the furnace was controlled at 700. C or so, superheated steam temperature 850. C, gasifier reaction pressure The force is 3.5 MPa, and the coal reacts with the superheated steam under the action of the catalyst to directly obtain the product rich decane gas. GPE of the United States has conducted further research on the basis of EXXON process technology. U.S. Patent No. 20070000177A1 also discloses a process for direct methanation of coal. The catalyst is an alkali metal carbonate or an alkali metal hydroxide, and the gasifying agent is water vapor. The main technical features, in addition to the addition of a highly efficient decane catalyst, calcium oxide is added to the reacted pulverized coal to absorb the carbon dioxide produced during the reaction, thereby further increasing the decane content. In this process, although a catalyst for promoting methane generation is added, since the high temperature is disadvantageous for the formation of methane, the reaction temperature is generally controlled at 700. Around C, the reaction rate is slow, the conversion rate of carbon is low, the heat of the external heating system is difficult to maintain, and the operation of the catalyst recovery unit is increased, and the catalyst recovery effect directly affects the production cost.
另外, 为了充分利用热量以制取煤气, 美国专利 5,064,444 提出加压水蒸气气化的情况下将流化床气化炉分为热解段、 气化 段、 冷却段, 各段用隔板分开。 气化炉内热解段、 气化段放置蛇 状盘管 (蛇管换热器), 其中通入 900。C~950。C的高温气体(如燃 料燃烧后的气体) 来加热煤粉, 提供气化、 热解所需热量, 以制 取煤气。 该流化床气化炉可以为立式, 也可为卧式, 以 700。C~800'C的过热蒸汽为气化剂, 冷却段通入饱和蒸汽, 气动进 料。 该装置延长煤粉的停留时间, 有利于固相加工, 热能利用率 高, 但是气化炉内的反应体积利用率低, 影响固相加工; 立式炉 操作时残渣中含碳量较高,难以有效利用; 与气固接触传热相比, 传热速度慢, 床层内固相受热不均; 同时设备繁杂, 特别是卧式 炉。  In addition, in order to make full use of heat to produce gas, U.S. Patent No. 5,064,444 proposes to divide a fluidized bed gasifier into a pyrolysis section, a gasification section, and a cooling section in the case of pressurized steam vaporization. Separate with a partition. A serpentine coil (snake heat exchanger) is placed in the pyrolysis section and the gasification section of the gasification furnace, and 900 is introduced therein. C~950. The high temperature gas of C (such as the gas after the combustion of the fuel) heats the coal powder to provide the heat required for gasification and pyrolysis to obtain the gas. The fluidized bed gasifier can be either vertical or horizontal, with a capacity of 700. The superheated steam of C~800'C is a gasifying agent, and the cooling section is supplied with saturated steam and pneumatically fed. The device prolongs the residence time of the pulverized coal, is favorable for solid phase processing, and has high utilization rate of heat energy, but the utilization rate of the reaction volume in the gasification furnace is low, which affects solid phase processing; the residual carbon content in the vertical furnace operation is high, It is difficult to use effectively; compared with gas-solid contact heat transfer, the heat transfer rate is slow, and the solid phase in the bed is unevenly heated; at the same time, the equipment is complicated, especially the horizontal furnace.
因此, 研究煤质高效利用的气化技术, 开发相应的低投资、 工艺简单的煤炭气化制备富含甲烷气体的气化装置具有深远意 义。 发明内容 Therefore, it is of far-reaching significance to study the gasification technology for efficient utilization of coal quality and to develop a corresponding gasification device with low investment and simple process for gasification to produce methane-rich gas. Summary of the invention
有鉴于上述情况, 本发明致力于提供一种低投资、 工艺筒单 的釆用煤炭气化工艺来制备富含甲烷气体的气化装置。  In view of the above circumstances, the present invention has been made in an effort to provide a gasification apparatus rich in methane gas by using a low-investment, process-pulverized coal gasification process.
为实现上述目的, 本发明提供一种煤炭气化制取富曱烷气体 的多层流化床气化炉, 该流化床气化炉包括:  In order to achieve the above object, the present invention provides a multi-layer fluidized bed gasification furnace for gasification of coal to produce a gas rich in decane gas, the fluidized bed gasification furnace comprising:
气化炉壳体, 该壳体具有竖向的纵轴线, 并在其中限定一个 内部空间;  a gasifier housing having a vertical longitudinal axis defining an interior space therein;
在所述壳体的所述内部空间中垂直于所述纵轴线并在沿着所 述纵轴线的不同高度处布置的至少两层呈孔板形式的气体分布 器, 所述至少两层气体分布器包括第一气体分布器和位于所述第 一分布器下方的第二气体分布器, 所述第一气体分布器和所述第 二分布器将所述壳体的所述内部空间分隔为上层空间、 中间层空 间和下层空间;  At least two layers of gas distributors in the interior space of the housing that are perpendicular to the longitudinal axis and are arranged at different heights along the longitudinal axis, in the form of orifices, the at least two layers of gas distribution The first gas distributor and the second gas distributor located below the first distributor, the first gas distributor and the second distributor separating the internal space of the casing into an upper layer Space, intermediate space and lower space;
设置于所述壳体的侧面上部的原料入口, 该原料入口通向所 述上层空间, 用于将原料输入所述上层空间, 所述原料的总体流 向是沿着所述纵轴线自上而下;  a raw material inlet disposed at an upper portion of a side of the casing, the raw material inlet leading to the upper space for inputting raw materials into the upper space, the overall flow direction of the raw material is from top to bottom along the longitudinal axis ;
位于所述壳体的底部的灰渣出口;  a ash outlet located at the bottom of the housing;
位于所述壳体的底部的所述灰渣出口的侧面附近的用于气化 剂进入的气化剂入口, 所述气化剂的总体流向是沿着所述纵轴线 自下而上;  a gasification agent inlet for vaporizer entry near a side of the ash outlet at the bottom of the housing, the overall flow direction of the gasifying agent being bottom-up along the longitudinal axis;
位于所述壳体顶部的煤气出口;  a gas outlet at the top of the housing;
所述第一气体分布器上贯通设有呈两端开放的管状形式的第 一溢流装置, 所述第二气体分布器上贯通设有呈两端开放的管状 形式的第二溢流装置, 所述第一溢流装置和第二溢流装置用于使 所述原料沿曲折线路自上而下, 从所述上层空间通过所述第一溢 流装置流向所述中间层空间, 再由所述中间层空间通过所述第二 溢流装置流入所述下层空间, 所述第一溢流装置的下端与所述第二溢流装置的上端之间在 垂直于所述纵轴线的水平方向上相互间隔开, 以避免物料直通而 下。 The first gas distributor is provided with a first overflow device in a tubular form open at both ends, and the second gas distributor is provided with a second overflow device in a tubular form with both ends open. The first overflow device and the second overflow device are configured to move the raw material from top to bottom along a tortuous line, and flow from the upper space to the intermediate layer space through the first overflow device, and then The intermediate layer space flows into the lower space through the second overflow device, The lower end of the first overflow device and the upper end of the second overflow device are spaced apart from each other in a horizontal direction perpendicular to the longitudinal axis to prevent the material from passing straight down.
在本发明的一种优选实施方式中, 所述第一溢流装置的上端 与所述气化炉壳体的内壁之间的最短距离在气化炉壳体的内径的 In a preferred embodiment of the present invention, the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is within the inner diameter of the gasifier housing.
1/5倍至 1/2倍之间、 且优选为在 1/3倍至 1/2倍之间, 而下端出 口与所述气化炉壳体的内壁之间的最短距离在气化炉壳体的内径 的 1/10倍至 1/6倍之间, 并且 1/5 times to 1/2 times, and preferably between 1/3 times and 1/2 times, and the shortest distance between the lower end outlet and the inner wall of the gasifier housing is in the gasifier Between 1/10 and 1/6 times the inner diameter of the housing, and
所述第二溢流装置的上端与所述气化炉壳体的内壁之间的最 短距离在气化炉壳体的内径的 1/5倍至 1/2倍之间、 且优选为在 The shortest distance between the upper end of the second overflow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing, and preferably
1/3倍至 1/2倍之间, 而下端出口与所述气化炉壳体的内壁之间的 最短距离在气化炉壳体的内径的 1/10倍至 1/6倍之间。 Between 1/3 and 1/2 times, and the shortest distance between the lower end outlet and the inner wall of the gasifier housing is between 1/10 and 1/6 times the inner diameter of the gasifier housing .
在本发明的一种优选实施方式中, 所述第一溢流装置的上端 入口和下端出口在垂直于所述纵轴线的水平面上的投影相互间隔 开。  In a preferred embodiment of the invention, the projections of the upper and lower outlets of the first overflow means are spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis.
在本发明的另一种优选实施方式中, 所述第一溢流装置与所 述纵轴线形成的夹角大于或等于煤原料的休止角。 煤原料的休止 角根据煤颗粒度、 温度、 湿度和压力等环境因素的变化而变化, 在实际生产中, 以真实煤气化时的各因素参数来确定煤在真实气 化条件下的休止角, 并以该夹角的范围大于或等于煤在真实气化 条件下的休止角为原则, 来选择该夹角的范围。  In another preferred embodiment of the invention, the first overflow means forms an angle with the longitudinal axis that is greater than or equal to the angle of repose of the coal feedstock. The angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the angle of repose of coal under real gasification conditions is determined by various factors of real coal gasification. The range of the angle is selected based on the principle that the angle of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions.
在本发明的另一种优选实施方式中所述第一溢流装置与所述 纵轴线形成小于或等于 60°的夹角。  In another preferred embodiment of the invention the first overflow means forms an angle of less than or equal to 60 with the longitudinal axis.
在本发明的另一种优选实施方式中, 所述第一溢流装置包括 上段和下段, 所述第一溢流装置的上段与所述纵轴线平行, 所述 第一溢流装置的下段与所述纵轴线形成的夹角大于或等于煤原料 的休止角, 所述第一溢流装置的上段和下段之间以圆弧过渡段相 连接。 In another preferred embodiment of the present invention, the first overflow device includes an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, and a lower section of the first overflow device The longitudinal axis forms an angle greater than or equal to the angle of repose of the coal material, and the arc between the upper and lower sections of the first overflow device Connected.
在本发明的另一种优选实施方式中, 所述第一溢流装置包括 上段和下段, 所述第一溢流装置的上段与所述纵轴线平行, 所述 第一溢流装置的下段与所述纵轴线形成小于或等于 60。的夹角, 其中所述第一溢流装置的下段与所述纵轴线优选形成 30°至 50° 的夹角, 最优选形成 45。的夹角 (煤原料的休止角根据煤颗粒度、 温度、 湿度和压力等环境因素的变化而变化, 在实际生产中, 以 真实煤气化时的各因素参数来确定煤在真实气化条件下的休止 角, 并以该夹角的范围大于或等于煤在真实气化条件下的休止角 为原则, 来选择该夹角的范围), 所述第一溢流装置的上段和下段 之间以圆弧过渡段相连接。  In another preferred embodiment of the present invention, the first overflow device includes an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, and a lower section of the first overflow device The longitudinal axis forms less than or equal to 60. The angle between the lower section of the first overflow means and the longitudinal axis preferably forms an angle of between 30 and 50, most preferably 45. Angle of inclusion (the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions, to select the range of the angle), between the upper and lower sections of the first overflow device The arc transitions are connected.
在本发明的一种优选实施方式中, 所述第二溢流装置的上端 入口和下端出口在垂直于所述纵轴线的水平面上的投影相互间隔 开。  In a preferred embodiment of the invention, the projections of the upper and lower outlets of the second overflow means are spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis.
在本发明的另一种优选实施方式中, 所述第二溢流装置与所 述纵轴线形成的夹角大于或等于煤原料的休止角。 煤原料的休止 角根据煤颗粒度、 温度、 湿度和压力等环境因素的变化而变化, 在实际生产中, 以真实煤气化时的各因素参数来确定煤在真实气 化条件下的休止角, 并以该夹角的范围大于或等于煤在真实气化 条件下的休止角为原则, 来选择该夹角的范围。  In another preferred embodiment of the invention, the second overflow means forms an angle with the longitudinal axis that is greater than or equal to the angle of repose of the coal feedstock. The angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the angle of repose of coal under real gasification conditions is determined by various factors of real coal gasification. The range of the angle is selected based on the principle that the angle of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions.
在本发明的另一种优选实施方式中, 所述第二溢流装置与所 述纵轴线形成小于或等于 60°的夹角。  In another preferred embodiment of the invention, the second overflow means forms an angle of less than or equal to 60 with the longitudinal axis.
在本发明的另一种优选实施方式中, 所述第二溢流装置包括 上段和下段, 所述第二溢流装置的上段与所述纵轴线平行, 所述 第二溢流装置的下段与所述纵轴线形成的夹角大于或等于煤原料 的休止角, 所述第二溢流装置的上段和下段之间以圆弧过渡段相 连接。 在本发明的另一种优选实施方式中, 所述第二溢流装置包括 上段和下段, 所述第二溢流装置的上段与所述纵轴线平行, 所述 第二溢流装置的下段与所述纵轴线形成小于或等于 60。的夹角, 其中所述第二溢流装置的下段与所述纵轴线优选形成 30。至 50° 的夹角, 最优选形成 45。的夹角 (煤原料的休止角根据煤颗粒度、 温度、 湿度和压力等环境因素的变化而变化, 在实际生产中, 以 真实煤气化时的各因素参数来确定煤在真实气化条件下的休止 角, 并以该夹角的范围大于或等于煤在真实气化条件下的休止角 为原则, 来选择该夹角的范围), 所述第二溢流装置的上段和下段 之间以圆弧过渡段相连接。 In another preferred embodiment of the present invention, the second overflow device includes an upper section and a lower section, an upper section of the second overflow device is parallel to the longitudinal axis, and a lower section of the second overflow device is The longitudinal axis forms an angle greater than or equal to the angle of repose of the coal material, and the upper and lower sections of the second overflow device are connected by a circular arc transition. In another preferred embodiment of the present invention, the second overflow device includes an upper section and a lower section, an upper section of the second overflow device is parallel to the longitudinal axis, and a lower section of the second overflow device is The longitudinal axis forms less than or equal to 60. The angle between the lower section of the second overflow device and the longitudinal axis is preferably 30. At an angle of up to 50°, it is most preferred to form 45. Angle of inclusion (the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions to select the range of the angle), between the upper and lower sections of the second overflow device The arc transitions are connected.
在本发明的一种优选实施方式中, 所述壳体的纵向中部或纵 向下部中的至少一个部分还设有辅助进料口。  In a preferred embodiment of the invention, at least one of the longitudinally central portion or the longitudinally lower portion of the housing is further provided with an auxiliary feed port.
在本发明的一种优选实施方式中, 所述上层空间、 中间层空 间和下层空间中的任一个空间中还设有用于对该空间进一步加以 分隔的至少一层气体分布器以及贯通该至少一层气体分布器而布 置的溢¾ ^装置。  In a preferred embodiment of the present invention, at least one gas distributor for further separating the space is further disposed in any one of the upper space, the intermediate space, and the lower space, and the at least one An overflow device arranged by a layer gas distributor.
在本发明的一种优选实施方式中, 在所述壳体中, 所述第二 气体分布器的下方, 还设有第三气体分布器。  In a preferred embodiment of the present invention, in the casing, a third gas distributor is further disposed below the second gas distributor.
在本发明的一种优选实施方式中, 所述第三气体分布器呈漏 斗形。  In a preferred embodiment of the invention, the third gas distributor has a funnel shape.
在本发明的一种优选实施方式中, 所述溢流装置上端高出气 体分布器的部分为溢流堰, 该溢流堰的高度由固相加工时间和床 层持 计算: In a preferred embodiment of the present invention, the portion of the overflow device above the gas distributor is an overflow weir, and the height of the weir is calculated by the solid phase processing time and the bed layer:
Figure imgf000009_0001
Figure imgf000009_0001
特定层的溢流堰高度,单位为 m The overflow height of a particular layer, in m
w…该层固体颗粒进料量, 单位为 kg/h  w... the amount of solid particles fed in this layer, in kg/h
t—―该层固相加工时间, 单位为 h D --—该层炉体的内径, 单位为 nr T—the solid phase processing time of this layer, the unit is h D -- the inner diameter of the furnace body, the unit is nr
P -- 该层床层在操作条件下的密度,单位为 kg/m3 P -- the density of the bed under operating conditions in k g /m 3
s …该层床层在操作条件下的孔隙率。  s ... the porosity of the bed under operating conditions.
在本发明的一种优选实施方式中,  In a preferred embodiment of the invention,
两个相邻气体分布器之间的距离由处于它们之间的溢流装置 的高度和床层持料量的高度决定, 用下式计算:  The distance between two adjacent gas distributors is determined by the height of the overflow device between them and the height of the bed holding capacity, which is calculated by:
H^!+hx-hz  H^!+hx-hz
其中  among them
H -- 两个相邻气体分布器之间的距离, 单位为 m;  H -- the distance between two adjacent gas distributors, in units of m;
Hl—处于两气体分布器之间的溢流装置的高度, 单位为 m; hl—-处于两气体分布器之间的料层持料量的高度, 单位为 m; Hl —the height of the overflow device between the two gas distributors, in m; h l — the height of the material holding amount between the two gas distributors, in units of m;
h2 - 处于两气体分布器之间的溢流装置的埋入料层深度, 单 位为 m. h 2 - the depth of the buried layer of the overflow device between the two gas distributors, in m.
使用本发明的设备所釆用的工艺过程简述  Brief description of the process used in the use of the apparatus of the invention
在旋转给料器的作用下将浸渍催化剂煤粉加入三层式流化床 气化炉中间层空间 B (催化气化区); 原煤从反应器上部热解段加 入, 依次经过多层流化床气化炉上层空间 A (部分热解区), 中间 层空间 B (催化气化区)和下层空间 C (残渣气化区)。 在部分热 解区中, 反应产生的高温热气体对进料冷煤粉进行加热, 使之发 生部分热解, 生成富含甲烷的热解气体及焦油等产物。 之后, 经 过部分热解的煤粉进入催化气化区, 在催化剂的作用下发生催化 气化、 曱烷化等反应, 生成甲烷, 一氧化碳, 氢气等有效气体成 分及二氧化碳、 少量的硫化氢和氨等。 未充分反应的煤残渣进入 残渣气化区,在氧气和水蒸汽的作用下气化生成一氧化碳、氢气、 二氧化碳等气体, 而一氧化碳、 氢气进入上段催化气化区, 在催 化剂的作用下发生曱烷化反应, 增加系统曱烷产率, 产生的高温 水蒸气为催化气化区提供部分热量。 控制残渣气化区工艺条件, 实现灰、 焦、 催化剂的分离, 高温下部分催化剂呈气态形式进入 上段催化气化区参与气化反应, 气态催化剂进入部分热解区, 温 度的降低使催化剂的存在形态发生变化, 与气体产物分离, 留在 炉内继续参与气化反应, 实现炉内催化剂的循环利用。 气化炉出 口气体经过等温粉尘过滤单元, 过滤出的粉尘被返送回到气化炉 继续进行气化反应, 而过滤后的气体被送到气液冷却分离单元进 行气液分离, 得到低温焦油及粗煤气。 之后, 粗煤气进入气体净 化装置, 脱除二氧化碳及硫化氢等酸性气体, 从而得到富含曱烷 的煤气。 The impregnated catalyst coal powder is added to the intermediate layer space B (catalytic gasification zone) of the three-layer fluidized bed gasifier under the action of the rotary feeder; the raw coal is added from the upper pyrolysis section of the reactor, and successively passes through multiple layers of fluidization. Bed gasifier upper space A (partial pyrolysis zone), intermediate zone space B (catalytic gasification zone) and lower zone space C (residual gasification zone). In a part of the pyrolysis zone, the high-temperature hot gas generated by the reaction heats the feed cold coal powder to cause partial pyrolysis to produce a product rich in methane-rich pyrolysis gas and tar. After that, the partially pyrolyzed coal powder enters the catalytic gasification zone, and catalytic gasification, decaneization and the like are generated under the action of the catalyst to generate effective gas components such as methane, carbon monoxide and hydrogen, and carbon dioxide, a small amount of hydrogen sulfide and ammonia. Wait. The unreacted coal residue enters the residue gasification zone and is gasified to generate carbon monoxide, hydrogen, carbon dioxide and other gases under the action of oxygen and water vapor, while carbon monoxide and hydrogen enter the upper catalytic gasification zone, and decane occurs under the action of the catalyst. Chemical reaction, increase system decane yield, high temperature Water vapor provides some heat to the catalytic gasification zone. Control the process conditions of the residue gasification zone to realize the separation of ash, coke and catalyst. At high temperature, some of the catalysts enter the upper catalytic gasification zone in gaseous form and participate in the gasification reaction. The gaseous catalyst enters part of the pyrolysis zone, and the temperature decreases to make the catalyst exist. The morphological changes are separated from the gaseous products, and remain in the furnace to continue to participate in the gasification reaction to achieve recycling of the catalyst in the furnace. The gas of the gasifier exits through the isothermal dust filter unit, and the filtered dust is returned to the gasification furnace to continue the gasification reaction, and the filtered gas is sent to the gas-liquid cooling separation unit for gas-liquid separation to obtain low-temperature tar and Crude gas. Thereafter, the crude gas enters the gas purifying device to remove acid gases such as carbon dioxide and hydrogen sulfide, thereby obtaining a gas rich in decane.
本发明的优点简介  Introduction to the advantages of the present invention
( 1 )保留了催化气化特色和优势, 得到较高含量的甲烷, 克 服了单独催化气化的难点, 如反应时间较长、 排出的灰渣碳含量 较高等。  (1) retaining the characteristics and advantages of catalytic gasification, obtaining a higher content of methane, and overcome the difficulties of separate catalytic gasification, such as longer reaction time and higher carbon content of discharged ash.
( 2 )多层耦合气化, 在多层流化床气化炉上层空间 A (部分 热解区) 中, 利用催化气化产气的余热加热刚进入的粉煤, 使得 该粉煤部分热解, 产生甲烷气体等产品, 在没有增加能耗的条件 下增加了曱烷和焦油产出; 在中间层空间 B (催化气化区) 中, 煤在催化剂和残渣气化区生成的高温蒸气作用下发生催化气化主 反应, 生成富曱垸气体和剩余残渣; 在下层空间 C (残渣气化区) 中, 在通入气化剂的同时通入少量氧来气化剩余残渣, 通过对残 渣的燃烧、 气化, 提供了中间层空间 B (催化气化区)催化气化 所需要的热量, 同时提供有利于催化气化反应的氢气和 CO。  (2) Multi-layer coupled gasification, in the upper space A (partial pyrolysis zone) of the multi-layer fluidized bed gasification furnace, the waste heat of the catalytic gasification gas is used to heat the newly entered pulverized coal, so that the pulverized coal is partially hot Solving, producing products such as methane gas, increasing the output of decane and tar without increasing energy consumption; in the intermediate space B (catalytic gasification zone), the high temperature vapor generated by coal in the catalyst and residue gasification zone The main reaction of catalytic gasification occurs under the action of generating a bismuth-rich gas and residual residue; in the lower space C (residue gasification zone), a small amount of oxygen is introduced into the gasification agent to vaporize the remaining residue, and the remaining residue is passed through The combustion and gasification of the residue provides the heat required for the catalytic gasification of the intermediate layer space B (catalytic gasification zone) while providing hydrogen and CO which are beneficial to the catalytic gasification reaction.
( 3 )与两步法制备甲烷相比, 该装置集煤热解、 煤催化气化 和残渣气化三个反应器于一体, 实现物流耦合、 热量耦合, 自供 反应热降低过热蒸汽的能耗, 解决了残渣含碳的问题; 延长了平 均停留时间, 增大了气体产能, 提高了碳转化率。 ( 4 )从整个过程看, 利用该多层流化床气化炉气化制备富含 曱烷气体, 热效率较高, 固相加工深度较高, 气体产物中曱烷含 量较高, 设备精简, 易操作。 (3) Compared with the two-step method for preparing methane, the device integrates three reactors of coal pyrolysis, coal catalytic gasification and residue gasification to realize logistics coupling and heat coupling, and self-supply heat to reduce the energy consumption of superheated steam. The problem of carbon residue in the residue is solved; the average residence time is prolonged, the gas production capacity is increased, and the carbon conversion rate is increased. (4) From the whole process, the gasification of the multi-layer fluidized bed gasification furnace is used to prepare a gas rich in decane gas, which has high thermal efficiency, high solid phase processing depth, high decane content in the gas product, and simple equipment. Easy to operate.
( 5 )该多层床最上层将抑制焦油生成改为促进焦油生成, 减 少催化剂用量, 降低催化剂成本; 同时可以利用部分工业废弃物 (例如造纸厂的黑液、 工业废碱等)作为催化剂原料, 提高甲烷 含量。  (5) The uppermost layer of the multi-layer bed will inhibit the formation of tar to promote the formation of tar, reduce the amount of catalyst, and reduce the cost of the catalyst; at the same time, some industrial wastes (such as black liquor of paper mills, industrial waste alkali, etc.) can be utilized as catalyst raw materials. , increase methane content.
( 6 )由于各溢流装置的上端与气化炉壳体的内壁之间的间距 较大(各上端入口与气化炉壳体的内壁之间的最短距离在气化炉 壳体的内径的 1/5倍至 1/2倍之间), 可以避免 "物料流动緩慢、 形成滞留以至流化死区" 的问题, 同时, 由于各溢流装置的上端 入口和下端出口在垂直于气化炉壳体纵轴线的水平面 的投影相 互间隔开(例如各溢流装置釆用局部倾斜管的方式), 可以使得例 如在第一溢流装置的下段出口与第二溢流装置的上段入口之间的 横向距离最大化, 从而使得物料在各层空间中的横向流动路径的 长度尽可能地延长,这能够促进物料的流化反应进行得更为充分, 从而能够有效地提高流化床的总体效率。 附图说明  (6) Since the distance between the upper end of each overflow device and the inner wall of the gasifier housing is large (the shortest distance between the upper end inlet and the inner wall of the gasifier housing is in the inner diameter of the gasifier housing) 1/5 times to 1/2 times), the problem of "slow material flow, formation of retention and fluidized dead zone" can be avoided, and at the same time, since the upper and lower outlets of each overflow device are perpendicular to the gasifier The projections of the horizontal plane of the longitudinal axis of the housing are spaced apart from one another (e.g., each overflow device is in the form of a partial inclined tube), such that, for example, between the lower outlet of the first overflow device and the upper inlet of the second overflow device The lateral distance is maximized, so that the length of the lateral flow path of the material in each layer space is extended as much as possible, which can promote the fluidization reaction of the material to be more fully performed, thereby effectively improving the overall efficiency of the fluidized bed. DRAWINGS
图 1为本发明的一个实施例的结构图;  Figure 1 is a structural view of an embodiment of the present invention;
图 2、 图 3、 图 4分别为本发明其它各实施例的结构图。  2, 3, and 4 are structural views of other embodiments of the present invention, respectively.
图 5为本发明的溢流装置的各种变化布置方式的示意性结构 图, 其中, 图 5a是对于图 1 - 4中的垂直布置的溢流装置的布置 方式的简化图示, 而图 5b和图 5c中的溢流装置的布置则是更为 有利和优选的方式。 具体实施方式 如各附图所示, 本发明提供一种煤炭气化制取富曱烷气体的 多层流化床气化炉, 该流化床气化炉包括: Figure 5 is a schematic structural view of various variations of the overflow device of the present invention, wherein Figure 5a is a simplified illustration of the arrangement of the vertically arranged overflow devices of Figures 1-4, and Figure 5b The arrangement of the overflow device in Figure 5c is a more advantageous and preferred manner. detailed description As shown in the accompanying drawings, the present invention provides a multi-layer fluidized bed gasification furnace for gasification of coal to produce a gas rich in decane gas, the fluidized bed gasification furnace comprising:
气化炉壳体 3, 该壳体具有竖向的纵轴线, 并在其中限定一 个内部空间;  a gasifier housing 3 having a vertical longitudinal axis defining an interior space therein;
在所述壳体 3的所述内部空间中垂直于所述纵轴线并在沿着 所述纵轴线的不同高度处布置的至少两层呈孔板形式的气体分布 器 2, 所述至少两层气体分布器 2 包括第一气体分布器和位于所 述第一分布器下方的第二气体分布器, 所述第一气体分布器和所 述第二分布器将所述壳体的所述内部空间分隔为上层空间 A、 中 间层空间 B和下层空间 C;  At least two layers of gas distributors 2 in the form of orifice plates arranged in the interior space of the housing 3 perpendicular to the longitudinal axis and at different heights along the longitudinal axis, the at least two layers The gas distributor 2 includes a first gas distributor and a second gas distributor located below the first distributor, the first gas distributor and the second distributor to the inner space of the casing Separated into upper space A, intermediate space B and lower space C;
设置于所述壳体的侧面上部的原料入口 4, 该原料入口通向 所述上层空间 A, 用于将原料输入所述上层空间 A, 所述原料的 总体流向是沿着所述纵轴线自上而下;  a raw material inlet 4 disposed at an upper portion of the side of the casing, the raw material inlet leading to the upper space A for inputting raw materials into the upper space A, the overall flow direction of the raw material being along the longitudinal axis Top down
位于所述壳体 3的底部的灰渣出口 7;  a ash outlet 7 located at the bottom of the casing 3;
位于所述壳体的底部的所述灰渣出口 7的侧面附近的用于气 化剂进入的气化剂入口, 所述气化剂的总体流向是沿着所述纵轴 线自下而上;  a gasifying agent inlet for gasifying agent entering near a side of the ash outlet 7 at the bottom of the casing, the overall flow direction of the gasifying agent being bottom-up along the longitudinal axis;
位于所述壳体 3顶部的煤气出口;  a gas outlet located at the top of the casing 3;
在本发明的各个附图中, 溢流装置用数字 1概括地表示, 其 中, 位于上方的溢流装置称为第一溢流装置, 位于下方的溢流装 置称为第二溢流装置, 所述第一气体分布器上贯通设有呈两端开 放的管状形式的第一溢流装置, 所述第二气体分布器上贯通设有 呈两端开放的管状形式的第二溢流装置, 所述笫一溢流装置和第 二溢流装置用于使所述原料沿曲折线路自上而下, 从所述上层空 间 A通过所述第一溢流装置流向所述中间层空间 B, 再由所述中 间层空间 B通过所述第二溢流装置流入所述下层空间 C, 所述第 一溢流装置的下端与所述第二溢流装置的上端之间在垂直于所述 纵轴线的水平方向上相互间隔开, 以避免物料直通而下。 In the various figures of the present invention, the overflow device is generally indicated by the numeral 1, wherein the overflow device located above is referred to as a first overflow device, and the overflow device located below is referred to as a second overflow device. a first overflow device having a tubular form open at both ends is disposed through the first gas distributor, and the second gas distributor is provided with a second overflow device having a tubular form open at both ends. An overflow device and a second overflow device for flowing the raw material from top to bottom along a tortuous line, flowing from the upper space A through the first overflow device to the intermediate layer space B, and then The intermediate layer space B flows into the lower space C through the second overflow device, and the lower end of the first overflow device and the upper end of the second overflow device are perpendicular to the The longitudinal axes are spaced apart from each other in the horizontal direction to prevent the material from passing straight down.
如图 5b和图 5c所示, 在本发明的一种优选实施方式中, 所 述第一溢流装置的上端与所述气化炉壳体的内壁之间的最短距离 在气化炉壳体的内径的 1/5倍至 1/2倍之间, 并且所述第二溢流 装置的上端与所述气化炉壳体的内壁之间的最短距离在气化炉壳 体的内径的 1/5倍至 1/2倍之间。 在图 5b中例示性地示出的各个 最短距离是气化炉壳体的内径的大约 1/3倍, 而在图 5c中例示性 地示出的各个最短距离是气化炉壳体的内径的大约 1/2倍。 适用 于本发明的最短距离是气化炉壳体的内径的比值可以在 1/2倍至 1/5倍(包括这两个端点值)之间变化。  As shown in FIG. 5b and FIG. 5c, in a preferred embodiment of the present invention, the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is in the gasifier housing. The inner diameter is between 1/5 and 1/2 times, and the shortest distance between the upper end of the second overflow device and the inner wall of the gasifier housing is 1 in the inner diameter of the gasifier housing Between /5 and 1/2 times. Each of the shortest distances exemplarily shown in Figure 5b is about 1/3 times the inner diameter of the gasifier housing, while the shortest distances exemplarily shown in Figure 5c are the inner diameter of the gasifier housing. About 1/2 times. The shortest distance suitable for use in the present invention is that the ratio of the inner diameter of the gasifier housing can vary from 1/2 to 1/5 times both inclusive.
在图 5a 中, 各溢流装置与气化炉壳体的内壁之间的间距很 小, 这样, 各个溢流装置在垂直于所述纵轴线的水平方向上相互 间隔开的距离比较大, 该较大的距离对于防止物料流动短路、 并 促进物料的充分反应这一方面而言是有利的。 然而, 各溢流装置 紧邻气化炉壳体的内壁 (换言之, 溢流装置的上端入口与壳体内 壁之间距离过近), 在流化过程期间, 由于在气体分布器上的所有 区域上的物料均朝向该气体分布器上的溢流装置的上端入口流 动, 在溢流装置的上端入口与气化炉壳体的内壁之间的部分区域 中, 由于溢流装置和气化炉壳体的内壁之间空间狭小, 形成的阻 力大于其他区域, 导致气体短路不从此处流过, 使得该部分区域 中的物料的流动趋于緩慢, 导致流动停滞而形成流化死区。 这对 于流化床的总体效率是明显不利的, 甚至造成结焦成块堵塞分布 器等不利局面。 例如, 在典型规格的流化床气化炉中, 当各溢流 装置的上端与所述气化炉壳体的内壁之间的最短距离在气化炉壳 体的内径的 1/5倍(临界点) 时, 物料的流动趋于緩慢, 倾向于 形成流化死区。 当所述最短距离小于气化炉壳体的内径的 1/5倍 时, 明确地形成流化死区。 采用图 5b和图 5c中的溢流装置的布置方式, 各溢流装置的 上端与气化炉壳体的内壁之间的间距较大,而不是象图 5a中那样 紧邻气化炉壳体的内壁 (亦即, 所述最短距离小于气化炉壳体的 内径的 1/5倍), 这样, 可以避免 "物料流动緩慢、 形成滞留以至 流化死区" 的问题, 从而能够有效地提高流化床的总体效率。 在 本发明的一种优选实施方式中, 所述第一溢流装置的上端入口和 下端出口在垂直于所述纵轴线的水平面上的投影相互间隔开。 在 本发明的一种优选实施方式中, 所述第一溢流装置为与所述纵轴 线形成的夹角大于或等于煤原料的休止角。 此外, 在本发明的一 种优选实施方式中, 所述第一溢流装置包括上段和下段, 所述第 一溢流装置的上段与所述纵轴线平行, 所述第一溢流装置的下段 与所述纵轴线形成小于或等于 60。的夹角, 其中所述第一溢流装 置的下段与所述纵轴线优选形成 30°至 50°的夹角, 最优选形成 45。的夹角 (煤原料的休止角根据煤颗粒度、 温度、 湿度和压力等 环境因素的变化而变化, 在实际生产中, 以真实煤气化时的各因 素参数来确定煤在真实气化条件下的休止角, 并以该夹角的范围 大于或等于煤在真实气化条件下的休止角为原则, 来选择该夹角 的范围),所述第一溢流装置的上段和下段之间以圆弧过渡段相连 接。 In Fig. 5a, the spacing between each of the overflow means and the inner wall of the gasifier housing is small, such that the respective overflow means are spaced apart from each other in a horizontal direction perpendicular to the longitudinal axis. Larger distances are advantageous in terms of preventing material flow shorts and promoting sufficient reaction of the material. However, each overflow device is adjacent to the inner wall of the gasifier housing (in other words, the distance between the upper end inlet of the overflow device and the inner wall of the housing is too close) during the fluidization process due to all areas on the gas distributor The material flows toward the upper inlet of the overflow device on the gas distributor, in a partial region between the upper inlet of the overflow device and the inner wall of the gasifier housing, due to the overflow device and the gasifier shell The space between the inner walls is narrow, and the resistance formed is larger than other regions, so that the gas short circuit does not flow therethrough, so that the flow of the material in the partial region tends to be slow, causing the flow to stagnant to form a fluidized dead zone. This is obviously unfavorable for the overall efficiency of the fluidized bed, and even causes an unfavorable situation such as coking and blockage of the distributor. For example, in a fluidized bed gasifier of a typical specification, the shortest distance between the upper end of each overflow device and the inner wall of the gasifier housing is 1/5 times the inner diameter of the gasifier housing ( At the critical point), the flow of the material tends to be slow and tends to form a fluidized dead zone. When the shortest distance is less than 1/5 times the inner diameter of the gasifier casing, the fluidized dead zone is clearly formed. With the arrangement of the overflow devices of Figures 5b and 5c, the spacing between the upper end of each overflow device and the inner wall of the gasifier housing is greater, rather than in the immediate vicinity of the gasifier housing as in Figure 5a. The inner wall (that is, the shortest distance is less than 1/5 times the inner diameter of the gasifier shell), so that the problem of "slow material flow, formation of retention and fluidized dead zone" can be avoided, thereby effectively increasing the flow. The overall efficiency of the chemical bed. In a preferred embodiment of the invention, the projections of the upper and lower outlets of the first overflow device on a horizontal plane perpendicular to the longitudinal axis are spaced apart from one another. In a preferred embodiment of the present invention, the first overflow device has an angle formed with the longitudinal axis that is greater than or equal to an angle of repose of the coal material. Further, in a preferred embodiment of the present invention, the first overflow device includes an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, and a lower section of the first overflow device Forming less than or equal to 60 with the longitudinal axis. The angle between the lower portion of the first overflow device and the longitudinal axis preferably forms an angle of between 30 and 50, most preferably 45. Angle of inclusion (the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions to select the range of the angle), between the upper and lower sections of the first overflow device The arc transitions are connected.
在本发明的一种优选实施方式中, 所述第二溢流装置的上端 入口和下端出口在垂直于所述纵轴线的水平面上的投影相互间隔 开。 在本发明的一种优选实施方式中, 所述第二溢流装置与所述 纵轴线形成的夹角大于或等于煤原料的休止角。 此外, 在本发明 的一种优选实施方式中, 所述第二溢流装置包括上段和下段, 所 述第二溢流装置的上段与所述纵轴线平行, 所述第二溢流装置的 下段与所述纵轴线形成小于或等于 60。的夹角, 其中所述笫二溢 流装置的下段与所述纵轴线优选形成 30。至 50。的夹角, 最优选形 成 45。的夹角 (煤原料的休止角根据煤颗粒度、 温度、 湿度和压 力等环境因素的变化而变化, 在实际生产中, 以真实煤气化时的 各因素参数来确定煤在真实气化条件下的休止角, 并以该夹角的 范围大于或等于煤在真实气化条件下的休止角为原则, 来选择该 夹角的范围),所述第二溢流装置的上段和下段之间以圆弧过渡段 相连接。 In a preferred embodiment of the invention, the projections of the upper and lower outlets of the second overflow device on a horizontal plane perpendicular to the longitudinal axis are spaced apart from one another. In a preferred embodiment of the invention, the angle between the second overflow device and the longitudinal axis is greater than or equal to the angle of repose of the coal material. Furthermore, in a preferred embodiment of the present invention, the second overflow device includes an upper section and a lower section, an upper section of the second overflow device is parallel to the longitudinal axis, and a lower section of the second overflow device Forming less than or equal to 60 with the longitudinal axis. The angle between the lower section of the second overflow device and the longitudinal axis is preferably 30. To 50. Angle, most preferred shape Into 45. Angle of inclusion (the angle of repose of coal raw materials varies according to environmental factors such as coal particle size, temperature, humidity and pressure. In actual production, the parameters of various factors in real coal gasification are used to determine coal under real gasification conditions. The angle of repose, and the range of the angle is greater than or equal to the angle of repose of the coal under real gasification conditions to select the range of the angle), between the upper and lower sections of the second overflow device The arc transitions are connected.
例如,在如图 5b所示的构造中, 第一溢流装置和第二溢流装 置的上段均与纵轴线平行, 而各下段与纵轴线形成的夹角约为 45。, 并且均朝向图左侧的方向倾斜。 在如图 5c所示的构造中, 第一溢流装置和第二溢流装置的上段均与纵轴线平行, 而各下段 与纵轴线形成的夹角约为 45°, 但各下段分别朝向图左侧和右侧 倾斜。 可以看出, 在图 5b和图 5c中, 第一溢流装置的下端与第 二溢流装置的上端之间在垂直于所述纵轴线的水平方向上相互间 隔开, 从而可以避免物料直通而下; 另外, 第一溢流装置的上端 入口和下端出口在垂直于所述纵轴线的水平面上的投影相互间隔 开, 并且第二溢流装置的上端入口和下端出口在垂直于所述纵轴 线的水平面上的投影相互间隔开。 这些结构设置能够在防止物料 滞留的同时, 防止物料流动短路并促进物料的充分反应, 从而保 证流化工艺顺利有效地进行。  For example, in the configuration shown in Figure 5b, the upper sections of the first overflow means and the second overflow means are each parallel to the longitudinal axis and the lower sections form an angle of about 45 with the longitudinal axis. And both are inclined toward the left side of the figure. In the configuration shown in Figure 5c, the upper sections of the first overflow means and the second overflow means are both parallel to the longitudinal axis, and the angles formed by the lower sections and the longitudinal axis are about 45 degrees, but the lower sections are respectively oriented. Tilt left and right. It can be seen that in Figures 5b and 5c, the lower end of the first overflow device and the upper end of the second overflow device are spaced apart from each other in a horizontal direction perpendicular to the longitudinal axis, thereby avoiding material straight-through. Further, the projections of the upper end inlet and the lower end outlet of the first overflow device are horizontally spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis, and the upper end inlet and the lower end outlet of the second overflow device are perpendicular to the longitudinal axis The projections on the horizontal plane are spaced apart from each other. These structural settings prevent the material from being short-circuited and promote the material's full response while preventing material retention, thus ensuring smooth and efficient fluidization.
另外, 根据实际工艺条件的特点或需要, 各溢流装置也可以 简单地采用整体式倾斜管的形式, 也就是说, 上段和下段在一条 直线上, 该直线与气化炉壳体的纵轴线形成上述夹角范围内的各 种夹角。 在本发明的一种优选实施方式中, 上段和下段在一条直 线上的第一溢流装置采用整体式倾斜管的形式, 该整体式倾斜管 与所述纵轴线形成小于或等于 60°的夹角。 另外, 在本发明的一 种优选实施方式中, 上段和下段在一条直线上的第二溢流装置采 用整体式倾斜管的形式, 该整体式倾斜管与所述纵轴线形成小于 或等于 60。的夹角。 在这种情况下, 也能满足 "溢流装置的上端 入口和下端出口在垂直于所述纵轴线的水平面上的投影相互间隔 开" 这一条件并实现其技术效果。 In addition, depending on the characteristics or needs of the actual process conditions, each overflow device can also simply take the form of an integral inclined tube, that is, the upper and lower sections are in a straight line, which is perpendicular to the longitudinal axis of the gasifier housing. Various angles within the above-mentioned angle range are formed. In a preferred embodiment of the invention, the first overflow means of the upper and lower sections in a straight line is in the form of an integral inclined tube which forms a clamp with the longitudinal axis of less than or equal to 60°. angle. In addition, in a preferred embodiment of the present invention, the second overflow device of the upper and lower sections in a straight line takes the form of an integral inclined tube, and the integral inclined tube forms less than the longitudinal axis. Or equal to 60. The angle of the. In this case, it is also possible to satisfy the condition that the projections of the upper end inlet and the lower end outlet of the overflow device are spaced apart from each other on the horizontal plane perpendicular to the longitudinal axis" and achieve the technical effect thereof.
在每一溢流装置的下端出口处,下行的物料具有一定的速度, 不会在溢流装置内形成物料滞留。 此外, 在每一溢流装置的下端 出口与所述气化炉壳体的内壁之间的最短距离在所述气化炉内径 的 1/10倍至 1/6倍之间, 也就是说, 与最近的内壁之间保持足够 的距离保证颗粒在此是流动的(例如, 在图 5b中, 第一溢流装置 的下端出口与内壁之间的最短距离为所述气化炉内径的 1/10倍), 因而, 也不会趋向于形成滞留。 同时, 每一溢流装置的下端出口 与下一溢流装置的上端入口保持一定的距离, 如图 5b和图 5c所 示, 以尽可能延长在第一溢流装置的下端出口和第二溢流装置的 上端入口之间的物料横向流动路径的长度, 以期促进物料的充分 反应。  At the lower end of each overflow device, the descending material has a certain velocity and does not form a material retention in the overflow device. Furthermore, the shortest distance between the lower end outlet of each overflow device and the inner wall of the gasifier housing is between 1/10 and 1/6 times the inner diameter of the gasifier, that is, Maintaining a sufficient distance from the nearest inner wall ensures that the particles are flowing there (for example, in Figure 5b, the shortest distance between the lower end outlet of the first overflow means and the inner wall is 1/1 of the inner diameter of the gasifier) 10 times), and therefore, does not tend to form a hold. At the same time, the lower end outlet of each overflow device is kept at a certain distance from the upper end inlet of the next overflow device, as shown in FIG. 5b and FIG. 5c, so as to extend the lower end outlet and the second overflow of the first overflow device as much as possible. The length of the lateral flow path of the material between the upper inlets of the flow device is intended to promote sufficient reaction of the material.
另外, 在实践中, 在根据具体工艺要求对各溢流装置的具体 位置做出具体布置时, 也要考虑气化炉的其它方面的设置情况, 例如, 在图 1至图 4中, 原煤入口的数量、 负载有催化剂的原煤 的入口都可能是不同的。 图 5b和图 5c中的具体溢流装置布置位 置和方式可以结合图 1至图 4中所示的气化炉以及其它未示出的 气化炉而进行优化设计。 例如, 在图 1中示出的原煤入口 4与负 载有催化剂的原煤的入口分别位于气化炉的两侧, 然而实践中也 可以将这两个入口设置在气化炉的同一侧并且在周向上处于同一 位置, 在这种情况下, 图 1中的两层溢流装置的具体布置可以釆 用图 5b中的具体位置以及形式。这种布置可以使得各层中的溢流 装置的布置更为方便地兼顾对 "物料滞留 -流化死区" 的预防和 对物料横向流动路径的长度的尽可能延长这两方面的要求。  In addition, in practice, when specific arrangements are made for the specific location of each overflow device according to specific process requirements, other aspects of the gasifier are also considered. For example, in Figures 1 to 4, the raw coal inlet The number of inlets of the raw coal loaded with the catalyst may be different. The arrangement and manner of the particular overflow arrangement in Figures 5b and 5c can be optimized in conjunction with the gasifier shown in Figures 1 through 4 and other gasifiers not shown. For example, the inlets of the raw coal inlet 4 and the raw coal loaded with catalyst shown in Fig. 1 are respectively located on both sides of the gasification furnace, but in practice, the two inlets may also be disposed on the same side of the gasification furnace and in the week. The upward position is in the same position, in which case the specific arrangement of the two-layer overflow device of Figure 1 can take the specific position and form of Figure 5b. This arrangement allows the arrangement of the overflow means in each layer to more conveniently balance both the prevention of "material retention - fluidized dead zone" and the extension of the length of the lateral flow path of the material.
如图 5b和图 5c所示, 各层溢流装置的上段和下段之间具有 圆弧过渡段, 该圆弧过渡段的曲率半径可以根据具体设计条件而 设定并且可以在合理范围内变化。 As shown in Figures 5b and 5c, there is a gap between the upper and lower sections of each layer of the overflow device. The arc transition segment, the radius of curvature of the arc transition segment can be set according to specific design conditions and can be varied within a reasonable range.
此外, 在本发明的一种优选实施方式中, 每一溢流装置总体 可以呈管状, 溢流装置的上段的横截面可以为圓形, 溢流装置的 下段的横截面可以为椭圆形 (从俯视图看, 椭圆形的长轴应与下 段的延伸方向保持一致, 以有利于物料沿该延伸方向的流动截面 最大化, 而椭圆形的短轴方向的内径应与上段的圆形横截面内径 一致), 而上段和下段之间的圆弧过渡段是一种变径接头管,使得 上段的圆形横截面和下段的椭圆形横截面自然流畅地过渡, 以使 得物料在各个段中的流动阻力最小化。  Further, in a preferred embodiment of the present invention, each of the overflow devices may be generally tubular, the upper portion of the overflow device may have a circular cross section, and the lower portion of the overflow device may have an elliptical cross section. As seen from the top view, the long axis of the ellipse should be consistent with the direction of extension of the lower section to maximize the flow section of the material along the extension direction, and the inner diameter of the elliptical short axis should be the same as the circular cross section of the upper section. ), and the arc transition between the upper and lower sections is a reducer joint pipe, so that the circular cross section of the upper section and the elliptical cross section of the lower section naturally transition smoothly, so that the flow resistance of the material in each section minimize.
此外, 每一溢流装置的上段和下段的长度可以设计为: 上段 的长度小于下段的长度, 具体地说, 上段的长度可以是下段的轴 向投影长度的 0.2倍至 0.6倍。每一溢流装置的上段和下段之间的 圆弧过渡段的曲率可以根据溢流装置的有效截面积以及上述的上 段和下段之间的具体长度比例而确定。  Further, the lengths of the upper and lower sections of each overflow device may be designed such that the length of the upper section is smaller than the length of the lower section, specifically, the length of the upper section may be 0.2 to 0.6 times the axial projection length of the lower section. The curvature of the arc transition between the upper and lower sections of each overflow device may be determined based on the effective cross-sectional area of the overflow device and the specific length ratio between the upper and lower segments described above.
在本发明的一种优选实施方式中, 所述壳体的纵向中部还设 有辅助性的中部进料口 4。  In a preferred embodiment of the invention, the longitudinal middle portion of the housing is also provided with an auxiliary central feed opening 4.
在本发明的一种优选实施方式中, 所述壳体的纵向下部还设 有辅助性的下部进料口 5 (见图 2 )。  In a preferred embodiment of the invention, the longitudinal lower portion of the housing is further provided with an auxiliary lower feed opening 5 (see Fig. 2).
在本发明的一种优选实施方式中, 所述上层空间 A、 中间层 空间 B和下层空间 C中的任一个空间中还设有用于对该空间进一 步加以分隔的至少一层气体分布器以及贯通该至少一层气体分布 器而布置的溢流装置。  In a preferred embodiment of the present invention, at least one layer of gas distributor for further separating the space is provided in any one of the upper space A, the intermediate space B, and the lower space C. An overflow device arranged by the at least one gas distributor.
在本发明的一种优选实施方式中, 在所述壳体中, 所述第二 气体分布器的下方, 还设有第三气体分布器。  In a preferred embodiment of the present invention, in the casing, a third gas distributor is further disposed below the second gas distributor.
在本发明的一种优选实施方式中, 所述第三气体分布器呈漏 斗形 (见图 3 )。 参见图 1 , 本发明提供一种气化设备, 可以应用于多层流化 床煤炭气化制取富甲烷气体系统中,该设备为多层流化床气化炉, 包括: 上层空间 A (部分热解区)、 中间层空间 B (催化气化区)、 下层空间 C (残渣气化区)。 In a preferred embodiment of the invention, the third gas distributor is funnel shaped (see Figure 3). Referring to Fig. 1, the present invention provides a gasification apparatus which can be applied to a multi-layer fluidized bed coal gasification to obtain a methane-rich gas system, which is a multi-layer fluidized bed gasification furnace, comprising: an upper space A ( Partial pyrolysis zone), intermediate zone space B (catalytic gasification zone), lower zone space C (residual gasification zone).
原煤通过多层流化床上层空间 A的进料口 4进入上层空间 A, 也就是部分热解区。 在部分热解区中, 进料冷煤粉被下端反应所 产生的高温热气体加热, 从而发生部分热解。 原煤的热解产生富 含甲烷的热解气、 焦油及半焦。 进入上层空间 A (部分热解区) 的气态催化剂由于温度的降低而导致其存在形态发生变化, 与气 体产物分离, 留在炉内继续参与气化反应, 实现炉内催化剂的循 环利用。  The raw coal enters the upper space A through the feed port 4 of the multi-layer fluidized bed space A, that is, the partial pyrolysis zone. In the partial pyrolysis zone, the feed cold coal powder is heated by the high temperature hot gas generated by the lower end reaction, so that partial pyrolysis occurs. Pyrolysis of raw coal produces pyrolysis gas, tar and semi-coke rich in methane. The gaseous catalyst entering the upper space A (partial pyrolysis zone) changes its form due to the decrease of temperature, separates from the gas product, and remains in the furnace to continue to participate in the gasification reaction to realize the recycling of the catalyst in the furnace.
煤与催化剂的混合物通过中间层空间 B的进料口 4进入中间 层空间 B, 也就是气化炉的催化气化区, 在此, 煤与催化剂的混 合物与通过溢流装置 1 来自上层空间 A 的部分热解的煤粉相混 合, 在催化剂的作用下与气化剂发生气化反应, 生成 CH4, CO, H2等有效气体成分及 C02、 少量的 H2S和 NH3等。 主要反应如 下: The mixture of coal and catalyst enters the intermediate layer space B through the feed port 4 of the intermediate layer space B, that is, the catalytic gasification zone of the gasifier, where the mixture of coal and catalyst passes from the upper space A through the overflow device 1 The partially pyrolyzed coal powder is mixed and gasified with a gasifying agent by a catalyst to form an effective gas component such as CH 4 , CO, H 2 , C0 2 , a small amount of H 2 S and NH 3 , and the like. The main reactions are as follows:
2C + 2H20→ 2H2 + 2CO (1) 2C + 2H 2 0→ 2H 2 + 2CO (1)
CO + H20→ C02 + H2 (2) CO + H 2 0→ C0 2 + H 2 (2)
3H2 + CO→ CH4 + H20 (3) 3H 2 + CO→ CH 4 + H 2 0 (3)
C + 2H2→ CH4 (4) 下层空间 C (残渣气化区) 产生的 CO、 H2可进入中间层空 间 B (催化气化区), 在催化剂的作用下发生甲烷化反应, 增加系 统甲烷产率, 另外, 下层空间 C (残渣气化区) 所产生的高温水 蒸气为中间层空间 B (催化气化区)提供部分反应所需热量。 中间层空间 B (催化气化区) 中未充分反应的煤残渣进入下 层空间 C (残渣气化区), 在 02和水蒸汽的作用下气化生成 CO、 H2、 C02等气体。 主要反应如下所示: c + o2→ co2 (5) C + 2H 2 → CH 4 (4) The lower space C (residue gasification zone) CO and H 2 can enter the intermediate space B (catalytic gasification zone), methanation reaction occurs under the action of the catalyst, and the system is increased. The methane yield, in addition, the high-temperature steam generated in the lower space C (residue gasification zone) provides the heat required for partial reaction in the intermediate space B (catalytic gasification zone). The coal residue which is not sufficiently reacted in the intermediate layer space B (catalytic gasification zone) enters the lower space C (residue gasification zone), and is gasified by the action of 0 2 and steam to generate gases such as CO, H 2 and C0 2 . The main reactions are as follows: c + o 2 → co 2 (5)
C + C02→ 2CO (6) C + C0 2 → 2CO (6)
C + H20→ CO + H; (7) C + H 2 0→ CO + H; (7)
CO + H20→ CO, + (8) 如上所述,在气化炉下层空间 C (残渣气化区)中产生的 CO、 H2可进入上段中间层空间 B (催化气化区), 在催化剂的作用下 发生甲烷化反应, 因而增大了系统曱烷产率, 另外, 所产生的高 温气体及水蒸气能够为中间层空间 B (催化气化区)提供部分热 量, 从而能够降低灰渣碳含量, 并提高进料煤粉综合利用率。 CO + H 2 0→ CO, + (8) As described above, CO and H 2 generated in the lower space C (residue gasification zone) of the gasifier can enter the upper intermediate space B (catalytic gasification zone), The methanation reaction occurs under the action of the catalyst, thereby increasing the system decane yield. In addition, the generated high temperature gas and water vapor can provide partial heat to the intermediate layer space B (catalytic gasification zone), thereby reducing the ash. The slag carbon content, and improve the comprehensive utilization of feed pulverized coal.
在下层空间 C (残渣气化区) 中的温度较高, 使得部分催化 剂以气态形式挥发至中间层空间 B (催化气化区), 流化床内催化 剂的循环使用可减少催化剂在初始煤粉中的添加量, 降低催化剂 回收系统的负担, 甚至无需另外配置催化剂回收系统。  The higher temperature in the lower space C (residual gasification zone) causes some of the catalyst to volatilize in the gaseous form to the intermediate layer space B (catalytic gasification zone), and the recycling of the catalyst in the fluidized bed can reduce the catalyst in the initial pulverized coal. The amount of addition in the catalyst reduces the burden on the catalyst recovery system, even without the need to additionally configure a catalyst recovery system.
气化剂过热蒸气和少量氧气从气化炉底部进入残渣气化区, 与残渣发生燃烧、 气化反应, 同时为中间层空间 B (催化气化区) 提供所需的热量。  The gasification agent superheated steam and a small amount of oxygen enter the residue gasification zone from the bottom of the gasifier, and burn and gasify with the residue, while providing the required heat to the intermediate space B (catalytic gasification zone).
多层流化床气化炉的下方连接有排渣设备, 该排渣设备用于 排出残渣气化区气化后的灰渣。  A slagging device is connected below the multi-layer fluidized bed gasification furnace, and the slagging device is used to discharge the ash after gasification in the gasification zone of the residue.
多层流化床气化炉产生的高温炉气由炉顶排出, 进入后续分 离净化工序。 如上所述, 气化炉出口气体 (高温炉气) 经过等温 粉尘过滤单元, 过滤出的粉尘被返送回到气化炉继续进行气化反 应, 而过滤后的气体被送到气液冷却分离单元进行气液分离, 得 到低温焦油及粗煤气。 之后, 粗煤气进入气体净化装置, 脱除二 氧化碳及硫化氢等酸性气体, 从而得到富含曱烷的煤气。 The high-temperature furnace gas produced by the multi-layer fluidized bed gasification furnace is discharged from the top of the furnace and enters the subsequent separation and purification process. As described above, the gasification furnace outlet gas (high-temperature furnace gas) passes through the isothermal dust filter unit, and the filtered dust is returned to the gasification furnace to continue the gasification reaction, and the filtered gas is sent to the gas-liquid cooling separation unit. Gas-liquid separation To low temperature tar and crude gas. Thereafter, the crude gas enters the gas purifying device to remove acid gases such as carbon dioxide and hydrogen sulfide, thereby obtaining a gas rich in decane.
实施例 1:  Example 1:
参见图 2, 在结构图 1的基础上, 如仅靠残渣气化产生的热 量难以满足催化气化所需温度要求, 可在多层流化床的下层空间 C (残渣气化区)的炉体 3侧壁上设一进料口 5, 通过该进料口将 少量原煤加到残渣气化区, 该少量原煤在下层空间 C (残渣气化 区)中的燃烧能够提供辅助能量, 以满足催化气化所需温度要求。  Referring to Fig. 2, on the basis of the structure of Fig. 1, if the heat generated by the gasification of the residue alone is difficult to meet the temperature requirements for the catalytic gasification, the furnace in the lower space C (residue gasification zone) of the multilayer fluidized bed can be used. A feed port 5 is disposed on the side wall of the body 3, and a small amount of raw coal is supplied to the residue gasification zone through the feed port, and the combustion of the small amount of raw coal in the lower space C (residue gasification zone) can provide auxiliary energy to satisfy The temperature requirements required for catalytic gasification.
实施例 2:  Example 2:
参见图 3, 在结构图 1的基础上, 为满足排灰或工艺操作条 件的需要, 可以更换多层流化床下层空间 C的分布器, 使用漏斗 形分布器,通过进气口 6、 7分别调控排灰气速和流化气速。  Referring to Figure 3, on the basis of the structure of Figure 1, in order to meet the requirements of ash discharge or process operating conditions, the distributor of the lower fluidized bed lower space C can be replaced, using a funnel-shaped distributor through the air inlets 6, 7 The ash discharge gas velocity and the fluidization gas velocity are separately regulated.
实施例 3:  Example 3:
参见图 4, 在结构图 1 的基础上, 为了避免气体的反串, 实 现床层间的连续稳定溢流, 同时便于控制物料的溢流流量, 可以 使用其他形式的溢流装置,如带机械传动装置的堵头式溢流装置。 通过机械传动装置调节堵头 8的位置, 改变气体方向和下料口截 面大小, 实现顺利溢流。  Referring to Figure 4, on the basis of the structure of Figure 1, in order to avoid the reverse flow of gas, to achieve a continuous and stable overflow between the beds, and at the same time to facilitate the control of the overflow flow of the material, other forms of overflow devices can be used, such as with mechanical transmission Plug-type overflow device for the device. The position of the plug 8 is adjusted by a mechanical transmission to change the direction of the gas and the cross-section of the lower opening to achieve a smooth overflow.
在结合图 1 - 4所示并在上文中描述的各个实施例中,可以对 图中的比例设置加以改进(也就是说, 经改进之后的比例设置不 同于在图 1 - 4中示出的比例), 从而使得第一溢流装置的上端与 气化炉壳体的内壁之间的最短距离在气化炉壳体的内径的 1/5倍 至 1/2倍之间, 并且第二溢流装置的上端与气化炉壳体的内壁之 间的最短距离在气化炉壳体的内径的 1/5倍至 1/2倍之间。  In the various embodiments shown in connection with Figures 1-4 and described above, the scale setting in the figure can be modified (that is, the modified scale setting is different from that shown in Figure 1-4. a ratio such that the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing, and the second overflow The shortest distance between the upper end of the flow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing.
实施例 4:  Example 4:
参见图 5b, 在前几个实施例的基础上, 对溢流装置的布置加 以改进和优化。在如图 5b所示的构造中,位于上方的第一溢流装 置的上端与气化炉壳体的内壁之间的最短距离在气化炉壳体的内 径的 1/5倍至 1/2倍之间, 并且位于下方的第二溢流装置的上端 与气化炉壳体的内壁之间的最短距离在气化炉壳体的内径的 1/5 倍至 1/2倍之间。在图 5b中例示性地示出的各个最短距离是气化 炉壳体的内径的大约 1/3倍。 在如图 5b所示的构造中, 第一溢流 装置和第二溢流装置的上段均与纵轴线平行, 而各下段与纵轴线 形成的夹角约为 45°, 并且均朝向图左侧的方向倾斜。 Referring to Figure 5b, the arrangement of the overflow device is modified and optimized based on the previous embodiments. In the configuration shown in Figure 5b, the first overflow device located above The shortest distance between the upper end of the gasifier and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier shell, and the upper end of the second overflow device located below is gas The shortest distance between the inner walls of the furnace shell is between 1/5 and 1/2 times the inner diameter of the gasifier shell. Each of the shortest distances exemplarily shown in Figure 5b is about 1/3 times the inner diameter of the gasifier housing. In the configuration shown in Figure 5b, the upper sections of the first overflow means and the second overflow means are both parallel to the longitudinal axis, and the lower sections form an angle of about 45 with the longitudinal axis and are oriented toward the left side of the figure. The direction is tilted.
实施例 5:  Example 5
参见图 5c, 在前几个实施例的基础上, 对溢流装置的布置加 以改进和优化。在如图 5c所示的构造中, 位于上方的第一溢流装 置的上端与气化炉壳体的内壁之间的最短距离在气化炉壳体的内 径的 1/5倍至 1/2倍之间, 并且位于下方的第二溢流装置的上端 与气化炉壳体的内壁之间的最短距离在气化炉壳体的内径的 1/5 倍至 1/2倍之间。 在图 5c中例示性地示出的各个最短距离是气化 炉壳体的内径的大约 1/2倍。 在如图 5c所示的构造中, 第一溢流 装置和第二溢流装置的上段均与纵轴线平行, 而各下段与纵轴线 形成的夹角约为 45。, 但各下段分别朝向图左侧和右侧倾斜。  Referring to Figure 5c, the arrangement of the overflow device is improved and optimized based on the previous embodiments. In the configuration shown in Figure 5c, the shortest distance between the upper end of the first overflow device and the inner wall of the gasifier housing is 1/5 to 1/2 of the inner diameter of the gasifier housing. Between times, and the shortest distance between the upper end of the second overflow device located below and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing. Each of the shortest distances exemplarily shown in Figure 5c is about 1/2 times the inner diameter of the gasifier housing. In the configuration shown in Figure 5c, the upper sections of the first overflow means and the second overflow means are each parallel to the longitudinal axis, and the lower sections form an angle of about 45 with the longitudinal axis. However, each lower section is inclined toward the left and right sides of the figure.
在本发明的各个实施例中, 可以根据需要来结合使用如在附 图 4中示出的带机械传动装置的堵头式溢流装置。  In various embodiments of the present invention, a plug-type overflow device with a mechanical transmission as shown in Figure 4 can be used in combination as needed.
在本发明的各个实施例中, 溢流堰 (溢流装置上端高出气体 分布器的部分) 的高度由固相加工时间和床层持料量决定, 用下 式计  In various embodiments of the invention, the height of the weir (the portion of the overflow device above the gas distributor) is determined by the solid phase processing time and the bed holding amount, using the following formula
Figure imgf000022_0001
Figure imgf000022_0001
t—―该层固相加工时间, 单位为 h  T—the solid phase processing time of this layer, the unit is h
D—―该层炉体的内径, 单位为 m 该层床层在操作条件下的密度, 单位为 kg/m3 D—the inner diameter of the furnace body, in m The density of the bed under operating conditions, in kg/m 3
s - 该层床层在操作条件下的孔隙率  s - porosity of the bed under operating conditions
在本发明的各个实施例中, 两个相邻气体分布器之间的距离 由处于它们之间的溢流装置的高度和床层持料量的高度决定, 用 下式计算: In various embodiments of the invention, the distance between two adjacent gas distributors is determined by the height of the overflow device between them and the height of the bed holding capacity, calculated by:
Figure imgf000023_0001
Figure imgf000023_0001
其中  among them
H -…两个相邻气体分布器之间的距离, 单位为 m;  H -... the distance between two adjacent gas distributors, in units of m;
Hl—处于两气体分布器之间的溢流装置的高度, 单位为 m; hl—-处于两气体分布器之间的料层持料量的高度, 单位为 m; Hl —the height of the overflow device between the two gas distributors, in m; h l — the height of the material holding amount between the two gas distributors, in units of m;
h2 - 处于两气体分布器之间的溢流装置的埋入料层深度, 单 位为 m。 h 2 - the depth of the buried layer of the overflow device between the two gas distributors, in m.
本发明的核心技术点:  The core technical points of the invention:
1、 多层流化床的一体性: 气化剂从气化炉底部通入, 原煤从 反应器上部热解段加入并依次经过多层流化床的上层空间 A、 中 间层空间 B、 下层空间 (:。 在多层流化床的上层空间 A (部分热 解区) 中, 进料冷煤粉被在中间层空间 B (催化气化区) 中的催 化气化反应所产生的高温热气体所加热,使该煤粉发生部分热解, 生成富含 CH4的热解气体及焦油等产物。 之后, 经过部分热解的 煤粉通过第一溢流装置向下进入多层流化床的中间层空间 B (催 化气化区), 在催化剂的作用下发生催化气化、 甲烷化等反应, 生 成 CH4, CO, H2等有效气体成分及 C02、 少量的 H2S和 NH3等。 继而, 在中间层空间 B (催化气化区) 中未充分反应的煤残渣通 过第二溢流装置向下进入多层流化床的下层空间 C (残渣气化 区), 在 02和水蒸汽的作用下气化生成 CO、 H2、 C02等气体。 1. Integration of multi-layer fluidized bed: The gasification agent is introduced from the bottom of the gasification furnace. The raw coal is added from the upper pyrolysis section of the reactor and passes through the upper space A of the multi-layer fluidized bed, the intermediate layer space B, and the lower layer. Space (:. In the upper space A (partial pyrolysis zone) of the multi-layer fluidized bed, the high temperature heat generated by the catalytic gasification reaction of the feed cold coal powder in the intermediate layer space B (catalytic gasification zone) The gas is heated to partially pyrolyze the pulverized coal to form a pyrolysis gas rich in CH 4 and a product such as tar. Thereafter, the partially pyrolyzed coal powder passes through the first overflow device and enters the multi-layer fluidized bed. The intermediate layer space B (catalytic gasification zone) undergoes catalytic gasification, methanation and the like under the action of a catalyst to generate effective gas components such as CH 4 , CO, H 2 and C0 2 , a small amount of H 2 S and NH. 3, etc. Then, the coal residue that is not sufficiently reacted in the intermediate space B (catalytic gasification zone) enters the lower space C (residue gasification zone) of the multi-layer fluidized bed through the second overflow device, at 0 2 Gasification under the action of water vapor to generate gases such as CO, H 2 and C0 2 .
2、 多层流化床下层空间 C与中间层空间 B的紧密关联: 在 10 001410 2. The close relationship between the lower layer space C of the multi-layer fluidized bed and the intermediate layer space B: 10 001410
多层流化床的下层空间 C (残渣气化区), 残渣与氧气反应发出大 量热量, 为中间层空间 B (催化气化段)提供所需的热量, 从而 能够降低灰渣碳含量, 并提高进料煤粉综合利用率; 同时, 在下 层空间 C (残渣气化区) 的高温作用下, 部分催化剂以气态形式 挥发至多层流化床的中间层空间 B (催化气化区), 从而实现了催 化剂在流化床内的循环使用。 流化床内催化剂的这种循环使用的 效果是: 能够减少初始煤粉中催化剂添加量, 降低催化剂回收系 统的负担, 甚至无需另外配置催化剂回收系统; 在气化炉残渣气 化区 (多层流化床下层空间 C ) 中产生的 CO、 H2可进入多层流 化床中间层空间 B (催化气化区), 在催化剂的作用下发生曱烷化 反应, 从而能够增加系统曱烷产率, 另外, 所产生的高温水蒸气 能够为催化气化区提供部分热量, 从而能够降低灰渣碳含量, 并 提高进料煤粉综合利用率。 The lower space C (residue gasification zone) of the multi-layer fluidized bed, the residue reacts with oxygen to generate a large amount of heat, and provides the required heat for the intermediate layer space B (catalytic gasification section), thereby reducing the ash carbon content, and Increasing the comprehensive utilization rate of the feed coal powder; meanwhile, in the lower space C (residue gasification zone), some of the catalyst is volatilized in a gaseous form to the intermediate layer space B (catalytic gasification zone) of the multi-layer fluidized bed, thereby The recycling of the catalyst in the fluidized bed is achieved. The effect of this recycling of the catalyst in the fluidized bed is: it can reduce the amount of catalyst added in the initial pulverized coal, reduce the burden on the catalyst recovery system, and even eliminate the need to additionally arrange a catalyst recovery system; in the gasification zone of the gasifier residue (multilayer The CO and H 2 produced in the fluidized bed lower space C) can enter the multi-layer fluidized bed intermediate layer space B (catalytic gasification zone), and the decaneization reaction occurs under the action of the catalyst, thereby increasing the system decane production. In addition, the generated high-temperature steam can provide partial heat to the catalytic gasification zone, thereby reducing the ash carbon content and improving the comprehensive utilization of the feed coal powder.
3、 多层流化床的进料口的选择: 根据系统热量平衡和工艺操 作条件的需要, 除多层流化床的最上层进料口外, 可以在中间层、 最下层炉体 3的不同位置处增设进料口。  3. Selection of feed port of multi-layer fluidized bed: According to the needs of system heat balance and process operation conditions, except for the uppermost feed port of the multi-layer fluidized bed, the middle layer and the lowermost furnace body 3 may be different. Add a feed port at the location.
4、多层床的层数:可以根据停留时间和工艺操作条件的需要, 将多层流化床气化炉的部分热解区、 催化气化区、 残渣气化区, 分别划分成单层或多层, 各层间用气体分布器隔开, 安装溢流装 置。  4. Number of layers of multi-layer bed: Partial pyrolysis zone, catalytic gasification zone and residue gasification zone of multi-layer fluidized bed gasifier can be divided into single layers according to the residence time and process operation conditions. Or multiple layers, each layer is separated by a gas distributor, and an overflow device is installed.
5、各溢流装置的上端与气化炉壳体的内壁之间的最短距离在 气化炉壳体的内径的 1/5倍至 1/2倍之间。 各溢流装置可以是机 械式溢流装置, 如在溢流装置的下端安装堵头、 阀门, 也可以是 气控式溢流装置, 如直管, 锥形管, L形阀。 在本发明的优选方 式中, 各溢流装置的上端入口和下端出口在垂直于所述纵轴线的 水平面上的投影相互间隔开。 在本发明的进一步优选方式中, 各 溢流装置包括上段和下段, 上段与纵轴线平行, 下段与纵轴线形 成小于或等于 60。的夹角, 上段和下段之间以圆弧过渡段相连接。 5. The shortest distance between the upper end of each overflow device and the inner wall of the gasifier housing is between 1/5 and 1/2 times the inner diameter of the gasifier housing. Each overflow device may be a mechanical overflow device, such as a plug or valve at the lower end of the overflow device, or a pneumatically controlled overflow device such as a straight tube, a conical tube, or an L-shaped valve. In a preferred form of the invention, the projections of the upper and lower end outlets of each of the overflow devices are spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis. In a further preferred mode of the present invention, each of the overflow devices includes an upper section and a lower section, the upper section being parallel to the longitudinal axis, and the lower section and the longitudinal axis being shaped It is less than or equal to 60. The angle between the upper section and the lower section is connected by a circular transition section.
6、 气体分布器: 多层流化床中的上部的用子固定各溢流装置 的气体分布器可以是平板分布器、 倾斜分布器或漏斗形分布器, 或它们的组合形式。 多层流化床的下部气体进口处的气体分布器 2 可以是平板分布器、 倾斜分布器、 漏斗形分布器, 或带射流的 气体分布器。  6. Gas distributor: The gas distributor of each of the overflow devices in the upper portion of the multi-layer fluidized bed may be a plate distributor, a tilt distributor or a funnel-shaped distributor, or a combination thereof. The gas distributor 2 at the lower gas inlet of the multi-layer fluidized bed may be a flat plate distributor, a tilt distributor, a funnel-shaped distributor, or a gas distributor with a jet.
7、 该多层流化床气化炉可于常压、 加压下使用。  7. The multi-layer fluidized bed gasifier can be used under normal pressure and pressure.
本发明解决的技术问题和的有益效果  Technical problems and beneficial effects solved by the present invention
本发明的目的是提供一种粉煤气化制备富含曱烷气体的多层 流化床气化炉, 该气化炉通过溢流装置实现多层流化床层间的连 续稳定溢流, 将热解、 气化、 燃烧耦合于多层流化床中, 实现分 级转化, 以催化气化制甲烷为中心进行能量分配, 实现煤炭资源 的全价开发。  The object of the present invention is to provide a multi-layer fluidized bed gasification furnace which is rich in decane gas by powder coal gasification, and the gasification furnace realizes continuous stable overflow between layers of fluidized bed through an overflow device, Pyrolysis, gasification, and combustion are coupled into a multi-layer fluidized bed to achieve fractional conversion, and energy distribution is performed centering on catalytic gasification and methane production to realize full-price development of coal resources.
首先, 与美国专利 4,077,778的多级流化床相比, 在一个(一 级) 流化床中, 延长了固相停留时间, 最大限度提高碳转化率, 减少设备投资, 同时易于操作;  First, in a (first-stage) fluidized bed, the solid phase residence time is extended, the carbon conversion rate is maximized, the equipment investment is reduced, and the operation is easy, as compared with the multi-stage fluidized bed of U.S. Patent 4,077,778;
其次, 与其他专利中的装置相比, 通过多层床下层空间 C的 残渣气化区的气化反应向中间层空间层 B的催化气化区提供氢气 和一氧化碳, 促进甲烷化反应的进行, 无需用于分离氢气和一氧 化碳的气体分离系统, 能够大大减少设备投资, 简化操作; 同时 在多层床下层空间 C通入气化剂和少量氧气使部分残渣燃烧, 向 中间层空间 B的催化气化反应提供反应所需的部分热量, 既可以 降低进口水蒸气温度, 降低蒸汽过热系统及热交换系统负荷, 也 解决了残渣含碳的问题。  Secondly, compared with the devices in other patents, the gasification reaction through the residue gasification zone of the lower bed space C of the multilayer bed supplies hydrogen and carbon monoxide to the catalytic gasification zone of the intermediate layer space layer B, thereby promoting the methanation reaction. There is no need for a gas separation system for separating hydrogen and carbon monoxide, which can greatly reduce equipment investment and simplify operation; at the same time, a gasification agent and a small amount of oxygen are introduced into the lower layer space C of the multilayer bed to burn part of the residue, and the catalytic gas to the intermediate layer space B The reaction provides a portion of the heat required for the reaction, which reduces the temperature of the inlet steam, reduces the load on the steam superheat system and the heat exchange system, and also solves the problem of carbon residue in the residue.
另外, 在多层床上层空间 A热解段生成的曱烷直接逸出气化 炉, 能够避免氧化并增加气相产物中甲烷含量, 同时可以得到经 热解生成焦油等的多种其他产物。 从热量的角度来看, 充分利用 了来自中间层空间 B的气体的热能, 具有较高的热效率, 也为后 续处理系统带来方便。 In addition, the decane generated in the pyrolysis section of the multi-layer bed space A directly escapes from the gasifier, thereby avoiding oxidation and increasing the methane content in the gas phase product, and at the same time, various other products such as tar formation by pyrolysis can be obtained. From a thermal point of view, make the most of it The thermal energy of the gas from the intermediate layer space B has a high thermal efficiency and also brings convenience to the subsequent processing system.
由于各溢流装置的上端与气化炉壳体的内壁之间的间距较大 (各上端入口与气化炉壳体的内壁之间的最短距离在气化炉壳体 的内径的 1/5倍至 1/2倍之间), 可以避免 "物料流动緩慢、 形成 滞留以至流化死区" 的问题。 另外, 由于各溢流装置的上端入口 和下端出口在垂直于纵轴线的水平面上的投影相互间隔开 (例如 各溢流装置采用局部倾斜管的方式),可以使得例如在第一溢流装 置的下段出口与第二溢流装置的上段入口之间的横向距离最大 化, 从而使得物料在各层空间中的横向流动路径的长度尽可能地 延长, 这能够促进物料的流化反应进行得更为充分, 从而能够有 效地提高流化床的总体效率。  Due to the large spacing between the upper end of each overflow device and the inner wall of the gasifier housing (the shortest distance between the upper end inlet and the inner wall of the gasifier housing is 1/5 of the inner diameter of the gasifier housing) Between 1/2 times and 1/2 times, the problem of "slow material flow, formation of retention and fluidized dead zone" can be avoided. In addition, since the projections of the upper end inlet and the lower end outlet of each overflow device on a horizontal plane perpendicular to the longitudinal axis are spaced apart from each other (for example, each overflow device adopts a partial inclined tube), for example, in the first overflow device The lateral distance between the lower outlet and the upper inlet of the second overflow device is maximized, so that the length of the lateral flow path of the material in each layer space is extended as much as possible, which can promote the fluidization reaction of the material to proceed more Sufficient, thereby effectively improving the overall efficiency of the fluidized bed.
最后, 就催化剂的利用而言, 该多层床最上层将抑制焦油生 成改为促进焦油生成, 减少催化剂用量, 降低催化剂成本; 同时 可以利用部分工业废弃物作为催化剂原料, 提高甲烷含量。  Finally, in terms of catalyst utilization, the uppermost layer of the multi-layer bed will inhibit the formation of tar to promote the formation of tar, reduce the amount of catalyst, and reduce the cost of the catalyst; at the same time, some industrial waste can be used as a catalyst raw material to increase the methane content.

Claims

权 利 要 求 Rights request
1. 一种煤炭气化制取富曱烷气体的多层流化床气化炉, 该流 化床气化炉包括: A multi-layer fluidized bed gasification furnace for gasification of coal to produce a gas rich in decane gas, the fluidized bed gasification furnace comprising:
气化炉壳体, 该壳体具有竖向的纵轴线, 并在其中限定一个 内部空间;  a gasifier housing having a vertical longitudinal axis defining an interior space therein;
在所述壳体的所述内部空间中垂直于所述纵轴线并在沿着所 述纵轴线的不同高度处布置的至少两层呈孔板形式的气体分布 器, 所述至少两层气体分布器包括第一气体分布器和位于所述第 一分布器下方的第二气体分布器, 所述第一气体分布器和所述第 二分布器将所述壳体的所述内部空间分隔为上层空间、 中间层空 间和下层空间;  At least two layers of gas distributors in the interior space of the housing that are perpendicular to the longitudinal axis and are arranged at different heights along the longitudinal axis, in the form of orifices, the at least two layers of gas distribution The first gas distributor and the second gas distributor located below the first distributor, the first gas distributor and the second distributor separating the internal space of the casing into an upper layer Space, intermediate space and lower space;
设置于所述壳体的侧面上部的原料入口, 该原料入口通向所 述上层空间, 用于将原料输入所述上层空间, 所述原料的总体流 向是沿着所述纵轴线自上而下;  a raw material inlet disposed at an upper portion of a side of the casing, the raw material inlet leading to the upper space for inputting raw materials into the upper space, the overall flow direction of the raw material is from top to bottom along the longitudinal axis ;
位于所述壳体的底部的灰渣出口;  a ash outlet located at the bottom of the housing;
位于所述壳体的底部的所述灰渣出口的侧面附近的用于气化 剂进入的气化剂入口, 所述气化剂的总体流向是沿着所述纵轴线 自下而上;  a gasification agent inlet for vaporizer entry near a side of the ash outlet at the bottom of the housing, the overall flow direction of the gasifying agent being bottom-up along the longitudinal axis;
位于所述壳体顶部的煤气出口;  a gas outlet at the top of the housing;
所述第一气体分布器上贯通设有呈两端开放的管状形式的第 一溢流装置, 所述第二气体分布器上贯通设有呈两端开放的管状 形式的第二溢流装置, 所述第一溢流装置和第二溢流装置用于使 所述原料沿曲折线路自上而下, 从所述上层空间通过所述第一溢 流装置流向所述中间层空间, 再由所述中间层空间通过所述第二 溢流装置流入所述下层空间,  The first gas distributor is provided with a first overflow device in a tubular form open at both ends, and the second gas distributor is provided with a second overflow device in a tubular form with both ends open. The first overflow device and the second overflow device are configured to move the raw material from top to bottom along a tortuous line, and flow from the upper space to the intermediate layer space through the first overflow device, and then The intermediate layer space flows into the lower space through the second overflow device,
所述第一溢流装置的下端出口与所述第二溢流装置的上端入 口之间在垂直于所述纵轴线的水平方向上相互间隔开, 以避免物 料直通而下。 a lower end outlet of the first overflow device and an upper end of the second overflow device The ports are spaced apart from each other in a horizontal direction perpendicular to the longitudinal axis to prevent the material from passing straight down.
2. 如权利要求 1所述的多层流化床气化炉, 其特征在于, 所述第一溢流装置的上端入口与所述气化炉壳体的内壁之间 的最短距离在气化炉壳体的内径的 1/5倍至 1/2倍之间, 并且 所述第二溢流装置的上端入口与所述气化炉壳体的内壁之间 的最短距离在气化炉壳体的内径的 1/5倍至 1/2倍之间。  2. The multi-layer fluidized bed gasification furnace according to claim 1, wherein a shortest distance between an upper end inlet of the first overflow device and an inner wall of the gasifier housing is gasification The inner diameter of the furnace shell is between 1/5 and 1/2 times, and the shortest distance between the upper end inlet of the second overflow device and the inner wall of the gasifier housing is in the gasifier housing The inner diameter is between 1/5 and 1/2 times the inner diameter.
3. 如权利要求 2所述的多层流化床气化炉, 其特征在于, 所述第一溢流装置的上端入口与所述气化炉壳体的内壁之间 的最短距离在气化炉壳体的内径的 1/3倍至 1/2倍之间, 并且 所述第二溢流装置的上端入口与所述气化炉壳体的内壁之间 的最短距离在气化炉壳体的内径的 1/3倍至 1/2倍之间。  3. The multi-layer fluidized bed gasification furnace according to claim 2, wherein a shortest distance between an upper end inlet of the first overflow device and an inner wall of the gasifier housing is gasification The inner diameter of the furnace shell is between 1/3 and 1/2 times, and the shortest distance between the upper end inlet of the second overflow device and the inner wall of the gasifier housing is in the gasifier housing The inner diameter is between 1/3 and 1/2 times.
4. 如权利要求 2所述的多层流化床气化炉, 其特征在于, 所 述第一溢流装置的上端入口和下端出口在垂直于所述纵轴线的水 平面上的投影相互间隔开。  The multi-layer fluidized bed gasification furnace according to claim 2, wherein the projections of the upper end inlet and the lower end outlet of the first overflow device are horizontally spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis .
5. 如权利要求 4所述的多层流化床气化炉, 其特征在于, 所 述第一溢流装置为与所述纵轴线形成的夹角大于或等于煤原料的 休止角。  The multi-layer fluidized bed gasification furnace according to claim 4, wherein the first overflow means has an angle formed with the longitudinal axis that is greater than or equal to an angle of repose of the coal material.
6. 如权利要求 4所述的多层流化床气化炉, 其特征在于, 所 述第一溢流装置与所述纵轴线形成小于或等于 60。的夹角。  6. The multi-layer fluidized bed gasifier of claim 4, wherein the first overflow device forms less than or equal to 60 with the longitudinal axis. The angle of the.
7. 如权利要求 4所述的多层流化床气化炉, 其特征在于, 所 述第一溢流装置包括上段和下段, 所述第一溢流装置的上段与所 述纵轴线平行, 所述第一溢流装置的下段与所述纵轴线形成的夹 角大于或等于煤原料的休止角, 所述第一溢流装置的上段和下段 之间以圆弧过渡段相连接。  The multi-layer fluidized bed gasification furnace according to claim 4, wherein the first overflow device comprises an upper section and a lower section, and an upper section of the first overflow device is parallel to the longitudinal axis, The angle between the lower portion of the first overflow device and the longitudinal axis is greater than or equal to the angle of repose of the coal material, and the upper and lower portions of the first overflow device are connected by a circular arc transition.
8. 如权利要求 4所述的多层流化床气化炉, 其特征在于, 所 述第一溢流装置包括上段和下段, 所述第一溢流装置的上段与所 述纵轴线平行, 所述第一溢流装置的下段与所述纵轴线形成小于 或等于 60。的夹角, 所述第一溢流装置的上段和下段之间以圆弧 过渡段相连接。 The multi-layer fluidized bed gasification furnace according to claim 4, wherein the first overflow device comprises an upper section and a lower section, and an upper section of the first overflow device The longitudinal axis is parallel, and the lower section of the first overflow device forms less than or equal to 60 with the longitudinal axis. The angle between the upper section and the lower section of the first overflow device is connected by a circular arc transition section.
9. 如权利要求 8所述的多层流化床气化炉, 其特征在于, 所 述第一溢流装置的下段与所述纵轴线形成 30°至 50。的夹角。  The multi-layer fluidized bed gasifier according to claim 8, wherein the lower portion of the first overflow device forms a 30 to 50 with the longitudinal axis. The angle of the.
10. 如权利要求 4所述的多层流化床气化炉, 其特征在于, 所述第一溢流装置的下端出口与所述气化炉壳体的内壁之间的最 短距离在 1/10倍至 1/6倍之间。  10. The multi-layer fluidized bed gasification furnace according to claim 4, wherein a shortest distance between a lower end outlet of the first overflow device and an inner wall of the gasifier housing is 1/ 10 times to 1/6 times.
11. 如权利要求 2所述的多层流化床气化炉, 其特征在于, 所述第二溢流装置的上端入口和下端出口在垂直于所述纵轴线的 水平面上的投影相互间隔开。  The multi-layer fluidized bed gasification furnace according to claim 2, wherein the projections of the upper end inlet and the lower end outlet of the second overflow device are horizontally spaced apart from each other on a horizontal plane perpendicular to the longitudinal axis .
12. 如权利要求 11所述的多层流化床气化炉, 其特征在于, 所述第二溢流装置与所述纵轴线形成的夹角大于或等于煤原料的 休止角。  The multi-layer fluidized bed gasification furnace according to claim 11, wherein the second overflow means forms an angle with the longitudinal axis that is greater than or equal to an angle of repose of the coal material.
13. 如权利要求 11所述的多层流化床气化炉, 其特征在于, 所述第二溢流装置与所述纵轴线形成小于或等于 60。的夹角。  13. The multilayer fluidized bed gasifier of claim 11 wherein said second overflow means forms less than or equal to 60 with said longitudinal axis. The angle of the.
14. 如权利要求 11所述的多层流化床气化炉, 其特征在于, 所述第二溢流装置包括上段和下段, 所述第二溢流装置的上段与 所述纵轴线平行, 所述第二溢流装置的下段与所述纵轴线形成的 夹角大于或等于煤原料的休止角, 所述第二溢流装置的上段和下 段之间以圆弧过渡段相连接。  14. The multi-layer fluidized bed gasification furnace of claim 11 wherein: said second overflow means comprises an upper section and a lower section, said upper section of said second overflow means being parallel to said longitudinal axis, The angle between the lower section of the second overflow device and the longitudinal axis is greater than or equal to the angle of repose of the coal material, and the upper and lower sections of the second overflow device are connected by a circular arc transition.
15. 如权利要求 11所述的多层流化床气化炉, 其特征在于, 所述第二溢流装置包括上段和下段, 所述笫二溢流装置的上段与 所述纵轴线平行, 所述第二溢流装置的下段与所述纵轴线形成小 于或等于 60。的夹角, 所述第二溢流装置的上段和下段之间以圆 弧过渡段相连接。  15. The multi-layer fluidized bed gasification furnace according to claim 11, wherein the second overflow device comprises an upper section and a lower section, and an upper section of the second overflow device is parallel to the longitudinal axis, The lower section of the second overflow device forms less than or equal to 60 with the longitudinal axis. The angle between the upper and lower sections of the second overflow device is connected by a circular arc transition.
16. 如权利要求 15所述的多层流化床气化炉, 其特征在于, 所述第二溢流装置的下段与所述纵轴线形成 30。至 50。的夹角。 16. The multilayer fluidized bed gasifier of claim 15 wherein: The lower section of the second overflow device forms a 30 with the longitudinal axis. To 50. The angle of the.
17. 如权利要求 1所述的多层流化床气化炉, 其特征在于, 所述壳体的纵向中部或纵向下部中的至少一个还设有辅助进料  The multi-layer fluidized bed gasification furnace according to claim 1, wherein at least one of a longitudinal middle portion or a longitudinal lower portion of the casing is further provided with an auxiliary feed
18. 如权利要求 1 所述的多层流化床气化炉, 其特征在于, 所述上层空间、 中间层空间和下层空间中的任一个空间中还设有 用于对该空间进一步加以分隔的至少一层气体分布器以及贯通该 至少一层气体分布器而布置的溢流装置。 The multi-layer fluidized bed gasification furnace according to claim 1, wherein any one of the upper space, the intermediate space and the lower space is further provided for further separating the space. At least one gas distributor and an overflow device disposed through the at least one gas distributor.
19. 如权利要求 1 所述的多层流化床气化炉, 其特征在于, 在所述壳体中, 所述第二气体分布器的下方, 还设有第三气体分 布器。  The multi-layer fluidized bed gasification furnace according to claim 1, wherein in the casing, a third gas distributor is further disposed below the second gas distributor.
20. 如权利要求 19所述的多层流化床气化炉, 其特征在于, 所述第三气体分布器呈漏斗形。  20. The multilayer fluidized bed gasifier of claim 19, wherein the third gas distributor is funnel shaped.
21. 如权利要求 1至 20任一项所述的多层流化床气化炉, 其 特征在于,  The multilayer fluidized bed gasification furnace according to any one of claims 1 to 20, wherein
所述溢流装置上端高出气体分布器的部分为溢流堰, 该溢流 堰的 间和床层持料量决定, 用下式计算: The portion of the overflow device above the gas distributor is an overflow weir, and the amount of the weir between the weir and the bed is determined by the following formula:
Figure imgf000030_0001
Figure imgf000030_0001
一特定层的溢流堰高度,单位为 m;  The overflow height of a particular layer, in m;
w—该层固体颗粒进料量, 单位为 kg/h;  W—the amount of solid particles fed in this layer, in units of kg/h;
t --—该层固相加工时间, 单位为 h;  t --- the solid phase processing time of this layer, the unit is h;
D―—该层炉体的内径, 单位为 m;  D―—the inner diameter of the furnace body, in m;
P…-该层床层在操作条件下的密度, 单位为 kg/m3; P...-the density of the bed under operating conditions, in units of k g /m 3 ;
s… 该层床层在操作条件下的孔隙率。  s... Porosity of the bed under operating conditions.
22. 如权利要求 1至 20任一项所述的流化床气化炉, 其特征 在于,  The fluidized bed gasification furnace according to any one of claims 1 to 20, wherein
两个相邻气体分布器之间的距离由处于它们之间的溢流装置 的高度和床层持料量的高度决定, 用下式计算: The distance between two adjacent gas distributors is the overflow device between them The height and the height of the bed holding capacity are determined by the following formula:
H=H1+h1-h2 H=H 1 +h 1 -h 2
其中  among them
H 两个相邻气体分布器之间的距离, 单位为 m;  H The distance between two adjacent gas distributors, in m;
Hl—处于两气体分布器之间的溢流装置的高度, 单位为 m; hl…-处于两气体分布器之间的料层持料量的高度, 单位为 m; Hl - the height of the overflow device between the two gas distributors, the unit is m; h l ... - the height of the material holding amount between the two gas distributors, the unit is m;
h2 -—处于两气体分布器之间的溢流装置的埋入料层深度, 单位为 m. h 2 - the depth of the buried layer of the overflow device between the two gas distributors, in m.
PCT/CN2010/001410 2009-09-14 2010-09-14 Multi-layer fluidized bed gasifier WO2011029285A1 (en)

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CN 200910170387 CN102021038B (en) 2009-09-14 2009-09-14 Multilayer fluidized bed gasification furnace for preparing methane-rich gas by coal gasification
CN200910170387.4 2009-09-14
CN201010279560.7 2010-09-13
CN201010279560.7A CN102399595B (en) 2010-09-13 2010-09-13 Multilayer fluidized bed gasification furnace

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