WO2011062611A3 - Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process - Google Patents

Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process Download PDF

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Publication number
WO2011062611A3
WO2011062611A3 PCT/US2010/002973 US2010002973W WO2011062611A3 WO 2011062611 A3 WO2011062611 A3 WO 2011062611A3 US 2010002973 W US2010002973 W US 2010002973W WO 2011062611 A3 WO2011062611 A3 WO 2011062611A3
Authority
WO
WIPO (PCT)
Prior art keywords
fire retardant
foams
medium density
production
decorative molded
Prior art date
Application number
PCT/US2010/002973
Other languages
French (fr)
Other versions
WO2011062611A2 (en
Inventor
James W. Rosthauser
Original Assignee
Bayer Materialscience Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayer Materialscience Llc filed Critical Bayer Materialscience Llc
Priority to KR1020127012712A priority Critical patent/KR20140015142A/en
Priority to EP10831893A priority patent/EP2501748A2/en
Priority to JP2012539868A priority patent/JP2013511589A/en
Priority to SG2012018198A priority patent/SG179565A1/en
Priority to CN2010800527255A priority patent/CN102666685A/en
Publication of WO2011062611A2 publication Critical patent/WO2011062611A2/en
Publication of WO2011062611A3 publication Critical patent/WO2011062611A3/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00—Fireproofing materials
    • C09K21/06—Organic materials
    • C09K21/12—Organic materials containing phosphorus
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2101/00—Manufacture of cellular products
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/38—Boron-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00—Use of pretreated ingredients
    • C08K9/08—Ingredients agglomerated by treatment with a binding agent

Abstract

Fire-resistant, medium density molded polyurethane foams which may be removed from a mold in substantially shorter times than previously possible are produced by the process of the present invention. These reduced de-mold times are achieved by including a solid flame retardant composition in the polyurethane foam forming composition. This solid flame retardant composition includes a melamine coated ammonium polyphosphate and zinc borate.
PCT/US2010/002973 2009-11-18 2010-11-15 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process WO2011062611A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
KR1020127012712A KR20140015142A (en) 2009-11-18 2010-11-15 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process
EP10831893A EP2501748A2 (en) 2009-11-18 2010-11-15 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process
JP2012539868A JP2013511589A (en) 2009-11-18 2010-11-15 Method for producing medium density decorative molded foam having good flame retardant properties with reduced molding time, flame retardant composition and foam produced by the method
SG2012018198A SG179565A1 (en) 2009-11-18 2010-11-15 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process
CN2010800527255A CN102666685A (en) 2009-11-18 2010-11-15 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US12/620,827 US8097658B2 (en) 2009-11-18 2009-11-18 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process
US12/620,827 2009-11-18

Publications (2)

Publication Number Publication Date
WO2011062611A2 WO2011062611A2 (en) 2011-05-26
WO2011062611A3 true WO2011062611A3 (en) 2011-11-24

Family

ID=44011787

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2010/002973 WO2011062611A2 (en) 2009-11-18 2010-11-15 Process for the production of medium density decorative molded foams having good fire retardant properties with reduced mold times, fire retardant compositions and foams produced by this process

Country Status (7)

Country Link
US (1) US8097658B2 (en)
EP (1) EP2501748A2 (en)
JP (1) JP2013511589A (en)
KR (1) KR20140015142A (en)
CN (1) CN102666685A (en)
SG (1) SG179565A1 (en)
WO (1) WO2011062611A2 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130072588A1 (en) * 2011-09-21 2013-03-21 Bayer Materialscience Llc Medium density foams having good impact resistance and a process for their production
CN102516484A (en) * 2011-12-15 2012-06-27 温州市登达化工有限公司 Synthesis process of polyurethane stock solution for energy-saving heat-insulation nano wall
JP6298344B2 (en) * 2013-04-03 2018-03-20 積水化学工業株式会社 Flame retardant urethane resin composition
KR101803117B1 (en) * 2013-10-04 2017-11-30 (주)엘지하우시스 Polyisocyanurate foaming body and method for manufacturing the same
BR112016028906A2 (en) * 2014-06-13 2017-08-22 Csir methods for inhibiting strength loss in cellulosic material and providing flame retardant composition, liquid flame retardant composition and strength loss inhibitor for cellulosic material and cellulosic material
CN104175442A (en) * 2014-08-07 2014-12-03 镇江洋溢汽车部件有限公司 Preparation technology of flame-retardant sponge
US9694897B2 (en) 2015-03-20 2017-07-04 Michael A. Pero, Iii System for manufacture of foam sheets rigidized with polymer infiltration
US10301006B2 (en) 2015-03-20 2019-05-28 Michael A. Pero, Iii Rigid polymer material sheet for building construction
CN107955155B (en) * 2016-10-14 2020-05-05 南京大学 Nitrogen-boron structure type flame-retardant polyether polyol and preparation method and application thereof
WO2018165844A1 (en) * 2017-03-14 2018-09-20 Dow Global Technologies Llc Intumescent coating system
JP2019112631A (en) * 2018-12-21 2019-07-11 積水化学工業株式会社 Fireproof and soundproof panel
CN114890960B (en) * 2022-05-17 2023-09-15 淮阴师范学院 Preparation method and application of hydroxyl modified melamine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4895878A (en) * 1987-09-18 1990-01-23 Recticel Flexible polyurethane foam having a high fire resistance
US5945467A (en) * 1993-12-27 1999-08-31 Chisso Corp. Flame-retardant thermosetting resin composition, water-insoluble ammonium polyphosphate particles and method for producing the particles
US6117937A (en) * 1997-02-27 2000-09-12 Mitsui Chemicals Inc. Polymer polyol and flame retardant polyurethane resin and foam prepared therefrom
US20090130350A1 (en) * 2007-11-16 2009-05-21 Eduardo Lauer Multi-component synthetic closure and method of manufacture

Family Cites Families (14)

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Publication number Priority date Publication date Assignee Title
DE2815554A1 (en) * 1978-04-11 1979-10-25 Basf Ag FLAME RESISTANT SOFT POLYURETHANE FOAM
DE2949537A1 (en) 1979-12-08 1981-06-11 Hoechst Ag, 6000 Frankfurt PARTICULATE AGENT FOR PREVENTING THE FLAMMABILITY OF FLAMMABLE SUBSTANCES
US4407981A (en) 1980-12-19 1983-10-04 Stauffer Chemical Company Flame retardant mixture for polyurethanes
DE3501762A1 (en) 1985-01-21 1986-07-24 Elastogran GmbH, 2844 Lemförde FLAME-RESISTANT, THERMOPLASTIC POLYURETHANE ELASTOMERS, METHOD FOR THE PRODUCTION AND USE THEREOF
US4690954A (en) 1986-04-25 1987-09-01 The Dow Chemical Company Halogenated phosphorate ethers with flame-retardant polyurethanes
US4797428A (en) 1987-06-22 1989-01-10 Mobay Corporation Foam systems and ASTM E-84 class 1 rated foams produced therefrom
US5086084A (en) 1989-08-29 1992-02-04 Lee H. Ambrose Polyvinyl chloride/polyurethane hybrid foams
US4940632A (en) 1989-10-06 1990-07-10 Mobay Corporation Foam laminates which include ASTM E-84 class 1 rated foams
EP0512629A3 (en) 1991-05-07 1992-12-09 Akzo N.V. Non-halogen containing flame retardant system for thermoplastic polymers
JP2598742B2 (en) 1993-03-09 1997-04-09 チッソ株式会社 Melamine-coated ammonium polyphosphate and method for producing the same
US5962541A (en) 1997-10-30 1999-10-05 Bayer Corporation Isocyanate-terminated prepolymers and rigid-foams produced therefrom
AU3827999A (en) 1998-05-21 1999-12-13 Huntsman Ici Chemicals Llc Hydrocarbon blown rigid polyurethane foams having improved flammability performance
WO2002000750A2 (en) * 2000-06-28 2002-01-03 World Properties, Inc. Tough, fire resistant polyurethane foam and method of manufacture thereof
US8048935B2 (en) * 2004-11-08 2011-11-01 Carpenter Co. Liquid foam systems and ASTM E-84 class 1 rated rigid, high-density polyurethane foams and articles prepared therefrom

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4895878A (en) * 1987-09-18 1990-01-23 Recticel Flexible polyurethane foam having a high fire resistance
US5945467A (en) * 1993-12-27 1999-08-31 Chisso Corp. Flame-retardant thermosetting resin composition, water-insoluble ammonium polyphosphate particles and method for producing the particles
US6117937A (en) * 1997-02-27 2000-09-12 Mitsui Chemicals Inc. Polymer polyol and flame retardant polyurethane resin and foam prepared therefrom
US20090130350A1 (en) * 2007-11-16 2009-05-21 Eduardo Lauer Multi-component synthetic closure and method of manufacture

Also Published As

Publication number Publication date
CN102666685A (en) 2012-09-12
JP2013511589A (en) 2013-04-04
WO2011062611A2 (en) 2011-05-26
US20110118369A1 (en) 2011-05-19
EP2501748A2 (en) 2012-09-26
US8097658B2 (en) 2012-01-17
SG179565A1 (en) 2012-06-28
KR20140015142A (en) 2014-02-06

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