WO2011107440A1 - Anionic associative rheology modifiers - Google Patents

Anionic associative rheology modifiers Download PDF

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WO2011107440A1
WO2011107440A1 PCT/EP2011/052955 EP2011052955W WO2011107440A1 WO 2011107440 A1 WO2011107440 A1 WO 2011107440A1 EP 2011052955 W EP2011052955 W EP 2011052955W WO 2011107440 A1 WO2011107440 A1 WO 2011107440A1
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weight
monomer
alkyl
meth
acid
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PCT/EP2011/052955
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French (fr)
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Son Nguyen Kim
Ina Fast
Rolf Werner
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Basf Se
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Priority to KR1020127022759A priority Critical patent/KR20130019373A/en
Priority to RU2012141628/04A priority patent/RU2012141628A/en
Priority to CA2791200A priority patent/CA2791200A1/en
Priority to JP2012555385A priority patent/JP5478742B2/en
Priority to EP11705888A priority patent/EP2542598A1/en
Priority to CN2011800115230A priority patent/CN102781983A/en
Publication of WO2011107440A1 publication Critical patent/WO2011107440A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/817Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions or derivatives of such polymers, e.g. vinylimidazol, vinylcaprolactame, allylamines (Polyquaternium 6)
    • A61K8/8182Copolymers of vinyl-pyrrolidones. Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q5/00Preparations for care of the hair
    • A61Q5/02Preparations for cleaning the hair
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q5/00Preparations for care of the hair
    • A61Q5/06Preparations for styling the hair, e.g. by temporary shaping or colouring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F226/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F226/06Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
    • C08F226/10N-Vinyl-pyrrolidone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/40Chemical, physico-chemical or functional or structural properties of particular ingredients
    • A61K2800/48Thickener, Thickening system
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/36Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F226/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F226/06Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen

Abstract

The present invention relates to new anionic associative rheology modifiers, their manufacture and application.

Description

Anionic associative rheology modifiers Description The present invention relates to new associative rheology modifiers, their manufacture and application.
Specific requirements are often placed on cosmetic, pharmaceutical and technical compositions with regard to their rheological properties. They can often only be con- verted to the desired application form using additives, so-called thickeners. Examples of customary low molecular weight thickeners are, for example, alkali metal and aluminum salts of fatty acids, fatty alcohols or waxes. However, depending on the field of use of the preparation to be thickened, the use of known thickeners is often associated with disadvantages. For example, the thickening effect of such thickeners may not be satisfactory or their incorporation into the preparation may be hindered or completely impossible, for example due to incompatibility. The provision of products with a complex profile of properties using the lowest possible fraction or the fewest possible different active substances often presents difficulties. For example, there is a need for polymers for cosmetic compositions which have good conditioning or film-forming proper- ties and at the same time may serve as thickeners for such compositions. In addition, esthetic requirements are increasingly being placed on cosmetic and pharmaceutical products by consumers. For example, with such products, a preference for clear formulations in the form of gels is currently observed. There is therefore a need for cosmetically and pharmaceutically compatible polymers which are suitable for providing a cer- tain property profile with regard to sensory, setting capabilities and rheology.
In general, polymeric thickeners allow the viscosity to be adjusted depending on the polymers' molecular weight. One disadvantage which often arises when using polymers as thickeners for preparing more highly viscous or gel-like preparations is that as the molecular weight of the polymer increases, its incorporation into the cosmetic composition generally becomes more difficult, and that ultimately often only swelling of the polymer is observed instead of the desired solution.
Polymeric rheology modifiers may be classified as either naturally, or synthetically derived products. Examples of the former include starch, cellulose, alginate, and proteins. These naturally occurring polymers incorporate building blocks of
polysaccharide units, or amino acids, to provide efficient, water soluble rheology modifiers. Grafting of selected moieties onto the backbone of the more widely utilized natural products, such as starch and cellulose, provides for numerous modified versions of the products, developed to address specific application requirements. Three general classes of acrylic-based synthetic polymers comprise a group of products that have been utilized as rheology modifiers in various applications for many years. The first class is based on homopolymers of (meth)acrylic acid and copolymers of (meth)acrylic acid, (meth)acrylate esters, and maleic acid, among many others. This group is typically referred to as the alkali swellable (or soluble) emulsions (ASE).
Modification of the structure of ASE polymers by addition of hydrophobic moieties defines the second class of synthetic rheology modifiers known as the hydrophobically modified, alkali swellable emulsions (HASE). This group of polymers, more commonly referred to as associative thickeners, provides the potential for greater control of the compound rheology, over a broader range of shear rates than the traditional ASE class of synthetic polymers. The third class of synthetic rheology modifiers is the hydrophobically modified, ethoxylated urethane resins (HEUR). This group of polymers typically consists of polyethylene glycol units of varying length, connected by urethane linkages, and terminated with hydrophobic end groups. Unlike the ASE and HASE classes, HEUR rheology modifiers are nonionic substances, and are not dependent on pH for activation of the thickening mechanism.
WO 93/22358 (BASF) describes copolymers obtainable by free-radical polymerization of A) 50-99.99% by weight of an olefinically unsaturated C3-C5 monocarboxylic acid, of an olefinically unsaturated C4-C8 dicarboxylic acid or the anhydride thereof or a mixture of such carboxylic acids or anhydrides with B) 0.1 -29.95% by weight of an olefinically unsaturated quaternary ammonium compound of the formula I or II
Figure imgf000003_0001
where R1 is C6-C20 -alkyl, C6-C20 -alkenyl, C5 -Cs-cycloalkyl, phenyl, phenyl(Ci-Ci2- alkyl) or (Ci-Ci2-alkyl)phenyl, R2 is hydrogen, methyl or phenyl, R3 and R4 are each H or C1-C4 -alkyl, X is halogen, Ci-C4-alkoxysulfonyloxy or Ci-C4-alkanesulfonate, it also being possible for the latter to occur as R3 or R4 with the formation of a betaine structure, Y is O or NH, and A is C1-C6 -alkylene, or a mixture of such ammonium com- pounds, C) 0 to 49.99% by weight of an acrylate or methacrylate of the formula III H2C = C C Y ( CH CH2 o ) n ~ R1 i where R1, R2 and Y have the aforementioned meanings, R5 is hydrogen, methyl or ethyl, and n is a number from 0 to 25, D) 0-29.85% by weight of other copolymerizable monomers and E) 0.5-2% by weight of one or more compounds with at least two ole- finically unsaturated groups in the molecule as crosslinker.
WO 00/39176 (BF Goodrich) describes a hydrophilic ampholytic polymer formed by copolymerization of 0.05 to 20 mole percent of an anionic monomer having at least one carboxyfunctional group, 10 to 45 mole percent of a cationic monomer having at least one aminofunctional group, 35 to 95 mole percent of a nonionic hydrophilic monomer, 0 to 10 mole percent of a hydrophobic monomer and 0 to 1.5 mole percent of a crosslink- ing monomer, and wherein the monomers are selected so as to provide the copolymer with a glass transition temperature of above about 50°C and the cationic monomer and the anionic monomer are present in a ratio of from about 2 to about 16.
WO 01/62809 (BASF) describes cosmetic compositions comprising at least one water- soluble or water-dispersible polymer which comprises, in incorporated form, a) 5 to 50% by weight of at least one α,β-ethylenically unsaturated monomer of the formula I
Figure imgf000004_0001
in which R1 is hydrogen or Ci- to Ce-alkyl, and X1 is O or NR2, where R2 is hydrogen, Ci- to Cs-alkyl or Cs-to Cs-cycloalkyl, b) 25 to 90% by weight of at least one N- vinylamide and/or N-vinyllactam, c) 0.5 to 30% by weight of at least one compound having a free-radically polymerizable, α,β-ethylenically unsaturated double bond and at least one cationogenic and/or cationic group per molecule, d) 0 to 30% by weight of at least one α,β-ethylenically unsaturated monomer of the formula II
R3
CH2— C C — X2— R4 { 11 } in which R3 is hydrogen or Ci- to Cs-alkyl, X2 is O or NR5, where R5 is hydrogen Ci- to Cs-alkyl or Cs-to Cs-cycloalkyl, and R4 is hydrogen or a linear Ci- to C22-alkyl radical and the salts thereof. WO 03/053381 (BASF) describes cosmetic compositions which comprise at least one water-soluble or water-dispersible copolymer which is obtainable by free-radical co- polymerization of at least one N-vinyllactam, at least one anionogenic monomer and optionally further α,β-ethylenically unsaturated compounds copolymerizable therewith, in the presence of a polymer component with repeat units which have ether groups or which are derived from vinyl alcohol.
WO 2004/058837 (BASF) describes cosmetic or pharmaceutical compositions comprising A) at least one ampholytic copolymer obtainable by free-radical copolymerization of a) at least one compound with a free-radically polymerizable, α,β-ethylenically unsatu- rated double bond and at least one anionogenic and/or anionic group per molecule, b) at least one compound with a free-radically polymerizable, α,β-ethylenically unsaturated double bond and at least one cationogenic and/or cationic group per molecule, c) at least one α,β-ethylenically unsaturated amide-group-containing compound of the formula R1-CO-NR2R3 in which one of the radicals R1 to R3 is a group of the formula CH2=CR4, where R4= H or Ci-C4-alkyl, and the other radicals R1 to R3, independently of one another, are H, alkyl, cycloalkyl, heterocycloalkyl, aryl or hetaryl, where R1 and R2 together with the amide group to which they are bonded may also be a lactam with 5 to 8 ring atoms, where R2 and R3 together with the nitrogen atom to which they are bonded may also be a five-to seven-membered heterocycle, with the proviso that the sum of the carbon atoms of the radicals R1, R2 and R3 is at most 8, or a polyelectrolyte complex comprising at least one of said ampholytic copolymers and at least one further polyelectrolyte different therefrom, and B) at least one cosmetically acceptable carrier.
WO 2006/044193 (ISP) and US 2007/0231286 A1 (ISP) describe a rheology modi- fier/hair styling resin which is a crosslinked, linear polyvinyl amide/polymerizable car- boxylic acid) copolymer and its use in color cosmetic compositions.
WO 2007/010035 A1 (BASF) describes the use of an anionic or cationic ampholytic copolymer which is obtainable by free-radical copolymerization of a1 ) at least one compound having a free-radically polymerizable, α,β-ethylenically unsaturated double bond and at least one anionogenic and/or anionic group per molecule, a2) at least one compound having a free-radically polymerizable, α,β-ethylenically unsaturated double bond and at least one cationogenic and/or cationic group per molecule, b) at least one free-radically polymerizable crosslinking compound which contains at least two α,β- ethylenically unsaturated double bonds per molecule, c) if desired in the presence of at least one silicone compound containing a polyether group and/or a free-radically poly- merizable olefinically unsaturated double bond, as rheology modifiers for compositions in hair cosmetics.
US 4,230,844 (DuPont) describes thickener polymers comprising (i) about 1 -99% by weight of at least one unsaturated carboxylic acid of 3 to 6 carbon atoms, and (ii) about 1 -99% by weight of at least one ester of the formula
R O R2
I II I wherein R and R2 are each hydrogen or methyl, x is a positive integer of 5 to 80, y is an integer of 0 to 20, and Ri is alkyl of 1 to 20 carbon atoms or alkyl phenyl where the alkyl group is from 1 to 20 carbon atoms or alkyl phenyl where the alkyl group is from 1 to 20 carbon atoms. US 4,138,381 (Du Pont) describes thickeners comprising a polymer dissolved in a solvent at a concentration up to 50% by weight of the composition, the solvent being at least one glycol and containing during manufacture up to 50% by weight, based on the weight of glycol, of water and the polymer consists essentially of (a) about 10 to 98% by weight of at least one unsaturated carboxylic acid of 3 to 6 carbon atoms, (b) about 1 to 50% by weight of at least one alkyl acrylate or alkyl methacrylate wherein the alkyl group is from 1 to 30 carbon atoms, and (c) about 1 to 85% by weight of at least one ester of the formula
Figure imgf000006_0001
wherein R and R2 are each hydrogen or methyl, x is a positive integer of 5 to 80, y is integer of 0 to 20, and Ri is alkyl of 1 to 20 carbon atoms or alkyl phenyl where the alkyl group is from 1 to 20 carbon atoms, the total adding up to 100%.
US 5,015,708 describes non-crosslinked precipitation terpolymer products produced by polymerizing a reaction mixture of a vinyl lactam, e.g. vinyl pyrrolidone or vinyl caprolactam, a polymerizable carboxylic acid, e.g. acrylic acid or methacrylic acid, and a hydrophobic monomer, e.g. lauryl methacrylate, in a predetermined compositional range, in the presence of a polymerization initiator, and in an aliphatic hydrocarbon solvent, particularly a C3 -C10 saturated hydrocarbon, which is branched or unbranched, cyclic or acylic, and, preferably, is heptane or cyclohexane. The terpolymers are obtained in high yield, as a white powder, which can be filtered and dried easily. US 6,025,431 describes a polymeric rheology modifier (PRM) which has been prepared by polymerizing from about 5 to about 80 weight percent of an acrylate monomer (a) selected from the group consisting of a C1-C6 alkyl ester of acrylic acid and a C1-C6 alkyl ester of methacrylic acid, from about 5 to about 80 weight percent of a monomer (b) selected from the group consisting of a vinyl-substituted heterocyclic compound containing at least one of a nitrogen or a sulfur atom, (meth)acrylamide, a mono- or di- (Ci-C4)alkylamino (Ci-C4)alkyl (meth)acrylate and a mono or di-(Ci-C4) alkylamino (Ci- C4)alkyl (meth)acrylamide, and 0 to about 30 weight percent of an associative monomer (c), all percentages based on the total weight of monomer used to prepare the PRM, and a cosmetically-active agent (CAA).
EP 3235 A1 (BASF) describes a water-soluble copolymer which comprises (a) from 80 to 2% by weight of an ethylenically unsaturated C3- to C5-carboxylic acid, acrylamidodim panesulfonicacid, vinylsulfonic acid or vinylphosphoric acid, or of an ester of the formula
Figure imgf000007_0001
where R is H or -CH3, n is from 1 to 4 and R1 and R2 are alkyls of 1 to 4 carbon atoms, or of mixtures of the said monomers, and (b) from 20 to 98% by weight of a polymeriz- able ethylenically unsaturated compound of the formula
Figure imgf000007_0002
where R3 is alkyl of 1 to 20 carbon atoms, R4 is H or -CH3, R5 is H, n is from 2 to 100 and m is from 0 to 50.
EP 1 1806 A1 (Dow Chemical) describes aqueous liquid emulsion polymers prepared by the copolymerization of (A) 15-60 weight percent of a C3-C8 α,β-ethylenically unsaturated carboxylic acid monomer, preferably acrylic or methacrylic acid or a mixture thereof with itaconic or fumaric acid, (B) 15-80 weight percent of a nonionic copoly- merizable C2-C12 α,β-ethylenically unsaturated monomer, preferably a monovinyl ester such as ethyl acrylate or a mixture thereof with styrene, acrylonitrile, vinyl chloride or vinyl acetate, and (C) 1 -30 weight percent of certain nonionic vinyl surfactant esters, such as nonylphenoxypoly(ethyleneoxy)g ethyl acrylate, to give an emulsion copolymer stable as an aqueous colloidal dispersion at an acid pH lower than about 5.0 but responsive to pH adjustment with base. These emulsion polymers adjusted to a pH of 5.5-10.5 or higher serve as thickeners for aqueous systems including cosmetic products, drilling muds, and particularly aqueous coating compositions such as latex paint. EP 13836 (Rohm & Haas) describes copolymers containing (1 ) 20-69.5% by weight of acrylic and/or methacrylic acid; (2) 0.5-25% by weight of monomer of the formula CH2=C(R)-C(0)-0-(CH2CH20)n-R0 wherein R is H or CH3, n is at least 2 and R° is C8- C30 alkyl, alkylaryl or polycyclic alkyl; (3) at least 30% by weight of at least one C1-C4 alkyl acrylate and/or methacrylate and (4) 0-0.1 % by weight of polyethylenically unsaturated monomer, the total of (1 ), (2), (3) and (4) being 100%.
EP 1690878 A1 (Rohm & Haas) describes a polymer comprising (a) from 25% to 45% carboxylic acid monomer residues, (b) from 50% to 65% C2 -C4 alkyl (meth)acrylate residues, (c) from 2% to 20% of residues of at least one of: (i) an alkyl (meth)acrylate, (ii) a vinyl alkanoate, (iii) an N-vinyl alkylamide, and (iv) an N-alkyl (meth)acrylamide, wherein an alkyl group having from 6-18 carbon atoms is present; and (d) from 0.01 % to 2% of residues of at least one crosslinker.
WO 2003/061615 (Noveon) describes an aqueous hair setting composition comprising an effective hair setting amount of a rheology modifying hair setting, alkali-swellable and/or alkali-soluble associative polymer which is the polymerization product of a monomer mixture comprising: (a) at least one acidic vinyl monomer or a salt thereof; (b) at least one nonionic vinyl monomer; (c) a first associative monomer having a first hydrophobic end group; (d) at least one monomer selected from the group consisting of a second associative monomer having a second hydrophobic end group, a semihydro- phobic monomer, and a combination thereof; and, optionally, (e) a monomer selected from the group consisting of a crosslinking monomer, a chain transfer agent, and a combination thereof;with the proviso that when monomer (d) is solely selected from a second associative monomer, the first and second hydrophobic end groups of associative monomers (c) and (d) are each independently selected from the same or different hydrocarbon classes, and when the first and second hydrophobic end groups are selected from the same hydrocarbon class, the molecular formulas of the hydrophobic end groups differ by at least 8 carbon atoms.
Anionic associative rheologiy modifying polymers are commercially available as e.g. Aculyn®22 (I NCI: Acrylates/Steareth-20 Methacrylate Copolymer; a copolymer of the ester of methacrylic acid and Steareth-20 and one or more monomers of acrylic acid, methacrylic acid or one of their simple esters), Aculyn®28 (I NCI: Acrylates/Beheneth-25 Methacrylate Copolymer; a copolymer of the ester of methacrylic acid and Beheneth-25 and one or more monomers of acrylic acid, methacrylic acid, or one of their simple esters) , Aculyn®88 (I NCI: Acrylates/Steareth-20 Methacrylate Crosspolymer; a copolymer of steareth-20 methacrylate and one or more monomers consisting of acrylic acid, methacrylic acid or one of their simple esters, crosslinked with an allyl ether of pentae- rythritol or an allyl ether of trimethylolpropane), and Tinovis®GTC (I NCI : Acrylates/Beheneth-25 Methacrylate Copolymer). Although there are plenty of polymeric thickeners for cosmetic use already known and commercially available, there is still a need for thickeners that at the same time can easily be incorporated into cosmetic compositions, enable fast thickening, particularly at pH values in the ranges from 5 to 9, preferrably from 6 to 8, and have good film forming and hair-setting properties. Furthermore, long-term stability of such cosmetic compositions combined with tolerance of comparably high salt contents are desired properties of up-to-date polymeric thickeners. Other desired properties are the ability to form clear gels, stabilizing properties for particles, emulsions, and foams, broad pH range stability, peroxide compatibility, shear tolerance, processability in the cold, and broad compatibility with other ingredients.
Surprisingly, it has now been found that these objectives are achieved by a polymer comprising as polymerized units
a) 25 to 85 % by weight of acrylic acid,
b) 10 to 60 % by weight of N-vinyl pyrrolidone,
c) 0.5 to 10 % by weight of at least one cationic monomer,
d) 1 to 6 % by weight of at least one of compounds d1 ) or d2)
O
H2C: (CH2CH2O)k(CH2CH(CH3)O),
(d1 )
H2C: =CH- CH2— O (CH2CH2O)k(CH2CH(CH3)O), R9 (d2) wherein
the order of the alkylene oxide units is arbitrary,
k and I, independently of one another, are an integer from 0 to 1000, the sum of k and I being at least 5,
R8 is hydrogen or Ci-C4-alkyl, preferably methyl,
R9 is Cs-Cso-alkyl, Cs-Cso-alkenyl or C8-C30 alkylaryl, and
Xis O or a group of the formula NR10, in which R10 is H, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl or hetaryl,
0.01 to 2 % by weight of at least one crosslinking agent,
0.2 to 5 % by weight of at least one further monomer f) comprising a group of formula (I)
Figure imgf000010_0001
wherein
# is the bonding site to a group with a free-radically polymerizable, α,β-ethylenically unsaturated double bond,
Ra is H or Ci-C4-alkyl,
Rb is H or Ci-C -alkyl, or
Ra and Rb together are (CH2)i-4, and
Rc is H or d-Cso-alkyl,
g) 0 to 30 % by weight of further monomers different from a) to f),
the total of a) to g) adding up to 100 % by weight.
For the purposes of this invention, the term "alkyl" comprises straight-chain and branched alkyl groups. Suitable short-chain alkyl groups are, for example, straight- chain or branched Ci-Cz-alkyl groups, preferably Ci-C6-alkyl groups and particularly preferably Ci-C4-alkyl groups. These include, in particular, methyl, ethyl, propyl, iso- propyl, n-butyl, 2-butyl, sec-butyl, tert-butyl, n-pentyl, 2-pentyl, 2-methylbutyl, 3- methylbutyl, 1 ,2-dimethylpropyl, 1 ,1 -dimethylpropyl, 2,2-dimethylpropyl, 1 -ethylpropyl, n-hexyl, 2-hexyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1 ,2-dimethylbutyl, 1 ,3-dimethylbutyl, 2,3-dimethylbutyl, 1 ,1 -dimethylbutyl, 2,2-dimethylbutyl,
3,3-dimethylbutyl, 1 ,1 ,2-trimethylpropyl, 1 ,2,2-trimethylpropyl, 1 -ethylbutyl, 2-ethylbutyl, 1 -ethyl-2-methylpropyl, n-heptyl, 2-heptyl, 3-heptyl, 2-ethylpentyl, 1 -propylbutyl, octyl.
Suitable longer-chain Cs-Cso-alkyl groups and Cs-Cso-alkenyl groups are straight-chain and branched alkyl groups and alkenyl groups. Preference is given here to predominantly linear alkyl radicals as also occur in natural or synthetic fatty acids and fatty alcohols and in oxo alcohols, which may, if appropriate, additionally be mono-, di- or polyunsaturated. These include, for example, n-hexyl(ene), n-heptyl(ene), n-octyl(ene), n-nonyl(ene), n-decyl(ene), n-undecyl(ene), n-dodecyl(ene), n-tridecyl(ene), n- tetradecyl(ene), n-pentadecyl(ene), n-hexadecyl(ene), n-heptadecyl(ene), n- octadecyl(ene), n-nonadecyl(ene), arachinyl(ene), behenyl(ene), lignocerinyl(ene), melissinyl(ene).
CycloalkyI is preferably Cs-Cs-cycloalkyl, such as cyclopentyl, cyclohexyl, cycloheptyl or cyclooctyl. Aryl comprises unsubstituted and substituted aryl groups and is preferably phenyl, tolyl, xylyl, mesityl, naphthyl, fluorenyl, anthracenyl, phenanthrenyl, naphthacenyl and in particular phenyl, tolyl, xylyl or mesityl. In the text below, compounds which are derived from acrylic acid and methacrylic acid may sometimes be referred to in short by adding the syllable "(meth)" to the compound derived from acrylic acid.
Monomer a): Acrylic acid
In one embodiment of the invention the polymer comprises as polymerized units of from 25 to 85 % by weight of acrylic acid.
In another embodiment of the invention the polymer comprises as polymerized units of from 40 to 60 % by weight of acrylic acid.
In a preferred embodiment of the invention the polymer comprises as polymerized units of from 65 to 75 % by weight of acrylic acid.
Monomer b): N-vinyl pyrrolidone
In one embodiment of the invention the polymer comprises as polymerized units of from 10 to 60 % by weight of N-vinyl pyrrolidone.
In another embodiment of the invention the polymer comprises as polymerized units of from 20 to 50 % by weight of N-vinyl pyrrolidone.
In still another embodiment of the invention the polymer comprises as polymerized units of from 10 to 25 % by weight of N-vinyl pyrrolidone. Monomer c): cationic monomer
The polymers according to this invention comprise as polymerized units of from 0.3 to 10 % by weight of at least one cationic monomer.
For the purposes of this invention, the term "cationic monomer" means monomers carrying a cationic charge or monomers carrying groups, prefarably amine groups, that can be cationically charged either by protonation or by quaternization with acids or alkylating agents, respectively. In other words, the term "cationic monomer" can be used to describe cationically charged monomers as well as monomers that can be cationically charged.
In one embodiment of the invention monomer c) comprises at least one compound which is chosen from
1 ) esters of α,β-ethylenically unsaturated mono- and dicarboxylic acids with amino alcohols,
2) amides of α,β -ethylenically unsaturated mono- and dicarboxylic acids with diamines which have at least one primary or secondary amino group,
3) Ν,Ν-diallylamine, N,N-diallyl-N-alkylamines and derivatives thereof,
4) vinyl- and allyl-substituted nitrogen heterocycles,
5) vinyl- and allyl-substituted heteroaromatic compounds and 6) mixtures thereof.
All the aformentioned monomers may be mono- or dialkylated on a suitable amine nitrogen. In one embodiment of this invention, preferred monomers c) are
Ν,Ν-dimethylaminomethyl (meth)acrylate, Ν,Ν-dimethylaminoethyl (meth)acrylate, Ν,Ν-diethylaminoethyl (meth)acrylate, Ν,Ν-dimethylaminopropyl (meth)acrylate, Ν,Ν-diethylaminopropyl (meth)acrylate and N,N-dimethylaminocyclohexyl
(meth)acrylate. In one embodiment of this invention, preference is given to
Ν,Ν-dimethylaminoethyl (meth)acrylate.
In another embodiment of this invention, preferred monomers c) are N-[tert- butylaminoethyl(meth)acrylamide, N-[2-dimethylamino)ethyl]acrylamide, N-[2-
(dimethylamino)ethyl]methacrylamide, N-[3-(dimethylamino)propyl]acrylamide, N-[3- (dimethylamino)propyl]methacrylamide, N-[4-(dimethylamino)butyl]acrylamide, N-[4-
(dimethylamino)butyl]methacrylamide, N-[2-(diethylamino)ethyl]acrylamide, N-[4-
(dimethylamino)cyclohexyl]acrylamide and N-[4-
(dimethylamino)cyclohexyl]methacrylamide.
In one embodiment of this invention, preference is given to N-[3- (dimethylamino)propyl]methacrylamide (DMAPMAM).
A specific embodiment relates to polymers which comprise as monomer c) N-[3-
(dimethylamino)propyl](meth)acrylamide. In another embodiment, monomer c) consists of N-[3-(dimethylamino)propyl](meth)acrylamide. In another embodiment of this invention, preferred monomers c) are N,N-diallylamines and N,N-diallyl-N-alkylamines.
In another embodiment of this invention, preferred monomers c) are vinyl- and allyl substituted nitrogen heterocycles different from vinylimidazoles, such as 2- and 4- vinylpyridine, 2- and 4-allylpyridine.
In a preferred embodiment of the invention, monomer c) comprises as cationic monomer c) at least one N-vinylimidazole compound of the general formula (II)
Figure imgf000013_0001
(I I) wherein R5 to R7, independently of one another, are hydrogen, Ci-C4-alkyl or phenyl. Examples of compounds c) of the general formula (II) are given in Table 1 below: Table 1
Figure imgf000013_0002
Me = methyl
Ph = phenyl
In a preferred embodiment of the invention, monomer c) is selected from N- vinylimidazole and mixtures comprising N-vinylimidazole. A particularly preferred embodiment of the invention relates to polymers in which monomer c) is N-vinylimidazole.
In one embodiment of this invention the polymer comprises as polymerized units of from 0.3 to 5 % by weight of the at least one cationic monomer c).
In another embodiment of this invention the polymer comprises as polymerized units of from 0.5 to 3 % by weight of the at least one cationic monomer c).
In still another embodiment of this invention the polymer comprises as polymerized units of from 0.5 to 2 % by weight of the at least one cationic monomer c).
In one embodiment of the invention the molar ratio between acrylic acid a) and monomer c) is at least 10:1. In another embodiment of the invention the molar ratio between acrylic acid a) and monomer c) is at least 20:1. In still another embodiment of the invention the molar ratio between monomer a) and monomer c) is at least 30:1. In still another embodiment of the invention the molar ratio between monomer a) and monomer c) is at least 40:1.
In one embodiment of the invention the molar ratio between monomer a) and monomer c) is at most 120:1. In another embodiment of the invention the molar ratio between monomer a) and monomer c) is at most 100:1.
In another embodiment of the invention the molar ratio between monomer a) and monomer c) is at most 50:1 .
In a preferred embodiment of the invention the molar ratio between monomer a) and monomer c) is in the range of from 30:1 to 120:1 , more preferred in the range of from 40:1 to 100:1 . In another embodiment of the invention the molar ratio between mono- mer a) and monomer c) is in the range of from 40:1 to 50:1 .
Preferably, the cationogenic and/or cationic groups of the monomer c) are nitrogen- containing groups, such as primary, secondary and tertiary amino groups, and quaternary ammonium groups. The nitrogen-containing groups are preferably tertiary amino groups or quaternary ammonium groups. Charged cationic groups can be produced from the amine nitrogens either by protonation with acids or by quaternization with alkylating agents. The acids include, for example, carboxylic acids, such as lactic acid, or mineral acids, such as phosphoric acid, sulfuric acid and hydrochloric acid. Alkylating agents are e.g. Ci-C4-alkyl halides or sulfates, such as ethyl chloride, ethyl bromide, methyl chloride, methyl bromide, dimethyl sulfate and diethyl sulfate. A protonation or quaternization preferably takes place after the polymerization.
In one embodiment of this invention, monomers c) are co-polymerized in their substantially non-quaternized form and remain non-quaternized after the polymerization.
In another embodiment of this invention, monomers c) are co-polymerized in their substantially non-quaternized form and at least partly quaternized after the polymerization. In still another embodiment of this invention, monomers c) are co-polymerized in their substantially non-quaternized form and completely quaternized after the polymerization.
Substantially non-quaternized form of a monomer c) means that at least 90 mole per- cent, preferably at least 95 mole percent, more preferably at least 99 mole percent, still more preferably at least 99.9 mole percent of monomers c) are not quaternized until after the polymerization.
The term "after the polymerization" means such point in time, when at most 1 weight percent, preferably at most 0.1 weight percent , more preferably at most 0.01 weight percent, still more preferably at most 0.001 weight percent of all initially polymerizable monomers are still in their polymerizable form, i.e. still carrying a monoethylenic un- satu ration.
Due to various experimental reasons, there can always be minor portions of monomers c) that are already cationic (i.e. protonated or quaternized) before or during the polymerization although no purposeful protonation/quaternization has been performed.
Monomer d)
The polymers according to this invention comprise as polymerized units of from 1 to 6 % by weight of at least one of compounds d1 ) or d2).
In a preferred embodiment of this invention the polymers comprise as polymerized units of from 2 to 4 % by weight of at least one of compounds d1 ) or d2).
O
H2C: (CH2CH2O)k(CH2CH(CH3)O),
H2C=CH CH2— O (CH2CH2O)k(CH2CH(CH3)O), R9
(d2) wherein
the order of the alkylene oxide units is arbitrary,
k and I, independently of one another, are an integer from 0 to 1000, the sum of k and I being at least 5,
R8 is hydrogen or Ci-C4-alkyl, preferably methyl,
R9 is Cs-Cso-alkyl, Cs-Cso-alkenyl or C8-C30 alkylaryl, and
X is O or a group of the formula NR10, in which R10 is H, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl or hetaryl. In one preferred embodiment of the invention, R8 is hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl or n-hexyl, particularly preferred hydrogen, methyl or ethyl. Most preferably R8 is methyl.
In one preferred embodiment of the invention, k is an integer in the range of from 1 to 500, in particular of from 3 to 250 and I is an integer in the range of from 0 to 100.
In one preferred embodiment of the invention, R9 of monomers d1 ) and d2) is selected from n-octyl, 1 ,1 ,3,3-tetramethylbutyl, ethylhexyl, n-nonyl, n-decyl, n-undecyl, tridecyl, myristyl, pentadecyl, palmityl, heptadecyl, octadecyl, nonadecyl, arrachinyl, behenyl, lignocerenyl, cerotinyl, melissinyl, palmitoleinyl, oleyl, linolyl, linolenyl, stearyl, lauryl. In particularly preferred embodiments of this invention R9 of monomers d1 ) and d2) is selected from palmityl, heptadecyl, octadecyl, nonadecyl, arrachinyl, behenyl and their binary or tertiary mixtures.
In another preferred embodiment of this invention R9 of monomers d1 ) and d2) is selected from the binary and tertiary mixtures of the even-numbered alkyl residues like e.g. Ci6, Ci8, C20, and C22. Preferably, X in formula d1 ) is O or NH.
Suitable polyether (meth)acrylates d1 ) are, for example, the condensation products of (meth)acrylic acid with polyetherols. Suitable polyetherols can be prepared easily by reacting ethylene oxide, 1 ,2-propylene oxide and/or epichlorohydrin with a starter alco- hoi R9-OH. The alkylene oxides can be used individually, alternately one after the other or as mixtures. The polyether (meth)acrylates d1 ) can be used on their own or in mixtures for the preparation of the polymers according to the invention.
In one embodiment of this invention the polymers comprise as polymerized units at least one compound d1 ) chosen from polyether (meth)acrylates terminated with C8-C22- alkyl groups.
Preferred monomers d1 ) according to this invention are esters of methacrylic acid with ethoxylated C16-C18 alkyl alcohols, wherein the degree of ethoxylation (k in formula d1 )) is 10 to 40, preferably 20 to 30.
In one embodiment of this invention, the monomers d1 ) are provided as mixtures with methylmethacrylate and/or methacrylic acid.
In one preferred embodiment of the invention, the commercially available C18- PEG 1 100 MA (Plex®6877-0, CAS number 70879-51 -5 (APG 1 100 MA), manufacturer: Evonik) is selected as at least one monomer d1 ). In another embodiment of the invention, monomer d1 ) can be prepared as described in U.S. Pat. No. 3,708,445 using alcohols and acids described in column 3, lines 36-75. This particular monomer d1 ) is of the formula:
Figure imgf000017_0001
wherein R8 is hydrogen or methyl,
k is a positive integer of 5 to 80, preferably 10 to 50, and
R9 is alkyl of 8 to 15 carbon atoms or alkyl phenyl wherein the alkyl group is from 8 to 20 carbon atoms, preferably
Figure imgf000017_0002
wherein R10 is alkyl of 8 to 20 carbon atoms.
Suitable allyl alcohol alkoxylates d2) are, for example, the etherification products of allyl chloride with corresponding polyetherols. Suitable polyetherols can be prepared easily by reacting ethylene oxide, 1 ,2-propylene oxide and/or epichlorohydrin with water or a starter alcohol R9-OH. The alkylene oxides can be used individually, alternately one after the other or as a mixture. The allyl alcohol alkoxylates d2) can be used on their own or in mixtures for the preparation of the polymers according to this invention.
Monomer e)
The polymers according to this invention comprise in copolymerized form of from 0.01 to 2 % by weight of at least one crosslinking agent e) (crosslinker). Preferred crosslink- ers are compounds with at least two polymerizable, ethylenically unsaturated, noncon- jugated double bonds.
Suitable crosslinkers e) are e.g. (meth)acrylic esters, allyl ethers or vinyl ethers of at least dihydric alcohols. The OH groups of the parent alcohols here may be completely or partially etherified or esterified; however, the crosslinkers comprise at least two ethylenically unsaturated groups.
Examples of the parent alcohols are dihydric alcohols, such as 1 ,2-ethanediol,
1 ,2-propanediol, 1 ,3-propanediol, 1 ,2-butanediol, 1 ,3-butanediol, 2,3-butanediol, 1 ,4-butanediol, but-2-ene-1 ,4-diol, 1 ,2-pentanediol, 1 ,5-pentanediol, 1 ,2-hexanediol, 1 ,6-hexanediol, 1 ,10-decanediol, 1 ,2-dodecanediol, 1 ,12-dodecanediol, neopentyl glycol, 3-methylpentane-1 ,5-diol, 2,5-dimethyl-1 ,3-hexanediol,
2,2,4-trimethyl-1 ,3-pentanediol, 1 ,2-cyclohexanediol, 1 ,4-cyclohexanediol, 1 ,4-bis(hydroxymethyl)cyclohexane, hydroxypivalic neopentyl glycol monoester, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis[4-(2-hydroxypropyl)phenyl]propane, diethyl- ene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, 3-thiopentane-1 ,5-diol, and polyethylene glycols, polypropyl- ene glycols and polytetrahydrofurans with molecular weights of in each case 200 to 10000. Apart from the homopolymers of ethylene oxide and propylene oxide also block copolymers of ethylene oxide or propylene oxide or copolymers which comprise incorporated ethylene oxide and propylene oxide groups can be used. Examples of parent alcohols with more than two OH groups are trimethylolpropane, glycerol, pentaerythri- tol, 1 ,2,5-pentanetriol, 1 ,2,6-hexanetriol, triethoxycyanuric acid, sorbitan, sugars, such as sucrose, glucose, mannose. The polyhydric alcohols can also be used following reaction with ethylene oxide or propylene oxide as the corresponding ethoxylates or propoxylates. The polyhydric alcohols can also firstly be converted into the corresponding glycidyl ethers by reaction with epichlorohydrin. Preference is given to ethylene glycol di(meth)acrylate and polyethylene glycol di(meth)acrylates.
Further suitable crosslinkers e) are the vinyl esters or the esters of monohydric, unsaturated alcohols with ethylenically unsaturated C3-C6-carboxylic acids, for example acrylic acid, methacrylic acid, itaconic acid, maleic acid or fumaric acid. Examples of such alcohols are allyl alcohol, 1 -buten-3-ol, 5-hexen-1 -ol, 1 -octen-3-ol, 9-decen-1 -ol, dicy- clopentenyl alcohol, 10-undecen-1 -ol, cinnamyl alcohol, citronellol, crotyl alcohol or cis- 9-octadecen-1 -ol. However, it is also possible to esterify the mono-hydric, unsaturated alcohols with polybasic carboxylic acids, for example malonic acid, tartaric acid, trimel- litic acid, phthalic acid, terephthalic acid, citric acid or succinic acid.
Further suitable crosslinkers e) are esters of unsaturated carboxylic acids with the above-described polyhydric alcohols, for example of oleic acid, crotonic acid, cinnamic acid or 10-undecenoic acid. Suitable crosslinkers e) are also straight-chain or branched, linear or cyclic, aliphatic or aromatic hydrocarbons which have at least two double bonds which, in the case of aliphatic hydrocarbons, must not be conjugated, e.g. divinylbenzene, divinyltoluene, 1 ,7- octadiene, 1 ,9-decadiene, 4-vinyl-1 -cyclohexene, trivinylcyclohexane or polybutadienes with molecular weights of from 200 to 20000.
Also suitable as crosslinkers e) are the acrylamides, methacrylamides and
N-allylamines of at least difunctional amines. Such amines are, for example,
1 ,2-diaminomethane, 1 ,2-diaminoethane, 1 ,3-diaminopropane, 1 ,4-diaminobutane, 1 ,6-diaminohexane, 1 ,12-dodecanediamine, piperazine, diethylenetriamine or iso- phoronediamine. Likewise suitable are the amides of allylamine and unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, or at least dibasic carboxylic acids as have been described above. In addition, triallylamine and triallylmonoalkylammonium salts, e.g. triallylmethylammo- nium chloride or methyl sulfate, are suitable as crosslinker e).
Also suitable are N-vinyl compounds of urea derivatives, at least difunctional amides, cyanurates or urethanes, for example of urea, ethyleneurea, propyleneurea or tar- tardiamide, e.g. Ν,Ν'-divinylethyleneurea or N,N'-divinylpropyleneurea.
Further suitable crosslinkers e) are divinyldioxane, tetraallylsilane or tetravinylsilane.
It is of course also possible to use mixtures of the abovementioned compounds e).
In one preferred embodiment of this invention, crosslinker e) is at least one of ethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylates, pentaerythritol triallyl ether, methylenebisacrylamide, Ν,Ν'-divinylethyleneurea, triallylamine and triallylmonoalkylammonium salts.
In one preferred embodiment of this invention, crosslinker e) is or comprises pentaerythritol triallyl ether (PETAE, CAS No. 1471 -17-6).
Monomer f)
The polymers of this invention comprise as polymerized units of from 0.2 to 5 % by weight of at least one further monomer f) comprising a group of formula (I)
Figure imgf000019_0001
wherein
# is the bonding site to a group with a free-radically polymerizable, α,β-ethylenically unsaturated double bond,
Ra is H or Ci-C4-alkyl,
Rb is H or Ci-C4-alkyl, or
Ra and Rb together are (CH2)i-4, and
Rc is H or d-Cso-alkyl.
Preferably the at least one monomer f) is chosen from compounds of the general formula (la)
Figure imgf000020_0001
wherein
R1 is H or CHs, and
R, R' are, independently from each other, H or an organic radical and may
also be bonded to one another,
G is O or NH.
In one particularly preferred embodiment of this invention, monomer f) is or comprises 2-(2-oxo-1 -imidazolidinyl)ethylmethacrylate (CAS No. 86261 -90-7), also known as ureido methacrylate (UMA):
Figure imgf000020_0002
In one embodiment of this invention, the polymers can also contain structural units resulting from byproducts of the synthesis of ureido methacrylate, in particular hy- droxyethylethyleneurea (CAS No. 3699-54-5) and N-(methacryloyloxyethyl)-N'- (methacryloyl)ethyleneurea (CAS No. 157312-17-9), as described in DE 4301673, the disclosure of which is hereby incorporated as reference.
Preferred polymers of this invention comprise as polymerized units of from 0.5 to 2% by weight of 2-(2-oxo-1 -imidazolidinyl)ethylmethacrylate (ureido methacrylate, UMA).
Monomer g)
The polymers according to this invention comprise as polymerized units of from 0 to 30 % by weight of further monomers g) different from a) to f). In one embodiment of the invention, the polymers comprise as polymerized units of from 1 to 20 % by weight of such further monomers g). In still another embodiment of the invention, the polymers comprise as polymerized units of from 1 to 10 % by weight of such further monomers g)-
In one embodiment of the invention, at least one monomer g) is chosen from the group consisting of methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, methyl ethacrylate, ethyl ethacrylate, n-propyl ethacrylate, isopropyl ethacrylate, n-butyl ethacrylate, tert-butyl ethacrylate, isobutyl ethacrylate, n- butyl (meth)acrylate, tert-butyl (meth)acrylate, isobutyl (meth)acrylate, sec-butyl (meth)acrylate, 2-pentyl (meth)acrylate, 3-pentyl (meth)acrylate, isopentyl acrylate, neopentyl acrylate, n-octyl (meth)acrylate, 1 ,1 ,3,3-tetramethylbutyl (meth)acrylate, ethylhexyl (meth)acrylate, n-nonyl (meth)acrylate, n-decyl (meth)acrylate, n-undecyl (meth)acrylate, tridecyl (meth)acrylate, myristyl (meth)acrylate, pentadecyl
(meth)acrylate, palmityl (meth)acrylate, heptadecyl (meth)acrylate, nonadecyl
(meth)acrylate, arrachinyl (meth)acrylate, behenyl (meth)acrylate, lignocerenyl
(meth)acrylate, cerotinyl (meth)acrylate, melissinyl (meth)acrylate, palmitoleinyl (meth)acrylate, oleyl (meth)acrylate, linolyl (meth)acrylate, linolenyl (meth)acyrlate, stearyl (meth)acrylate, lauryl (meth)acrylate, phenoxyethyl acrylate, 4-t-butylcyclohexyl acrylate, cyclohexyl (meth)acrylate, ureido (meth)acrylate, tetrahydrofurfuryl
(meth)acrylate and mixtures thereof.
One preferred embodiment of the invention is a polymer as described before, wherein at least one monomer g) is chosen from esters of α,β-ethylenically unsaturated mono- and dicarboxylic acids with d-Cs-alkanols.
Preferably, at least one monomer g) is chosen from C1-C6 alkyl (meth)acrylates, still more preferred C1-C4 alkyl (meth)acrylates, e.g. from the group consisting of methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, methyl ethacrylate, ethyl ethacrylate, n-propyl ethacrylate, isopropyl ethacrylate, n-butyl ethacrylate, tert-butyl ethacrylate, isobutyl ethacrylate, n-butyl (meth)acrylate, tert-butyl (meth)acrylate, isobutyl (meth)acrylate, sec-butyl (meth)acrylate.
In one preferred embodiment of the invention, at least one monomer g) is chosen from the group consisting of methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, tert-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate and mixtures thereof.
In another embodiment of the invention, at least one monomer g) is chosen from compounds of the general formula VI
O
R1—— NR2R3 (VI) where R1 is a group of the formula CH2=CR4- where R4 = H or Ci-C4-alkyl and R2 and R3 are, independently of one another, H, alkyl, cycloalkyl, heterocycloalkyl, aryl or hetaryl or R2 and R3 together with the nitrogen atom to which they are bonded are a 5- to 8-membered nitrogen heterocycle or
R2 is a group of the formula CH2=CR4- and R1 and R3 are, independently of one another, H, alkyl, cycloalkyl, heterocycloalkyl, aryl or hetaryl or R1 and R3 together with the amide group to which they are bonded are a lactam having 5 to 8 ring atoms with the proviso that monomer g) is different from any of the monomers a) to f). In one embodiment of the invention, preferred monomers g) are N-vinyllactams different from any of the monomers a) to f). Suitable monomers g) are unsubstituted N- vinyllactams and N-vinyllactam derivatives, which can, for example, have one or more Ci-C6-alkyl substituents, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl etc. These include, for example, N-vinylpiperidone, N-vinylcaprolactam, N- vinyl-5-methyl-2-pyrrolidone, N-vinyl-5-ethyl-2-pyrrolidone, N-vinyl-6-methyl-2- piperidone, N-vinyl-6-ethyl-2-piperidone, N-vinyl-7-methyl-2-caprolactam, N-vinyl-7- ethyl-2-caprolactam etc. and mixtures thereof. In one embodiment of the invention, preferred monomers g) are N-vinylcaprolactam, N-vinylformamide, acrylamide, N,N-dimethylacrylamide or mixtures thereof.
In still another embodiment of the invention suitable monomers g) are the amides of (meth)acrylic acid different from any of the monomers a) to f). Such amides are, for example, (meth)acrylamide, N-methyl(meth)acrylamide, N-ethyl(meth)acrylamide, N-n- propyl(meth)acrylamide, N-i-propyl(meth)acrylamide, N-(n-butyl)(meth)acrylamide, N- (sec-butyl)(meth)acrylamide, N-(tert-butyl)(meth)acrylamide, N-(n- pentyl)(meth)acrylamide, N-(n-hexyl)(meth)acrylamide, N-(n-heptyl)(meth)acrylamide, N-(n-octyl)(meth)acrylamide, N-(tert-octyl)(meth)acrylamide N-(1 ,1 ,3,3-tetra- methylbutyl)(meth)acrylamide, N-ethylhexyl(meth)acrylamide, N-(n-nonyl)(meth)acryl- amide, N-(n-decyl)(meth)acrylamide, N-(n-undecyl)(meth)acrylamide, N-tridecyl- (meth)acrylamide, N-myristyl(meth)acrylamide, N-pentadecyl(meth)acrylamide, N-palmityl(meth)acrylamide, N-heptadecyl(meth)acrylamide, N-nonadecyl(meth)acryl- amide, N-arrachinyl(meth)acrylamide, N-behenyl(meth)acrylamide, N-lignocerenyl- (meth)acrylamide, N-cerotinyl(meth)acrylamide, N-melissinyl(meth)acrylamide,
N-palmitoleinyl(meth)acrylamide, N-oleyl(meth)acrylamide, N-linolyl(meth)acrylamide, N-linolenyl(meth)acrylamide, N-stearyl(meth)acrylamide, N-lauryl(meth)acrylamide.
In still another embodiment of the invention suitable monomers g) are 2- hydroxyethylacrylamide, 2-hydroxyethylmethacrylamide, 2-hydroxyethylethacrylamide,
2- hydroxypropylacrylamide, 2-hydroxypropylmethacrylamide, 3- hydroxypropylacrylamide, 3-hydroxypropylmethacrylamide, 3-hydroxybutylacrylamide,
3- hydroxybutylmethacrylamide, 4-hydroxybutylacrylamide,
4- hydroxybutylmethacrylamide, 6-hydroxyhexylacrylamide,
6-hydroxyhexylmethacrylamide, 3-hydroxy-2-ethylhexylacrylamide and
3-hydroxy-2-ethylhexylmethacrylamide.
In still another embodiment of the invention, at least one monomer g) is chosen from vinyl acetate, vinyl propionate, vinyl butyrate, ethylene, propylene, isobutylene, butadi- ene, styrene, a-methylstyrene, acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride and mixtures thereof. In still another embodiment of the invention, at least one monomer g) different from acrylic acid is chosen from monomers with a free-radically polymerizable,
α,β-ethylenically unsaturated double bond and at least one anionogenic and/or anionic group per molecule. Such monomers g) include monoethylenically unsaturated mono- and dicarboxylic acids having 3 to 25, preferably 3 to 6, carbon atoms, which can also be used in the form of their salts or anhydrides. Examples thereof are methacrylic acid, ethacrylic acid, a-chloroacrylic acid, crotonic acid, maleic acid, maleic anhydride, itaconic acid, citraconic acid, mesaconic acid, glutaconic acid, aconitic acid and fumaric acid. Such monomers g) also include the half-esters of monoethylenically unsaturated dicarboxylic acids having 4 to 10, preferably 4 to 6, carbon atoms, e.g. of maleic acid, such as monomethyl maleate. Such monomers g) also include monoethylenically unsaturated sulfonic acids and phosphonic acids, for example vinylsulfonic acid, allylsul- fonic acid, sulfoethyl acrylate, sulfoethyl methacrylate, sulfopropyl acrylate, sulfopropyl methacrylate, 2-hydroxy-3-acryloxypropylsulfonic acid, 2-hydroxy-3-methacryl- oxypropylsulfonic acid, styrenesulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, vinylphosphonic acid and allylphosphonic acid. Such monomers g) also include the salts of the abovementioned acids, in particular the sodium, potassium and ammonium salts, and the salts with amines. Such monomers g) can be used as they are or as mixtures with one another. The weight fractions given all refer to the acid form. In one embodiment of the invention the component g) is chosen from methacrylic acid, ethacrylic acid, a -chloroacrylic acid, crotonic acid, maleic acid, maleic anhydride, fumaric acid, itaconic acid, citraconic acid, mesaconic acid, glutaconic acid, aconitic acid, 2-acrylamido-2-methylpropanesulfonic acid, vinylphosphonic acid and mixtures thereof. In one preferred embodiment of the invention, at least on monomer g) is selected from methacrylic acid, ethacrylic acid, a -chloroacrylic acid, crotonic acid, maleic acid, maleic anhydride, fumaric acid, itaconic acid, citraconic acid, mesaconic acid, glutaconic acid, aconitic acid and mixtures thereof.
In one embodiment of this invention, the at least one monomer g) is or comprises me- thyl methacrylate (MMA).
In another embodiment of this invention, the at least one monomer g) is or comprises methacrylic acid (MAA).
In still another embodiment of the invention, the at least one monomer g) is or comprises a mixture of methacrylic acid (MAA) and methyl methacrylate (MMA).
In one embodiment of the invention, monomers d) and g) are used as mixtures for the manufacture of the polymers. Such mixtures of monomers d) and g) are for example mixtures containing methacrylic ester of an ethoxylated (25 mol EO) C16-C18 fatty alcohol spectrum and methylmethacrylate (like e.g. Plex®6877-0) or mixtures comprising Ci6-Ci8-(EO)25 methacrylate and methacrylic acid (like e.g. Lutencryl®250).
In one embodiment of the invention, monomers f) and g) are used as mixtures for the manufacture of the polymers. Such mixtures of monomers f) and g) are for example mixtures containing 2-(2-oxo-1 -imidazolidinyl)ethylmethacrylate and methylmethacry- late (like e.g. Plex®6844-0, N-(2-Methacryloyloxyethyl) ethylene urea 25% by weight in methylmethacrylate). The following table shows exemplary compositional ranges of monomers a) to g) for six polymers I to IV according to this invention. The numbers are in % by weight with the proviso that a) to g) add up to a total of 100 % by weight; a) is Acrylic acid, b) is N-vinyl pyrrolidone, c) is preferably N-vinyl imidazole, d) is preferably C16-C18 PEG-25 me- thacrylate, i.e. monomer d) according to formula d1 ) wherein R8 is Methyl, X is Oxy- gen, k is about 25, 1 is zero, R9 is a mixture of Ci6 alkyl and Cie alkyl; e) is preferably pentaerythritol triallyl ether (PETAE); f) is preferably 2-(2-oxo-1 - imidazolidinyl)ethylmethacrylate (CAS No. 86261 -90-7), also known as ureido methacrylate (UMA) and g) is preferably methyl methacrylate and/or methacrylic acid.
Figure imgf000024_0001
One embodiment of the invention are polymers comprising as polymerized units a) 36 to 45 % by weight of acrylic acid,
b) 38 to 43 % by weight of N-vinyl pyrrolidone,
c) 2 to 4 % by weight of N-vinyl imidazole,
d) 3 to 5 % by weight of Ci6-Cie PEG-25 methacrylate,
e) 0.4 to 0.8 % by weight of at least one crosslinking agent e), preferably PETAE, f) 0,5 to 4 % by weight of ureido methacrylate,
g) 5 to 16 % by weight of further monomers different from a) to e), preferably a mixture of methacrylic acid and methyl methacrylate,
the total of a) to g) adding up to 100 % by weight.
Another embodiment of the invention are polymers comprising as polymerized units a) 55 to 65 % by weight of acrylic acid,
b) 20 to 30 % by weight of N-vinyl pyrrolidone,
c) 1 to 3 % by weight of N-vinyl imidazole,
d) 2 to 4 % by weight of Ci6-Cie PEG-25 methacrylate, e) 0.3 to 0.6 % by weight of at least one crosslinking agent e), preferably PETAE, f) 1 to 3 % by weight of ureido methacrylate,
g) 6 to 12 % by weight of further monomers different from a) to e), preferably a mixture of methacrylic acid and methyl methacrylate,
the total of a) to g) adding up to 100 % by weight.
Still another embodiment of the invention are polymers comprising as polymerized units
a) 68 to 73 % by weight of acrylic acid,
b) 12 to 20 % by weight of N-vinyl pyrrolidone,
c) 0,5 to 3 % by weight of N-vinyl imidazole,
d) 2 to 4 % by weight of Ci6-Cie PEG-25 methacrylate,
e) 0.3 to 0.6 % by weight of at least one crosslinking agent e), preferably PETAE, f) 0.2 to 1.5 % by weight of ureido methacrylate,
g) 5 to 10 % by weight of further monomers different from a) to e), preferably a mixture of methacrylic acid and methyl methacrylate,
the total of a) to g) adding up to 100 % by weight.
Still another embodiment of the invention are polymers comprising as polymerized units
a) 75 to 85 % by weight of acrylic acid,
b) 8 to 15 % by weight of N-vinyl pyrrolidone,
c) 0,5 to 3 % by weight of N-vinyl imidazole,
d) 1 to 5 % by weight of Ci6-Cie PEG-25 methacrylate,
e) 0.3 to 0.7 % by weight of at least one crosslinking agent e), preferably PETAE, f) 0.2 to 1.5 % by weight of ureido methacrylate,
g) 1 to 7 % by weight of further monomers different from a) to e), preferably a mixture of methacrylic acid and methyl methacrylate,
the total of a) to g) adding up to 100 % by weight.
Precipitation Polymerization
The polymers according to the invention are preferably manufactured by the method of precipitation polymerization.
The invention thus further provides a method for manufacturing the polymers according to the invention wherein the polymerization is a precipitation polymerization.
In a specific embodiment of the precipitation polymerization use is made of at least two free-radical initiators whose decomposition temperatures and/or half-lives thereof at a certain polymerization temperature are different from one another. As a result, copolymers with particularly low residual monomer contents can be achieved. This is the case, particularly if the initiator that decomposes at the higher temperature is added before the polymer has finished precipitating, preferably before the polymer has started precipitating.
During precipitation polymerization the monomers are soluble in the reaction medium which comprises the monomers and the solvent but not the resulting polymer. The resulting polymer becomes insoluble under such polymerization conditions and precipitates. Thereby it is possible to obtain copolymers with higher molecular weights compared to other polymerization processes, e.g. through solution polymerization. Such copolymers having relatively high molecular weights are particularly advantageous as rheology modifiers, in particular as thickeners.
The precipitation polymerization preferably takes place in a solvent, in which each of the monomers used is soluble (at 20°C and 1 bar) in an amount of at least 10% by weight to give a solution visibly clear to the human eye.
The precipitation polymerization takes place, for example, in esters such as ethyl acetate or butyl acetate and/or hydrocarbons such as cyclohexane or n-heptane as solvents. In one embodiment of the invention mixtures of ethyl acetate and cyclohexane are used as solvent.
The resulting polymer particles precipitate from the reaction solution and may be iso- lated by known methods such as filtration at reduced pressure.
The polymerization temperatures are preferably in a range from about 30 to 120°C, particularly preferably from 40 to 100°C. Suitable Initiators for the free-radical polymerization are peroxo and/or azo compounds customary for this purpose, for example alkali metal or ammonium peroxydisulfates, di- acetyl peroxide, dibenzoyl peroxide, succinyl peroxide, di-tert-butyl peroxide, tert-butyl perbenzoate, tert-butyl perpivalate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl per- maleate, cumene hydroperoxide, diisopropyl peroxydicarbamate, bis(o-toluoyl) peroxide, didecanoyl peroxide, dioctanoyl peroxide, dilauroyl peroxide, tert-butyl perisobutyrate, tert-butyl peracetate, di-tert-amyl peroxide, tert-butyl hydroperoxide, 2,2'-Azobis(2.4- dimethyl valeronitrile), Azobis(2-amidinopropane) dihydrochloride, 2-2'-Azobis(2- methylbutyronitrile) (Wako®V65), tert.butyl peroctoate (CAS No 13467-82-8), 2,5- Dimethyl-2,5-bis(t-butylperoxy)hexane (Trigonox®101 ).
To produce polymers with minimized residual monomer contents, the first polymerization (main polymerization) may be followed by an afterpolymerization step. For such afterpolymerization the same or a different initiator system as for the main polymerization may be used. Preferably the temperature of the afterpolymerization step is equal to, preferably higher than the main polymerization temperature. The reaction temperature during the main polymerization is preferably at most 100°C and during the afterpolymerization preferably at most and 130°C. In a specific embodiment at least two free radical initiators which permit an essentially independent initiation in at least two phases are used for the preparation of the polymers according to the invention. Thereby polymers with particularly low residual mono- mer contents can be achieved.
US 2008/0199416 A1 , [0494] to [0508], which is herewith incorporated by reference, gives a detailed description of such a kind of process.
After polymerization the precipitated polymer is isolated from the reaction mixture. Therefore any method known to the skilled person can be used. Such methods are filtration, centrifugation, evaporation of the solvent or combinations of these methods. The polymers can be further purified by conventional washing steps with the same solvents that have been used for the polymerization itself. Resulting dry polymer powders can advantageously be converted to an aqueous solution or dispersion by dissolution or redispersion, respectively, in water. Pulverulent copolymers have the advantage of better storability and easier transportability and usually exhibit a lower propensity for microbial attack. The acid groups of the monomers or polymers can be partially or completely neutralized with a base. Bases which can be used for the neutralization of the polymers are alkali metal bases such as sodium hydroxide solution, potassium hydroxide solution, sodium carbonate, sodium hydrogencarbonate, potassium carbonate or potassium hydrogencarbonate and alkaline earth metal bases, such as calcium hydroxide, cal- cium oxide, magnesium hydroxide or magnesium carbonate and also amines. Suitable amines are, for example, Ci-C6-alkylamines, preferably n-propylamine and n- butylamine, dialkylamines, preferably diethylpropylamine and dipropylmethylamine, trialkylamines, preferably triethylamine and triisopropylamine. Preference is given to amino alcohols, e.g. trialkanolamines, such as triethanolamine, alkyldialkanolamines, such as methyl- or ethyldiethanolamine and dialkylalkanolamines, such as di- methylethanolamine, and also 2-amino-2-methyl-1 -propanol. Particularly for use in hair treatment compositions, 2-amino-2-methyl-1 -propanol, 2-amino-2-ethylpropane-1 ,3- diol, diethylaminopropylamine and triisopropanolamine have proven particularly useful for the neutralization of the polymers comprising acid groups. The neutralization of the acid groups can also be carried out with the aid of mixtures of two or more bases, e.g. mixtures of sodium hydroxide solution and triisopropanolamine. Depending on the intended used, the neutralization can take place partially or completely.
In one embodiment of this invention, the acrylic acid monomers are at least partially neutralized before polymerization. In one embodiment of this invention, the acrylic acid monomers are at least partially neutralized before polymerization with (NH4)HC03. In another embodiment of this invention, the acrylic acid monomers are at least partially neutralized before polymerization with Triethanolamin.
In one preferred embodiment of the invention the precipitation polymerization is carried out in the presence of at least one surfactant. Preferably, this surfactant has an HLB value of less than or equal to 10.
Using the HLB-value (according to W.C. Griffin, J. Soc. Cosmetic Chem. 1 (1949) 31 1 ), emulsifiers can be classified according to the ratio of hydrophilic groups to lipophilic groups (HLB = hydrophilic-lipophilic balance).
Suitable surfactants with an HLB value of less than or equal to 10 are described, for example, in Karl-Heinz Schrader, Grundlagen und Rezepturen der Kosmetika [Fundamentals and Formulations of Cosmetics], 2nd edition, Verlag Huthig, Heidelberg, pp. 395 - 397, to which reference is made here in its entirety.
The determination of the HLB value of emulsifiers is known to the person skilled in the art and is described, for example, on p. 394 of the abovementioned literature reference. Further suitable surfactants with an HLB value of less than or equal to 10 are listed, for example, in US 4375533, column 7, II. 26 - 60, to which reference is made here in its entirety. The use of surfactants in the precipitation polymerization of crosslinked poly- acrylic acid is already described in US 4420596 and US 4375533.
The invention thus also provides a method as described above where the precipitation polymerization is carried out in the presence of at least one surfactant which is chosen from linear block copolymers with a hydrophobic structural unit with a length of more than 5 nm (calculated by the law of cosines), which are defined by the following for- mula:
Figure imgf000028_0001
in which
A is a hydrophilic structural unit which has a solubility in water at 25°C of 1 % by weight or more, has a molar mass Mw of from 200 to 50 000, and is selected such that it is bonded covalently to B;
B is a hydrophobic structural unit which has a molar mass Mw of from 300 to 60 000, has a solubility in water at 25°C of less than 1 % by weight and can be covalently bonded to A;
C and D are end groups which may be A or B and the same group or different groups; w is O or l ;
x is an integer greater than or equal to 1 ,
y is 0 or 1 , and
z is 0 or 1 .
The invention further provides a method as described above where the precipitation polymerization is carried out in the presence of at least one surfactant chosen from random comb copolymers which are defined by the following formula:
Figure imgf000029_0001
in which
Ri and R2 are end groups and may be identical or different from one another and are different from Z and Q,
Z is a hydrophobic structural unit which has a solubility in water of 25°C of less than 1 % by weight,
Q is a hydrophilic structural unit which has a solubility in water of 25°C of more than 1 % by weight,
and
m and n are integers greater than or equal to 1 and are selected such that the molar mass Mw is from 100 to 250 000.
In one preferred embodiment of the invention the surfactants are selected from 12- hydroxystearic acid block copolymers, further preferably 12-hydroxystearic acid block copolymers with polyethylene oxide. The 12-hydroxystearic acid block copolymers are particularly preferably ABA block copolymers.
1 ) Hypermer® B239: block copolymer of a polyhydroxy fatty acid (PFA) and polyethylene oxide (PEO) with Mw of about 3500;
2) Hypermer® B246: block copolymer of a polyhydroxy fatty acid (PFA) and polyethyl- ene oxide (PEO) with Mw of about 7500.
3) Hypermer® B261 : block copolymer of a polyhydroxy fatty acid (PFA) and polyethylene oxide (PEO) with Mw of about 9600.
4) Hypermer® 2234: nonionic polymeric surface-active compound;
5) Hypermer® LP6: polymeric fatty acid ester with Mw of about 4300.
6) Hypermer® IL2296: nonionic polymeric surface-active compound;
7) Hypermer® A-109 block copolymer of a fatty acid or of a long-chain alkylene radical with ethylene oxide.
8) Hypermer® A-409 block copolymer of a fatty acid or of a long-chain alkylene radical with ethylene oxide.
9) Pecosil® PS-100 dimethicone copolyol phosphate polymer with 5-12 mol of ethylene oxide per mole of the hydrophilic unit.
10 ) Pecosil® WDS-100 dimethicone copolyol phosphate polymer with 5-12 mol of propylene oxide per mole of the hydrophilic unit.
Useful surfactants are disclosed in EP 584771 B1 , page 23, lines 2 to 37, which is hereby incorporated by reference.
In another embodiment of the invention the surfactant is selected from the group consisting of
- copolymers of polydimethylsiloxanes and organic glycols,
- substances with the I NCI name dimethicone PEG-7 phosphate,
- polyesters comprising polyethylene glycol,
- polyoxyethylene-glycerol-fatty-acid esters,
- polyamide waxes, natural waxes and
mixtures thereof.
Other surfactants are copolymers of polydimethylsiloxanes and organic glycols like e.g. substances with the INCI name PEG/PPG-25/25 dimethicone (e.g. Belsil®DMC 6031 ) and dimethicone copolyol acetate (e.g. Belsil®DMC 6032).
Another suitable commercially available dimethicone PEG-7 phosphate (INCI) is e.g.
Pecosil®PS-100.
Other suitable commercially available dimethicones are aminoalkyl subsituted dimethi- cones like e.g. Methoxy PEG/PPG-7/3 Aminopropyl Dimethicone (Abil®Soft AF 100 by Evonik). Aminoalkyl subsituted surfactants enable higher solid contents during the precipitation polymerization compared to the use of non aminated surfactants.
In one preferred embodiment of this invention, the monomers are polymerized by a precipitation polymerization in the presence of Methoxy PEG/PPG-7/3 Aminopropyl Dimethi- cone.
In another preferred embodiment of this invention, the monomers are polymerized by a precipitation polymerization in the presence of PEG/PPG-25/25 dimethicone.
In still another preferred embodiment of this invention, the monomers are polymerized by a precipitation polymerization in the presence of Leophen RW ECO (mixture of different eth- oxilated long chain fatty alcohols, BASF).
Commercially available polyesters comprising polyethylene glycol that may be used as surfactants in the precipitation polymerization are block copolymers of the Hypermer® brand, in particular the grades B239, B246, B261 , 2234, LP6, A-109, A-409 (described in
EP 584771 B1 , pagel 0, lines 25-42).
Commercially available polyoxyethylene-glycerol-fatty-acid esters also suitable as surfactants are e.g. polyglyceryl-2 dipolyhydroxystearates (INCI) such as Dehymuls®PGPH (Cog- nis).
Other suitable surfactants are compounds with the INCI names PEG-7 Hydrogenated Cas- tor Oil, such as Arlacel®989, Cremophor®W07 ( BASF) or Dehymuls®HRE 7 (Cognis),
PEG-2 Hydrogenated Castor Oil such as Arlacel®582, sorbitan monooleate/propylglyceryl 4/3-ricinoleate, such as Arlacel®1689 (Croda), sorbitan stearate and sucrose cocoate such as, for example, Arlartone®2121 (Croda), sorbeth-20 beeswax such as, for example, At- las®G-1726 (Croda).
Another suitable surfactant is a polyamide wax like e.g. Kahl Wax 6635 (Kahl&Co).
Other suitable commercially available natural waxes are e.g. mixtures of fatty acid esters, fatty acid and fatty alcohol, such as, for example, beeswax, berry wax, rice wax (Kahl&Co). Suitable beeswaxes are in particular those with the CAS numbers 8006-40- 4 (white) or 8012-89-3. Suitable beeswaxes bear the INCI (EU) names Cera Alba, syn- thetic beeswax, PEG-7 dimethicone beeswax. Particularly suitable beeswaxes are those with the INCI EU name Cera Alba. Suitable berry waxes are e.g. those with the I NCI name Rhus Verniciflua Peel Wax (Berry Wax 6290 (Kahl & Co) or Botaniwax®OT(Botanigenics, Inc)).
Suitable rice waxes are in particular those with CAS number 8016-60-2 or the INCI name Oryza Sativa (rice) bran wax. Such rice waxes are available commercially as Cerewax® (Chemyunion Quimica LTDA), ESP®Rice Bran Wax (Earth Supplied
Products, LLC), Florabeads®RBW(Floratech Americas), Naturebead®R20 (Micro Powders, Inc. Personal Care Division), Oryza Soft®"COS" (Cosmetochem International Ltd.), ORYZA® Wax (Ichimaru Pharcos Company, Ltd.), Ricebran Wax SP 8000 (Strahl & Pitsch, Inc.), Rice Wax No.1 (Tri-K Industries), Rice Wax 281 1 (Kahl).
The amount of surfactant present during the precipitation polymerization is in the range from 0.001 to 50% by weight, preferably from 0.01 to 20% by weight and particularly preferably in the range from 0.1 to 10% by weight, based on the total amount of 100% by weight of the components a) to g).
On account of their thickening effect, the polymers obtainable by the method according to the invention can be used as the sole gel former in cosmetic preparations. Moreover, they are also suitable for use in combination with customary gel formers. The polymers according to the invention can be used, in particular as thickeners, in aqueous preparations in the sectors of household, personal care, building industry, textiles, for paper coating slips, pigment printing pastes, aqueous colors, leather- treatment compositions, cosmetic formulations, pharmaceutical products and agro- chemicals.
Furthermore, the polymers of this invention are easy to handle, allow for use of continuous production processes with use of in-line static mixers, can be processed with membrane pumps and, when diluted, with turbine mixers and high speed propellers, are able to formulate clear products, can be used with electrolytes, support the stabili- zation of hydrophobic (low solubility) components, are compatible with nonionic, anionic, zwitterionic and some cationic surfactants, are able to stabilize suspensions, are mild, soft, non-greasy, non-sticky, stable in pH 5.5 to 12 formulations, thicken and stabilize hydrogen peroxide, and allow a flexible choice of the preservative system. Another embodiment of this invention are cosmetic preparations comprising the polymers according to the invention.
Non-limiting examples for cosmetic preparations comprising the polymers of this inventions are anti-dandruff shampoos, bath foams, curl activators, depilatories, emulsifier free formulations, foaming facial cleansers, hair styling gels, liquid soaps, lotions, mois- turizing creams, shampoos, shower gels, skin masks, waterless hand cleaners, and wave sets. Examples
The invention is illustrated in more detail by reference to the following nonlimiting examples.
Abbreviations:
VP N-Vinyl pyrrolidone
MAA Methacrylic acid
AA Acrylic acid
MMA methyl methacrylate
VI N-Vinyl imidazole
EAc Ethyl acetate
PETAE Pentaerythritol triallyl ether
Ci6-18-Alkyl-PEG-MA Methacrylic acid ester of a Ci6-Cis-fatty alcohol alkoxylated with 25 moles of ethylene oxide
Plex®6877-0: Ci6-i8-Alkyl-PEGiioo - methacrylate in MMA [25:75 w:w]
Lutencryl®250: Ci6-i8-Alkyl-PEGiioo - methacrylate in MAA [50:50 w:w]
LUMA: Ci6-i8-Alkyl-PEGiioo - methacrylate
Plex®6844-0: N-(2-Methacryloyloxyethyl) ethylene urea 25% by weight in MMA
I.) Preparation of polymers
Preferably, the polymers of this invention are manufactured by precipitation polymeriza- tion.
Example 30:
Copolymer of AA / VP / VI / Lutencryl 250 / Plex 6844-0/ PETAE // Belsil®6031 (77 / 12 / 1 / 8 / 2 / 1 .5% w/w)
Initial charge:
345 g ethyl acetate (Eac)
305 g cyclohexane
8,4 g Belsil® DMC 6031
0.4 g tert-butyl peroctoate
170 g ethyl acetate
150 g cyclohexane
431 .2 g acrylic acid
67.2 g N-vinyl pyrrolidone
5,6 g N-vinyl imidazole
44,8 g Lutencryl®250
1 1 .2 g Plex®6844-0
2.8 g PETAE
Figure imgf000033_0001
Feed 2 67 g ethyl acetate
60 g cyclohexane
1 9 tert-butyl peroctoate
0.12 g Wako® V 50
Feed 3: 320 g ethyl acetate
280 g cyclohexane A stirred reaction vessel was filled with the initial charge, kept under nitrogen atmosphere and the initial charge was heated to 70°C. Feed 1 was added continuously during 3 hours and Feed 2 was added continuously during 5 hours. After completion of Feed 1 , Feed 3 was added continuously during 1 .5 hours. After completion of Feed 2, the reaction mixture was heated to 75°C and kept at 75°C for another 3 hours before heating it to 100°C and keeping it at 100°C for another 4 hours.
The reaction mixture was afterwards cooled, filtered, washed with ethyl
acetate/cyclohexane and then dried at 80°C/ vacuum during 24 hours.
All monomer amounts given in the following table are in weight-%.
Table: composition of polymers according to this invention; numbers represent weight-%.
Figure imgf000034_0001
Figure imgf000035_0001
Figure imgf000036_0001
Surfactants: A = Belsil®DMC 6031
B = Leophen® ECO
C = Abil®Soft AF 100
the amount of surfactant is given with respect to the complete amount of monomers a), b), c), d), f), and g).
Lutencryl® 250: the numbers given in this column are the sum of the numbers in the two following columns "MAS" and "LUMA Plex® 6844-0: the numbers given in this column are the sum of the numbers in the two following columns "UMA" and "MMA". the amount of crosslinking agent is given with respect to the complete amount of all other monomers a), b), c), d), f), and g).
II.) Application of polymers
In the following, the term "Polymer selected from No. 1 to 35" means any of the Polymers No 1 , 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1 , 12, 13, 14, 15, 16, 17, 18, 19, 20, 21 , 22, 23, 24, 25, 26, 27, 28, 29, 30, 31 , 32, 33, 34, 35.
Hair gels containing a nonionic hair-setting agent:
CTFA % by wt. Phase 1 :
Polymer selected from No. 1 to 35 2.0 Luviskol® K90 Polyvinylpyrrolidone 1 .5
Water, dist. 46.5 Further additive: preservative, e.g. Euxyl® K100, perfume, etc. with triethanolamine (50% strength solution) adjust to pH between 6.7 and 7.2
Phase 2:
Water, dist. ad 100
Preparation:
Phase 1 is weighed and homogenized with stirring at a temperature in the range from 20 to 50°C. After about 3 hours, a milky dispersion forms. Triethanolamine is added with stirring. After about 2 hours, a (virtually) homogeneous, high-viscosity gel is formed. Phase 2 is then stirred slowly into phase 1 . The gel is stirred at room temperature for a further hour. This produces a stable, clear gel.
Hair gels containing poly(vinylpyrrolidone/vinyl acetate)
CTFA % by wt. Phase 1 :
Polymer selected from No. 1 to 35 2.0 Luviskol® VA64 Poly(vinylpyrrol- 1 .5
idone/vinyl acetate)
Water, dist. 46.5 Further additive: preservative, e.g. Euxyl® K100, perfume etc. with triethanolamine (50% strength solution) adjust to pH between 6.7 - 7.2.
Phase 2:
Water, dist. ad 100 Preparation:
Phase 1 is weighed and homogenized with stirring at a temperature in the range from 20 to 50°C. After about 3 hours, a milky dispersion forms. Triethanolamine is added with stirring. After about 2 hours, a (virtually) homogeneous, high-viscosity gel is formed. Phase 2 is then stirred slowly into phase 1 . The gel is stirred at room temperature for a further hour. This produces a stable, clear gel.
Hair gels containing a cationic hair polymer
CTFA % by wt.
Phase 1 :
Polymer selected from No. 1 to 35 2.2 Luviskol® K90 Polyvinylpyrrolidone
Luviquat® Supreme (BASF AG) Polyquaternium-68
Water, dist.
Further additive: preservative, e.g. Euxyl® K100, perfume, etc. with triethanolamine (50% strength solution) adjust to pH between 6.7-7.2
Phase 2:
Water, dist. ad 100
Preparation:
Phase 1 is weighed and homogenized with stirring at a temperature in the range from 20 to 50°C. After about 3 hours, a milky dispersion forms. Triethanolamine is added with stirring. After about 2 hours, a (virtually) homogeneous, high-viscosity gel is formed. Phase 2 is then stirred slowly into phase 1 . The gel is stirred at room temperature for a further hour. This produces a stable, substantially clear gel. Flexible hair-setting gels
CTFA % by wt.
Phase 1 :
Polymer selected from No. 1 to 35 2.0 Luviskol® K90 Polyvinylpyrrolidone 1 .0 D-Panthenol, USP Panthenol 0.2 Glycerol 0.1 Water, dist. 46.7
Further additive: preservative, e.g. Euxyl® K100, perfume, etc. with triethanolamine (50% strength solution) adjust to pH between 6.7-7.2 Phase 2:
Water, dist.
Preparation:
Phase 1 is weighed and homogenized with stirring at a temperature in the range from 20 to 50°C. After about 3 hours, a milky dispersion forms. Triethanolamine is added with stirring. After about 2 hours, a (virtually) homogeneous, high-viscosity gel is formed. Phase 2 is then stirred slowly into phase 1 . The gel is stirred at room temperature for a further hour. This produces a stable, clear gel.
Setting foams
CTFA % by wt.
Phase 1 :
Polymer selected from No. 1 to 35 0.5
Water 28.0 with triethanolamine (50% strength) adjust to pH 6.8
Phase 2:
Luviset® Clear
Water
Cremophor® A 25 Ceteareth 25/ BASF
Comperlan® KD Coamide DEA/Henkel
Further additive: perfume, preservative, etc
Dimethyl ether
Preparation:
Phase 1 : Stir polymer into water. With stirring, the polymer is neutralized with triethanolamine and dissolved. Slowly stir phase 2 into phase 1 . Bottle and add propellant gas.
Setting foams
CTFA % by wt.
Phase 1 :
Polymer selected from No. 1 to 35 0.8 Water 37.7 with triethanolamine (50% strength) adjust to pH 6.8
Phase 2:
Luviskol® VA 64 1 .2 Cremophor® A 25 Ceteareth 25/ BASF 0.2
Comperlan® KD Coamide DEA / Henkel 0.1
Water 50.0
Further additive: perfume, preservative, etc.
Dimethyl ether 10.0
Preparation :
Phase 1 : Stir polymer into water. With stirring, the polymer is neutralized with triethanolamine and dissolved. Slowly stir phase 2 into phase 1 . Bottle and add propellant gas.
Shampoo (without the addition of salt)
CTFA % by wt.
Phase 1 :
Polymer selected from No. 1 to 35 1 .0
Water 48.0 with triethanolamine (50% strength) adjust to pH 6.8
Phase 2:
Texapon® NSO 28% strength Sodium Laureth Sulfate/ 50.0
Henkel
Comperlan® KD Coamide DEA / Henkel 1 .0
Further additive: perfume, preservative, etc.
Preparation:
Weigh in and, with stirring, dissolve phases 1 and 2 separately and mix. Slowly stir phase 2 into phase 1.
Shampoo
CTFA % by wt.
Phase 1 :
Polymer selected from No. 1 to 35 1 .0 Polyvinylpyrrolidone K30 0.5 Water 47.5
Phase 2:
Texapon® NSO 28% strength Sodium Laureth
Sulphate (Henkel) Comperlan® KD Coamide DEA 1 .0
Further additive: q.s. perfume oil, preservative
Preparation:
Weigh in and dissolve phases 1 and 2 separately with stirring, and mix. Slowly stir se 2 into phase 1 .

Claims

Claims
1 Polymer comprising as polymerized units
a) 25 to 85 % by weight of acrylic acid,
b) 10 to 60 % by weight of N-vinyl pyrrolidone,
c) 0.3 to 10 % by weight of at least one cationic monomer,
d) 1 to 6 % by weight of at least one of compounds d1 ) or d2) 8 o
(CH2CH2O)k(CH2CH(CH3)O),
(d1 )
H2C=CH CH2— O (CH2CH2O)k(CH2CH(CH3)O), R9
(d2) wherein
the order of the alkylene oxide units is arbitrary,
k and I are, independently of one another, an integer from 0 to 1000, the sum of k and I being at least 5,
R8is hydrogen or Ci-C4-alkyl,
R9is Cs-Cso-alkyl, Cs-Cso-alkenyl or C8-C30 alkylaryl, and
X is O or a group of the formula NR10, in which R10 is H, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl or hetaryl,
) 0.01 to 2 % by weight of at least one crosslinking agent,
0.2 to 5 % by weight of at least one further monomer f) comprising a group of formula (I)
Figure imgf000042_0001
wherein
# is the bonding site to a group with a free-radically polymerizable, α,β- ethylenically unsaturated double bond,
Rais H or Ci-C4-alkyl,
Leh/Ya 28.02.201 1 Rbis H or Ci-C4-alkyl, or
Ra and Rb together are (CH2)i-4,
Rc is H or d-Cso-alkyl,
g) 0 to 30 % by weight of further monomers different from a) to f), the total of a) to g) adding up to 100 % by weight.
2. Polymer according to claim 1 , wherein at least one cationic monomer c) is chosen from vinylimidazole compounds of the general formula (II)
Figure imgf000043_0001
in which R5 to R7, independently of one another, are hydrogen, Ci-C4-alkyl or phenyl. 3. Polymer according to claim 2, wherein at least one cationic monomer c) is N- vinyl imidazole.
4. Polymer according to one of claims 1 to 3, wherein at least one monomer f) is chosen from compounds of the general formula (la)
Figure imgf000043_0002
wherein
R1 is H or CHs, and
R, R' are, independently from each other, H or an organic radical and may also be bonded to one another,
G is O or NH.
Polymer according to one of claims 1 to 4, wherein at least one monomer f) is ureidomethacrylate.
6. Polymer according to one of claims 1 to 5, wherein at least one monomer g) is chosen from methacrylic acid, esters of α,β-ethylenically unsaturated mono- and dicarboxylic acids with Ci-Cs-alkanols, and any mixtures thereof. 7. Polymer according to claim 6, wherein at least one monomer g) is chosen from methacrylic acid, Ci-C6-(meth)acrylates and their mixtures.
8. Polymer according to one of claims 1 to 7, wherein at least one compound d 1 ) is chosen from polyether (meth)acrylates terminated with C8-C22 alkyl groups.
9. Polymer according to one of claims 1 to 8, wherein the molar ratio of compounds a) to c) is at least 4:1. 10. Polymer according to one of claims 1 to 9, comprising as polymerized units a) 65 to 75 % by weight of acrylic acid,
b) 10 to 25 % by weight of N-vinyl pyrrolidone,
c) 0.5 to 2 % by weight of N-vinyl imidazole,
d) 1 to 6 % by weight of Ci6-Cie PEG-25 methacrylate,
e) 0.5 to 1 .5 % by weight of at least one crosslinking agent,
f) 0.5 to 2 % by weight of ureidomethacrylate,
g) 1 to 6 % by weight of methacrylic acid and/or 1 to 6 % by weight of me- thylmethacrylate,
the total of a) to g) adding up to 100 % by weight.
1 1 . Cosmetic composition comprising a polymer according to one of claims 1 to 10.
12. Method for modifying the viscosity of aqueous compositions, wherein said method comprises adding a polymer according to one of claims 1 to 10 to said aqueous compositions.
PCT/EP2011/052955 2010-03-02 2011-03-01 Anionic associative rheology modifiers WO2011107440A1 (en)

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EP11705888A EP2542598A1 (en) 2010-03-02 2011-03-01 Anionic associative rheology modifiers
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WO2014130434A1 (en) * 2013-02-19 2014-08-28 Johnson & Johnson Consumer Companies, Inc. Methods and compositions for improving appearance and formation of scar tissue
JP2014528425A (en) * 2011-09-29 2014-10-27 ローム アンド ハース カンパニーRohm And Haas Company Personal care compositions and methods incorporating low gelling temperature methylcellulose
US9084740B2 (en) 2013-02-19 2015-07-21 Johnson & Johnson Consumer Companies, Inc. Methods and compositions for improving appearance and formation of scar tissue
US10808059B2 (en) * 2017-06-09 2020-10-20 Canon Kabushiki Kaisha Polymer
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JP2014528425A (en) * 2011-09-29 2014-10-27 ローム アンド ハース カンパニーRohm And Haas Company Personal care compositions and methods incorporating low gelling temperature methylcellulose
WO2014130434A1 (en) * 2013-02-19 2014-08-28 Johnson & Johnson Consumer Companies, Inc. Methods and compositions for improving appearance and formation of scar tissue
US9084740B2 (en) 2013-02-19 2015-07-21 Johnson & Johnson Consumer Companies, Inc. Methods and compositions for improving appearance and formation of scar tissue
US11118103B2 (en) 2014-10-15 2021-09-14 Oji Holdings Corporation Composition comprising ultrafine cellulose fibers
US10808059B2 (en) * 2017-06-09 2020-10-20 Canon Kabushiki Kaisha Polymer

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