WO2011151496A1 - Method for producing prefabricated reinforced concrete two-way slab elements and two-way slab structure obtained with said elements - Google Patents

Method for producing prefabricated reinforced concrete two-way slab elements and two-way slab structure obtained with said elements Download PDF

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Publication number
WO2011151496A1
WO2011151496A1 PCT/ES2011/070387 ES2011070387W WO2011151496A1 WO 2011151496 A1 WO2011151496 A1 WO 2011151496A1 ES 2011070387 W ES2011070387 W ES 2011070387W WO 2011151496 A1 WO2011151496 A1 WO 2011151496A1
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WIPO (PCT)
Prior art keywords
elements
concrete
plate
channels
thermal insulation
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PCT/ES2011/070387
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Spanish (es)
French (fr)
Inventor
Oriol Pons Valladares
Rafael Bellmunt Ribas
Original Assignee
Imat Centre Tecnològic De La Construcció
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Publication of WO2011151496A1 publication Critical patent/WO2011151496A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/04Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/14Load-carrying floor structures formed substantially of prefabricated units with beams or girders laid in two directions

Definitions

  • the present invention relates to a method of manufacturing lightened and thermally insulated bidirectional forging elements.
  • the invention also relates to a bidirectional forging structure obtained with said elements.
  • the prefabricated reinforced concrete and industrial insulated bi-directional forged elements are known, industrially obtained and whose objective is to increase the quality control of the finished element and decrease the installation time, minimizing the remaining actions coincidence of the work.
  • prefabricated reinforced concrete bidirectional slab elements and provided with thermal insulation are described.
  • the procedure for obtaining these is described, which is carried out by positioning the formwork, placing the reinforcement and subsequent filling with concrete.
  • the formwork can be lost in the concrete, and can have thermal insulation properties.
  • the second document also proposes prefabricated bidirectional forging elements in which the support on the jácenas is made on perimetral concrete tabs.
  • the described system has the disadvantage of specifying a specially adapted structure, in terms of the shape of the supports, for the prefabricated elements. Nor does it solve the problem of thermal insulation.
  • the present invention proposes a manufacturing process for prefabricated reinforced concrete bidirectional slab elements and provided with thermal insulation, comprising the steps of:
  • the procedure allows to obtain in a smaller number of stages an element of prefabricated reinforced slab that already incorporates the insulation.
  • the element obtained has a high level of thermal insulation, avoiding thermal bridges in the vertical direction, especially thanks to the plate structure provided with parallelepipeds.
  • the procedure allows the use of large-size monobloc formwork / insulation pieces, so that the positioning tasks mentioned in the background are minimized, increasing manufacturing speed and precision in the dimensions of the element obtained.
  • the process according to the invention previously comprises step c) a step consisting of arranging at the ends of some channels some support elements provided with a support flange that protrudes laterally from the element by the upper edges thereof.
  • the support elements comprise a metal plate, said support flange being constituted by the protruding section of said plate, extending from the lower surface of the plate two anchors intended to be embedded in the concrete, a first one perpendicular to said plate, and the second forming an angle of 45 ° with the first.
  • the arrangement of the elements in the anchoring element makes it possible to place the prefabricated elements supported by the beams, so that the beams and the elements occupy the same space in vertical projection.
  • the elements of the invention include the support element or flange in the prefabricated phase, which can be controlled much better, being necessary only during the placement to support the elements.
  • the first anchor is a U-shaped pin and the second anchor is two pins.
  • the pins are extended by two parallel sections to the plate, so that the second anchor is bent at an angle of 135 °.
  • the metal plate has a length between 240 and 260 mm, preferably 250 mm
  • the first anchor has a length between 250 and 280 mm, preferably 265 mm
  • the first section of the second anchor has a length between 330 and 370 mm, preferably 350 mm
  • the second section a length between 240 and 260 mm, preferably 250 mm.
  • the process according to the invention comprises a subsequent step of joining a layer of pavement to the upper surface of the element.
  • the pavement is self-supporting, that is to say that it is supported by the edges in the nerves of the floor.
  • the pavement is made of calcium sulfate (put characteristics in memory).
  • connection between the floor and the floor element is flexible in such a way that it does not transmit the vibrations.
  • the thickness of the pavement is between 2.5 and 3.5 cm (preferably 30 mm memory).
  • the joints have a thickness between 4 and 6 mm.
  • the process according to the invention comprises a step of adhering a ceiling finish layer with fire retardant properties.
  • the ceiling finish comprises a substructure of steel profiles adhered to the concrete of the element and a cover plate adhered to said substructure, so that an air chamber is configured.
  • the cover plate is non-reactive against fire with a minimum of
  • the cover plate is made of plaster, of fire-retarded synthetic fibers or of fire-retarded wood.
  • the mold / insulation part is made of expanded polystyrene or other lightweight insulating materials and / or has been previously obtained by emptying by means of wire cutting.
  • the armor is a prefabricated armor.
  • the concrete is self-compacting, and its pouring into the mold / formwork is done with vibrating.
  • the parallelepipeds have a edge between 240 and 360 mm, preferably between 290 and 310 mm.
  • the rectangular plate has a thickness between 25 and 35 mm, preferably between 28 and 32 mm.
  • the air chamber has a height between 25 and 30 mm.
  • the cover plate (false ceiling) has a thickness between 40 and 50 mm, preferably 45 mm.
  • the channels have a width between 90 and 10 mm, preferably 100 mm.
  • the parallelepipeds have a square planar section between 600 and 800 mm, preferably between 690 and 710 mm, and more preferably 700 mm.
  • the elements obtained are rectangular with one side between 6.8 and 7.6 m and the other side between 2.2 and 2.6 m, preferably 7.2 X 2.4 m 2 .
  • the piece with thermal insulation properties is a monobloc piece or two monobloc pieces.
  • the invention also relates to a bidirectional forging structure, which comprises a plurality of prefabricated bidirectional forging elements according to any of the preceding claims supported on the top surface of a few jaws by said support elements.
  • Figures 1 to 5 schematically represent the different stages of obtaining the prefabricated element.
  • Figure 6a is a schematic perspective view of the part used as a mold for obtaining the prefabricated element and as an insulation thereof, according to a first preferred embodiment.
  • Figure 6a is a schematic perspective view of the part used as a mold for obtaining the prefabricated element and as an insulation thereof, according to a second preferred embodiment.
  • Figure 7a is a perspective view of the forged element obtained, when the mold of the first embodiment is used.
  • Figure 7b is a perspective view of the forged element obtained, when the mold of the second embodiment is used.
  • Figure 8 is a perspective view of elements obtained according to the method of the invention prior to placement in jácenas.
  • Figure 9 is a perspective view of a support element of the floor element of the invention.
  • Figure 10 is an elevation view of the support element.
  • the invention relates to a process for manufacturing prefabricated two-way forging elements 1 of reinforced concrete H A and provided with thermal insulation, comprising the stages of:
  • a stage is provided consisting of having at the ends of some channels 5, or preferably all, support elements 6 provided with a support flange 6a protruding laterally from the element 1 by its upper edges.
  • This flange will support the element obtained on the jácenas J.
  • the element To be arranged on the upper edges, the element will be arranged with its upper surface flush with the upper surface of the jácena, with which the occupation in the vertical direction will be the same both in the forging element and in the support structure, which will allow to obtain directly large continuous flat surfaces.
  • the invention also provides an inventive embodiment of these support elements.
  • the support elements 6 comprise a metal plate 6b, said support flange 6a being constituted by the projecting section of said plate 6b.
  • the first anchor has the function of guaranteeing the good ribbing of the nerve and increasing the solidarity between the support and the concrete.
  • the second anchor is preferably with weld seams and its 45 ° direction sews the theoretical shear fissure of the nerve in shear stress.
  • the first anchor 6c is a U-shaped pin and the second anchor 6d is two pins, and more preferably, the pins are extended by sections 6e parallel to the plate, so that the second anchor 6d is folded at an angle of 135 °.
  • a bidirectional floor structure can be constructed in a minimum time, where the modular prefabricated floor elements are supported on the upper surface of a few Js. through these support elements 6.
  • the slab integrates all the layers, especially the thermal insulation, and is also at the same height as the jácenas that support it.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention relates to a method for producing prefabricated reinforced (A) concrete (H) two-way slab elements (1) provided with thermal insulation, said method comprising the following steps: a part (2) having thermal insulation properties is placed horizontally in the bottom of a formwork (E), said part (2) being a matrix (M) of parallelepipeds (3) on a rectangular plate (4), thereby forming a network of channels (5) perpendicular to each other for receiving the concrete (H); the reinforcement (A) is placed in the channels (5); the concrete (H) is poured; and the part (2) and the hardened concrete (H) are removed together such that a lightweight (2) insulating two-way slab element (1) is produced, in which the formwork part subsequently performs the function of thermal insulation. The invention also relates to a slab made with said elements.

Description

PROCEDIMIENTO DE FABRICACIÓN DE ELEMENTOS DE FORJADO BIDIREC CION ALE S PREFABRICADOS DE HORMIGÓN ARMADO Y ESTRUCTURA DE FORJADO BIDIRECCIONAL OBTENIDA CON DICHOS MANUFACTURING PROCEDURE OF BIDIREC CION ALE S FORGED ELEMENTS PREFABRICATED OF CONCRETE CONCRETE AND STRUCTURE OF BIDIRECTIONAL FORGING OBTAINED WITH SUCH
ELEMENTOS ELEMENTS
La presente invención se refiere a un procedimiento de fabricación de elementos de forjado bidireccionales aligerados y aislados térmicamente. La invención también se refiere a una estructura de forjado bidireccional obtenida con dichos elementos. The present invention relates to a method of manufacturing lightened and thermally insulated bidirectional forging elements. The invention also relates to a bidirectional forging structure obtained with said elements.
ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION
Son conocidos los elementos de forjado bidireccionales prefabricados de hormigón armado y provistos de aislamiento térmico, obtenidos industrialmente y cuyo objetivo es el de aumentar el control en la calidad del elemento acabado y disminuir el tiempo de instalación, reduciendo al mínimo las acciones que quedan a la casualidad de la obra. The prefabricated reinforced concrete and industrial insulated bi-directional forged elements are known, industrially obtained and whose objective is to increase the quality control of the finished element and decrease the installation time, minimizing the remaining actions coincidence of the work.
Son ejemplos de estos elementos los descritos en los documentos FR1509229 y US3918222.  Examples of these elements are those described in documents FR1509229 and US3918222.
En el primero de ellos se describen elementos de forjado bidireccionales prefabricados de hormigón armado y provistos de aislamiento térmico.  In the first one, prefabricated reinforced concrete bidirectional slab elements and provided with thermal insulation are described.
Asimismo, se describe el procedimiento de obtención de estos, que se realiza por posicionamiento de los encofrados, colocación de la armadura y posterior relleno con hormigón. Opcionalmente, los encofrados pueden quedar perdidos en el hormigón, y pueden tener propiedades de aislamiento térmico.  Likewise, the procedure for obtaining these is described, which is carried out by positioning the formwork, placing the reinforcement and subsequent filling with concrete. Optionally, the formwork can be lost in the concrete, and can have thermal insulation properties.
Sin embargo, este procedimiento presenta el inconveniente de la complejidad de fabricación del elemento, muy especialmente debido a la necesidad de gestionar individualmente, en especial para posicionarlos entre sí, los encofrados.  However, this procedure has the disadvantage of the complexity of manufacturing the element, especially due to the need to manage the formwork individually, especially to position them together.
Por otro lado, en este documento, la unión del elemento de forjado obtenido a la jácena también es complicado, y se basa en la utilización de tornillos que trabajan a esfuerzo cortante. Además, la unión obtenida precisa de una etapa posterior de acabado.  On the other hand, in this document, the joining of the forged element obtained to the japan is also complicated, and is based on the use of screws that work at shear. In addition, the union obtained requires a later stage of finishing.
El segundo documento también propone elementos de forjado bidireccionales prefabricados en los cuales el apoyo sobre las jácenas se hace sobre unas pestañas de hormigón perimetrales. Sin embargo, el sistema descrito presenta el inconveniente de precisar una estructura especialmente adaptada, en lo que se refiere a la forma de los apoyos, para los elementos prefabricados. Tampoco soluciona el problema del aislamiento térmico. The second document also proposes prefabricated bidirectional forging elements in which the support on the jácenas is made on perimetral concrete tabs. However, the described system has the disadvantage of specifying a specially adapted structure, in terms of the shape of the supports, for the prefabricated elements. Nor does it solve the problem of thermal insulation.
Por lo tanto, los inventores consideran que las soluciones relativas a elementos de forjado bidireccionales aligerados del estado de la técnica no solucionan inconvenientes ligados a facilidad y rapidez de construcción, calidad y completitud del elemento acabado y propiedades de aislamiento térmico de estos.  Therefore, the inventors consider that the solutions related to lightened bidirectional forging elements of the prior art do not solve drawbacks linked to ease and speed of construction, quality and completeness of the finished element and thermal insulation properties of these.
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
Para ello, la presente invención propone un procedimiento de fabricación de elementos de forjado bidireccionales prefabricados de hormigón armado y provistos de aislamiento térmico, que comprende las etapas de: For this, the present invention proposes a manufacturing process for prefabricated reinforced concrete bidirectional slab elements and provided with thermal insulation, comprising the steps of:
a) Disponer horizontalmente una pieza con propiedades de aislamiento térmico en el fondo de un encofrado, siendo dicha pieza una matriz de paralelepípedos sobre una placa rectangular, de modo que se configura una red de canales perpendiculares entre sí para la recepción del hormigón,  a) Horizontally arrange a piece with thermal insulation properties at the bottom of a formwork, said piece being a matrix of parallelepipeds on a rectangular plate, so that a network of channels perpendicular to each other is configured for the reception of concrete,
b) Disponer la armadura en dichos canales,  b) Arrange the reinforcement in said channels,
c) Verter el hormigón en dichos canales,  c) Pour the concrete into these channels,
d) Retirar conjuntamente la pieza y el hormigón fraguado,  d) Remove the piece and the set concrete together,
De modo que se obtiene un elemento de forjado bidireccional aligerado que incorpora un aislamiento.  So that a lightened bidirectional forging element that incorporates an insulation is obtained.
El procedimiento permite obtener en un menor número de etapas un elemento de forjado prefabricado armado que ya incorpora el aislamiento.  The procedure allows to obtain in a smaller number of stages an element of prefabricated reinforced slab that already incorporates the insulation.
El elemento obtenido tiene un nivel de aislamiento térmico elevado, evitando al máximo los puentes térmicos en dirección vertical, muy especialmente gracias a la estructura de placa provista de paralelepípedos.  The element obtained has a high level of thermal insulation, avoiding thermal bridges in the vertical direction, especially thanks to the plate structure provided with parallelepipeds.
El procedimiento permite emplear piezas de encofrado/ aislamiento monobloque de gran tamaño, de modo que se minimizan las tareas de posicionamiento mencionados en los antecedentes, aumentándose la velocidad de fabricación y la precisión en las dimensiones del elemento obtenido.  The procedure allows the use of large-size monobloc formwork / insulation pieces, so that the positioning tasks mentioned in the background are minimized, increasing manufacturing speed and precision in the dimensions of the element obtained.
Preferentemente, el procedimiento según la invención comprende previamente a la etapa c) una etapa consistente en disponer en los extremos de algunos canales unos elementos de apoyo provistos de una pestaña de apoyo que sobresale lateralmente del elemento por los bordes superiores de este. Más preferentemente, los elementos de apoyo comprenden una placa metálica, estando dicha pestaña de apoyo constituida por el tramo sobresaliente de dicha placa, extendiéndose desde la superficie inferior de la placa dos anclajes destinados a estar embebidos en el hormigón, un primero de ellos perpendicular a dicha placa, y el segundo formando un ángulo de 45° con el primero. Preferably, the process according to the invention previously comprises step c) a step consisting of arranging at the ends of some channels some support elements provided with a support flange that protrudes laterally from the element by the upper edges thereof. More preferably, the support elements comprise a metal plate, said support flange being constituted by the protruding section of said plate, extending from the lower surface of the plate two anchors intended to be embedded in the concrete, a first one perpendicular to said plate, and the second forming an angle of 45 ° with the first.
La disposición de los elementos en el elemento de anclaje permite colocar los elementos prefabricados apoyados en las jácenas, de modo que las vigas y los elementos ocupan el mismo espacio en proyección vertical.  The arrangement of the elements in the anchoring element makes it possible to place the prefabricated elements supported by the beams, so that the beams and the elements occupy the same space in vertical projection.
En los procedimientos del estado de la técnica, la unión de los elementos a la estructura se complica durante la colocación de estos en la estructura, por ejemplo en la fase de atornillado descrito en la patente francesa, o de preparación de jácenas adaptadas de la segunda patente mencionada.  In the state of the art procedures, the joining of the elements to the structure is complicated during their placement in the structure, for example in the bolting phase described in the French patent, or in the preparation of taps adapted from the second mentioned patent.
En cambio, los elementos de la invención incluyen el elemento de apoyo o pestaña en la fase de prefabricado, que se puede controlar mucho mejor, siendo necesario únicamente durante la colocación apoyar los elementos.  On the other hand, the elements of the invention include the support element or flange in the prefabricated phase, which can be controlled much better, being necessary only during the placement to support the elements.
Según características opcionales de los elementos de apoyo:  According to optional features of the support elements:
- el primer anclaje es una patilla en forma de U y el segundo anclaje son dos patillas.  - The first anchor is a U-shaped pin and the second anchor is two pins.
- las patillas se prolongan mediante sendos tramos paralelos a la placa, de modo que el segundo anclaje está doblado formando un ángulo de 135°.  - the pins are extended by two parallel sections to the plate, so that the second anchor is bent at an angle of 135 °.
- la placa metálica tiene una longitud de entre 240 y 260 mm, preferentemente 250 mm, el primer anclaje tiene una longitud de entre 250 y 280 mm, preferentemente de 265 mm, el primer tramo del segundo anclaje tiene una longitud comprendida entre 330 y 370 mm, preferentemente de 350 mm, y el segundo tramo una longitud comprendida entre 240 y 260 mm, preferentemente 250 mm.  - the metal plate has a length between 240 and 260 mm, preferably 250 mm, the first anchor has a length between 250 and 280 mm, preferably 265 mm, the first section of the second anchor has a length between 330 and 370 mm, preferably 350 mm, and the second section a length between 240 and 260 mm, preferably 250 mm.
Ventajosamente, el procedimiento según la invención comprende una etapa posterior de unir una capa de pavimento a la superficie superior del elemento.  Advantageously, the process according to the invention comprises a subsequent step of joining a layer of pavement to the upper surface of the element.
Según diversas opciones de esta etapa:  According to various options of this stage:
- el pavimento es autoportante, es decir que se apoya por los bordes en los nervios del forjado.  - the pavement is self-supporting, that is to say that it is supported by the edges in the nerves of the floor.
- el pavimento es de sulfato cálcico (poner características en la memoria). - the pavement is made of calcium sulfate (put characteristics in memory).
- la unión entre el pavimento y el elemento de forjado es flexible de tal como que no transmita las vibraciones. - the connection between the floor and the floor element is flexible in such a way that it does not transmit the vibrations.
- el espesor del pavimento está comprendido entre 2,5 y 3,5 cm (memoria preferentemente 30 mm). - las uniones tienen un espesor comprendido entre 4 y 6 mm. - the thickness of the pavement is between 2.5 and 3.5 cm (preferably 30 mm memory). - the joints have a thickness between 4 and 6 mm.
Más ventajosamente, el procedimiento según la invención comprende una etapa de adherir una capa de acabado de techo con propiedades ignífugas.  More advantageously, the process according to the invention comprises a step of adhering a ceiling finish layer with fire retardant properties.
Según diversas opciones del procedimiento:  According to various procedure options:
- el acabado de techo comprende una subestructura de perfiles de acero adherida al hormigón del elemento y una placa de cobertura adherida a dicha subestructura, de modo que se configura una cámara de aire.  - the ceiling finish comprises a substructure of steel profiles adhered to the concrete of the element and a cover plate adhered to said substructure, so that an air chamber is configured.
- la placa de cobertura es no reactiva frente al fuego con una El mínima de - the cover plate is non-reactive against fire with a minimum of
30 minutos. 30 minutes.
- la placa de cobertura es de yeso, de fibras sintéticas ignifugadas o de madera ignifugada.  - the cover plate is made of plaster, of fire-retarded synthetic fibers or of fire-retarded wood.
Según otras opciones generales de la invención:  According to other general options of the invention:
- la pieza de molde/ aislamiento es de poliestireno expandido u otros materiales aislantes ligeros y/o se ha obtenido previamente por vaciado mediante corte con hilo.  - the mold / insulation part is made of expanded polystyrene or other lightweight insulating materials and / or has been previously obtained by emptying by means of wire cutting.
- la armadura es una armadura prefabricada.  - the armor is a prefabricated armor.
- el hormigón es de tipo autocompactante, y su vertido en el molde/ encofrado se hace con vibrado.  - The concrete is self-compacting, and its pouring into the mold / formwork is done with vibrating.
Según varias opciones del procedimiento en lo que respecta a las dimensiones específicas de los diferentes componentes:  According to several options of the procedure with regard to the specific dimensions of the different components:
- los paralelepípedos tienen un canto comprendido entre 240 y 360 mm, preferentemente entre 290 y 310 mm.  - the parallelepipeds have a edge between 240 and 360 mm, preferably between 290 and 310 mm.
- la placa rectangular tiene un espesor comprendido entre 25 y 35 mm, preferentemente entre 28 y 32 mm.  - the rectangular plate has a thickness between 25 and 35 mm, preferably between 28 and 32 mm.
- la cámara de aire tiene una altura comprendida entre 25 y 30 mm.  - the air chamber has a height between 25 and 30 mm.
- la placa de cobertura (falso techo) tiene un espesor comprendido entre 40 y 50 mm, preferentemente de 45 mm.  - the cover plate (false ceiling) has a thickness between 40 and 50 mm, preferably 45 mm.
- los canales tienen una anchura comprendida entre 90 y 1 10 mm, preferentemente de 100 mm.  - the channels have a width between 90 and 10 mm, preferably 100 mm.
- los paralelepípedos tiene una sección en planta cuadrada de arista comprendida entre 600 y 800 mm, preferentemente entre 690 y 710 mm, y más preferentemente de 700 mm.  - The parallelepipeds have a square planar section between 600 and 800 mm, preferably between 690 and 710 mm, and more preferably 700 mm.
- los elementos obtenidos son rectangulares con un lado comprendido entre 6,8 y 7,6 m y el otro lado comprendido entre 2,2 y 2,6 m, preferentemente de 7,2 X 2,4 m2. Finalmente, y más ventajosamente, la pieza con propiedades de aislamiento térmico es una pieza monobloque o son dos piezas monobloque. - the elements obtained are rectangular with one side between 6.8 and 7.6 m and the other side between 2.2 and 2.6 m, preferably 7.2 X 2.4 m 2 . Finally, and more advantageously, the piece with thermal insulation properties is a monobloc piece or two monobloc pieces.
La invención también se refiere a una estructura de forjado bidireccional, que comprende una pluralidad de elementos de forjado bidireccionales prefabricados según cualquiera de las reivindicaciones anteriores apoyados sobre la superficie superior de unas jácenas mediante dichos elementos de apoyo.  The invention also relates to a bidirectional forging structure, which comprises a plurality of prefabricated bidirectional forging elements according to any of the preceding claims supported on the top surface of a few jaws by said support elements.
BREVE DESCRIPCIÓN DE LOS DIBUJOS Para mejor comprensión de cuanto se ha expuesto se acompañan unos dibujos en los que, esquemáticamente y tan sólo a título de ejemplo no limitativo, se representa un caso práctico de realización. BRIEF DESCRIPTION OF THE DRAWINGS For better understanding of what has been exposed, some drawings are attached in which, schematically and only by way of non-limiting example, a practical case of realization is represented.
Las figuras 1 a 5 representan esquemáticamente las distintas etapas de obtención del elemento prefabricado.  Figures 1 to 5 schematically represent the different stages of obtaining the prefabricated element.
La figura 6a es una vista esquemática en perspectiva de la pieza empleada como molde para la obtención del elemento prefabricado y como aislamiento de este, según una primera realización preferida.  Figure 6a is a schematic perspective view of the part used as a mold for obtaining the prefabricated element and as an insulation thereof, according to a first preferred embodiment.
La figura 6a es una vista esquemática en perspectiva de la pieza empleada como molde para la obtención del elemento prefabricado y como aislamiento de este, según una segunda realización preferida.  Figure 6a is a schematic perspective view of the part used as a mold for obtaining the prefabricated element and as an insulation thereof, according to a second preferred embodiment.
La figura 7a es una vista en perspectiva del elemento de forjado obtenido, cuando se emplea el molde de la primera realización.  Figure 7a is a perspective view of the forged element obtained, when the mold of the first embodiment is used.
La figura 7b es una vista en perspectiva del elemento de forjado obtenido, cuando se emplea el molde de la segunda realización.  Figure 7b is a perspective view of the forged element obtained, when the mold of the second embodiment is used.
La figura 8 es una vista en perspectiva de unos elementos obtenidos según el procedimiento de la invención previamente a su colocación en unas jácenas.  Figure 8 is a perspective view of elements obtained according to the method of the invention prior to placement in jácenas.
La figura 9 es una vista en perspectiva de un elemento de apoyo del elemento de forjado de la invención.  Figure 9 is a perspective view of a support element of the floor element of the invention.
La figura 10 es una vista en alzado del elemento de apoyo.  Figure 10 is an elevation view of the support element.
DESCRIPCIÓN DE UNA REALIZACIÓN PREFERIDA DESCRIPTION OF A PREFERRED EMBODIMENT
Tal como se ilustra en las figuras 1 a 5, la invención se refiere a un procedimiento de fabricación de elementos de forjado bidireccionales prefabricados 1 de hormigón H armado A y provistos de aislamiento térmico, que comprende las etapas de: As illustrated in Figures 1 to 5, the invention relates to a process for manufacturing prefabricated two-way forging elements 1 of reinforced concrete H A and provided with thermal insulation, comprising the stages of:
a- Disponer horizontalmente una pieza 2 con propiedades de aislamiento térmico en el fondo de un encofrado E, representado en sección en la figura 1 , donde esta pieza 2 es una matriz M de paralelepípedos 3 sobre una placa rectangular 4, de modo que se configura una red de canales 5 perpendiculares entre sí para la recepción del hormigón H,  a- Horizontally arrange a piece 2 with thermal insulation properties at the bottom of a formwork E, shown in section in figure 1, where this piece 2 is a matrix M of parallelepipeds 3 on a rectangular plate 4, so that it is configured a network of channels 5 perpendicular to each other for the reception of concrete H,
b- Disponer la armadura A en los canales 5 que se configuran entre los paralelepípedos,  b- Armor A in the channels 5 that are configured between the parallelepipeds,
c- Verter el hormigón H en los canales 5,  c- Pour concrete H into channels 5,
d- Retirar conjuntamente la pieza 2 y el hormigón fraguado H. d- Remove part 2 and set concrete H.
De este modo, se obtiene un elemento de forjado bidireccional 1 aligerado que incorpora un aislamiento 2 como los que se ilustran en las figuras 7a y 7b. In this way, a lightened bidirectional forging element 1 is obtained that incorporates an insulation 2 such as those illustrated in Figures 7a and 7b.
Estas dos variantes se diferencian en que en la primera de ellas el producto acabado presenta un cerco de hormigón, mientras que en la segunda, la estructura de hormigón acaba lateralmente en extremos que sobresalen.  These two variants differ in that in the first of them the finished product has a concrete fence, while in the second, the concrete structure ends laterally at protruding ends.
Por lo tanto, ambas se diferencian en la relación hormigón/ aislamiento, siendo la relación más baja para el de la segunda realización representada en la figura 7b, la cual constituye la opción preferida.  Therefore, both differ in the concrete / insulation ratio, the lowest ratio being that of the second embodiment represented in Figure 7b, which constitutes the preferred option.
Se destaca que en las figuras 1 a 5 se ha descrito la fabricación de los elementos según la primera realización, pero resulta obvio extenderla a elementos según la segunda realización.  It is noted that in Figures 1 to 5 the manufacture of the elements according to the first embodiment has been described, but it is obvious to extend it to elements according to the second embodiment.
Preferentemente, tras la etapa c se prevé una etapa consistente en disponer en los extremos de algunos canales 5, o preferentemente todos, unos elementos de apoyo 6 provistos de una pestaña de apoyo 6a que sobresale lateralmente del elemento 1 por sus bordes superiores.  Preferably, after stage c, a stage is provided consisting of having at the ends of some channels 5, or preferably all, support elements 6 provided with a support flange 6a protruding laterally from the element 1 by its upper edges.
Esta pestaña, tal como se ilustra en la figura 8, servirá de apoyo del elemento obtenido sobre las jácenas J. A estar dispuesta en los bordes superiores, el elemento se dispondrá con su superficie superior enrasada con la superficie superior de la jácena, con lo cual la ocupación en la dirección vertical será la misma tanto en el elemento de forjado como en la estructura de apoyo, lo cual permitirá obtener directamente amplias superficies planas continuas.  This flange, as illustrated in Figure 8, will support the element obtained on the jácenas J. To be arranged on the upper edges, the element will be arranged with its upper surface flush with the upper surface of the jácena, with which the occupation in the vertical direction will be the same both in the forging element and in the support structure, which will allow to obtain directly large continuous flat surfaces.
La invención también aporta una realización inventiva de estos elementos de apoyo.  The invention also provides an inventive embodiment of these support elements.
Concretamente, tal como se aprecia en las figuras 9 y 10, los elementos de apoyo 6 comprenden una placa metálica 6b, estando dicha pestaña de apoyo 6a constituida por el tramo sobresaliente de dicha placa 6b. Specifically, as seen in Figures 9 and 10, the support elements 6 comprise a metal plate 6b, said support flange 6a being constituted by the projecting section of said plate 6b.
Extendiéndose desde la superficie inferior de la placa 6 hay dos anclajes destinados a estar embebidos en el hormigón H, un primero de ellos 6c perpendicular a la placa 6b, y el segundo 6d formando un ángulo de 45° con el primero 6c.  Extending from the lower surface of the plate 6 there are two anchors intended to be embedded in the concrete H, a first 6c perpendicular to the plate 6b, and the second 6d at an angle of 45 ° with the first 6c.
El primer anclaje tiene por función tiene como función garantizar el buen estribado del nervio y aumentar la solidaridad entre el apoyo y el hormigón.  The first anchor has the function of guaranteeing the good ribbing of the nerve and increasing the solidarity between the support and the concrete.
El segundo anclaje, está preferentemente con cordones de soldadura y su dirección a 45° cose la fisura cortante teórica del nervio en esfuerzo cortante.  The second anchor is preferably with weld seams and its 45 ° direction sews the theoretical shear fissure of the nerve in shear stress.
Preferentemente, tal como se aprecia en las figuras 9 y 10, el primer anclaje 6c es una patilla en forma de U y el segundo anclaje 6d son dos patillas, y más preferentemente, las patillas se prolongan mediante sendos tramos 6e paralelos a la placa, de modo que el segundo anclaje 6d está doblado formando un ángulo de 135°.  Preferably, as seen in Figures 9 and 10, the first anchor 6c is a U-shaped pin and the second anchor 6d is two pins, and more preferably, the pins are extended by sections 6e parallel to the plate, so that the second anchor 6d is folded at an angle of 135 °.
Tal como se puede apreciar en la figura 8, con los elementos obtenidos mediante el procedimiento de la invención se puede construir en un tiempo mínimo una estructura de forjado bidireccional, donde los elementos de forjado prefabricados modulares se apoyan sobre la superficie superior de unas jácenas J mediante dichos elementos de apoyo 6.  As can be seen in Figure 8, with the elements obtained by the process of the invention, a bidirectional floor structure can be constructed in a minimum time, where the modular prefabricated floor elements are supported on the upper surface of a few Js. through these support elements 6.
Cuando los elementos integran el pavimento y el falso techo, una vez dispuestos los elementos, el forjado integra todas las capas, especialmente la de aislamiento térmico, y además queda a la misma altura que las jácenas que lo sostienen.  When the elements integrate the pavement and the false ceiling, once the elements are arranged, the slab integrates all the layers, especially the thermal insulation, and is also at the same height as the jácenas that support it.

Claims

REIVINDICACIONES
1. Procedimiento de fabricación de elementos de forjado bidireccionales prefabricados (1) de hormigón (H) armado (A) y provistos de aislamiento térmico, que comprende las etapas de: 1. Process for manufacturing prefabricated two-way slab elements (1) of reinforced concrete (H) (A) and provided with thermal insulation, comprising the steps of:
a) Disponer horizontalmente una pieza (2) con propiedades de aislamiento térmico en el fondo de un encofrado (E), siendo dicha pieza (2) una matriz (M) de paralelepípedos (3) sobre una placa rectangular (4), de modo que se configura una red de canales (5) perpendiculares entre sí para la recepción del hormigón (H),  a) Horizontally arrange a part (2) with thermal insulation properties at the bottom of a formwork (E), said part (2) being a matrix (M) of parallelepipeds (3) on a rectangular plate (4), so that a network of channels (5) perpendicular to each other is configured for the reception of concrete (H),
b) Disponer la armadura (A) en dichos canales (5),  b) Arrange the reinforcement (A) in said channels (5),
c) Verter el hormigón (H) en dichos canales (5),  c) Pour the concrete (H) into said channels (5),
d) Retirar conjuntamente la pieza (2) y el hormigón fraguado (H), d) Remove part (2) and set concrete (H) together,
De modo que se obtiene un elemento de forjado bidireccional (1) aligerado que incorpora un aislamiento (2). So that a lightened bidirectional forging element (1) is obtained that incorporates an insulation (2).
2. Procedimiento según la reivindicación anterior, que comprende previamente a la etapa c) una etapa consistente en disponer en los extremos de algunos canales (5) unos elementos de apoyo (6) provistos de una pestaña de apoyo (6a) que sobresale lateralmente del elemento (1) por sus bordes superiores. 2. The method according to the preceding claim, which comprises prior to step c) a stage consisting of providing at the ends of some channels (5) support elements (6) provided with a support flange (6a) protruding laterally from the element (1) by its upper edges.
3. Procedimiento según la reivindicación anterior, en el que los elementos de apoyo (6) comprenden una placa metálica (6b), estando dicha pestaña de apoyo (6a) constituida por el tramo sobresaliente de dicha placa (6b), extendiéndose desde la superficie inferior de la placa (6) dos anclajes destinados a estar embebidos en el hormigón (H), un primero de ellos (6c) perpendicular a dicha placa (6b), y el segundo (6d) formando un ángulo de 45° con el primero (6c). 3. The method according to the preceding claim, wherein the support elements (6) comprise a metal plate (6b), said support flange (6a) being constituted by the protruding section of said plate (6b), extending from the surface bottom of the plate (6) two anchors intended to be embedded in the concrete (H), a first one (6c) perpendicular to said plate (6b), and the second (6d) forming an angle of 45 ° with the first (6c).
4. Procedimiento según la reivindicación anterior, en el que el primer anclaje (6c) es una patilla en forma de U y el segundo anclaje (6d) son dos patillas. 4. Method according to the preceding claim, wherein the first anchor (6c) is a U-shaped pin and the second anchor (6d) is two pins.
5. Procedimiento según la reivindicación anterior, en el que las patillas se prolongan mediante sendos tramos (6e) paralelos a la placa, de modo que el segundo anclaje (6d) está doblado formando un ángulo de 135°. 5. Method according to the preceding claim, wherein the pins are extended by two sections (6e) parallel to the plate, so that the second anchor (6d) is bent at an angle of 135 °.
6. Procedimiento según cualquiera de las reivindicaciones anteriores, que comprende una etapa de unir una capa de pavimento a la superficie superior del elemento. 6. Method according to any of the preceding claims, which It comprises a step of joining a layer of pavement to the upper surface of the element.
7. Procedimiento según la reivindicación anterior, en el que el pavimento es autoportante. 7. Method according to the preceding claim, wherein the floor is self-supporting.
8. Procedimiento según cualquiera de las dos reivindicaciones anteriores, en el que el pavimento es de sulfato cálcico. 8. Method according to any of the two preceding claims, wherein the floor is calcium sulfate.
9. procedimiento según cualquiera de las tres reivindicaciones anteriores, en el que la unión entre el pavimento y el elemento de forjado es flexible de tal como que no transmita las vibraciones. 9. The method according to any of the three preceding claims, wherein the joint between the floor and the floor element is flexible such that it does not transmit the vibrations.
10. Procedimiento según cualquiera de las cuatro reivindicaciones anteriores, en el que el espesor del pavimento está comprendido entre 2,5 y 3,5 cm. 10. Method according to any of the four preceding claims, wherein the thickness of the floor is between 2.5 and 3.5 cm.
1 1. Procedimiento según cualquiera de las dos reivindicaciones anteriores, en el que dichas uniones tienen un espesor comprendido entre 4 y 6 mm. 1 1. Method according to any of the two preceding claims, wherein said joints have a thickness between 4 and 6 mm.
12. Procedimiento según cualquiera de las reivindicaciones anteriores, que comprende una etapa de adherir una capa de acabado de techo con propiedades ignífugas. 12. A method according to any of the preceding claims, comprising a step of adhering a ceiling finish layer with fire retardant properties.
13. Procedimiento según la reivindicación anterior, en el que dicho acabado de techo comprende una subestructura de perfiles de acero adherida al hormigón del elemento y una placa de cobertura adherida a dicha subestructura, de modo que se configura una cámara de aire. 13. Method according to the preceding claim, wherein said ceiling finish comprises a substructure of steel profiles adhered to the concrete of the element and a cover plate adhered to said substructure, so that an air chamber is configured.
14. Procedimiento según la reivindicación anterior, en el que dicha placa de cobertura es no reactiva frente al fuego con una El mínima de 30 minutos. 14. Method according to the preceding claim, wherein said cover plate is non-reactive against fire with a minimum of 30 minutes.
15. Procedimiento según la reivindicación anterior, en el que la placa de cobertura es de yeso, de fibras sintéticas ignifugadas o de madera ignifugada. 15. The method according to the preceding claim, wherein the cover plate is made of gypsum, of synthetic fire-retarded fibers or of fire-retarded wood.
16. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que la pieza (2) es de poliestireno expandido u otros materiales aislantes ligeros. 16. Method according to any of the preceding claims, in which part (2) is made of expanded polystyrene or other lightweight insulating materials.
17. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que la pieza (2) se ha obtenido previamente por vaciado mediante corte con hilo. 17. Method according to any of the preceding claims, wherein the part (2) has been previously obtained by emptying by cutting with wire.
18. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que la armadura (A) es una armadura prefabricada. 18. The method according to any of the preceding claims, wherein the reinforcement (A) is a prefabricated reinforcement.
19. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que el hormigón (H) es de tipo autocompactante. 19. Method according to any of the preceding claims, wherein the concrete (H) is of the self-compacting type.
20. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que la etapa c) de vertido de hormigón (H) se hace con vibrado. 20. Method according to any of the preceding claims, wherein the stage c) of pouring concrete (H) is done with vibrating.
21. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que los paralelepípedos tienen un canto comprendido entre 240 y 360 mm, preferentemente entre 290 y 310 mm. 21. Method according to any of the preceding claims, wherein the parallelepipeds have a edge between 240 and 360 mm, preferably between 290 and 310 mm.
22. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que la placa rectangular (4) tiene un espesor comprendido entre 25 y 35 mm, preferentemente entre 28 y 32 mm. 22. Method according to any of the preceding claims, wherein the rectangular plate (4) has a thickness between 25 and 35 mm, preferably between 28 and 32 mm.
23. Procedimiento según cualquiera de las reivindicaciones 12 a 15, en el que la cámara de aire tiene una altura comprendida entre 25 y 30 mm. 23. Method according to any of claims 12 to 15, wherein the air chamber has a height between 25 and 30 mm.
24. Procedimiento según cualquiera de las reivindicaciones 12 a 15 ó 23, en el que la placa de cobertura (falso techo) tiene un espesor comprendido entre 40 y 50 mm, preferentemente de 45 mm. 24. Method according to any of claims 12 to 15 or 23, wherein the cover plate (false ceiling) has a thickness between 40 and 50 mm, preferably 45 mm.
25. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que los canales tienen una anchura comprendida entre 90 y 1 10 mm, preferentemente de 100 mm. 25. Method according to any of the preceding claims, wherein the channels have a width between 90 and 10 mm, preferably 100 mm.
26. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que los paralelepípedos tiene una sección en planta cuadrada de arista comprendida entre 600 y 800 mm, preferentemente entre 690 y 710 mm, y más preferentemente de 700 mm. 26. Method according to any one of the preceding claims, wherein the parallelepipeds have a square planar section of edge comprised between 600 and 800 mm, preferably between 690 and 710 mm, and more preferably 700 mm.
27. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que los elementos obtenidos son rectangulares con un lado comprendido entre 6,8 y27. Method according to any of the preceding claims, wherein the elements obtained are rectangular with a side between 6.8 and
7,6 m y el otro lado comprendido entre 2,2 y 2,6 m, preferentemente de 7,2 X 2,4 m2. 7.6 m and the other side between 2.2 and 2.6 m, preferably 7.2 X 2.4 m 2 .
28. Procedimiento según cualquiera de las reivindicaciones anteriores, en el que la pieza con propiedades de aislamiento térmico es una pieza monobloque o son dos piezas monobloque. 28. Method according to any of the preceding claims, wherein the part with thermal insulation properties is a monobloc part or two monobloc parts.
29. Procedimiento según la reivindicación 5, en el que la placa metálica (6b) tiene una longitud de entre 240 y 260 mm, preferentemente 250 mm, el primer anclaje tiene una longitud de entre 250 y 280 mm, preferentemente de 265 mm, el primer tramo del segundo anclaje tiene una longitud comprendida entre 330 y 370 mm, preferentemente de 350 mm, y el segundo tramo una longitud comprendida entre 240 y 260 mm, preferentemente 250 mm. 29. The method of claim 5, wherein the metal plate (6b) has a length between 240 and 260 mm, preferably 250 mm, the first anchor has a length between 250 and 280 mm, preferably 265 mm, the The first section of the second anchor has a length between 330 and 370 mm, preferably 350 mm, and the second section a length between 240 and 260 mm, preferably 250 mm.
30. Estructura de forjado bidireccional con aislamiento térmico, que comprende una pluralidad de elementos de forjado bidireccionales prefabricados (1) según cualquiera de las reivindicaciones anteriores apoyados sobre la superficie superior de unas jácenas (J) mediante dichos elementos de apoyo (6). 30. Bidirectional forging structure with thermal insulation, comprising a plurality of prefabricated bidirectional forging elements (1) according to any of the preceding claims supported on the upper surface of some jácenas (J) by said support elements (6).
PCT/ES2011/070387 2010-05-31 2011-05-30 Method for producing prefabricated reinforced concrete two-way slab elements and two-way slab structure obtained with said elements WO2011151496A1 (en)

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ES201030826A ES2380857B1 (en) 2010-05-31 2010-05-31 MANUFACTURING PROCEDURE OF PREFABRICATED BIDIRECTIONAL FORGED ELEMENTS OF REINFORCED CONCRETE AND STRUCTURE OF BIDIRECTIONAL FORGED OBTAINED WITH SUCH ELEMENTS

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB110211A (en) * 1916-10-23 1917-10-18 Samson Avey Improvements in Fireproof Floors.
US3579937A (en) * 1969-05-29 1971-05-25 Edward E Lukens Foam plastic panel without truss members
US4942707A (en) * 1988-02-22 1990-07-24 Huettemann Erik W Load-bearing roof or ceiling assembly made up of insulated concrete panels
US5172532A (en) * 1988-04-01 1992-12-22 Gibbar Jr James H Prefabricated polymer building wall panels
WO2005108700A1 (en) * 2004-05-11 2005-11-17 Plastedil S.A. Load bearing construction element in particular for manufacturing building floors and floor structure incorporating such element
NL2001087C1 (en) * 2007-12-13 2009-06-16 Stadi Ontwikkeling B V Prefabricated floor element for forming floor, has plate-shaped body crosscutting on opposite sides of self-supporting component that includes self-supporting beams with unitary body, and stringer element placed between two sides
EP2146017A1 (en) * 2008-07-18 2010-01-20 Beletto AG Component for floor or roof slabs and method for manufacturing a component

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB110211A (en) * 1916-10-23 1917-10-18 Samson Avey Improvements in Fireproof Floors.
US3579937A (en) * 1969-05-29 1971-05-25 Edward E Lukens Foam plastic panel without truss members
US4942707A (en) * 1988-02-22 1990-07-24 Huettemann Erik W Load-bearing roof or ceiling assembly made up of insulated concrete panels
US5172532A (en) * 1988-04-01 1992-12-22 Gibbar Jr James H Prefabricated polymer building wall panels
WO2005108700A1 (en) * 2004-05-11 2005-11-17 Plastedil S.A. Load bearing construction element in particular for manufacturing building floors and floor structure incorporating such element
NL2001087C1 (en) * 2007-12-13 2009-06-16 Stadi Ontwikkeling B V Prefabricated floor element for forming floor, has plate-shaped body crosscutting on opposite sides of self-supporting component that includes self-supporting beams with unitary body, and stringer element placed between two sides
EP2146017A1 (en) * 2008-07-18 2010-01-20 Beletto AG Component for floor or roof slabs and method for manufacturing a component

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ES2380857A1 (en) 2012-05-21

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