WO2012002925A1 - Vest insert for tactical training - Google Patents

Vest insert for tactical training Download PDF

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Publication number
WO2012002925A1
WO2012002925A1 PCT/US2010/001856 US2010001856W WO2012002925A1 WO 2012002925 A1 WO2012002925 A1 WO 2012002925A1 US 2010001856 W US2010001856 W US 2010001856W WO 2012002925 A1 WO2012002925 A1 WO 2012002925A1
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WO
WIPO (PCT)
Prior art keywords
training
vest
tactical
recited
insert
Prior art date
Application number
PCT/US2010/001856
Other languages
French (fr)
Inventor
Lawrence G. Bronstein
Louis G. Bronstein
Original Assignee
Bronstein Lawrence G
Bronstein Louis G
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bronstein Lawrence G, Bronstein Louis G filed Critical Bronstein Lawrence G
Priority to PCT/US2010/001856 priority Critical patent/WO2012002925A1/en
Publication of WO2012002925A1 publication Critical patent/WO2012002925A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H1/00Personal protection gear
    • F41H1/02Armoured or projectile- or missile-resistant garments; Composite protection fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/02Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0223Vinyl resin fibres
    • B32B2262/0238Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment
    • B32B2571/02Protective equipment defensive, e.g. armour plates, anti-ballistic clothing

Definitions

  • the present invention relates to ballistics vests and the like, and particularly to a vest insert for tactical training that provides an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes with non-ballistic materials.
  • a ballistic or tactical vest is an item of protective clothing that absorbs the impact from firearm-fired projectiles and shrapnel fragments from explosions. This protection is for the torso.
  • Soft vests are typically made from many layers of woven or laminated fibers, such as Kevlar®, and protect wearers from projectiles fired from handguns, shotguns, and small fragments from explosives such as hand grenades. When metal or ceramic plates are used with a soft vest, the vest can also protect wearers from shots fired from rifles. In combination with metallic components or tightly-woven fiber layers, soft armor can further offer some protection to the wearer from stab and slash from a knife. Soft vests are commonly worn by police forces, private citizens and private security guards, and hard-plate reinforced vests are mainly worn by combat soldiers in the armies of various countries as well as police armed- response units.
  • Fig. 2A illustrates a typical prior art outer tactical vest V, including front and rear carriers 20, 22, joined together by straps 26 and fasteners, such as hook and loop fasteners, and further including side carrier panels 28 and a ballistics collar 24.
  • the front carrier 20 includes a pocket 30, typically formed on the rear face thereof, for receiving a small arms protective insert (SAPI) 32 or the like.
  • SAPI small arms protective insert
  • a SAPI is typically a ceramic plate formed from boron carbide, silicon carbide or the like.
  • the SAPI 32 is contoured to comfortably mate with the user's torso, and may have indicia 34 formed thereon.
  • a front panel 21 Positioned between the rear face of the front carrier 20 and the user's torso is a front panel 21 , typically formed from folded Kevlar® or the like. Such panels are fastened to the front carrier 20 through the usage of hook and loop fasteners or the like.
  • a similar arrangement, including a rear pocket, a rear SAPI and a rear Kevlar® panel is typically provided for the rear carrier 22.
  • outer tactical vests such as exemplary vest V
  • OTVs typically include side and rear pockets for receiving fabric ballistic panels, and holding these panels in place.
  • OTVs also include front and rear pockets for carrying the SAPI plates.
  • Some OTVs function solely as rigid ballistic SAPI plate carriers, and training SAPI plates may directly replace ballistic plates as a training alternative.
  • Flexible ballistic armor fabric panels fit into the side and rear pockets, which are typically sewn into the OTV.
  • the ballistic fabric panels typically hang by shoulder support straps that are held in place by hook and loop fasteners.
  • the OTV pockets that carry the fabric panels are also typically closed by use of hook and loop fasteners.
  • the SAPI and Kevlar® panels of the typical outer tactical vest are bulky, unwieldy, relatively hot when worn, as folded Kevlar® is not a breathable material, and relatively difficult to clean. Although necessary or combat purposes, it would be desirable to provide more convenient and comfortable materials for training purposes. Thus, a vest insert for tactical training solving the aforementioned problems is desired.
  • the vest insert for tactical training is an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes.
  • a tactical training vest including the vest insert is also contemplated.
  • the vest inset for tactical training includes front and rear training plates adapted to be removably received within front and rear pockets of front and rear carriers of an outer tactical vest.
  • Each of the front and rear training plates has a substantially arcuate cross- sectional configuration to match the curvature of the wearer's torso, and further has an opening formed therethrough. The opening indicates that the front and rear training plates are for training purposes. Indicia may also be formed on each training plate marking each plate as being for training purposes.
  • Each of the front and rear training plates is formed from polyvinyl chloride.
  • a pair of front and rear fabric panels is provided to replace the inner panels of the outer tactical vest (typically formed from folded evlar®).
  • Each of the front and rear fabric panels is adapted for respective releasable attachment to a rear face of the front carrier and a front face of the rear carrier.
  • Each of the front and rear fabric panels is formed from woven polyvinyl chloride.
  • the front and rear fabric panels are attached to the front and rear carriers, respectively, by hook and loop fasteners or the like.
  • the training plates and the front and rear fabric panels although formed from polyvinyl chloride, are sized and shaped to match ceramic SAPIs and the Kevlar® inner panels of an outer tactical vest. Similarly, the training plates and front and rear panels have weights matching those of the actual combat materials, in order to provide proper simulation during training.
  • both the plates and panels do not provide ballistic protection.
  • both the plates and panels preferably are colored, in order to distinguish them as non-ballistic materials to prevent accidental usage in combat.
  • Conventional SAPIs are black, whereas the training plates in the preferred embodiment are preferably extruded from white or light blue polyvinyl chloride.
  • the combat panels are typically colored green or in a multitude of camouflage colors.
  • the training panels of the present invention are preferably formed as brown, gunmetal grey or black panels.
  • Fig. 1A is an environmental perspective view of a vest insert for tactical training according to the present invention, the vest being broken away to show the vest insert.
  • Fig. I B is an exploded, environmental perspective view of the vest insert of Fig. l being applied to a front carrier of an outer tactical vest.
  • Fig. 2A is a perspective view of a prior art outer tactical vest.
  • Fig. 2B is a front view of the front carrier of the prior art outer tactical vest of Fig. 2A, broken away to show a protective insert of the prior art.
  • Fig. 2C is a perspective view of a small arms protective insert according to the prior art for use with the tactical vest of Fig. 2A.
  • Fig. 3 is a perspective view of a training plate of the vest insert for tactical training according to the present invention.
  • Fig. 4 is an environmental perspective view of an alternative embodiment of the vest insert for tactical training according to the present invention, the vest being broken away to show the vest inserts.
  • a training vest 10 including the present vest insert for tactical training is an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes. Both the insert kit and the training vest including the training insert are contemplated.
  • the front carrier 20, rear carrier 22, side carrier panels 28 and attachment straps 26 of the outer tactical vest V of Fig. 2A are utilized for training.
  • the vest insert shown in Fig. 1 A may be used with any type of tactical or bulletproof garment, and that the prior art outer tactical vest of Fig. 2A is shown for exemplary purposes only.
  • FIG. 1A a front training panel 12 and a training plate 14.
  • FIGs. 1A and IB only the front carrier 20 and a matching front training panel 12 and training plate 14 are shown. It should be understood that a matching rear training panel and rear training plate are also provided for attachment to the rear carrier 22.
  • the front and rear training plates 14 are respectively removably received within the front and rear pockets 30 of the front and rear carriers 20, 22 of the outer tactical vest 10. As described above, the prior art vest V, including front and rear carriers 20, 22, is shown for exemplary purposes only, as are the exemplary pockets 30.
  • Each of the front and rear training plates 14 has a substantially arcuate cross-sectional configuration, as best shown in Fig. 3, to match the curvature of the wearer's torso.
  • Each training plate 14 has an upper end 18 and a lower end 16. As shown in Fig. 3, the upper end 18 or upper portion may be substantially trapezoidal (or a curved trapezoid), and the lower end 16 or lower portion may be substantially rectangular (or a curved rectangle).
  • the shape of the training plate 14 is designed to match that of the actual SAPI 32, which is used in combat.
  • Each training plate 14 is preferably formed by extruding solid polyvinyl chloride through a mold under pressure and heat to form a rigid, continuous running sheet, having widths varying from approximately 71 ⁇ 2 inches to approximately eleven inches, depending upon the size of the SAPI that the training plate 14 is replacing.
  • the running sheet is curved to match the front and back of the wearer's upper torso to provide a comfortable fit.
  • the polyvinyl chloride sheets have thicknesses of approximately 3 ⁇ 4 of an inch to simulate a typical ballistic SAPI. Each sheet is then cut into lengths varying from approximately 1 1 1 ⁇ 2 inches to approximately fourteen inches, depending upon the size of the SAPI that the training plate 14 is replacing.
  • training plates 14 may be formed by any other suitable method, such as injection molding or the like.
  • Each training plate 14 may further include filler materials, such as wood, rubber or the like, allowing for the weight of each plate 14 to be varied in order to match that of the SAPI that the plate 14 replaces.
  • the training plate has an opening 40 formed therethrough, which may be a circular aperture, as shown.
  • the opening 40 provides a visual indication that the front and rear training plates 14 are for training purposes only, in order not to confuse training plate 14 with the continuous surface of SAPI 32.
  • the opening 40 preferably has a diameter of between approximately 1 1 ⁇ 2 inches and 21 ⁇ 2 inches.
  • Indicia 42 may also be formed on each training plate 14, marking each plate as being for training purposes.
  • Each of the front and rear training plates is formed from polyvinyl chloride.
  • the pair of front and rear fabric panels 12 are provided to replace the inner folded Kevlar® panels 21 of the prior art outer tactical vest V.
  • Each of the front and rear fabric panels 12 is adapted for respective releasable attachment to a rear face 21 of the front carrier 20 and a front face of the rear carrier.
  • the front and rear fabric panels 12 are attached to the front and rear carriers, respectively, by hook and loop fasteners or the like.
  • the front and rear fabric panels 12 are attached to the front and rear carriers using the same type of releasable attachment used by the folded Kevlar® panels 21, which they replace.
  • Each of the front and rear fabric panels 12 are formed from woven polyvinyl chloride.
  • the training plates 14 and the front and rear fabric panels 12, although formed from polyvinyl chloride, are sized and shaped to match ceramic SAPIs 32 and the Kevlar® inner panels 21 of the outer tactical vest V. Similarly, the training plates 14 and front and rear panels 12 have weights matching those of the actual combat materials in order to provide proper simulation during training.
  • the woven polyvinyl chloride fabric panel 12 is also more flexible and is breathable, when compared to the folded Kevlar® inner panels 21. Training plates 14 and fabric panels 12 are also less expensive to produce and replace than the combat materials that they replace during training.
  • both the plates and panels do not provide ballistic protection.
  • both the plates and panels preferably are colored, in order to distinguish them as non-ballistic materials to prevent accidental usage in combat.
  • Conventional SAPIs are black, whereas the training plates in the preferred embodiment are preferably extruded from white or light blue polyvinyl chloride.
  • the combat panels are typically colored green or in a multitude of camouflage colors.
  • the training panels of the present invention are preferably formed as brown, gunmetal grey or black panels.
  • vests shown in the drawings are shown for exemplary purposes only.
  • a variant of vest V may include a pair of side panels replacing the single front panel shown.
  • the vest may only have a pair of side training panels and a rear training panel.
  • the vest insert contemplates replacement of the Kevlar® inner panels of an outer tactical vest, and the replacement training panels match in number, size and shape the Kevlar® inner panels, and that the number, size and shape of the training panels is not limited to the exemplary panels shown in the drawings.
  • the typical tactical vest also includes a side pocket 130 formed in side carrier 28 for receiving a side SAPI, as is conventionally known.
  • a side training plate 1 14 is removably placed within the side pocket 1 30 of the side carrier 28, replacing the side SAPI, as described above with respect to the front and rear training plates 14.
  • a side fabric panel 1 12 is provided to replace the inner folded Kevlar® panel of the prior art outer tactical vest V, corresponding to the side carrier 28.
  • the side fabric panel 1 12 is adapted for respective releasable attachment to an inner face of the side carrier 28 by hook and loop fasteners or the like, as described above.
  • Side training plate 1 14 has an opening 140 formed therethrough, similar to opening 40, to visually indicate that this plate is for training purposes only.
  • the non-ballistic training panels which replace the ballistic Kevlar® panels do not require hook and loop fasteners at the shoulder supports (unlike the typical prior art ballistic fabric panels).
  • the training panels themselves are sufficiently rigid to fit into the OTV panel insert pockets without the need for fasteners. This enables the panels to provide structural support for the OTV system. This further enables the tactical training vest system to carry the weight and form of front and rear SAPI plates.
  • the usage of the non-ballistic training SAPI plates and non-ballistic flexible fabric insert panels allows for realistic simulation, in terms of size, weight and functionality, of OTVs equipped with actual ballistic armor panels and plates.

Abstract

The vest insert for tactical training is an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes. The vest insert includes front and rear training plates (14) adapted to be removably received within front and rear pockets (30) of front and rear carriers (20, 22) of an outer tactical vest (10). Each of the front and rear training plates (14) has an opening formed therethrough to indicate that the plate is for training purposes. Each of the front and rear training plates (14) is formed from polyvinyl chloride. Additionally, a pair of front and rear fabric panels (12) are provided to replace the inner panels of the outer tactical vest (10), each of the front and rear fabric panels (12) being formed from woven polyvinyl chloride. The training plates and the front and rear fabric panels (12) are sized and shaped to match the inserts and inner panels of a typical outer tactical vest (10).

Description

VEST INSERT FOR TACTICAL TRAINING
BACKGROUND OF THE INVENTION
TECHNICAL FIELD
The present invention relates to ballistics vests and the like, and particularly to a vest insert for tactical training that provides an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes with non-ballistic materials.
BACKGROUND ART
A ballistic or tactical vest is an item of protective clothing that absorbs the impact from firearm-fired projectiles and shrapnel fragments from explosions. This protection is for the torso. Soft vests are typically made from many layers of woven or laminated fibers, such as Kevlar®, and protect wearers from projectiles fired from handguns, shotguns, and small fragments from explosives such as hand grenades. When metal or ceramic plates are used with a soft vest, the vest can also protect wearers from shots fired from rifles. In combination with metallic components or tightly-woven fiber layers, soft armor can further offer some protection to the wearer from stab and slash from a knife. Soft vests are commonly worn by police forces, private citizens and private security guards, and hard-plate reinforced vests are mainly worn by combat soldiers in the armies of various nations as well as police armed- response units.
Fig. 2A illustrates a typical prior art outer tactical vest V, including front and rear carriers 20, 22, joined together by straps 26 and fasteners, such as hook and loop fasteners, and further including side carrier panels 28 and a ballistics collar 24. As best shown in Fig. 2B, the front carrier 20 includes a pocket 30, typically formed on the rear face thereof, for receiving a small arms protective insert (SAPI) 32 or the like. A SAPI is typically a ceramic plate formed from boron carbide, silicon carbide or the like. As shown in Fig. 2C, the SAPI 32 is contoured to comfortably mate with the user's torso, and may have indicia 34 formed thereon. Positioned between the rear face of the front carrier 20 and the user's torso is a front panel 21 , typically formed from folded Kevlar® or the like. Such panels are fastened to the front carrier 20 through the usage of hook and loop fasteners or the like. A similar arrangement, including a rear pocket, a rear SAPI and a rear Kevlar® panel is typically provided for the rear carrier 22.
In order to provide further clarification, outer tactical vests (OTVs), such as exemplary vest V, typically include side and rear pockets for receiving fabric ballistic panels, and holding these panels in place. Typically, OTVs also include front and rear pockets for carrying the SAPI plates. Some OTVs function solely as rigid ballistic SAPI plate carriers, and training SAPI plates may directly replace ballistic plates as a training alternative.
Flexible ballistic armor fabric panels fit into the side and rear pockets, which are typically sewn into the OTV. The ballistic fabric panels typically hang by shoulder support straps that are held in place by hook and loop fasteners. The OTV pockets that carry the fabric panels are also typically closed by use of hook and loop fasteners.
The SAPI and Kevlar® panels of the typical outer tactical vest are bulky, unwieldy, relatively hot when worn, as folded Kevlar® is not a breathable material, and relatively difficult to clean. Although necessary or combat purposes, it would be desirable to provide more convenient and comfortable materials for training purposes. Thus, a vest insert for tactical training solving the aforementioned problems is desired.
DISCLOSURE OF INVENTION
The vest insert for tactical training is an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes. A tactical training vest including the vest insert is also contemplated. The vest inset for tactical training includes front and rear training plates adapted to be removably received within front and rear pockets of front and rear carriers of an outer tactical vest. Each of the front and rear training plates has a substantially arcuate cross- sectional configuration to match the curvature of the wearer's torso, and further has an opening formed therethrough. The opening indicates that the front and rear training plates are for training purposes. Indicia may also be formed on each training plate marking each plate as being for training purposes. Each of the front and rear training plates is formed from polyvinyl chloride.
Additionally, a pair of front and rear fabric panels is provided to replace the inner panels of the outer tactical vest (typically formed from folded evlar®). Each of the front and rear fabric panels is adapted for respective releasable attachment to a rear face of the front carrier and a front face of the rear carrier. Each of the front and rear fabric panels is formed from woven polyvinyl chloride. The front and rear fabric panels are attached to the front and rear carriers, respectively, by hook and loop fasteners or the like. The training plates and the front and rear fabric panels, although formed from polyvinyl chloride, are sized and shaped to match ceramic SAPIs and the Kevlar® inner panels of an outer tactical vest. Similarly, the training plates and front and rear panels have weights matching those of the actual combat materials, in order to provide proper simulation during training.
It should be noted that the training plates and the training panels do not provide ballistic protection. Further, both the plates and panels preferably are colored, in order to distinguish them as non-ballistic materials to prevent accidental usage in combat. Conventional SAPIs are black, whereas the training plates in the preferred embodiment are preferably extruded from white or light blue polyvinyl chloride. Similarly, the combat panels are typically colored green or in a multitude of camouflage colors. The training panels of the present invention are preferably formed as brown, gunmetal grey or black panels. These and other features of the present invention will become readily apparent upon further review of the following specification and drawings.
BRIEF DESCRIPTION OF DRAWINGS
Fig. 1A is an environmental perspective view of a vest insert for tactical training according to the present invention, the vest being broken away to show the vest insert.
Fig. I B is an exploded, environmental perspective view of the vest insert of Fig. l being applied to a front carrier of an outer tactical vest.
Fig. 2A is a perspective view of a prior art outer tactical vest.
Fig. 2B is a front view of the front carrier of the prior art outer tactical vest of Fig. 2A, broken away to show a protective insert of the prior art.
Fig. 2C is a perspective view of a small arms protective insert according to the prior art for use with the tactical vest of Fig. 2A.
Fig. 3 is a perspective view of a training plate of the vest insert for tactical training according to the present invention.
Fig. 4 is an environmental perspective view of an alternative embodiment of the vest insert for tactical training according to the present invention, the vest being broken away to show the vest inserts.
Similar reference characters denote corresponding features consistently throughout the attached drawings.
BEST MODES FOR CARRYING OUT THE INVENTION
Referring to Fig. 1A, there is shown a training vest 10 including the present vest insert for tactical training. The vest insert for tactical training is an insert kit for retrofitting an outer tactical vest or the like for tactical training purposes. Both the insert kit and the training vest including the training insert are contemplated. As shown in Fig. 1 A, the front carrier 20, rear carrier 22, side carrier panels 28 and attachment straps 26 of the outer tactical vest V of Fig. 2A are utilized for training. It should be understood that the vest insert shown in Fig. 1 A may be used with any type of tactical or bulletproof garment, and that the prior art outer tactical vest of Fig. 2A is shown for exemplary purposes only. The folded Kevlar® panel 21 and the SAPI 32 of Figs. 2B and 2C, however, are replaced in Fig. 1A by a front training panel 12 and a training plate 14. In Figs. 1A and IB, only the front carrier 20 and a matching front training panel 12 and training plate 14 are shown. It should be understood that a matching rear training panel and rear training plate are also provided for attachment to the rear carrier 22.
The front and rear training plates 14 are respectively removably received within the front and rear pockets 30 of the front and rear carriers 20, 22 of the outer tactical vest 10. As described above, the prior art vest V, including front and rear carriers 20, 22, is shown for exemplary purposes only, as are the exemplary pockets 30. Each of the front and rear training plates 14 has a substantially arcuate cross-sectional configuration, as best shown in Fig. 3, to match the curvature of the wearer's torso. Each training plate 14 has an upper end 18 and a lower end 16. As shown in Fig. 3, the upper end 18 or upper portion may be substantially trapezoidal (or a curved trapezoid), and the lower end 16 or lower portion may be substantially rectangular (or a curved rectangle). The shape of the training plate 14 is designed to match that of the actual SAPI 32, which is used in combat.
Each training plate 14 is preferably formed by extruding solid polyvinyl chloride through a mold under pressure and heat to form a rigid, continuous running sheet, having widths varying from approximately 7½ inches to approximately eleven inches, depending upon the size of the SAPI that the training plate 14 is replacing. The running sheet is curved to match the front and back of the wearer's upper torso to provide a comfortable fit. The polyvinyl chloride sheets have thicknesses of approximately ¾ of an inch to simulate a typical ballistic SAPI. Each sheet is then cut into lengths varying from approximately 1 1 ½ inches to approximately fourteen inches, depending upon the size of the SAPI that the training plate 14 is replacing. It should be understood that the training plates 14 may be formed by any other suitable method, such as injection molding or the like. Each training plate 14 may further include filler materials, such as wood, rubber or the like, allowing for the weight of each plate 14 to be varied in order to match that of the SAPI that the plate 14 replaces.
Further, as best shown in Fig. 3, the training plate has an opening 40 formed therethrough, which may be a circular aperture, as shown. The opening 40 provides a visual indication that the front and rear training plates 14 are for training purposes only, in order not to confuse training plate 14 with the continuous surface of SAPI 32. The opening 40 preferably has a diameter of between approximately 1 ½ inches and 2½ inches. Indicia 42 may also be formed on each training plate 14, marking each plate as being for training purposes. Each of the front and rear training plates is formed from polyvinyl chloride.
Additionally, the pair of front and rear fabric panels 12 are provided to replace the inner folded Kevlar® panels 21 of the prior art outer tactical vest V. Each of the front and rear fabric panels 12 is adapted for respective releasable attachment to a rear face 21 of the front carrier 20 and a front face of the rear carrier. The front and rear fabric panels 12 are attached to the front and rear carriers, respectively, by hook and loop fasteners or the like. The front and rear fabric panels 12 are attached to the front and rear carriers using the same type of releasable attachment used by the folded Kevlar® panels 21, which they replace.
Each of the front and rear fabric panels 12 are formed from woven polyvinyl chloride. The training plates 14 and the front and rear fabric panels 12, although formed from polyvinyl chloride, are sized and shaped to match ceramic SAPIs 32 and the Kevlar® inner panels 21 of the outer tactical vest V. Similarly, the training plates 14 and front and rear panels 12 have weights matching those of the actual combat materials in order to provide proper simulation during training. The polyvinyl chloride training plate 14, however, is easier to clean, as is the woven polyvinyl chloride fabric panel 12. The woven polyvinyl chloride fabric panel 12 is also more flexible and is breathable, when compared to the folded Kevlar® inner panels 21. Training plates 14 and fabric panels 12 are also less expensive to produce and replace than the combat materials that they replace during training.
It should be noted that the training plates and the training panels do not provide ballistic protection. Further, both the plates and panels preferably are colored, in order to distinguish them as non-ballistic materials to prevent accidental usage in combat. Conventional SAPIs are black, whereas the training plates in the preferred embodiment are preferably extruded from white or light blue polyvinyl chloride. Similarly, the combat panels are typically colored green or in a multitude of camouflage colors. The training panels of the present invention are preferably formed as brown, gunmetal grey or black panels.
It should be understood that the vests shown in the drawings are shown for exemplary purposes only. For example, a variant of vest V may include a pair of side panels replacing the single front panel shown. Thus, the vest may only have a pair of side training panels and a rear training panel. It should be understood that the vest insert contemplates replacement of the Kevlar® inner panels of an outer tactical vest, and the replacement training panels match in number, size and shape the Kevlar® inner panels, and that the number, size and shape of the training panels is not limited to the exemplary panels shown in the drawings.
Additionally, it should be understood that additional training plates may be used. For example, in the alternative embodiment of Fig. 4, the typical tactical vest also includes a side pocket 130 formed in side carrier 28 for receiving a side SAPI, as is conventionally known. For such a vest, a side training plate 1 14 is removably placed within the side pocket 1 30 of the side carrier 28, replacing the side SAPI, as described above with respect to the front and rear training plates 14. Similar to that described above with respect to front and rear training plates 14, a side fabric panel 1 12 is provided to replace the inner folded Kevlar® panel of the prior art outer tactical vest V, corresponding to the side carrier 28. The side fabric panel 1 12 is adapted for respective releasable attachment to an inner face of the side carrier 28 by hook and loop fasteners or the like, as described above. Side training plate 1 14 has an opening 140 formed therethrough, similar to opening 40, to visually indicate that this plate is for training purposes only.
It should be noted that, in the above, the non-ballistic training panels which replace the ballistic Kevlar® panels do not require hook and loop fasteners at the shoulder supports (unlike the typical prior art ballistic fabric panels). The training panels themselves are sufficiently rigid to fit into the OTV panel insert pockets without the need for fasteners. This enables the panels to provide structural support for the OTV system. This further enables the tactical training vest system to carry the weight and form of front and rear SAPI plates. Thus, the usage of the non-ballistic training SAPI plates and non-ballistic flexible fabric insert panels allows for realistic simulation, in terms of size, weight and functionality, of OTVs equipped with actual ballistic armor panels and plates.
It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.

Claims

CLAIMS We claim:
1. A vest insert for tactical training, comprising:
front and rear training plates adapted to be removably placed within front and rear pockets of front and rear carriers, respectively, of a tactical vest, each of the front and rear training plates being substantially arcuate in cross section and having an opening formed therethrough, each of the training plates being formed from polyvinyl chloride; front and rear fabric panels adapted for releasable attachment to a rear face of the front carrier and a front face of the rear carrier, respectively, each of the panels being formed from woven polyvinyl chloride; and
means for releasably attaching the fabric panels to the front and rear carriers.
2. The vest insert for tactical training as recited in claim 1 , wherein each of said front and rear training plates has upper and lower portions, the upper portion being substantially trapezoidal.
3. The vest insert for tactical training as recited in claim 2, wherein the lower portion of each of said front and rear training plates is substantially rectangular.
4. The vest insert for tactical training as recited in claim 3, wherein the aperture is substantially circular.
5. The vest insert for tactical training as recited in claim 1 , wherein said means for releasably attaching the fabric panels to the front and rear carriers comprises hook and loop fasteners.
6. A vest insert for tactical training, comprising:
a front training plate adapted to be removably placed within a front pocket of a front carrier of a tactical vest, the front training plate being substantially arcuate in cross section and having an opening formed therethrough; a front panel adapted for releasable attachment to a rear face of the front carrier; and means for releasably attaching the front panel to the front carrier.
7. The vest insert for tactical training as recited in claim 6, wherein said front training plate has upper and lower portions, the upper portion being substantially trapezoidal.
8. The vest insert for tactical training as recited in claim 7, wherein the lower portion of said front training plate is substantially rectangular.
9. The vest insert for tactical training as recited in claim 8, wherein the aperture is substantially circular.
10. The vest insert for tactical training as recited in claim 9, further comprising: a rear training plate adapted to be removably placed within a rear pocket of a rear carrier of the tactical vest, the rear training plate being substantially arcuate in cross section and having an opening formed therethrough;
a rear fabric panel adapted for releasable attachment to a front face of the rear carrier; and
means for releasably attaching the rear panel to the rear carrier.
1 1. The vest insert for tactical training as recited in claim 10, wherein each of said front and rear panels is formed from woven polyvinyl chloride.
12. The vest insert for tactical training as recited in claim 1 1 , wherein each of the front and rear training plates is formed from polyvinyl chloride.
13. The vest insert for tactical training as recited in claim 12, wherein the rear training plate has opposed upper and lower portions, the upper portion being substantially trapezoidal.
14. The vest insert for tactical training as recited in claim 13, wherein the lower portion of the rear training plate is substantially rectangular.
15. The vest insert for tactical training as recited in claim 14, wherein the aperture is a substantially circular contour.
16. The vest insert for tactical training as recited in claim 15, wherein said means for releasably attaching the fabric panels to the front and rear carriers comprises hook and loop fasteners.
17. A tactical training vest, comprising:
a front carrier having opposed front and rear faces and a front pocket formed on the rear face; a rear carrier having opposed front and rear faces, the front and rear carriers being releasably attached to one another to form a vest;
a rear pocket formed on the front face of the rear carrier;
front and rear training plates removably disposed within the front and rear pockets, respectively, each of the training plates being substantially arcuate in cross section and having an opening formed therethrough, each of the training plates being formed from polyvinyl chloride; and
front and rear fabric panels releasably attached to the rear face of the front carrier and the front face of the rear carrier, respectively, each of the fabric panels being formed from woven polyvinyl chloride.
18. The tactical training vest as recited in claim 17, further comprising means for releasably attaching the fabric panels to the front and rear carriers.
19. The tactical training vest as recited in claim 18, wherein each of said front and rear training plates has upper and lower portions, the upper portions each being substantially trapezoidal and the lower portions each being substantially rectangular.
20. The tactical training vest as recited in claim 19, wherein the means for releasably attaching the fabric panels to the front and rear carriers comprises hook and loop fasteners.
PCT/US2010/001856 2010-06-29 2010-06-29 Vest insert for tactical training WO2012002925A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6185738B1 (en) * 1999-03-16 2001-02-13 Site Enterprises Of Colorado, Inc. Tactical load-bearing protective vest
US20030079271A1 (en) * 2001-10-29 2003-05-01 Gillen Sherry S. Protective body vest
US20060143771A1 (en) * 2004-12-30 2006-07-06 Winkle Christopher S V Body armor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6185738B1 (en) * 1999-03-16 2001-02-13 Site Enterprises Of Colorado, Inc. Tactical load-bearing protective vest
US20030079271A1 (en) * 2001-10-29 2003-05-01 Gillen Sherry S. Protective body vest
US20060143771A1 (en) * 2004-12-30 2006-07-06 Winkle Christopher S V Body armor

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