WO2012003649A1 - Aluminum electrolytic cell having cathode carbon block with columnar protrusions embedded on its upper surface - Google Patents

Aluminum electrolytic cell having cathode carbon block with columnar protrusions embedded on its upper surface Download PDF

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Publication number
WO2012003649A1
WO2012003649A1 PCT/CN2010/075575 CN2010075575W WO2012003649A1 WO 2012003649 A1 WO2012003649 A1 WO 2012003649A1 CN 2010075575 W CN2010075575 W CN 2010075575W WO 2012003649 A1 WO2012003649 A1 WO 2012003649A1
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Prior art keywords
carbon block
cathode carbon
pit
graphite
cathode
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PCT/CN2010/075575
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French (fr)
Chinese (zh)
Inventor
冯乃祥
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沈阳北冶冶金科技有限公司
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Application filed by 沈阳北冶冶金科技有限公司 filed Critical 沈阳北冶冶金科技有限公司
Priority to US13/809,117 priority Critical patent/US20130112549A1/en
Priority to EP10854308.3A priority patent/EP2592176A1/en
Priority to CA2804944A priority patent/CA2804944A1/en
Publication of WO2012003649A1 publication Critical patent/WO2012003649A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/08Cell construction, e.g. bottoms, walls, cathodes

Definitions

  • the invention belongs to the technical field of aluminum electrolysis, and particularly relates to an aluminum electrolysis cell with a cylindrical protrusion on the upper surface of a cathode carbon block. Background technique
  • the anode of the electrolytic cell used is a combination of anode carbon blocks prepared from calcined petroleum coke.
  • the cathode of the electrolytic cell is also assembled by carbon blocks.
  • the bottom of each cathode carbon block of the electrolytic cell is provided with a steel bar. Both ends of the steel bar protrude from two sides of the electrolytic cell and are connected with the cathode bus bar, and the cathode carbon block and The carbon blocks are bonded between the cathode carbon blocks.
  • the cathode carbon block of the aluminum electrolytic cell used in the industry is mostly made of high temperature calcined anthracite.
  • the electric calcined anthracite block is also widely used.
  • the content of artificial graphite generally accounts for about 30 ⁇ 50% of the total cathode carbon block aggregate, which is called semi-graphitic cathode carbon block. It is also useful for all-graphite carbon block.
  • the so-called all-graphite cathode carbon block is made.
  • the bone pellet formulation (including powder pellets) of the cathode carbon block is 100% artificial graphite.
  • the cathode carbon block in order to make the cathode carbon block have a smaller electrical resistance and better resistance to sodium and electrolyte corrosion so that the cathode of the electrolytic cell has a smaller cathode voltage drop and a higher tank life, many larger capacity electrolysis
  • the trough also begins to use graphitized cathode carbon blocks or semi-graphitized cathode carbon blocks made entirely of petroleum coke.
  • the strength and the aluminum liquid scouring and abrasion in the electrolytic cell are increased as the content of the artificial graphite component in the cathode carbon block increases. The ability is getting worse.
  • cathode structure aluminum electrolysis cell is characterized by a convex structure on the surface of the cathode carbon block.
  • the convex structure has the functions of greatly reducing the flow rate of the aluminum liquid and reducing the fluctuation of the aluminum liquid, and increasing the stability of the aluminum liquid in the electrolytic cell, so that the cell voltage of the electrolytic cell is greatly reduced, and the current efficiency is further improved, and the aluminum electrolytic cell is greatly reduced. The effect of power consumption.
  • cathode of the abnormal-shaped cathode structure aluminum electrolytic cell An important technical requirement for the cathode of the abnormal-shaped cathode structure aluminum electrolytic cell is that the protrusion on the cathode carbon block of the electrolytic cell must have a good ability to resist the erosion of the cathode aluminum liquid, and the conventional calcined anthracite is the cathode of the main material.
  • the carbon block has strong anti-cathode aluminum liquid scouring ability.
  • the practice of series production of heterogeneous cathode structure electrolyzers shows that the anthracite block containing 30% artificial graphite with a convex structure on the cathode surface has a convex consumption on the cathode surface.
  • the surface of the cathode carbon block made of anthracite as the main aggregate material has a convex structure which can satisfy the life of the aluminum electrolytic cell to the cathode carbon block. Requirements.
  • the resistance to aluminum liquid scouring is far less than that of cathode carbon blocks with anthracite as the main aggregate material.
  • Aluminum scouring ability the latter It is several times the former. Therefore, the cathode carbon block having a convex structure on the surface of the graphite or graphitization material does not satisfactorily satisfy the requirement of the cathode surface of the shaped cathode structure electrolytic cell.
  • the cathode carbon block of the aluminum electrolytic cell whose surface has a lateral convex structure perpendicular to the longitudinal direction of the cathode carbon block of the electrolytic cell not only has a large processing amount, but also consumes a large amount of material, so that the material cost and the cost of processing are increased. Increased, higher production costs.
  • the present invention provides an aluminum electrolytic cell with a cylindrical protrusion on the upper surface of a cathode carbon block, through a surface of anthracite carbon block, or a fully graphite, semi-graphitized or fully graphitized cathode carbon block.
  • the upper surface of the base body is inlaid with a convex structure, so that the cathode carbon block has a strong anti-aluminum liquid scouring ability.
  • the aluminum electrolytic cell with the cylindrical carbon protrusion on the upper surface of the cathode carbon block of the invention comprises a groove shell, a groove lining refractory insulation material, a side carbon brick, a cathode carbon block and a cathode steel rod, and each cathode carbon block is filled between There is a carbon paste, and each cathode carbon block and the side carbon brick are tamped with a carbon paste; wherein the cathode carbon block is composed of a cathode carbon block base and a cylindrical protrusion on the upper surface thereof, and the columnar protrusion is embedded in the cathode carbon block.
  • the upper surface of the substrate is composed of a cathode carbon block base and a cylindrical protrusion on the upper surface thereof, and the columnar protrusion is embedded in the cathode carbon block.
  • a graphite paste is filled between the above-mentioned cylindrical projections and the cathode carbon block base, and the graphite paste is a paste obtained by mixing a thermosetting resin and a graphite powder.
  • the cathode carbon block substrate is a rectangular parallelepiped having a groove on its upper surface, and the cylindrical protrusion is embedded in the upper surface of the cathode carbon block base through the groove.
  • the above-mentioned cylindrical protrusion is a rectangular parallelepiped or a cylinder.
  • the above-mentioned cylindrical protrusion is formed by calcining anthracite, or a mixture of calcined anthracite and artificial graphite, or artificial graphite, crushed into aggregate and asphalt, and then calcined, or processed by artificial graphite electrode and graphite block.
  • the cylindrical protrusion is a cylinder, the side surface of the portion inserted into the cathode carbon block base is machined with an external thread.
  • the length direction of the cylindrical protrusion is perpendicular to the longitudinal direction of the cathode carbon block base, and the cylindrical convexity is under the condition that the width of the cathode carbon block base is 50 to 70 cm.
  • the length is 21 ⁇ 35cm and the width is 17 ⁇ 30cm.
  • the difference between the height of the cylindrical protrusion and the upper surface of the cathode carbon block is 9 ⁇ 15cm.
  • the cylindrical protrusion when the cylindrical protrusion is a cylinder, when the width of the cathode carbon block substrate is 50 to 70 cm, the diameter of the cylindrical protrusion is 17 to 35 cm, and the cylindrical protrusion and the cathode carbon block are on the substrate. The height difference of the surface is 9 to 15 cm.
  • the width of the cathode carbon block is increased, the diameter of the columnar protrusion increases in proportion to the increase in the width of the cathode carbon block substrate.
  • the columnar protrusions are arranged in two or three rows along the length direction of the upper surface of the cathode carbon block substrate, and the adjacent two rows of columnar protrusions are staggered; the width of the cathode carbon block substrate is 50 to 70 cm. Under the condition, the spacing between two adjacent cylindrical protrusions in the same row of cylindrical protrusions is 17 ⁇ 35cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 5 ⁇ 20cm, and the distance between the two cylindrical protrusions adjacent to the aluminum outlet is 30 ⁇ 70cm.
  • the above-mentioned cylindrical protrusion has a depth of 5 to 10 cm in the cathode carbon block base.
  • the method for preparing the cathode carbon block of the aluminum electrolytic cell of the present invention is carried out as follows:
  • the cathode carbon block substrate is produced by extrusion method.
  • the cross section of the substrate is a regular rectangular surface
  • the green body of the cathode carbon block matrix is produced, and is calcined at 1100 ⁇ 1300 °C to form an anthracite or graphite cathode carbon block.
  • the substrate is firstly calcined at 1100 ⁇ 1300 °C and then subjected to high temperature heat treatment at 2300 ⁇ 2500 °C to form a semi-graphitized cathode carbon block matrix, and then the position of the upper surface of the cathode carbon block substrate is required to be embedded with a columnar protrusion. Processing into a circular pit having a depth of 5 - 10 cm, and machining an internal thread on the sidewall of the pit, the internal thread cooperating with the external thread of the cylindrical protrusion of the cylinder;
  • the bottom surface of the weight on the material used in the vibration molding die is changed to a conventional plane to have a convex structure, or a material in the mold during molding.
  • the bottom surface of the stamper is changed to a conventional plane having a convex structure on the surface thereof; thus, after the cathode carbon block substrate is vibrated or molded, the upper surface of the cathode carbon block base body having vibration molding or compression molding has a pit for arranging the column-shaped protrusions; wherein the bottom surface of the weight of the material in the mold or the position of the convex structure on the bottom surface of the mold material in the mold and the cylindrical surface of the cathode carbon block are inlaid with cylindrical protrusions Corresponding to the position; the shape of the convex structure is consistent with the shape of the pit groove to be embedded with the columnar protrusion on the upper surface thereof to be vibrated or molded; the depth of the pit is 5-10 cm;
  • the high temperature treatment is carried out in a graphitization furnace at 2300 ⁇ 3000 °C to prepare a semi-graphitized or fully graphitized cathode carbon block matrix; the pits on the upper surface of the cathode carbon block substrate are divided into a circular pit and a square pit; when the pit is circular, the inner wall of the pit is machined with an internal thread which cooperates with the external thread of the cylindrical protrusion of the cylinder; when the pit is a square pit When the inner wall has at least 4 circular pits having a diameter of not less than 5 mm and a depth of not less than 10 mm;
  • the graphite paste is prepared by mixing the thermosetting resin and the graphite powder, and the mixing ratio is required to be mixed into a paste; the graphite paste is filled into the pit; then the cylindrical protrusion is filled into the pit, wherein the column is shaped When the protrusion is a rectangular parallelepiped, the pit is also a square pit.
  • the length and width of the pit are larger than the length and width of the column protrusion by l ⁇ 10mm, and the rectangular columnar protrusion is vertically pressed into the pit;
  • the shape is cylindrical, the groove is circular, the side wall is machined with internal threads; the external thread on the cylindrical protrusion cooperates with the internal thread in the groove, the cylindrical protrusion is screwed into the groove, the internal thread and the outer
  • the thermosetting resin in the graphite paste discharges the volatiles to carbonize, and the cylindrical protrusions are more closely connected to the cathode carbon block substrate.
  • the working condition of the aluminum electrolysis cell with the cylindrical protrusion on the upper surface of the cathode carbon block of the invention is: the cylindrical protrusion of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is an electrolyte melt.
  • the height of the aluminum liquid surface is higher than the upper surface of the protrusion, which is l ⁇ 10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5 ⁇ 3.9V.
  • the invention inserts a cylindrical protrusion on the cathode carbon block base, so that the entire cathode carbon block can freely select the material of the cathode carbon block base while reducing the fluctuation of the filtrate, thereby achieving the enhancement of the working ability of the cathode carbon block and improving.
  • the effect of the life of the cathode carbon block; at the same time, the method of embedding the columnar protrusion on the cathode carbon block base has the advantages of small processing amount and low cost compared with the original method for directly preparing the protrusion on the cathode carbon block. advantage.
  • the cathode carbon block aluminum electrolysis cell with the cylindrical protrusions embedded in the surface of the invention has been tested to show that the working performance is stable, and the flow rate and fluctuation of the aluminum liquid can be more effectively reduced, so that the cell voltage can work normally at a lower condition.
  • FIG. 1 is a schematic cross-sectional view showing an aluminum electrolytic cell according to a first embodiment of the present invention.
  • Figure 2 is a cross-sectional view taken along line B-B of Figure 1.
  • Fig. 3 is a schematic cross-sectional view showing the aluminum electrolytic cell of the second embodiment of the present invention.
  • Figure 4 is a cross-sectional view taken along line B-B of Figure 3.
  • Figure 5 is a schematic cross-sectional view showing an aluminum electrolytic cell according to Embodiment 3 of the present invention.
  • Figure 6 is a cross-sectional view taken along line B-B of Figure 5.
  • Figure 7 is a schematic cross-sectional view showing an aluminum electrolytic cell of Embodiment 4 of the present invention.
  • Figure 8 is a cross-sectional view taken along line B-B of Figure 7.
  • Figure 9 is a schematic cross-sectional view showing an aluminum electrolytic cell according to Embodiment 5 of the present invention.
  • Figure 10 is a cross-sectional view taken along line B-B of Figure 9
  • the cathode carbon block substrate has a width of 50 to 70 cm.
  • the graphite paste in the embodiment of the present invention is prepared by mixing a thermosetting resin and graphite powder, and the ratio is required to be mixed to form a paste.
  • the preparation method of the cathode carbon block in the embodiment of the invention is: 1. There are two methods for preparing a cathode carbon block matrix:
  • the cathode carbon block substrate is produced by extrusion method.
  • the cross section of the substrate is a regular rectangular surface
  • the green body of the cathode carbon block matrix is produced, and is calcined at 1100 ⁇ 1300 °C to form an anthracite or graphite cathode carbon block.
  • the substrate is firstly calcined at 1100 ⁇ 1300 °C and then subjected to high temperature heat treatment at 2300 ⁇ 2500 °C to form a semi-graphitized cathode carbon block matrix, and then the position of the upper surface of the cathode carbon block substrate is required to be embedded with a columnar protrusion. Processing into a circular pit having a depth of 5 - 10 cm, and machining an internal thread on the sidewall of the pit, the internal thread cooperating with the external thread of the cylindrical protrusion of the cylinder;
  • the bottom surface of the weight on the material used in the vibration molding die is changed to a conventional plane to have a convex structure, or a material in the mold during molding.
  • the bottom surface of the stamper is changed to a conventional plane having a convex structure on the surface thereof; thus, after the cathode carbon block substrate is vibrated or molded, the upper surface of the cathode carbon block base body having vibration molding or compression molding has a pit for arranging the column-shaped protrusions; wherein the bottom surface of the weight of the material in the mold or the position of the convex structure on the bottom surface of the mold material in the mold and the cylindrical surface of the cathode carbon block are inlaid with cylindrical protrusions Corresponding to the position; the shape of the convex structure is consistent with the shape of the pit groove to be embedded with the columnar protrusion on the upper surface thereof to be vibrated or molded; the depth of the pit is 5-10 cm;
  • the high temperature treatment is carried out in a graphitization furnace at 2300 ⁇ 3000 °C to prepare a semi-graphitized or fully graphitized cathode carbon block matrix; the pits on the upper surface of the cathode carbon block substrate are divided into a circular pit and a square pit; when the pit is circular, the inner wall of the pit is machined with an internal thread which cooperates with the external thread of the cylindrical protrusion of the cylinder; when the pit is a square pit When the inner wall has at least 4 circular pits having a diameter of not less than 5 mm and a depth of not less than 10 mm;
  • the graphite paste is prepared by mixing the thermosetting resin and the graphite powder, and the mixing ratio is required to be mixed into a paste; the graphite paste is filled into the pit; then the cylindrical protrusion is filled into the pit, wherein the column is shaped When the protrusion is a rectangular parallelepiped, the pit is also a square pit.
  • the length and width of the pit are larger than the length and width of the column protrusion by l ⁇ 10mm, and the rectangular columnar protrusion is vertically pressed into the pit;
  • the shape is cylindrical, the groove is circular, the side wall is machined with internal threads; the external thread on the cylindrical protrusion cooperates with the internal thread in the groove, the cylindrical protrusion is screwed into the groove, the internal thread and the outer
  • the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 1, and the BB surface sectional view is shown in Fig. 2.
  • the electrolytic cell includes the groove shell 1, the groove lining refractory heat insulating material, and the side carbon brick 2 , cathode carbon block and cathode steel rod 6, between each cathode carbon block Filled with carbon tamping paste 10 between cathode carbon blocks, each cathode carbon block and side carbon bricks are tamped with a side carbon 5 paste; wherein the cathode carbon block is composed of a cathode carbon block base 3 and a column on its upper surface The convex protrusions 4 are formed, and the cylindrical projections 4 are embedded in the upper surface of the cathode carbon block base 1.
  • the groove-lined refractory heat insulating material comprises a groove bottom refractory heat insulating material 7 and a groove side refractory heat insulating material 8, and
  • the cathode carbon block base 3 is a rectangular parallelepiped having a groove on its upper surface, and the cylindrical protrusion 4 is embedded in the upper surface of the cathode carbon block base 3 through a groove; the cylindrical protrusion 4 is a rectangular parallelepiped, a cylindrical protrusion 4 and a cathode A graphite paste 9 is filled between the carbon block substrates 3.
  • the longitudinal direction of the cylindrical projection is perpendicular to the longitudinal direction of the cathode carbon block base.
  • the length of the cylindrical projection is 30 cm and the width is 20 cm, and the height difference between the cylindrical projection and the upper surface of the cathode carbon block substrate is 9 cm.
  • the columnar protrusions are arranged in two rows along the length direction of the upper surface of the cathode carbon block substrate, and the columnar protrusions are evenly distributed on the upper surface of the cathode carbon block substrate, and the adjacent two rows of columnar protrusions are staggered; the same row of columnar protrusions
  • the spacing between adjacent two cylindrical protrusions is 17 ⁇ 35cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 20cm, and two columns adjacent to the aluminum outlet
  • the spacing between the projections is 60 cm.
  • the above-mentioned cylindrical protrusions are formed by calcining anthracite and then calcined.
  • the working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows:
  • the column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface
  • the height is higher than the upper surface of the protrusion, which is l ⁇ 10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5 ⁇ 3.9V.
  • the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 3, and the B-B surface sectional view is shown in Fig. 4.
  • the difference between the electrolytic cell structure and the first embodiment is as follows:
  • the columnar protrusions are arranged in three rows along the length direction of the upper surface of the cathode carbon block substrate, the length of the columnar protrusion is 21 cm, the width is 19 cm, and the height difference between the columnar protrusion and the upper surface of the cathode carbon block substrate is 10 cm;
  • the spacing between two adjacent cylindrical protrusions in the cylindrical protrusion is 25 cm, and the spacing of adjacent column protrusions of different rows on the same cathode carbon block is 5 cm, and two columns adjacent to the aluminum outlet
  • the spacing between the shaped projections is 50 cm.
  • the cylindrical protrusions are made of a mixture of calcined anthracite and artificial graphite.
  • the working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows:
  • the column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface
  • the height is higher than the upper surface of the protrusion, which is l ⁇ 10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5 ⁇ 3.9V.
  • the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 5, and the BB surface sectional view is shown in Fig. 6.
  • the structure of the electrolytic cell is the same as that in the first embodiment, and the difference lies in:
  • the cylindrical protrusion is a cylinder. Under the condition that the width of the cathode carbon block base is 50-70 cm, the diameter of the cylindrical protrusion is 25 cm, and the height difference between the cylindrical protrusion and the upper surface of the cathode carbon block substrate is llcm.
  • the spacing between two adjacent cylindrical protrusions in the cylindrical protrusion is 30 cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 20 cm, and two adjacent to the aluminum outlet The spacing between the cylindrical projections was 40 cm.
  • the cylindrical protrusion is formed by molding an artificial graphite material and then calcining it.
  • the working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows:
  • the column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface
  • the height is higher than the upper surface of the protrusion, which is l ⁇ 10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5 ⁇ 3.9V.
  • the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 7, and the B-B surface sectional view is shown in Fig. 8.
  • the structure of the electrolytic cell is the same as that in the third embodiment, and the difference lies in:
  • the columnar protrusions are arranged in three rows along the length direction of the upper surface of the cathode carbon block substrate, the diameter of the columnar protrusion is 17 cm, and the height difference between the columnar protrusion and the upper surface of the cathode carbon block substrate is llcm, and the same row of columnar protrusions
  • the spacing between two adjacent cylindrical protrusions is 19 cm, and the spacing of adjacent columnar protrusions of different rows on the same cathode carbon block is 5 cm, and two cylindrical protrusions adjacent to the aluminum outlet are simultaneously The spacing between the two is 30 cm.
  • the cylindrical protrusions are made of artificial graphite electrodes and graphite blocks.
  • the working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows:
  • the column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface
  • the height is higher than the upper surface of the protrusion, which is l ⁇ 10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5 ⁇ 3.9V.
  • the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 9, and the B-B surface sectional view is shown in Fig. 10.
  • the difference between the electrolytic cell structure and the first embodiment is as follows:
  • the width of the cathode carbon block substrate was 66 cm
  • the length of the stud bump was 30 cm and the width was 23 cm
  • the height difference between the stud bump and the upper surface of the cathode carbon block substrate was llc m.
  • the spacing between two adjacent cylindrical protrusions in the same row of cylindrical protrusions is 35 cm
  • the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 10 cm
  • two adjacent to the aluminum outlet The spacing between the cylindrical protrusions is 70 cm.
  • the working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows:
  • the column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface
  • the height is higher than the upper surface of the protrusion, which is l ⁇ 10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5 ⁇ 3.9V.

Abstract

An aluminum electrolytic cell in which columnar protrusions are embedded onto the upper surfaces of a cathode carbon block is disclosed, wherein, the cathode carbon block consists of a cathode carbon block substrate and columnar protrusions on the upper surface of the substrate, and the columnar protrusions are embedded onto the upper surface of the cathode carbon block substrate. By embedding columnar protrusions onto the upper surface of the cathode carbon block substrate, it is allowable to have multiple choices for substrate materials of the cathode carbon block and their production methods. There is a merit of making the cathode carbon block with less processing amount and lower cost. The flow speed and fluctuation of the aluminum liquid is remarkably reduced in the electrolytic cell and the cell is normally operated at lower cell voltage.

Description

一种阴极碳块上表面镶嵌柱形凸起的铝电解槽 技术领域  Aluminum electrolytic cell with cylindrical protrusion on top surface of cathode carbon block
本发明属于铝电解技术领域, 特别涉及一种阴极碳块上表面镶嵌柱形凸起的铝电解槽。 背景技术  The invention belongs to the technical field of aluminum electrolysis, and particularly relates to an aluminum electrolysis cell with a cylindrical protrusion on the upper surface of a cathode carbon block. Background technique
目前, 工业上的纯铝是用冰晶石 -氧化铝融盐电解的方法制取的, 所用的电解槽的阳极是 由煅后石油焦制取的阳极碳块组合而成的。 电解槽的阴极也是碳块组装而成的, 电解槽的各 阴极碳块底部安装有钢棒, 钢棒的两端伸出于电解槽的两个侧面, 并与阴极母线连接, 阴极 碳块与阴极碳块之间用炭素糊进行粘结。  At present, industrial pure aluminum is obtained by the method of cryolite-alumina melting salt electrolysis, and the anode of the electrolytic cell used is a combination of anode carbon blocks prepared from calcined petroleum coke. The cathode of the electrolytic cell is also assembled by carbon blocks. The bottom of each cathode carbon block of the electrolytic cell is provided with a steel bar. Both ends of the steel bar protrude from two sides of the electrolytic cell and are connected with the cathode bus bar, and the cathode carbon block and The carbon blocks are bonded between the cathode carbon blocks.
目前工业上所用的铝电解槽阴极碳块多为高温煅烧后的无烟煤制成的, 为了增加阴极碳 块的导电性和抗钠和电解质的腐蚀功能, 也在广泛地使用的电煅无烟煤碳块的配料中添加人 造石墨。人造石墨的含量一般约占整个阴极碳块骨料的配料的 30~50%,称之为半石墨质的阴 极碳块;也有用全石墨质碳块的,所谓全石墨质阴极碳块就是制作阴极碳块的骨粒料配料(包 括粉粒料)为 100%的人造石墨。此外, 为了使阴极碳块具有更小的电阻和更好的抗钠和电解 质腐蚀的功能以能使电解槽的阴极具有更小的阴极电压降和更高的槽寿命, 许多较大容量的 电解槽也开始使用完全由石油焦制成的石墨化阴极碳块或半石墨化阴极碳块。 但是铝电解槽 的阴极碳块使用半石墨质、 石墨质和石墨化的阴极碳块后, 随着阴极碳块中人造石墨组分含 量的增加, 其强度和抗电解槽中铝液冲刷和磨蚀能力也越来越差。  At present, the cathode carbon block of the aluminum electrolytic cell used in the industry is mostly made of high temperature calcined anthracite. In order to increase the conductivity of the cathode carbon block and the corrosion resistance of sodium and electrolyte, the electric calcined anthracite block is also widely used. Add artificial graphite to the ingredients. The content of artificial graphite generally accounts for about 30~50% of the total cathode carbon block aggregate, which is called semi-graphitic cathode carbon block. It is also useful for all-graphite carbon block. The so-called all-graphite cathode carbon block is made. The bone pellet formulation (including powder pellets) of the cathode carbon block is 100% artificial graphite. In addition, in order to make the cathode carbon block have a smaller electrical resistance and better resistance to sodium and electrolyte corrosion so that the cathode of the electrolytic cell has a smaller cathode voltage drop and a higher tank life, many larger capacity electrolysis The trough also begins to use graphitized cathode carbon blocks or semi-graphitized cathode carbon blocks made entirely of petroleum coke. However, after the semi-graphitic, graphite and graphitized cathode carbon blocks are used in the cathode carbon block of the aluminum electrolytic cell, the strength and the aluminum liquid scouring and abrasion in the electrolytic cell are increased as the content of the artificial graphite component in the cathode carbon block increases. The ability is getting worse.
2007年, 东北大学冯乃祥发明了一种异形阴极结构铝电解槽, 这种阴极结构铝电解槽的 特点是阴极碳块表面带有凸起结构。 该凸起结构具有大大降低铝液流速和减少铝液波动, 增 加电解槽铝液稳定的功能, 从而使得电解槽的槽电压大大降低, 电流效率也有了进一步的提 高, 取得了大大降低铝电解槽电能消耗的效果。  In 2007, Feng Naixiang of Northeastern University invented a special-shaped cathode structure aluminum electrolysis cell. This cathode structure aluminum electrolysis cell is characterized by a convex structure on the surface of the cathode carbon block. The convex structure has the functions of greatly reducing the flow rate of the aluminum liquid and reducing the fluctuation of the aluminum liquid, and increasing the stability of the aluminum liquid in the electrolytic cell, so that the cell voltage of the electrolytic cell is greatly reduced, and the current efficiency is further improved, and the aluminum electrolytic cell is greatly reduced. The effect of power consumption.
异形阴极结构铝电解槽, 对其阴极的一个重要技术要求是电解槽的阴极碳块上的凸起必 须要有比较好的抗阴极铝液冲刷的能力, 传统的煅后无烟煤为主要材料的阴极碳块具有较强 的抗阴极铝液冲刷的能力, 异形阴极结构电解槽系列生产的实践表明, 阴极表面具有凸起结 构的含 30%人造石墨的无烟煤碳块, 其阴极表面上凸起的消耗可以降低到 10mm/年, 而阴极 凸起的高度有 110mm, 因此以无烟煤为主要骨料材料制作的其阴极碳块表面具有的凸起结构 能够满足铝电解槽对其阴极碳块凸起的寿命的要求。  An important technical requirement for the cathode of the abnormal-shaped cathode structure aluminum electrolytic cell is that the protrusion on the cathode carbon block of the electrolytic cell must have a good ability to resist the erosion of the cathode aluminum liquid, and the conventional calcined anthracite is the cathode of the main material. The carbon block has strong anti-cathode aluminum liquid scouring ability. The practice of series production of heterogeneous cathode structure electrolyzers shows that the anthracite block containing 30% artificial graphite with a convex structure on the cathode surface has a convex consumption on the cathode surface. It can be reduced to 10mm/year, and the height of the cathode protrusion is 110mm. Therefore, the surface of the cathode carbon block made of anthracite as the main aggregate material has a convex structure which can satisfy the life of the aluminum electrolytic cell to the cathode carbon block. Requirements.
然而对于以人造石墨为主要骨料材料的石墨质阴极碳块, 或石墨化阴极碳块来说, 其抗 铝液冲刷的能力要远不如以无烟煤为主要骨料材料的阴极碳块, 其抗铝液冲刷的能力, 后者 是前者的几倍。 因此, 以石墨质或石墨化为材料的其表面具有凸起结构的阴极碳块不能很好 地满足异形阴极结构电解槽对其阴极表面凸起寿命的要求。 此外, 其表面具有与电解槽阴极 碳块的纵向方向相垂直的横向凸起结构的铝电解槽阴极碳块, 不仅加工量大, 而其材料的消 耗量大, 故使材料费和成本加工费增加, 生产成本较高。 However, for graphite cathode carbon blocks with artificial graphite as the main aggregate material, or graphitized cathode carbon blocks, the resistance to aluminum liquid scouring is far less than that of cathode carbon blocks with anthracite as the main aggregate material. Aluminum scouring ability, the latter It is several times the former. Therefore, the cathode carbon block having a convex structure on the surface of the graphite or graphitization material does not satisfactorily satisfy the requirement of the cathode surface of the shaped cathode structure electrolytic cell. In addition, the cathode carbon block of the aluminum electrolytic cell whose surface has a lateral convex structure perpendicular to the longitudinal direction of the cathode carbon block of the electrolytic cell not only has a large processing amount, but also consumes a large amount of material, so that the material cost and the cost of processing are increased. Increased, higher production costs.
发明内容 Summary of the invention
针对上述问题, 本发明提供了一种阴极碳块上表面镶嵌柱形凸起的铝电解槽, 通过在无 烟煤碳块的表面, 或者在全石墨质、 半石墨化或全石墨化的阴极碳块基体的上表面镶嵌凸起 结构, 使阴极碳块具有较强的抗铝液冲刷能力。  In view of the above problems, the present invention provides an aluminum electrolytic cell with a cylindrical protrusion on the upper surface of a cathode carbon block, through a surface of anthracite carbon block, or a fully graphite, semi-graphitized or fully graphitized cathode carbon block. The upper surface of the base body is inlaid with a convex structure, so that the cathode carbon block has a strong anti-aluminum liquid scouring ability.
本发明的阴极碳块上表面镶嵌有柱形炭素凸起的铝电解槽包括槽壳、 槽内衬耐火保温材 料、 侧部碳砖、 阴极碳块和阴极钢棒, 各阴极碳块之间填充有炭素糊, 各阴极碳块与侧部碳 砖之间用炭素糊捣固; 其中阴极碳块由阴极碳块基体及其上表面的柱形凸起构成, 柱形凸起 镶嵌在阴极碳块基体的上表面。  The aluminum electrolytic cell with the cylindrical carbon protrusion on the upper surface of the cathode carbon block of the invention comprises a groove shell, a groove lining refractory insulation material, a side carbon brick, a cathode carbon block and a cathode steel rod, and each cathode carbon block is filled between There is a carbon paste, and each cathode carbon block and the side carbon brick are tamped with a carbon paste; wherein the cathode carbon block is composed of a cathode carbon block base and a cylindrical protrusion on the upper surface thereof, and the columnar protrusion is embedded in the cathode carbon block. The upper surface of the substrate.
上述的柱形凸起和阴极碳块基体之间填充有石墨糊, 所述的石墨糊是将热固性树脂和石 墨粉混合制成的糊状物。  A graphite paste is filled between the above-mentioned cylindrical projections and the cathode carbon block base, and the graphite paste is a paste obtained by mixing a thermosetting resin and a graphite powder.
上述的阴极碳块基体为长方体, 其上表面设有凹槽, 柱形凸起通过凹槽镶嵌在阴极碳块 基体的上表面。  The cathode carbon block substrate is a rectangular parallelepiped having a groove on its upper surface, and the cylindrical protrusion is embedded in the upper surface of the cathode carbon block base through the groove.
上述的柱形凸起为长方体或圆柱体。  The above-mentioned cylindrical protrusion is a rectangular parallelepiped or a cylinder.
上述的柱形凸起由煅后无烟煤, 或煅后无烟煤与人造石墨的混合物料, 或人造石墨碎为 骨料与沥青混捏成型后经焙烧加工而成, 或者是由人造石墨电极和石墨块加工制成; 当柱形 凸起为圆柱体时, 插入到阴极碳块基体的部分侧面加工有外螺纹。  The above-mentioned cylindrical protrusion is formed by calcining anthracite, or a mixture of calcined anthracite and artificial graphite, or artificial graphite, crushed into aggregate and asphalt, and then calcined, or processed by artificial graphite electrode and graphite block. When the cylindrical protrusion is a cylinder, the side surface of the portion inserted into the cathode carbon block base is machined with an external thread.
上述的电解槽中, 当柱形凸起为长方体时, 柱形凸起的长度方向与阴极碳块基体的长度 方向垂直, 在阴极碳块基体的宽度为 50~70cm的条件下, 柱形凸起的长度为 21~35cm, 宽度 为 17~30cm,柱形凸起与阴极碳块基体上表面的高度差为 9~15cm, 当阴极碳块基体的宽度增 加时, 柱形凸起的长度按阴极碳块基体宽度增加的比例增加。  In the above electrolytic cell, when the cylindrical protrusion is a rectangular parallelepiped, the length direction of the cylindrical protrusion is perpendicular to the longitudinal direction of the cathode carbon block base, and the cylindrical convexity is under the condition that the width of the cathode carbon block base is 50 to 70 cm. The length is 21~35cm and the width is 17~30cm. The difference between the height of the cylindrical protrusion and the upper surface of the cathode carbon block is 9~15cm. When the width of the cathode carbon block is increased, the length of the cylindrical protrusion is as follows. The proportion of the increase in the width of the cathode carbon block matrix increases.
上述的电解槽中, 当柱形凸起为圆柱体时, 在阴极碳块基体的宽度为 50~70cm时, 柱形 凸起的直径为 17~35cm,柱形凸起与阴极碳块基体上表面的高度差为 9~15cm, 当阴极碳块的 宽度增加时, 柱形凸起的直径按阴极碳块基体宽度增加的比例增加。  In the above electrolytic cell, when the cylindrical protrusion is a cylinder, when the width of the cathode carbon block substrate is 50 to 70 cm, the diameter of the cylindrical protrusion is 17 to 35 cm, and the cylindrical protrusion and the cathode carbon block are on the substrate. The height difference of the surface is 9 to 15 cm. When the width of the cathode carbon block is increased, the diameter of the columnar protrusion increases in proportion to the increase in the width of the cathode carbon block substrate.
上述电解槽中, 柱形凸起沿阴极碳块基体上表面长度方向按两排或三排排列, 相邻两排 的柱形凸起交错排列; 在阴极碳块基体的宽度为 50~70cm的条件下, 同一排柱形凸起中相邻 两个柱形凸起之间的间距为 17~35cm, 同一阴极碳块上不同排的相邻柱形凸起的间距为 5~20cm, 同时与出铝口相邻的两个柱形凸起之间的间距为 30~70cm。 In the above electrolytic cell, the columnar protrusions are arranged in two or three rows along the length direction of the upper surface of the cathode carbon block substrate, and the adjacent two rows of columnar protrusions are staggered; the width of the cathode carbon block substrate is 50 to 70 cm. Under the condition, the spacing between two adjacent cylindrical protrusions in the same row of cylindrical protrusions is 17~35cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 5~20cm, and the distance between the two cylindrical protrusions adjacent to the aluminum outlet is 30~70cm.
上述的柱形凸起在阴极碳块基体内的深度为 5~10cm。  The above-mentioned cylindrical protrusion has a depth of 5 to 10 cm in the cathode carbon block base.
本发明的铝电解槽的阴极碳块的制备方法按以下歩骤进行:  The method for preparing the cathode carbon block of the aluminum electrolytic cell of the present invention is carried out as follows:
1、 制备阴极碳块基体的方法分为两种:  1. There are two methods for preparing a cathode carbon block matrix:
①采用挤压方法生产阴极碳块基体, 其基体的断面为规则的矩形面时, 生产出阴极碳块 基体的生坯, 经过 1100~1300°C焙烧后制成无烟煤或石墨质的阴极碳块基体, 或者先经过 1100~1300°C焙烧再进行 2300~2500°C高温热处理后制成半石墨化的阴极碳块基体, 然后在阴 极碳块基体上表面需要镶嵌柱型凸起的位置上机加工成深度为 5-lOcm的圆形坑槽,并在坑槽 侧壁加工出内螺纹, 该内螺纹与圆柱体的柱形凸起的外螺纹相配合;  (1) The cathode carbon block substrate is produced by extrusion method. When the cross section of the substrate is a regular rectangular surface, the green body of the cathode carbon block matrix is produced, and is calcined at 1100~1300 °C to form an anthracite or graphite cathode carbon block. The substrate is firstly calcined at 1100~1300 °C and then subjected to high temperature heat treatment at 2300~2500 °C to form a semi-graphitized cathode carbon block matrix, and then the position of the upper surface of the cathode carbon block substrate is required to be embedded with a columnar protrusion. Processing into a circular pit having a depth of 5 - 10 cm, and machining an internal thread on the sidewall of the pit, the internal thread cooperating with the external thread of the cylindrical protrusion of the cylinder;
②阴极碳块基体生坯用振动成型或模压成型方法进行制作时, 所用的振动成型模内物料 上面的重物的底表面改传统的平面成具有凸起结构, 或模压成型时模内物料上的压模的底表 面改传统的平面为其表面上具有凸起结构; 这样在阴极碳块基体振动成型或模压成型后, 振 动成型或模压成型出来的阴极碳块基体生坯的上表面就具有了用于安置柱型凸起的坑槽; 其 中模内物料的重物底表面或模内物料压模底表面上的凸起结构的位置分布与阴极碳块基体上 表面所要镶嵌柱形凸起的位置对应; 凸起结构的形状与所要振动成型或模压成型生产出的其 上表面所要镶嵌柱型凸起的坑槽的形状相一致; 坑槽的深度为 5-lOcm; 当阴极碳块基体为无 烟煤阴极碳块基体、 石墨质阴极碳块基体或半石墨质阴极碳块基体时, 将上述阴极碳块基体 生坯在 1100~1300°C焙烧, 制成带有坑槽的阴极碳块基体; 当阴极碳块基体为石墨化或半石 墨化的阴极碳块基体时, 焙烧方法和制成坑槽的方法与方法①培烧方法及制成坑槽的方法相 同, 焙烧后在石墨化炉中在 2300~3000°C条件下进行高温处理, 制成半石墨化或全石墨化阴 极碳块基体; 阴极碳块基体上表面的的坑槽分为圆形坑槽和方形坑槽; 当坑槽为圆形时, 坑 槽的内壁加工有内螺纹, 该内螺纹与圆柱体的柱形凸起的外螺纹相配合; 当坑槽为方形坑槽 时, 其内壁有至少 4个直径不小于 5mm, 深度不小于 10mm的圆坑;  2 When the cathode carbon block base body is produced by vibration molding or compression molding, the bottom surface of the weight on the material used in the vibration molding die is changed to a conventional plane to have a convex structure, or a material in the mold during molding. The bottom surface of the stamper is changed to a conventional plane having a convex structure on the surface thereof; thus, after the cathode carbon block substrate is vibrated or molded, the upper surface of the cathode carbon block base body having vibration molding or compression molding has a pit for arranging the column-shaped protrusions; wherein the bottom surface of the weight of the material in the mold or the position of the convex structure on the bottom surface of the mold material in the mold and the cylindrical surface of the cathode carbon block are inlaid with cylindrical protrusions Corresponding to the position; the shape of the convex structure is consistent with the shape of the pit groove to be embedded with the columnar protrusion on the upper surface thereof to be vibrated or molded; the depth of the pit is 5-10 cm; In the case of an anthracite cathode carbon block substrate, a graphite cathode carbon block substrate or a semi-graphite cathode carbon block substrate, the cathode carbon block substrate green body is fired at 1100 to 1300 ° C, Forming a cathode carbon block substrate with a pit; when the cathode carbon block substrate is a graphitized or semi-graphitized cathode carbon block substrate, the roasting method and the method and method for forming the pits and the method of burning and forming the pit The method of the tank is the same. After calcination, the high temperature treatment is carried out in a graphitization furnace at 2300~3000 °C to prepare a semi-graphitized or fully graphitized cathode carbon block matrix; the pits on the upper surface of the cathode carbon block substrate are divided into a circular pit and a square pit; when the pit is circular, the inner wall of the pit is machined with an internal thread which cooperates with the external thread of the cylindrical protrusion of the cylinder; when the pit is a square pit When the inner wall has at least 4 circular pits having a diameter of not less than 5 mm and a depth of not less than 10 mm;
2、 以热固性树脂与石墨粉混合制成石墨糊, 配比要求能够混合制成糊状物; 将石墨糊填 入坑槽中; 然后将柱形凸起装入坑槽中, 其中当柱形凸起为长方体时, 坑槽亦为方形坑槽, 坑槽的长宽尺寸大于柱形凸起的长宽尺寸 l~10mm, 长方体柱形凸起垂直压入坑槽中; 当柱 形凸起为圆柱形时, 坑槽为圆形, 侧壁加工有内螺纹; 柱形凸起上的外螺纹与坑槽中的内螺 纹相配合, 柱形凸起拧入坑槽中, 内螺纹和外螺纹缝隙间亦有石墨糊填充; 当柱形凸起进入 坑槽后, 坑槽内将有一部分石墨糊从凸起与坑槽之间的缝隙中被挤压出来, 堆积在阴极碳块 基体上表面与柱形凸起相接合的地方。 在铝电解槽焙烧过程中, 石墨糊中的热固性树脂排出挥发份进行碳化, 使柱形凸起与阴 极碳块基体连接的更为紧密。 2. The graphite paste is prepared by mixing the thermosetting resin and the graphite powder, and the mixing ratio is required to be mixed into a paste; the graphite paste is filled into the pit; then the cylindrical protrusion is filled into the pit, wherein the column is shaped When the protrusion is a rectangular parallelepiped, the pit is also a square pit. The length and width of the pit are larger than the length and width of the column protrusion by l~10mm, and the rectangular columnar protrusion is vertically pressed into the pit; When the shape is cylindrical, the groove is circular, the side wall is machined with internal threads; the external thread on the cylindrical protrusion cooperates with the internal thread in the groove, the cylindrical protrusion is screwed into the groove, the internal thread and the outer There is also graphite paste filling between the thread gaps; when the columnar protrusions enter the pit, a part of the graphite paste will be squeezed out from the gap between the protrusions and the pits, and accumulated on the cathode carbon block substrate. Where the surface engages the stud bumps. During the calcination of the aluminum electrolytic cell, the thermosetting resin in the graphite paste discharges the volatiles to carbonize, and the cylindrical protrusions are more closely connected to the cathode carbon block substrate.
本发明阴极碳块上表面镶嵌柱形凸起的铝电解槽在进行铝电解时的工作条件是: 阴极碳 块的柱形凸起都要浸没于铝液中, 铝液上面为电解质熔体, 铝液面的高度要高出凸起的上表 面, 在出铝后为 l~10cm, 电解槽的工作电压在 3.5~3.9V之间。  The working condition of the aluminum electrolysis cell with the cylindrical protrusion on the upper surface of the cathode carbon block of the invention is: the cylindrical protrusion of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is an electrolyte melt. The height of the aluminum liquid surface is higher than the upper surface of the protrusion, which is l~10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5~3.9V.
本发明通过在阴极碳块基体上镶嵌柱形凸起, 使整个阴极碳块在具备减少滤液波动能力 的同时, 能够自由选择阴极碳块基体的材质, 达到对阴极碳块工作能力的增强并提高阴极碳 块寿命的效果; 同时采用在阴极碳块基体上镶嵌柱形凸起的方式, 与原有的在阴极碳块上直 接制备凸起的方法相比, 还具有加工量小, 成本低的优点。 本发明的表面镶嵌有柱形凸起的 阴极碳块铝电解槽经试验表明工作性能稳定, 能够更加有效地降低铝液流速和波动, 使槽电 压在更低情况下正常工作。  The invention inserts a cylindrical protrusion on the cathode carbon block base, so that the entire cathode carbon block can freely select the material of the cathode carbon block base while reducing the fluctuation of the filtrate, thereby achieving the enhancement of the working ability of the cathode carbon block and improving. The effect of the life of the cathode carbon block; at the same time, the method of embedding the columnar protrusion on the cathode carbon block base has the advantages of small processing amount and low cost compared with the original method for directly preparing the protrusion on the cathode carbon block. advantage. The cathode carbon block aluminum electrolysis cell with the cylindrical protrusions embedded in the surface of the invention has been tested to show that the working performance is stable, and the flow rate and fluctuation of the aluminum liquid can be more effectively reduced, so that the cell voltage can work normally at a lower condition.
附图说明 DRAWINGS
图 1为本发明实施例 1的铝电解槽俯视剖面示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing an aluminum electrolytic cell according to a first embodiment of the present invention.
图 2为图 1的 B-B剖面图。  Figure 2 is a cross-sectional view taken along line B-B of Figure 1.
图 3为本发明实施例 2的铝电解槽俯视剖面示意图。  Fig. 3 is a schematic cross-sectional view showing the aluminum electrolytic cell of the second embodiment of the present invention.
图 4为图 3的 B-B剖面图。  Figure 4 is a cross-sectional view taken along line B-B of Figure 3.
图 5为本发明实施例 3的铝电解槽俯视剖面示意图。  Figure 5 is a schematic cross-sectional view showing an aluminum electrolytic cell according to Embodiment 3 of the present invention.
图 6为图 5的 B-B剖面图。  Figure 6 is a cross-sectional view taken along line B-B of Figure 5.
图 7为本发明实施例 4的铝电解槽俯视剖面示意图。  Figure 7 is a schematic cross-sectional view showing an aluminum electrolytic cell of Embodiment 4 of the present invention.
图 8为图 7的 B-B剖面图。  Figure 8 is a cross-sectional view taken along line B-B of Figure 7.
图 9 为本发明实施例 5的铝电解槽俯视剖面示意图。  Figure 9 is a schematic cross-sectional view showing an aluminum electrolytic cell according to Embodiment 5 of the present invention.
图 10为图 9的 B-B剖面图  Figure 10 is a cross-sectional view taken along line B-B of Figure 9
图中 1、 槽壳, 2、 侧部碳砖, 3、 阴极碳块基体, 4、 柱形凸起, 5、 侧部炭素糊, 6、 阴 极钢棒, 7、 槽底耐火保温材料, 8、 槽侧部耐火保温材料, 9、 石墨糊, 10、 阴极碳块之间炭 素捣固糊。  In the figure, 1, the shell, 2, the side carbon brick, 3, the cathode carbon block base, 4, the columnar protrusion, 5, the side carbon paste, 6, the cathode steel rod, 7, the groove bottom refractory insulation material, 8 , Refractory insulation material on the side of the trough, 9, graphite paste, 10, carbon paste between the cathode carbon block.
具体实施方式 Detailed ways
本发明实施例中阴极碳块基体的宽度在 50~70cm。  In the embodiment of the invention, the cathode carbon block substrate has a width of 50 to 70 cm.
本发明实施例中的石墨糊以热固性树脂与石墨粉混合制成, 配比要求能够混合制成糊状 物。  The graphite paste in the embodiment of the present invention is prepared by mixing a thermosetting resin and graphite powder, and the ratio is required to be mixed to form a paste.
本发明实施例中阴极碳块的制备方法为: 1、 制备阴极碳块基体的方法分为两种: The preparation method of the cathode carbon block in the embodiment of the invention is: 1. There are two methods for preparing a cathode carbon block matrix:
①采用挤压方法生产阴极碳块基体, 其基体的断面为规则的矩形面时, 生产出阴极碳块 基体的生坯, 经过 1100~1300°C焙烧后制成无烟煤或石墨质的阴极碳块基体, 或者先经过 1100~1300°C焙烧再进行 2300~2500°C高温热处理后制成半石墨化的阴极碳块基体, 然后在阴 极碳块基体上表面需要镶嵌柱型凸起的位置上机加工成深度为 5-lOcm的圆形坑槽,并在坑槽 侧壁加工出内螺纹, 该内螺纹与圆柱体的柱形凸起的外螺纹相配合;  (1) The cathode carbon block substrate is produced by extrusion method. When the cross section of the substrate is a regular rectangular surface, the green body of the cathode carbon block matrix is produced, and is calcined at 1100~1300 °C to form an anthracite or graphite cathode carbon block. The substrate is firstly calcined at 1100~1300 °C and then subjected to high temperature heat treatment at 2300~2500 °C to form a semi-graphitized cathode carbon block matrix, and then the position of the upper surface of the cathode carbon block substrate is required to be embedded with a columnar protrusion. Processing into a circular pit having a depth of 5 - 10 cm, and machining an internal thread on the sidewall of the pit, the internal thread cooperating with the external thread of the cylindrical protrusion of the cylinder;
②阴极碳块基体生坯用振动成型或模压成型方法进行制作时, 所用的振动成型模内物料 上面的重物的底表面改传统的平面成具有凸起结构, 或模压成型时模内物料上的压模的底表 面改传统的平面为其表面上具有凸起结构; 这样在阴极碳块基体振动成型或模压成型后, 振 动成型或模压成型出来的阴极碳块基体生坯的上表面就具有了用于安置柱型凸起的坑槽; 其 中模内物料的重物底表面或模内物料压模底表面上的凸起结构的位置分布与阴极碳块基体上 表面所要镶嵌柱形凸起的位置对应; 凸起结构的形状与所要振动成型或模压成型生产出的其 上表面所要镶嵌柱型凸起的坑槽的形状相一致; 坑槽的深度为 5-lOcm; 当阴极碳块基体为无 烟煤阴极碳块基体、 石墨质阴极碳块基体或半石墨质阴极碳块基体时, 将上述阴极碳块基体 生坯在 1100~1300°C焙烧, 制成带有坑槽的阴极碳块基体; 当阴极碳块基体为石墨化或半石 墨化的阴极碳块基体时, 焙烧方法和制成坑槽的方法与方法①培烧方法及制成坑槽的方法相 同, 焙烧后在石墨化炉中在 2300~3000°C条件下进行高温处理, 制成半石墨化或全石墨化阴 极碳块基体; 阴极碳块基体上表面的的坑槽分为圆形坑槽和方形坑槽; 当坑槽为圆形时, 坑 槽的内壁加工有内螺纹, 该内螺纹与圆柱体的柱形凸起的外螺纹相配合; 当坑槽为方形坑槽 时, 其内壁有至少 4个直径不小于 5mm, 深度不小于 10mm的圆坑;  2 When the cathode carbon block base body is produced by vibration molding or compression molding, the bottom surface of the weight on the material used in the vibration molding die is changed to a conventional plane to have a convex structure, or a material in the mold during molding. The bottom surface of the stamper is changed to a conventional plane having a convex structure on the surface thereof; thus, after the cathode carbon block substrate is vibrated or molded, the upper surface of the cathode carbon block base body having vibration molding or compression molding has a pit for arranging the column-shaped protrusions; wherein the bottom surface of the weight of the material in the mold or the position of the convex structure on the bottom surface of the mold material in the mold and the cylindrical surface of the cathode carbon block are inlaid with cylindrical protrusions Corresponding to the position; the shape of the convex structure is consistent with the shape of the pit groove to be embedded with the columnar protrusion on the upper surface thereof to be vibrated or molded; the depth of the pit is 5-10 cm; In the case of an anthracite cathode carbon block substrate, a graphite cathode carbon block substrate or a semi-graphite cathode carbon block substrate, the cathode carbon block substrate green body is fired at 1100 to 1300 ° C, Forming a cathode carbon block substrate with a pit; when the cathode carbon block substrate is a graphitized or semi-graphitized cathode carbon block substrate, the roasting method and the method and method for forming the pits and the method of burning and forming the pit The method of the tank is the same. After calcination, the high temperature treatment is carried out in a graphitization furnace at 2300~3000 °C to prepare a semi-graphitized or fully graphitized cathode carbon block matrix; the pits on the upper surface of the cathode carbon block substrate are divided into a circular pit and a square pit; when the pit is circular, the inner wall of the pit is machined with an internal thread which cooperates with the external thread of the cylindrical protrusion of the cylinder; when the pit is a square pit When the inner wall has at least 4 circular pits having a diameter of not less than 5 mm and a depth of not less than 10 mm;
2、 以热固性树脂与石墨粉混合制成石墨糊, 配比要求能够混合制成糊状物; 将石墨糊填 入坑槽中; 然后将柱形凸起装入坑槽中, 其中当柱形凸起为长方体时, 坑槽亦为方形坑槽, 坑槽的长宽尺寸大于柱形凸起的长宽尺寸 l~10mm, 长方体柱形凸起垂直压入坑槽中; 当柱 形凸起为圆柱形时, 坑槽为圆形, 侧壁加工有内螺纹; 柱形凸起上的外螺纹与坑槽中的内螺 纹相配合, 柱形凸起拧入坑槽中, 内螺纹和外螺纹缝隙间亦有石墨糊填充; 当柱形凸起进入 坑槽后, 坑槽内将有一部分石墨糊从凸起与坑槽之间的缝隙中被挤压出来, 堆积在阴极碳块 基体上表面与柱形凸起相接合的地方。  2. The graphite paste is prepared by mixing the thermosetting resin and the graphite powder, and the mixing ratio is required to be mixed into a paste; the graphite paste is filled into the pit; then the cylindrical protrusion is filled into the pit, wherein the column is shaped When the protrusion is a rectangular parallelepiped, the pit is also a square pit. The length and width of the pit are larger than the length and width of the column protrusion by l~10mm, and the rectangular columnar protrusion is vertically pressed into the pit; When the shape is cylindrical, the groove is circular, the side wall is machined with internal threads; the external thread on the cylindrical protrusion cooperates with the internal thread in the groove, the cylindrical protrusion is screwed into the groove, the internal thread and the outer There is also graphite paste filling between the thread gaps; when the columnar protrusions enter the pit, a part of the graphite paste will be squeezed out from the gap between the protrusions and the pits, and accumulated on the cathode carbon block substrate. Where the surface engages the stud bumps.
实施例 1 Example 1
阴极碳块上表面镶嵌柱形凸起的铝电解槽如图 1所示, B-B面剖图如图 2所示, 该电解 槽包括槽壳 1、 槽内衬耐火保温材料、 侧部碳砖 2、 阴极碳块和阴极钢棒 6, 各阴极碳块之间 填充有阴极碳块之间间炭素捣固糊 10, 各阴极碳块与侧部碳砖之间用侧部炭素 5糊捣固; 其 中阴极碳块由阴极碳块基体 3及其上表面的柱形凸起 4构成, 柱形凸起 4镶嵌在阴极碳块基 体 1的上表面。 槽内衬耐火保温材料包括槽底耐火保温材料 7和槽侧部耐火保温材料 8, 侧 部碳砖 2内部设有侧部炭素糊 5。 The aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 1, and the BB surface sectional view is shown in Fig. 2. The electrolytic cell includes the groove shell 1, the groove lining refractory heat insulating material, and the side carbon brick 2 , cathode carbon block and cathode steel rod 6, between each cathode carbon block Filled with carbon tamping paste 10 between cathode carbon blocks, each cathode carbon block and side carbon bricks are tamped with a side carbon 5 paste; wherein the cathode carbon block is composed of a cathode carbon block base 3 and a column on its upper surface The convex protrusions 4 are formed, and the cylindrical projections 4 are embedded in the upper surface of the cathode carbon block base 1. The groove-lined refractory heat insulating material comprises a groove bottom refractory heat insulating material 7 and a groove side refractory heat insulating material 8, and a side carbon brick 2 is provided inside the side carbon brick 2.
阴极碳块基体 3为长方体, 其上表面设有凹槽, 柱形凸起 4通过凹槽镶嵌在阴极碳块基 体 3的上表面; 柱形凸起 4为长方体, 柱形凸起 4和阴极碳块基体 3之间填充有石墨糊 9。  The cathode carbon block base 3 is a rectangular parallelepiped having a groove on its upper surface, and the cylindrical protrusion 4 is embedded in the upper surface of the cathode carbon block base 3 through a groove; the cylindrical protrusion 4 is a rectangular parallelepiped, a cylindrical protrusion 4 and a cathode A graphite paste 9 is filled between the carbon block substrates 3.
柱形凸起的长度方向与阴极碳块基体的长度方向垂直, 柱形凸起的长度为 30cm, 宽度为 20cm, 柱形凸起与阴极碳块基体上表面的高度差为 9cm。  The longitudinal direction of the cylindrical projection is perpendicular to the longitudinal direction of the cathode carbon block base. The length of the cylindrical projection is 30 cm and the width is 20 cm, and the height difference between the cylindrical projection and the upper surface of the cathode carbon block substrate is 9 cm.
柱形凸起沿阴极碳块基体上表面长度方向按两排排列, 各柱形凸起均匀分布在阴极碳块 基体上表面, 相邻两排的柱形凸起交错排列; 同一排柱形凸起中相邻两个柱形凸起之间的间 距为 17~35cm, 同一阴极碳块上不同排的相邻柱形凸起的间距为 20cm, 同时与出铝口相邻的 两个柱形凸起之间的间距为 60cm。  The columnar protrusions are arranged in two rows along the length direction of the upper surface of the cathode carbon block substrate, and the columnar protrusions are evenly distributed on the upper surface of the cathode carbon block substrate, and the adjacent two rows of columnar protrusions are staggered; the same row of columnar protrusions The spacing between adjacent two cylindrical protrusions is 17~35cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 20cm, and two columns adjacent to the aluminum outlet The spacing between the projections is 60 cm.
上述的柱形凸起由煅后无烟煤成型后经焙烧加工而成。  The above-mentioned cylindrical protrusions are formed by calcining anthracite and then calcined.
阴极碳块上表面镶嵌柱形凸起的铝电解槽在电解生产金属铝时的工作条件是: 阴极碳块 的柱形都要浸没于铝液中, 铝液上面为电解质熔体, 铝液面的高度要高出凸起的上表面, 在 出铝后为 l~10cm, 电解槽的工作电压在 3.5~3.9V之间。  The working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows: The column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface The height is higher than the upper surface of the protrusion, which is l~10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5~3.9V.
实施例 2 Example 2
阴极碳块上表面镶嵌柱形凸起的铝电解槽如图 3所示, B-B面剖图如图 4所示, 电解槽 结构同实施例 1, 不同点在于:  The aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 3, and the B-B surface sectional view is shown in Fig. 4. The difference between the electrolytic cell structure and the first embodiment is as follows:
柱形凸起沿阴极碳块基体上表面长度方向按三排排列, 柱形凸起的长度为 21cm, 宽度为 19cm, 柱形凸起与阴极碳块基体上表面的高度差为 10cm; 同一排柱形凸起中相邻两个柱形 凸起之间的间距为 25cm, 同一阴极碳块上不同排的相邻柱形凸起的间距为 5cm, 同时与出铝 口相邻的两个柱形凸起之间的间距为 50cm。  The columnar protrusions are arranged in three rows along the length direction of the upper surface of the cathode carbon block substrate, the length of the columnar protrusion is 21 cm, the width is 19 cm, and the height difference between the columnar protrusion and the upper surface of the cathode carbon block substrate is 10 cm; The spacing between two adjacent cylindrical protrusions in the cylindrical protrusion is 25 cm, and the spacing of adjacent column protrusions of different rows on the same cathode carbon block is 5 cm, and two columns adjacent to the aluminum outlet The spacing between the shaped projections is 50 cm.
柱形凸起由煅后无烟煤与人造石墨的混合物料制成。  The cylindrical protrusions are made of a mixture of calcined anthracite and artificial graphite.
阴极碳块上表面镶嵌柱形凸起的铝电解槽在电解生产金属铝时的工作条件是: 阴极碳块 的柱形都要浸没于铝液中, 铝液上面为电解质熔体, 铝液面的高度要高出凸起的上表面, 在 出铝后为 l~10cm, 电解槽的工作电压在 3.5~3.9V之间。  The working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows: The column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface The height is higher than the upper surface of the protrusion, which is l~10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5~3.9V.
实施例 3 Example 3
阴极碳块上表面镶嵌柱形凸起的铝电解槽如图 5所示, B-B面剖图如图 6所示, 电解槽 结构同实施例 1, 不同点在于: 柱形凸起为圆柱体, 在阴极碳块基体的宽度为 50~70cm 的条件下, 柱形凸起的直径为 25cm, 柱形凸起与阴极碳块基体上表面的高度差为 llcm, 同一排柱形凸起中相邻两个柱形 凸起之间的间距为 30cm, 同一阴极碳块上不同排的相邻柱形凸起的间距为 20cm, 同时与出 铝口相邻的两个柱形凸起之间的间距为 40cm。 The aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 5, and the BB surface sectional view is shown in Fig. 6. The structure of the electrolytic cell is the same as that in the first embodiment, and the difference lies in: The cylindrical protrusion is a cylinder. Under the condition that the width of the cathode carbon block base is 50-70 cm, the diameter of the cylindrical protrusion is 25 cm, and the height difference between the cylindrical protrusion and the upper surface of the cathode carbon block substrate is llcm. The spacing between two adjacent cylindrical protrusions in the cylindrical protrusion is 30 cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 20 cm, and two adjacent to the aluminum outlet The spacing between the cylindrical projections was 40 cm.
柱形凸起由人造石墨材料成型后经焙烧加工而成。  The cylindrical protrusion is formed by molding an artificial graphite material and then calcining it.
阴极碳块上表面镶嵌柱形凸起的铝电解槽在电解生产金属铝时的工作条件是: 阴极碳块 的柱形都要浸没于铝液中, 铝液上面为电解质熔体, 铝液面的高度要高出凸起的上表面, 在 出铝后为 l~10cm, 电解槽的工作电压在 3.5~3.9V之间。  The working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows: The column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface The height is higher than the upper surface of the protrusion, which is l~10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5~3.9V.
实施例 4 Example 4
阴极碳块上表面镶嵌柱形凸起的铝电解槽如图 7所示, B-B面剖图如图 8所示, 电解槽 结构同实施例 3, 不同点在于:  The aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 7, and the B-B surface sectional view is shown in Fig. 8. The structure of the electrolytic cell is the same as that in the third embodiment, and the difference lies in:
柱形凸起沿阴极碳块基体上表面长度方向按三排排列, 柱形凸起的直径为 17cm, 柱形凸 起与阴极碳块基体上表面的高度差为 llcm, 同一排柱形凸起中相邻两个柱形凸起之间的间距 为 19cm, 同一阴极碳块上不同排的相邻柱形凸起的间距为 5cm, 同时与出铝口相邻的两个柱 形凸起之间的间距为 30cm。  The columnar protrusions are arranged in three rows along the length direction of the upper surface of the cathode carbon block substrate, the diameter of the columnar protrusion is 17 cm, and the height difference between the columnar protrusion and the upper surface of the cathode carbon block substrate is llcm, and the same row of columnar protrusions The spacing between two adjacent cylindrical protrusions is 19 cm, and the spacing of adjacent columnar protrusions of different rows on the same cathode carbon block is 5 cm, and two cylindrical protrusions adjacent to the aluminum outlet are simultaneously The spacing between the two is 30 cm.
柱形凸起由人造石墨电极和石墨块加工制成。  The cylindrical protrusions are made of artificial graphite electrodes and graphite blocks.
阴极碳块上表面镶嵌柱形凸起的铝电解槽在电解生产金属铝时的工作条件是: 阴极碳块 的柱形都要浸没于铝液中, 铝液上面为电解质熔体, 铝液面的高度要高出凸起的上表面, 在 出铝后为 l~10cm, 电解槽的工作电压在 3.5~3.9V之间。  The working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows: The column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface The height is higher than the upper surface of the protrusion, which is l~10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5~3.9V.
实施例 5 Example 5
阴极碳块上表面镶嵌柱形凸起的铝电解槽如图 9所示, B-B面剖图如图 10所示, 电解槽 结构同实施例 1, 不同点在于:  The aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block is shown in Fig. 9, and the B-B surface sectional view is shown in Fig. 10. The difference between the electrolytic cell structure and the first embodiment is as follows:
在阴极碳块基体的宽度为 66cm的条件下, 柱形凸起的长度为 30cm, 宽度为 23cm, 柱 形凸起与阴极碳块基体上表面的高度差为 llcm。同一排柱形凸起中相邻两个柱形凸起之间的 间距为 35cm, 同一阴极碳块上不同排的相邻柱形凸起的间距为 10cm, 同时与出铝口相邻的 两个柱形凸起之间的间距为 70cm。  Under the condition that the width of the cathode carbon block substrate was 66 cm, the length of the stud bump was 30 cm and the width was 23 cm, and the height difference between the stud bump and the upper surface of the cathode carbon block substrate was llc m. The spacing between two adjacent cylindrical protrusions in the same row of cylindrical protrusions is 35 cm, and the spacing between adjacent cylindrical protrusions of different rows on the same cathode carbon block is 10 cm, and two adjacent to the aluminum outlet The spacing between the cylindrical protrusions is 70 cm.
阴极碳块上表面镶嵌柱形凸起的铝电解槽在电解生产金属铝时的工作条件是: 阴极碳块 的柱形都要浸没于铝液中, 铝液上面为电解质熔体, 铝液面的高度要高出凸起的上表面, 在 出铝后为 l~10cm, 电解槽的工作电压在 3.5~3.9V之间。  The working conditions of the aluminum electrolytic cell with the cylindrical protrusion on the upper surface of the cathode carbon block during electrolytic production of metal aluminum are as follows: The column shape of the cathode carbon block is immersed in the aluminum liquid, and the aluminum liquid is above the electrolyte melt, the aluminum liquid surface The height is higher than the upper surface of the protrusion, which is l~10cm after the aluminum is discharged, and the working voltage of the electrolytic cell is between 3.5~3.9V.

Claims

权利 要 求 书 Claim
1、 一种阴极碳块上表面镶嵌柱形凸起的铝电解槽, 包括阴极碳块; 其特征在于: 所述 的阴极碳块由阴极碳块基体及多个柱形凸起构成, 柱形凸起镶嵌在阴极碳块基体的上表面。 1. An aluminum electrolytic cell with a cylindrical protrusion on a surface of a cathode carbon block, comprising a cathode carbon block; wherein: the cathode carbon block is composed of a cathode carbon block base and a plurality of columnar protrusions, and a column shape The protrusion is embedded in the upper surface of the cathode carbon block substrate.
2、 根据权利要求 1所述的一种阴极碳块上表面镶嵌柱形凸起的铝电解槽, 其特征在于 所述的柱形凸起和阴极碳块基体之间填充有石墨糊, 所述的石墨糊是将热固性树脂和石墨粉 混合制成的糊状物。  2 . The aluminum electrolytic cell with a cylindrical protrusion on the upper surface of the cathode carbon block according to claim 1 , wherein the cylindrical protrusion and the cathode carbon block base are filled with a graphite paste, The graphite paste is a paste obtained by mixing a thermosetting resin and graphite powder.
3、 根据权利要求 1所述的一种阴极碳块上表面镶嵌柱形凸起的铝电解槽, 其特征在于 所述的阴极碳块基体为长方体, 其上表面设有凹槽, 柱形凸起通过凹槽镶嵌在阴极碳块基体 的上表面。  3 . The aluminum electrolytic cell with a cylindrical protrusion on the upper surface of the cathode carbon block according to claim 1 , wherein the cathode carbon block base body is a rectangular parallelepiped, and the upper surface thereof is provided with a groove and a cylindrical convex shape. It is embedded in the upper surface of the cathode carbon block substrate through a groove.
4、 根据权利要求 1所述的一种阴极碳块上表面镶嵌柱形凸起的铝电解槽, 其特征在于 所述的柱形凸起为长方体或圆柱体。  4. The aluminum electrolytic cell with a cylindrical protrusion on the upper surface of the cathode carbon block according to claim 1, wherein the cylindrical protrusion is a rectangular parallelepiped or a cylinder.
5、 根据权利要求 1所述的一种阴极碳块上表面镶嵌柱形凸起的铝电解槽, 其特征在于 所述的柱形凸起由煅后无烟煤, 或煅后无烟煤与人造石墨的混合物料, 或人造石墨碎为骨料 与沥青混捏成型后经焙烧加工而成, 或者是由人造石墨电极和石墨块加工制成。  5 . The aluminum electrolytic cell with a cylindrical protrusion on the upper surface of the cathode carbon block according to claim 1 , wherein the cylindrical protrusion is composed of calcined anthracite or a mixture of calcined anthracite and artificial graphite. Material, or artificial graphite is crushed into aggregate and asphalt, and then calcined, or processed by artificial graphite electrode and graphite block.
6、根据权利要求 1所述的一种阴极碳块上表面镶嵌柱形凸起的铝电解槽,其特征在于所 述的上表面镶嵌有柱形凸起的阴极碳块的制备方法为:  The aluminum electrolytic cell with a cylindrical protrusion on the upper surface of the cathode carbon block according to claim 1, wherein the method for preparing the cathode carbon block with the columnar protrusion on the upper surface is as follows:
( 1 )制备阴极碳块基体采用两种方法:  (1) Two methods are used to prepare the cathode carbon block matrix:
①采用挤压方法生产阴极碳块基体, 其基体的断面为规则的矩形面时, 生产出阴极碳块 基体的生坯, 经过 1100~1300°C焙烧后制成无烟煤或石墨质的阴极碳块基体, 或者先经过 1100~1300°C焙烧再进行 2300~2500°C高温热处理后制成半石墨化的阴极碳块基体, 然后在阴 极碳块基体上表面需要镶嵌柱型凸起的位置上机加工成深度为 5-lOcm的圆形坑槽,并在坑槽 侧壁加工出内螺纹, 该内螺纹与圆柱体的柱形凸起的外螺纹相配合;  (1) The cathode carbon block substrate is produced by extrusion method. When the cross section of the substrate is a regular rectangular surface, the green body of the cathode carbon block matrix is produced, and is calcined at 1100~1300 °C to form an anthracite or graphite cathode carbon block. The substrate is firstly calcined at 1100~1300 °C and then subjected to high temperature heat treatment at 2300~2500 °C to form a semi-graphitized cathode carbon block matrix, and then the position of the upper surface of the cathode carbon block substrate is required to be embedded with a columnar protrusion. Processing into a circular pit having a depth of 5 - 10 cm, and machining an internal thread on the sidewall of the pit, the internal thread cooperating with the external thread of the cylindrical protrusion of the cylinder;
②阴极碳块基体生坯用振动成型或模压成型方法进行制作时, 所用的振动成型模内物料 上面的重物的底表面改传统的平面成具有凸起结构, 或模压成型时模内物料上的压模的底表 面改传统的平面为其表面上具有凸起结构; 这样在阴极碳块基体振动成型或模压成型后, 振 动成型或模压成型出来的阴极碳块基体生坯的上表面就具有了用于安置柱型凸起的坑槽; 其 中模内物料的重物底表面或模内物料压模底表面上的凸起结构的位置分布与阴极碳块基体上 表面所要镶嵌柱形凸起的位置对应; 凸起结构的形状与所要振动成型或模压成型生产出的其 上表面所要镶嵌柱型凸起的坑槽的形状相一致; 坑槽的深度为 5-lOcm; 当阴极碳块基体为无 烟煤阴极碳块基体、 石墨质阴极碳块基体或半石墨质阴极碳块基体时, 将上述阴极碳块基体 生坯在 1100~1300°C焙烧, 制成带有坑槽的阴极碳块基体; 当阴极碳块基体为石墨化或半石 墨化的阴极碳块基体时, 焙烧方法和制成坑槽的方法与方法①培烧方法及制成坑槽的方法相 同, 焙烧后在石墨化炉中在 2300~3000°C条件下进行高温处理, 制成半石墨化或全石墨化阴 极碳块基体; 阴极碳块基体上表面的的坑槽分为圆形坑槽和方形坑槽; 当坑槽为圆形时, 坑 槽的内壁加工有内螺纹, 该内螺纹与圆柱体的柱形凸起的外螺纹相配合; 当坑槽为方形坑槽 时, 其内壁有至少 4个直径不小于 5mm, 深度不小于 10mm的圆坑; 2 When the cathode carbon block base body is produced by vibration molding or compression molding, the bottom surface of the weight on the material used in the vibration molding die is changed to a conventional plane to have a convex structure, or a material in the mold during molding. The bottom surface of the stamper is changed to a conventional plane having a convex structure on the surface thereof; thus, after the cathode carbon block substrate is vibrated or molded, the upper surface of the cathode carbon block base body having vibration molding or compression molding has a pit for arranging the column-shaped protrusions; wherein the bottom surface of the weight of the material in the mold or the position of the convex structure on the bottom surface of the mold material in the mold and the cylindrical surface of the cathode carbon block are inlaid with cylindrical protrusions Corresponding to the position; the shape of the convex structure is consistent with the shape of the pit groove to be embedded with the columnar protrusion on the upper surface thereof to be vibrated or molded; the depth of the pit is 5-10 cm; No When the bituminous coal cathode carbon block base, the graphite cathode carbon block base or the semi-graphite cathode carbon block base body, the cathode carbon block base body blank is fired at 1100~1300 ° C to form a cathode carbon block base body with a pit; When the cathode carbon block substrate is a graphitized or semi-graphitized cathode carbon block substrate, the roasting method and the method for forming the pit are the same as the method for the method of firing and the method for forming the pit, and after calcination in the graphitization furnace The high temperature treatment is carried out at 2300~3000 °C to form a semi-graphitized or fully graphitized cathode carbon block matrix; the pits on the upper surface of the cathode carbon block substrate are divided into circular pits and square pits; When it is circular, the inner wall of the pit is machined with an internal thread which cooperates with the external thread of the cylindrical protrusion of the cylinder; when the pit is a square pit, the inner wall has at least 4 diameters of not less than 5 mm. , a round pit with a depth of not less than 10 mm;
(2) 以热固性树脂与石墨粉混合制成石墨糊, 配比要求能够混合制成糊状物; 将石墨 糊填入坑槽中; 然后将柱形凸起装入坑槽中, 其中当柱形凸起为长方体时, 坑槽亦为方形坑 槽, 坑槽的长宽尺寸大于柱形凸起的长宽尺寸 l~10mm, 长方体柱形凸起垂直压入坑槽中; 当柱形凸起为圆柱形时, 坑槽为圆形, 侧壁加工有内螺纹: 柱形凸起上的外螺纹与坑槽中的 内螺纹相配合, 柱形凸起拧入坑槽中, 内螺纹和外螺纹缝隙间亦有石墨糊填充; 当柱形凸起 进入坑槽后, 坑槽内将有一部分石墨糊从凸起与坑槽之间的缝隙中被挤压出来, 堆积在阴极 碳块基体上表面与柱形凸起相接合的地方。  (2) A graphite paste is prepared by mixing a thermosetting resin and a graphite powder, and the mixing ratio is required to be mixed into a paste; the graphite paste is filled into the pit; then the columnar protrusion is placed in the pit, wherein the column is When the convex shape is a rectangular parallelepiped, the pit is also a square pit. The length and width of the pit are larger than the length and width of the cylindrical protrusion by l~10 mm, and the rectangular cylindrical protrusion is vertically pressed into the pit; When the shape is cylindrical, the groove is circular, and the side wall is machined with internal threads: the external thread on the cylindrical protrusion cooperates with the internal thread in the groove, the cylindrical protrusion is screwed into the groove, the internal thread and There is also graphite paste filling between the external thread gaps; when the cylindrical protrusions enter the pit, a part of the graphite paste will be squeezed out from the gap between the protrusions and the pits, and accumulated in the cathode carbon block matrix. Where the upper surface engages the stud bumps.
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