WO2012057638A1 - Stair-climbing wheelchair - Google Patents

Stair-climbing wheelchair Download PDF

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Publication number
WO2012057638A1
WO2012057638A1 PCT/PL2011/000107 PL2011000107W WO2012057638A1 WO 2012057638 A1 WO2012057638 A1 WO 2012057638A1 PL 2011000107 W PL2011000107 W PL 2011000107W WO 2012057638 A1 WO2012057638 A1 WO 2012057638A1
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WO
WIPO (PCT)
Prior art keywords
wheelchair
drive
frame
switch
motor
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PCT/PL2011/000107
Other languages
French (fr)
Inventor
Tadeusz MŁYNARCZYK
Original Assignee
Mlynarczyk Tadeusz
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Publication date
Application filed by Mlynarczyk Tadeusz filed Critical Mlynarczyk Tadeusz
Publication of WO2012057638A1 publication Critical patent/WO2012057638A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/06Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs with obstacle mounting facilities, e.g. for climbing stairs, kerbs or steps
    • A61G5/063Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs with obstacle mounting facilities, e.g. for climbing stairs, kerbs or steps with eccentrically mounted wheels
    • A61G5/065Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs with obstacle mounting facilities, e.g. for climbing stairs, kerbs or steps with eccentrically mounted wheels with three or more wheels mounted on a rotary cross member, e.g. spiders or spoked wheels with small wheels at the end of the spokes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G2203/00General characteristics of devices
    • A61G2203/30General characteristics of devices characterised by sensor means
    • A61G2203/42General characteristics of devices characterised by sensor means for inclination
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/04Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven
    • A61G5/041Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven having a specific drive-type
    • A61G5/042Front wheel drive

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Handcart (AREA)

Abstract

The stair-climbing wheelchair is an electric wheelchair; it also moves downstairs and on level ground. It is constructed from simple and durable components. It is equipped with the seat (1) with the front wheels (17) moved by the drive (21) via the strand transmissions (21). The rear wheels (27) are mounted in the wheel forks with the steering system (33) mounted above the bushings (30) of the length (h2) favorably approx. 300 mm. The said wheelchair is equipped with the drive (45) that lifts and lowers the rear wheels (27) together with the steering system to the height (h1) of approx 250 mm. It is equipped with the stair-climbing apparatus consisting of the drive (54), front mechanism (58) with the tilting frame (62) and the rear mechanism (75). The frame (62) is tilted by the actuator (69) by the angle (α + β) favorably lower than 45 degrees. The mechanisms rotate the two three- wheel assemblies (68 and 80), whilst the rear assemblies stop in such a way that the rear wheels are reversible on level ground.

Description

Stair-climbing wheelchair
The present invention relates to an electric stair-climbing wheelchair. The wheelchair according to the invention also moves downstairs and on level ground.
The invention is designed for people with walking problems due to illness or disability and is meant to aid them move on stairs and on level ground.
An example of a stair-climbing electric wheelchair was disclosed in the USA patent No. 5123495 of 23 June 1992. The title of this invention is "Wheelchair stair climbing control system", whilst its authors include Douglas J. Littlejohn, John H. Henssler and Baxter R. Watkins. The wheelchair is equipped with a chassis and a solid frame, to which two parallel battery-powered caterpillar tracks are mounted. The chassis frame is jointed to a post, maintained in the vertical position by actuators. The said wheelchair is equipped with an automatic system, detecting the tilt of the seat and controlling the actuators. A pair of tracks is used to move the wheelchair on level ground and while ascending or descending an incline. When the wheelchair is in the position for ascending or descending stairs, caterpillar tracks drive onto the stairs and the wheelchair together with the seat tilts forward. The automatic system controls the seat tilt and turns on actuators, which lift the seat post to a vertical position so that the seat cushion is consequently set horizontally. The same system works when the wheelchair turns from the ascending or descending mode to movement on level ground.
Another multifunctional electric stair-climbing wheelchair is known by the name of Independence Mobility System, also referred to as iBOT. Its construction has been designed in the USA by Deka Products Limited Partnership, set up by Dean L. Kamen, an inventor of a number of medical appliances. IBOT was approved for use by the US Food and Drug Administration on 13 August 2003. Since then, it was manufactured in the USA by Johnson & Johnson. Production of this wheelchair was put to an end in January 2009. The iBOT wheelchair is equipped with a seat, whose frame is connected to two pairs of parallel levers. The levers are connected with a shaft bearing supported in the chassis drive box. The shaft is battery-powered and makes it possible to tilt the levers by 45 degrees relatively to the chassis. The drive box also supports a horizontal shaft, at the ends of which identical flat mechanism casings are fixed. The mechanisms have two output shafts each, coupled with two ground wheels of 300 mm outside diameter. The shaft connecting mechanism casings propels the rotation movement of the casings as well as the driving wheels. IBOT is also equipped with an automatic balance system, which uses the gyroscope effect to maintain wheelchair equilibrium, even though the wheelchair is supported by two wheels only. IBOT assumes two configurations. In the first configuration, the levers and mechanism casings are positioned horizontally and the wheelchair is supported by four wheels. In this configuration, the wheelchair moves on level ground and the seat is positioned at the height of approx. 50 cm. In the other configuration, the levers are tilted relatively to the horizontal plane by approx. 45 degrees; the casings are positioned vertically and the wheelchair is supported by two wheels; the seat is lifted to the height of approx. 80 cm. In this configuration, the wheelchair begins and ends the stair mode or sometimes moves on level ground. In the stair-climbing or descending mode, the mechanism casings rotate in the same direction with identical velocity; simultaneously, driving wheels rotate in the same direction. Pairs of wheels subsequently support the wheelchair on successive stairs, whilst the wheelchair balance is maintained by the automatic system. The movement is supported by an assisting person, holding the wheelchair by the handles. In the case of narrow stairs with handrails, the climbing movement may be manually aided by the wheelchair user.
Another stair-climbing wheelchair that is known was disclosed in the USA patent No. 6484829 of 26 November 2002. It was created by Kenneth Ray Cox. The title of this invention is "Battery powered stair-climbing wheelchair". The said wheelchair is equipped with a seat whose frame supports a cross-sectional horizontal drive shaft. At both ends of the shaft, identical three-spider wheel spokes and three-wheel assemblies are mounted. The said wheelchair is equipped with two extension arms at the front and one at the back. The movements of extension arms are realized through electric actuators, controlled by an onboard computer, which cooperates with the sensor monitoring the wheelchair tilt relatively to the ground. The ends of extension arms are coupled to skids, supporting the front and rear part of the wheelchair during the stair-climbing movement. The wheelchair is also equipped with a vertical shaft securely attached to a horizontal axis of two non- drive rear wheels. This shaft is rotated by an electric linear actuator, and together with the axle constitutes the wheelchair steering system. During movement on level ground, the wheelchair is supported by two drive wheels of the three-wheel assemblies and two non- drive rear caster wheels. In such a case, extension arms are lifted above the ground level. The wheelchair turns into the climbing mode, ascends or descends stairs, or returns to level ground movement controlled by the onboard computer cooperating with the tilt sensor. The computer controls actuators which ensure that the wheelchair is supported by the skids in the front and at the back so that the seat remains in the horizontal position. In the stair mode, the movement is realized by three-spider wheel spokes and three-wheel assemblies.
Another known stair-climbing wheelchair solution was disclosed in the USA patent No. 6857490 B2 of 22 February 2005 under the title "Stair-climbing wheelchair". This one was created by Robert T. Quigg. The wheelchair is equipped with a seat, whose frame is jointed to the chassis frame. The frame is jointed to two X-braces, which move in a scissor- like manner. They can be manually opened or closed by the user with the help of a lever. The wheelchair is equipped with wheels for movement on level ground and tracks for the stair-climbing mode. The set of wheels comprises two front caster wheels controlled by the user with the help of a lever and two battery-powered rear wheels. The track assembly consists of two parallel front track sections and two parallel rear track sections. The track assembly is also battery-powered. The wheelchair can operate in two configurations, which are manually changed by the user with the help of a lever. In the first configuration, when the X-braces are closed and track assemblies lifted, the wheelchair is supported by the set of wheels and moves on level ground. In the other configuration, the stair-climbing mode, the X-braces are opened, the wheels are lifted, and the track assembly is lowered down. Configuration changes are performed by the user with the help of a lever when the wheelchair transfers from the ground level mode to the stair-climbing mode and vice versa.
Another known invention is the electric stair-climbing wheelchair created by Herve Le Masne De Chermont, a French engineer and scientist. The invention was disclosed in the US patent No. 7384046 on 13 May 2004 under the name "Powered wheeled vehicle capable of traveling on level ground, over uneven surfaces and on stairs". In this wheelchair, the backrest is supported with a joint, whilst the seat cushion is supported with an actuator tilting the seat by approximately 30 degrees. The wheelchair is equipped with two non-drive front wheels, outside diameter of 200 mm, and two drive rear wheels, outside diameter of approximately 350 mm. The front wheels are caster wheels, lifted and lowered with the help of an actuator. The rear wheels are mounted to motoreducer shafts, lifted and lowered by another actuator. The wheels are lifted or lowered during the configuration change. Beneath the chassis, two parallel battery-powered caterpillar tracks are mounted. The front and rear part of the wheelchair is equipped with electric sensors, which cooperate with the onboard computer and detect the position of the wheelchair relatively to the stairs. Once the computer has recognized the position, it halts the wheelchair and changes the configuration. During movement on level ground, the wheelchair is supported by four wheels and the seat cushion is positioned horizontally. Whilst during the stair mode, the wheels are raised and the wheelchair is supported by the caterpillar tracks; the seat cushion is positioned in a horizontal plane under the action of the actuator controlled by the onboard computer.
The wheelchair according to this invention answers the need for a safe and simple construction constructed from durable elements, which can move on level ground and on stairs. The wheelchair does not require the use of an automatic tilt monitoring system, extension arms, an automatic balance system, or a local computer with sensors monitoring the position of the wheelchair relatively to the stairs.
The said wheelchair is constructed in such a way that (fig. 1, 2, 3, 4 and 5) its seat
(I) is equipped with the solid frame (2), symmetrical relatively to the vertical symmetry plane (P - P) running along the wheelchair. The wheelchair frame consists of two identical side frames (3), connected by at least three upper beams (4, 5 and 6) and at least two bottom beams (7 and 8). The side frames (3) or the upper beam (6) are securely connected with two bent posts (9), cross braced by at least one crossbar (10) and ended with handles
(II) . The wheelchair frame is connected with the seat cushion (12), backrest (13), armrests (14), footrest (15) and headrest (16). The wheelchair is equipped with two front drive wheels (17), outside diameter (dj) of approximately 400 mm, each with a fixed rotation axle (18) supported by a bracket (19) coupled to the side frame (3). The invention is equipped with the drive (21), used so far in certain conventional electric wheelchairs. Such a drive is also used in electric three-wheel scooters designed for disabled persons. The said drive consists of the motor (22) with the electromagnetic brake (23), reduction gear (24) and differential gear (25) with axle shafts (26). Two rear driving wheels (27), with the diameter (d2) of approx. 160 mm, are mounted in two wheel forks (28) with vertical fork shafts (29). The shafts are supported by identical bushings (30) with fork shaft (29) ends (31) protruding at the top. The bushings are coupled to vertical bushing plates (32). The invention is equipped with the steering system (33), used so far in certain conventional electric wheelchairs. The system consists of two identical levers (34), the steering rod (35) and the electric actuator (37). The levers are securely attached to shaft (29) ends (31) and jointed to the rod (35) equipped with the bracket (36). The bracket is jointed to the linear actuator (37) lug (38); whilst the actuator is also equipped with another lug (39). The wheelchair is equipped with a favorably gel battery (41) suitable for multiple loading, favorably placed in a box mounted to the wheelchair frame. The battery is connected with two manual control panels (43 and 44), used so far in these conventional electric wheelchairs, which are equipped with such a drive (21) and steering system (33) as in the present invention. Both panels are connected with the electric installation (42), motor (22), brake (23) and electric linear actuator (37). One panel is mounted to the seat armrest, the other to the back handle (11).
In the said invention, the front wheels (17) are propelled by the drive (21) via identical strand transmissions (20), connecting the axle shafts (26) of this drive with rotation axles (18) of the wheels. The drive is mounted to upper beams (4 and 5) with screws.
Another significant feature of the invention is that the lug (39) of the steering system actuator is jointed to the beam (40), which is securely attached at the top to bushings (30) of the length (h2) favorably approx. 300 mm.
The wheelchair according to the invention is equipped with the drive (45) that lifts and lowers the rear wheels (27) together with the steering system to the height (hi) of approx 250 mm. The drive consists of two identical slideways (46), used so far particularly in car pullers. The slideways are securely attached to frames (3) so that they are mutually parallel and symmetrical relatively to the symmetry plane (P - P). Both slideways bear identical sliders (47), vertically hollow, which are securely attached to vertical bushing plates (32 and 30). Inside the sliders, identical non-rotational nuts (48) were fit with screws
(49) ; these are bearing supported by the sliders. The screws are rotated by identical motors
(50) or motoreducers through permanent couplings (51). The motors are favorably screwed to slideways (46) at the top. The motors are connected with the electric battery by the three-position switch (52) controlled manually. The switch is equipped with the middle neutral position and has been used so far particularly in direct current motors rotating in two directions clockwise and counterclockwise. The connection has been created in such a way that after turning on, both motors rotate in the same direction, and in another mode the motors rotate in the opposite direction. The switch is favorably mounted the motor (50).
Another significant feature of the disclosed invention is the apparatus enabling stair-climbing movement (53), consisting of the drive (54), front mechanism (58) and rear mechanism (75). The drive (54) includes the motoreducer (55) with the motor (56) and the output shaft (57). The motoreducer is mounted to the upper beams (7 and 8) with screws. The front mechanism consists of the countershaft (60), tilting frame (62), electric linear actuator (69) and input shaft (66) with two three-wheel assemblies (68) applied so far particularly in manual carts used for transporting objects on stairs. The countershaft is supported by the bearing brackets (59) firmly mounted to the bottom part of the side frames (3) in such a way the rotation axis (Xi) runs perpendicularly to the symmetry plane (P - P). The shaft is rotated by the output shaft via the chain transmission (61). The tilting frame is equipped with two identical front bearing lugs (63) and two identical rear bearing lugs (64). Rear lugs support the frame on the countershaft. The front lugs support the input shaft (66), whose rotation axis (X2) is perpendicular to the symmetry plane (P - P). The input shaft is rotated by the countershaft via the chain transmission (67). At the ends of the shaft, the two three-wheel assemblies (68) have been securely attached, symmetrically to the symmetry plane (P - P). The frame is tilted by at least one electric linear actuator (69), whose extension axis (Z) lies within the symmetry plane (P - P). One of the lugs (70) of the actuator is jointed to the bracket (71) securely attached to the upper beam (5), whilst the other actuator lug is jointed to the bracket (73) securely attached to the crossbeam (65) of the frame. The actuator has been adjusted in such a way that it tilts the frame from the upper position (fig. 4) to the lower position (fig. 1) and vice versa. In the upper position, the frame is tilted relatively to the ground by the angle (a), approximately 10 degrees; so that the three-wheel assemblies are lifted above the ground level. Whilst in the lower position, the angle (β) of the frame tilt relatively to the horizontal plane is favorably lower than 35 degrees. The actuator is connected with the electric battery and the three-position switch (74) controlled manually, with the middle neutral position. The connection has been created in such a way that after turning on, the actuator tilts the frame towards the upper position and in another mode the frame is moved towards the lower position. The switch is favorably mounted the element (9). The rear mechanism consists of two identical brackets (76) securely attached to the rear part of side frames (3). The brackets are equipped with bearing assemblies (77) with identical rear shafts (78) of common rotation axis (X3), perpendicular to plane (P - P). The shafts are propelled by the countershaft (60) via identical chain transmissions (79). The ratio of these transmissions equals the ratio of the front transmission (67), which is why the front shaft and rear shafts rotate with identical velocity. At both rear shafts, the known three-wheel assemblies (80) are securely attached, favorably identical to the front assemblies (68). The rear assemblies (80) are symmetrically positioned relatively to the plane (P - P). The motor (56) is connected with the electric battery and the three-position switch (81), constructed in such a way that the lever is set manually into the on position, whilst manually or electrically into the neutral position. The connection has been created in such a way that after turning on, the motor rotates in one direction, and in another mode the motor rotates in the opposite direction. This propels the two-directional rotary movement of three-wheel assemblies and enables the wheelchair to move up or down the stairs. The switch is favorably mounted to the wheelchair handle (50).
Another significant feature of the invention is that during the stair-climbing movement, the three- wheel assemblies are stopped automatically every 120 degrees; the rear assemblies (80) are positioned (fig. 5) so that the rear wheels (27) become reversible during movement on level ground thanks to the steering system. This eliminates the need to control the rear assemblies with the drive after finishing the stair mode. Such a solution has been obtained by means of the electric system with the limit switch (124) and cooperating three elements (125) favorably identical. The system is connected with the motor (56) of the drive and the switch (81). The elements are mounted to the arms of the rear assembly (80) every 120 degrees (φ) of the circle whose radius (r) equals approx. 40 mm. Apart from the assembly, also the limit switch (124) is mounted to the rear bracket (76). The switch is mounted so that when the assemblies turn by 120 degrees the switch is engaged. It turns off the motor (56) and moves the lever of the switch (81) into the neutral position. At the same time the rear three-wheel assemblies stop in such a position that they do not obstruct the reversible movement of rear wheels during the level ground mode (fig. 4 and 5).
The wheelchair according to the invention assumes two movement configurations. In the first configuration (fig. 4), when the wheelchair moves on level ground, the rear wheels are lowered and the front frame is in the upper position so that the front three- wheel assemblies are above ground. In this mode, the wheelchair is supported by two driving front wheels and two rear wheels. In the other configuration, which is the stair mode, (fig. 1, 2 and 3) the rear wheels of the wheelchair are raised to the height (1M) of approximately 250 mm, whilst the front frame is in the lower position tilted by the angle (β) lower than 35 degrees to the ground. The wheelchair is supported by the four wheel assemblies and the seat is positioned favorably horizontally. This configuration is applied on level surface; the seat is then tilted relatively to the ground at the angle of approx. 35 degrees. The tilt makes it necessary to counterbalance the wheelchair by an assisting person, holding the wheelchair by the handles. Configuration changes are handled by the switches (52 and 74) by an assisting person.
The wheelchair movement on stairs is commenced by the switch lever (81). Setting the lever in an appropriate position turns the three- wheel assemblies by the angle of 120 degrees and the upward or downward movement of the wheelchair on the subsequent stair. Then, the drive of the motor is turned off automatically by the limit switch and the lever returns to the neutral position. The continuation of wheelchair movement requires turning on the switch (80) on subsequent stairs. The lever (81) can be manually set in the middle position at any time, which stops the stair-climbing movement. The movement of this wheelchair on the stairs is manually supported by an assisting person. During the ascending movement, the wheelchair is pulled up by the handles using little force, which makes the wheelchair move by several centimeters. During the descending movement, the wheelchair is pushed down using little force, which also makes the wheelchair move by several centimeters. The manually controlled movement of the wheelchair on subsequent stairs is performed with disengaged drive.
Before the wheelchair switches from the level ground movement to the descending mode, it is necessary to change the configuration when both front three-wheel assemblies reach the same distance from the stairs, favorably not larger than 20cm. After turning on the stair mode, the assisting person pushes he wheelchair towards the stairs; then the descending movement begins. The descending movement is finished when front and rear wheel assemblies reach level ground. Afterwards, the wheelchair should be restored to level ground configuration. During that mode, the wheelchair is controlled by the user with the panel mounted to the armrest or by the assisting person with the panel mounted to the handle.
The wheelchair switches from the level ground movement to ascending mode when both rear three-wheel assemblies reach the same distance from the stairs, favorably not lower than 20cm. The wheelchair moves one step up the stairs each time the drive is turned on. The ascending movement is finished when front and rear wheel assemblies reach level ground. Afterwards, the wheelchair needs to be pulled away so that the distance between the front wheel assemblies, which support the wheelchair at the moment, and the stairs favorably exceeds 20 cm. The wheelchair configuration should be then restored to the level ground mode.
The embodiment of the solutions disclosed in the invention is presented at the drawings, where fig. 1, 2, and 3 refer to the wheelchair in the stair mode. Fig. 1 is a side view; fig. 2 is a top view, and fig. 3 is a front view. Fig. 4 is a side view of the wheelchair in the level ground mode, whilst fig. 5 presents a magnified view of the rear part of the wheelchair with fig. 4, taking into consideration rear wheel assemblies 80 stopped by the limit switch 124 in such a position that the rear wheels 27 are reversible; a necessary feature for movement on level ground.
The wheelchair according to the invention consists of the seat 1 equipped with a solid frame 2 which has a vertical symmetry plane P - P running along the wheelchair. The construction consists of two identical side frames 3, connected by three upper beams 4, 5, 6, and at least two bottom beams 7 and 8. The upper beam 6 is attached to two bent posts 9. These elements are connected with at least one crossbar 10 and ended with handles 11. The seat is equipped with the seat cushion 12, backrest 13, armrests 14, footrests 15 and headrest 16. The front driving wheels 17 of diameter di of approx. 400 mm have fixed rotation axles 18, borne by the brackets 19 securely coupled to the side frames 3. The axles are driven by identical strand transmissions 20, propelled by axle shafts 26 of the drive 21 , applied in some other conventional electric wheelchairs. The drive consists of the motor 22 with the electromagnetic brake 23, reduction gear 24 and differential gear 25 with axle shafts 26. The drive is mounted to upper beams 4 and 5 with screws. Rear driving wheels 27, with the diameter d2 of approx. 160 mm, are mounted in two wheel forks 28 with vertical fork shafts 29. The shafts are borne by identical bushings 30 of the length h2 approx. 300 mm. The bushings are connected at the top with a solid beam 40. The shafts have such a length that their ends 31 protrude at bushing ends 30. The bushings are coupled to vertical bushing plates 32. The wheelchair according to the invention is equipped with the steering system 33, used so far in certain conventional electric wheelchairs. The system consists of two identical levers 34, the steering rod 35 and the actuator 37. The levers are securely attached to shaft 29 ends 31 and jointed with the rod. The actuator lug 38 is jointed to the rod bracket 36, whilst the other lug 39 is jointed to the beam 40. The wheelchair is equipped with a favorably gel battery 41 suitable for multiple loading, the electric installation 42 and two manual control panels 43 and 44, used so far in some other conventional wheelchairs. The panels are connected with the motor 22, brake 23 and electric linear actuator 37. One panel is mounted to the seat armrest, the other to the rear handle.
The wheelchair is also equipped with the drive 45 that lifts and lowers the rear wheels 27 together with the steering system to the height i of approx 250 mm. The lift drive consists of two identical vertical slideways 46, securely mounted to the side frames 3. The slideways are parallel and positioned symmetrically to the symmetry plane P - P. The slideways bear identical sliders 47, vertically hollow, which are securely attached to vertical bushing plates 32 and 30. Inside the sliders, identical non-rotational threaded cubes 48 were fit with identical screws 49; these were borne by the sliders. The screws are rotated by identical motors 50 through permanent couplings 51. The motors are mounted to the slideways at the top with screws and connected with the electric battery and the three- position switch 52 controlled manually, with the middle neutral position. The connection has been created in such a way that after turning on, both motors rotate in the same direction, and in another mode the motors rotate in the opposite direction. The switch is favorably mounted to the motor 50.
The invention is also equipped with the stair-climbing apparatus 53, consisting of the drive 54, front mechanism 58 and rear mechanism 75. The drive includes the motoreducer 55 with the output shaft 57, and the electric motor 56. The motoreducer is mounted to bottom beams 7 and 8 with screws. The front mechanism 58 consists of the countershaft 60, solid tilting frame 62, input shaft 66 with the three-wheel assemblies 68 and the electric linear actuator 69. The countershaft 60 is supported by two identical bearing brackets 59, securely attached to side frame bottoms 3 so that the rotation axis X] of the shaft is perpendicular to the plane P - P. The shaft is propelled by the output shaft 57 of the reducer via the transmission chain 61. The frame 62 is equipped with two identical front bearing lugs 63, two identical rear bearing lugs 64 and the crossbeam 65. Rear lugs make it possible to suspend the frame on the countershaft. The front lugs support the input shaft 66, whose rotation axis X2 is perpendicular to the symmetry plane P - P. The input shaft is propelled by the countershaft via the chain transmission 67. At the ends of the input shaft, two identical three-wheel assemblies 68 are mounted, symmetrically to the plane P - P. The frame 62 is tilted by an electric actuator 69, whose extension axis Z lies within the symmetry plane P - P. One actuator lug 70 is jointed to the bracket 71 securely attached to the beam 5, whilst the other lug 72 of this actuator is jointed to the bracket 73, securely attached to the frame 62 crossbeam 65. The actuator has been adjusted in such a way that it tilts the frame from the upper position to the lower position and vice versa. In the upper position, fig. 4, the frame is tilted relatively to the ground at the angle a, approximately 10 degrees; so that the three-wheel assemblies are lifted above the ground level. Whilst in the lower position, fig. 1, the angle β of the frame tilt relatively to the horizontal plane is favorably lower than 35 degrees. The motors are connected with the electric battery by the three-position switch 74 controlled manually. The connection has been created in such a way that after turning on, the actuator tilts the frame towards the upper position and in another mode the frame is moved towards the lower position. The switch is favorably mounted the element 9.
The rear mechanism 75 consists of two identical brackets 76 securely attached to the rear part of side frames 3. The brackets are equipped with identical bearing assemblies 77 with identical rear shafts 78 of common rotation axis X3, perpendicular to plane P - P. The shafts are propelled by the countershaft 60 via identical chain transmissions 79. The ratio of these transmissions equals the ratio of the front transmission 67 so that the input shaft and the rear shafts rotate with the same velocity. At rear shafts, the three-wheel assemblies 80 are securely attached, symmetrically to the plane P - P. The rear assemblies 80 are favorably identical to the front assemblies 68. The motor 56 of the drive is connected with the battery and the three-position switch 81 constructed in such a way that the lever is set manually into the on position, whilst manually or electrically into the neutral position. The switch has been mounted in such a way that after turning on, the motor rotates in one direction, and in another mode the motor rotates in the opposite direction. The switch is favorably mounted to the wheelchair handle 11.
Moreover, the wheelchair according to the invention is equipped with the electric system with the limit switch 124 and three identical elements 125 cooperating with the switch. The system is connected with the motor 56 and the switch 81. The elements are mounted to the arms of the rear assembly 80 every 120 degrees (angle φ) of the circle whose radius r equals approx. 40 mm. Besides, the limit switch is mounted to the rear bracket 76 in such a way that each time the assemblies rotate by 120 degrees one of the elements engages the switch. It turns off the motor 56 and moves the lever of the switch 81 into the neutral position. At the same time the rear three-wheel assemblies stop in such a position that they do not obstruct the reversible movement of rear wheels during the level ground mode, fig. 4 and 5.

Claims

P a t e n t c l a i m s The stair-climbing electric wheelchair (fig. 1, 2, 3 and 4), moving also downstairs and on level ground, equipped with a seat (1) with a solid frame (2) symmetrical to the symmetry plane (P - P) nmning along the wheelchair; the said construction consists of two side frames (3), connected by at least three upper beams (4, 5 and 6) and at least two bottom beams (7 and 8); the frame of the said upper beam (6) is attached to two bent posts (9) connected by at least one crossbar (10) and ended with handles (11); the aforesaid construction is connected with the seat cushion (12), backrest (13), armrests (14), footrest (15) and headrest (16); the said wheelchair is also equipped with two front wheels (17) of outsider diameter (di) approx. 400 mm, with fixed rotation axles (18), bearing supported by brackets (19) securely coupled to the side frames (3); the said axles (18) are propelled by the drive (21) consisting of the motor (22) with the electromagnetic brake (23), reduction gear (24) and differential gear (25) with axle shafts (26); the rear wheels (27), of outsider diameter (d2) approx. 160 mm, are mounted in wheel forks (28) with vertical shafts (29), bearing supported by identical bushings (30) with identical vertical plates (32); the ends (31) of the said shafts (29) protrude at bushing tops (30); the said wheelchair is also equipped with the steering system (33) consisting of two identical levers (34), steering rod (35) and the electric actuator (37); the said levers are securely attached at shaft (29) ends (31) and jointed to the steering rod (35); the bracket of the said rod is jointed to a lug (38) of the electric linear actuator (37), which also has another lug (39); the said wheelchair is equipped with a favorably gel battery (41) suitable for multiple loading favorably placed in a box mounted to the wheelchair frame; the said wheelchair is also equipped with two control panels (43, 44), used so far in certain conventional electric wheelchairs, connected with the battery (41), motor (22), brake (23) and the actuator (37); one panel is mounted to the armrest and the other to the handle; the said wheelchair is characterized in that
1. the drive (21) propels front wheels via stand transmissions (20) of identical ratio, connecting the axle shafts (26) of the drive with wheel axles (18) and the said drive is mounted with screws to the upper beams (4 and 5); the other lug (39) of the actuator (37) is jointed to the beam (40), connecting the bushings at the top (30); the length (h2) of the said bushings is favorably approx. 300 mm; the said wheelchair is also equipped with the electric drive (45) that lifts and lowers the rear wheels (27) together with the steering system (33) to the height (hi) favorably approx. 250 mm; the said drive consists of two identical slideways (46), positioned symmetrically relatively to the symmetry plane (P - P) and securely attached to the frames (3); the said slideways support sliders (47), which are securely connected with bushing plates (32); whereas in the said sliders identical non-rotational threaded cubes (48) are fit with identical screws (49), these are supported by the slideways at least at the bottom and rotated by identical motors (50) via permanent couplings (51); the said motors are mounted to the slideways at the top with screws and connected with the battery (41) and the three-position switch (52) controlled manually with the middle neutral position; the said switch is applied particularly in direct current motors rotating in two directions clockwise and counterclockwise; the connection has been created in such a way that after turning on, both motors rotate in the same direction, and in another mode the motors rotate in the opposite direction; the said switch is mounted favorably to the motor (50); the said wheelchair is also equipped with the stair-climbing apparatus (53) consisting of the drive (54), the front mechanism (58) and the rear mechanism (75); the said driver consists of the motoreducer (55) mounted to bottom beams (5 and 6), equipped with the motor (56) and the output shaft (57), whilst the front mechanism consists of the countershaft (60), the tilting frame (62) with the input shaft (66), two identical three-wheel assemblies (68) and the electric actuator (69); the said countershaft is bearing supported in two bearing brackets (59), securely attached to the frames (3) so that the rotation axis (Xj) of this shaft is perpendicular to the symmetry plane (P - P) and the said shaft is propelled by the output shaft (57) via the chain transmission (61); the said frame (62) has two identical Bering lugs at the front (63) and at the back (64); the said rear lugs suspend the said frame on the countershaft and the front lugs support the input shaft (66), whose symmetry plane (X2) is perpendicular to the symmetry plane (P - P); the said shaft is rotated by the countershaft via the chain transmission (67) and it supports two three- wheel assemblies (68), used so far in manual carts used for transporting objects up or down the stairs; the said assemblies are positioned symmetrically relatively to the symmetry plane (P - P); whilst the said frame (62) is tilted by at least one electric actuator (69), with the extension axis Z along the symmetry plane (P - P); one lug (70) of the said actuator is jointed to the bracket (71) securely attached to the beam (5) of the construction (2); whilst the other lug (72) of the actuator is jointed to the bracket (73), securely attached to the crossbeam (65) of the frame (62); the said actuator is connected to the electric battery and the three-position switch (74) controlled manually with the middle neutral position; the connection is made in such a way that the switch tilts the frame into the upper position and in the other mode it tilts the frame in the lower position; the said switch is favorably mounted to element (9) and is adjusted in such a way that it tilts the frame from the upper position (fig. 4) to the lower position (fig. 1) and vice versa; and in the upper position the frame is tilted relatively to the ground by the angle (a) approximately 10 degrees so that the front wheel assemblies are lifted above the ground; in the lower position, the frame is tilted to the ground by the angle (β) favorably lower than 35 degrees; whilst the said rear mechanism (75) of the apparatus consists of two identical brackets (76) securely attached to the frames (3) at the back and equipped with bearing assemblies (77), which support identical rear shafts (78) of common rotation axis (X3) perpendicular to the symmetry plane (P - P); the said shafts are rotated by the countershaft (60) via identical chain transmissions (79), whose ratio is identical to the ratio of the front transmission (67); the rear shafts support the three-wheel assemblies (80), favorably identical to front assemblies (68); yet the said rear assemblies are positioned symmetrically relatively to the symmetry plane (P - P), whilst the motor (56) of the drive is connected to the battery and the three-position switch (81) constructed in such a way that its lever is set manually into the on position and manually or electrically into the neutral position; the connection is created in such a way that after turning on, the motor rotates in one direction and in another mode the motor rotates in the opposite direction; the said switch is mounted favorably to the handle; besides the wheelchair is equipped with the electric system consisting of the limit switch (124) and three identical elements (125) cooperating with it; the said system is connected with the motor (56) and the switch (81), whilst the elements are mounted to each of three arms of a rear assembly (80) by the angle (φ) of 120 degrees at the circle of radius (r) equaling approx. 40mm; apart from this assembly the rear bracket (76) also supports the limit switch in such a way that each time the assemblies rotate by 120 degrees, one of the elements engages the switch which turns on the motor (56) and moves the lever of the switch (81) into the neutral position; the said rear assemblies (80) stop in such a position that rear wheels are reversible, which is a necessary feature for level ground movement.
2. The wheelchair according to claim 1, wherein the slideways (46) are securely connected to side frames (3) by identical elements, favorably tubes of rectangular or square cross section so that the slideways are parallel and symmetrical to the symmetry plane (P - P); such a solution results in a common movement trajectory of rear and front wheels during the level ground mode and / or increases the reversibility of rear wheels.
3. The wheelchair according to claim 1, wherein the motors of the drive lifting the wheels together with the steering systems are equipped with identical electromagnetic brakes, which are connected electrically with the motors so that when the motors are engaged the brakes are released and after turning off the motors are braked.
4. The wheelchair according to claim 1, wherein the screws (49) of the drive lifting the wheels together with the steering systems are rotated by identical motoreducers via permanent couplings and they are turned on by the three-position switch controlled manually in such a way that both screws are rotated in the same direction, whilst in another mode they are rotated in the opposite direction; the said motoreducers are equipped with identical electromagnetic brakes, which are connected electrically with their motors so that when the motors are engaged the brakes are released and after turning off the motors are braked; the said motoreducers are mounted to the top part of the slideways with screws.
5. The wheelchair according to claim 1, wherein the lifting / lowering drive of the rear wheels together with the steering system is equipped with identical screws (82, 83) supported in the slideways (46) and protruding therefrom; the said screws are rotated by one motor (84) via identical strand, chain or toothed-belt transmissions (85, 86), whilst the motor is screwed to the beam (87) securely connected with the slideways, (fig. 6).
6. The wheelchair according to claim 1, wherein the lifting / lowering drive of the rear wheels together with the steering system is equipped with identical screws (88, 89) supported in the slideways (46) and protruding therefrom; the said screws are rotated by the motor (90) equipped with two output pivots (91 and 92) which via permanent couplings (93 and 94) rotate the toothed transmissions (95, 96) of identical ratio, for example bevel, worm or hyperboloidal; the said transmissions propel the screws via permanent couplings (97, 98); the said transmissions are connected with the motor and slideways favorably with screws, (fig. 7).
7. The wheelchair according to claim 1, wherein the lifting / lowering drive of the rear wheels together with the steering system is equipped with identical screws (99, 100) supported in the slideways (46) and protruding therefrom at the bottom; the said screws are rotated by one motor or motoreducer (101) screwed to the bracket (102), which is securely connected to the bottom beam (7 or 8) so that the motoreducer rotates the shafts (103 and 104) via identical strand, chain or toothed- belt transmissions (105 and 106), the said shafts propel the screws (99, 100) also via identical strand transmissions (109 and 110); the equipped with two output pivots (102 and 7) which via permanent couplings (8 and 103) rotate the toothed transmissions (104, 105) of identical ratio, for example bevel, worm or hyperboloidal; the said transmissions propel the screws via permanent couplings (106, 99); the shaft casings (107 and 108) are securely attached to the frames (3), (fig. 8).
8. The wheelchair according to claim 1, 2, 3, 4, 5, 6 and 7, wherein the lifting / lowering drive of the rear wheels together with the steering system is equipped with the electric system with two limit switches and two element cooperating with them; it is also equipped with the three-position switch with the lever, which is set manually into the on position and electrically into the neutral position; one of the limit switches is mounted to the slideways at the top, whilst the other to the same slideway at the bottom; the two elements are mounted to the plate (32) placed in this slideway in such a way that when the rear wheels are lifted to the height (hj), one of the limit switches is operating; yet each of the switches works in such a way that it disengages the drive and moves the lever of the three-position switch to the neutral position.
9. The wheelchair as in claim 1, wherein the actuator tilting the frame (62) is equipped with the limit switch disengaging this actuator in two configurations and via the electric system it is connected with two press buttons; the limit switch is positioned in such a way that it disengages the actuator in the upper and bottom position of the frame, and the press buttons work in such a way that after pressing one of them the frame is tilted to the upper position, and after pressing the other, the frame is tilted to the bottom position, the buttons are mounted favorably to the crossbar (10) so that the button which moves the frame into the upper position is placed higher.
10. The wheelchair according to claim 8 and 9, wherein configuration changes are performed with the help of one switch, for that the electric system with two press buttons is applied; the said system is connected with the drive lifting the wheels equipped with two limit switches and also connected with the actuator tilting the frame, equipped with the limit switch; after turning on one of the buttons the wheelchair changes the configuration into the stair-mode and after turning on the other button, the wheelchair returns to the previous configuration; the said buttons are mounted favorably to the crossbeam (10) so that the button which turns on the level ground mode is situated higher.
1 1. The wheelchair as in claim 1, wherein the drive of the stair-climbing apparatus (fig. consists of the motoreducer (111) screwed to the bottom beams (7 and 8), and the output shaft (112) of the reduction gear is connected with the collinear shaft (113) bearing supported at one side (114); the said bearing is securely position in the casing (115), the said casing is securely mounted to bottom beams (7 and 8); the said collinear shaft is meant to rotate the countershaft (60) via the chain transmission
(116).
12. The wheelchair as in claim 1, wherein the drive of the stair-climbing apparatus (fig. 10) consists of the motoreducer (117) equipped with the collar (119) screwed to the casing (120), which is firmly connected with the bottom beams (7 and 8), and the output shaft (118) of the motoreducer is connected with the collinear shaft (121) bearing supported at one side (122); the said bearing is securely position in the casing (120), the said collinear shaft is meant to rotate the countershaft (60) via the chain transmission (123).
13. The wheelchair according to claim 1, 11 and 12, wherein the motor of the reducer of the drive of the stair-climbing apparatus is equipped with the electromagnetic brake connected to the motor; the said brake is released when the motor is operating and activated when the motor is disengaged.
14. The wheelchair as in claim 1, 11, 12 and 13, wherein the drive of the stair-climbing apparatus is engaged with two press buttons so that after pressing one of them the wheelchair begins the ascending movement and after pressing the other button the wheelchair moves downstairs; the said buttons are connected with the motor of the drive of the stair-climbing apparatus and the limit switch (124) so that after each turn of the three- wheel assemblies by the angle of 120 degrees, the rear assemblies (80) stop in such a position that the rear wheels are reversible.
PCT/PL2011/000107 2010-10-29 2011-10-17 Stair-climbing wheelchair WO2012057638A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PLP-392799 2010-10-29
PL392799A PL392799A1 (en) 2010-10-29 2010-10-29 Wheelchair travelling upward the stairs

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WO2012057638A1 true WO2012057638A1 (en) 2012-05-03

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PL (1) PL392799A1 (en)
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CN103230320A (en) * 2013-05-08 2013-08-07 河北工业大学 Reconfigurable wheel leg combination type wheelchair
CN103784270A (en) * 2014-02-25 2014-05-14 王战友 Stair climbing wheelchair and control method thereof
CN104323891A (en) * 2014-07-28 2015-02-04 深圳市先驰科技有限公司 Climbing electric wheelchair with health supervision and alarm functions
CN104443100A (en) * 2014-11-19 2015-03-25 兰州理工大学 Gravity center adjusting mechanism for ladder climbing robot
CN105287116A (en) * 2014-06-26 2016-02-03 周广刚 Wheelchair enabling automatic balance of seat
CN105946937A (en) * 2016-06-27 2016-09-21 励通(上海)机电设备有限公司 Mobile boosting trolley
CN106185696A (en) * 2016-08-01 2016-12-07 武汉理工大学 A kind of multifunctional logistics carrier loader
CN106389028A (en) * 2016-12-20 2017-02-15 张久彬 Electric wheelchair and stair climbing chassis assembly
CN106983614A (en) * 2016-01-21 2017-07-28 哈尔滨小神童科技开发有限责任公司 Electric stairs-climbing wheelchair
CN107951634A (en) * 2017-11-22 2018-04-24 安徽工程大学 A kind of self-service stair-climbing wheel chair drive system
CN108245330A (en) * 2017-11-29 2018-07-06 安徽工程大学 It is a kind of to carry the wheelchair for climbing building function
CN108904156A (en) * 2018-05-29 2018-11-30 利辛县众善医药科技有限公司 A kind of intelligent rehabilitation electric wheelchair
RU2743599C1 (en) * 2020-05-12 2021-02-20 Николай Петрович Дядченко N.p. dyadchenko's wheelchair chassis

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103230320B (en) * 2013-05-08 2015-09-02 河北工业大学 A kind of reconfigurable wheel leg combination type wheelchair
CN103230320A (en) * 2013-05-08 2013-08-07 河北工业大学 Reconfigurable wheel leg combination type wheelchair
CN103784270A (en) * 2014-02-25 2014-05-14 王战友 Stair climbing wheelchair and control method thereof
CN105287116A (en) * 2014-06-26 2016-02-03 周广刚 Wheelchair enabling automatic balance of seat
CN104323891A (en) * 2014-07-28 2015-02-04 深圳市先驰科技有限公司 Climbing electric wheelchair with health supervision and alarm functions
CN104443100A (en) * 2014-11-19 2015-03-25 兰州理工大学 Gravity center adjusting mechanism for ladder climbing robot
CN106983614A (en) * 2016-01-21 2017-07-28 哈尔滨小神童科技开发有限责任公司 Electric stairs-climbing wheelchair
CN105946937B (en) * 2016-06-27 2023-12-15 励通(上海)机电设备有限公司 Movable boosting vehicle
CN105946937A (en) * 2016-06-27 2016-09-21 励通(上海)机电设备有限公司 Mobile boosting trolley
CN106185696A (en) * 2016-08-01 2016-12-07 武汉理工大学 A kind of multifunctional logistics carrier loader
CN106389028A (en) * 2016-12-20 2017-02-15 张久彬 Electric wheelchair and stair climbing chassis assembly
CN107951634B (en) * 2017-11-22 2020-01-24 安徽工程大学 Self-service stair-climbing wheelchair driving system
CN107951634A (en) * 2017-11-22 2018-04-24 安徽工程大学 A kind of self-service stair-climbing wheel chair drive system
CN108245330A (en) * 2017-11-29 2018-07-06 安徽工程大学 It is a kind of to carry the wheelchair for climbing building function
CN108904156A (en) * 2018-05-29 2018-11-30 利辛县众善医药科技有限公司 A kind of intelligent rehabilitation electric wheelchair
RU2743599C1 (en) * 2020-05-12 2021-02-20 Николай Петрович Дядченко N.p. dyadchenko's wheelchair chassis

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