WO2012087822A2 - Endotracheal tube having one or more angularly offset suction apertures and method of making and/or using the same - Google Patents

Endotracheal tube having one or more angularly offset suction apertures and method of making and/or using the same Download PDF

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Publication number
WO2012087822A2
WO2012087822A2 PCT/US2011/065485 US2011065485W WO2012087822A2 WO 2012087822 A2 WO2012087822 A2 WO 2012087822A2 US 2011065485 W US2011065485 W US 2011065485W WO 2012087822 A2 WO2012087822 A2 WO 2012087822A2
Authority
WO
WIPO (PCT)
Prior art keywords
suction
main tube
endotracheal tube
tube
cuff
Prior art date
Application number
PCT/US2011/065485
Other languages
French (fr)
Other versions
WO2012087822A3 (en
Inventor
Richard Terry
Original Assignee
C. R. Bard, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by C. R. Bard, Inc. filed Critical C. R. Bard, Inc.
Publication of WO2012087822A2 publication Critical patent/WO2012087822A2/en
Publication of WO2012087822A3 publication Critical patent/WO2012087822A3/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/04Tracheal tubes
    • A61M16/0463Tracheal tubes combined with suction tubes, catheters or the like; Outside connections
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/04Tracheal tubes
    • A61M16/0402Special features for tracheal tubes not otherwise provided for
    • A61M16/042Special features for tracheal tubes not otherwise provided for with separate conduits for in-and expiration gas, e.g. for limited dead volume
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/04Tracheal tubes
    • A61M16/0402Special features for tracheal tubes not otherwise provided for
    • A61M16/0431Special features for tracheal tubes not otherwise provided for with a cross-sectional shape other than circular
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/04Tracheal tubes
    • A61M16/0434Cuffs
    • A61M16/0445Special cuff forms, e.g. undulated
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/04Tracheal tubes
    • A61M16/0475Tracheal tubes having openings in the tube
    • A61M16/0477Tracheal tubes having openings in the tube with incorporated means for delivering or removing fluids
    • A61M16/0479Tracheal tubes having openings in the tube with incorporated means for delivering or removing fluids above the cuff, e.g. giving access to the upper trachea
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/04Tracheal tubes
    • A61M16/0486Multi-lumen tracheal tubes

Definitions

  • the invention relates generally to the field of medical devices, e.g., a medical tube, e.g., an endotracheal tube (ET), including an inflatable cuff.
  • a medical tube e.g., an endotracheal tube (ET)
  • ET endotracheal tube
  • the endotracheal tube utilizes the novel way of suctioning secretions from the trachea while minimizing the possibility of direct suctioning of the tracheal mucosa.
  • a primary objective of this type of treatment is the mechanical ventilation of a patient's lungs, which may be required or appropriate due to the subject's medical condition.
  • the passageways around the tube are typically sealed, which may be accomplished, e.g., using the inflatable cuff.
  • the cuff is typically located within the trachea about 3-5 centimeters above the carina and is then inflated to expand and seal against the wall of the trachea. This prevents gases from being pumped into the lungs from backing up around the tube.
  • cuffed endotracheal tubes perform an important service, they can allow secretions to collect proximate the cuff and provide a site for the possible accumulation of pathogens.
  • Various methods have been devised for removing such secretions. For example, a small opening may be provided above the cuff with an associated suction lumen. Fluids and/or solids (e.g., secretions) can be periodically or continuously removed through the opening and lumen by suction.
  • cuffed endotracheal tubes often do not self-center within the trachea upon inflation of the cuff.
  • the suction openings of a particular tube may not be spaced apart from the tracheal wall.
  • the suction opening may be located very near the tracheal wall upon cuff inflation.
  • the suction opening may actually contact the tracheal wall.
  • the tracheal wall membrane may be drawn into the suction opening upon application of a vacuum, thereby occluding the opening. This may prevent the proper removal of secretions from the subglottic space and/or may cause trauma to the tracheal wall.
  • Known endotracheal tubes also incorporate pigtail tubing to connect the cuff inflation lumen to an inflation syringe and a suction lumen to deliver suctioning into the trachea from a suction source.
  • These pigtails typically separate from the main tube at a point below where the main tube is typically cut to fit a particular patient. While the pigtail for cuff inflation is small, the pigtail for suctioning is larger and can cause space issues within the limited space of the patient oral cavity. This is especially the case during, e.g., oral care and inspections.
  • FIGS. 1 and 2 illustrates an endotracheal tube 1 having a proximal end 2, a distal end 3, a main tube 4, a connector C for interfacing with a respiration source, an inflation lumen 7, a cuff 8, a suction aperture 9, and a radiopaque stripe 10.
  • An inflation device ID (or connector for connecting to the same) is used to cause inflation of the cuff 8 by passing a gas through a tube T and into the main tube 4.
  • a suction device SD (or connector for connecting to the same) is used to create suction at the suction aperture 9 by allowing gas to pass through an inflation lumen of the tube 4 from the suction aperture 9.
  • the generally triangularly- shaped cuff 8 includes a proximal end PE, a distal end DE, a base BS, a top side TS, and angled sides SI and S2. As is evident in FIG. 2, the cuff 8 also has curved corners CI and C2 transitioning between the base BS and the angled sides SI and S2.
  • the suction aperture 9 is typically arranged about 8 mm away from the cuff 8 (measured along the axis of the main tube 4) in order to avoid the portion of the cuff 8 that is glued to the main tube 4.
  • the suction aperture 9 is typically positioned where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 9, it is possible that suction can be applied directly onto the tracheal mucosa wall. This can cause damage to the trachea and cause prolapse of the tissue into the suction aperture. This can, in turn, cause plugging of the suction aperture 9, and thereby prevent suctioning of the secretions or aspirates. In such endotracheal tubes, the suction aperture 9 is thus arranged at about the six o'clock position (see FIG.
  • the suction aperture 9 points directly to a center area of the base BS of the generally triangular- shaped cuff 8.
  • the suction aperture(s) would have the dual advantage of being less likely to directly suction the tracheal wall and could suction the secretions which accumulate or pool in the corners of the generally triangularly- shaped trachea.
  • a endotracheal tube utilizing a novel way of suctioning secretions from the trachea while minimizing the possibility of direct suctioning of the tracheal mucosa and which overcomes one or more of the deficiencies noted above.
  • the invention can utilize conventional cuffs of the type shown in FIG. 2 and/or of the type disclosed in US 7,089,942 to GREY, US 6,722,368 to SHAIKAH, and US 2009/0038620 to EFRATI.
  • the invention can utilize ET tubes, as well as any features thereof, of the type disclosed in three concurrently filed PCT applications, claiming the benefit of priority, respectively, to the following: 1) U.S. Provisional Patent Application No.
  • the invention takes advantage of the generally triangular shape of the trachea by arranging the suction aperture in an angularly offset position relative to the plane of curvature of the main tube and/or relative to a plane that is perpendicular to the base of the triangular shape of the trachea or the correspondingly shaped cuff.
  • the suction aperture(s) is angularly offset from the plane or from the six o'clock position and oriented more towards the corners of the triangular shaped cuff.
  • Non-limiting embodiments utilize an angle of up to about 30 degrees to one or both sides.
  • an endotracheal tube comprising a main tube comprising a proximal end and a distal end and an inflatable cuff arranged on the main tube.
  • the inflatable cuff comprises a base and angled sides and is configured to generally match an anatomical shape of a trachea.
  • At least one suction aperture is arranged in an area that is adjacent a proximal end of the cuff.
  • At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration and the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff.
  • the inflatable cuff may have a generally triangular cross-section shape.
  • the inflatable cuff may have a generally triangular cross-section shape with curved corners.
  • the at least one suction aperture may be generally oriented toward one of the curved corners.
  • the at least one suction aperture may have a center axis that intersects one of the curved corners formed between the base and one of the angled sides.
  • the inflatable cuff may be arranged on the main tube and spaced from the distal end by an amount that is less than a spacing from the proximal end.
  • the main tube may comprise at least one integrally formed suction lumen which extends to the at least one suction aperture.
  • the main tube may comprise at least one integrally formed inflation lumen which extends to at least one aperture for inflating the cuff.
  • the at least one inflation lumen may be angularly offset from the plane.
  • the main tube may comprise at least one radiopaque strip or stripe arranged in a wall of the main tube. The at least one radiopaque strip or stripe may be angularly offset from the plane.
  • the main tube may comprise at least one suction lumen that is angularly offset from the plane.
  • the main tube may comprise at least one integrally formed suction lumen that is angularly offset from the plane.
  • the main tube may comprise at least one non-circular suction lumen that is angularly offset from the plane.
  • the main tube may comprise a generally circular cross-section shape.
  • the at least one suction aperture may form an angle of between about 20 degrees and about 70 degrees relative to the plane.
  • the at least one suction aperture may form an angle of between about 30 degrees and about 60 degrees relative to the plane.
  • the at least one suction aperture may form an angle of about 30 degrees relative to the plane.
  • the at least one suction aperture may form an angle of about 40 degrees relative to the plane.
  • the at least one suction aperture may form an angle of about 45 degrees relative to the plane.
  • the at least one suction aperture may comprise two angularly offset suction apertures.
  • the main tube may comprise at least one suction lumen coupled to at least one of the two angularly offset suction apertures.
  • the main tube may comprise at least one suction lumen coupled to each of the two angularly offset suction apertures.
  • the main tube may comprise at least one integrally form suction lumen coupled to each of the two angularly offset suction apertures.
  • the main tube may comprise two suction lumens each coupled to one of the two angularly offset suction apertures.
  • the main tube may comprise two integrally formed suction lumens each coupled to one of the two angularly offset suction apertures.
  • the main tube may comprise a generally circular cross-section shape.
  • Each of the two suction apertures may form an angle of between about 20 degrees and about 70 degrees relative to the plane. The angle may be between about 30 degrees and about 60 degrees. The angle may be about 30 degrees. The angle may be about 40 degrees.
  • the at least one suction aperture may comprise two angularly offset suction apertures arranged on opposite sides of the plane and each being structured and arranged to suction secretions from different areas on the trachea.
  • the inflatable cuff may have a generally triangular cross-section shape with curved corners. Each suction aperture may be generally oriented toward one of the curved corners.
  • the main tube may comprise two integrally formed suction lumens each coupled to one of the two angularly offset suction apertures.
  • the main tube may comprise a generally circular cross-section shape.
  • the main tube may comprise at least one integrally formed inflation lumen which extends to at least one aperture for inflating the cuff.
  • the at least one inflation lumen may be generally oriented on the plane.
  • the main tube may comprise at least one radiopaque strip or stripe arranged in a wall of the main tube.
  • the at least one radiopaque strip or stripe may be generally oriented on the plane.
  • the invention also provides for a method for intubation using the endotracheal tube of the type described above, wherein the method comprises inserting at least a portion of an endotracheal tube into a trachea, inflating a cuff of the endotracheal tube, and supplying gas into a patient's lungs via the endotracheal tube.
  • the method may further comprise suctioning matter through the at least one suction aperture located adjacent the cuff.
  • the invention also provides for a method of making the endotracheal tube of the type described above, wherein the method comprises arranging a cuff on a main tube and arranging a position of at least one suction aperture relative to the cuff such that at least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration and the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to a base of the cuff.
  • the invention also provides for an endotracheal tube comprising a main tube comprising a proximal end and a distal end, a generally triangular cross-section shaped inflation cuff comprising a base, angled sides, and curved corners, whereby the inflatable cuff is configured to generally match an anatomical shape of a trachea, at least one suction aperture arranged adjacent the inflatable cuff and being generally oriented toward one of the curved corners.
  • At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration, the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff, and the at least one suction aperture forms an angle of between about 20 degrees and about 70 degrees relative to a plane passing through a center axis of the main tube when the main tube is bent in use configuration.
  • the main tube may comprise at least one inflation lumen generally oriented on the plane.
  • the main tube may comprise at least one radiopaque strip or stripe arranged in a wall of the main tube.
  • the invention also provides for an endotracheal tube comprising a main tube comprising a proximal end and a distal end, a generally triangular cross-section shaped inflation cuff comprising a base, angled sides, and curved corners, whereby the inflatable cuff is configured to generally match an anatomical shape of a trachea, at least one suction aperture arranged adjacent the inflatable cuff and being generally oriented toward one of the curved corners, and at least one suction lumen arranged in the main tube and extending to the at least one suction aperture.
  • At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration, the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff, and the at least one suction aperture forms an angle of between about 20 degrees and about 70 degrees relative to a plane passing through a center axis of the main tube when the main tube is bent in use configuration.
  • the main tube may comprise at least one integrally formed inflation lumen and at least one radiopaque strip or stripe arranged in a wall of the main tube.
  • FIG. 1 shows a side perspective view of endotracheal tube of the type conventionally used in intubation
  • FIG. 2 shows a cross-section view of the main tube in FIG. 1 and facing the proximal end of the cuff so as to illustrate the generally triangularly- shaped configuration of the cuff;
  • FIG. 3 shows a cross-sectional view of a main tube of the invention and illustrates how the conventional main tube of FIG. 2 can be rotated so as to assume the position shown in FIG. 3;
  • FIG. 4 shows a view similar to that shown in FIG. 2, but utilizing the main tube shown in FIG. 3 in accordance with an exemplary embodiment of the invention
  • FIG. 5 shows a side perspective view of an endotracheal tube using the main tube and cuff arrangement shown in FIGS. 3 and 4 in accordance with an exemplary embodiment of the invention
  • FIG. 6 shows a cross-sectional view of another embodiment of a main tube in accordance with an exemplary embodiment of the invention.
  • FIG. 7 shows a view similar to that shown in FIG. 4, but utilizing the main tube shown in FIG. 6 in accordance with an exemplary embodiment of the invention
  • FIG. 8 shows a view similar to that shown in FIG. 7, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention
  • FIG. 9 shows a view similar to that shown in FIG. 8, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention.
  • FIG. 10 shows a view similar to that shown in FIG. 3, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention;
  • FIG. 11 shows a view similar to that shown in FIG. 10, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention
  • FIG. 12 shows a view similar to that shown in FIG. 10, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention.
  • FIG. 13 shows a view similar to that shown in FIG. 12, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention.
  • proximal and distal refer to proximity with respect to a health care professional inserting the endotracheal tube into a patient.
  • proximal the region or section of the endotracheal tube that is closest to the health care professional during insertion
  • distal a region or section of the endotracheal tube closest to the patient's lungs
  • FIGS. 3-13 show non-limiting or exemplary embodiments of the invention wherein like numbers refer to same and like parts.
  • the present invention broadly relates to medical tubes (e.g., endotracheal, tracheostomy, or oropharyngeal tubes or other tubes or catheters) adapted to be intubated into one or more passageways (e.g., the trachea and/or pharynx) of a patient, subject or user in connection with a medical procedure.
  • medical tubes e.g., endotracheal, tracheostomy, or oropharyngeal tubes or other tubes or catheters
  • passageways e.g., the trachea and/or pharynx
  • certain embodiments are directed toward endotracheal tubes inserted into a subject's trachea to facilitate mechanical ventilation of the lungs.
  • Certain embodiments include tubes having an improved configuration for periodic removal of fluids and/or solids that collect adjacent an inflatable cuff used to seal, secure, and/or position the tube against the tracheal wall.
  • the endotracheal tube of the invention in embodiments, includes at least one suction aperture arranged in an offset position and/or located as described herein which advantageously suctions secretions from the trachea while minimizing the possibility of direct suctioning of the tracheal mucosa.
  • the terms "subject", “patient” or “user” may include any human or other animal.
  • FIGS. 3-5 there is shown one non-limiting embodiment of an endotracheal tube 11 in accordance with the invention.
  • the embodiment of FIGS. 3-5 has a proximal end 12, a distal end 13, a main tube 14, a connector C for interfacing with a respiration source, an inflation lumen 17, a cuff 18, a suction aperture 19, and a radiopaque stripe 20.
  • An inflation device is used to cause inflation of the cuff 18 by passing a gas through a tube and into the main tube 14.
  • the generally triangularly- shaped cuff 18 includes a proximal end, a distal end, a base BS, a top side, and angled sides SI and S2. As is evident in FIG. 4, the cuff 18 also has curved corners transitioning between the base BS and the angled sides SI and S2.
  • FIGS. 3-5 The embodiment of FIGS. 3-5 is thus substantially similar to that shown in
  • FIGS. 1-2 except that the main tube 14 is, in embodiments, rotated to the angle " ⁇ " (see FIG. 4).
  • a center axis of the suction aperture 19 is oriented (and/or rotated) more towards one of the corners of the generally triangular- shaped cuff 18 relative to a vertical plane or the plane passing through the center axis of the main tube 14, when the main tube 14 is bent into the shape shown in FIG. 5.
  • the angle " ⁇ " can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle " ⁇ " can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
  • the main tube 14 can be a one-piece member whereby the suction lumen 16 and the inflation lumen 17, also optionally the radiopaque stripe 20, are integrally formed therewith.
  • the main tube 14 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 14 can have other shapes such as oval (not shown).
  • the ventilation lumen 15 can be generally non-circular in cross-section shape. Alternatively, the ventilation lumen 15 can have other shapes.
  • the suction lumen 16 can be generally oval in cross-section shape. Alternatively, the suction lumen 16 can have other shapes such as circular (see e.g., FIG. 8). In embodiments, the inflation lumen 17 can be generally circular in cross-section shape. Alternatively, the inflation lumen 17 can have other shapes.
  • the suction aperture 19 can be arranged about 8 mm away from the cuff 18 in order to avoid the portion of the cuff 18 that is glued to the main tube 14 (see FIG. 5). In this and other embodiments discussed herein, other distances can also be utilized provided they function to remove secretions and do not otherwise interfere with the proper functioning or use of the cuff 18. In this position, the suction aperture 19 is positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 19, it is less likely that suction can be applied directly onto the tracheal mucosa wall.
  • FIGS. 3- 5 also advantageously allows suction of the secretions which accumulate or pool in a corner of the generally triangularly-shaped trachea.
  • the suction aperture 19 is thus arranged at about the seven o'clock position instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 19 can also be arranged at about the eight o'clock position instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 19 can also be arranged between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 19 does not point directly to a center area of the base BS of the generally triangular- shaped cuff 18 (as in FIG. 2) and instead points more toward one of the corners of the generally triangular- shaped cuff 18 (see FIG. 4).
  • FIGS. 6-7 The embodiment of FIGS. 6-7 is similar to that shown in FIGS. 3-5 except that the main tube 24 utilizes, in embodiments, two angularly offset suction apertures 29a and 29b (oriented similar to the angle " ⁇ " in FIG. 4).
  • a center axis of each suction aperture 29a and 29b is oriented (and/or rotated) more towards one of the corners of the generally triangular- shaped cuff 28 relative to a vertical plane or the plane passing through the center axis of the main tube 24, when the main tube 24 is bent into the shape shown in, e.g., FIGS. 2 or 5.
  • the angle can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
  • the suction lumens 26a and 26b can be oriented or arranged at the same angle as the suction apertures 29a and 29b relative to the plane or vertical axis.
  • the inflation lumen 27 can be oriented or arranged on the plane or vertical axis.
  • the radiopaque stripe 30 is similarly oriented on the plane or six o'clock position as shown FIG. 7.
  • the main tube 24 can be a one-piece member whereby the suction lumens 26a and 26b and the inflation lumen 27, also optionally the radiopaque stripe 30, are integrally formed therewith.
  • the main tube 24 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 24 can have other shapes such as oval (not shown).
  • the ventilation lumen 25 can be generally non-circular in cross-section shape. Alternatively, the ventilation lumen 25 can have other shapes.
  • the suction lumens 26a and 26b can be generally oval in cross-section shape.
  • the suction lumens 26a and 26b can have other shapes such as circular (see e.g., FIG. 9).
  • the inflation lumen 27 can be generally circular in cross-section shape.
  • the inflation lumen 27 can have other shapes.
  • the suction apertures 29a and 29b can be arranged about 8 mm away from the cuff 28 in order to avoid the portion of the cuff 28 that is glued to the main tube 24. In this position, both suction apertures 29a and 29b are positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). In embodiments, both suction apertures 29a and 29b are angularly offset by substantially the same amount or angle. As in the previous embodiment, because of this position of the suction apertures 29a and 29b, it is less likely that suction can be applied directly onto the tracheal mucosa wall.
  • FIGS. 6-7 also advantageously allows suction of the secretions which accumulate or pool in both corners of the generally triangularly- shaped trachea.
  • the suction apertures 29a and 29b are thus arranged at about the five and seven o'clock positions respectively instead of the six o'clock position shown in FIG. 2.
  • the suction apertures 29a and 29b can also be arranged at about the four and eight o'clock positions respectively instead of the six o'clock position shown in FIG. 2.
  • the suction apertures 29a and 29b can also be arranged between about the four and about five o'clock positions and between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2.
  • each suction aperture 29a and 29b does not point directly to a center area of the base BS of the generally triangular- shaped cuff 28 (as in FIG. 2), and instead points more toward one of the corners of the generally triangular- shaped cuff 28 (see FIG. 7).
  • FIG. 8 The embodiment of FIG. 8 is similar to that shown in FIGS. 3-5 in that the main tube 34 is, in embodiments, has a suction aperture angularly offset to the angle " ⁇ ".
  • a center axis of the suction aperture 39 is oriented (and/or rotated) more towards one of the corners of the generally triangular- shaped cuff 38 relative to a vertical plane or the plane passing through the center axis of the main tube 34, when the main tube 34 is bent (i.e., into the shape shown in FIG. 5).
  • the angle " ⁇ " can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle " ⁇ " can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
  • the suction lumen 36 can be oriented at the angle
  • the inflation lumen 37 can be oriented along the plane of the vertical axis.
  • the radiopaque stripe 40 is also oriented along the plane and/or at the six o'clock position shown in FIG. 8.
  • the main tube 34 can be a one-piece member whereby the inflation lumen 37, also optionally the radiopaque stripe 40, are integrally formed therewith.
  • the suction lumen 36 can be a separately formed member and/or can be formed with the main tube 34 and spaced apart from the main tube 34.
  • the suction lumen 36 extends to the suction aperture 39 and has a center axis which is generally parallel to an axis of the main tube 34.
  • the main tube 34 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 34 can have other shapes such as oval (not shown).
  • the ventilation lumen 35 can be generally circular in cross-section shape.
  • the ventilation lumen 35 can have other shapes.
  • the suction lumen 36 can be generally circular in cross-section shape.
  • the suction lumen 36 can have other shapes such as oval.
  • the inflation lumen 37 can be generally circular in cross-section shape.
  • the inflation lumen 37 can have other shapes.
  • the suction aperture 39 can be arranged about 8 mm away from the cuff 38 in order to avoid the portion of the cuff 38 that is glued to the main tube 34. In this position, the suction aperture 39 is positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 39, it is less likely that suction can be applied directly onto the tracheal mucosa wall. With this angularly offset arrangement of the suction aperture 39, there is a lower possibility of causing damage to the trachea and prolapse of the tissue into the suction aperture 39.
  • FIG. 8 like that of FIGS. 3-5, also advantageously allows suction of the secretions which accumulate or pool in a corner of the generally triangularly-shaped trachea.
  • the suction aperture 39 is thus arranged at about the seven o'clock position instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 39 can also be arranged at about the eight o'clock position instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 39 can also be arranged between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 39 does not point directly to a center area of the base BS of the generally triangular- shaped cuff 38 (as in FIG. 2) and instead points more toward one of the corners of the generally triangular- shaped cuff 38 (see FIG. 8).
  • FIG. 9 The embodiment of FIG. 9 is similar to that shown in FIG. 8 in that the main tube 44 is, in embodiments, has a suction aperture 49a that is angularly offset. However, this embodiment also utilizes another a suction aperture 49b that is angularly offset. As a result, a center axis of each suction aperture 49a and 49b is oriented (and/or rotated) more towards one of the corners of the generally triangular-shaped cuff 48 relative to a vertical plane or the plane passing through the center axis of the main tube 44, when the main tube 44 is bent (i.e., into the shape shown in FIG. 5).
  • the angle or each side of the vertical plane or axis can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
  • the suction lumens 46a and 46b can each be oriented at the same angle while the inflation lumen 47 can be oriented along the plane of the vertical axis.
  • the radiopaque stripe 50 is also oriented along the plane and/or at the six o'clock position shown in FIG. 9.
  • the main tube 44 can be a one-piece member whereby the inflation lumen 47, also optionally the radiopaque stripe 50, are integrally formed therewith.
  • the suction lumens 46a and 46b can be separately formed members and/or can be formed with the main tube 44 and spaced apart from the main tube 44.
  • the suction lumens 46a and 46b respectively extend to the suction apertures 49a and 49b and each have a center axis which is generally parallel to an axis of the main tube 44.
  • the main tube 44 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 44 can have other shapes such as oval (not shown).
  • the ventilation lumen 45 can be generally circular in cross-section shape. Alternatively, the ventilation lumen 45 can have other shapes. In embodiments, the suction lumens 46a and 46b can each be generally circular in cross-section shape. Alternatively, the suction lumens 46a and 46b can have other shapes such as oval. In embodiments, the inflation lumen 47 can be generally circular in cross-section shape. Alternatively, the inflation lumen 47 can have other shapes.
  • the suction apertures 49a and 49b can be arranged about 8 mm away from the cuff 48 in order to avoid the portion of the cuff 48 that is glued to the main tube 44. In this position, the suction apertures 49a and 49b are each positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction apertures 49a and 49b, it is less likely that suction can be applied directly onto the tracheal mucosa wall.
  • the suction apertures 49a and 49b are thus arranged at about the five and seven o'clock positions respectively instead of the six o'clock position shown in FIG. 2.
  • the suction apertures 49a and 49b can also be arranged at about the four and eight o'clock positions respectively instead of the six o'clock position shown in FIG. 2.
  • the suction apertures 49a and 49b can also be arranged between about the four and about five o'clock positions and between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2.
  • each suction aperture 49a and 49b does not point directly to a center area of the base of the generally triangular- shaped cuff 48 (as in FIG. 2), and instead points more toward one of the corners of the generally triangular- shaped cuff 48.
  • FIG. 10 is substantially similar to that shown in FIGS. 3-5 except that the main tube 54 utilizes, in embodiments, an enlarged suction lumen 56 and locates the inflation lumen 57 at about the twelve o'clock position while the radiopaque strip 60 is located at about the three o'clock position.
  • this embodiment utilizes an angularly offset suction aperture 59.
  • a center axis of the suction aperture 59 is oriented more towards one of the corners of the generally triangular- shaped cuff 58 relative to a vertical plane or the plane passing through the center axis of the main tube 54, when the main tube 54 is bent.
  • the angle can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
  • the suction lumen 56 and inflation lumen 57 can be oriented so that their center axis is on the plane while the suction aperture 59 is angularly offset therefrom.
  • the radiopaque stripe 60 is oriented at about the three o'clock position and/or at the same position as shown in FIG. 2.
  • the main tube 54 can be a one-piece member whereby the suction lumen 56 and the inflation lumen 57, also optionally the radiopaque stripe 60, are integrally formed therewith.
  • the main tube 54 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 54 can have other shapes such as oval (not shown).
  • the ventilation lumen 55 can be generally non-circular in cross-section shape. Alternatively, the ventilation lumen 55 can have other shapes.
  • the suction lumen 56 can be generally C-shaped in cross-section shape. Alternatively, the suction lumen 56 can have other shapes.
  • the inflation lumen 57 can be generally circular in cross-section shape. Alternatively, the inflation lumen 57 can have other shapes.
  • the suction aperture 59 can be arranged about 8 mm away from the cuff 58 in order to avoid the portion of the cuff 58 that is glued to the main tube 54. As in previous embodiments, other distances can also be utilized provided they function to remove secretions and do not otherwise interfere with the proper functioning or use of the cuff 58. In this position, the suction aperture 59 is positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 59, it is less likely that suction can be applied directly onto the tracheal mucosa wall.
  • the suction aperture 59 is thus arranged at about the seven o'clock position instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 59 can also be arranged at about the eight o'clock position instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 59 can also be arranged between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2.
  • the suction aperture 59 does not point directly to a center area of the base of the generally triangular- shaped cuff 58 (as in FIG. 2) and instead points more toward one of the corners of the generally triangular- shaped cuff 58.
  • FIG. 11 is substantially similar to that shown in FIG. 10 except that the main tube 64 utilizes, in embodiments, two suction apertures 69a and 69b which are in communication with a single suction lumen 66.
  • the embodiment otherwise functions like the embodiments of FIGS. 6 and 9 described above.
  • FIG. 12 is substantially similar to that shown in FIG. 10 except that the main tube 74 utilizes, in embodiments, an radiopaque stripe 80 oriented at about the six o'clock position.
  • the embodiment otherwise functions like the embodiments of FIG. 8 described above.
  • FIG. 13 is substantially similar to that shown in FIG. 11 except that the main tube 84 utilizes, in embodiments, a separating wall to define two separate suction lumens 86a and 86b and locates the radiopaque stripe 90 at about the six o'clock position.
  • the embodiment otherwise functions like the embodiments of FIGS. 7 and 9 described above.
  • the main tube member may, in embodiments, be constructed from a suitable polymeric material, such as polyvinyl chloride, polyethylene or polypropylene, with PVC being advantageous.
  • the components of the assembly disclosed herein can also be made from various well-known materials.
  • the components the main tube can be molded or extruded according to well-known manufacturing techniques.
  • Materials commonly used to make the main tube member include, but are not limited to thermoplastic polymers and thermoplastic elastomers (TPE). In embodiments, materials which are environmentally green in nature and have no extractables can be utilized.
  • Other materials include, but are not limited to natural rubber latexes (available, for example, from Guthrie, Inc., Arlington, Ariz.; Firestone, Inc., Akron, Ohio; and Centrotrade USA, Virginia Beach, Va.), silicones (available, for example, from GE Silicones, Waterford, N.Y., Wacker Silicones, Adrian, Mich.; and Dow Corning, Inc., Midland, Mich.), polyvinyl chlorides (available, for example, from Kaneka Corp., Inc., New York, N.Y.), polyurethanes (available, for example, from Bayer, Inc., Toronto, Ontario, Rohm & Haas Company, Philadelphia, Pa.; and Ortec, Inc., Greenville, S.C.), plastisols (available, for example, from G S Industries, Bassett, Va.), polyvinyl acetate, (available, for example from Acetex Corp., Vancouver, British Columbia) and methacrylate copolymers (available, for example, from Heveatex
  • the invention also provides for a method for intubation using the assembly of
  • FIGS. 3-13 which includes inserting at least a distal portion of the endotracheal tube into a trachea, inflating the cuff, and supplying gas into a patient's lungs via the endotracheal tube.
  • the method can further include suctioning matter through the one ore more angularly offset suction apertures located adjacent the cuff.
  • the invention also provides for a method of making a device for intubation shown FIGS. 3-13, and specifically making the at least one suction aperture of the main tube be angularly offset so as to be oriented more towards one of the corners of the substantially triangularly- shaped cuff than to a base thereof.

Abstract

An endotracheal tube including a main tube with a proximal end and a distal end. An inflatable cuff is arranged on the main tube. The inflatable cuff includes a base and angled sides and is configured to generally match an anatomical shape of a trachea. At least one suction aperture is arranged in an area that is adjacent a proximal end of the cuff. At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration and the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff.

Description

ENDOTRACHEAL TUBE HAVING ONE OR MORE ANGULARLY OFFSET SUCTION APERTURES AND METHOD OF MAKING AND/OR USING THE SAME
PRIORITY
[0001] This application claims the benefit of priority to U.S. Provisional Patent
Application No. 61/425,593, filed December 21, 2010, which is incorporated by reference in its entirety into this application.
BACKGROUND OF THE INVENTION
Field of Invention
[0002] The invention relates generally to the field of medical devices, e.g., a medical tube, e.g., an endotracheal tube (ET), including an inflatable cuff. According to various embodiments, the endotracheal tube utilizes the novel way of suctioning secretions from the trachea while minimizing the possibility of direct suctioning of the tracheal mucosa.
Discussion of Background Information
[0003] Conventional methods of endotracheal intubation involve the insertion of a tubular device, e.g., an endotracheal tube, into the trachea. The endotracheal tube typically passes through the trachea and terminates above the carina, allowing gases to be directed through the tube and into the lungs.
[0004] A primary objective of this type of treatment is the mechanical ventilation of a patient's lungs, which may be required or appropriate due to the subject's medical condition. In order to create the air pressure necessary to artificially ventilate the lungs, the passageways around the tube are typically sealed, which may be accomplished, e.g., using the inflatable cuff. The cuff is typically located within the trachea about 3-5 centimeters above the carina and is then inflated to expand and seal against the wall of the trachea. This prevents gases from being pumped into the lungs from backing up around the tube.
[0005] Although cuffed endotracheal tubes perform an important service, they can allow secretions to collect proximate the cuff and provide a site for the possible accumulation of pathogens. Various methods have been devised for removing such secretions. For example, a small opening may be provided above the cuff with an associated suction lumen. Fluids and/or solids (e.g., secretions) can be periodically or continuously removed through the opening and lumen by suction.
[0006] It is also known that cuffed endotracheal tubes often do not self-center within the trachea upon inflation of the cuff. As a result, the suction openings of a particular tube may not be spaced apart from the tracheal wall. For example, due to the curvature of the tube and/or other factors, the suction opening may be located very near the tracheal wall upon cuff inflation. In some instances, the suction opening may actually contact the tracheal wall. In such situations, the tracheal wall membrane may be drawn into the suction opening upon application of a vacuum, thereby occluding the opening. This may prevent the proper removal of secretions from the subglottic space and/or may cause trauma to the tracheal wall.
[0007] Known endotracheal tubes also incorporate pigtail tubing to connect the cuff inflation lumen to an inflation syringe and a suction lumen to deliver suctioning into the trachea from a suction source. These pigtails typically separate from the main tube at a point below where the main tube is typically cut to fit a particular patient. While the pigtail for cuff inflation is small, the pigtail for suctioning is larger and can cause space issues within the limited space of the patient oral cavity. This is especially the case during, e.g., oral care and inspections.
[0008] With current endotracheal tubes, especially those for continuous aspiration of subglottic secretions (i.e., "CASS" type tubes), the suction aperture is placed on the outer edge or side of the main tube curvature. One example is shown in FIGS. 1 and 2 which illustrates an endotracheal tube 1 having a proximal end 2, a distal end 3, a main tube 4, a connector C for interfacing with a respiration source, an inflation lumen 7, a cuff 8, a suction aperture 9, and a radiopaque stripe 10. An inflation device ID (or connector for connecting to the same) is used to cause inflation of the cuff 8 by passing a gas through a tube T and into the main tube 4. A suction device SD (or connector for connecting to the same) is used to create suction at the suction aperture 9 by allowing gas to pass through an inflation lumen of the tube 4 from the suction aperture 9. The generally triangularly- shaped cuff 8 includes a proximal end PE, a distal end DE, a base BS, a top side TS, and angled sides SI and S2. As is evident in FIG. 2, the cuff 8 also has curved corners CI and C2 transitioning between the base BS and the angled sides SI and S2. The suction aperture 9 is typically arranged about 8 mm away from the cuff 8 (measured along the axis of the main tube 4) in order to avoid the portion of the cuff 8 that is glued to the main tube 4. In this position, the suction aperture 9 is typically positioned where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 9, it is possible that suction can be applied directly onto the tracheal mucosa wall. This can cause damage to the trachea and cause prolapse of the tissue into the suction aperture. This can, in turn, cause plugging of the suction aperture 9, and thereby prevent suctioning of the secretions or aspirates. In such endotracheal tubes, the suction aperture 9 is thus arranged at about the six o'clock position (see FIG. 2) relative to the plane of curvature of the main tube 4 and/or relative to a plane that is perpendicular to the base of the triangular shape of the trachea or the base BS correspondingly shaped cuff 8. As a result, the suction aperture 9 points directly to a center area of the base BS of the generally triangular- shaped cuff 8.
[0009] Other examples of devices which utilize anatomically shaped cuffs which generally correspond to a generally triangularly- shaped trachea and/or which arranged the suction opening at the six o'clock position include US 7,089,942 to GREY, US 6,722,368 to SHAIKAH, and US 2009/0038620 to EFRATI, each of which is expressly incorporated by reference in its entirety into this application.
[00010] It would be beneficial to have an endotracheal tube having a suction aperture that is placed or oriented off to one side of the main tube so as to reduce the likelihood of direct suctioning of the tracheal mucosa. In this new position, the suction aperture(s) would have the dual advantage of being less likely to directly suction the tracheal wall and could suction the secretions which accumulate or pool in the corners of the generally triangularly- shaped trachea.
SUMMARY OF THE INVENTION
[00011] According to one non-limiting embodiment of the invention, there is provided a endotracheal tube utilizing a novel way of suctioning secretions from the trachea while minimizing the possibility of direct suctioning of the tracheal mucosa and which overcomes one or more of the deficiencies noted above.
[00012] In embodiments, the invention can utilize conventional cuffs of the type shown in FIG. 2 and/or of the type disclosed in US 7,089,942 to GREY, US 6,722,368 to SHAIKAH, and US 2009/0038620 to EFRATI. [00013] In embodiments, the invention can utilize ET tubes, as well as any features thereof, of the type disclosed in three concurrently filed PCT applications, claiming the benefit of priority, respectively, to the following: 1) U.S. Provisional Patent Application No. 61/425,584, filed December 21, 2010 with the title "ENDOTRACHEAL TUBE HAVING A RECESSED CUFF, ONE OR MORE SUCTION APERTURES ARRANGED THEREIN, AND/OR A CUFF HAVING STIFFENERS AND METHOD OF MAKING AND/OR USING THE SAME;" 2) U.S. Provisional Patent Application No. 61/425,589, filed December 21, 2010 with the title "ENDOTRACHEAL TUBE HAVING A RECESSED CUFF AND/OR ONE OR MORE SUCTION APERTURES ARRANGED IN A CUFF RECESS AND METHOD OF MAKING AND/OR USING THE SAME;" and 3) U.S. Provisional Patent Application No. 61/425,599, filed December 21, 2010 with the title "ENDOTRACHEAL TUBE HAVING A CUFF ELASTICALLY EXPANDABLE AND NON-ELASTICALLY EXPANDABLE PORTIONS AND METHOD OF MAKING AND/OR USING THE SAME." The disclosure of each of these documents is expressly incorporated by reference in its entirety into this application.
[00014] The invention takes advantage of the generally triangular shape of the trachea by arranging the suction aperture in an angularly offset position relative to the plane of curvature of the main tube and/or relative to a plane that is perpendicular to the base of the triangular shape of the trachea or the correspondingly shaped cuff. In embodiments, the suction aperture(s) is angularly offset from the plane or from the six o'clock position and oriented more towards the corners of the triangular shaped cuff. Non-limiting embodiments utilize an angle of up to about 30 degrees to one or both sides.
[00015] According to one non-limiting embodiment of the invention, there is provided an endotracheal tube comprising a main tube comprising a proximal end and a distal end and an inflatable cuff arranged on the main tube. The inflatable cuff comprises a base and angled sides and is configured to generally match an anatomical shape of a trachea. At least one suction aperture is arranged in an area that is adjacent a proximal end of the cuff. At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration and the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff. [00016] The inflatable cuff may have a generally triangular cross-section shape. The inflatable cuff may have a generally triangular cross-section shape with curved corners. The at least one suction aperture may be generally oriented toward one of the curved corners. The at least one suction aperture may have a center axis that intersects one of the curved corners formed between the base and one of the angled sides. The inflatable cuff may be arranged on the main tube and spaced from the distal end by an amount that is less than a spacing from the proximal end.
[00017] The main tube may comprise at least one integrally formed suction lumen which extends to the at least one suction aperture. The main tube may comprise at least one integrally formed inflation lumen which extends to at least one aperture for inflating the cuff. The at least one inflation lumen may be angularly offset from the plane. The main tube may comprise at least one radiopaque strip or stripe arranged in a wall of the main tube. The at least one radiopaque strip or stripe may be angularly offset from the plane.
[00018] The main tube may comprise at least one suction lumen that is angularly offset from the plane. The main tube may comprise at least one integrally formed suction lumen that is angularly offset from the plane. The main tube may comprise at least one non-circular suction lumen that is angularly offset from the plane. The main tube may comprise a generally circular cross-section shape.
[00019] The at least one suction aperture may form an angle of between about 20 degrees and about 70 degrees relative to the plane. The at least one suction aperture may form an angle of between about 30 degrees and about 60 degrees relative to the plane. The at least one suction aperture may form an angle of about 30 degrees relative to the plane. The at least one suction aperture may form an angle of about 40 degrees relative to the plane. The at least one suction aperture may form an angle of about 45 degrees relative to the plane.
[00020] The at least one suction aperture may comprise two angularly offset suction apertures. The main tube may comprise at least one suction lumen coupled to at least one of the two angularly offset suction apertures. The main tube may comprise at least one suction lumen coupled to each of the two angularly offset suction apertures. The main tube may comprise at least one integrally form suction lumen coupled to each of the two angularly offset suction apertures. The main tube may comprise two suction lumens each coupled to one of the two angularly offset suction apertures. The main tube may comprise two integrally formed suction lumens each coupled to one of the two angularly offset suction apertures. The main tube may comprise a generally circular cross-section shape. Each of the two suction apertures may form an angle of between about 20 degrees and about 70 degrees relative to the plane. The angle may be between about 30 degrees and about 60 degrees. The angle may be about 30 degrees. The angle may be about 40 degrees.
[00021] The at least one suction aperture may comprise two angularly offset suction apertures arranged on opposite sides of the plane and each being structured and arranged to suction secretions from different areas on the trachea. The inflatable cuff may have a generally triangular cross-section shape with curved corners. Each suction aperture may be generally oriented toward one of the curved corners. The main tube may comprise two integrally formed suction lumens each coupled to one of the two angularly offset suction apertures. The main tube may comprise a generally circular cross-section shape.
[00022] The main tube may comprise at least one integrally formed inflation lumen which extends to at least one aperture for inflating the cuff. The at least one inflation lumen may be generally oriented on the plane. The main tube may comprise at least one radiopaque strip or stripe arranged in a wall of the main tube. The at least one radiopaque strip or stripe may be generally oriented on the plane.
[00023] The invention also provides for a method for intubation using the endotracheal tube of the type described above, wherein the method comprises inserting at least a portion of an endotracheal tube into a trachea, inflating a cuff of the endotracheal tube, and supplying gas into a patient's lungs via the endotracheal tube.
[00024] The method may further comprise suctioning matter through the at least one suction aperture located adjacent the cuff.
[00025] The invention also provides for a method of making the endotracheal tube of the type described above, wherein the method comprises arranging a cuff on a main tube and arranging a position of at least one suction aperture relative to the cuff such that at least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration and the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to a base of the cuff. [00026] The invention also provides for an endotracheal tube comprising a main tube comprising a proximal end and a distal end, a generally triangular cross-section shaped inflation cuff comprising a base, angled sides, and curved corners, whereby the inflatable cuff is configured to generally match an anatomical shape of a trachea, at least one suction aperture arranged adjacent the inflatable cuff and being generally oriented toward one of the curved corners. At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration, the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff, and the at least one suction aperture forms an angle of between about 20 degrees and about 70 degrees relative to a plane passing through a center axis of the main tube when the main tube is bent in use configuration.
[00027] The main tube may comprise at least one inflation lumen generally oriented on the plane. The main tube may comprise at least one radiopaque strip or stripe arranged in a wall of the main tube.
[00028] The invention also provides for an endotracheal tube comprising a main tube comprising a proximal end and a distal end, a generally triangular cross-section shaped inflation cuff comprising a base, angled sides, and curved corners, whereby the inflatable cuff is configured to generally match an anatomical shape of a trachea, at least one suction aperture arranged adjacent the inflatable cuff and being generally oriented toward one of the curved corners, and at least one suction lumen arranged in the main tube and extending to the at least one suction aperture. At least one of the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration, the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff, and the at least one suction aperture forms an angle of between about 20 degrees and about 70 degrees relative to a plane passing through a center axis of the main tube when the main tube is bent in use configuration.
[00029] The main tube may comprise at least one integrally formed inflation lumen and at least one radiopaque strip or stripe arranged in a wall of the main tube. BRIEF DESCRIPTION OF DRAWINGS OF THE EXEMPLARY EMBODIMENTS
[00030] The present invention is further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of exemplary embodiments of the present invention, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:
[00031] FIG. 1 shows a side perspective view of endotracheal tube of the type conventionally used in intubation;
[00032] FIG. 2 shows a cross-section view of the main tube in FIG. 1 and facing the proximal end of the cuff so as to illustrate the generally triangularly- shaped configuration of the cuff;
[00033] FIG. 3 shows a cross-sectional view of a main tube of the invention and illustrates how the conventional main tube of FIG. 2 can be rotated so as to assume the position shown in FIG. 3;
[00034] FIG. 4 shows a view similar to that shown in FIG. 2, but utilizing the main tube shown in FIG. 3 in accordance with an exemplary embodiment of the invention;
[00035] FIG. 5 shows a side perspective view of an endotracheal tube using the main tube and cuff arrangement shown in FIGS. 3 and 4 in accordance with an exemplary embodiment of the invention;
[00036] FIG. 6 shows a cross-sectional view of another embodiment of a main tube in accordance with an exemplary embodiment of the invention;
[00037] FIG. 7 shows a view similar to that shown in FIG. 4, but utilizing the main tube shown in FIG. 6 in accordance with an exemplary embodiment of the invention;
[00038] FIG. 8 shows a view similar to that shown in FIG. 7, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention;
[00039] FIG. 9 shows a view similar to that shown in FIG. 8, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention; [00040] FIG. 10 shows a view similar to that shown in FIG. 3, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention;
[00041] FIG. 11 shows a view similar to that shown in FIG. 10, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention;
[00042] FIG. 12 shows a view similar to that shown in FIG. 10, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention; and
[00043] FIG. 13 shows a view similar to that shown in FIG. 12, but utilizing another embodiment of the main tube in accordance with an exemplary embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
[00044] The following description should be read with reference to the drawings, in which like elements in different drawings are identically numbered. The drawings, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of the invention. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives and uses of the invention, including what is presently believed to be the best mode of carrying out the invention.
[00045] As used herein, the reference terms "proximal" and "distal" (proximal being closer than distal) refer to proximity with respect to a health care professional inserting the endotracheal tube into a patient. For example, the region or section of the endotracheal tube that is closest to the health care professional during insertion is referred to herein as "proximal," while a region or section of the endotracheal tube closest to the patient's lungs is referred to as "distal."
[00046] FIGS. 3-13 show non-limiting or exemplary embodiments of the invention wherein like numbers refer to same and like parts. The present invention broadly relates to medical tubes (e.g., endotracheal, tracheostomy, or oropharyngeal tubes or other tubes or catheters) adapted to be intubated into one or more passageways (e.g., the trachea and/or pharynx) of a patient, subject or user in connection with a medical procedure. For example, certain embodiments are directed toward endotracheal tubes inserted into a subject's trachea to facilitate mechanical ventilation of the lungs. Certain embodiments include tubes having an improved configuration for periodic removal of fluids and/or solids that collect adjacent an inflatable cuff used to seal, secure, and/or position the tube against the tracheal wall. The endotracheal tube of the invention, in embodiments, includes at least one suction aperture arranged in an offset position and/or located as described herein which advantageously suctions secretions from the trachea while minimizing the possibility of direct suctioning of the tracheal mucosa. As used throughout this document, the terms "subject", "patient" or "user" may include any human or other animal.
[00047] With reference to FIGS. 3-5, there is shown one non-limiting embodiment of an endotracheal tube 11 in accordance with the invention. Like the embodiment shown in FIGS. 1-2, the embodiment of FIGS. 3-5 has a proximal end 12, a distal end 13, a main tube 14, a connector C for interfacing with a respiration source, an inflation lumen 17, a cuff 18, a suction aperture 19, and a radiopaque stripe 20. An inflation device is used to cause inflation of the cuff 18 by passing a gas through a tube and into the main tube 14. The generally triangularly- shaped cuff 18 includes a proximal end, a distal end, a base BS, a top side, and angled sides SI and S2. As is evident in FIG. 4, the cuff 18 also has curved corners transitioning between the base BS and the angled sides SI and S2.
[00048] The embodiment of FIGS. 3-5 is thus substantially similar to that shown in
FIGS. 1-2 except that the main tube 14 is, in embodiments, rotated to the angle "β" (see FIG. 4). As a result, a center axis of the suction aperture 19 is oriented (and/or rotated) more towards one of the corners of the generally triangular- shaped cuff 18 relative to a vertical plane or the plane passing through the center axis of the main tube 14, when the main tube 14 is bent into the shape shown in FIG. 5. By way of non-limiting example, the angle "β" can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle "β" can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
[00049] As is apparent from FIGS. 3 and 4, the suction lumen 16 and inflation lumen
17 can also be oriented in the same way as the suction aperture 19. In embodiments, the radiopaque stripe 20 is oriented by a substantially similar angle relative to the three o'clock position shown in FIG. 2. [00050] In embodiments, the main tube 14 can be a one-piece member whereby the suction lumen 16 and the inflation lumen 17, also optionally the radiopaque stripe 20, are integrally formed therewith. By way of non-limiting example, the main tube 14 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 14 can have other shapes such as oval (not shown). In embodiments, the ventilation lumen 15 can be generally non-circular in cross-section shape. Alternatively, the ventilation lumen 15 can have other shapes. In embodiments, the suction lumen 16 can be generally oval in cross-section shape. Alternatively, the suction lumen 16 can have other shapes such as circular (see e.g., FIG. 8). In embodiments, the inflation lumen 17 can be generally circular in cross-section shape. Alternatively, the inflation lumen 17 can have other shapes.
[00051] In embodiments, the suction aperture 19 can be arranged about 8 mm away from the cuff 18 in order to avoid the portion of the cuff 18 that is glued to the main tube 14 (see FIG. 5). In this and other embodiments discussed herein, other distances can also be utilized provided they function to remove secretions and do not otherwise interfere with the proper functioning or use of the cuff 18. In this position, the suction aperture 19 is positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 19, it is less likely that suction can be applied directly onto the tracheal mucosa wall. With this angularly offset arrangement of the suction aperture 19, there is a lower possibility of causing damage to the trachea and prolapse of the tissue into the suction aperture 19. Furthermore, because of the angularly offset arrangement of the suction aperture 19, there is a lower likelihood of plugging of the suction aperture 19, which, in turn, ensures that suctioning of the secretions or aspirates can continue even if the main tube 14 is in contact with the trachea. The arrangement of FIGS. 3- 5 also advantageously allows suction of the secretions which accumulate or pool in a corner of the generally triangularly-shaped trachea.
[00052] In the embodiment of FIGS. 3-5, the suction aperture 19 is thus arranged at about the seven o'clock position instead of the six o'clock position shown in FIG. 2. In embodiments, the suction aperture 19 can also be arranged at about the eight o'clock position instead of the six o'clock position shown in FIG. 2. In other embodiments, the suction aperture 19 can also be arranged between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2. As a result, the suction aperture 19 does not point directly to a center area of the base BS of the generally triangular- shaped cuff 18 (as in FIG. 2) and instead points more toward one of the corners of the generally triangular- shaped cuff 18 (see FIG. 4).
[00053] The embodiment of FIGS. 6-7 is similar to that shown in FIGS. 3-5 except that the main tube 24 utilizes, in embodiments, two angularly offset suction apertures 29a and 29b (oriented similar to the angle "β" in FIG. 4). As a result, a center axis of each suction aperture 29a and 29b is oriented (and/or rotated) more towards one of the corners of the generally triangular- shaped cuff 28 relative to a vertical plane or the plane passing through the center axis of the main tube 24, when the main tube 24 is bent into the shape shown in, e.g., FIGS. 2 or 5. By way of non-limiting example, the angle can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
[00054] As is apparent from FIGS. 6 and 7, the suction lumens 26a and 26b can be oriented or arranged at the same angle as the suction apertures 29a and 29b relative to the plane or vertical axis. The inflation lumen 27 can be oriented or arranged on the plane or vertical axis. In embodiments, the radiopaque stripe 30 is similarly oriented on the plane or six o'clock position as shown FIG. 7.
[00055] In embodiments, the main tube 24 can be a one-piece member whereby the suction lumens 26a and 26b and the inflation lumen 27, also optionally the radiopaque stripe 30, are integrally formed therewith. By way of non-limiting example, the main tube 24 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 24 can have other shapes such as oval (not shown). In embodiments, the ventilation lumen 25 can be generally non-circular in cross-section shape. Alternatively, the ventilation lumen 25 can have other shapes. In embodiments, the suction lumens 26a and 26b can be generally oval in cross-section shape. Alternatively, the suction lumens 26a and 26b can have other shapes such as circular (see e.g., FIG. 9). In embodiments, the inflation lumen 27 can be generally circular in cross-section shape. Alternatively, the inflation lumen 27 can have other shapes.
[00056] In embodiments, the suction apertures 29a and 29b can be arranged about 8 mm away from the cuff 28 in order to avoid the portion of the cuff 28 that is glued to the main tube 24. In this position, both suction apertures 29a and 29b are positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). In embodiments, both suction apertures 29a and 29b are angularly offset by substantially the same amount or angle. As in the previous embodiment, because of this position of the suction apertures 29a and 29b, it is less likely that suction can be applied directly onto the tracheal mucosa wall. With this angularly offset arrangement of the suction apertures 29a and 29b, there is a lower possibility of causing damage to the trachea and prolapse of the tissue into the suction apertures 29a and 29b. Furthermore, because of the angularly offset arrangement of the suction apertures 29a and 29b, there is a lower likelihood of plugging of the suction apertures 29a and 29b, which, in turn, ensures that suctioning of the secretions or aspirates can continue even if the main tube 24 is in contact with the trachea. The arrangement of FIGS. 6-7 also advantageously allows suction of the secretions which accumulate or pool in both corners of the generally triangularly- shaped trachea.
[00057] In the embodiment of FIGS. 6-7, the suction apertures 29a and 29b are thus arranged at about the five and seven o'clock positions respectively instead of the six o'clock position shown in FIG. 2. In embodiments, the suction apertures 29a and 29b can also be arranged at about the four and eight o'clock positions respectively instead of the six o'clock position shown in FIG. 2. In other embodiments, the suction apertures 29a and 29b can also be arranged between about the four and about five o'clock positions and between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2. As a result, each suction aperture 29a and 29b does not point directly to a center area of the base BS of the generally triangular- shaped cuff 28 (as in FIG. 2), and instead points more toward one of the corners of the generally triangular- shaped cuff 28 (see FIG. 7).
[00058] The embodiment of FIG. 8 is similar to that shown in FIGS. 3-5 in that the main tube 34 is, in embodiments, has a suction aperture angularly offset to the angle "β". As a result, a center axis of the suction aperture 39 is oriented (and/or rotated) more towards one of the corners of the generally triangular- shaped cuff 38 relative to a vertical plane or the plane passing through the center axis of the main tube 34, when the main tube 34 is bent (i.e., into the shape shown in FIG. 5). By way of non-limiting example, the angle "β" can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle "β" can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees. [00059] As is apparent from FIG. 8, the suction lumen 36 can be oriented at the angle
"β" while the inflation lumen 37 can be oriented along the plane of the vertical axis. In embodiments, the radiopaque stripe 40 is also oriented along the plane and/or at the six o'clock position shown in FIG. 8.
[00060] In embodiments, the main tube 34 can be a one-piece member whereby the inflation lumen 37, also optionally the radiopaque stripe 40, are integrally formed therewith. The suction lumen 36, however, can be a separately formed member and/or can be formed with the main tube 34 and spaced apart from the main tube 34. The suction lumen 36 extends to the suction aperture 39 and has a center axis which is generally parallel to an axis of the main tube 34. By way of non-limiting example, the main tube 34 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 34 can have other shapes such as oval (not shown). In embodiments, the ventilation lumen 35 can be generally circular in cross-section shape. Alternatively, the ventilation lumen 35 can have other shapes. In embodiments, the suction lumen 36 can be generally circular in cross-section shape. Alternatively, the suction lumen 36 can have other shapes such as oval. In embodiments, the inflation lumen 37 can be generally circular in cross-section shape. Alternatively, the inflation lumen 37 can have other shapes.
[00061] In embodiments, and like previous embodiments, the suction aperture 39 can be arranged about 8 mm away from the cuff 38 in order to avoid the portion of the cuff 38 that is glued to the main tube 34. In this position, the suction aperture 39 is positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 39, it is less likely that suction can be applied directly onto the tracheal mucosa wall. With this angularly offset arrangement of the suction aperture 39, there is a lower possibility of causing damage to the trachea and prolapse of the tissue into the suction aperture 39. Furthermore, because of the angularly offset arrangement of the suction aperture 39, there is a lower likelihood of plugging of the suction aperture 39, which, in turn, ensures that suctioning of the secretions or aspirates can continue even if the main tube 34 is in contact with the trachea. The arrangement of FIG. 8, like that of FIGS. 3-5, also advantageously allows suction of the secretions which accumulate or pool in a corner of the generally triangularly-shaped trachea.
[00062] In the embodiment of FIG. 8, the suction aperture 39 is thus arranged at about the seven o'clock position instead of the six o'clock position shown in FIG. 2. In embodiments, the suction aperture 39 can also be arranged at about the eight o'clock position instead of the six o'clock position shown in FIG. 2. In other embodiments, the suction aperture 39 can also be arranged between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2. As a result, the suction aperture 39 does not point directly to a center area of the base BS of the generally triangular- shaped cuff 38 (as in FIG. 2) and instead points more toward one of the corners of the generally triangular- shaped cuff 38 (see FIG. 8).
[00063] The embodiment of FIG. 9 is similar to that shown in FIG. 8 in that the main tube 44 is, in embodiments, has a suction aperture 49a that is angularly offset. However, this embodiment also utilizes another a suction aperture 49b that is angularly offset. As a result, a center axis of each suction aperture 49a and 49b is oriented (and/or rotated) more towards one of the corners of the generally triangular-shaped cuff 48 relative to a vertical plane or the plane passing through the center axis of the main tube 44, when the main tube 44 is bent (i.e., into the shape shown in FIG. 5). By way of non-limiting example, the angle or each side of the vertical plane or axis can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
[00064] As is apparent from FIG. 9, the suction lumens 46a and 46b can each be oriented at the same angle while the inflation lumen 47 can be oriented along the plane of the vertical axis. In embodiments, the radiopaque stripe 50 is also oriented along the plane and/or at the six o'clock position shown in FIG. 9.
[00065] In embodiments, the main tube 44 can be a one-piece member whereby the inflation lumen 47, also optionally the radiopaque stripe 50, are integrally formed therewith. The suction lumens 46a and 46b, however, can be separately formed members and/or can be formed with the main tube 44 and spaced apart from the main tube 44. The suction lumens 46a and 46b respectively extend to the suction apertures 49a and 49b and each have a center axis which is generally parallel to an axis of the main tube 44. By way of non-limiting example, the main tube 44 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 44 can have other shapes such as oval (not shown). In embodiments, the ventilation lumen 45 can be generally circular in cross-section shape. Alternatively, the ventilation lumen 45 can have other shapes. In embodiments, the suction lumens 46a and 46b can each be generally circular in cross-section shape. Alternatively, the suction lumens 46a and 46b can have other shapes such as oval. In embodiments, the inflation lumen 47 can be generally circular in cross-section shape. Alternatively, the inflation lumen 47 can have other shapes.
[00066] In embodiments, and like previous embodiments, the suction apertures 49a and 49b can be arranged about 8 mm away from the cuff 48 in order to avoid the portion of the cuff 48 that is glued to the main tube 44. In this position, the suction apertures 49a and 49b are each positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction apertures 49a and 49b, it is less likely that suction can be applied directly onto the tracheal mucosa wall. With this angularly offset arrangement of the suction apertures 49a and 49b, there is a lower possibility of causing damage to the trachea and prolapse of the tissue into the suction apertures 49a and 49b. Furthermore, because of the angularly offset arrangement of the suction apertures 49a and 49b, there is a lower likelihood of plugging of the suction apertures 49a and 49b, which, in turn, ensures that suctioning of the secretions or aspirates can continue even if the main tube 44 is in contact with the trachea. The arrangement of FIG. 9, like that of FIGS. 6-7, also advantageously allows suction of the secretions which accumulate or pool in the corners of the generally triangularly- shaped trachea.
[00067] In the embodiment of FIG. 9, the suction apertures 49a and 49b are thus arranged at about the five and seven o'clock positions respectively instead of the six o'clock position shown in FIG. 2. In embodiments, the suction apertures 49a and 49b can also be arranged at about the four and eight o'clock positions respectively instead of the six o'clock position shown in FIG. 2. In other embodiments, the suction apertures 49a and 49b can also be arranged between about the four and about five o'clock positions and between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2. As a result, each suction aperture 49a and 49b does not point directly to a center area of the base of the generally triangular- shaped cuff 48 (as in FIG. 2), and instead points more toward one of the corners of the generally triangular- shaped cuff 48.
[00068] The embodiment of FIG. 10 is substantially similar to that shown in FIGS. 3-5 except that the main tube 54 utilizes, in embodiments, an enlarged suction lumen 56 and locates the inflation lumen 57 at about the twelve o'clock position while the radiopaque strip 60 is located at about the three o'clock position. Like the embodiment of FIGS. 3-5, this embodiment utilizes an angularly offset suction aperture 59. As a result, a center axis of the suction aperture 59 is oriented more towards one of the corners of the generally triangular- shaped cuff 58 relative to a vertical plane or the plane passing through the center axis of the main tube 54, when the main tube 54 is bent. By way of non-limiting example, the angle can be between about 20 degrees and about 70 degrees, and can be, in embodiments, between about 30 degrees and about 60 degrees. In embodiments, the angle can, in particular, be between about 30 degrees and 45 degrees, and most particularly, can be about 30 degrees.
[00069] As is apparent from FIG. 10, the suction lumen 56 and inflation lumen 57 can be oriented so that their center axis is on the plane while the suction aperture 59 is angularly offset therefrom. In embodiments, the radiopaque stripe 60 is oriented at about the three o'clock position and/or at the same position as shown in FIG. 2.
[00070] In embodiments, the main tube 54 can be a one-piece member whereby the suction lumen 56 and the inflation lumen 57, also optionally the radiopaque stripe 60, are integrally formed therewith. By way of non-limiting example, the main tube 54 can be made of any medical grade plastic and can be generally circular in cross-section shape. Alternatively, the main tube 54 can have other shapes such as oval (not shown). In embodiments, the ventilation lumen 55 can be generally non-circular in cross-section shape. Alternatively, the ventilation lumen 55 can have other shapes. In embodiments, the suction lumen 56 can be generally C-shaped in cross-section shape. Alternatively, the suction lumen 56 can have other shapes. In embodiments, the inflation lumen 57 can be generally circular in cross-section shape. Alternatively, the inflation lumen 57 can have other shapes.
[00071] In embodiments, the suction aperture 59 can be arranged about 8 mm away from the cuff 58 in order to avoid the portion of the cuff 58 that is glued to the main tube 54. As in previous embodiments, other distances can also be utilized provided they function to remove secretions and do not otherwise interfere with the proper functioning or use of the cuff 58. In this position, the suction aperture 59 is positioned angularly offset from where it will be at the lowest point within the trachea (when the patient is inclined). Because of this position of the suction aperture 59, it is less likely that suction can be applied directly onto the tracheal mucosa wall. With this angularly offset arrangement of the suction aperture 59, there is a lower possibility of causing damage to the trachea and prolapse of the tissue into the suction aperture 59. Furthermore, because of the angularly offset arrangement of the suction aperture 59, there is a lower likelihood of plugging of the suction aperture 59, which, in turn, ensures that suctioning of the secretions or aspirates can continue even if the main tube 54 is in contact with the trachea. The arrangement of FIG. 10 also advantageously allows suctioning of the secretions which accumulate or pool in a corner of the generally triangularly- shaped trachea.
[00072] In the embodiment of FIG. 10, the suction aperture 59 is thus arranged at about the seven o'clock position instead of the six o'clock position shown in FIG. 2. In embodiments, the suction aperture 59 can also be arranged at about the eight o'clock position instead of the six o'clock position shown in FIG. 2. In other embodiments, the suction aperture 59 can also be arranged between about the seven and about the eight o'clock positions, instead of the six o'clock position shown in FIG. 2. As a result, the suction aperture 59 does not point directly to a center area of the base of the generally triangular- shaped cuff 58 (as in FIG. 2) and instead points more toward one of the corners of the generally triangular- shaped cuff 58.
[00073] The embodiment of FIG. 11 is substantially similar to that shown in FIG. 10 except that the main tube 64 utilizes, in embodiments, two suction apertures 69a and 69b which are in communication with a single suction lumen 66. The embodiment otherwise functions like the embodiments of FIGS. 6 and 9 described above.
[00074] The embodiment of FIG. 12 is substantially similar to that shown in FIG. 10 except that the main tube 74 utilizes, in embodiments, an radiopaque stripe 80 oriented at about the six o'clock position. The embodiment otherwise functions like the embodiments of FIG. 8 described above.
[00075] The embodiment of FIG. 13 is substantially similar to that shown in FIG. 11 except that the main tube 84 utilizes, in embodiments, a separating wall to define two separate suction lumens 86a and 86b and locates the radiopaque stripe 90 at about the six o'clock position. The embodiment otherwise functions like the embodiments of FIGS. 7 and 9 described above.
[00076] The main tube member may, in embodiments, be constructed from a suitable polymeric material, such as polyvinyl chloride, polyethylene or polypropylene, with PVC being advantageous. The components of the assembly disclosed herein can also be made from various well-known materials. The components the main tube can be molded or extruded according to well-known manufacturing techniques. [00077] Materials commonly used to make the main tube member include, but are not limited to thermoplastic polymers and thermoplastic elastomers (TPE). In embodiments, materials which are environmentally green in nature and have no extractables can be utilized. Other materials include, but are not limited to natural rubber latexes (available, for example, from Guthrie, Inc., Tucson, Ariz.; Firestone, Inc., Akron, Ohio; and Centrotrade USA, Virginia Beach, Va.), silicones (available, for example, from GE Silicones, Waterford, N.Y., Wacker Silicones, Adrian, Mich.; and Dow Corning, Inc., Midland, Mich.), polyvinyl chlorides (available, for example, from Kaneka Corp., Inc., New York, N.Y.), polyurethanes (available, for example, from Bayer, Inc., Toronto, Ontario, Rohm & Haas Company, Philadelphia, Pa.; and Ortec, Inc., Greenville, S.C.), plastisols (available, for example, from G S Industries, Bassett, Va.), polyvinyl acetate, (available, for example from Acetex Corp., Vancouver, British Columbia) and methacrylate copolymers (available, for example, from Heveatex, Inc., Fall River, Mass.). Any combination of the foregoing materials may also be used in making ET tubes.
[00078] The invention also provides for a method for intubation using the assembly of
FIGS. 3-13, which includes inserting at least a distal portion of the endotracheal tube into a trachea, inflating the cuff, and supplying gas into a patient's lungs via the endotracheal tube. The method can further include suctioning matter through the one ore more angularly offset suction apertures located adjacent the cuff.
[00079] The invention also provides for a method of making a device for intubation shown FIGS. 3-13, and specifically making the at least one suction aperture of the main tube be angularly offset so as to be oriented more towards one of the corners of the substantially triangularly- shaped cuff than to a base thereof.
[00080] The invention has been described and specific examples of the invention have been portrayed. While the invention has been described in terms of particular variations and illustrative figures, those of ordinary skill in the art will recognize that the invention is not limited to the variations of figures described. In addition, where methods and steps described above indicate certain events occurring in certain order, those of ordinary skill in the art will recognize that the ordering of certain steps may be modified and that such modifications are in accordance with the variations of the invention. Additionally, certain of the steps may be performed concurrently in a parallel process when possible, as well as performed sequentially as described above. Therefore, to the extent there are variations of the invention, which are within the spirit of the disclosure or equivalent to the inventions found in the claims, it is the intent that this patent will cover those variations as well. Finally, all publications and patent applications cited in this specification are herein incorporated by reference in their entirety as if each individual publication or patent application were specifically and individually put forth herein.
[00081] It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to an exemplary embodiment, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular means, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.

Claims

CLAIMS What is claimed is:
1. An endotracheal tube, comprising:
a main tube including a proximal end and a distal end;
an inflatable cuff arranged on the main tube, the inflatable cuff including a base and angled sides, and configured to generally match an anatomical shape of a trachea; and
at least one suction aperture arranged in an area that is adjacent a proximal end of the cuff, wherein at least one of:
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration; and
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff.
2. The endotracheal tube of claim 1, wherein the inflatable cuff has a generally triangular cross- section shape.
3. The endotracheal tube of claim 1, wherein the inflatable cuff has a generally triangular cross-section shape with curved corners.
4. The endotracheal tube of claim 3, wherein the at least one suction aperture is generally oriented toward one of the curved corners.
5. The endotracheal tube of claim 3, wherein the at least one suction aperture has a center axis that intersects one of the curved corners formed between the base and one of the angled sides.
6. The endotracheal tube of claim 1, wherein the inflatable cuff is arranged on the main tube and spaced from the distal end by an amount that is less than a spacing from the proximal end.
7. The endotracheal tube of claim 1, wherein the main tube comprises at least one integrally formed suction lumen which extends to the at least one suction aperture.
8. The endotracheal tube of claim 1, wherein the main tube comprises at least one integrally formed inflation lumen which extends to at least one aperture for inflating the cuff.
9. The endotracheal tube of claim 8, wherein the at least one inflation lumen is angularly offset from the plane.
10. The endotracheal tube of claim 1, wherein the main tube comprises at least one radiopaque strip or stripe arranged in a wall of the main tube.
11. The endotracheal tube of claim 10, wherein the at least one radiopaque strip or stripe is angularly offset from the plane.
12. The endotracheal tube of claim 1, wherein the main tube comprises at least one suction lumen that is angularly offset from the plane.
13. The endotracheal tube of claim 1, wherein the main tube comprises at least one integrally formed suction lumen that is angularly offset from the plane.
14. The endotracheal tube of claim 1, wherein the main tube comprises at least one non-circular suction lumen that is angularly offset from the plane.
15. The endotracheal tube of claim 14, wherein the at least one suction aperture is forms an angle of between about 20 degrees and about 70 degrees relative to the plane.
16. The endotracheal tube of claim 1, wherein the main tube comprises a generally circular cross-section shape.
17. The endotracheal tube of claim 1, wherein the at least one suction aperture is forms an angle of between about 20 degrees and about 70 degrees relative to the plane.
18. The endotracheal tube of claim 1, wherein the at least one suction aperture is forms an angle of between about 30 degrees and about 60 degrees relative to the plane.
19. The endotracheal tube of claim 1, wherein the at least one suction aperture is forms an angle of about 30 degrees relative to the plane.
20. The endotracheal tube of claim 1, wherein the at least one suction aperture is forms an angle of about 40 degrees relative to the plane.
21. The endotracheal tube of claim 1, wherein the at least one suction aperture is forms an angle of about 60 degrees relative to the plane.
22. The endotracheal tube of claim 1, wherein the at least one suction aperture comprises two angularly offset suction apertures.
23. The endotracheal tube of claim 22, wherein the main tube comprises at least one suction lumen coupled to at least one of the two angularly offset suction apertures.
24. The endotracheal tube of claim 22, wherein the main tube comprises at least one suction lumen coupled to each of the two angularly offset suction apertures.
25. The endotracheal tube of claim 22, wherein the main tube comprises at least one integrally formed suction lumen coupled to each of the two angularly offset suction apertures.
26. The endotracheal tube of claim 22, wherein the main tube comprises two suction lumens each coupled to one of the two angularly offset suction apertures.
27. The endotracheal tube of claim 22, wherein the main tube comprises two integrally formed angularly offset suction lumens each coupled to one of the two angularly offset suction apertures.
28. The endotracheal tube of claim 22, wherein the main tube comprises a generally circular cross-section shape.
29. The endotracheal tube of claim 22, wherein each of the two suction apertures is forms an angle of between about 20 degrees and about 70 degrees relative to the plane.
30. The endotracheal tube of claim 29, wherein the angle is between about 30 degrees and about 60 degrees.
31. The endotracheal tube of claim 30, wherein the angle is about 30 degrees.
32. The endotracheal tube of claim 30, wherein the angle is about 40 degrees.
33. The endotracheal tube of claim 1, wherein the at least one suction aperture comprises two angularly offset suction apertures arranged on opposite sides of the plane and each being structured and arranged to suction secretions from different areas on the trachea.
34. The endotracheal tube of claim 33, wherein the inflatable cuff has a generally triangular cross-section shape with curved corners.
35. The endotracheal tube of claim 34, wherein each suction aperture is generally oriented toward one of the curved corners.
36. The endotracheal tube of claim 33, wherein the main tube comprises two integrally formed suction lumens each coupled to one of the two angularly offset suction apertures.
37. The endotracheal tube of claim 33, wherein the main tube comprises a generally circular cross-section shape.
38. The endotracheal tube of claim 33, wherein each of the two suction apertures is forms an angle of between about 20 degrees and about 70 degrees relative to the plane.
39. The endotracheal tube of claim 1, wherein the main tube comprises at least one integrally formed inflation lumen which extends to at least one aperture for inflating the cuff.
40. The endotracheal tube of claim 39, wherein the at least one inflation lumen is generally oriented on the plane.
41. The endotracheal tube of claim 39, wherein the main tube comprises at least one radiopaque strip or stripe arranged in a wall of the main tube.
42. The endotracheal tube of claim 41, wherein the at least one radiopaque strip or stripe is generally oriented on the plane.
43. A method for intubation using the endotracheal tube of any one of claims 1- 42, the method comprising:
inserting at least a portion of an endotracheal tube into a trachea; inflating a cuff of the endotracheal tube; and
supplying gas into a patient's lungs via the endotracheal tube.
44. The method of claim 43, further comprising suctioning matter through the at least one suction aperture located adjacent the cuff.
45. A method of making the endotracheal tube of any one of claims 1-42, the method comprising:
arranging a cuff on a main tube; and
arranging a position of at least one suction aperture relative to the cuff such that at least one of:
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration; and
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to a base of the cuff.
46. An endotracheal tube, comprising:
a main tube including a proximal end and a distal end;
a generally triangular cross-section shaped inflation cuff comprising a base, angled sides, and curved corners, whereby the inflatable cuff is configured to generally match an anatomical shape of a trachea; and at least one suction aperture arranged adjacent the inflatable cuff and generally oriented toward one of the curved corners, wherein at least one of:
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration;
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff; and
the at least one suction aperture forms an angle of between about 20 degrees and about 70 degrees relative to a plane passing through a center axis of the main tube when the main tube is bent in use configuration.
47. The endotracheal tube of claim 46, wherein the main tube comprises at least one inflation lumen generally oriented on the plane.
48. The endotracheal tube of claim 47, wherein the main tube comprises at least one radiopaque strip or stripe arranged in a wall of the main tube.
49. An endotracheal tube, comprising:
a main tube including a proximal end and a distal end;
a generally triangular cross-section shaped inflation cuff comprising a base, angled sides, and curved corners, whereby the inflatable cuff is configured to generally match an anatomical shape of a trachea;
at least one suction aperture arranged adjacent the inflatable cuff and generally oriented toward one of the curved corners; and
at least one suction lumen arranged in the main tube and extending to the at least one suction aperture, wherein at least one of:
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the main tube when the main tube is bent in use configuration;
the at least one suction aperture is angularly offset with respect to a plane passing through a center axis of the cuff and being perpendicular to the base of the cuff; and
the at least one suction aperture forms an angle of between about 20 degrees and about 70 degrees relative to a plane passing through a center axis of the main tube when the main tube is bent in use configuration.
50. The endotracheal tube of claim 49, wherein the main tube comprises at least one integrally formed inflation lumen and at least one radiopaque strip or stripe arranged in a wall of the main tube.
PCT/US2011/065485 2010-12-21 2011-12-16 Endotracheal tube having one or more angularly offset suction apertures and method of making and/or using the same WO2012087822A2 (en)

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JP2016036675A (en) * 2014-08-11 2016-03-22 テルモ株式会社 Tracheal tube
US9750910B2 (en) 2014-08-14 2017-09-05 Coeo Labs Private Limited Systems for automatically removing fluid from multiple regions of a respiratory tract

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016036675A (en) * 2014-08-11 2016-03-22 テルモ株式会社 Tracheal tube
US9750910B2 (en) 2014-08-14 2017-09-05 Coeo Labs Private Limited Systems for automatically removing fluid from multiple regions of a respiratory tract
US10695516B2 (en) 2014-08-14 2020-06-30 Jagdish Chaturvedi Systems for automatically removing fluid from multiple regions of a respiratory tract
US11684738B2 (en) 2014-08-14 2023-06-27 InnAccell Technologies Private Limited Systems for automatically removing fluid from multiple regions of a respiratory tract

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