WO2013104660A1 - Process for treating a plant oil comprising hydrolysing chlorophyll or a chlorophyll derivative and involving partial caustic neutralisation - Google Patents

Process for treating a plant oil comprising hydrolysing chlorophyll or a chlorophyll derivative and involving partial caustic neutralisation Download PDF

Info

Publication number
WO2013104660A1
WO2013104660A1 PCT/EP2013/050289 EP2013050289W WO2013104660A1 WO 2013104660 A1 WO2013104660 A1 WO 2013104660A1 EP 2013050289 W EP2013050289 W EP 2013050289W WO 2013104660 A1 WO2013104660 A1 WO 2013104660A1
Authority
WO
WIPO (PCT)
Prior art keywords
oil
chlorophyll
enzyme
process according
degumming
Prior art date
Application number
PCT/EP2013/050289
Other languages
French (fr)
Inventor
Jørn Borch SØE
Tina Lillan JØRGENSEN
René MIKKELSEN
Original Assignee
Dupont Nutrition Biosciences Aps
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dupont Nutrition Biosciences Aps filed Critical Dupont Nutrition Biosciences Aps
Publication of WO2013104660A1 publication Critical patent/WO2013104660A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/003Refining fats or fatty oils by enzymes or microorganisms, living or dead
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings, cooking oils
    • A23D9/02Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
    • A23D9/04Working-up
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/001Refining fats or fatty oils by a combination of two or more of the means hereafter
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/006Refining fats or fatty oils by extraction
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/02Refining fats or fatty oils by chemical reaction
    • C11B3/04Refining fats or fatty oils by chemical reaction with acids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/10Refining fats or fatty oils by adsorption
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/12Refining fats or fatty oils by distillation
    • C11B3/14Refining fats or fatty oils by distillation with the use of indifferent gases or vapours, e.g. steam

Definitions

  • the present invention relates to the industrial processing of plant-derived food and feed products, especially vegetable oils.
  • the invention may be employed to reduce or eliminate contamination by chlorophyll and chlorophyll derivatives.
  • Chlorophyll is a green-coloured pigment widely found throughout the plant kingdom. Chlorophyll is essential for photosynthesis and is one of the most abundant organic metal compounds found on earth. Thus many products derived from plants, including foods and feeds, contain significant amounts of chlorophyll.
  • oils derived from oilseeds such as soybean, palm or rape seed (canola), cotton seed and peanut oil typically contain some chlorophyll.
  • chlorophyll pigments in vegetable oils is generally undesirable. This is because chlorophyll imparts an undesirable green colour and can induce oxidation of oil during storage, leading to a deterioration of the oil.
  • Chlorophyll may be removed during many stages of the oil production process, including the seed crushing, oil extraction, degumming, caustic treatment and bleaching steps.
  • the bleaching step is usually the most significant for reducing chlorophyll residues to an acceptable level.
  • the adsorbent used in the bleaching step is typically clay.
  • the use of such steps typically reduces chlorophyll levels in processed oil to between 0.02 to 0.05 ppm.
  • the bleaching step increases processing cost and reduces oil yield due to entrainment in the bleaching clay.
  • the use of clay may remove many desirable compounds such as carotenoids and tocopherol from the oil.
  • the use of clay is expensive, this is particularly due to the treatment of the used clay (i.e. the waste) which can be difficult, dangerous (prone to self-ignition) and thus costly to handle.
  • attempts have been made to remove chlorophyll from oil by other means, for instance using the enzyme chlorophyllase.
  • chlorophyllase In plants, chlorophyllase (chlase) is thought to be involved in chlorophyll degradation and catalyzes the hydrolysis of an ester bond in chlorophyll to yield chlorophyllide and phytol.
  • WO 2006009676 describes an industrial process in which chlorophyll contamination can be reduced in a composition such as a plant oil by treatment with chlorophyllase.
  • the water-soluble chlorophyllide which is produced in this process is also green in colour but can be removed by an aqueous extraction or silica treatment.
  • Chlorophyll is often partly degraded in the seeds used for oil production as well as during extraction of the oil from the seeds.
  • One common modification is the loss of the magnesium ion from the porphyrin (chlorin) ring to form the derivative known as pheophytin (see Figure 1).
  • the loss of the highly polar magnesium ion from the porphyrin ring results in significantly different physico-chemical properties of pheophytin compared to chlorophyll.
  • pheophytin is more abundant in the oil during processing than chlorophyll.
  • Pheophytin has a greenish colour and may be removed from the oil by an analogous process to that used for chlorophyll, for instance as described in WO 2006009676 by an esterase reaction catalyzed by an enzyme having a pheophytinase activity. Under certain conditions, some chlorophyllases are capable of hydro lyzing pheophytin as well as chlorophyll, and so are suitable for removing both of these contaminants. The products of pheophytin hydrolysis are the red/brown-colored pheophorbide and phytol. Pheophorbide can also be produced by the loss of a magnesium ion from chlorophyllide, i.e. following hydrolysis of chlorophyll (see Figure 1). WO 2006009676 teaches removal of pheophorbide by an analogous method to chlorophyllide, e.g. by aqueous extraction or silica adsorption.
  • Pheophytin may be further degraded to pyropheophytin, both by the activity of plant enzymes during harvest and storage of oil seeds or by processing conditions (e.g. heat) during oil refining (see “Behaviour of Chlorophyll Derivatives in Canola Oil Processing", JAOCS, Vol, no. 9 (Sept. 1993) pages 837-841).
  • processing conditions e.g. heat
  • One possible mechanism is the enzymatic hydrolysis of the methyl ester bond of the isocyclic ring of pheophytin followed by the non-enzymatic conversion of the unstable intermediate to pyropheophytin.
  • pheophorbidase A 28-29 kDa enzyme from Chenopodium album named pheophorbidase is reportedly capable of catalyzing an analogous reaction on pheophorbide, to produce the phytol-free derivative of pyropheophytin known as pyropheophorbide (see Figure 1). Pyropheophorbide is less polar than pheophorbide resulting in the pyropheophoribe having a decreased water solubility and an increased oil solubility compared with pheophorbide.
  • pyropheophytin can be more abundant than both pheophytin and chlorophyll in vegetable oils during processing (see Table 9 in volume 2.2. of Bailey's Industrial Oil and Fat Products (2005), 6 th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons). This is partly because of the loss of magnesium from chlorophyll during harvest and storage of the plant material. If an extended heat treatment at 90°C or above is used, the amount of pyropheophytin in the oil is likely to increase and could be higher than the amount of pheophytin.
  • Chlorophyll levels are also reduced by heating of oil seeds before pressing and extraction as well as the oil degumming and alkali treatment during the refining process. It has also been observed that phospholipids in the oil can complex with magnesium and thus reduce the amount of chlorophyll. Thus chlorophyll is a relatively minor contaminant compared to pyropheophytin (and pheophytin) in many plant oils.
  • Chlorophyllases may be used to treat the oil at various stages of the oil refining process. However, it is preferable to treat the oil with chlorophyllase before phospholipids have been completely removed from the oil, e.g. before or during the degumming step. This is because the activity of chlorophyllases in oil may be dependent on the presence at least 0.5 to 1% by weight phospholipid.
  • Chlorophyllases may, for example, be added to the oil in a water degumming step. This step is normally conducted at a pH 5.0 to 5.5.
  • reaction products of chlorophyllases i.e. chlorophyllide, pheophorbide and pyropheophorbide
  • acidic pH e.g. pH 5.0 to 5.5
  • reaction products from chlorophyllase treatment are only partly water soluble and are not efficiently removed by centrifugation of the heavy phase (water/gum).
  • Reaction products such as pheophorbide and pyropheophorbide can, however, be at least partially removed from the oil in a neutralization step.
  • an alkali e.g.
  • the physical refining process without neutralization may be used if the phospholipids in the oil can be removed by enzymatic total degumming of the oil and/or by acid treatment and pH adjustment to 6.8 to 7, followed by centrifugation and a second washing step. This process is called top degumming or super degumming. Because in this method the pH is not raised to e.g. at least 8.0, when using physical refining it may be difficult to remove the reaction products such as pheophorbide and pyropheophorbide produced by chlorophyllase treatment of the oil.
  • chlorophyllase reaction products when using chemical refining in combination with chlorophyllase treatment, it is typically possible to remove chlorophyllase reaction products but it is more difficult to recover free fatty acids.
  • chlorophyllases when chlorophyllases are used together with physical refining free fatty acids may be isolated in the deodorization step, but it is more difficult to eliminate the chlorophyllase reaction products.
  • the present invention provides a process for treating a plant oil, comprising (a) contacting the oil with water and an enzyme which is capable of hydro lysing chlorophyll or a chlorophyll derivative, thereby generating one or more enzyme reaction products; wherein the enzyme is contacted with the oil at a pH of 4.0 to 7.0; (b) adjusting the pH to 7.5 to 7.7; and (c) separating an aqueous phase containing the enzyme reaction products from the oil.
  • the invention provides a plant oil obtainable by a process as defined above.
  • the process further comprises contacting the oil with an adsorbent, wherein the adsorbent binds to the enzyme reaction products.
  • the adsorbent comprises silica.
  • the step adsorbent treatment step takes place after step (c).
  • the process further comprises a step of treating the oil with an acid.
  • the acid treatment may take place after step (a) and before step (b).
  • the acid comprises citric acid.
  • the chlorophyll derivative comprises pheophytin or pyropheophytin.
  • the enzyme reaction products comprise chlorophyllide, pheophorbide and/or pyropheophorbide.
  • the enzyme comprises a polypeptide sequence as defined in any one of SEQ ID NOs: 1, 2, 4, 6 or 8 to 15, or a functional fragment or variant thereof. In some embodiments, the enzyme comprises a polypeptide sequence having at least 75% sequence identity to any one of SEQ ID NOs: 1, 2, 4, 6 or 8 to 15 over at least 50 amino acid residues.
  • the enzyme is contacted with the oil before a step of degumming of the oil. In another embodiment, the enzyme is contacted with the oil during a step of degumming of the oil. In one embodiment, the degumming step comprises water degumming. In another embodiment, the degumming step comprises contacting the oil with a phospholipase.
  • At least 50% by weight of free fatty acids are retained in the oil during the process. For instance, in one embodiment at least 50%>, at least 55% or at least 60% by weight of free fatty acids present in the oil at the start of the process (e.g. before or during step (a)) are retained in the oil at the end of the process (e.g. after step (c)).
  • the process further comprises a deodorisation step.
  • free fatty acids present in the oil are isolated in a distillate obtained in the deodorisation step.
  • the enzyme is contacted with the oil in the presence of 0.5 to 5% by weight water.
  • the oil may subsequently be contacted with an adsorbent. It has been found that by adjusting the pH of the oil to 7.5 to 7.7 after chlorophyllase treatment, pheophorbide and pyropheophorbide can be largely eliminated from the oil, without the need to perform a full neutralisation step. By avoiding the need to raise the pH to greater than 8.0, a surprisingly high proportion of the free fatty acids can be retained in the oil, which permits their isolation in a subsequent deodorisation step.
  • Figure 1 shows the reactions involving chlorophyll and derivatives and enzymes used in the present invention.
  • Figure 2 shows the amino acid sequence of Arabidopsis thaliana chlorophyllase (SEQ ID NO: l).
  • Figure 3 shows the amino acid sequence of Triticum aestivum chlorophyllase (SEQ ID NO:2).
  • Figure 4 shows a nucleotide sequence encoding Triticum aestivum chlorophyllase (SEQ ID NO:3).
  • FIG. 5 shows the amino acid sequence of Chlamydomonas reinhardtii chlorophyllase (SEQ ID NO:4).
  • Figure 6 shows a nucleotide sequence encoding Chlamydomonas reinhardtii chlorophyllase (SEQ ID NO:5).
  • Figure 7 shows the amino acid sequence of a pheophytin pheophorbide hydrolase (PPH) from Arabidopsis thaliana (SEQ ID NO: 6). A chloroplast transit peptide is shown in bold.
  • PPH pheophytin pheophorbide hydrolase
  • Figure 8 shows the nucleotide sequence of a cDNA from Arabidopsis thaliana encoding pheophytin pheophorbide hydrolase (SEQ ID NO:7).
  • the PPH of SEQ ID NO:6 is encoded by residues 173 to 1627 of SEQ ID NO:7.
  • Figure 9 shows the polypeptide sequence of Populus trichocarpa PPH (SEQ ID NO: 8).
  • Figure 10 shows the polypeptide sequence of Vitis vinifera PPH (SEQ ID NO:9).
  • Figure 11 shows the polypeptide sequence of Ricinus communis PPH (SEQ ID NO: 10).
  • Figure 12 shows the polypeptide sequence of Oryza sativa (japonica cultivar-group) PPH (SEQ ID NO: 11).
  • Figure 13 shows the polypeptide sequence of Zea mays PPH (SEQ ID NO: 12).
  • Figure 14 shows the polypeptide sequence of Nicotiana tabacum PPH (SEQ ID NO:13).
  • Figure 15 shows the polypeptide sequence of Oryza sativa Japonica Group PPH (SEQ ID NO: 14).
  • Figure 16 shows (a) the polypeptide sequence of Physcomitrella patens subsp. patens PPH (SEQ ID NO: 15)
  • Figure 17 shows the relative amounts of pheophorbide and pyropheophorbide as a function of pH following partial neutralization of oil.
  • Figure 18 shows the effect of various adsorbents on removal of pheophorbide in oil treated with chlorophyllase.
  • the present invention relates to a process for treating a plant oil.
  • the process is used to remove chlorophyll and/or chlorophyll derivatives from the oil, or to reduce the level of chlorophyll and/or chlorophyll derivatives in the oil, for instance where the chlorophyll and/or chlorophyll derivatives are present as a contaminant.
  • the process is particularly suited to removing the reaction products of chlorophyllases and related enzymes, e.g. phytol-free chlorophyll derivatives such as pheophorbide and pyropheophorbide .
  • chlororophyll derivative it is typically meant compounds which comprise both a porphyrin (chlorin) ring and a phytol group (tail), including magnesium-free phytol- containing derivatives such as pheophytin and pyropheophytin. Chlorophyll and (phytol-containing) chlorophyll derivatives are typically greenish is colour, as a result of the porphyrin (chlorin) ring present in the molecule. Loss of magnesium from the porphyrin ring means that pheophytin and pyropheophytin are more brownish in colour than chlorophyll.
  • the present process may be performed in order to remove or reduce the green or brown colouring present in the oil. Accordingly the present process may be referred to as a bleaching or de-colorizing process.
  • Enzymes used in the process may hydro lyse chlorophyll and phytol-containing chlorophyll derivatives to cleave the phytol tail from the chlorin ring. Hydrolysis of chlorophyll and chlorophyll derivatives typically results in compounds such as chlorophyllide, pheophorbide and pyropheophorbide which are phytol- free derivatives of chlorophyll.
  • chlorophyll or chlorophyll derivative may be either a or b forms.
  • chlororophyll includes chlorophyll a and chlorophyll b.
  • both a and b forms are covered when referring to pheophytin, pyropheophytin, chlorophyllide, pheophorbide and pyropheophorbide.
  • Chlorophyll a and b and pheophytin a and b each exist as a pair of epimers determined by the stereochemistry of H and COOCH 3 around the carbon number 13 2 (numbering according to the IUPAC system).
  • chlorophyll a exists as the pair of epimers chlorophyll a and chlorophyll a '
  • chlorophyll b comprises b and b' forms
  • pheophytin a comprises the epimer a and a' pair
  • pheophytin b comprises b and b' forms. All such stereoisomers are covered when referring to the respective chlorophyll derivatives.
  • Any plant oil may be treated according to the present process, in order to remove undesirable contamination by chlorophyll and/or chlorophyll derivatives.
  • the oil may be derived from any type of plant, and from any part of a plant, including whole plants, leaves, stems, flowers, roots, plant protoplasts, seeds and plant cells and progeny of same.
  • the class of plants from which products can be treated in the method of the invention includes higher plants, including angiosperms (monocotyledonous and dicotyledonous plants), as well as gymnosperms. It includes plants of a variety of ploidy levels, including polyploid, diploid, haploid and hemizygous states.
  • the oil may comprise a vegetable oil, including oils processed from oil seeds or oil fruits (e.g. seed oils such as canola (rapeseed) oil and fruit oils such as palm).
  • suitable oils include rice bran, soy, canola (rape seed), palm, olive, cottonseed, corn, palm kernel, coconut, peanut, sesame, Moringa or sunflower.
  • the process of the invention can be used in conjunction with methods for processing essential oils, e.g., those from fruit seed oils, e.g. grapeseed, apricot, borage, etc.
  • the process of the invention can be used in conjunction with methods for processing high phosphorus oils (e.g. a soy bean oil).
  • the chlorophyll and/or chlorophyll derivatives may be present in the oil naturally, as a contaminant, or as an undesired component in a processed product.
  • the chlorophyll and/or chlorophyll derivatives e.g. chlorophyll, pheophytin and/or pyropheophytin
  • chlorophyll, pheophytin and/or pyropheophytin may be present as a natural contaminant in the oil at a concentration of 0.001 to 1000 mg/kg (0.001 to 1000 ppm, 10 ⁇ 7 to 10 "1 wt %), based on the total weight of the oil.
  • the chlorophyll and/or chlorophyll derivatives may be present in the oil at a concentration of 0.1 to 100, 0.5 to 50, 1 to 50, 1 to 30 or 1 to 10 mg/kg, based on the total weight of the oil.
  • chlorophyllide, pyropheophorbide and/or pyropheophorbide may be present at any level in the oil.
  • chlorophyllide, pyropheophorbide and/or pyropheophorbide may be present in the oil, either before or after treatment with an enzyme according to the method of the present invention, at a concentration of 0.001 to 1000 mg/kg (0.001 to 1000 ppm, 10 ⁇ 7 to 10 "1 wt %), based on the total weight of the oil.
  • the chlorophyllide, pyropheophorbide and/or pyropheophorbide may be present in the composition at a concentration of 0.1 to 100, 0.5 to 50, 1 to 50, 1 to 30 or 1 to 10 mg/kg, based on the total weight of the composition.
  • the process of the present invention comprises a step of contacting the oil with an enzyme which is capable of hydrolysing chlorophyll or a chlorophyll derivative.
  • hydro lyzing chlorophyll or a chlorophyll derivative means hydrolysing an ester bond in chlorophyll or a (phytol-containing) chlorophyll derivative, e.g. to cleave a phytol group from the chlorin ring in the chlorophyll or chlorophyll derivative.
  • the enzyme typically has an esterase or hydrolase activity.
  • the enzyme has esterase or hydrolase activity in an oil phase, and optionally also in an aqueous phase.
  • the enzyme may, for example, be a chlorophyllase, pheophytinase or pyropheophytinase.
  • the enzyme is capable of hydro lysing at least one, at least two or all three of chlorophyll, pheophytin and pyropheophytin.
  • the enzyme has chlorophyllase, pheophytinase and pyropheophytinase activity.
  • two or more enzymes may be used in the method, each enzyme having a different substrate specificity.
  • the method may comprise the combined use of two or three enzymes selected from a chlorophyllase, a pheophytinase and a pyropheophytinase.
  • Any polypeptide having an activity that can hydrolyse chlorophyll or a chlorophyll derivative can be used as the enzyme in the process of the invention.
  • enzyme it is intended to encompass any polypeptide having hydro lytic activity on chlorophyll or a chlorophyll derivative, including e.g. enzyme fragments, etc.
  • Any isolated, recombinant or synthetic or chimeric (or a combination of synthetic and recombinant) polypeptide can be used.
  • Enzyme (chlorophyllase, pheophytinase or pyropheophytinase) activity assay
  • Hydrolytic activity on chlorophyll or a chlorophyll derivative may be detected using any suitable assay technique, for example based on an assay described herein.
  • hydrolytic activity may be detected using fluorescence-based techniques.
  • a polypeptide to be tested for hydrolytic activity on chlorophyll or a chlorophyll derivative is incubated in the presence of a substrate, and product or substrate levels are monitored by fluorescence measurement.
  • Suitable substrates include e.g. chlorophyll, pheophytin and/or pyropheophytin.
  • Products which may be detected include chlorophyllide, pheophorbide, pyropheophorbide and/or phytol.
  • a suitable assay may be based on HPLC detection and quantitation of substrate or product levels following addition of a putative enzyme, e.g. based on the techniques described below.
  • the assay may be performed as described in Hornero-Mendez et al. (2005), Food Research International 38(8-9): 1067- 1072. In another embodiment, the following assay may be used:
  • One unit of enzyme activity is defined as the amount of enzyme which hydrolyzes one micromole of substrate (e.g. chlorophyll, pheophytin or pyropheophytin) per minute at 40°C, e.g. in an assay method as described herein.
  • substrate e.g. chlorophyll, pheophytin or pyropheophytin
  • the enzyme used in the present method has chlorophyllase, pheophytinase and/or pyropheophytinase activity of at least 1000 U/g, at least 5000 U/g, at least 10000 U/g, or at least 50000 U/g, based on the units of activity per gram of the purified enzyme, e.g. as determined by an assay method described herein.
  • hydro lytic activity on chlorophyll or a chlorophyll derivative may be determined using a method as described in WO 2011/125028.
  • the enzyme is capable of hydrolyzing at least chlorophyll.
  • Any polypeptide that catalyses the hydrolysis of a chlorophyll ester bond to yield chlorophyllide and phytol can be used in the process.
  • a chlorophyllase, chlase or chlorophyll chlorophyllido-hydrolyase or polypeptide having a similar activity e.g., chlorophyll-chlorophyllido hydrolase 1 or chlase 1 , or, chlorophyll-chlorophyllido hydrolase 2 or chlase 2, see, e.g. NCBI P59677-1 and P59678, respectively
  • NCBI P59677-1 and P59678 see, e.g. NCBI P59677-1 and P59678, respectively
  • the enzyme is a chlorophyllase classified under the Enzyme Nomenclature classification (E.C. 3.1.1.14). Any isolated, recombinant or synthetic or chimeric (a combination of synthetic and recombinant) polypeptide (e.g., enzyme or catalytic antibody) can be used, see e.g. Marchler-Bauer (2003) Nucleic Acids Res. 31 : 383-387.
  • the chlorophyllase may be an enzyme as described in WO 0229022 or WO 2006009676.
  • the Arabidopsis thaliana chlorophyllase can be used as described, e.g. in NCBI entry NM_123753.
  • the chlorophyllase may be a polypeptide comprising the sequence of SEQ ID NO: l (see Figure 2).
  • the chlorophyllase is derived from algae, e.g. from Phaeodactylum tricornutum.
  • the chlorophyllase is derived from wheat, e.g. from Triticum sp., especially from Triticum aestivum.
  • the chlorophyllase may be polypeptide comprising the sequence of SEQ ID NO:2 (see Figure 3), or may be encoded by the nucleotide sequence of SEQ ID NO: 3 (see Figure 4).
  • the chlorophyllase is derived from Chlamydomonas sp., especially from Chlamydomonas reinhardtii.
  • the chlorophyllase may be a polypeptide comprising the sequence of SEQ ID NO:4 (see Figure 5), or may be encoded by the nucleotide sequence of SEQ ID NO: 5 (see Figure 6).
  • the enzyme is capable of hydrolyzing pheophytin and pyropheophytin.
  • the enzyme may be pheophytinase or pheophytin pheophorbide hydrolase (PPH), e.g. an enzyme as described in Schelbert et al, The Plant Cell 21 :767-785 (2009).
  • PPH and related enzymes are capable of hydrolyzing pyropheophytin in addition to pheophytin.
  • PPH is inactive on chlorophyll.
  • PPH orthologs are commonly present in eukaryotic photosynthesizing organisms.
  • PPHs represent a defined sub-group of ⁇ / ⁇ hydrolases which are phylogenetically distinct from chlorophy liases, the two groups being distinguished in terms of sequence homology and substrates.
  • the enzyme may be any known PPH derived from any species or a functional variant or fragment thereof or may be derived from any known PPH enzyme.
  • the enzyme is a PPH from Arabidopsis thaliana, e.g. a polypeptide comprising the amino acid sequence of SEQ ID NO:6 (see Figure 7), or a polypeptide encoded by the nucleotide sequence of SEQ ID NO:7 (see Figure 8, NCBI accession no. NPJ96884, GenBank ID No. 15240707), or a functional variant or fragment thereof.
  • the enzyme may be a PPH derived from any one of the following species: Arabidopsis thaliana, Populus trichocarpa, Vitis vinifera, Oryza sativa, Zea mays, Nicotiana tabacum, Ostreococcus lucimarinus, Ostreococcus taurii, Physcomitrella patens, Phaeodactylum tricornutum, Chlamydomonas reinhardtii, or Micromonas sp. RCC299.
  • the enzyme may be a polypeptide comprising an amino acid sequence, or encoded by a nucleotide sequence, defined in one of the following database entries shown in Table 1, or a functional fragment or variant thereof:
  • the enzyme may be a polypeptide as defined in any of SEQ ID NO:s 8 to 15 ( Figures 9 to 16), or a functional fragment or variant thereof. Variants and fragments
  • Functional variants and fragments of known sequences which hydro lyse chlorophyll or a chlorophyll derivative may also be employed in the present invention.
  • “functional” it is meant that the fragment or variant retains a detectable hydrolytic activity on chlorophyll or a chlorophyll derivative.
  • variants and fragments show homology to a known chlorophyllase, pheophytinase or pyropheophytinase sequence, e.g.
  • the percentage of sequence identity may be determined by analysis with a sequence comparison algorithm or by a visual inspection.
  • the sequence comparison algorithm is a BLAST algorithm, e.g., a BLAST version 2.2.2 algorithm.
  • enzymes having chlorophyllase, pheophytinase and/or pyropheophytinase activity suitable for use in the process may be identified by determining the presence of conserved sequence motifs present e.g. in known chlorophyllase, pheophytinase or pyropheophytinase sequences.
  • conserved sequence motifs found in PPH enzymes include the following: LPGFGVG (SEQ ID NO: 16), DFLGQG (SEQ ID NO: 17), GNSLGG (SEQ ID NO: 18), LVKGVTLLNATPFW (SEQ ID NO: 19), HPAA (SEQ ID NO:20), EDPW (SEQ ID NO:21), and SPAGHCPH (SEQ ID NO:22).
  • an enzyme for use in the present invention may comprise one or more of these sequences.
  • the GNSLGG (SEQ ID NO: 18) motif contains an active site serine residue.
  • Polypeptide sequences having suitable activity may be identified by searching genome databases, e.g. the microbiome metagenome database (JGI-DOE, USA), for the presence of these motifs.
  • Enzymes for use in the present invention may be isolated from their natural sources or may be, for example, produced using recombinant DNA techniques.
  • Nucleotide sequences encoding polypeptides having chlorophyllase, pheophytinase and/or pyropheophytinase activity may be isolated or constructed and used to produce the corresponding polypeptides.
  • a genomic DNA and/or cDNA library may be constructed using chromosomal DNA or messenger RNA from the organism producing the polypeptide. If the amino acid sequence of the polypeptide is known, labeled oligonucleotide probes may be synthesised and used to identify polypeptide-encoding clones from the genomic library prepared from the organism. Alternatively, a labelled oligonucleotide probe containing sequences homologous to another known polypeptide gene could be used to identify polypeptide-encoding clones. In the latter case, hybridisation and washing conditions of lower stringency are used.
  • polypeptide-encoding clones could be identified by inserting fragments of genomic DNA into an expression vector, such as a plasmid, transforming enzyme- negative bacteria with the resulting genomic DNA library, and then plating the transformed bacteria onto agar containing an enzyme inhibited by the polypeptide, thereby allowing clones expressing the polypeptide to be identified.
  • an expression vector such as a plasmid, transforming enzyme- negative bacteria with the resulting genomic DNA library
  • the nucleotide sequence encoding the polypeptide may be prepared synthetically by established standard methods, e.g. the phosphoroamidite method described by Beucage S.L. et al (1981) Tetrahedron Letters 22, p 1859-1869, or the method described by Matthes et al (1984) EMBO J. 3, p 801-805.
  • the phosphoroamidite method oligonucleotides are synthesised, e.g. in an automatic DNA synthesiser, purified, annealed, ligated and cloned in appropriate vectors.
  • the nucleotide sequence may be of mixed genomic and synthetic origin, mixed synthetic and cDNA origin, or mixed genomic and cDNA origin, prepared by ligating fragments of synthetic, genomic or cDNA origin (as appropriate) in accordance with standard techniques. Each ligated fragment corresponds to various parts of the entire nucleotide sequence.
  • the DNA sequence may also be prepared by polymerase chain reaction (PCR) using specific primers, for instance as described in US 4,683,202 or in Saiki R K et al (Science (1988) 239, pp 487-491).
  • nucleotide sequence refers to an oligonucleotide sequence or polynucleotide sequence, and variant, homologues, fragments and derivatives thereof (such as portions thereof).
  • the nucleotide sequence may be of genomic or synthetic or recombinant origin, which may be double-stranded or single-stranded whether representing the sense or antisense strand.
  • nucleotide sequence encoding a polypeptide having chlorophyllase, pheophytinase and/or pyropheophytinase activity is prepared using recombinant DNA techniques.
  • the nucleotide sequence could be synthesised, in whole or in part, using chemical methods well known in the art (see Caruthers MH et al (1980) Nuc Acids Res Symp Ser 215-23 and Horn T et al (1980) Nuc Acids Res Symp Ser 225-232).
  • an enzyme-encoding nucleotide sequence has been isolated, or a putative enzyme- encoding nucleotide sequence has been identified, it may be desirable to modify the selected nucleotide sequence, for example it may be desirable to mutate the sequence in order to prepare an enzyme in accordance with the present invention.
  • Mutations may be introduced using synthetic oligonucleotides. These oligonucleotides contain nucleotide sequences flanking the desired mutation sites. A suitable method is disclosed in Morinaga et al (Biotechnology (1984) 2, p646-649). Another method of introducing mutations into enzyme-encoding nucleotide sequences is described in Nelson and Long (Analytical Biochemistry (1989), 180, p 147-151).
  • EP 0 583 265 refers to methods of optimising PCR based mutagenesis, which can also be combined with the use of mutagenic DNA analogues such as those described in EP 0 866 796.
  • Error prone PCR technologies are suitable for the production of variants of enzymes which hydrolyse chlorophyll and/or chlorophyll derivatives with preferred characteristics.
  • WO0206457 refers to molecular evolution of lipases.
  • a third method to obtain novel sequences is to fragment non-identical nucleotide sequences, either by using any number of restriction enzymes or an enzyme such as Dnase I, and reassembling full nucleotide sequences coding for functional proteins. Alternatively one can use one or multiple non-identical nucleotide sequences and introduce mutations during the reassembly of the full nucleotide sequence.
  • DNA shuffling and family shuffling technologies are suitable for the production of variants of enzymes with preferred characteristics. Suitable methods for performing 'shuffling' can be found in EP0752008, EPl 138763, EPl 103606. Shuffling can also be combined with other forms of DNA mutagenesis as described in US 6,180,406 and WO 01/34835.
  • mutations or natural variants of a polynucleotide sequence can be recombined with either the wild type or other mutations or natural variants to produce new variants.
  • Such new variants can also be screened for improved functionality of the encoded polypeptide.
  • an enzyme may be altered to improve the functionality of the enzyme.
  • a nucleotide sequence encoding an enzyme e.g. a chlorophyllase, pheophytinase and/or pyropheophytinase
  • an enzyme e.g. a chlorophyllase, pheophytinase and/or pyropheophytinase
  • the variant enzyme may contain at least one amino acid substitution, deletion or addition, when compared to a parental enzyme.
  • Variant enzymes retain at least 1%, 2%, 3%, 5%, 10%, 15%, 20%, 30%, 40%, 50 %, 60%, 70%, 80%, 90%, 95%, 97%, or 99% identity with the parent enzyme.
  • Suitable parent enzymes may include any enzyme with hydrolytic activity on chlorophyll and/or a chlorophyll derivative.
  • the present invention also encompasses the use of amino acid sequences encoded by a nucleotide sequence which encodes a chlorophyllase, pheophytinase or pyropheophytinase for use in any one of the methods and/or uses of the present invention.
  • amino acid sequence is synonymous with the term “polypeptide” and/or the term “protein”.
  • amino acid sequence is synonymous with the term “peptide”.
  • the amino acid sequence may be prepared/isolated from a suitable source, or it may be made synthetically or it may be prepared by use of recombinant DNA techniques. Suitably, the amino acid sequences may be obtained from the isolated polypeptides taught herein by standard techniques.
  • One suitable method for determining amino acid sequences from isolated polypeptides is as follows. Purified polypeptide may be freeze-dried and 100 ⁇ g of the freeze-dried material may be dissolved in 50 ⁇ of a mixture of 8 M urea and 0.4 M ammonium hydrogen carbonate, pH 8.4. The dissolved protein may be denatured and reduced for 15 minutes at 50°C following overlay with nitrogen and addition of 5 ⁇ of 45 mM dithiothreitol. After cooling to room temperature, 5 ⁇ of 100 mM iodoacetamide may be added for the cysteine residues to be derivatized for 15 minutes at room temperature in the dark under nitrogen.
  • homologue means an entity having a certain homology with the subject amino acid sequences and the subject nucleotide sequences.
  • the term “homology” can be equated with "identity”.
  • the homologous amino acid sequence and/or nucleotide sequence should provide and/or encode a polypeptide which retains the functional activity and/or enhances the activity of the enzyme.
  • a homologous sequence is taken to include an amino acid sequence which may be at least 75, 85 or 90%> identical, preferably at least 95 or 98%> identical to the subject sequence.
  • the homologues will comprise the same active sites etc. as the subject amino acid sequence.
  • homology can also be considered in terms of similarity (i.e. amino acid residues having similar chemical properties/functions), in the context of the present invention it is preferred to express homology in terms of sequence identity.
  • a homologous sequence is taken to include a nucleotide sequence which may be at least 75, 85 or 90% identical, preferably at least 95 or 98% identical to a nucleotide sequence encoding a polypeptide of the present invention (the subject sequence).
  • the homologues will comprise the same sequences that code for the active sites etc. as the subject sequence.
  • homology can also be considered in terms of similarity (i.e. amino acid residues having similar chemical properties/functions), in the context of the present invention it is preferred to express homology in terms of sequence identity.
  • Homology comparisons can be conducted by eye, or more usually, with the aid of readily available sequence comparison programs. These commercially available computer programs can calculate % homology between two or more sequences. % homology may be calculated over contiguous sequences, i.e. one sequence is aligned with the other sequence and each amino acid in one sequence is directly compared with the corresponding amino acid in the other sequence, one residue at a time. This is called an "ungapped" alignment. Typically, such ungapped alignments are performed only over a relatively short number of residues.
  • a suitable computer program for carrying out such an alignment is the Vector NTI AdvanceTM 1 1 (Invitrogen Corp.).
  • Examples of other software that can perform sequence comparisons include, but are not limited to, the BLAST package (see Ausubel et al 1999 Short Protocols in Molecular Biology, 4th Ed - Chapter 18), and FASTA (Altschul et al 1990 J. Mol. Biol. 403-410). Both BLAST and FASTA are available for offline and online searching (see Ausubel et al 1999, pages 7-58 to 7-60). However, for some applications, it is preferred to use the Vector NTI AdvanceTM 11 program.
  • a new tool, called BLAST 2 Sequences is also available for comparing protein and nucleotide sequence (see FEMS Microbiol Lett 1999 174(2): 247-50; and FEMS Microbiol Lett 1999 177(1): 187-8.).
  • % homology can be measured in terms of identity
  • the alignment process itself is typically not based on an all-or-nothing pair comparison.
  • a scaled similarity score matrix is generally used that assigns scores to each pairwise comparison based on chemical similarity or evolutionary distance.
  • An example of such a matrix commonly used is the BLOSUM62 matrix - the default matrix for the BLAST suite of programs.
  • Vector NTI programs generally use either the public default values or a custom symbol comparison table if supplied (see user manual for further details). For some applications, it is preferred to use the default values for the Vector NTI AdvanceTM 11 package.
  • percentage homologies may be calculated using the multiple alignment feature in Vector NTI AdvanceTM 11 (Invitrogen Corp.), based on an algorithm, analogous to CLUSTAL (Higgins DG & Sharp PM (1988), Gene 73(1), 237-244).
  • CLUSTAL Higgins DG & Sharp PM (1988), Gene 73(1), 237-244
  • the default parameters for the programme are used for pairwise alignment.
  • the following parameters are the current default parameters for pairwise alignment for BLAST 2: FOR BLAST2 DNA PROTEIN
  • sequence identity for the nucleotide sequences and/or amino acid sequences may be determined using BLAST2 (blastn) with the scoring parameters set as defined above.
  • the degree of identity is based on the number of sequence elements which are the same.
  • the degree of identity in accordance with the present invention for amino acid sequences may be suitably determined by means of computer programs known in the art such as Vector NTI AdvanceTM 11 (Invitrogen Corp.).
  • the scoring parameters used are preferably BLOSUM62 with Gap existence penalty of 11 and Gap extension penalty of 1.
  • the degree of identity with regard to a nucleotide sequence is determined over at least 20 contiguous nucleotides, preferably over at least 30 contiguous nucleotides, preferably over at least 40 contiguous nucleotides, preferably over at least 50 contiguous nucleotides, preferably over at least 60 contiguous nucleotides, preferably over at least 100 contiguous nucleotides.
  • the degree of identity with regard to a nucleotide sequence may be determined over the whole sequence.
  • sequences may also have deletions, insertions or substitutions of amino acid residues which produce a silent change and result in a functionally equivalent substance.
  • Deliberate amino acid substitutions may be made on the basis of similarity in polarity, charge, solubility, hydrophobicity, hydrophilicity, and/or the amphipathic nature of the residues as long as the secondary binding activity of the substance is retained.
  • negatively charged amino acids include aspartic acid and glutamic acid; positively charged amino acids include lysine and arginine; and amino acids with uncharged polar head groups having similar hydrophilicity values include leucine, isoleucine, valine, glycine, alanine, asparagine, glutamine, serine, threonine, phenylalanine, and tyrosine.
  • AROMATIC H F W Y The present invention also encompasses homologous substitution (substitution and replacement are both used herein to mean the interchange of an existing amino acid residue, with an alternative residue) that may occur i.e. like-for-like substitution such as basic for basic, acidic for acidic, polar for polar etc. Non-homologous substitution may also occur i.e.
  • unnatural amino acids such as ornithine (hereinafter referred to as Z), diaminobutyric acid ornithine (hereinafter referred to as B), norleucine ornithine (hereinafter referred to as O), pyriylalanine, thienylalanine, naphthylalanine and phenylglycine. Replacements may also be made by unnatural amino acids.
  • Variant amino acid sequences may include suitable spacer groups that may be inserted between any two amino acid residues of the sequence including alkyl groups such as methyl, ethyl or propyl groups in addition to amino acid spacers such as glycine or ⁇ - alanine residues.
  • alkyl groups such as methyl, ethyl or propyl groups
  • amino acid spacers such as glycine or ⁇ - alanine residues.
  • a further form of variation involves the presence of one or more amino acid residues in peptoid form, will be well understood by those skilled in the art.
  • the peptoid form is used to refer to variant amino acid residues wherein the a-carbon substituent group is on the residue's nitrogen atom rather than the a-carbon.
  • Nucleotide sequences for use in the present invention or encoding a polypeptide having the specific properties defined herein may include within them synthetic or modified nucleotides.
  • a number of different types of modification to oligonucleotides are known in the art. These include methylphosphonate and phosphorothioate backbones and/or the addition of acridine or polylysine chains at the 3' and/or 5' ends of the molecule.
  • the nucleotide sequences described herein may be modified by any method available in the art. Such modifications may be carried out in order to enhance the in vivo activity or life span of nucleotide sequences.
  • the present invention also encompasses the use of nucleotide sequences that are complementary to the sequences discussed herein, or any derivative, fragment or derivative thereof. If the sequence is complementary to a fragment thereof then that sequence can be used as a probe to identify similar coding sequences in other organisms etc.
  • Polynucleotides which are not 100% homologous to the sequences of the present invention but fall within the scope of the invention can be obtained in a number of ways.
  • Other variants of the sequences described herein may be obtained for example by probing DNA libraries made from a range of individuals, for example individuals from different populations.
  • other viral/bacterial, or cellular homologues particularly cellular homologues found in plant cells may be obtained and such homologues and fragments thereof in general will be capable of selectively hybridising to the sequences shown in the sequence listing herein.
  • Such sequences may be obtained by probing cDNA libraries made from or genomic DNA libraries from other plant species, and probing such libraries with probes comprising all or part of any one of the sequences in the attached sequence listings under conditions of medium to high stringency. Similar considerations apply to obtaining species homologues and allelic variants of the polypeptide or nucleotide sequences of the invention.
  • Variants and strain/species homologues may also be obtained using degenerate PCR which will use primers designed to target sequences within the variants and homologues encoding conserved amino acid sequences within the sequences of the present invention.
  • conserved sequences can be predicted, for example, by aligning the amino acid sequences from several variants/homologues. Sequence alignments can be performed using computer software known in the art. For example the GCG Wisconsin PileUp program is widely used.
  • the primers used in degenerate PCR will contain one or more degenerate positions and will be used at stringency conditions lower than those used for cloning sequences with single sequence primers against known sequences.
  • polynucleotides may be obtained by site directed mutagenesis of characterised sequences. This may be useful where for example silent codon sequence changes are required to optimise codon preferences for a particular host cell in which the polynucleotide sequences are being expressed. Other sequence changes may be desired in order to introduce restriction polypeptide recognition sites, or to alter the property or function of the polypeptides encoded by the polynucleotides.
  • Polynucleotides (nucleotide sequences) of the invention may be used to produce a primer, e.g. a PCR primer, a primer for an alternative amplification reaction, a probe e.g. labelled with a revealing label by conventional means using radioactive or nonradioactive labels, or the polynucleotides may be cloned into vectors.
  • a primer e.g. a PCR primer, a primer for an alternative amplification reaction, a probe e.g. labelled with a revealing label by conventional means using radioactive or nonradioactive labels, or the polynucleotides may be cloned into vectors.
  • primers, probes and other fragments will be at least 15, preferably at least 20, for example at least 25, 30 or 40 nucleotides in length, and are also encompassed by the term polynucleotides of the invention as used herein.
  • Polynucleotides such as DNA polynucleotides and probes according to the invention may be produced recombinantly, synthetically, or by any means available to those of skill in the art. They may also be cloned by standard techniques.
  • primers will be produced by synthetic means, involving a stepwise manufacture of the desired nucleic acid sequence one nucleotide at a time. Techniques for accomplishing this using automated techniques are readily available in the art.
  • Longer polynucleotides will generally be produced using recombinant means, for example using a PCR (polymerase chain reaction) cloning techniques. This will involve making a pair of primers (e.g. of about 15 to 30 nucleotides) flanking a region of the enzyme sequence which it is desired to clone, bringing the primers into contact with mRNA or cDNA obtained from a plant cell, performing a polymerase chain reaction under conditions which bring about amplification of the desired region, isolating the amplified fragment (e.g. by purifying the reaction mixture on an agarose gel) and recovering the amplified DNA.
  • the primers may be designed to contain suitable restriction enzyme recognition sites so that the amplified DNA can be cloned into a suitable cloning vector. Enzyme formulation and dosage
  • Enzymes used in the methods of the invention can be formulated or modified, e.g., chemically modified, to enhance oil solubility, stability, activity or for immobilization.
  • enzymes used in the methods of the invention can be formulated to be amphipathic or more lipophilic.
  • enzymes used in the methods of the invention can be encapsulated, e.g., in liposomes or gels, e.g., alginate hydrogels or alginate beads or equivalents.
  • Enzymes used in the methods of the invention can be formulated in micellar systems, e.g., a ternary micellar (TMS) or reverse micellar system (RMS) medium.
  • Enzymes used in the methods of the invention can be formulated as described in Yi (2002) J. of Molecular Catalysis B: Enzymatic, Vol. 19, pgs 319-325.
  • the enzymatic reactions of the methods of the invention e.g. the step of contacting the oil with an enzyme which hydro lyses chlorophyll or a chlorophyll derivative, can be done in one reaction vessel or multiple vessels.
  • the enzymatic reactions of the methods of the invention are done in a vegetable oil refining unit or plant.
  • the method of the invention can be practiced with immobilized enzymes, e.g. an immobilized chlorophyllase, pheophytinase and/or pyropheophytinase.
  • the enzyme can be immobilized on any organic or inorganic support.
  • Exemplary inorganic supports include alumina, celite, Dowex-1 -chloride, glass beads and silica gel.
  • Exemplary organic supports include DEAE-cellulose, alginate hydrogels or alginate beads or equivalents.
  • immobilization of the enzyme can be optimized by physical adsorption on to the inorganic support.
  • Enzymes used to practice the invention can be immobilized in different media, including water, Tris-HCl buffer solution and a ternary micellar system containing Tris-HCl buffer solution, hexane and surfactant.
  • the enzyme can be immobilized to any type of substrate, e.g. filters, fibers, columns, beads, colloids, gels, hydrogels, meshes and the like.
  • the enzyme may be dosed into the oil in any suitable amount.
  • the enzyme may be dosed in a range of about 0.001 to lOU/g of the composition, preferably 0.01 to 1 U/g, e.g. 0.01 to 0.1 U/g of the oil.
  • One unit is defined as the amount of enzyme which hydrolyses 1 ⁇ of substrate (e.g. chlorophyll, pheophytin and/or pyropheophytin) per minute at 40 °C, e.g. under assay conditions as described in J. Biol. Chem. (1961) 236: 2544-2547.
  • the enzyme is contacted with a crude plant oil.
  • the enzyme is contacted with a degummed oil.
  • the incubation with the enzyme may be performed before or after a step of degumming the oil.
  • Crude and degummed oils may be distinguished from one another in terms of their phospholipid content.
  • the phospholipid content of plant oils varies according to the particular source and nature of the oil and the stage of the refining process.
  • the phospholipid content of crude plant oils may be up to 5% by weight at the start of the process, but following a water degumming step the phospholipid content typically falls to 1% by weight or below, e.g. around 0.3 % by weight.
  • an enzymatic degumming step e.g. using a phospho lipase
  • a total degumming step e.g.
  • the phospholipid content may fall much lower, for example below 0.1% or even below 0.01% by weight based on the total weight of the oil.
  • Typical phospholipid contents in % by weight of some common oils are shown below:
  • phospholipid content of oils may be determined using standard methods. For example, phospholipid levels in oils may be determined as described in J. Amer. Oil. Chem. Soc. 58, 561 (1981). In one embodiment phospholipid levels may be determined by thin- layer chromatography (TLC) analysis, e.g. as described in WO 2006/008508 or WO 03/100044.
  • TLC thin- layer chromatography
  • Phospholipid levels in oil can also be determined by (a) AOCS Recommended Practice Ca 19-86 (reapproved 2009), "Phospholipids in Vegetable Oils Nephelometric Method” or (b) AOCS Official Method Ca 20-99 (reapproved 2009), "Analysis for Phosphorus in Oil by Inductively Coupled Plasma Optical Emission Spectroscopy".
  • the crude oil is an oil comprising at least 0.5%, at least 1.0% or at least 2% by weight phospholipid.
  • the oil is a water degummed plant oil comprising 0.1 to 1% by weight phospholipid.
  • the enzyme is contacted with the oil at a time when a concentration of lysophospholipid in the oil is as low as possible.
  • the enzyme may be contacted with the oil in the presence of less than 0.2% by weight lysophosho lipid.
  • lysophosholipid By “in the presence of less than 0.2%> by weight lysophosholipid” it is meant that the lysophospholipid content in the oil is less than 0.2% by weight, e.g. based on the total weight of the oil composition, for at least a part of a time during which the enzyme is incubated with the oil (e.g. at least at a time when the enzyme is added to the oil).
  • the lysophospholipid content in the oil may be any value below 0.2% by weight, including zero.
  • Lysophospho lipids may be produced during oil processing by cleavage of an acyl (fatty acid) chain from phospholipids, leaving a single acyl chain, a phosphate group, optionally a headgroup and a free alcohol attached to the glyceryl moiety.
  • Enzymes used in degumming such as phospholipases (in particular phospholipase Al and A2) and acyltransferases may generate lysophospholipids in the oil.
  • the enzyme which hydro lyses chlorophyll or a chlorophyll derivative may be contacted with the oil before the enzymatic degumming step.
  • a higher dose or extended incubation time of the chlorophyllase or related enzyme may be required, in order to overcome any reduction in activity due to the presence of lysophospho lipids.
  • a lysophospho lipase may be used in combination with a phospholipase or acyltransferase in the degumming step.
  • Lysophospho lipases (EC 3.1.1.5) are enzymes that can hydro lyze lysophospho lipids to release fatty acid. Use of a lysophospholipase may help to reduce the production of lysophospho lipids in the oil during the degumming step, e.g. to maintain the lysophospho lipid content of the oil below about 0.2% by weight.
  • Suitable lysophospho lipases are disclosed, for example, in Masuda et al, Eur. J. Biochem., 202,783-787 (1991); WO 98/31790; WO 01/27251 and WO 2008/040465.
  • Phospholipase C is another enzyme which may be used in degumming. Phospholipase C cleaves phospholipids between the glyceryl and phosphate moieties, leaving diacylglycerol and a phosphate group (attached to a headgroup if present). Thus in contrast to phospholipase Al and A2, phospholipase C does not produce lysophospho lipids.
  • the lysophospho lipid content of the oil is less than 0.2%, less than 0.15%, less than 0.1 % or less than 0.05%> by weight, based on the total weight of oil. In general, concentrations of lysophospho lipid which are as low as possible are desirable.
  • Lysophospho lipids which may be present in the oil include lysophosphatidylcholine (LPC), lysophosphatidylinositol (LPI), lysophosphatidylethanolamine (LPE), lysophosphatidylserine (LPS) and lysophosphatidic acid (LPA).
  • LPC lysophosphatidylcholine
  • LPI lysophosphatidylinositol
  • LPE lysophosphatidylethanolamine
  • LPS lysophosphatidylserine
  • LPA lysophosphatidic acid
  • the level of LPC and LPE in the oil is as low as possible.
  • the concentration of LPC and/or LPE is less than 0.2%, less than 0.15%, less than 0.1% or less than 0.05% by weight, based on the total weight of oil.
  • the lysophospholipid content of oils may be determined using standard methods, e.g. as described above for phospholipids, including using HPLC or TLC analysis methods. Suitable methods are described in AOCS Recommended Practice Ja 7-86 (reapproved 2009), "Phospholipids in Lecithin Concentrates by Thin-Layer Chromatography” or Journal of Chromatography A, 864 (1999) 179-182.
  • the oil may be incubated (or admixed) with the enzyme between about 5°C to and about 100°C, more preferably between 10°C to about 90°C, more preferably between about 15°C to about 80°C, more preferably between about 20°C to about 75°C.
  • pheophytin is decomposed to pyropheophytin, which is generally less preferred because some chlorophyllases are less active on pyropheophytin compared to pheophytin.
  • the chlorophyllase degradation product of pyropheophytin, pyropheophorbide is less water soluble compared to pheophorbide and thus more difficult to remove from the oil afterwards.
  • the enzymatic reaction rate is increased at higher temperatures but it is favourable to keep the conversion of pheophytin to pyropheophytin to a minimum.
  • the oil is incubated with the enzyme at below about 80°C, preferably below about 70°C, preferably at about 68°C or below, preferably at about 65°C or below, in order to reduce the amount of conversion to pyropheophytin.
  • the reaction time is relatively short (e.g. less than 24 hours, typically less than about 4 hours)
  • preferred temperature ranges for the incubation of the enzyme with the oil include about 50°C to below about 70°C, about 50°C to about 65°C and about 55°C to about 65°C.
  • a lower temperature may be used (typically in combination with a longer reaction time).
  • the temperature is typically below 50°C, below about 45°C, below about 40°C, below about 35°C, below about 30°C, or below about 25°C.
  • the enzyme may be contacted with the oil at ambient temperature, e.g. 15 to 25°C.
  • the temperature of the oil may be at the desired reaction temperature when the enzyme is admixed therewith.
  • the oil may be heated and/or cooled to the desired temperature before and/or during enzyme addition. Therefore in one embodiment it is envisaged that a further step of the process according to the present invention may be the cooling and/or heating of the oil.
  • the reaction time (i.e. the time period in which the enzyme is incubated with the oil), preferably with agitation, is for a sufficient period of time to allow hydrolysis of chlorophyll and chlorophyll derivatives, e.g. to form phytol and chlorophyllide, pheophorbide and/or pyropheophorbide.
  • the reaction time may be at least about 1 minute, more preferable at least about 5 minutes, more preferably at least about 10 minutes.
  • the reaction time may be between about 15 minutes to about 6 hours, preferably between about 15 minutes to about 60 minutes, preferably about 30 to about 120 minutes.
  • the reaction time may up to 6 hours, or up to 24 hours.
  • the reaction temperature may be extended.
  • the reaction time may be at least 24 hours, at least 48 hours, at least 3 days, at least 5 days, at least 10 days, at least 20 days or at least 50 days, e.g. 1 to 50 days, 1 to 20 days, or 3 to 10 days.
  • the step of contacting the enzyme with the oil is performed in the presence of water.
  • the water content is at least 0.1% by weight, and is preferably less than 10%>.
  • preferred water content ranges include 0.1 to 10%, 0.5 to 5%, 1 to 5% and 1 to 3% by weight.
  • the enzyme is contacted with the oil in a two phase system.
  • a two phase mixture comprising an oil phase and a distinct aqueous phase.
  • Two phase formation may be readily observed by the naked eye when a sufficiently high water content is used (typically 0.5%> by weight or greater). At such water contents, phase separation into oil and aqueous phases and/or gum separation is usually seen.
  • the enzyme may be contacted with the oil in a one phase system, e.g. comprising an oil phase but no distinguishable aqueous phase.
  • the water content is typically 0.5% by weight or lower, e.g. 0.1 to 0.5 % by weight.
  • further water may be added after the enzyme treatment step, e.g. during the pH adjustment step, in order to provide an aqueous phase permitting the separation of the enzyme reaction products. pH during enzyme treatment
  • the enzyme is typically contacted with the oil at a pH of 4.0 to 7.0.
  • the pH of an aqueous phase during contact of the enzyme with the oil may be within this range.
  • the enzyme treatment step is carried out between about pH 5.0 and about pH 7.0, between about pH 5.0 and pH 5.5, between about pH 5.5 and pH 6.0, between about pH 6.0 and pH 6.5, between about pH 6.5 and about pH 7.0 or at about pH 7.0 (i.e. neutral pH).
  • the enzyme treatment step of the present invention typically reduces the level of chlorophyll and/or chlorophyll derivatives in the oil.
  • the step may reduce the concentration of chlorophyll, pheophytin, and/or pyropheophytin, by at least 5%, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%), at least 80%>, at least 90%>, at least 95% or at least 99%, compared to the concentration of chlorophyll, pheophytin, and/or pyropheophytin (by weight) present in the oil before treatment.
  • the concentration of chlorophyll and/or chlorophyll derivatives in the oil after treatment may be less than 100, less than 50, less than 30, less than 10, less than 5, less than 1, less than 0.5, less than 0.1 mg/kg or less than 0.02 mg/kg, based on the total weight of the oil. H adjustment
  • the process further comprises a pH adjustment step.
  • This step typically involves raising the pH of the oil (or e.g. an aqueous phase present in the oil/water mixture), in order to ionize the enzyme reaction products (e.g. pheophorbide and pyropheophorbide), so that they are washed out into the aqueous phase.
  • the enzyme reaction products e.g. pheophorbide and pyropheophorbide
  • the pH may be adjusted by addition of any suitable alkali to the oil.
  • the alkali is typically added in the form of an aqueous solution.
  • the alkali may be sodium hydroxide (caustic soda), preferably an aqueous solution comprising 1 to 10 M NaOH.
  • a sufficient amount of alkali is added to the oil to adjust the pH to 7.5 to 7.7, e.g. a pH of about 7.5, about 7.6 or about 7.7.
  • a predetermined amount of alkali may be added to the oil, or pH may be monitored during addition of the alkali until the desired pH is obtained.
  • the method comprises a further step of separating the aqueous phase from the oil.
  • the aqueous phase typically comprises the enzyme reaction products (e.g. pheophorbide and pyropheophorbide).
  • the enzyme reaction products e.g. pheophorbide and pyropheophorbide.
  • the aqueous phase may be separated from the oil phase with an appropriate means such as a centrifugal separator and the processed oil is obtained. If necessary, the processed oil can be additionally washed with water, an alkali or organic or inorganic acid such as, e.g., acetic acid, citric acid, phosphoric acid, succinic acid, and the like, or with salt solutions. Further processing steps
  • oil is extracted in hexane, the crude vegetable oil is degummed, optionally caustic neutralized, bleached using, e.g. clay adsorption with subsequent clay disposal, and deodorized to produce refined, bleached and deodorized or RBD oil.
  • the need for the degumming step depends on phosphorus content and other factors.
  • the process of the present invention can be used in conjunction with processes based on extraction with hexane and/or enzyme assisted oil extraction (see Journal of Americal Oil Chemists' Society (2006), 83 (11), 973-979). In general, the process of the invention may be performed using oil processing steps as described in Bailey's Industrial Oil and Fat Products (2005), 6 th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons.
  • an enzymatic reaction involving application of the enzyme capable of hydro lyzing chlorophyll or a chlorophyll derivative is preferably performed at specific stages in this process.
  • the enzyme is preferably contacted with the oil before or during the degumming step.
  • the enzyme is typically contacted with the oil before degumming is complete (e.g. before a caustic neutralization step).
  • the degumming step in oil refining serves to separate phosphatides by the addition of water.
  • the material precipitated by degumming is separated and further processed to mixtures of lecithins.
  • the commercial lecithins such as soybean lecithin and sunflower lecithin, are semi-solid or very viscous materials. They consist of a mixture of polar lipids, primarily phospholipids such as phosphatidylcholine with a minor component of triglycerides.
  • the term "degumming” means the refining of oil by removing phospholipids from the oil.
  • degumming may comprise a step of converting phosphatides (such as lecithin and phospholipids) into hydratable phosphatides.
  • degumming methods include water degumming, ALCON oil degumming (e.g., for soybeans), safinco degumming, "super degumming," UF degumming, TOP degumming, uni-degumming, dry degumming and ENZYMAXTM degumming. See e.g. U.S. Patent Nos.
  • Water degumming typically refers to a step in which the oil is incubated with water (e.g. 1 to 5% by weight) in order to remove phosphatides.
  • water degumming may be performed at elevated temperature, e.g. at 50 to 90°C.
  • the oil/water mixture may be agitated for e.g. 5 to 60 minutes to allow separation of the phosphatides into the water phase, which is then removed from the oil.
  • the enzyme is contacted with the oil during a water degumming step.
  • Acid degumming may also be performed.
  • oil may be contacted with acid (e.g. 0.1 to 0.5% of a 50% solution of citric or malic acid) at 60 to 70°C, mixed, contacted with 1 to 5% water and cooled to 25 to 45 °C.
  • acid e.g. 0.1 to 0.5% of a 50% solution of citric or malic acid
  • WO 2006/008508 Further suitable degumming procedures for use with the process of the present invention are described in WO 2006/008508.
  • the process comprises contacting the chlorophyll- or chlorophyll derivative-hydrolyzing enzyme with the oil and subsequently performing an enzymatic degumming step using an acyltransferase as described in WO 2006/008508.
  • Acyltransferases suitable for use in the process are also described in WO 2004/064537, WO 2004/064987 and WO 2009/024736.
  • acyltransferase activity may be used, particularly enzymes comprising the amino acid sequence motif GDSX, wherein X is one or more of the following amino acid residues: L, A, V, I, F, Y, H, Q, T, N, M or S.
  • acyltransferase is a mutant Aeromonas salmonicida mature lipid acyltransferase (GCAT) with a mutation of Asn80Asp, e.g. an acyltransferase comprising the amino acid sequence of SEQ ID NO:23 after undergoing post- translational modification (see Figure 23), or an enzyme having at least 80% sequence identity thereto.
  • GCAT Aeromonas salmonicida mature lipid acyltransferase
  • Asn80Asp e.g. an acyltransferase comprising the amino acid sequence of SEQ ID NO:23 after undergoing post- translational modification (see Figure 23), or an enzyme having at least 80% sequence identity thereto.
  • the process comprises a degumming step using a phospho lipase.
  • a phospholipase Al E.C.3.1.1.32
  • a phospholipase A2 E.C.3.1.1.4
  • Lecitase Ultra® Novozymes, Denmark
  • pancreatic phospholipase A2 Biocatalysts, UK
  • the process comprises contacting the chlorophyll- or chlorophyll derivative-hydrolyzing enzyme with the oil and subsequently performing an enzymatic degumming step using a phospholipase, for example using a degumming step as described in US 5,264,367, EP 0622446, WO 00/32758 or Clausen (2001) "Enzymatic oil degumming by a novel microbial phospholipase," Eur. J. Lipid Sci. Technol. 103:333-340.
  • the degumming process does not produce lysophospholipids.
  • the degumming step may be a water degumming step.
  • an enzymatic degumming step using an enzyme such as phospholipase C (IUB 3.1.4.1) may be used.
  • Polypeptides having phospholipase C activity which are may be used in a degumming step are disclosed, for example, in WO2008143679, WO2007092314, WO2007055735, WO2006009676 and WO03089620.
  • a suitable phospholipase C for use in the present invention is Purifme®, available from Verenium Corporation, Cambridge, MA.
  • an acid treatment step may be combined with a partial caustic neutralization (i.e. to pH 7.5 to 7.7).
  • Acid treatment in combination with caustic neutralization is typically performed in methods commonly referred to as total degumming or alkali refining, in order to further reduce phospholipid levels in the oil after water degumming. Whilst such methods are very effective in removing products of the enzymatic hydrolysis of chlorophyll, e.g. chlorophyllide, pheophorbide and pyropheophorbide, they also result in loss of most of the fatty acids present in the oil in the form of soapstock.
  • a partial caustic neutralization i.e. to pH 7.5 to 7.7 is performed.
  • the acid treatment step is typically performed after the enzyme treatment step, but before the pH adjustment step (to pH 7.5 to 7.7).
  • the method may comprise addition of an acid such as citric acid or phosphoric acid, followed by partial neutralization with an alkali such as sodium hydroxide.
  • an acid/partial caustic neutralization treatment compounds such as chlorophyllide, pheophorbide and pyropheophorbide are extracted from the oil in the aqueous phase.
  • the oil is typically contacted with 0.05 to 0.5% by weight of concentrated phosphoric acid or citric acid, e.g. at a temperature of 50 to 90°C, and mixed to help precipitate phosphatides.
  • the contact time may be, e.g. 10 seconds to 30 minutes.
  • an aqueous solution of an alkali e.g. 1 to 20%> aqueous sodium hydroxide
  • the oil may then be heated to about 90°C and the aqueous phase separated from the oil by centrifugation.
  • wash steps with e.g. sodium hydroxide or water may also be performed.
  • the method of the present invention typically involves the removal of enzyme reaction products (e.g. phytol-free derivatives of chlorophyll such as chlorophyllide, pheophorbide and pyropheophorbide) from the oil.
  • enzyme reaction products e.g. phytol-free derivatives of chlorophyll such as chlorophyllide, pheophorbide and pyropheophorbide
  • such products are typically present in the composition mainly due to the hydrolysis of chlorophyll or a chlorophyll derivative by the enzyme, they may be present naturally, as a contaminant, or as an undesired component in a processed product.
  • Pyropheophorbide may also be present in the composition due to the breakdown of pheophorbide, which may itself be produced by the activity of an enzyme having pheophytinase activity on pheophytin, or pheophorbide may be formed from chlorophyllide following the action of chlorophyllase on chlorophyll (see Figure 1). Processing conditions used in oil refining, in particular heat, may favour the formation of pyropheophorbide as a dominant component, for instance by favouring the conversion of pheophytin to pyropheophytin, which is subsequently hydrolysed to pyropheophorbide.
  • the process of the present invention reduces the level of chlorophyllide, pheophorbide and/or pyropheophorbide in the oil, compared to either or both of the levels before and after enzyme treatment.
  • the chlorophyllide, pheophorbide and/or pyropheophorbide concentration may increase after enzyme treatment.
  • the pH adjustment and aqueous separation steps result in a removal of chlorophyllide, pheophorbide and/or pyropheophorbide, such that the concentration of these products is lower than after enzyme treatment.
  • the chlorophyllide, pheophorbide and/or pyropheophorbide produced by this enzymatic step is removed from the oil, such that the final level of these products in the oil is lower than before enzyme treatment.
  • the process may reduce the concentration of chlorophyllide, pheophorbide and/or pyropheophorbide by at least 5%, at least 10%, at least 20%, at least 30%>, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95% or at least 99%, compared to the concentration of chlorophyllide, pheophorbide and/or pyropheophorbide (by weight) present in the oil before the pH adjustment and/or aqueous separation steps, i.e. before or after enzyme treatment.
  • the chlorophyllide, pheophorbide and/or pyropheophorbide concentration in the oil after the pH adjustment and/or aqueous separation steps may be less than 100, less than 50, less than 30, less than 10, less than 5, less than 1, less than 0.5, less than 0.1 mg/kg, or less than 0.02 mg/kg, based on the total weight of the composition (e.g a vegetable oil).
  • reaction products such as chlorophyllide, pheophorbide and/or pyropheophorbide may be simply and easily removed from the oil by a partial caustic neutralization step, whilst retaining a large proportion of free fatty acids in the oil.
  • chlorophyll and chlorophyll derivatives may be substantially removed from the oil without the need for further processing steps such as clay and/or silica treatment and deodorization.
  • bleaching clays refers to the use of bleaching clays or bleaching earths, as described for example in Bailey's Industrial Oil and Fat Products (2005), 6 th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons, Chapter 7, pages 285-339.
  • Commonly used bleaching clays comprise a mixture of minerals, including oxides of silicon, alkali metals and alkaline earth metals (e.g. Si0 2 , A1 2 0 3 , Fe 2 0 3 , CaO, MgO, NaO and K 2 0) typically with a silica (Si0 2 ) content of less than 70%, less than 80%> or less than 90%> by weight.
  • Avoiding the use of clay is advantageous for the reasons described earlier, in particular the reduction in cost, the avoidance of the need to dispose of large amounts of waste clay, the reduced losses of oil through adherence to the clay and the increased retention of useful compounds such as carotenoids and tocopherol.
  • Adsorbent e.g. silica
  • the process may further comprise a step of contacting with the oil with an adsorbent, preferably subsequent to the enzyme treatment, pH adjustment and aqueous separation steps.
  • a partial neutralization step e.g. at pH 7.5 to 7.7
  • an adsorbent treatment it is possible to substantially eliminate the enzyme reaction products (or at least reduce their content to an acceptable level) without the need for a typical caustic neutralization to a pH greater than 8.0. This allows a substantial amount of free fatty acids to be recovered from the oil in a subsequent deodorization step.
  • the adsorbent does not comprise clay.
  • Suitable non-clay adsorbents are described in Bailey's Industrial Oil and Fat Products (2005), 6 th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons, Chapter 7, pages 285-339.
  • the adsorbent is silica.
  • the adsorbent may comprise an amorphous silica hydrogel.
  • Typical silica-based adsorbents show high chemical purity, e.g. the adsorbent comprises at least 80%>, at least 90%>, at least 95% or at least 99% by weight Si0 2 .
  • the method may comprise use of silica refining devices and processes, which are known in the art, e.g., using TriSyl® Silica Refining Processes (Grace Davison, Columbia, MD), or, SORBSIL RTM silicas (INEOS Silicas, Joliet, IL).
  • Particularly preferred adsorbents include TriSyl® and TriSyl® 300 amorphous silica gel adsorbents, available from Grace Davison.
  • the silica treatment step may be used to remove any remaining chlorophyllide, pheophorbide and/or pyropheophorbide or other polar components in the oil.
  • the adsorbent comprises an amino-substituted silica, i.e. silica adsorbent comprising free amino groups.
  • an amino-substituted silica may comprise amino groups covalently bonded to the surface of silica particles.
  • the amino groups may be attached to the silica by any suitable linkage, for instance via an alkyl (e.g. ethyl, propyl or butyl) group.
  • the adsorbent comprises an aminopropyl substituted silica, e.g. as available commercially under the trade name Isolute® NH2 from Biotage AB, Sweden.
  • the process comprises a two-stage silica treatment, e.g. comprising two silica treatment steps separated by a separation step in which the silica is removed, e.g. a filtration step.
  • the silica treatment may be performed at elevated temperature, e.g. at above about 30°C, more preferably about 50 to 150°C, about 70 to 110°C, about 80 to 100°C or about 85 to 95°C , most preferably about 90°C.
  • the adsorbent may comprise activated carbon (e.g. as described in Bailey's ibid, pages 293-295).
  • the method may employ an alpha-cyclodextrin adsorbent, e.g. as available commercially from ICN Biochemicals Inc. Ohio.
  • the process may comprise a deodorization step, typically as the final refining step in the process.
  • deodorization refers to steam distillation of the oil, which typically removes volatile odor and flavor compounds, tocopherol, sterols, stanols, carotenoids and other nutrients.
  • the deodorization step can be used in the present invention to isolate free fatty acids.
  • the oil is heated to 220 to 260°C under low pressure (e.g. 0.1 to 1 kPa) to exclude air.
  • Steam e.g. 1-3% by weight
  • the aqueous distillate may be collected.
  • deodorization may be performed using an inert gas (e.g. nitrogen) instead of steam.
  • the deodoriztion step may comprise bubble refining or sparging with an inert gas (e.g. nitrogen), for example as described by A. V. Tsiadi et al. in "Nitrogen bubble refining of sunflower oil in shallow pools", Journal of the American Oil Chemists' Society (2001), Volume 78 (4), pages 381-385.
  • the gaseous phase which has passed through the oil may be collected and optionally condensed, and/or volatile compounds extracted therefrom into an aqueous phase.
  • the process of the present invention is performed with no clay treatment but comprising a deodorization step.
  • Useful compounds e.g. free fatty acids, carotenoids, sterols, stanols and tocopherol
  • a distillate e.g. an aqueous or nitrogenous distillate
  • This distillate provides a valuable source of compounds such as free fatty acids, carotenoids and tocopherol, which may be at least partially lost by entrainment in a process comprising clay treatment.
  • the processes of the invention further comprise use of lipid acyltransferases, phospholipases, proteases, phosphatases, phytases, xylanases, amylases (e.g. a-amylases), glucanases, polygalacturonases, galactolipases, cellulases, hemicellulases, pectinases and other plant cell wall degrading enzymes, as well as mixed enzyme preparations and cell lysates.
  • amylases e.g. a-amylases
  • the processes of the invention can be practiced in conjunction with other processes, e.g., enzymatic treatments, e.g., with carbohydrases, including cellulase, hemicellulase and other side degrading activities, or, chemical processes, e.g., hexane extraction of soybean oil.
  • enzymatic treatments e.g., with carbohydrases, including cellulase, hemicellulase and other side degrading activities
  • chemical processes e.g., hexane extraction of soybean oil.
  • the method of the present invention can be practiced in combination with a method as defined in WO 2006031699.
  • Chlorophyllase treatment of a plant oil with partial neutralisation Crude rapeseed oil (No. 14 available from AarhusKarlshamn, Karlshamn, Sweden) is water degummed with a chlorophyllase from Triticum aestivum (SEQ ID NO:2, expressed in Trichoderma reesei), according to the recipe in Table 1 : Table 1 : Recipe for water degumming with chlorophyllase
  • the oil is heated to 60°C in a blue cap flask with magnetic stirring. Water and enzyme are added, and the sample is incubated at 60°C for 4 hours with agitation. After 4 hours, 14 x lOg of the chlorophyllase treated oil is transferred to a 20 ml Wheaton glass, and treated with citric acid and NaOH according to the recipe in Table 2.
  • the oil samples (Table 2) are heated to 60°C. Citric acid is added and the oil sample is reacted with citric acid for 10 minutes with agitation. NaOH is added and agitated for 5 minutes. A sample is taken out for pH measurement. pH is measured using pH sensitive fluorescence dyed microtiter plates (Hydroplate HP96U). The oil is transferred to a 15 ml centrifuge tube and centrifuged at 60°C and 2360 rcf for 10 minutes.
  • a sample of the upper oil phase is taken out for free fatty acid analysis by Gas Liquid Chromatography (GLC) and liquid chromatography-mass spectrometry (LC-MS) analysis of chlorophyll derivatives.
  • the remaining part of the oil is transferred to a Wheaton glass and heated to 90°C with agitation. 0.5% silica (Trisyl 300) is added.
  • the sample is agitated for 10 minutes at 90°C and then transferred to a 15 ml centrifuge tube and centrifuged at 60°C and 2360 rcf. for 10 minutes.
  • Another sample is taken out for LC-MS analysis.
  • Carrier gas Helium.
  • Sample preparation 50 mg sample was dissolved in 12 ml pyridine, containing internal standard heptadecane, 0.5 mg/ml. 500 ⁇ 1 sample solution was then transferred to a crimp vial, 100 ⁇ MSTFA:TMCS - 99: 1 (N-Methyl-N-trimethylsilyl-trifluoraceamid) was added and reacted for 20 minutes at 60°C. Calculation: Response factors for fatty acids were determined from pure reference material (weighing pure material 8-10mg in 12 ml pyridine, containing internal standard heptadecane, 0.5 mg/ml). LC-MS of oil taken out before and after silica treatment are shown in Table 3. These results confirm that a high degree of pheophytin hydrolysis has taken place, as most of the pheophytin component is converted to pheophorbide.
  • Crude rape seed oil is treated with a chlorophyllase from Arapidopsis thaliana (SEQ ID NO: l) according to the recipe in Table 5:
  • Crude rape seed oil is heated to 65°C water and enzyme is added and the sample is incubated at 65°C for 4 hours with magnetic stirring.
  • the oil is transferred to a centrifuge tube and centrifuged at 2360 rcf and 65°C for 5 minutes.
  • the oil phase is isolated and 7x 10 gram oil is transferred to a Wheaton glass.
  • the oil samples are heated to 80°C and various adsorbents are added as shown in Table 6 (amounts in g). The samples are then incubated with magnetic stirring for 10 minutes.
  • the samples are transferred to centrifuge tubes and centrifuged at 2360 rcf for 5 minutes.
  • the oil is isolated and the chlorophyll components are analysed by LC-MS.
  • adsorbents like silica Trisyl and Trisyl 300 have a significant effect on pheophorbide removal in oil treated with chlorophyllase. Some of the adsorbents also have the ability to absorb pheophytin, although to a lower degree than adsorption of pheophorbide.

Abstract

In one aspect there is provided a process for treating a plant oil, comprising contacting the oil with water and an enzyme which is capable of hydrolysing chlorophyll or a chlorophyll derivative, thereby generating one or more enzyme reaction products; wherein the enzyme is contacted with the oil at a pH of 4.0 to 7.0; adjusting the pH to 7.5 to 7.7; and separating an aqueous phase containing the enzyme reaction products from the oil.

Description

PROCESS FOR TREATING A PLANT OIL COMPRISING HYDROLYSING CHLOROPHYLL OR A CHLOROPHYLL DERIVATIVE AND INVOLVING PARTIAL CAUSTIC NEUTRALISATION
FIELD
The present invention relates to the industrial processing of plant-derived food and feed products, especially vegetable oils. The invention may be employed to reduce or eliminate contamination by chlorophyll and chlorophyll derivatives.
BACKGROUND
Chlorophyll is a green-coloured pigment widely found throughout the plant kingdom. Chlorophyll is essential for photosynthesis and is one of the most abundant organic metal compounds found on earth. Thus many products derived from plants, including foods and feeds, contain significant amounts of chlorophyll.
For example, vegetable oils derived from oilseeds such as soybean, palm or rape seed (canola), cotton seed and peanut oil typically contain some chlorophyll. However the presence of high levels of chlorophyll pigments in vegetable oils is generally undesirable. This is because chlorophyll imparts an undesirable green colour and can induce oxidation of oil during storage, leading to a deterioration of the oil.
Various methods have been employed in order to remove chlorophyll from vegetable oils. Chlorophyll may be removed during many stages of the oil production process, including the seed crushing, oil extraction, degumming, caustic treatment and bleaching steps. However the bleaching step is usually the most significant for reducing chlorophyll residues to an acceptable level. During bleaching the oil is heated and passed through an adsorbent to remove chlorophyll and other colour-bearing compounds that impact the appearance and/or stability of the finished oil. The adsorbent used in the bleaching step is typically clay.
In the edible oil processing industry, the use of such steps typically reduces chlorophyll levels in processed oil to between 0.02 to 0.05 ppm. However the bleaching step increases processing cost and reduces oil yield due to entrainment in the bleaching clay. The use of clay may remove many desirable compounds such as carotenoids and tocopherol from the oil. Also the use of clay is expensive, this is particularly due to the treatment of the used clay (i.e. the waste) which can be difficult, dangerous (prone to self-ignition) and thus costly to handle. Thus attempts have been made to remove chlorophyll from oil by other means, for instance using the enzyme chlorophyllase.
In plants, chlorophyllase (chlase) is thought to be involved in chlorophyll degradation and catalyzes the hydrolysis of an ester bond in chlorophyll to yield chlorophyllide and phytol. WO 2006009676 describes an industrial process in which chlorophyll contamination can be reduced in a composition such as a plant oil by treatment with chlorophyllase. The water-soluble chlorophyllide which is produced in this process is also green in colour but can be removed by an aqueous extraction or silica treatment.
Chlorophyll is often partly degraded in the seeds used for oil production as well as during extraction of the oil from the seeds. One common modification is the loss of the magnesium ion from the porphyrin (chlorin) ring to form the derivative known as pheophytin (see Figure 1). The loss of the highly polar magnesium ion from the porphyrin ring results in significantly different physico-chemical properties of pheophytin compared to chlorophyll. Typically pheophytin is more abundant in the oil during processing than chlorophyll. Pheophytin has a greenish colour and may be removed from the oil by an analogous process to that used for chlorophyll, for instance as described in WO 2006009676 by an esterase reaction catalyzed by an enzyme having a pheophytinase activity. Under certain conditions, some chlorophyllases are capable of hydro lyzing pheophytin as well as chlorophyll, and so are suitable for removing both of these contaminants. The products of pheophytin hydrolysis are the red/brown-colored pheophorbide and phytol. Pheophorbide can also be produced by the loss of a magnesium ion from chlorophyllide, i.e. following hydrolysis of chlorophyll (see Figure 1). WO 2006009676 teaches removal of pheophorbide by an analogous method to chlorophyllide, e.g. by aqueous extraction or silica adsorption.
Pheophytin may be further degraded to pyropheophytin, both by the activity of plant enzymes during harvest and storage of oil seeds or by processing conditions (e.g. heat) during oil refining (see "Behaviour of Chlorophyll Derivatives in Canola Oil Processing", JAOCS, Vol, no. 9 (Sept. 1993) pages 837-841). One possible mechanism is the enzymatic hydrolysis of the methyl ester bond of the isocyclic ring of pheophytin followed by the non-enzymatic conversion of the unstable intermediate to pyropheophytin. A 28-29 kDa enzyme from Chenopodium album named pheophorbidase is reportedly capable of catalyzing an analogous reaction on pheophorbide, to produce the phytol-free derivative of pyropheophytin known as pyropheophorbide (see Figure 1). Pyropheophorbide is less polar than pheophorbide resulting in the pyropheophoribe having a decreased water solubility and an increased oil solubility compared with pheophorbide.
Depending on the processing conditions, pyropheophytin can be more abundant than both pheophytin and chlorophyll in vegetable oils during processing (see Table 9 in volume 2.2. of Bailey's Industrial Oil and Fat Products (2005), 6th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons). This is partly because of the loss of magnesium from chlorophyll during harvest and storage of the plant material. If an extended heat treatment at 90°C or above is used, the amount of pyropheophytin in the oil is likely to increase and could be higher than the amount of pheophytin. Chlorophyll levels are also reduced by heating of oil seeds before pressing and extraction as well as the oil degumming and alkali treatment during the refining process. It has also been observed that phospholipids in the oil can complex with magnesium and thus reduce the amount of chlorophyll. Thus chlorophyll is a relatively minor contaminant compared to pyropheophytin (and pheophytin) in many plant oils.
Chlorophyllases may be used to treat the oil at various stages of the oil refining process. However, it is preferable to treat the oil with chlorophyllase before phospholipids have been completely removed from the oil, e.g. before or during the degumming step. This is because the activity of chlorophyllases in oil may be dependent on the presence at least 0.5 to 1% by weight phospholipid.
Chlorophyllases may, for example, be added to the oil in a water degumming step. This step is normally conducted at a pH 5.0 to 5.5.
However, after chlorophyllase treatment it is necessary to remove the reaction products of chlorophyllases, i.e. chlorophyllide, pheophorbide and pyropheophorbide, from the oil. At acidic pH (e.g. pH 5.0 to 5.5) the reaction products from chlorophyllase treatment are only partly water soluble and are not efficiently removed by centrifugation of the heavy phase (water/gum). Reaction products such as pheophorbide and pyropheophorbide can, however, be at least partially removed from the oil in a neutralization step. In a typical oil refining process (commonly referred to as chemical refining), an alkali (e.g. NaOH) is added to the oil in order to neutralize free fatty acid, and the corresponding soap as well at residual phospholipids are then removed by centrifugation. The pH following this neutralization step may be, for example, at least 8.0. The water fraction (heavy phase) from the centrifugation is called soapstock. In this process pheophorbide and pyropheophorbide are also neutralized, become water soluble and may be removed from the oil in the soapstock.
The trend in the oil industry is however to develop a refining process where it is not necessary to neutralize free fatty acid. In such a process the free fatty acids follow the oil and are removed in a deodorisation step. This process is typically referred to as physical refining. In the physical refining process, it is possible to isolate free fatty acids in the distillate from the deodorisation step. The fatty acids produced by this method typically have a higher value than the soapstock.
The physical refining process without neutralization may be used if the phospholipids in the oil can be removed by enzymatic total degumming of the oil and/or by acid treatment and pH adjustment to 6.8 to 7, followed by centrifugation and a second washing step. This process is called top degumming or super degumming. Because in this method the pH is not raised to e.g. at least 8.0, when using physical refining it may be difficult to remove the reaction products such as pheophorbide and pyropheophorbide produced by chlorophyllase treatment of the oil.
Thus when using chemical refining in combination with chlorophyllase treatment, it is typically possible to remove chlorophyllase reaction products but it is more difficult to recover free fatty acids. On the other hand, when chlorophyllases are used together with physical refining free fatty acids may be isolated in the deodorization step, but it is more difficult to eliminate the chlorophyllase reaction products.
Accordingly, there is a still a need for an improved process for removing chlorophyll and chlorophyll derivatives such as pheophytin and pyropheophytin from plant oils. In particular, there is a need for a process which allows the removal of chlorophyllase reaction products whilst also permitting the recovery of at least some free fatty acids from the oil.
SUMMARY
In one aspect the present invention provides a process for treating a plant oil, comprising (a) contacting the oil with water and an enzyme which is capable of hydro lysing chlorophyll or a chlorophyll derivative, thereby generating one or more enzyme reaction products; wherein the enzyme is contacted with the oil at a pH of 4.0 to 7.0; (b) adjusting the pH to 7.5 to 7.7; and (c) separating an aqueous phase containing the enzyme reaction products from the oil.
In another aspect, the invention provides a plant oil obtainable by a process as defined above.
In one embodiment, the process further comprises contacting the oil with an adsorbent, wherein the adsorbent binds to the enzyme reaction products. In one embodiment, the adsorbent comprises silica. Preferably the step adsorbent treatment step takes place after step (c).
In one embodiment, the process further comprises a step of treating the oil with an acid. The acid treatment may take place after step (a) and before step (b). In one embodiment, the acid comprises citric acid.
In some embodiments, the chlorophyll derivative comprises pheophytin or pyropheophytin. In further embodiments, the enzyme reaction products comprise chlorophyllide, pheophorbide and/or pyropheophorbide.
In particular embodiments, the enzyme comprises a polypeptide sequence as defined in any one of SEQ ID NOs: 1, 2, 4, 6 or 8 to 15, or a functional fragment or variant thereof. In some embodiments, the enzyme comprises a polypeptide sequence having at least 75% sequence identity to any one of SEQ ID NOs: 1, 2, 4, 6 or 8 to 15 over at least 50 amino acid residues.
In one embodiment, the enzyme is contacted with the oil before a step of degumming of the oil. In another embodiment, the enzyme is contacted with the oil during a step of degumming of the oil. In one embodiment, the degumming step comprises water degumming. In another embodiment, the degumming step comprises contacting the oil with a phospholipase.
In one embodiment, at least 50% by weight of free fatty acids are retained in the oil during the process. For instance, in one embodiment at least 50%>, at least 55% or at least 60% by weight of free fatty acids present in the oil at the start of the process (e.g. before or during step (a)) are retained in the oil at the end of the process (e.g. after step (c)).
In one embodiment, the process further comprises a deodorisation step. In one embodiment, free fatty acids present in the oil are isolated in a distillate obtained in the deodorisation step.
In one embodiment, the enzyme is contacted with the oil in the presence of 0.5 to 5% by weight water.
As described herein, it has surprisingly been demonstrated that a substantial proportion of free fatty acids can be recovered from the oil whilst providing a high degree of removal of chlorophyllase reaction products such as pheophorbide and pyropheophorbide. This advantageous result is achieved by performing a partial neutralisation step. In some embodiments, the oil may subsequently be contacted with an adsorbent. It has been found that by adjusting the pH of the oil to 7.5 to 7.7 after chlorophyllase treatment, pheophorbide and pyropheophorbide can be largely eliminated from the oil, without the need to perform a full neutralisation step. By avoiding the need to raise the pH to greater than 8.0, a surprisingly high proportion of the free fatty acids can be retained in the oil, which permits their isolation in a subsequent deodorisation step.
BRIEF DESCRIPTION OF DRAWINGS
Figure 1 shows the reactions involving chlorophyll and derivatives and enzymes used in the present invention. Figure 2 shows the amino acid sequence of Arabidopsis thaliana chlorophyllase (SEQ ID NO: l).
Figure 3 shows the amino acid sequence of Triticum aestivum chlorophyllase (SEQ ID NO:2).
Figure 4 shows a nucleotide sequence encoding Triticum aestivum chlorophyllase (SEQ ID NO:3).
Figure 5 shows the amino acid sequence of Chlamydomonas reinhardtii chlorophyllase (SEQ ID NO:4).
Figure 6 shows a nucleotide sequence encoding Chlamydomonas reinhardtii chlorophyllase (SEQ ID NO:5).
Figure 7 shows the amino acid sequence of a pheophytin pheophorbide hydrolase (PPH) from Arabidopsis thaliana (SEQ ID NO: 6). A chloroplast transit peptide is shown in bold.
Figure 8 shows the nucleotide sequence of a cDNA from Arabidopsis thaliana encoding pheophytin pheophorbide hydrolase (SEQ ID NO:7). The PPH of SEQ ID NO:6 is encoded by residues 173 to 1627 of SEQ ID NO:7.
Figure 9 shows the polypeptide sequence of Populus trichocarpa PPH (SEQ ID NO: 8).
Figure 10 shows the polypeptide sequence of Vitis vinifera PPH (SEQ ID NO:9).
Figure 11 shows the polypeptide sequence of Ricinus communis PPH (SEQ ID NO: 10).
Figure 12 shows the polypeptide sequence of Oryza sativa (japonica cultivar-group) PPH (SEQ ID NO: 11).
Figure 13 shows the polypeptide sequence of Zea mays PPH (SEQ ID NO: 12).
Figure 14 shows the polypeptide sequence of Nicotiana tabacum PPH (SEQ ID NO:13).
Figure 15 shows the polypeptide sequence of Oryza sativa Japonica Group PPH (SEQ ID NO: 14). Figure 16 shows (a) the polypeptide sequence of Physcomitrella patens subsp. patens PPH (SEQ ID NO: 15)
Figure 17 shows the relative amounts of pheophorbide and pyropheophorbide as a function of pH following partial neutralization of oil.
Figure 18 shows the effect of various adsorbents on removal of pheophorbide in oil treated with chlorophyllase.
DETAILED DESCRIPTION
In one aspect the present invention relates to a process for treating a plant oil. Typically the process is used to remove chlorophyll and/or chlorophyll derivatives from the oil, or to reduce the level of chlorophyll and/or chlorophyll derivatives in the oil, for instance where the chlorophyll and/or chlorophyll derivatives are present as a contaminant. The process is particularly suited to removing the reaction products of chlorophyllases and related enzymes, e.g. phytol-free chlorophyll derivatives such as pheophorbide and pyropheophorbide .
Chlorophyll and chlorophyll derivatives
By "chlorophyll derivative" it is typically meant compounds which comprise both a porphyrin (chlorin) ring and a phytol group (tail), including magnesium-free phytol- containing derivatives such as pheophytin and pyropheophytin. Chlorophyll and (phytol-containing) chlorophyll derivatives are typically greenish is colour, as a result of the porphyrin (chlorin) ring present in the molecule. Loss of magnesium from the porphyrin ring means that pheophytin and pyropheophytin are more brownish in colour than chlorophyll. Thus the presence of chlorophyll and chlorophyll derivatives in an oil, can give such an oil an undesirable green, greenish or brownish colour. In one embodiment, the present process may be performed in order to remove or reduce the green or brown colouring present in the oil. Accordingly the present process may be referred to as a bleaching or de-colorizing process. Enzymes used in the process may hydro lyse chlorophyll and phytol-containing chlorophyll derivatives to cleave the phytol tail from the chlorin ring. Hydrolysis of chlorophyll and chlorophyll derivatives typically results in compounds such as chlorophyllide, pheophorbide and pyropheophorbide which are phytol- free derivatives of chlorophyll. These compounds still contain the colour-bearing porphyrin ring, with chlorophyllide being green and pheophorbide and pyropheophorbide a reddish brown colour. It is also desirable to remove these phytol-free derivatives and to reduce the green/red/brown colouring in the oil.
The chlorophyll or chlorophyll derivative may be either a or b forms. Thus as used herein, the term "chlorophyll" includes chlorophyll a and chlorophyll b. In a similar way both a and b forms are covered when referring to pheophytin, pyropheophytin, chlorophyllide, pheophorbide and pyropheophorbide. Chlorophyll a and b and pheophytin a and b each exist as a pair of epimers determined by the stereochemistry of H and COOCH3 around the carbon number 132 (numbering according to the IUPAC system). Thus chlorophyll a exists as the pair of epimers chlorophyll a and chlorophyll a ', and chlorophyll b comprises b and b' forms. Likewise pheophytin a comprises the epimer a and a' pair and pheophytin b comprises b and b' forms. All such stereoisomers are covered when referring to the respective chlorophyll derivatives.
Plant oils
Any plant oil may be treated according to the present process, in order to remove undesirable contamination by chlorophyll and/or chlorophyll derivatives. The oil may be derived from any type of plant, and from any part of a plant, including whole plants, leaves, stems, flowers, roots, plant protoplasts, seeds and plant cells and progeny of same. The class of plants from which products can be treated in the method of the invention includes higher plants, including angiosperms (monocotyledonous and dicotyledonous plants), as well as gymnosperms. It includes plants of a variety of ploidy levels, including polyploid, diploid, haploid and hemizygous states.
In preferred embodiments, the oil may comprise a vegetable oil, including oils processed from oil seeds or oil fruits (e.g. seed oils such as canola (rapeseed) oil and fruit oils such as palm). Examples of suitable oils include rice bran, soy, canola (rape seed), palm, olive, cottonseed, corn, palm kernel, coconut, peanut, sesame, Moringa or sunflower. The process of the invention can be used in conjunction with methods for processing essential oils, e.g., those from fruit seed oils, e.g. grapeseed, apricot, borage, etc. The process of the invention can be used in conjunction with methods for processing high phosphorus oils (e.g. a soy bean oil).
Chlorophyll and chlorophyll derivatives in oil
The chlorophyll and/or chlorophyll derivatives (e.g. chlorophyll, pheophytin and/or pyropheophytin) may be present in the oil naturally, as a contaminant, or as an undesired component in a processed product. The chlorophyll and/or chlorophyll derivatives (e.g. chlorophyll, pheophytin and/or pyropheophytin) may be present at any level in the oil. Typically chlorophyll, pheophytin and/or pyropheophytin may be present as a natural contaminant in the oil at a concentration of 0.001 to 1000 mg/kg (0.001 to 1000 ppm, 10~7 to 10"1 wt %), based on the total weight of the oil. In further embodiments, the chlorophyll and/or chlorophyll derivatives may be present in the oil at a concentration of 0.1 to 100, 0.5 to 50, 1 to 50, 1 to 30 or 1 to 10 mg/kg, based on the total weight of the oil.
Phytol-free chlorophyll derivatives may also be present in the oil. For instance, chlorophyllide, pyropheophorbide and/or pyropheophorbide may be present at any level in the oil. Typically chlorophyllide, pyropheophorbide and/or pyropheophorbide may be present in the oil, either before or after treatment with an enzyme according to the method of the present invention, at a concentration of 0.001 to 1000 mg/kg (0.001 to 1000 ppm, 10~7 to 10"1 wt %), based on the total weight of the oil. In further embodiments, the chlorophyllide, pyropheophorbide and/or pyropheophorbide may be present in the composition at a concentration of 0.1 to 100, 0.5 to 50, 1 to 50, 1 to 30 or 1 to 10 mg/kg, based on the total weight of the composition.
Enzymes hydrolysing chlorophyll or a chlorophyll derivative
The process of the present invention comprises a step of contacting the oil with an enzyme which is capable of hydrolysing chlorophyll or a chlorophyll derivative. Typically "hydro lyzing chlorophyll or a chlorophyll derivative" means hydrolysing an ester bond in chlorophyll or a (phytol-containing) chlorophyll derivative, e.g. to cleave a phytol group from the chlorin ring in the chlorophyll or chlorophyll derivative. Thus the enzyme typically has an esterase or hydrolase activity. Preferably the enzyme has esterase or hydrolase activity in an oil phase, and optionally also in an aqueous phase.
Thus the enzyme may, for example, be a chlorophyllase, pheophytinase or pyropheophytinase. Preferably, the enzyme is capable of hydro lysing at least one, at least two or all three of chlorophyll, pheophytin and pyropheophytin. In a particularly preferred embodiment, the enzyme has chlorophyllase, pheophytinase and pyropheophytinase activity. In further embodiments, two or more enzymes may be used in the method, each enzyme having a different substrate specificity. For instance, the method may comprise the combined use of two or three enzymes selected from a chlorophyllase, a pheophytinase and a pyropheophytinase.
Any polypeptide having an activity that can hydrolyse chlorophyll or a chlorophyll derivative can be used as the enzyme in the process of the invention. By "enzyme" it is intended to encompass any polypeptide having hydro lytic activity on chlorophyll or a chlorophyll derivative, including e.g. enzyme fragments, etc. Any isolated, recombinant or synthetic or chimeric (or a combination of synthetic and recombinant) polypeptide can be used.
Enzyme (chlorophyllase, pheophytinase or pyropheophytinase) activity assay
Hydrolytic activity on chlorophyll or a chlorophyll derivative may be detected using any suitable assay technique, for example based on an assay described herein. For example, hydrolytic activity may be detected using fluorescence-based techniques. In one suitable assay, a polypeptide to be tested for hydrolytic activity on chlorophyll or a chlorophyll derivative is incubated in the presence of a substrate, and product or substrate levels are monitored by fluorescence measurement. Suitable substrates include e.g. chlorophyll, pheophytin and/or pyropheophytin. Products which may be detected include chlorophyllide, pheophorbide, pyropheophorbide and/or phytol.
Assay methods for detecting hydrolysis of chlorophyll or a chlorophyll derivative are disclosed in, for example, Ali Khamessan et al. (1994), Journal of Chemical Technology & Biotechnology, 60(1), pages 73 - 81; Klein and Vishniac (1961), J. Biol. Chem. 236: 2544-2547; and Kiani et al. (2006), Analytical Biochemistry 353: 93-98.
Alternatively, a suitable assay may be based on HPLC detection and quantitation of substrate or product levels following addition of a putative enzyme, e.g. based on the techniques described below. In one embodiment, the assay may be performed as described in Hornero-Mendez et al. (2005), Food Research International 38(8-9): 1067- 1072. In another embodiment, the following assay may be used:
170 μΐ mM HEPES, pH 7.0 is added 20 μΐ 0.3 mM chlorophyll, pheophytin or pyropheophytin dissolved in acetone. The enzyme is dissolved in 50 mM HEPES, pH 7.0. 10 μΐ enzyme solution is added to 190 μΐ substrate solution to initiate the reaction and incubated at 40°C for various time periods. The reaction was stopped by addition of 350 μΐ acetone. Following centrifugation (2 min at 18,000 g) the supernatant was analyzed by HPLC, and the amounts of (i) chlorophyll and chlorophyllide (ii) pheophytin and pheophorbide or (iii) pyropheophytin and pyropheophorbide determined.
One unit of enzyme activity is defined as the amount of enzyme which hydrolyzes one micromole of substrate (e.g. chlorophyll, pheophytin or pyropheophytin) per minute at 40°C, e.g. in an assay method as described herein.
In preferred embodiments, the enzyme used in the present method has chlorophyllase, pheophytinase and/or pyropheophytinase activity of at least 1000 U/g, at least 5000 U/g, at least 10000 U/g, or at least 50000 U/g, based on the units of activity per gram of the purified enzyme, e.g. as determined by an assay method described herein.
In a further embodiment, hydro lytic activity on chlorophyll or a chlorophyll derivative may be determined using a method as described in WO 2011/125028.
Chlorophyllases
In one embodiment, the enzyme is capable of hydrolyzing at least chlorophyll. Any polypeptide that catalyses the hydrolysis of a chlorophyll ester bond to yield chlorophyllide and phytol can be used in the process. For example, a chlorophyllase, chlase or chlorophyll chlorophyllido-hydrolyase or polypeptide having a similar activity (e.g., chlorophyll-chlorophyllido hydrolase 1 or chlase 1 , or, chlorophyll-chlorophyllido hydrolase 2 or chlase 2, see, e.g. NCBI P59677-1 and P59678, respectively) can be used in the process.
In one embodiment the enzyme is a chlorophyllase classified under the Enzyme Nomenclature classification (E.C. 3.1.1.14). Any isolated, recombinant or synthetic or chimeric (a combination of synthetic and recombinant) polypeptide (e.g., enzyme or catalytic antibody) can be used, see e.g. Marchler-Bauer (2003) Nucleic Acids Res. 31 : 383-387. In one aspect, the chlorophyllase may be an enzyme as described in WO 0229022 or WO 2006009676. For example, the Arabidopsis thaliana chlorophyllase can be used as described, e.g. in NCBI entry NM_123753. Thus the chlorophyllase may be a polypeptide comprising the sequence of SEQ ID NO: l (see Figure 2). In another embodiment, the chlorophyllase is derived from algae, e.g. from Phaeodactylum tricornutum.
In another embodiment, the chlorophyllase is derived from wheat, e.g. from Triticum sp., especially from Triticum aestivum. For example, the chlorophyllase may be polypeptide comprising the sequence of SEQ ID NO:2 (see Figure 3), or may be encoded by the nucleotide sequence of SEQ ID NO: 3 (see Figure 4).
In another embodiment, the chlorophyllase is derived from Chlamydomonas sp., especially from Chlamydomonas reinhardtii. For example, the chlorophyllase may be a polypeptide comprising the sequence of SEQ ID NO:4 (see Figure 5), or may be encoded by the nucleotide sequence of SEQ ID NO: 5 (see Figure 6).
Pheophytin pheophorbide hydrolase
In one embodiment, the enzyme is capable of hydrolyzing pheophytin and pyropheophytin. For example, the enzyme may be pheophytinase or pheophytin pheophorbide hydrolase (PPH), e.g. an enzyme as described in Schelbert et al, The Plant Cell 21 :767-785 (2009).
PPH and related enzymes are capable of hydrolyzing pyropheophytin in addition to pheophytin. However PPH is inactive on chlorophyll. As described in Schelbert et al, PPH orthologs are commonly present in eukaryotic photosynthesizing organisms. PPHs represent a defined sub-group of α/β hydrolases which are phylogenetically distinct from chlorophy liases, the two groups being distinguished in terms of sequence homology and substrates.
In specific embodiments of the invention, the enzyme may be any known PPH derived from any species or a functional variant or fragment thereof or may be derived from any known PPH enzyme. For example, in one embodiment, the enzyme is a PPH from Arabidopsis thaliana, e.g. a polypeptide comprising the amino acid sequence of SEQ ID NO:6 (see Figure 7), or a polypeptide encoded by the nucleotide sequence of SEQ ID NO:7 (see Figure 8, NCBI accession no. NPJ96884, GenBank ID No. 15240707), or a functional variant or fragment thereof.
In further embodiments, the enzyme may be a PPH derived from any one of the following species: Arabidopsis thaliana, Populus trichocarpa, Vitis vinifera, Oryza sativa, Zea mays, Nicotiana tabacum, Ostreococcus lucimarinus, Ostreococcus taurii, Physcomitrella patens, Phaeodactylum tricornutum, Chlamydomonas reinhardtii, or Micromonas sp. RCC299. For example, the enzyme may be a polypeptide comprising an amino acid sequence, or encoded by a nucleotide sequence, defined in one of the following database entries shown in Table 1, or a functional fragment or variant thereof:
Table 1
Organism Accession Genbank ID
Arabidopsis thaliana NP 196884 15240707
Populus trichocarpa XP 002314066 224106163
Vitis vinifera CAO40741 157350650
Oryza sativa (japonica) NP 001057593 115467988
Zea mays ACF87407 194706646
Nicotiana tabacum CA099125 156763846
Ostreococcus lucimarinus XP 001415589 145340970
Ostreococcus tauri CAL50341 116000661
Physcomitrella patens XP 001761725 168018382
Phaeodactylum tricornutum XP 002181821 219122997
Chlamydomonas reinhardtii XP 001702982 159490010
Micromonas sp. RCC299 ACO62405 226516410
For example, the enzyme may be a polypeptide as defined in any of SEQ ID NO:s 8 to 15 (Figures 9 to 16), or a functional fragment or variant thereof. Variants and fragments
Functional variants and fragments of known sequences which hydro lyse chlorophyll or a chlorophyll derivative may also be employed in the present invention. By "functional" it is meant that the fragment or variant retains a detectable hydrolytic activity on chlorophyll or a chlorophyll derivative. Typically such variants and fragments show homology to a known chlorophyllase, pheophytinase or pyropheophytinase sequence, e.g. at least about 50%, 60%, 70%, 75%, 80%, 85%, 90%, 95%), 96%), 97%), 98%o, 99%, or more sequence identity to a known chlorophyllase, pheophytinase or pyropheophytinase amino acid sequence, e.g. to SEQ ID NO:l or any one of SEQ ID NOs: 1, 2, 4, 6 or 8 to 15, e.g. over a region of at least about 10, 20, 30, 50, 100, 200, 300, 500, or 1000 or more residues, or over the entire length of the sequence.
The percentage of sequence identity may be determined by analysis with a sequence comparison algorithm or by a visual inspection. In one aspect, the sequence comparison algorithm is a BLAST algorithm, e.g., a BLAST version 2.2.2 algorithm.
Other enzymes having chlorophyllase, pheophytinase and/or pyropheophytinase activity suitable for use in the process may be identified by determining the presence of conserved sequence motifs present e.g. in known chlorophyllase, pheophytinase or pyropheophytinase sequences. For example, conserved sequence motifs found in PPH enzymes include the following: LPGFGVG (SEQ ID NO: 16), DFLGQG (SEQ ID NO: 17), GNSLGG (SEQ ID NO: 18), LVKGVTLLNATPFW (SEQ ID NO: 19), HPAA (SEQ ID NO:20), EDPW (SEQ ID NO:21), and SPAGHCPH (SEQ ID NO:22). In some embodiments, an enzyme for use in the present invention may comprise one or more of these sequences. The GNSLGG (SEQ ID NO: 18) motif contains an active site serine residue. Polypeptide sequences having suitable activity may be identified by searching genome databases, e.g. the microbiome metagenome database (JGI-DOE, USA), for the presence of these motifs.
Isolation and production of enzymes Enzymes for use in the present invention may be isolated from their natural sources or may be, for example, produced using recombinant DNA techniques. Nucleotide sequences encoding polypeptides having chlorophyllase, pheophytinase and/or pyropheophytinase activity may be isolated or constructed and used to produce the corresponding polypeptides.
For example, a genomic DNA and/or cDNA library may be constructed using chromosomal DNA or messenger RNA from the organism producing the polypeptide. If the amino acid sequence of the polypeptide is known, labeled oligonucleotide probes may be synthesised and used to identify polypeptide-encoding clones from the genomic library prepared from the organism. Alternatively, a labelled oligonucleotide probe containing sequences homologous to another known polypeptide gene could be used to identify polypeptide-encoding clones. In the latter case, hybridisation and washing conditions of lower stringency are used.
Alternatively, polypeptide-encoding clones could be identified by inserting fragments of genomic DNA into an expression vector, such as a plasmid, transforming enzyme- negative bacteria with the resulting genomic DNA library, and then plating the transformed bacteria onto agar containing an enzyme inhibited by the polypeptide, thereby allowing clones expressing the polypeptide to be identified.
In a yet further alternative, the nucleotide sequence encoding the polypeptide may be prepared synthetically by established standard methods, e.g. the phosphoroamidite method described by Beucage S.L. et al (1981) Tetrahedron Letters 22, p 1859-1869, or the method described by Matthes et al (1984) EMBO J. 3, p 801-805. In the phosphoroamidite method, oligonucleotides are synthesised, e.g. in an automatic DNA synthesiser, purified, annealed, ligated and cloned in appropriate vectors.
The nucleotide sequence may be of mixed genomic and synthetic origin, mixed synthetic and cDNA origin, or mixed genomic and cDNA origin, prepared by ligating fragments of synthetic, genomic or cDNA origin (as appropriate) in accordance with standard techniques. Each ligated fragment corresponds to various parts of the entire nucleotide sequence. The DNA sequence may also be prepared by polymerase chain reaction (PCR) using specific primers, for instance as described in US 4,683,202 or in Saiki R K et al (Science (1988) 239, pp 487-491).
The term "nucleotide sequence" as used herein refers to an oligonucleotide sequence or polynucleotide sequence, and variant, homologues, fragments and derivatives thereof (such as portions thereof). The nucleotide sequence may be of genomic or synthetic or recombinant origin, which may be double-stranded or single-stranded whether representing the sense or antisense strand.
Typically, the nucleotide sequence encoding a polypeptide having chlorophyllase, pheophytinase and/or pyropheophytinase activity is prepared using recombinant DNA techniques. However, in an alternative embodiment of the invention, the nucleotide sequence could be synthesised, in whole or in part, using chemical methods well known in the art (see Caruthers MH et al (1980) Nuc Acids Res Symp Ser 215-23 and Horn T et al (1980) Nuc Acids Res Symp Ser 225-232).
Modification of enzyme sequences
Once an enzyme-encoding nucleotide sequence has been isolated, or a putative enzyme- encoding nucleotide sequence has been identified, it may be desirable to modify the selected nucleotide sequence, for example it may be desirable to mutate the sequence in order to prepare an enzyme in accordance with the present invention.
Mutations may be introduced using synthetic oligonucleotides. These oligonucleotides contain nucleotide sequences flanking the desired mutation sites. A suitable method is disclosed in Morinaga et al (Biotechnology (1984) 2, p646-649). Another method of introducing mutations into enzyme-encoding nucleotide sequences is described in Nelson and Long (Analytical Biochemistry (1989), 180, p 147-151).
Instead of site directed mutagenesis, such as described above, one can introduce mutations randomly for instance using a commercial kit such as the GeneMorph PCR mutagenesis kit from Stratagene, or the Diversify PCR random mutagenesis kit from Clontech. EP 0 583 265 refers to methods of optimising PCR based mutagenesis, which can also be combined with the use of mutagenic DNA analogues such as those described in EP 0 866 796. Error prone PCR technologies are suitable for the production of variants of enzymes which hydrolyse chlorophyll and/or chlorophyll derivatives with preferred characteristics. WO0206457 refers to molecular evolution of lipases.
A third method to obtain novel sequences is to fragment non-identical nucleotide sequences, either by using any number of restriction enzymes or an enzyme such as Dnase I, and reassembling full nucleotide sequences coding for functional proteins. Alternatively one can use one or multiple non-identical nucleotide sequences and introduce mutations during the reassembly of the full nucleotide sequence. DNA shuffling and family shuffling technologies are suitable for the production of variants of enzymes with preferred characteristics. Suitable methods for performing 'shuffling' can be found in EP0752008, EPl 138763, EPl 103606. Shuffling can also be combined with other forms of DNA mutagenesis as described in US 6,180,406 and WO 01/34835.
Thus, it is possible to produce numerous site directed or random mutations into a nucleotide sequence, either in vivo or in vitro, and to subsequently screen for improved functionality of the encoded polypeptide by various means. Using in silico and exo mediated recombination methods (see WO 00/58517, US 6,344,328, US 6,361 ,974), for example, molecular evolution can be performed where the variant produced retains very low homology to known enzymes or proteins. Such variants thereby obtained may have significant structural analogy to known chlorophyllase, pheophytinase or pyropheophytinase enzymes, but have very low amino acid sequence homology.
As a non-limiting example, in addition, mutations or natural variants of a polynucleotide sequence can be recombined with either the wild type or other mutations or natural variants to produce new variants. Such new variants can also be screened for improved functionality of the encoded polypeptide.
The application of the above-mentioned and similar molecular evolution methods allows the identification and selection of variants of the enzymes of the present invention which have preferred characteristics without any prior knowledge of protein structure or function, and allows the production of non-predictable but beneficial mutations or variants. There are numerous examples of the application of molecular evolution in the art for the optimisation or alteration of enzyme activity, such examples include, but are not limited to one or more of the following: optimised expression and/or activity in a host cell or in vitro, increased enzymatic activity, altered substrate and/or product specificity, increased or decreased enzymatic or structural stability, altered enzymatic activity/specificity in preferred environmental conditions, e.g. temperature, pH, substrate.
As will be apparent to a person skilled in the art, using molecular evolution tools an enzyme may be altered to improve the functionality of the enzyme. Suitably, a nucleotide sequence encoding an enzyme (e.g. a chlorophyllase, pheophytinase and/or pyropheophytinase) used in the invention may encode a variant enzyme, i.e. the variant enzyme may contain at least one amino acid substitution, deletion or addition, when compared to a parental enzyme. Variant enzymes retain at least 1%, 2%, 3%, 5%, 10%, 15%, 20%, 30%, 40%, 50 %, 60%, 70%, 80%, 90%, 95%, 97%, or 99% identity with the parent enzyme. Suitable parent enzymes may include any enzyme with hydrolytic activity on chlorophyll and/or a chlorophyll derivative.
Polypeptide sequences
The present invention also encompasses the use of amino acid sequences encoded by a nucleotide sequence which encodes a chlorophyllase, pheophytinase or pyropheophytinase for use in any one of the methods and/or uses of the present invention.
As used herein, the term "amino acid sequence" is synonymous with the term "polypeptide" and/or the term "protein". In some instances, the term "amino acid sequence" is synonymous with the term "peptide". The amino acid sequence may be prepared/isolated from a suitable source, or it may be made synthetically or it may be prepared by use of recombinant DNA techniques. Suitably, the amino acid sequences may be obtained from the isolated polypeptides taught herein by standard techniques.
One suitable method for determining amino acid sequences from isolated polypeptides is as follows. Purified polypeptide may be freeze-dried and 100 μg of the freeze-dried material may be dissolved in 50 μΐ of a mixture of 8 M urea and 0.4 M ammonium hydrogen carbonate, pH 8.4. The dissolved protein may be denatured and reduced for 15 minutes at 50°C following overlay with nitrogen and addition of 5 μΐ of 45 mM dithiothreitol. After cooling to room temperature, 5 μΐ of 100 mM iodoacetamide may be added for the cysteine residues to be derivatized for 15 minutes at room temperature in the dark under nitrogen.
135 μΐ of water and 5 μg of endoproteinase Lys-C in 5 μΐ of water may be added to the above reaction mixture and the digestion may be carried out at 37°C under nitrogen for 24 hours. The resulting peptides may be separated by reverse phase HPLC on a VYDAC C18 column (0.46x15cm; ΙΟμπι; The Separation Group, California, USA) using solvent A: 0.1% TFA in water and solvent B: 0.1% TFA in acetonitrile. Selected peptides may be re-chromatographed on a Develosil CI 8 column using the same solvent system, prior to N-terminal sequencing. Sequencing may be done using an Applied Biosystems 476A sequencer using pulsed liquid fast cycles according to the manufacturer's instructions (Applied Biosystems, California, USA).
Sequence comparison
Here, the term "homologue" means an entity having a certain homology with the subject amino acid sequences and the subject nucleotide sequences. Here, the term "homology" can be equated with "identity". The homologous amino acid sequence and/or nucleotide sequence should provide and/or encode a polypeptide which retains the functional activity and/or enhances the activity of the enzyme.
In the present context, a homologous sequence is taken to include an amino acid sequence which may be at least 75, 85 or 90%> identical, preferably at least 95 or 98%> identical to the subject sequence. Typically, the homologues will comprise the same active sites etc. as the subject amino acid sequence. Although homology can also be considered in terms of similarity (i.e. amino acid residues having similar chemical properties/functions), in the context of the present invention it is preferred to express homology in terms of sequence identity.
In the present context, a homologous sequence is taken to include a nucleotide sequence which may be at least 75, 85 or 90% identical, preferably at least 95 or 98% identical to a nucleotide sequence encoding a polypeptide of the present invention (the subject sequence). Typically, the homologues will comprise the same sequences that code for the active sites etc. as the subject sequence. Although homology can also be considered in terms of similarity (i.e. amino acid residues having similar chemical properties/functions), in the context of the present invention it is preferred to express homology in terms of sequence identity.
Homology comparisons can be conducted by eye, or more usually, with the aid of readily available sequence comparison programs. These commercially available computer programs can calculate % homology between two or more sequences. % homology may be calculated over contiguous sequences, i.e. one sequence is aligned with the other sequence and each amino acid in one sequence is directly compared with the corresponding amino acid in the other sequence, one residue at a time. This is called an "ungapped" alignment. Typically, such ungapped alignments are performed only over a relatively short number of residues.
Although this is a very simple and consistent method, it fails to take into consideration that, for example, in an otherwise identical pair of sequences, one insertion or deletion will cause the following amino acid residues to be put out of alignment, thus potentially resulting in a large reduction in % homology when a global alignment is performed. Consequently, most sequence comparison methods are designed to produce optimal alignments that take into consideration possible insertions and deletions without penalising unduly the overall homology score. This is achieved by inserting "gaps" in the sequence alignment to try to maximise local homology.
However, these more complex methods assign "gap penalties" to each gap that occurs in the alignment so that, for the same number of identical amino acids, a sequence alignment with as few gaps as possible - reflecting higher relatedness between the two compared sequences - will achieve a higher score than one with many gaps. "Affine gap costs" are typically used that charge a relatively high cost for the existence of a gap and a smaller penalty for each subsequent residue in the gap. This is the most commonly used gap scoring system. High gap penalties will of course produce optimised alignments with fewer gaps. Most alignment programs allow the gap penalties to be modified. However, it is preferred to use the default values when using such software for sequence comparisons. Calculation of maximum % homology therefore firstly requires the production of an optimal alignment, taking into consideration gap penalties. A suitable computer program for carrying out such an alignment is the Vector NTI Advance™ 1 1 (Invitrogen Corp.). Examples of other software that can perform sequence comparisons include, but are not limited to, the BLAST package (see Ausubel et al 1999 Short Protocols in Molecular Biology, 4th Ed - Chapter 18), and FASTA (Altschul et al 1990 J. Mol. Biol. 403-410). Both BLAST and FASTA are available for offline and online searching (see Ausubel et al 1999, pages 7-58 to 7-60). However, for some applications, it is preferred to use the Vector NTI Advance™ 11 program. A new tool, called BLAST 2 Sequences is also available for comparing protein and nucleotide sequence (see FEMS Microbiol Lett 1999 174(2): 247-50; and FEMS Microbiol Lett 1999 177(1): 187-8.).
Although the final % homology can be measured in terms of identity, the alignment process itself is typically not based on an all-or-nothing pair comparison. Instead, a scaled similarity score matrix is generally used that assigns scores to each pairwise comparison based on chemical similarity or evolutionary distance. An example of such a matrix commonly used is the BLOSUM62 matrix - the default matrix for the BLAST suite of programs. Vector NTI programs generally use either the public default values or a custom symbol comparison table if supplied (see user manual for further details). For some applications, it is preferred to use the default values for the Vector NTI Advance™ 11 package.
Alternatively, percentage homologies may be calculated using the multiple alignment feature in Vector NTI Advance™ 11 (Invitrogen Corp.), based on an algorithm, analogous to CLUSTAL (Higgins DG & Sharp PM (1988), Gene 73(1), 237-244). Once the software has produced an optimal alignment, it is possible to calculate % homology, preferably % sequence identity. The software typically does this as part of the sequence comparison and generates a numerical result.
Should Gap Penalties be used when determining sequence identity, then preferably the default parameters for the programme are used for pairwise alignment. For example, the following parameters are the current default parameters for pairwise alignment for BLAST 2: FOR BLAST2 DNA PROTEIN
EXPECT 10 10
THRESHOLD
WORD SIZE 11 3
SCORING PARAMETERS
Match/Mismatch 2, -3 n/a
Scores
Matrix n/a BLOSUM62
Gap Costs Existence: 5 Existence: 11 Extension: 2 Extension: 1
In one embodiment, preferably the sequence identity for the nucleotide sequences and/or amino acid sequences may be determined using BLAST2 (blastn) with the scoring parameters set as defined above. For the purposes of the present invention, the degree of identity is based on the number of sequence elements which are the same. The degree of identity in accordance with the present invention for amino acid sequences may be suitably determined by means of computer programs known in the art such as Vector NTI Advance™ 11 (Invitrogen Corp.). For pairwise alignment the scoring parameters used are preferably BLOSUM62 with Gap existence penalty of 11 and Gap extension penalty of 1.
Suitably, the degree of identity with regard to a nucleotide sequence is determined over at least 20 contiguous nucleotides, preferably over at least 30 contiguous nucleotides, preferably over at least 40 contiguous nucleotides, preferably over at least 50 contiguous nucleotides, preferably over at least 60 contiguous nucleotides, preferably over at least 100 contiguous nucleotides. Suitably, the degree of identity with regard to a nucleotide sequence may be determined over the whole sequence.
Amino acid mutations
The sequences may also have deletions, insertions or substitutions of amino acid residues which produce a silent change and result in a functionally equivalent substance. Deliberate amino acid substitutions may be made on the basis of similarity in polarity, charge, solubility, hydrophobicity, hydrophilicity, and/or the amphipathic nature of the residues as long as the secondary binding activity of the substance is retained. For example, negatively charged amino acids include aspartic acid and glutamic acid; positively charged amino acids include lysine and arginine; and amino acids with uncharged polar head groups having similar hydrophilicity values include leucine, isoleucine, valine, glycine, alanine, asparagine, glutamine, serine, threonine, phenylalanine, and tyrosine.
Conservative substitutions may be made, for example according to the Table below, Amino acids in the same block in the second column and preferably in the same line in the third column may be substituted for each other:
ALIPHATIC Non-polar G A P
I L V
Polar - uncharged C S T M
N Q
Polar - charged D E
K R
AROMATIC H F W Y The present invention also encompasses homologous substitution (substitution and replacement are both used herein to mean the interchange of an existing amino acid residue, with an alternative residue) that may occur i.e. like-for-like substitution such as basic for basic, acidic for acidic, polar for polar etc. Non-homologous substitution may also occur i.e. from one class of residue to another or alternatively involving the inclusion of unnatural amino acids such as ornithine (hereinafter referred to as Z), diaminobutyric acid ornithine (hereinafter referred to as B), norleucine ornithine (hereinafter referred to as O), pyriylalanine, thienylalanine, naphthylalanine and phenylglycine. Replacements may also be made by unnatural amino acids.
Variant amino acid sequences may include suitable spacer groups that may be inserted between any two amino acid residues of the sequence including alkyl groups such as methyl, ethyl or propyl groups in addition to amino acid spacers such as glycine or β- alanine residues. A further form of variation, involves the presence of one or more amino acid residues in peptoid form, will be well understood by those skilled in the art. For the avoidance of doubt, "the peptoid form" is used to refer to variant amino acid residues wherein the a-carbon substituent group is on the residue's nitrogen atom rather than the a-carbon. Processes for preparing peptides in the peptoid form are known in the art, for example Simon RJ et al, PNAS (1992) 89(20), 9367-9371 and Horwell DC, Trends Biotechnol. (1995) 13(4), 132-134.
Nucleotide sequences
Nucleotide sequences for use in the present invention or encoding a polypeptide having the specific properties defined herein may include within them synthetic or modified nucleotides. A number of different types of modification to oligonucleotides are known in the art. These include methylphosphonate and phosphorothioate backbones and/or the addition of acridine or polylysine chains at the 3' and/or 5' ends of the molecule. For the purposes of the present invention, it is to be understood that the nucleotide sequences described herein may be modified by any method available in the art. Such modifications may be carried out in order to enhance the in vivo activity or life span of nucleotide sequences. The present invention also encompasses the use of nucleotide sequences that are complementary to the sequences discussed herein, or any derivative, fragment or derivative thereof. If the sequence is complementary to a fragment thereof then that sequence can be used as a probe to identify similar coding sequences in other organisms etc.
Polynucleotides which are not 100% homologous to the sequences of the present invention but fall within the scope of the invention can be obtained in a number of ways. Other variants of the sequences described herein may be obtained for example by probing DNA libraries made from a range of individuals, for example individuals from different populations. In addition, other viral/bacterial, or cellular homologues particularly cellular homologues found in plant cells, may be obtained and such homologues and fragments thereof in general will be capable of selectively hybridising to the sequences shown in the sequence listing herein. Such sequences may be obtained by probing cDNA libraries made from or genomic DNA libraries from other plant species, and probing such libraries with probes comprising all or part of any one of the sequences in the attached sequence listings under conditions of medium to high stringency. Similar considerations apply to obtaining species homologues and allelic variants of the polypeptide or nucleotide sequences of the invention.
Variants and strain/species homologues may also be obtained using degenerate PCR which will use primers designed to target sequences within the variants and homologues encoding conserved amino acid sequences within the sequences of the present invention. Conserved sequences can be predicted, for example, by aligning the amino acid sequences from several variants/homologues. Sequence alignments can be performed using computer software known in the art. For example the GCG Wisconsin PileUp program is widely used.
The primers used in degenerate PCR will contain one or more degenerate positions and will be used at stringency conditions lower than those used for cloning sequences with single sequence primers against known sequences.
Alternatively, such polynucleotides may be obtained by site directed mutagenesis of characterised sequences. This may be useful where for example silent codon sequence changes are required to optimise codon preferences for a particular host cell in which the polynucleotide sequences are being expressed. Other sequence changes may be desired in order to introduce restriction polypeptide recognition sites, or to alter the property or function of the polypeptides encoded by the polynucleotides.
Polynucleotides (nucleotide sequences) of the invention may be used to produce a primer, e.g. a PCR primer, a primer for an alternative amplification reaction, a probe e.g. labelled with a revealing label by conventional means using radioactive or nonradioactive labels, or the polynucleotides may be cloned into vectors. Such primers, probes and other fragments will be at least 15, preferably at least 20, for example at least 25, 30 or 40 nucleotides in length, and are also encompassed by the term polynucleotides of the invention as used herein.
Polynucleotides such as DNA polynucleotides and probes according to the invention may be produced recombinantly, synthetically, or by any means available to those of skill in the art. They may also be cloned by standard techniques.
In general, primers will be produced by synthetic means, involving a stepwise manufacture of the desired nucleic acid sequence one nucleotide at a time. Techniques for accomplishing this using automated techniques are readily available in the art.
Longer polynucleotides will generally be produced using recombinant means, for example using a PCR (polymerase chain reaction) cloning techniques. This will involve making a pair of primers (e.g. of about 15 to 30 nucleotides) flanking a region of the enzyme sequence which it is desired to clone, bringing the primers into contact with mRNA or cDNA obtained from a plant cell, performing a polymerase chain reaction under conditions which bring about amplification of the desired region, isolating the amplified fragment (e.g. by purifying the reaction mixture on an agarose gel) and recovering the amplified DNA. The primers may be designed to contain suitable restriction enzyme recognition sites so that the amplified DNA can be cloned into a suitable cloning vector. Enzyme formulation and dosage
Enzymes used in the methods of the invention can be formulated or modified, e.g., chemically modified, to enhance oil solubility, stability, activity or for immobilization. For example, enzymes used in the methods of the invention can be formulated to be amphipathic or more lipophilic. For example, enzymes used in the methods of the invention can be encapsulated, e.g., in liposomes or gels, e.g., alginate hydrogels or alginate beads or equivalents. Enzymes used in the methods of the invention can be formulated in micellar systems, e.g., a ternary micellar (TMS) or reverse micellar system (RMS) medium. Enzymes used in the methods of the invention can be formulated as described in Yi (2002) J. of Molecular Catalysis B: Enzymatic, Vol. 19, pgs 319-325.
The enzymatic reactions of the methods of the invention, e.g. the step of contacting the oil with an enzyme which hydro lyses chlorophyll or a chlorophyll derivative, can be done in one reaction vessel or multiple vessels. In one aspect, the enzymatic reactions of the methods of the invention are done in a vegetable oil refining unit or plant.
The method of the invention can be practiced with immobilized enzymes, e.g. an immobilized chlorophyllase, pheophytinase and/or pyropheophytinase. The enzyme can be immobilized on any organic or inorganic support. Exemplary inorganic supports include alumina, celite, Dowex-1 -chloride, glass beads and silica gel. Exemplary organic supports include DEAE-cellulose, alginate hydrogels or alginate beads or equivalents. In various aspects of the invention, immobilization of the enzyme can be optimized by physical adsorption on to the inorganic support. Enzymes used to practice the invention can be immobilized in different media, including water, Tris-HCl buffer solution and a ternary micellar system containing Tris-HCl buffer solution, hexane and surfactant. The enzyme can be immobilized to any type of substrate, e.g. filters, fibers, columns, beads, colloids, gels, hydrogels, meshes and the like.
The enzyme may be dosed into the oil in any suitable amount. For example, the enzyme may be dosed in a range of about 0.001 to lOU/g of the composition, preferably 0.01 to 1 U/g, e.g. 0.01 to 0.1 U/g of the oil. One unit is defined as the amount of enzyme which hydrolyses 1 μιηοΐ of substrate (e.g. chlorophyll, pheophytin and/or pyropheophytin) per minute at 40 °C, e.g. under assay conditions as described in J. Biol. Chem. (1961) 236: 2544-2547.
Crude and degummed oils
In one embodiment, the enzyme is contacted with a crude plant oil. In an alternative embodiment, the enzyme is contacted with a degummed oil. Thus the incubation with the enzyme may be performed before or after a step of degumming the oil.
Crude and degummed oils may be distinguished from one another in terms of their phospholipid content. The phospholipid content of plant oils varies according to the particular source and nature of the oil and the stage of the refining process. The phospholipid content of crude plant oils may be up to 5% by weight at the start of the process, but following a water degumming step the phospholipid content typically falls to 1% by weight or below, e.g. around 0.3 % by weight. Following an enzymatic degumming step (e.g. using a phospho lipase) or a total degumming step (e.g. comprising an acid treatment/caustic neutralization) the phospholipid content may fall much lower, for example below 0.1% or even below 0.01% by weight based on the total weight of the oil. Typical phospholipid contents in % by weight of some common oils are shown below:
Canola Rapeseed Soybean
Crude oil < 2.5 < 3.5 < 4.0
Water-degummed oil < 0.6 < 0.8 < 0.4
Acid-degummed oil < 0.1 - < 0.2
The values in the table above are taken from Bailey's Industrial Oil and Fat Products (2005), 6th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons, and the phospholipid content of other oils is also described therein or is well-known in the art. The phospholipid content of oils may be determined using standard methods. For example, phospholipid levels in oils may be determined as described in J. Amer. Oil. Chem. Soc. 58, 561 (1981). In one embodiment phospholipid levels may be determined by thin- layer chromatography (TLC) analysis, e.g. as described in WO 2006/008508 or WO 03/100044. Phospholipid levels in oil can also be determined by (a) AOCS Recommended Practice Ca 19-86 (reapproved 2009), "Phospholipids in Vegetable Oils Nephelometric Method" or (b) AOCS Official Method Ca 20-99 (reapproved 2009), "Analysis for Phosphorus in Oil by Inductively Coupled Plasma Optical Emission Spectroscopy".
Thus in one embodiment, the crude oil is an oil comprising at least 0.5%, at least 1.0% or at least 2% by weight phospholipid. In another embodiment, the oil is a water degummed plant oil comprising 0.1 to 1% by weight phospholipid.
Lysophospholipid content
In a preferred embodiment of the process, the enzyme is contacted with the oil at a time when a concentration of lysophospholipid in the oil is as low as possible. For instance, the enzyme may be contacted with the oil in the presence of less than 0.2% by weight lysophosho lipid. By "in the presence of less than 0.2%> by weight lysophosholipid" it is meant that the lysophospholipid content in the oil is less than 0.2% by weight, e.g. based on the total weight of the oil composition, for at least a part of a time during which the enzyme is incubated with the oil (e.g. at least at a time when the enzyme is added to the oil). The lysophospholipid content in the oil may be any value below 0.2% by weight, including zero.
Lysophospho lipids may be produced during oil processing by cleavage of an acyl (fatty acid) chain from phospholipids, leaving a single acyl chain, a phosphate group, optionally a headgroup and a free alcohol attached to the glyceryl moiety. Enzymes used in degumming such as phospholipases (in particular phospholipase Al and A2) and acyltransferases may generate lysophospholipids in the oil. In some embodiments where the process comprises an enzymatic degumming step using an enzyme which generates lysophospholipids, the enzyme which hydro lyses chlorophyll or a chlorophyll derivative may be contacted with the oil before the enzymatic degumming step. Alternatively a higher dose or extended incubation time of the chlorophyllase or related enzyme may be required, in order to overcome any reduction in activity due to the presence of lysophospho lipids.
In one embodiment, a lysophospho lipase may be used in combination with a phospholipase or acyltransferase in the degumming step. Lysophospho lipases (EC 3.1.1.5) are enzymes that can hydro lyze lysophospho lipids to release fatty acid. Use of a lysophospholipase may help to reduce the production of lysophospho lipids in the oil during the degumming step, e.g. to maintain the lysophospho lipid content of the oil below about 0.2% by weight. Suitable lysophospho lipases are disclosed, for example, in Masuda et al, Eur. J. Biochem., 202,783-787 (1991); WO 98/31790; WO 01/27251 and WO 2008/040465.
Phospholipase C is another enzyme which may be used in degumming. Phospholipase C cleaves phospholipids between the glyceryl and phosphate moieties, leaving diacylglycerol and a phosphate group (attached to a headgroup if present). Thus in contrast to phospholipase Al and A2, phospholipase C does not produce lysophospho lipids.
In particular embodiments, the lysophospho lipid content of the oil is less than 0.2%, less than 0.15%, less than 0.1 % or less than 0.05%> by weight, based on the total weight of oil. In general, concentrations of lysophospho lipid which are as low as possible are desirable.
Lysophospho lipids which may be present in the oil include lysophosphatidylcholine (LPC), lysophosphatidylinositol (LPI), lysophosphatidylethanolamine (LPE), lysophosphatidylserine (LPS) and lysophosphatidic acid (LPA). It is particularly preferred that the level of LPC and LPE in the oil is as low as possible. In preferred embodiments, the concentration of LPC and/or LPE is less than 0.2%, less than 0.15%, less than 0.1% or less than 0.05% by weight, based on the total weight of oil.
The lysophospholipid content of oils may be determined using standard methods, e.g. as described above for phospholipids, including using HPLC or TLC analysis methods. Suitable methods are described in AOCS Recommended Practice Ja 7-86 (reapproved 2009), "Phospholipids in Lecithin Concentrates by Thin-Layer Chromatography" or Journal of Chromatography A, 864 (1999) 179-182.
Temperature
In general the oil may be incubated (or admixed) with the enzyme between about 5°C to and about 100°C, more preferably between 10°C to about 90°C, more preferably between about 15°C to about 80°C, more preferably between about 20°C to about 75°C.
At higher temperatures pheophytin is decomposed to pyropheophytin, which is generally less preferred because some chlorophyllases are less active on pyropheophytin compared to pheophytin. In addition, the chlorophyllase degradation product of pyropheophytin, pyropheophorbide, is less water soluble compared to pheophorbide and thus more difficult to remove from the oil afterwards. The enzymatic reaction rate is increased at higher temperatures but it is favourable to keep the conversion of pheophytin to pyropheophytin to a minimum.
In view of the above, in particularly preferred embodiments the oil is incubated with the enzyme at below about 80°C, preferably below about 70°C, preferably at about 68°C or below, preferably at about 65°C or below, in order to reduce the amount of conversion to pyropheophytin. However, in embodiments where the reaction time is relatively short (e.g. less than 24 hours, typically less than about 4 hours), in order to keep a good reaction rate it is preferred to keep the temperature of the oil above 50 °C during incubation with the enzyme. Accordingly preferred temperature ranges for the incubation of the enzyme with the oil include about 50°C to below about 70°C, about 50°C to about 65°C and about 55°C to about 65°C.
In alternative embodiments, for instance where the enzyme is contacted with the oil for a longer period (e.g. greater than 24 hours), a lower temperature may be used (typically in combination with a longer reaction time). In these embodiments the temperature is typically below 50°C, below about 45°C, below about 40°C, below about 35°C, below about 30°C, or below about 25°C. For instance, in one embodiment the enzyme may be contacted with the oil at ambient temperature, e.g. 15 to 25°C. Preferably the temperature of the oil may be at the desired reaction temperature when the enzyme is admixed therewith. The oil may be heated and/or cooled to the desired temperature before and/or during enzyme addition. Therefore in one embodiment it is envisaged that a further step of the process according to the present invention may be the cooling and/or heating of the oil.
Reaction time
Suitably the reaction time (i.e. the time period in which the enzyme is incubated with the oil), preferably with agitation, is for a sufficient period of time to allow hydrolysis of chlorophyll and chlorophyll derivatives, e.g. to form phytol and chlorophyllide, pheophorbide and/or pyropheophorbide. For example, the reaction time may be at least about 1 minute, more preferable at least about 5 minutes, more preferably at least about 10 minutes. In some embodiments the reaction time may be between about 15 minutes to about 6 hours, preferably between about 15 minutes to about 60 minutes, preferably about 30 to about 120 minutes. In some embodiments, the reaction time may up to 6 hours, or up to 24 hours.
In alternative embodiments, e.g. using a lower reaction temperature as described above, the reaction temperature may be extended. In specific embodiments, the reaction time may be at least 24 hours, at least 48 hours, at least 3 days, at least 5 days, at least 10 days, at least 20 days or at least 50 days, e.g. 1 to 50 days, 1 to 20 days, or 3 to 10 days.
Water content
In embodiments of the present invention, the step of contacting the enzyme with the oil is performed in the presence of water. Typically, the water content is at least 0.1% by weight, and is preferably less than 10%>. Thus preferred water content ranges include 0.1 to 10%, 0.5 to 5%, 1 to 5% and 1 to 3% by weight.
Typically the enzyme is contacted with the oil in a two phase system. By this it is meant that the step takes place in a two phase mixture, comprising an oil phase and a distinct aqueous phase. Two phase formation may be readily observed by the naked eye when a sufficiently high water content is used (typically 0.5%> by weight or greater). At such water contents, phase separation into oil and aqueous phases and/or gum separation is usually seen.
In alternative embodiments, the enzyme may be contacted with the oil in a one phase system, e.g. comprising an oil phase but no distinguishable aqueous phase. In such embodiments, the water content is typically 0.5% by weight or lower, e.g. 0.1 to 0.5 % by weight. In these embodiments, further water may be added after the enzyme treatment step, e.g. during the pH adjustment step, in order to provide an aqueous phase permitting the separation of the enzyme reaction products. pH during enzyme treatment
The enzyme is typically contacted with the oil at a pH of 4.0 to 7.0. For instance, the pH of an aqueous phase during contact of the enzyme with the oil may be within this range. In preferred embodiments, the enzyme treatment step is carried out between about pH 5.0 and about pH 7.0, between about pH 5.0 and pH 5.5, between about pH 5.5 and pH 6.0, between about pH 6.0 and pH 6.5, between about pH 6.5 and about pH 7.0 or at about pH 7.0 (i.e. neutral pH).
Chlorophyll and/or chlorophyll derivative removal
The enzyme treatment step of the present invention typically reduces the level of chlorophyll and/or chlorophyll derivatives in the oil. For example, the step may reduce the concentration of chlorophyll, pheophytin, and/or pyropheophytin, by at least 5%, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%), at least 80%>, at least 90%>, at least 95% or at least 99%, compared to the concentration of chlorophyll, pheophytin, and/or pyropheophytin (by weight) present in the oil before treatment. Thus in particular embodiments, the concentration of chlorophyll and/or chlorophyll derivatives in the oil after treatment may be less than 100, less than 50, less than 30, less than 10, less than 5, less than 1, less than 0.5, less than 0.1 mg/kg or less than 0.02 mg/kg, based on the total weight of the oil. H adjustment
After the enzyme treatment step, the process further comprises a pH adjustment step. This step typically involves raising the pH of the oil (or e.g. an aqueous phase present in the oil/water mixture), in order to ionize the enzyme reaction products (e.g. pheophorbide and pyropheophorbide), so that they are washed out into the aqueous phase.
The pH may be adjusted by addition of any suitable alkali to the oil. The alkali is typically added in the form of an aqueous solution. For instance, in one embodiment, the alkali may be sodium hydroxide (caustic soda), preferably an aqueous solution comprising 1 to 10 M NaOH.
A sufficient amount of alkali is added to the oil to adjust the pH to 7.5 to 7.7, e.g. a pH of about 7.5, about 7.6 or about 7.7. A predetermined amount of alkali may be added to the oil, or pH may be monitored during addition of the alkali until the desired pH is obtained.
Separation of aqueous phase
Following the pH adjustment step, the method comprises a further step of separating the aqueous phase from the oil. The aqueous phase typically comprises the enzyme reaction products (e.g. pheophorbide and pyropheophorbide). By this it is meant that at least a proportion of the enzyme reaction products are present in the aqueous phase, e.g. at least 10%, 30%, 50%, 70%, 80%, 90%, 95% or 99% by weight of the enzyme reaction products (e.g. pheophorbide and pyropheophorbide) are present in the aqueous phase, based on the total amount of enzyme reaction products present in the aqueous phase and the oil phase.
The aqueous phase may be separated from the oil phase with an appropriate means such as a centrifugal separator and the processed oil is obtained. If necessary, the processed oil can be additionally washed with water, an alkali or organic or inorganic acid such as, e.g., acetic acid, citric acid, phosphoric acid, succinic acid, and the like, or with salt solutions. Further processing steps
In a typical plant oil processing method, oil is extracted in hexane, the crude vegetable oil is degummed, optionally caustic neutralized, bleached using, e.g. clay adsorption with subsequent clay disposal, and deodorized to produce refined, bleached and deodorized or RBD oil. The need for the degumming step depends on phosphorus content and other factors. The process of the present invention can be used in conjunction with processes based on extraction with hexane and/or enzyme assisted oil extraction (see Journal of Americal Oil Chemists' Society (2006), 83 (11), 973-979). In general, the process of the invention may be performed using oil processing steps as described in Bailey's Industrial Oil and Fat Products (2005), 6th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons.
In embodiments of the present invention, an enzymatic reaction involving application of the enzyme capable of hydro lyzing chlorophyll or a chlorophyll derivative is preferably performed at specific stages in this process. In particular embodiments the enzyme is preferably contacted with the oil before or during the degumming step. The enzyme is typically contacted with the oil before degumming is complete (e.g. before a caustic neutralization step).
Degumming
The degumming step in oil refining serves to separate phosphatides by the addition of water. The material precipitated by degumming is separated and further processed to mixtures of lecithins. The commercial lecithins, such as soybean lecithin and sunflower lecithin, are semi-solid or very viscous materials. They consist of a mixture of polar lipids, primarily phospholipids such as phosphatidylcholine with a minor component of triglycerides. Thus as used herein, the term "degumming" means the refining of oil by removing phospholipids from the oil. In some embodiments, degumming may comprise a step of converting phosphatides (such as lecithin and phospholipids) into hydratable phosphatides.
The process of the invention can be used with any degumming procedure, provided that there is a pH adjustment step as described above. Thus suitable degumming methods include water degumming, ALCON oil degumming (e.g., for soybeans), safinco degumming, "super degumming," UF degumming, TOP degumming, uni-degumming, dry degumming and ENZYMAX™ degumming. See e.g. U.S. Patent Nos. 6,355,693; 6,162,623; 6,103,505; 6,001,640; 5,558,781; 5,264,367, 5,558,781; 5,288,619; 5,264,367; 6,001,640; 6,376,689; WO 0229022; WO 98118912; and the like. Various degumming procedures incorporated by the methods of the invention are described in Bockisch, M. (1998), Fats and Oils Handbook, The extraction of Vegetable Oils (Chapter 5), 345-445, AOCS Press, Champaign, Illinois.
Water degumming typically refers to a step in which the oil is incubated with water (e.g. 1 to 5% by weight) in order to remove phosphatides. Typically water degumming may be performed at elevated temperature, e.g. at 50 to 90°C. The oil/water mixture may be agitated for e.g. 5 to 60 minutes to allow separation of the phosphatides into the water phase, which is then removed from the oil. In one embodiment, the enzyme is contacted with the oil during a water degumming step.
Acid degumming may also be performed. For example, oil may be contacted with acid (e.g. 0.1 to 0.5% of a 50% solution of citric or malic acid) at 60 to 70°C, mixed, contacted with 1 to 5% water and cooled to 25 to 45 °C.
Further suitable degumming procedures for use with the process of the present invention are described in WO 2006/008508. In one embodiment the process comprises contacting the chlorophyll- or chlorophyll derivative-hydrolyzing enzyme with the oil and subsequently performing an enzymatic degumming step using an acyltransferase as described in WO 2006/008508. Acyltransferases suitable for use in the process are also described in WO 2004/064537, WO 2004/064987 and WO 2009/024736. Any enzyme having acyltransferase activity (generally classified as E.C.2.3.1) may be used, particularly enzymes comprising the amino acid sequence motif GDSX, wherein X is one or more of the following amino acid residues: L, A, V, I, F, Y, H, Q, T, N, M or S. In one embodiment, acyltransferase is a mutant Aeromonas salmonicida mature lipid acyltransferase (GCAT) with a mutation of Asn80Asp, e.g. an acyltransferase comprising the amino acid sequence of SEQ ID NO:23 after undergoing post- translational modification (see Figure 23), or an enzyme having at least 80% sequence identity thereto. In another embodiment, the process comprises a degumming step using a phospho lipase. Any enzyme having e.g. a phospholipase Al (E.C.3.1.1.32) or a phospholipase A2 (E.C.3.1.1.4) activity may be used, for example Lecitase Ultra® (Novozymes, Denmark) or pancreatic phospholipase A2 (Biocatalysts, UK). In one embodiment the process comprises contacting the chlorophyll- or chlorophyll derivative-hydrolyzing enzyme with the oil and subsequently performing an enzymatic degumming step using a phospholipase, for example using a degumming step as described in US 5,264,367, EP 0622446, WO 00/32758 or Clausen (2001) "Enzymatic oil degumming by a novel microbial phospholipase," Eur. J. Lipid Sci. Technol. 103:333-340.
In embodiments where the degumming step is performed before the chlorophyll or chlorophyll derivative hydrolysis step, preferably the degumming process does not produce lysophospholipids. For example, in these embodiments the degumming step may be a water degumming step. In another such embodiment, an enzymatic degumming step using an enzyme such as phospholipase C (IUB 3.1.4.1) may be used. Polypeptides having phospholipase C activity which are may be used in a degumming step are disclosed, for example, in WO2008143679, WO2007092314, WO2007055735, WO2006009676 and WO03089620. A suitable phospholipase C for use in the present invention is Purifme®, available from Verenium Corporation, Cambridge, MA.
Acid treatment/partial caustic neutralization
In some embodiments, an acid treatment step may be combined with a partial caustic neutralization (i.e. to pH 7.5 to 7.7). Acid treatment in combination with caustic neutralization (e.g to a pH greater than 8.0) is typically performed in methods commonly referred to as total degumming or alkali refining, in order to further reduce phospholipid levels in the oil after water degumming. Whilst such methods are very effective in removing products of the enzymatic hydrolysis of chlorophyll, e.g. chlorophyllide, pheophorbide and pyropheophorbide, they also result in loss of most of the fatty acids present in the oil in the form of soapstock. Accordingly, in embodiments of the present invention, only a partial caustic neutralization (i.e. to pH 7.5 to 7.7) is performed. The acid treatment step is typically performed after the enzyme treatment step, but before the pH adjustment step (to pH 7.5 to 7.7). For example, the method may comprise addition of an acid such as citric acid or phosphoric acid, followed by partial neutralization with an alkali such as sodium hydroxide. Following an acid/partial caustic neutralization treatment compounds such as chlorophyllide, pheophorbide and pyropheophorbide are extracted from the oil in the aqueous phase.
In such methods, the oil is typically contacted with 0.05 to 0.5% by weight of concentrated phosphoric acid or citric acid, e.g. at a temperature of 50 to 90°C, and mixed to help precipitate phosphatides. The contact time may be, e.g. 10 seconds to 30 minutes. Subsequently an aqueous solution of an alkali (e.g. 1 to 20%> aqueous sodium hydroxide) is added, e.g. at a temperature of 50 to 90°C, followed by incubation and mixing for 10 seconds to 30 minutes. The oil may then be heated to about 90°C and the aqueous phase separated from the oil by centrifugation.
Optionally, further wash steps with e.g. sodium hydroxide or water may also be performed.
Chlorophyllide, pheophorbide and pyropheophorbide removal
Thus the method of the present invention typically involves the removal of enzyme reaction products (e.g. phytol-free derivatives of chlorophyll such as chlorophyllide, pheophorbide and pyropheophorbide) from the oil. Although such products are typically present in the composition mainly due to the hydrolysis of chlorophyll or a chlorophyll derivative by the enzyme, they may be present naturally, as a contaminant, or as an undesired component in a processed product. Pyropheophorbide may also be present in the composition due to the breakdown of pheophorbide, which may itself be produced by the activity of an enzyme having pheophytinase activity on pheophytin, or pheophorbide may be formed from chlorophyllide following the action of chlorophyllase on chlorophyll (see Figure 1). Processing conditions used in oil refining, in particular heat, may favour the formation of pyropheophorbide as a dominant component, for instance by favouring the conversion of pheophytin to pyropheophytin, which is subsequently hydrolysed to pyropheophorbide. In one embodiment the process of the present invention reduces the level of chlorophyllide, pheophorbide and/or pyropheophorbide in the oil, compared to either or both of the levels before and after enzyme treatment. Thus in some embodiments the chlorophyllide, pheophorbide and/or pyropheophorbide concentration may increase after enzyme treatment. Typically the pH adjustment and aqueous separation steps result in a removal of chlorophyllide, pheophorbide and/or pyropheophorbide, such that the concentration of these products is lower than after enzyme treatment. Preferably the chlorophyllide, pheophorbide and/or pyropheophorbide produced by this enzymatic step is removed from the oil, such that the final level of these products in the oil is lower than before enzyme treatment.
For example, the process may reduce the concentration of chlorophyllide, pheophorbide and/or pyropheophorbide by at least 5%, at least 10%, at least 20%, at least 30%>, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95% or at least 99%, compared to the concentration of chlorophyllide, pheophorbide and/or pyropheophorbide (by weight) present in the oil before the pH adjustment and/or aqueous separation steps, i.e. before or after enzyme treatment. Thus in particular embodiments, the chlorophyllide, pheophorbide and/or pyropheophorbide concentration in the oil after the pH adjustment and/or aqueous separation steps may be less than 100, less than 50, less than 30, less than 10, less than 5, less than 1, less than 0.5, less than 0.1 mg/kg, or less than 0.02 mg/kg, based on the total weight of the composition (e.g a vegetable oil).
It is an advantage of the present process that reaction products such as chlorophyllide, pheophorbide and/or pyropheophorbide may be simply and easily removed from the oil by a partial caustic neutralization step, whilst retaining a large proportion of free fatty acids in the oil. Thus in some embodiments chlorophyll and chlorophyll derivatives may be substantially removed from the oil without the need for further processing steps such as clay and/or silica treatment and deodorization.
Clay treatment
It is particularly preferred that the process does not comprise a clay treatment step. "Clay treatment" refers to the use of bleaching clays or bleaching earths, as described for example in Bailey's Industrial Oil and Fat Products (2005), 6th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons, Chapter 7, pages 285-339. Commonly used bleaching clays comprise a mixture of minerals, including oxides of silicon, alkali metals and alkaline earth metals (e.g. Si02, A1203, Fe203, CaO, MgO, NaO and K20) typically with a silica (Si02) content of less than 70%, less than 80%> or less than 90%> by weight. Avoiding the use of clay is advantageous for the reasons described earlier, in particular the reduction in cost, the avoidance of the need to dispose of large amounts of waste clay, the reduced losses of oil through adherence to the clay and the increased retention of useful compounds such as carotenoids and tocopherol.
Adsorbent (e.g. silica) treatment
In some embodiments the process may further comprise a step of contacting with the oil with an adsorbent, preferably subsequent to the enzyme treatment, pH adjustment and aqueous separation steps. It has surprisingly been found that by combining a partial neutralization step (e.g. at pH 7.5 to 7.7) with an adsorbent treatment, it is possible to substantially eliminate the enzyme reaction products (or at least reduce their content to an acceptable level) without the need for a typical caustic neutralization to a pH greater than 8.0. This allows a substantial amount of free fatty acids to be recovered from the oil in a subsequent deodorization step.
Preferably the adsorbent does not comprise clay. Suitable non-clay adsorbents are described in Bailey's Industrial Oil and Fat Products (2005), 6th edition, Ed. by Fereidoon Shahidi, John Wiley & Sons, Chapter 7, pages 285-339.
In one embodiment, the adsorbent is silica. For instance, the adsorbent may comprise an amorphous silica hydrogel. Typical silica-based adsorbents show high chemical purity, e.g. the adsorbent comprises at least 80%>, at least 90%>, at least 95% or at least 99% by weight Si02. For example, the method may comprise use of silica refining devices and processes, which are known in the art, e.g., using TriSyl® Silica Refining Processes (Grace Davison, Columbia, MD), or, SORBSIL R™ silicas (INEOS Silicas, Joliet, IL). Particularly preferred adsorbents include TriSyl® and TriSyl® 300 amorphous silica gel adsorbents, available from Grace Davison. The silica treatment step may be used to remove any remaining chlorophyllide, pheophorbide and/or pyropheophorbide or other polar components in the oil.
In one embodiment, the adsorbent comprises an amino-substituted silica, i.e. silica adsorbent comprising free amino groups. For instance, an amino-substituted silica may comprise amino groups covalently bonded to the surface of silica particles. The amino groups may be attached to the silica by any suitable linkage, for instance via an alkyl (e.g. ethyl, propyl or butyl) group. In one embodiment, the adsorbent comprises an aminopropyl substituted silica, e.g. as available commercially under the trade name Isolute® NH2 from Biotage AB, Sweden.
In one embodiment the process comprises a two-stage silica treatment, e.g. comprising two silica treatment steps separated by a separation step in which the silica is removed, e.g. a filtration step. The silica treatment may be performed at elevated temperature, e.g. at above about 30°C, more preferably about 50 to 150°C, about 70 to 110°C, about 80 to 100°C or about 85 to 95°C , most preferably about 90°C.
In alternative embodiments, the adsorbent may comprise activated carbon (e.g. as described in Bailey's ibid, pages 293-295). Alternatively, the method may employ an alpha-cyclodextrin adsorbent, e.g. as available commercially from ICN Biochemicals Inc. Ohio.
Deodorization
In some embodiments, the process may comprise a deodorization step, typically as the final refining step in the process. In one embodiment, deodorization refers to steam distillation of the oil, which typically removes volatile odor and flavor compounds, tocopherol, sterols, stanols, carotenoids and other nutrients. Most significantly, the deodorization step can be used in the present invention to isolate free fatty acids. Typically the oil is heated to 220 to 260°C under low pressure (e.g. 0.1 to 1 kPa) to exclude air. Steam (e.g. 1-3% by weight) is blown through the oil to remove volatile compounds, for example for 15 to 120 minutes. The aqueous distillate may be collected. In another embodiment, deodorization may be performed using an inert gas (e.g. nitrogen) instead of steam. Thus the deodoriztion step may comprise bubble refining or sparging with an inert gas (e.g. nitrogen), for example as described by A. V. Tsiadi et al. in "Nitrogen bubble refining of sunflower oil in shallow pools", Journal of the American Oil Chemists' Society (2001), Volume 78 (4), pages 381-385. The gaseous phase which has passed through the oil may be collected and optionally condensed, and/or volatile compounds extracted therefrom into an aqueous phase.
In some embodiments, the process of the present invention is performed with no clay treatment but comprising a deodorization step. Useful compounds (e.g. free fatty acids, carotenoids, sterols, stanols and tocopherol) may be at least partially extracted from the oil in a distillate (e.g. an aqueous or nitrogenous distillate) obtained from the deodorization step. This distillate provides a valuable source of compounds such as free fatty acids, carotenoids and tocopherol, which may be at least partially lost by entrainment in a process comprising clay treatment.
Further enzyme treatments
In further aspects, the processes of the invention further comprise use of lipid acyltransferases, phospholipases, proteases, phosphatases, phytases, xylanases, amylases (e.g. a-amylases), glucanases, polygalacturonases, galactolipases, cellulases, hemicellulases, pectinases and other plant cell wall degrading enzymes, as well as mixed enzyme preparations and cell lysates. In alternative aspects, the processes of the invention can be practiced in conjunction with other processes, e.g., enzymatic treatments, e.g., with carbohydrases, including cellulase, hemicellulase and other side degrading activities, or, chemical processes, e.g., hexane extraction of soybean oil. In one embodiment the method of the present invention can be practiced in combination with a method as defined in WO 2006031699.
The invention will now be further illustrated with reference to the following non- limiting examples.
EXAMPLE 1
Chlorophyllase treatment of a plant oil with partial neutralisation Crude rapeseed oil (No. 14 available from AarhusKarlshamn, Karlshamn, Sweden) is water degummed with a chlorophyllase from Triticum aestivum (SEQ ID NO:2, expressed in Trichoderma reesei), according to the recipe in Table 1 : Table 1 : Recipe for water degumming with chlorophyllase
Figure imgf000045_0001
The oil is heated to 60°C in a blue cap flask with magnetic stirring. Water and enzyme are added, and the sample is incubated at 60°C for 4 hours with agitation. After 4 hours, 14 x lOg of the chlorophyllase treated oil is transferred to a 20 ml Wheaton glass, and treated with citric acid and NaOH according to the recipe in Table 2.
Table 2
Recipe for acid treatment and partial neutralization of chlorophyllase treated oil
Figure imgf000046_0001
The oil samples (Table 2) are heated to 60°C. Citric acid is added and the oil sample is reacted with citric acid for 10 minutes with agitation. NaOH is added and agitated for 5 minutes. A sample is taken out for pH measurement. pH is measured using pH sensitive fluorescence dyed microtiter plates (Hydroplate HP96U). The oil is transferred to a 15 ml centrifuge tube and centrifuged at 60°C and 2360 rcf for 10 minutes.
A sample of the upper oil phase is taken out for free fatty acid analysis by Gas Liquid Chromatography (GLC) and liquid chromatography-mass spectrometry (LC-MS) analysis of chlorophyll derivatives. The remaining part of the oil is transferred to a Wheaton glass and heated to 90°C with agitation. 0.5% silica (Trisyl 300) is added. The sample is agitated for 10 minutes at 90°C and then transferred to a 15 ml centrifuge tube and centrifuged at 60°C and 2360 rcf. for 10 minutes. Another sample is taken out for LC-MS analysis.
GLC analysis is performed using the following set-up:
Perkin Elmer Autosystem 9000 Capillary Gas Chromatograph equipped with WCOT fused silica column 12.5 m x 0.25 mm ID x 0.1 μ film thickness 5% phenyl-methyl- silicone (CP Sil 8 CB from Chrompack).
Carrier gas: Helium.
Injector. PSSI cold split injection (initial temp 50°C heated to 385°C), volume 1.Ομΐ Detector FID: 395°C
Oven program: 1 2 3
Oven temperature, °C. 90 280 350
Isothermal, time, min. 1 0 10
Temperature rate, °C/min. 15 4
Sample preparation: 50 mg sample was dissolved in 12 ml pyridine, containing internal standard heptadecane, 0.5 mg/ml. 500μ1 sample solution was then transferred to a crimp vial, 100 μΐ MSTFA:TMCS - 99: 1 (N-Methyl-N-trimethylsilyl-trifluoraceamid) was added and reacted for 20 minutes at 60°C. Calculation: Response factors for fatty acids were determined from pure reference material (weighing pure material 8-10mg in 12 ml pyridine, containing internal standard heptadecane, 0.5 mg/ml). LC-MS of oil taken out before and after silica treatment are shown in Table 3. These results confirm that a high degree of pheophytin hydrolysis has taken place, as most of the pheophytin component is converted to pheophorbide.
Table 3
Results from LC-MS analysis of pheophorbide a, GLC analysis of free fatty acid and pH measurement
LC-MS LC-MS
Before silica After silica
treatment treatment pH GLC analysis
Sample no. Pheophorbide a Pheophorbide a FFA
μg/g= ppm μg/g= ppm %
1 6.00 4.22 5.09 1.54
2 2.29 1.58 6.61 1.42
3 3.21 2.52 6.12 1.48
4 1.55 1.07 6.92 1.38
5 1.28 1.03 6.99 1.33
6 1.13 0.83 7.05 1.32
7 0.77 0.41 7.30 1.21
8 0.65 0.32 7.40 1.16
9 0.52 0.28 7.53 1.13
10 0.43 0.17 7.66 1.05
11 0.33 0.17 7.71 1.01
12 0.27 0.11 7.72 0.94
13 0.26 0.07 7.75 0.89
14 0.21 0.06 7.71 0.85 The relative amount of pyropheophorbide was also analysed by LC-MS analysis and compared with the relative amount of phephorbide and free fatty acid as a function of pH as shown in table 4.
Table 4
Figure imgf000049_0001
The results in Table 4 confirm the relationship between pH and amount of pheophorbide a, which is also illustrated graphically in Fig. 17. Initially pH increase in the oil from 5 to 7 has a strong impact in the residual amount of pheophorbide as well as pyropheophorbide. But at pH 7.5-7.7 the effect of adding more NaOH levels off. A further reduction in the amount of pheophorbide and pyropheophorbide is obtained by silica treatment, but it is clear that the main effect is pH.
Addition of NaOH and increase in pH also has an effect on residual amount of free fatty acid, but the removal of free fatty acid is lower than that of pheophorbide. At a pH 7.5 - 7.7 where almost all pheophorbide and pyropheophorbide are removed, about 60% of the initial fatty acid still remains in the oil.
These results illustrate that by controlled pH adjustment of oil after water degumming and chlorophyllase treatment, it is possible to remove the reaction products pheophorbide and pyropheophorbide from chlorophyllase-treated oil without removal of the majority of the free fatty acids. These findings allow the use of a vegetable oil refining process in which a large proportion of the fatty acids can be recovered in the deodorizer.
EXAMPLE 2
Removal of pheophorbide from chlorophyllase treated rapeseed oil using adsorbents
In the following experiment the removal of pheophorbide from oil treated with chlorophyllase was investigated by adding different adsorbents to the oil. The following adsorbents were tested: alpha-cyclodextrin (ICN Biomedicals Inc, Ohio); Select 450 (Select Absorbent Technology, Chicago, IL); Trisyl (Grace Davison, Germany); Trisyl 300 (Grace Davison, Germany); NH2 absorbent (aminopropyl- substituted silica available as Isolute® NH2, from Biotage AB, Sweden); and activated carbon.
Crude rape seed oil is treated with a chlorophyllase from Arapidopsis thaliana (SEQ ID NO: l) according to the recipe in Table 5:
Table 5
Figure imgf000050_0001
Crude rape seed oil is heated to 65°C water and enzyme is added and the sample is incubated at 65°C for 4 hours with magnetic stirring. The oil is transferred to a centrifuge tube and centrifuged at 2360 rcf and 65°C for 5 minutes. The oil phase is isolated and 7x 10 gram oil is transferred to a Wheaton glass. The oil samples are heated to 80°C and various adsorbents are added as shown in Table 6 (amounts in g). The samples are then incubated with magnetic stirring for 10 minutes. The samples are transferred to centrifuge tubes and centrifuged at 2360 rcf for 5 minutes. The oil is isolated and the chlorophyll components are analysed by LC-MS.
Table 6
Figure imgf000051_0001
The results of the LC-MS analyses of oils after treatment with adsorbents are shown in Table 7.
Table 7: LC-MS analysis of chlorophyll components after adsorbent treatment
Test sample Pheophytin
no. Treatment Pheophorbide a a+a' Pyropheophytin a μg/g= ppm μg/g= ppm μg/g= ppm
1 Control 0.31 6.27 0.61
2 Alpha-cyclodextrin 0.65 6.05 0.53
3 Select 450 0.54 6.51 0.75
4 Trisyl 0.26 4.92 0.37
5 Trisyl 300 0.30 5.90 0.63
6 Activated carbon 0.42 6.20 0.67
7 NH2 absorbent 0.27 4.85 0.44
8 Control 3.46 0.08 0.01
9 Alpha-cyclodextrin 2.11 0.05 0.05
10 Select 450 3.06 0.15 0.05
11 Trisyl 1.65 0.06 0.03 12 Trisyl 300 1.64 0.07 0.05
13 Activated carbon 2.41 0.06 0.05
14 NH2 absorbent 1.70 0.05 0.03
The results in Table 7 indicate that the different adsorbents tested have an impact on the level of residual pheophorbide. The relative amount of pheophorbide removed in the chlorophyllase treated oil is calculated with results shown in Fig. 18.
The results in Fig 18 confirm that adsorbents like silica (Trisyl and Trisyl 300) have a significant effect on pheophorbide removal in oil treated with chlorophyllase. Some of the adsorbents also have the ability to absorb pheophytin, although to a lower degree than adsorption of pheophorbide.
Conclusion
The results shown above demonstrate that it is possible to neutralize a chlorophyllase- treated oil to a point at which almost all pheophorbide and pyrophoephorbide are neutralized, and therefore washed out into an aqueous phase, whilst still retaining 60% of the free fatty acids in the oil. Moreover, it has been shown that silica-based absorbents (e.g. Trisyl and Trisyl 300) absorb significant amounts of pheophorbide in the oil.
All publications mentioned in the above specification are herein incorporated by reference. Various modifications and variations of the described methods and system of the present invention will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. Although the present invention has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention which are obvious to those skilled in biochemistry and biotechnology or related fields are intended to be within the scope of the following claims.

Claims

1. A process for treating a plant oil, comprising:
(a) contacting the oil with water and an enzyme which is capable of hydro lysing chlorophyll or a chlorophyll derivative, thereby generating one or more enzyme reaction products; wherein the enzyme is contacted with the oil at a pH of 4.0 to 7.0;
(b) adjusting the pH to 7.5 to 7.7; and
(c) separating an aqueous phase containing the enzyme reaction products from the oil.
2. A process according to claim 1, further comprising contacting the oil with an adsorbent, wherein the adsorbent binds to the enzyme reaction products.
3. A process according to claim 2, wherein the adsorbent comprises silica.
4. A process according to any preceding claim, further comprising a step of treating the oil with an acid after step (a) and before step (b).
5. A process according to any preceding claim wherein the chlorophyll derivative comprises pheophytin or pyropheophytin.
6. A process according to any preceding claim, wherein the enzyme reaction product comprises chlorophyllide, pheophorbide or pyropheophorbide.
7. A process according to any preceding claim, wherein the enzyme comprises a polypeptide sequence as defined in any one of SEQ ID NOs: 1 , 2, 4, 6 or 8 to 15, or a functional fragment or variant thereof having at least 75% sequence identity to any one of SEQ ID NOs: 1, 2, 4, 6 or 8 to 15 over at least 50 amino acid residues.
8. A process according to any preceding claim, wherein the enzyme is contacted with the oil before or during a step of degumming of the oil.
9. A process according to claim 8, wherein the degumming step comprises water degumming.
10. A process according to claim 8 or claim 9, wherein the degumming step comprises contacting the oil with a phospholipase.
11. A process according to any preceding claim, wherein at least 50% by weight of free fatty acids present in the oil during step (a) are retained in the oil after step (c).
12. A process according to any preceding claim, further comprising a deodorisation step.
13. A process according to claim 12, wherein free fatty acids present in the oil are isolated in a distillate obtained in the deodorisation step.
14. A process according to any preceding claim, wherein the enzyme is contacted with the oil in the presence of 0.5 to 5% by weight water.
15. A plant oil obtainable by a process as defined in any preceding claim.
PCT/EP2013/050289 2012-01-13 2013-01-09 Process for treating a plant oil comprising hydrolysing chlorophyll or a chlorophyll derivative and involving partial caustic neutralisation WO2013104660A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261586159P 2012-01-13 2012-01-13
US61/586,159 2012-01-13

Publications (1)

Publication Number Publication Date
WO2013104660A1 true WO2013104660A1 (en) 2013-07-18

Family

ID=47522684

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2013/050289 WO2013104660A1 (en) 2012-01-13 2013-01-09 Process for treating a plant oil comprising hydrolysing chlorophyll or a chlorophyll derivative and involving partial caustic neutralisation

Country Status (2)

Country Link
AR (1) AR089720A1 (en)
WO (1) WO2013104660A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106191082A (en) * 2016-08-08 2016-12-07 山西农业大学 Semen Tritici aestivi pheophytin phoeophorbide hydrolase gene TaPPH and encoding proteins and cloning process
WO2019122519A1 (en) * 2017-12-22 2019-06-27 Neste Oyj A process for producing free fatty acids
WO2021097005A1 (en) * 2019-11-15 2021-05-20 Basf Se Food additives and methods for preparing the same

Citations (40)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4683202A (en) 1985-03-28 1987-07-28 Cetus Corporation Process for amplifying nucleic acid sequences
US5264367A (en) 1991-05-16 1993-11-23 Rohm Gmbh Enzymatic treatment of edible oils
US5288619A (en) 1989-12-18 1994-02-22 Kraft General Foods, Inc. Enzymatic method for preparing transesterified oils
EP0583265A1 (en) 1991-04-16 1994-02-23 Evotec BioSystems GmbH Method for preparing new biopolymers
EP0622446A2 (en) 1993-04-25 1994-11-02 Showa Sangyo Co., Ltd. Process for refining oil and fat
US5558781A (en) 1993-11-19 1996-09-24 Metallgesellschaft Aktiengesellschaft Process for enzymatically degumming vegetable oil
EP0752008A1 (en) 1994-02-17 1997-01-08 Affymax Technologies N.V. Dna mutagenesis by random fragmentation and reassembly
WO1998018912A1 (en) 1996-10-31 1998-05-07 Novo Nordisk A/S Novel phospholipase, production and use thereof
WO1998031790A1 (en) 1997-01-16 1998-07-23 Röhm Gmbh Protein with phospholipase activity
EP0866796A1 (en) 1995-09-22 1998-09-30 Medical Research Council Improvements in or relating to mutagenesis of nucleic acids
US6001640A (en) 1995-07-26 1999-12-14 Roehm Gmbh Vegetable oil enzymatic degumming process by means of aspergillus phospholipase
WO2000032758A1 (en) 1998-11-27 2000-06-08 Novozymes A/S Lipolytic enzyme variants
US6103505A (en) 1996-12-09 2000-08-15 Novo Nordisk A/S Method for reducing phosphorus content of edible oils
WO2000058517A1 (en) 1999-03-26 2000-10-05 Diversa Corporation Exonuclease-mediated nucleic acid reassembly in directed evolution
US6162623A (en) 1995-06-27 2000-12-19 Lipton, Division Of Conopco, Inc. Processes for preparing and using immobilized lipases
US6180406B1 (en) 1994-02-17 2001-01-30 Maxygen, Inc. Methods for generating polynucleotides having desired characteristics by iterative selection and recombination
WO2001027251A1 (en) 1999-10-14 2001-04-19 Novozymes A/S Lysophospholipase from aspergillus
WO2001034835A2 (en) 1999-11-09 2001-05-17 Max-Planck Gesellschaft zur Förderung der Wissenschaften e.V. Method for the production of biopolymers with modified properties
WO2002006457A2 (en) 2000-07-13 2002-01-24 Maxygen, Inc. Novel lipase genes
US6344328B1 (en) 1995-12-07 2002-02-05 Diversa Corporation Method for screening for enzyme activity
US6355693B1 (en) 1995-09-22 2002-03-12 Scotia Lipidteknik Ab Fractionated vegetable oil
US6361974B1 (en) 1995-12-07 2002-03-26 Diversa Corporation Exonuclease-mediated nucleic acid reassembly in directed evolution
WO2002029022A2 (en) 2000-10-05 2002-04-11 E. I. Du Pont De Nemours And Company Chlorophyllases
US6376689B1 (en) 1999-09-02 2002-04-23 Cargill, Incorporated Removal of gum and chlorophyll-type compounds from vegetable oils
WO2003089620A2 (en) 2002-04-19 2003-10-30 Diversa Corporation Phospholipases, nucleic acids encoding them and methods for making and using them
WO2003100044A1 (en) 2002-05-29 2003-12-04 Scandinavian Biotechnology Research (Scanbi) Ab New improved acyltransferase
WO2004064987A2 (en) 2003-01-17 2004-08-05 Danisco A/S Method
WO2006008508A1 (en) 2004-07-16 2006-01-26 Danisco A/S Enzymatic oil-degumming method
WO2006009676A2 (en) 2004-06-16 2006-01-26 Diversa Corporation Compositions and methods for enzymatic decolorization of chlorophyll
WO2006031699A2 (en) 2004-09-10 2006-03-23 Diversa Corporation Compositions and methods for making and modifying oils
WO2007055735A2 (en) 2005-05-31 2007-05-18 Verenium Corporation Hydrolases, nucleic acids encoding them and methods for making and using them
WO2007092314A2 (en) 2006-02-02 2007-08-16 Verenium Corporation Esterases and related nucleic acids and methods
US20080070291A1 (en) * 2004-06-16 2008-03-20 David Lam Compositions and Methods for Enzymatic Decolorization of Chlorophyll
WO2008040465A1 (en) 2006-10-02 2008-04-10 Ab Enzymes Gmbh Clonation, expression and use of acid lysophospholipases
WO2008143679A2 (en) 2006-06-01 2008-11-27 Verenium Corporation Nucleic acids and proteins and methods for making and using them
WO2009024736A1 (en) 2007-08-17 2009-02-26 Danisco A/S Protein
WO2010143149A2 (en) * 2009-06-12 2010-12-16 Danisco A/S Method
WO2011046815A1 (en) * 2009-10-16 2011-04-21 Bunge Oils, Inc. Oil degumming methods
WO2011110967A1 (en) * 2010-03-12 2011-09-15 Danisco A/S Process
WO2011125028A1 (en) 2010-04-08 2011-10-13 Danisco A/S Assay for phytol-free chlorophyll derivatives

Patent Citations (44)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4683202A (en) 1985-03-28 1987-07-28 Cetus Corporation Process for amplifying nucleic acid sequences
US4683202B1 (en) 1985-03-28 1990-11-27 Cetus Corp
US5288619A (en) 1989-12-18 1994-02-22 Kraft General Foods, Inc. Enzymatic method for preparing transesterified oils
EP0583265A1 (en) 1991-04-16 1994-02-23 Evotec BioSystems GmbH Method for preparing new biopolymers
US5264367A (en) 1991-05-16 1993-11-23 Rohm Gmbh Enzymatic treatment of edible oils
EP0622446A2 (en) 1993-04-25 1994-11-02 Showa Sangyo Co., Ltd. Process for refining oil and fat
US5558781A (en) 1993-11-19 1996-09-24 Metallgesellschaft Aktiengesellschaft Process for enzymatically degumming vegetable oil
EP0752008A1 (en) 1994-02-17 1997-01-08 Affymax Technologies N.V. Dna mutagenesis by random fragmentation and reassembly
US6180406B1 (en) 1994-02-17 2001-01-30 Maxygen, Inc. Methods for generating polynucleotides having desired characteristics by iterative selection and recombination
US6162623A (en) 1995-06-27 2000-12-19 Lipton, Division Of Conopco, Inc. Processes for preparing and using immobilized lipases
US6001640A (en) 1995-07-26 1999-12-14 Roehm Gmbh Vegetable oil enzymatic degumming process by means of aspergillus phospholipase
US6355693B1 (en) 1995-09-22 2002-03-12 Scotia Lipidteknik Ab Fractionated vegetable oil
EP0866796A1 (en) 1995-09-22 1998-09-30 Medical Research Council Improvements in or relating to mutagenesis of nucleic acids
EP1138763A2 (en) 1995-11-30 2001-10-04 Maxygen, Inc. Method for generating polynucleotides having desired characteristics by iterative selection and recombination
EP1103606A2 (en) 1995-11-30 2001-05-30 Maxygen, Inc. Methods for generating polynucleotides having desired characteristics by iterative selection and recombination
US6344328B1 (en) 1995-12-07 2002-02-05 Diversa Corporation Method for screening for enzyme activity
US6361974B1 (en) 1995-12-07 2002-03-26 Diversa Corporation Exonuclease-mediated nucleic acid reassembly in directed evolution
WO1998018912A1 (en) 1996-10-31 1998-05-07 Novo Nordisk A/S Novel phospholipase, production and use thereof
US6103505A (en) 1996-12-09 2000-08-15 Novo Nordisk A/S Method for reducing phosphorus content of edible oils
WO1998031790A1 (en) 1997-01-16 1998-07-23 Röhm Gmbh Protein with phospholipase activity
WO2000032758A1 (en) 1998-11-27 2000-06-08 Novozymes A/S Lipolytic enzyme variants
WO2000058517A1 (en) 1999-03-26 2000-10-05 Diversa Corporation Exonuclease-mediated nucleic acid reassembly in directed evolution
US6376689B1 (en) 1999-09-02 2002-04-23 Cargill, Incorporated Removal of gum and chlorophyll-type compounds from vegetable oils
WO2001027251A1 (en) 1999-10-14 2001-04-19 Novozymes A/S Lysophospholipase from aspergillus
WO2001034835A2 (en) 1999-11-09 2001-05-17 Max-Planck Gesellschaft zur Förderung der Wissenschaften e.V. Method for the production of biopolymers with modified properties
WO2002006457A2 (en) 2000-07-13 2002-01-24 Maxygen, Inc. Novel lipase genes
WO2002029022A2 (en) 2000-10-05 2002-04-11 E. I. Du Pont De Nemours And Company Chlorophyllases
WO2003089620A2 (en) 2002-04-19 2003-10-30 Diversa Corporation Phospholipases, nucleic acids encoding them and methods for making and using them
WO2003100044A1 (en) 2002-05-29 2003-12-04 Scandinavian Biotechnology Research (Scanbi) Ab New improved acyltransferase
WO2004064537A2 (en) 2003-01-17 2004-08-05 Danisco A/S Method for the in situ production of an emulsifier in foodstuff
WO2004064987A2 (en) 2003-01-17 2004-08-05 Danisco A/S Method
US20080070291A1 (en) * 2004-06-16 2008-03-20 David Lam Compositions and Methods for Enzymatic Decolorization of Chlorophyll
WO2006009676A2 (en) 2004-06-16 2006-01-26 Diversa Corporation Compositions and methods for enzymatic decolorization of chlorophyll
WO2006008508A1 (en) 2004-07-16 2006-01-26 Danisco A/S Enzymatic oil-degumming method
WO2006031699A2 (en) 2004-09-10 2006-03-23 Diversa Corporation Compositions and methods for making and modifying oils
WO2007055735A2 (en) 2005-05-31 2007-05-18 Verenium Corporation Hydrolases, nucleic acids encoding them and methods for making and using them
WO2007092314A2 (en) 2006-02-02 2007-08-16 Verenium Corporation Esterases and related nucleic acids and methods
WO2008143679A2 (en) 2006-06-01 2008-11-27 Verenium Corporation Nucleic acids and proteins and methods for making and using them
WO2008040465A1 (en) 2006-10-02 2008-04-10 Ab Enzymes Gmbh Clonation, expression and use of acid lysophospholipases
WO2009024736A1 (en) 2007-08-17 2009-02-26 Danisco A/S Protein
WO2010143149A2 (en) * 2009-06-12 2010-12-16 Danisco A/S Method
WO2011046815A1 (en) * 2009-10-16 2011-04-21 Bunge Oils, Inc. Oil degumming methods
WO2011110967A1 (en) * 2010-03-12 2011-09-15 Danisco A/S Process
WO2011125028A1 (en) 2010-04-08 2011-10-13 Danisco A/S Assay for phytol-free chlorophyll derivatives

Non-Patent Citations (33)

* Cited by examiner, † Cited by third party
Title
"Behaviour of Chlorophyll Derivatives in Canola Oil Processing", JAOCS, vol. 9, September 1993 (1993-09-01), pages 837 - 841
"Phospholipids in Lecithin Concentrates by Thin-Layer Chromatography", JOURNAL OF CHROMATOGRAPHY A, vol. 864, 1999, pages 179 - 182
A. V. TSIADI ET AL.: "Nitrogen bubble refining of sunflower oil in shallow pools", JOURNAL OF THE AMERICAN OIL CHEMISTS' SOCIETY, vol. 78, no. 4, 2001, pages 381 - 385, XP002540082, DOI: doi:10.1007/s11746-001-0272-5
ALI KHAMESSAN ET AL., JOURNAL OF CHEMICAL TECHNOLOGY & BIOTECHNOLOGY, vol. 60, no. 1, 1994, pages 73 - 81
ALTSCHUL ET AL., J. MOL. BIOL., 1990, pages 403 - 410
AUSUBEL ET AL.: "Short Protocols in Molecular Biology, 4th Ed", 1999
BEUCAGE S.L. ET AL., TETRAHEDRON LETTERS, vol. 22, 1981, pages 1859 - 1869
BOCKISCH, M.: "Fats and Oils Handbook, The extraction of Vegetable Oils", 1998, AOCS PRESS, pages: 345 - 445
CARUTHERS MH ET AL., NUC ACIDS RES SYMP SER, 1980, pages 215 - 23
CLAUSEN: "Enzymatic oil degumming by a novel microbial phospholipase", EUR. J. LIPID SCI. TECHNOL., vol. 103, 2001, pages 333 - 340
FEMS MICROBIOL LETT, vol. 174, no. 2, 1999, pages 247 - 50
FEMS MICROBIOL LETT, vol. 177, no. 1, 1999, pages 187 - 8
FEREIDOON SHAHIDI,: "Bailey's Industrial Oil and Fat Products, 6th edition,", 2005, JOHN WILEY & SONS, pages: 285 - 339
FEREIDOON SHAHIDI,: "Bailey's Industrial Oil and Fat Products, 6th edition,", vol. 2.2., 2005, JOHN WILEY & SONS
FEREIDOON SHAHIDI: "Bailey's Industrial Oil and Fat Products, 6th edition,", 2005, JOHN WILEY & SONS
HIGGINS DG; SHARP PM, GENE, vol. 73, no. 1, 1988, pages 237 - 244
HORN T ET AL., NUC ACIDS RES SYMP SER, 1980, pages 225 - 232
HORNERO-MENDEZ ET AL., FOOD RESEARCH INTERNATIONAL, vol. 38, no. 8-9, 2005, pages 1067 - 1072
HORWELL DC, TRENDS BIOTECHNOL., vol. 13, no. 4, 1995, pages 132 - 134
J. AMER. OIL. CHEM. SOC., vol. 58, 1981, pages 561
J. BIOL. CHEM., vol. 236, 1961, pages 2544 - 2547
JOURNAL OF AMERICAL OIL CHEMISTS' SOCIETY, vol. 83, no. 11, 2006, pages 973 - 979
KIANI ET AL., ANALYTICAL BIOCHEMISTRY, vol. 353, 2006, pages 93 - 98
KLEIN; VISHNIAC, J. BIOL. CHEM., vol. 236, 1961, pages 2544 - 2547
MARCHLER-BAUER, NUCLEIC ACIDS RES., vol. 31, 2003, pages 383 - 387
MASUDA ET AL., EUR. J. BIOCHEM., vol. 202, 1991, pages 783 - 787
MATTHES ET AL., EMBO J., vol. 3, 1984, pages 801 - 805
MORINAGA ET AL., BIOTECHNOLOGY, vol. 2, 1984, pages 646 - 649
NELSON; LONG, ANALYTICAL BIOCHEMISTRY, vol. 180, 1989, pages 147 - 151
SAIKI R K ET AL., SCIENCE, vol. 239, 1988, pages 487 - 491
SCHELBERT ET AL., THE PLANT CELL, vol. 21, 2009, pages 767 - 785
SIMON RJ ET AL., PNAS, vol. 89, no. 20, 1992, pages 9367 - 9371
YI, J. OF MOLECULAR CATALYSIS B: ENZYMATIC, vol. 19, 2002, pages 319 - 325

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106191082A (en) * 2016-08-08 2016-12-07 山西农业大学 Semen Tritici aestivi pheophytin phoeophorbide hydrolase gene TaPPH and encoding proteins and cloning process
WO2019122519A1 (en) * 2017-12-22 2019-06-27 Neste Oyj A process for producing free fatty acids
US11339350B2 (en) 2017-12-22 2022-05-24 Neste Oyj Process for producing free fatty acids
IL275064B1 (en) * 2017-12-22 2023-05-01 Neste Oyj A process for producing free fatty acids
IL275064B2 (en) * 2017-12-22 2023-09-01 Neste Oyj A process for producing free fatty acids
WO2021097005A1 (en) * 2019-11-15 2021-05-20 Basf Se Food additives and methods for preparing the same
CN115003171A (en) * 2019-11-15 2022-09-02 巴斯夫欧洲公司 Food additive and preparation method thereof

Also Published As

Publication number Publication date
AR089720A1 (en) 2014-09-10

Similar Documents

Publication Publication Date Title
EP2545150B1 (en) Process
US9493748B2 (en) Method for treating pyropheophytin-containing compositions
US20130085287A1 (en) Process
EP3126509A1 (en) Method for increasing crude palm oil yields
WO2013160372A1 (en) Process for treating plant oil involving addition of serial doses of chlorophyll or chlorophyll derivative degrading enzyme
WO2013104660A1 (en) Process for treating a plant oil comprising hydrolysing chlorophyll or a chlorophyll derivative and involving partial caustic neutralisation
WO2012114232A1 (en) Process
US9493749B2 (en) Process modifications to enhance chlorophyll degradation
WO2013160374A1 (en) Process for refining crude plant oil involving enzymatic hydrolysis and gum recycling
WO2013104659A2 (en) Process
RU2772452C2 (en) Method for removal of resinous substances from vegetable oil and its refining

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13700095

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 13700095

Country of ref document: EP

Kind code of ref document: A1