WO2014101334A1 - Tire x-ray inspection machine and centering spinning method thereof - Google Patents

Tire x-ray inspection machine and centering spinning method thereof Download PDF

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Publication number
WO2014101334A1
WO2014101334A1 PCT/CN2013/071288 CN2013071288W WO2014101334A1 WO 2014101334 A1 WO2014101334 A1 WO 2014101334A1 CN 2013071288 W CN2013071288 W CN 2013071288W WO 2014101334 A1 WO2014101334 A1 WO 2014101334A1
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WIPO (PCT)
Prior art keywords
tire
roller
driving
carriage
ray
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PCT/CN2013/071288
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French (fr)
Chinese (zh)
Inventor
袁仲雪
任立国
侯朋
李华光
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Yuan Zhongxue
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Publication of WO2014101334A1 publication Critical patent/WO2014101334A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/06Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
    • G01N23/18Investigating the presence of flaws defects or foreign matter
    • G01N23/185Investigating the presence of flaws defects or foreign matter in tyres
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/06Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
    • G01N23/083Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption the radiation being X-rays
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/627Specific applications or type of materials tyres

Definitions

  • the present invention relates to an improvement of a centering rotating device and a method thereof applied to a tire X-ray inspection machine, and belongs to the field of rubber machinery and industrial automation.
  • the detected tire is usually placed on the conveying line vertically or horizontally, and the X-ray tube is driven into the sub-port to perform ray taking.
  • the tread portion of the detected tire is usually clamped from the outside by two or more sets of arms, so that the tire coincides with the axis of the centering device including the above-mentioned arm member, that is, Perform the centering operation first.
  • the tire rotates around its axis to match the image of the X-ray tube inside the sub-port.
  • the tire tread has a certain depth pattern. When the arm is clamped and driven to rotate, it is susceptible to surface irregularity. The tire is easy to jump and unstable when rotating at high speed, thus affecting the X-ray inspection imaging. Image quality, which leads to a decline in inspection quality;
  • the tire X-ray inspection machine and the centering rotation method thereof have the purpose of solving the above problems in the prior art and adopting a horizontal rotating tire, and expanding the center of the driving roller from the sub-port. And the method of driving the rotation to improve the stability of the tire at high speed rotation, thereby improving the quality of X-ray inspection imaging and improving the quality and efficiency of X-ray inspection.
  • the tire X-ray inspection machine mainly includes:
  • a conveying device for conveying the tire into the lead room
  • Roller platform for providing unpowered rotatory support to the tire during testing
  • X-ray emitting device for emitting X-rays to the inside of the tire nipple for imaging
  • An X-ray receiving device for receiving an X-ray machine penetrating the tire for imaging
  • At least one driving roller pressing the sub-port of the tire to drive the tire to rotate during the detecting;
  • the driving roller is mounted on the first sliding frame, and the first driving device driving the driving roller to rotate axially is mounted on the first sliding frame;
  • At least one driven roller which is rotated in the axial direction of the tire by pressing the sub-port of the tire during the detecting; the driven roller is assembled to the second carriage;
  • the first sliding frame and the second sliding frame are respectively slidably connected to the guide rail through the same transmission mechanism;
  • a second driving device for driving the reciprocating sliding along the guide rail is connected to one side of the first carriage or the second carriage.
  • the present patent application adopts a centering structure and manner of projecting from the sub-port into the driving shaft and the driven roller and then expanding outward.
  • the driving shaft and the driven roller respectively press the sub-ports of the tire to realize a high-speed stable rotation mode.
  • the driving shaft and the driven roller respectively press the sub-port of the tire, and the material of the sub-port and the material of the tread and the sidewall portion do not directly transmit the force, so the rotation driving is not Deformation of the tread, sidewall, etc., that is, does not affect the quality of X-ray inspection imaging.
  • This is a significant improvement and improvement over the prior art technique of positioning and rotationally driving from outside the tread.
  • the above-mentioned transmission mechanism may adopt a preferred solution that the transmission mechanism includes the first one mounted on the first carriage, respectively. a rack and a second rack mounted to the second carriage, the first rack and the second rack respectively meshing with the same gear.
  • the first driving device is more refined and preferred.
  • the first driving device includes a motor mounted on the first sliding frame, and an active rotating gear is disposed on the output shaft of the motor, and the active rotating gear and the sleeve are disposed.
  • the present invention can also realize the following centering rotation method:
  • the tire is coincident with the axis of the centering rotating device;
  • the driving roller and the driven roller respectively press the sub-port portion of the tire, and the driving roller rotates in the axial direction to drive the tire to rotate in the axial direction, and the driven roller assists the guiding.
  • the first carriage and the second carriage are slidably coupled to the guide rail by the same transmission mechanism;
  • the driven roller While the driving roller reciprocates in the radial direction of the tire, the driven roller maintains the same direction and displacement amount, and the driving roller and the driven roller simultaneously press or release the sub-port portion of the tire.
  • a embossing or a concave pattern may be provided on the driving roller to improve the friction with the surface of the tire sub-port.
  • the tire X-ray inspection machine of the present invention and its centering rotation method have the following advantages:
  • the method of expanding the centering tire from the sub-port and driving the rotation can effectively improve the stability of the tire when rotating at a high speed, thereby improving the quality of the X-ray inspection image.
  • Figure 1 is a schematic structural view of the tire X-ray inspection machine
  • Figure 2 is a top plan view of Figure 1;
  • Figure 3 is a schematic view of the centering rotating device
  • Figure 4 is a side elevational view of Figure 3;
  • the tire X-ray inspection machine includes:
  • Roller platform 3 for providing unpowered rotary support to the tire during the test
  • X-ray emitting device 4 configured to emit X-rays to the inside of the tire sub-port for imaging
  • An X-ray receiving device 5 configured to receive an X-ray machine penetrating the tire for imaging
  • a centering rotating device 6 having two driving rollers 7 for pressing the sub-port of the tire during the detecting to drive the tire to rotate; and the driving roller 7 is provided with a convex pattern for increasing the friction with the surface of the tire sub-port;
  • Two driving rollers 7 are respectively mounted on the first carriage 9, and a first driving device for driving the driving roller 7 to rotate axially is mounted on the first carriage 9;
  • the first driving device comprises a motor 15 mounted on the first carriage 9, and an active rotating gear 16 is sleeved on the output shaft of the motor 15, and the driving gear 16 meshes with the driven gear 17 sleeved on the driving roller 7. ;
  • 2 driven rollers 8 during the detection process by pressing the sub-port of the tire to accompany the axial rotation of the tire; 2 driven rollers 8 are all mounted to the second carriage 10;
  • the first carriage 9 passes through the first rack 12 and the second carriage 10 through the second rack 13 to respectively mesh and connect the same gear 14 disposed on the base 18, while the first carriage 9 and the second carriage 10 Separately connected to the guide rail 11 by respective sliders;
  • a cylinder 19 for driving the reciprocating sliding along the guide rail 11 is connected to one side of the first carriage 9; based on the use of the above-described tire X-ray inspection machine, a centering rotation method in the following X-ray inspection tire can be realized: The sidewall portion on one side of the tire is placed on the roller platform 3;
  • the first carriage 9 and the second carriage 10 are reciprocally slid along the guide rail 11 by the same transmission mechanism, while the driven roller 7 reciprocates in the tire radial direction, the driven roller 8 maintains the same direction. And the amount of displacement, the tire is coincident with the axis of the centering rotating device 6;
  • the driving roller 7 presses the sub-port portion of the tire in synchronization with the driven roller 8, and the driving roller 7 rotates in the axial direction to drive the tire to rotate in the axial direction, and the driven roller 8 assists the guiding;
  • a embossing or a concave pattern is provided on the driving roller 7 to increase the friction with the surface of the tire sub-port.
  • the specific detection process is as follows:
  • the conveying device 2 After being conveyed to drive the tire to the center position, the conveying device 2 is lowered to place the tire on the centripetal distributed, unpowered roller platform 3;
  • the initial position of the X-ray emitting device 4 is adjusted so that the X-ray tube enters the inside of the tire sub-port;
  • the motor 15 drives the driving roller 7 to rotate, and the driving roller 7 is rolled with a raised pattern to drive the tire sub-port to make it High-speed rotation;
  • the X-ray receiving device 5 moves to the tire tread and the two sidewall portions;
  • the X-ray tube After the X-ray tube and detector are in place, the X-ray tube emits radiation, and the imaging system is reduced to an internal structural image of the tire by receiving X-rays transmitted through the tire;
  • the X-ray tube stops the emission line, and the X-ray emitting device 4 and the X-ray receiving device 5 are respectively reset; the door of the lead room 1 is opened, and the conveying device 2 sends the tire to complete a detection cycle.

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  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Toxicology (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

A tire X-ray inspection machine and a centering spinning method thereof. The tire is expanded and centered outwards from the bead portion of the tire by using a drive roller (7, 8) and the tire is driven to spin, so as to improve stability of the tire during high-speed spin, thereby improving imaging quality in X-ray inspection and enhancing X-ray inspection quality and efficiency. The tire X-ray inspection machine comprises a lead chamber (1) for inspecting the tire in an enclosed manner, a delivery device (2), a roller platform (3), an X-ray emission device (4), an X-ray receiving device (5), and a centering spinning device (6). The centering spinning device (6) has at least one driving roller (7), for driving the tire to spin in a inspection process by pressing the bead of the tire; the driving roller (7) is provided on a first slide rack (9), and a first drive device for driving the driving roller (7) to axially spin is mounted on the first slide rack (9). The centering spinning device (6) also has at least one driven roller (8), for axially spinning with the tire in the inspection process by pressing the bead of the tire. The first slide rack (9) and a second slide rack (10) are separately connected to a guide rail (11) in a slide manner through the same transmission mechanism, and the first slide rack (9) or a second slide rack (10) is connected to a second drive device at one side.

Description

轮胎 x光检验机及其定中旋转方法 技术领域  Tire x-ray inspection machine and its centering rotation method
[0001] 本发明涉及一种应用于轮胎 X 光检验机的定中旋转装置及其方法的改进, 属于橡胶 机械与工业自动化领域。  [0001] The present invention relates to an improvement of a centering rotating device and a method thereof applied to a tire X-ray inspection machine, and belongs to the field of rubber machinery and industrial automation.
背景技术 Background technique
[0002] 为提高机动车轮胎的生产质量和安全使用周期, 在制造过程中需要进行一系列在线 检测项目。 如采用 X 射线对轮胎内层进行探伤检测, 通过射线透过轮胎所产生的信号反馈 以在接收装置上成像, 进而验证轮胎内部是否出现断层、 气泡、 钢丝断裂等性能缺陷, 并根 据检验结果对轮胎进行鉴定分级。  [0002] In order to improve the production quality and safe use cycle of motor vehicle tires, a series of online inspection items are required in the manufacturing process. If X-rays are used for flaw detection of the inner layer of the tire, the signal generated by the radiation through the tire is used to image on the receiving device, thereby verifying whether there are defects such as faults, bubbles, and wire breakage inside the tire, and according to the test results. Tires are identified and graded.
[0003] 现有的 X 光检验机, 通常是将被检测轮胎竖直地或横卧地放置在输送线上, 通过驱 动 X光管伸入到子口内部进行射线取像。 在检测开始与进行过程中, 通常是由 2 组以上的 抱臂从外侧夹持被检测轮胎的胎面部位, 以实现轮胎与包括上述抱臂部件在内的定中装置的 轴心重合, 即先进行定中操作。 然后, 在一组抱臂轴向旋转的带动下, 轮胎绕其轴心旋转以 配合 X光管在子口内部的取像。  [0003] In the conventional X-ray inspection machine, the detected tire is usually placed on the conveying line vertically or horizontally, and the X-ray tube is driven into the sub-port to perform ray taking. During the start and the start of the test, the tread portion of the detected tire is usually clamped from the outside by two or more sets of arms, so that the tire coincides with the axis of the centering device including the above-mentioned arm member, that is, Perform the centering operation first. Then, under the axial rotation of a set of arms, the tire rotates around its axis to match the image of the X-ray tube inside the sub-port.
[0004] 如上述现有技术特征, 从胎面夹持定中与旋转驱动的结构与方式主要存在以下缺点 与不足:  [0004] As described in the above prior art features, the following disadvantages and disadvantages exist from the structure and manner of tread clamping centering and rotation driving:
1、 轮胎胎面具有一定深度的花纹, 当抱臂在夹持并驱动旋转的过程中易受到表面不平整的 影响, 轮胎在高速旋转时易跳动、 不稳定, 从而影响到 X光检验成像的图像质量, 易导致 检验质量的下降;  1. The tire tread has a certain depth pattern. When the arm is clamped and driven to rotate, it is susceptible to surface irregularity. The tire is easy to jump and unstable when rotating at high speed, thus affecting the X-ray inspection imaging. Image quality, which leads to a decline in inspection quality;
2、 从胎面外侧夹持并旋转驱动轮胎, X光检验的主要区域如胎面、 胎侧会相应  2. Clamping and rotating the tire from the outside of the tread. The main areas of the X-ray inspection, such as the tread and the sidewall, will correspond.
地形成一定的形变, 也直接会影响到检验成像的图像质量。 The formation of a certain deformation of the ground will also directly affect the image quality of the inspection image.
[0005] 有鉴于此, 特提出本专利申请。  In view of this, the present patent application is filed.
发明内容 Summary of the invention
[0006] 本发明所述轮胎 X光检验机及其定中旋转方法, 其目的在于解决上述现有技术存在 的问题而采取卧式旋转轮胎, 并以驱动辊从子口处向外扩张定中并驱动旋转的方式, 以实现 提高轮胎高速旋转时的稳定性, 进而提高 X光检验成像质量、 改善 X光检验质量与效率的 目的。  [0006] The tire X-ray inspection machine and the centering rotation method thereof have the purpose of solving the above problems in the prior art and adopting a horizontal rotating tire, and expanding the center of the driving roller from the sub-port. And the method of driving the rotation to improve the stability of the tire at high speed rotation, thereby improving the quality of X-ray inspection imaging and improving the quality and efficiency of X-ray inspection.
[0007] 另一发明目的在于, 通过从内向外定中与旋转驱动的结构与方式, 以达到显著降低 轮胎被检验区域形变的作用。 [0008] 为实现上述发明目的, 所述的轮胎 X光检验机主要包括有: Another object of the invention is to achieve a significant reduction in the deformation of the inspected area of the tire by centering and rotating the structure and manner of rotation from the inside to the outside. [0008] In order to achieve the above object, the tire X-ray inspection machine mainly includes:
用于密闭检测轮胎的铅房、 以及设置于铅房中的以下装置, a lead room for sealing the tire, and the following devices installed in the lead room,
输送装置, 用于将轮胎输送进出于铅房; a conveying device for conveying the tire into the lead room;
辊筒平台, 用于在检测过程中向轮胎提供无动力旋转支承; Roller platform for providing unpowered rotatory support to the tire during testing;
X光发射装置, 用于向轮胎子口内部发射 X光以成像;  X-ray emitting device for emitting X-rays to the inside of the tire nipple for imaging;
X光接收装置, 用于接收穿透轮胎的 X光机以成像;  An X-ray receiving device for receiving an X-ray machine penetrating the tire for imaging;
与现有技术的区别之处在于, 还包括具有以下结构的定中旋转装置, The difference from the prior art is that it also includes a centering rotating device having the following structure,
至少一个主动辊, 在检测过程中按压轮胎的子口以驱动轮胎旋转; 主动辊装配于第一滑动架, 在第一滑动架上安装有驱动主动辊轴向旋转的第一驱动装置; At least one driving roller, pressing the sub-port of the tire to drive the tire to rotate during the detecting; the driving roller is mounted on the first sliding frame, and the first driving device driving the driving roller to rotate axially is mounted on the first sliding frame;
至少一个从动辊, 在检测过程中通过按压轮胎的子口以伴随轮胎轴向旋转; 从动辊装配于第 二滑动架; At least one driven roller, which is rotated in the axial direction of the tire by pressing the sub-port of the tire during the detecting; the driven roller is assembled to the second carriage;
第一滑动架与第二滑动架分别通过同一传动机构滑动地连接于导轨; The first sliding frame and the second sliding frame are respectively slidably connected to the guide rail through the same transmission mechanism;
在第一滑动架或第二滑动架的一侧连接用于驱动其沿导轨往复滑动的第二驱动装置。 A second driving device for driving the reciprocating sliding along the guide rail is connected to one side of the first carriage or the second carriage.
[0009] 如上述基本方案, 本专利申请采取从子口处伸入主动轴与从动辊、 然后再向外扩张 的定中结构与方式。 在驱动被检测轮胎旋转时, 主动轴与从动辊分别按压轮胎的子口以实现 高速稳定的旋转模式。  [0009] As in the above basic scheme, the present patent application adopts a centering structure and manner of projecting from the sub-port into the driving shaft and the driven roller and then expanding outward. When the driven tire is driven to rotate, the driving shaft and the driven roller respectively press the sub-ports of the tire to realize a high-speed stable rotation mode.
[0010] 相比较于胎面定位与旋转驱动的现有技术, 由于轮胎的子口处没有花纹, 在高速旋 转过程中能够维持轮胎径向与轴向上的稳定性, 不会出现明显地窜动与摆动, 因此有助于提 高 X光检验成像的质量、 进而相应地改善 X光检验质量。  [0010] Compared to the prior art of tread positioning and rotational driving, since there is no pattern at the sub-port of the tire, the stability in the radial direction and the axial direction of the tire can be maintained during high-speed rotation without obvious defects. Movement and swing, thus helping to improve the quality of X-ray inspection imaging, and accordingly improve the quality of X-ray inspection.
[0011] 另外, 主动轴与从动辊分别按压轮胎的子口, 子口处材料与胎面、 胎侧部位的材料并 不会形成直接地力的传递, 因此在旋转驱动的同时, 并不会造成胎面、 胎侧等部位的形变, 也就是说不会影响到 X光检验成像的质量。 这与现有技术从胎面外部定位并旋转驱动的技 术相比, 具有较显著地提高与改善。  [0011] In addition, the driving shaft and the driven roller respectively press the sub-port of the tire, and the material of the sub-port and the material of the tread and the sidewall portion do not directly transmit the force, so the rotation driving is not Deformation of the tread, sidewall, etc., that is, does not affect the quality of X-ray inspection imaging. This is a significant improvement and improvement over the prior art technique of positioning and rotationally driving from outside the tread.
[0012] 为进一步地保证从轮胎子口处进行定位的准确性与同步一致性, 针对上述所提及传 动机构可采取如下优选方案, 即传动机构包括有分别安装于第一滑动架的第一齿条、 以及安 装于第二滑动架的第二齿条, 第一齿条与第二齿条分别啮合连接同一齿轮。  [0012] In order to further ensure the accuracy and synchronization consistency of the positioning from the tire sub-port, the above-mentioned transmission mechanism may adopt a preferred solution that the transmission mechanism includes the first one mounted on the first carriage, respectively. a rack and a second rack mounted to the second carriage, the first rack and the second rack respectively meshing with the same gear.
[0013] 针对第一驱动装置较为细化与优选的方案是, 第一驱动装置包括有安装于第一滑动 架的电机, 在电机输出轴上套设有主动旋转齿轮, 主动旋转齿轮与套设于主动辊上的从动齿 轮相啮合。  [0013] The first driving device is more refined and preferred. The first driving device includes a motor mounted on the first sliding frame, and an active rotating gear is disposed on the output shaft of the motor, and the active rotating gear and the sleeve are disposed. The driven gears on the drive roller mesh.
[0014] 为提高驱动被检测轮胎高速旋转时具有足够的摩擦力与相持作用, 可在主动辊上设 置有用于提高与轮胎子口表面摩擦力的凸花纹或凹花纹。 [0014] In order to improve the driving friction of the detected tire at a high speed, it has sufficient friction and holding action, and can be set on the driving roller. A embossing or a concave pattern for improving the friction with the surface of the tire nipple is provided.
[0015]  [0015]
基于上述发明设计构思与轮胎 X光检验机的结构改进, 本发明同时还可实现下述定中旋转 方法: Based on the above-described inventive design concept and the structural improvement of the tire X-ray inspection machine, the present invention can also realize the following centering rotation method:
将轮胎一侧的胎侧部位平置于辊筒平台上; Laying the sidewall portion of one side of the tire on the roller platform;
在发射 X光之前, 将轮胎与定中旋转装置的轴心重合; Before the X-ray is emitted, the tire is coincident with the axis of the centering rotating device;
主动辊与从动辊分别按压轮胎的子口部位, 主动辊轴向旋转以驱动轮胎轴向转动, 从动辊辅 助导向。 The driving roller and the driven roller respectively press the sub-port portion of the tire, and the driving roller rotates in the axial direction to drive the tire to rotate in the axial direction, and the driven roller assists the guiding.
[0016] 其中, 在驱动传动与旋转辅助导向方面的细化实施步骤有:  [0016] wherein, the detailed implementation steps in the driving transmission and the rotation assist guiding are:
第一滑动架与第二滑动架, 通过同一传动机构滑动地连接于导轨; The first carriage and the second carriage are slidably coupled to the guide rail by the same transmission mechanism;
在主动辊沿轮胎的径向往复移动同时, 从动辊保持相同的方向与位移量, 主动辊与从动辊同 步地按压或释放轮胎的子口部位。 While the driving roller reciprocates in the radial direction of the tire, the driven roller maintains the same direction and displacement amount, and the driving roller and the driven roller simultaneously press or release the sub-port portion of the tire.
[0017] 另外, 可在主动辊上设置有凸花纹或凹花纹以提高与轮胎子口表面的摩擦力。  [0017] In addition, a embossing or a concave pattern may be provided on the driving roller to improve the friction with the surface of the tire sub-port.
[0018] [0018]
如上所述, 本发明轮胎 X光检验机及其定中旋转方法具有以下优点: As described above, the tire X-ray inspection machine of the present invention and its centering rotation method have the following advantages:
1、 采取从子口处向外扩张定中轮胎并驱动旋转的方式, 能够有效地提高轮胎高速旋转时的 稳定性, 进而提高 X光检验成像质量。  1. The method of expanding the centering tire from the sub-port and driving the rotation can effectively improve the stability of the tire when rotating at a high speed, thereby improving the quality of the X-ray inspection image.
[0019] 2、 基于从内向外定中、 以及子口处旋转驱动的检验手段, 可显著地降低轮胎被检验 区域 (胎面与胎侧部位) 的形变, 进而直接地改善 X光检验质量与效率。  [0019] 2. Based on the inspection means from the inside to the outside and the rotation drive at the sub-port, the deformation of the tested area (tread and sidewall) of the tire can be significantly reduced, thereby directly improving the quality of the X-ray inspection and effectiveness.
附图说明 DRAWINGS
[0020] 现结合附图对本发明做进一步的说明:  [0020] The present invention will be further described with reference to the accompanying drawings:
图 1是所述轮胎 X光检验机的结构示意图; Figure 1 is a schematic structural view of the tire X-ray inspection machine;
图 2是图 1的俯视示意图; Figure 2 is a top plan view of Figure 1;
图 3是所述定中旋转装置的示意图; Figure 3 is a schematic view of the centering rotating device;
图 4是图 3的侧向示意图; Figure 4 is a side elevational view of Figure 3;
如图 1至图 4所示, 铅房 1, 输送装置 2, 辊筒平台 3, X光发射装置 4, X光接收装置 5, 定中旋转装置 6, 主动辊 7, 从动辊 8, 第一滑动架 9, 第二滑动架 10, 导轨 11, 第一齿条 12, 第二齿条 13, 齿轮 14, 电机 15, 主动旋转齿轮 16, 从动齿轮 17, 底座 18, 气缸 19。 具体实施方式 As shown in FIG. 1 to FIG. 4, the lead room 1, the conveying device 2, the roller platform 3, the X-ray emitting device 4, the X-ray receiving device 5, the centering rotating device 6, the driving roller 7, the driven roller 8, the first A carriage 9, a second carriage 10, a guide rail 11, a first rack 12, a second rack 13, a gear 14, a motor 15, a driving gear 16, a driven gear 17, a base 18, and a cylinder 19. detailed description
[0021] 实施例 1, 如图 1至图 4所示, 所述的轮胎 X光检验机包括有:  [0021] Embodiment 1, as shown in FIG. 1 to FIG. 4, the tire X-ray inspection machine includes:
用于密闭检测轮胎的铅房 1、 以及设置于铅房 1中的以下装置, 输送装置 2, 用于将轮胎输送进出于铅房 1 ; a lead room 1 for sealing the tires, and the following devices installed in the lead room 1 a conveying device 2 for conveying the tire into the lead room 1;
辊筒平台 3, 用于在检测过程中向轮胎提供无动力旋转支承; Roller platform 3, for providing unpowered rotary support to the tire during the test;
X光发射装置 4, 用于向轮胎子口内部发射 X光以成像; X-ray emitting device 4, configured to emit X-rays to the inside of the tire sub-port for imaging;
X光接收装置 5, 用于接收穿透轮胎的 X光机以成像; An X-ray receiving device 5, configured to receive an X-ray machine penetrating the tire for imaging;
定中旋转装置 6, 具有 2个主动辊 7, 以在检测过程中按压轮胎的子口以驱动轮胎旋转; 在 主动辊 7上设置有, 用于提高与轮胎子口表面摩擦力的凸花纹; a centering rotating device 6 having two driving rollers 7 for pressing the sub-port of the tire during the detecting to drive the tire to rotate; and the driving roller 7 is provided with a convex pattern for increasing the friction with the surface of the tire sub-port;
2个主动辊 7均装配于第一滑动架 9, 在第一滑动架 9上安装有驱动主动辊 7轴向旋转的第 一驱动装置;  Two driving rollers 7 are respectively mounted on the first carriage 9, and a first driving device for driving the driving roller 7 to rotate axially is mounted on the first carriage 9;
第一驱动装置包括安装于第一滑动架 9上的电机 15, 在电机 15输出轴上套设有主动旋转齿 轮 16, 主动旋转齿轮 16与套设于主动辊 7上的从动齿轮 17相啮合; The first driving device comprises a motor 15 mounted on the first carriage 9, and an active rotating gear 16 is sleeved on the output shaft of the motor 15, and the driving gear 16 meshes with the driven gear 17 sleeved on the driving roller 7. ;
2个从动辊 8, 在检测过程中通过按压轮胎的子口以伴随轮胎轴向旋转; 2个从动辊 8均装 配于第二滑动架 10;  2 driven rollers 8, during the detection process by pressing the sub-port of the tire to accompany the axial rotation of the tire; 2 driven rollers 8 are all mounted to the second carriage 10;
第一滑动架 9通过第一齿条 12、 第二滑动架 10通过第二齿条 13, 分别地啮合连接设置在底 座 18上的同一齿轮 14, 同时第一滑动架 9与第二滑动架 10分别地通过各自的滑块滑动地 连接于导轨 11 ; The first carriage 9 passes through the first rack 12 and the second carriage 10 through the second rack 13 to respectively mesh and connect the same gear 14 disposed on the base 18, while the first carriage 9 and the second carriage 10 Separately connected to the guide rail 11 by respective sliders;
在第一滑动架 9的一侧连接用于驱动其沿导轨 11往复滑动的气缸 19; 基于上述轮胎 X光检验机的使用, 可实现下述 X光检测轮胎过程中的定中旋转方法: 将轮胎一侧的胎侧部位平置于辊筒平台 3上; A cylinder 19 for driving the reciprocating sliding along the guide rail 11 is connected to one side of the first carriage 9; based on the use of the above-described tire X-ray inspection machine, a centering rotation method in the following X-ray inspection tire can be realized: The sidewall portion on one side of the tire is placed on the roller platform 3;
在发射 X光之前, 第一滑动架 9与第二滑动架 10, 通过同一传动机构沿导轨 11往复地滑动, 在主动辊 7沿轮胎径向往复移动的同时, 从动辊 8保持相同的方向与位移量, 将轮胎与定中 旋转装置 6的轴心重合; Before the X-ray is emitted, the first carriage 9 and the second carriage 10 are reciprocally slid along the guide rail 11 by the same transmission mechanism, while the driven roller 7 reciprocates in the tire radial direction, the driven roller 8 maintains the same direction. And the amount of displacement, the tire is coincident with the axis of the centering rotating device 6;
主动辊 7与从动辊 8同步地按压轮胎的子口部位, 主动辊 7轴向旋转以驱动轮胎轴向转动, 从动辊 8辅助导向; The driving roller 7 presses the sub-port portion of the tire in synchronization with the driven roller 8, and the driving roller 7 rotates in the axial direction to drive the tire to rotate in the axial direction, and the driven roller 8 assists the guiding;
在主动辊 7上设置有凸花纹或凹花纹以提高与轮胎子口表面的摩擦力。 A embossing or a concave pattern is provided on the driving roller 7 to increase the friction with the surface of the tire sub-port.
[0022] [0022]
具体的检测过程如下: The specific detection process is as follows:
将轮胎滚动到上胎工位前端, 轮胎滑落到输送装置 2上并进入铅房 1 ; Rolling the tire to the front end of the upper tire station, the tire slips onto the conveyor 2 and enters the lead room 1;
经输送以带动轮胎前进至中心位置, 输送装置 2下降以将轮胎放置到向心分布、 无动力的辊 筒平台 3上; After being conveyed to drive the tire to the center position, the conveying device 2 is lowered to place the tire on the centripetal distributed, unpowered roller platform 3;
2个主动辊 7、 2个从动辊 8相对地运动, 使得轮胎被定中并按压支撑子口处; 根据轮胎规格, 调整好 X光发射装置 4的初始位置, 使得 X光管进入轮胎子口内部; 电机 15驱动主动辊 7旋转, 主动辊 7上滚有凸起的花纹以驱动轮胎子口使之高速旋转; X光接收装置 5运动至轮胎胎面、 两胎侧部位; 2 driving rollers 7 and 2 driven rollers 8 are relatively moved, so that the tire is centered and pressed at the supporting sub-port; According to the tire specifications, the initial position of the X-ray emitting device 4 is adjusted so that the X-ray tube enters the inside of the tire sub-port; the motor 15 drives the driving roller 7 to rotate, and the driving roller 7 is rolled with a raised pattern to drive the tire sub-port to make it High-speed rotation; the X-ray receiving device 5 moves to the tire tread and the two sidewall portions;
X光管和探测器到位后, X光管发出射线, 成像系统通过接收透过轮胎的 X射线而还原成 轮胎内部结构图像;  After the X-ray tube and detector are in place, the X-ray tube emits radiation, and the imaging system is reduced to an internal structural image of the tire by receiving X-rays transmitted through the tire;
当完成轮胎一圈检测后, X光管停发射线, X光发射装置 4、 X光接收装置 5分别复位; 打开铅房 1的门, 输送装置 2将轮胎送出以完成一次检测周期。 When the tire is detected once, the X-ray tube stops the emission line, and the X-ray emitting device 4 and the X-ray receiving device 5 are respectively reset; the door of the lead room 1 is opened, and the conveying device 2 sends the tire to complete a detection cycle.

Claims

权 利 要 求 书 Claim
1. 一种轮胎 X光检验机, 包括有用于密闭检测轮胎的铅房 (1 )、 以及设置于铅房 (1 ) 中的 以下装置,  A tire X-ray inspection machine comprising a lead room for sealing a tire (1), and a device installed in the lead room (1),
输送装置 (2), 用于将轮胎输送进出于铅房 (1 ); Conveying device (2) for conveying the tire into the lead room (1);
辊筒平台 (3), 用于在检测过程中向轮胎提供无动力旋转支承; Roller platform (3) for providing unpowered rotary support to the tire during the test;
X光发射装置 (4), 用于向轮胎子口内部发射 X光以成像;  X-ray emitting device (4) for emitting X-rays to the inside of the tire sub-port for imaging;
X光接收装置 (5), 用于接收穿透轮胎的 X光机以成像, 其特征在于: 还包括具有以下结 构的定中旋转装置 (6),  An X-ray receiving device (5) for receiving an X-ray machine penetrating the tire for imaging, characterized by: further comprising a centering rotating device (6) having the following structure,
至少一个主动辊 (7 ), 在检测过程中按压轮胎的子口以驱动轮胎旋转; 主动辊 (7) 装配于 第一滑动架 (9), 在第一滑动架 (9) 上安装有驱动主动辊 (7) 轴向旋转的第一驱动装置; 至少一个从动辊 (8 ), 在检测过程中通过按压轮胎的子口以伴随轮胎轴向旋转; 从动辊 (8 ) 装配于第二滑动架 (10); At least one driving roller (7), pressing the sub-port of the tire to drive the tire to rotate during the detecting; the driving roller (7) is mounted on the first carriage (9), and the driving initiative is mounted on the first carriage (9) a first driving device for axially rotating the roller (7); at least one driven roller (8) for controlling the axial rotation of the tire by pressing the sub-port of the tire during the detection; the driven roller (8) is assembled for the second sliding Rack (10);
第一滑动架 (9) 与第二滑动架 (10) 分别通过同一传动机构滑动地连接于导轨 (11 ); The first carriage (9) and the second carriage (10) are respectively slidably connected to the guide rail (11) through the same transmission mechanism;
在第一滑动架 (9) 或第二滑动架 (10) 的一侧连接用于驱动其沿导轨 (11 ) 往复滑动的第 二驱动装置。 A second driving means for driving it to reciprocate along the guide rail (11) is connected to one side of the first carriage (9) or the second carriage (10).
2. 2.
根据权利要求 1 所述的轮胎 X光检验机, 其特征在于: 所述的传动机构包括有, 分别安装 于第一滑动架 (9) 的第一齿条 (12)、 以及安装于第二滑动架 (10) 的第二齿条 (13 ), 第 一齿条 (12) 与第二齿条 (13) 分别啮合连接同一齿轮 (14)。 A tire X-ray inspection machine according to claim 1, wherein: said transmission mechanism comprises: a first rack (12) mounted to the first carriage (9), and a second slide The second rack (13) of the frame (10), the first rack (12) and the second rack (13) are respectively meshed with the same gear (14).
3. 3.
根据权利要求 1或 2所述的轮胎 X光检验机, 其特征在于: 所述的第一驱动装置包括有, 安装于第一滑动架 (9) 的电机 (15), 在电机 (15 ) 输出轴上套设有主动旋转齿轮 (16), 主动旋转齿轮 (16) 与套设于主动辊 (7) 上的从动齿轮 (17) 相啮合。 The tire X-ray inspection machine according to claim 1 or 2, wherein: the first driving device comprises a motor (15) mounted on the first carriage (9), and the motor (15) outputs The shaft is sleeved with an active rotating gear (16), and the active rotating gear (16) is meshed with a driven gear (17) that is sleeved on the driving roller (7).
4. 4.
根据权利要求 3所述的轮胎 X光检验机, 其特征在于: 在主动辊 (7) 上设置有, 用于提高 与轮胎子口表面摩擦力的凸花纹或凹花纹。 The tire X-ray inspection machine according to claim 3, characterized in that the driving roller (7) is provided with a embossing or a concave pattern for improving the friction with the surface of the tire sub-port.
5. 5.
如权利要求 1至 4 中任意权项所述轮胎 X光检验机的定中旋转方法, 将轮胎一侧的胎侧部 位平置于辊筒平台 (3) 上, 其特征在于: The centering rotation method of the tire X-ray inspection machine according to any one of claims 1 to 4, wherein the side portion of the tire side is placed flat on the roller platform (3), characterized in that:
在发射 X光之前, 将轮胎与定中旋转装置 (6) 的轴心重合; Before the X-ray is emitted, the tire is coincident with the axis of the centering rotating device (6);
主动辊 (7) 与从动辊 (8) 分别按压轮胎的子口部位, 主动辊轴向旋转以驱动轮胎轴向转动, 从动辊 (8) 辅助导向。 The driving roller (7) and the driven roller (8) respectively press the sub-port portion of the tire, the driving roller rotates in the axial direction to drive the tire to rotate in the axial direction, and the driven roller (8) assists the guiding.
6. 6.
根据权利要求 5所述的定中旋转方法, 其特征在于: 第一滑动架 (9) 与第二滑动架 (10), 通过同一传动机构滑动地连接于导轨 (11 ); The centering rotation method according to claim 5, wherein: the first carriage (9) and the second carriage (10) are slidably coupled to the guide rail (11) by the same transmission mechanism;
在主动辊 (7) 沿轮胎的径向往复移动同时, 从动辊 (8) 保持相同的方向与位移量, 主动辊 (7) 与从动辊 (8) 同步地按压或释放轮胎的子口部位。 根据权利要求 5或 6所述的定中旋转方法, 其特征在于: 在主动辊 (7) 上设置有凸花纹或 凹花纹以提高与轮胎子口表面的摩擦力。 While the driving roller (7) reciprocates in the radial direction of the tire, the driven roller (8) maintains the same direction and displacement amount, and the driving roller (7) presses or releases the sub-port of the tire in synchronization with the driven roller (8). Part. The centering rotation method according to claim 5 or 6, characterized in that a embossing pattern or a concave pattern is provided on the driving roller (7) to improve the friction with the surface of the tire sub-port.
PCT/CN2013/071288 2012-12-24 2013-02-01 Tire x-ray inspection machine and centering spinning method thereof WO2014101334A1 (en)

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