WO2015143039A3 - Optimizing the hydrothermal upgrading of heavy crude - Google Patents

Optimizing the hydrothermal upgrading of heavy crude Download PDF

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Publication number
WO2015143039A3
WO2015143039A3 PCT/US2015/021258 US2015021258W WO2015143039A3 WO 2015143039 A3 WO2015143039 A3 WO 2015143039A3 US 2015021258 W US2015021258 W US 2015021258W WO 2015143039 A3 WO2015143039 A3 WO 2015143039A3
Authority
WO
WIPO (PCT)
Prior art keywords
process stream
reactor
heavy crude
max
range
Prior art date
Application number
PCT/US2015/021258
Other languages
French (fr)
Other versions
WO2015143039A2 (en
Inventor
W. Marcus Trygstad
Original Assignee
Aduro Energy, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/218,619 external-priority patent/US9644455B2/en
Application filed by Aduro Energy, Inc. filed Critical Aduro Energy, Inc.
Priority to RU2016140701A priority Critical patent/RU2687072C2/en
Priority to EP15765080.5A priority patent/EP3119858B1/en
Priority to CA2943078A priority patent/CA2943078C/en
Publication of WO2015143039A2 publication Critical patent/WO2015143039A2/en
Publication of WO2015143039A3 publication Critical patent/WO2015143039A3/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/34Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts
    • C10G9/36Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts with heated gases or vapours
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/08Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for by treating with water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G47/00Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/36Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means

Abstract

A system and method is provided for upgrading a continuously flowing process stream including heavy crude oil (HCO). A reactor receives the process stream in combination with water, at an inlet temperature within a range of about 60 °C to about 200 °C. The reactor includes one or more process flow tubes having a combined length of about 30 times their aggregated transverse cross-sectional dimension, and progressively heats the process stream to an outlet temperature T(max)1 within a range of between about 260 °C to about 400 °C. The reactor maintains the process stream at a pressure sufficient to ensure that it remains a single phase at T(max)1. A controller selectively adjusts the rate of flow of the process stream through the reactor to maintain a total residence time of greater than about 1 minute and less than about 25 minutes.
PCT/US2015/021258 2014-03-18 2015-03-18 System and method controlling and optimizing the hydrothermal upgrading of heavy crude oil and bitumen WO2015143039A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
RU2016140701A RU2687072C2 (en) 2014-03-18 2015-03-18 System and method for monitoring and optimizing hydrothermal process of refining heavy crude oil and bitumen
EP15765080.5A EP3119858B1 (en) 2014-03-18 2015-03-18 Optimizing the hydrothermal upgrading of heavy crude
CA2943078A CA2943078C (en) 2014-03-18 2015-03-18 System and method for controlling and optimizing the hydrothermal upgrading of heavy crude oil and bitumen

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/218,619 2014-03-18
US14/218,619 US9644455B2 (en) 2013-02-28 2014-03-18 System and method for controlling and optimizing the hydrothermal upgrading of heavy crude oil and bitumen

Publications (2)

Publication Number Publication Date
WO2015143039A2 WO2015143039A2 (en) 2015-09-24
WO2015143039A3 true WO2015143039A3 (en) 2016-01-14

Family

ID=54145472

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2015/021258 WO2015143039A2 (en) 2014-03-18 2015-03-18 System and method controlling and optimizing the hydrothermal upgrading of heavy crude oil and bitumen

Country Status (4)

Country Link
EP (1) EP3119858B1 (en)
CA (1) CA2943078C (en)
RU (1) RU2687072C2 (en)
WO (1) WO2015143039A2 (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3607130A (en) * 1969-09-24 1971-09-21 Exxon Research Engineering Co Reformer furnace
US4840725A (en) * 1987-06-19 1989-06-20 The Standard Oil Company Conversion of high boiling liquid organic materials to lower boiling materials
US6048448A (en) * 1997-07-01 2000-04-11 The Coastal Corporation Delayed coking process and method of formulating delayed coking feed charge
US20050150817A1 (en) * 2004-01-14 2005-07-14 Kellogg Brown And Root, Inc. Integrated catalytic cracking and steam pyrolysis process for olefins
US20080099378A1 (en) * 2006-10-31 2008-05-01 Chevron U.S.A. Inc. Process and reactor for upgrading heavy hydrocarbon oils
US20080274017A1 (en) * 2007-05-04 2008-11-06 Boykin Jack W System for the production of synthetic fuels
US20100276147A9 (en) * 2006-02-27 2010-11-04 Grant Hocking Enhanced Hydrocarbon Recovery By Steam Injection of Oil Sand FOrmations
US20130105362A1 (en) * 2011-11-02 2013-05-02 Marathon Oil Canada Corporation Systems and methods for integrating bitumen extraction with bitumen upg...

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4778586A (en) * 1985-08-30 1988-10-18 Resource Technology Associates Viscosity reduction processing at elevated pressure
RU2277116C1 (en) * 2005-01-31 2006-05-27 Общество с ограниченной ответственностью "ЛУКОЙЛ-ПЕРМЬ" Oil desalting process
JP2011088964A (en) * 2009-10-20 2011-05-06 Jgc Corp Apparatus and method for modifying heavy oil
US9783742B2 (en) * 2013-02-28 2017-10-10 Aduro Energy, Inc. System and method for controlling and optimizing the hydrothermal upgrading of heavy crude oil and bitumen

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3607130A (en) * 1969-09-24 1971-09-21 Exxon Research Engineering Co Reformer furnace
US4840725A (en) * 1987-06-19 1989-06-20 The Standard Oil Company Conversion of high boiling liquid organic materials to lower boiling materials
US6048448A (en) * 1997-07-01 2000-04-11 The Coastal Corporation Delayed coking process and method of formulating delayed coking feed charge
US20050150817A1 (en) * 2004-01-14 2005-07-14 Kellogg Brown And Root, Inc. Integrated catalytic cracking and steam pyrolysis process for olefins
US20100276147A9 (en) * 2006-02-27 2010-11-04 Grant Hocking Enhanced Hydrocarbon Recovery By Steam Injection of Oil Sand FOrmations
US20080099378A1 (en) * 2006-10-31 2008-05-01 Chevron U.S.A. Inc. Process and reactor for upgrading heavy hydrocarbon oils
US20080274017A1 (en) * 2007-05-04 2008-11-06 Boykin Jack W System for the production of synthetic fuels
US20130105362A1 (en) * 2011-11-02 2013-05-02 Marathon Oil Canada Corporation Systems and methods for integrating bitumen extraction with bitumen upg...

Also Published As

Publication number Publication date
RU2016140701A (en) 2018-04-20
EP3119858A4 (en) 2017-11-22
CA2943078C (en) 2023-09-19
CA2943078A1 (en) 2015-09-24
WO2015143039A2 (en) 2015-09-24
RU2687072C2 (en) 2019-05-07
EP3119858A2 (en) 2017-01-25
RU2016140701A3 (en) 2018-10-09
EP3119858B1 (en) 2021-04-21

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