WO2016115730A1 - Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly - Google Patents
Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly Download PDFInfo
- Publication number
- WO2016115730A1 WO2016115730A1 PCT/CN2015/071435 CN2015071435W WO2016115730A1 WO 2016115730 A1 WO2016115730 A1 WO 2016115730A1 CN 2015071435 W CN2015071435 W CN 2015071435W WO 2016115730 A1 WO2016115730 A1 WO 2016115730A1
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- WIPO (PCT)
- Prior art keywords
- spinning
- elastic fiber
- spinning member
- fiber dry
- mechanism according
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D11/00—Other features of manufacture
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/08—Supporting spinnerettes or other parts of spinnerette packs
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/04—Dry spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/18—Formation of filaments, threads, or the like by means of rotating spinnerets
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/04—Cleaning spinnerettes or other parts of the spinnerette packs
Definitions
- the invention relates to an elastic fiber spinning technology, in particular to an elastic fiber dry spinning mechanism and a spinning component maintenance control method.
- the spinning section in the spinning part needs to be replaced periodically, and the general replacement period is 15 days to 30 days, during the replacement of the spinning section. Production must be interrupted, and the normal production can be resumed after the replacement of the spinning section that has been cleaned and inspected is completed.
- the replacement of the spinning section is one of the most important daily tasks in the production of elastic fiber dry spinning such as spandex.
- the conventional spinning member is connected to the polymer solution passage of the temperature control portion 3a via the metal hose 2a, and the spinning solution portion 4a is provided in the polymer solution passage of the temperature control portion 3a, and the elastic fiber is provided.
- the polymer solution for dry spinning is accurately metered by a metering device and then distributed into a plurality of equal amounts of solution streams, and each bundle of solution flows through a metal hose to communicate with each of the spinning sections provided in the respective polymer solution channels of the temperature control section. Each bundle of the polymer solution is sprayed into the spinning box through each of the spinning sections.
- the spinning part needs to be replaced with a spinning section, the metal hose and the spinning section need to be disconnected, and the temperature control part of the inside of the spinning section is entirely removed, and the parts of the temperature control part including the spinning section are required. After being cleaned and tested, it can be installed on the spinning parts to resume production.
- the temperature control unit of the spinneret is disassembled and assembled, the cleaning process is large, and the replacement time is long, which affects the operation efficiency of the equipment and reduces the production efficiency.
- Embodiments of the present invention provide an elastic fiber dry spinning mechanism and a spinning member maintenance control method.
- an elastic fiber dry spinning mechanism including:
- a spinning component comprising a temperature control portion and a spinning portion which are detachably stacked;
- a rotational movement control portion for elevating, translating, and rotating about the spinning member to change the orientation of the spinning member to facilitate maintenance of the orientation of the spinneret.
- the spinning portion includes a rectangular plate, and the rectangular plate is provided with a plurality of rows of spinning holes, At least one spinneret is provided in the spinneret hole.
- the spinning component further includes: at least one metering device and an interface converting portion, the metering device, the interface The conversion unit, the temperature control unit, and the spinning unit are sequentially stacked.
- the spinning component further includes: at least one metering driving device for driving the at least one metering device.
- the elastic fiber dry spinning mechanism further includes: a moving bracket for lifting and lowering the spinning component. , translation and/or rotation provide support.
- the spinning member is rotatably coupled to the moving bracket via at least one rotating shaft.
- the rotary movement control portion includes a first lifting drive mechanism for driving the spinning member and the moving The brackets are raised and lowered together.
- the first lifting drive mechanism drives the spinning member from above or below the spinning member and the Move the brackets up and down together.
- the moving bracket is provided with at least one moving bracket guiding portion extending in the lifting direction; the rotating movement control portion includes a a second lifting drive mechanism for driving the spinning member to move up and down along the moving bracket guide.
- the second lifting drive mechanism drives the spinning member from above or below the spinning member along the Move the bracket guide to lift.
- the moving bracket guiding portion is provided with at least one limiting hole for matching with the limiting member. Limit the position when the spinning part is lifted to a certain position.
- the rotary movement control unit includes: a first sliding rail parallel to the first axial direction of the spinning portion, And a method for limiting translation of the spinning component along the first sliding rail after lifting and lowering to a certain position.
- the rotary movement control unit further includes: a moving slide rail parallel to the first axial direction of the spinning portion, Moving the rail together with the spinning member or lifting up with the spinning member and the moving bracket, and moving the rail and the rail when lifting to a position flush with the first rail
- the first slide rail collectively limits translation of the spinning member or the spinning member and the moving bracket together.
- the rotary movement control portion includes: a second slide rail parallel to the second axial direction of the spinning portion,
- the utility model is configured to restrict the translation of the spinning component to a certain position and then translate along the second sliding rail.
- the rotary movement control portion includes a rotary drive mechanism having a self-locking function for driving the spinning member to surround Rotate in the translation direction and self-lock at multiple angles of rotation.
- the rotary drive mechanism having the self-locking function includes: an electric or manual reduction device having a self-locking function.
- the self-locking deceleration device includes a turbo vortex reducer.
- the orientation of the spinning portion is facilitated to face the spinning portion upward.
- the embodiment of the present invention further provides a method for maintaining and controlling a spinning component of the elastic fiber dry spinning mechanism according to any one of the embodiments of the present invention, wherein the spinning component maintenance control method comprises:
- the spinning member is rotated about a translational direction to change the orientation of the spinning member to facilitate maintenance of the orientation of the spinneret.
- the orientation of the spinning member is changed to facilitate maintenance of the orientation of the spinning section, and the spinning component is maintained.
- the control method further includes separating the spinning section from the temperature control section, and detachably stacking the other of the spinning sections with the temperature control section.
- the spinning member In conjunction with any of the spinning member maintenance control methods provided by another aspect of the embodiments of the present invention, optionally, after the other of the spinning portions and the temperature control portion are detachably stacked, the spinning member The maintenance control method further includes rotating the spinning member about a translational direction to change an orientation of the spinning member to another orientation of the spinning portion to facilitate spinning to the spinning box; Wire component to translate The spinning member is vertically aligned with the spin box; the spinning member is lowered to connect the spinning member to the spin box.
- the temperature control portion and the spinning portion of the elastic fiber dry spinning component are two parts which are detachably stacked, and are rotated by the rotation during maintenance of the spinning component.
- the control unit rotates the spinning member as a whole, moves, and rotates around the translation direction, and changes the orientation of the spinning member to facilitate maintaining the orientation of the spinning portion, and then only needs to separate and disassemble the spinning portion from the temperature control portion.
- the replaced spinning section can be used for off-line maintenance such as cleaning and component replacement, which avoids the impact of the time required for off-line maintenance on the on-line production of the spinning, thereby shortening the time required for interrupting the spinning production and improving the maintenance time. Production efficiency.
- FIG. 1 is a schematic view showing an optional structure of an elastic fiber dry spinning mechanism according to an embodiment of the present invention
- FIG. 2a-2g are examples of states at different stages in the maintenance control process of the spinning member of the elastic fiber dry spinning mechanism shown in Fig. 1;
- FIG. 3 is a schematic view showing an alternative structure of another elastic fiber dry spinning mechanism according to an embodiment of the present invention.
- 4a-4g are examples of states at different stages in the maintenance control process of the spinning member of the elastic fiber dry spinning mechanism shown in Fig. 3;
- FIG. 5 is a schematic view showing the structure of an elastic fiber dry spinning component provided by the prior art.
- 1-spinning part 11-metering device; 12-interface conversion part; 13-temperature control part; 14-spinning section; 15-metering driving device; 16-rotating shaft; 2-moving bracket; 21-moving bracket guiding portion ; 22-limit pin; 31-first rail; 32-moving rail; 33-second rail; 41-first lifting drive mechanism; 42-second lifting drive mechanism; 5--spinning ramp; - a rotary drive mechanism;
- 1a-metering device 1a-metering device; 2a-metal hose; 3a-temperature control section; 4a-spinning section.
- the embodiment of the present invention provides an elastic fiber dry spinning mechanism, comprising: a spinning component and a rotation movement control part; the spinning component comprises a temperature control part and a spinning part which are detachably stacked; A movement control portion is used to rotate the spinning member in a lift, a translation, and a translational direction to change the orientation of the spinning member to facilitate maintenance of the orientation of the spin section.
- the lifting includes an upward or downward movement of a raised or lowered position relative to a reference position of the spinning member, such as a vertical axis of the spinning member, the lifting being opposite to the vertical surface
- a reference position of the spinning component moves up and down.
- the translation includes a parallel movement about a certain reference position of the spinning member, such as a vertical axis of the spinning member, the translation being a certain horizontal plane relative to the spinning portion
- the reference position is moved, and can be moved left and right along the long axis direction of the spinning section, or can be moved back and forth along the short axis direction of the spinning section, and the like.
- the orientation of the spinneret for facilitating maintenance may include, but is not limited to, an upward orientation of the spinneret, and the maintenance may include, but is not limited to, Wash and / or replace.
- the spinning member is usually disposed above the spinning box and the spinning portion is adjacent to the spinning box, and the spinning box may include, but is not limited to, a spinning tunnel, a spinning portion
- the spinneret is oriented in the spinning tunnel, and the polymer solution of the elastic fiber is sprayed into the spinning tunnel through the respective spinnerets of the spinning section to perform the subsequent processing of the elastic fiber such as solvent evaporation.
- the polymer solution for elastic spinning of elastic fiber has certain chemical corrosivity and viscosity. For long-term use, solutions or impurities may form a certain degree of accumulation in each spinneret of the spinning section, and the accumulation may be severe or even blocked. Spinneret. Therefore, the spinning section usually requires regular maintenance intervals with a certain maintenance period.
- the spinning section is facing downward in the normal spinning operation state (ie, the spinning heads of the spinning section are directed toward the spinning tunnel below the spinning section). It is not convenient to maintain such as cleaning, replacement, etc. when the spinning section is facing downward.
- the spinning portion can be separated from the temperature control portion, and the other spinning portion (such as the spare cleaning spinning portion) can be detachably stacked with the temperature control portion.
- the rotational movement control portion may be reversely moved or rotated according to the original movement trajectory, such as rotating the spinning member about the translational direction to change the orientation of the spinning member to another of the spinning portions to facilitate Orienting the spinneret of the spin box (as the spinneret of the spin section faces downward); translating the spinning member to align the spinner member with the spin box up and down; The spinning member is lowered to connect the spinning member to the spinning box, so that the spinning member can be restored to the original working state.
- the temperature control portion and the spinning portion of the elastic fiber dry spinning component are two parts which are detachably stacked, and the maintenance process of the spinning component is passed.
- the rotary movement control portion rotates the spinning member as a whole, moves, and rotates around the translation direction, changing the orientation of the spinning member to facilitate maintenance of the orientation of the spinning portion, and then only needs to separate the spinning portion from the temperature control portion. It can be disassembled without removing the spinning parts as a whole, thus reducing the range of parts required for maintenance such as cleaning, replacement, etc., reducing the maintenance work such as cleaning and replacement, and replacing the other spun part of the spare. Therefore, the online maintenance time is short and the impact on spinning production is small.
- the replaced spinning section can be used for off-line maintenance such as cleaning and component replacement, which avoids the impact of the time required for off-line maintenance on the on-line production of the spinning, thereby shortening the time required for interrupting the spinning production and improving the maintenance time. Production efficiency.
- the spinning portion includes a rectangular plate, the rectangular plate is provided with a plurality of rows of spinning holes, and at least one of the spinning holes is provided with at least one spinning wire Head (Nozz l e).
- each row of orifices may include a plurality of orifices spaced along the length of the rectangular panel, and one or more spinnerets may be provided in each orifice.
- the temperature control unit may include a tank that can circulate the temperature control medium, and the box
- the body is provided with a plurality of rows of polymer solution channels separated from each other, and each polymer solution channel is correspondingly connected with each of the spinning holes, and the elastic fiber is transported by the polymer solution through the polymer solution channel to the corresponding spinning holes, and corresponding spinning is performed.
- the spinneret in the hole is ejected.
- the spinning section of the solution can be matched with a spinning box including a rectangular spinning tunnel, which facilitates spraying more fiber tows in a limited space and increasing productivity.
- the spinning portion may be integrated to facilitate the overall disassembly and assembly; or the spinning portion may include a plurality of spun yarn sub-sections, which can better meet the unit capacity. Segmental disassembly and assembly of the spin section of the high spinning component.
- the maintenance time required for the maintenance of the conventional maintenance means as described in the background art is longer and longer, which seriously affects the continuous operation of the equipment and reduces the production efficiency.
- the technical solutions provided by the embodiments of the invention have the advantages of small maintenance range, fast replacement of the spinning section, short interruption time, high efficiency, and the like.
- the spinning component further includes: at least one metering device and an interface converting portion, wherein the metering device, the interface converting portion, the temperature controlling portion and the spinning portion are sequentially stacked.
- the spinning part provided by the solution has a small volume and a compact structure, and can lift, translate and rotate around the translation direction as a whole when the spinning section maintenance is required, the metering device, the interface conversion part, the temperature control part and the spinning section are integrally arranged.
- the orientation of the spinneret is in an easy-to-maintain orientation, thereby improving the convenience of maintenance and control.
- the spinning component further comprises: at least one metering driving device for driving the at least one metering device.
- the solution can carry out the lifting, translation and rotation around the translation direction as a whole when the maintenance of the spinning section is required, so that the orientation of the spinning section is made It is in an easy-to-maintain orientation, thereby improving the convenience of maintenance and control.
- the elastic fiber dry spinning mechanism provided by the embodiment of the invention further includes: a moving bracket for supporting the lifting, translation and/or rotation of the spinning component.
- a moving bracket for supporting the lifting, translation and/or rotation of the spinning component.
- This solution provides support by moving the bracket, which is beneficial to improve the stability of the overall lifting, overall translation and/or overall rotation of the spinning component.
- the specific structure of the mobile bracket can be flexibly designed according to actual needs, which is not limited by the embodiment of the present invention.
- the spinning component is rotatably connected to the moving bracket via at least one rotating shaft.
- one or more rotating shafts may be disposed on the spinning member and connected to the moving bracket via the rotating shaft, so that the spinning member as a whole may be on the moving bracket under the driving of the rotary movement control portion Rotating, and the rotation stability is good.
- the rotational movement control portion includes a first lifting drive mechanism for driving the spinning member and the moving bracket to be lifted and lowered together.
- the first lifting drive mechanism may include, but is not limited to, a lifting cylinder, and the spinning member and the moving bracket may be lifted together as a whole under the driving force provided by the first lifting driving mechanism, thereby providing The stability of the lifting movement.
- the manner in which the first lifting drive mechanism provides the driving force can be flexibly determined according to the needs of the actual device layout, or the lifting mechanism supporting a certain driving mode can be flexibly selected according to the needs of the actual device layout.
- a lifting drive mechanism is flexibly determined according to the needs of the actual device layout, or the lifting mechanism supporting a certain driving mode can be flexibly selected according to the needs of the actual device layout.
- the first elevating drive mechanism may drive the spinning member and the moving bracket to be lifted together from above the spinning member, and the scheme drives the spinning member and the movement by the push-pull driving force of the first lifting drive mechanism.
- the brackets are lifted and lowered together, and the lifting and lowering mechanism can be flexibly arranged by utilizing the space above the spinning components.
- the first lifting drive mechanism can drive the spinning member and the moving bracket to be lifted and lowered together from below the spinning member, and the solution is driven by the expansion and contraction of the driving arm of the first lifting drive mechanism.
- the wire member and the moving bracket are integrally lifted and lowered together, and the lifting and lowering mechanism can be flexibly arranged by utilizing the space below the spinning member.
- the moving bracket is provided with at least one moving bracket guiding portion extending in the lifting direction;
- the rotating movement control portion includes a second lifting driving mechanism for driving the spinning member to guide along the moving bracket Lifting.
- the second lifting drive mechanism may include, but is not limited to, a lifting cylinder, and the spinning member may be lifted and lowered along the moving bracket guiding portion by the driving force provided by the second lifting driving mechanism, thereby providing lifting movement Stability.
- the manner in which the second lifting drive mechanism provides the driving force can be flexibly determined according to the needs of the actual device layout, or the lifting mechanism supporting a certain driving mode can be flexibly selected as the second lifting driving mechanism according to the needs of the actual device layout.
- the second lifting drive mechanism can drive the spinning member to move up and down along the moving bracket guide from below the spinning member, and the scheme drives the spinning by the expansion and contraction of the driving arm of the second lifting drive mechanism.
- the wire member is lifted and lowered along the guiding portion of the moving bracket, and the lifting and lowering mechanism can be flexibly arranged by utilizing the space below the spinning member.
- the second lifting drive mechanism can drive the spinning member to lift up and down along the moving bracket guide from above the spinning member, and the driving of the spinning member is driven by the push-pull driving force of the second lifting drive mechanism.
- the lifting and lowering drive mechanism can be flexibly arranged by utilizing the upper space of the spinning member to move up and down along the guiding portion of the moving bracket.
- the movable bracket guiding portion is provided with at least one limiting hole for limiting the spinning member when the spinning member is lifted to a certain position by the cooperation with the limiting member.
- the shape and size of the limiting hole can be designed according to actual needs, and the implementation manner is very flexible.
- the limiting member may include, but is not limited to, a limiting pin or the like that is adapted to the limiting hole.
- the solution limits the position of the spinning component to a certain position by means of the limiting hole and the limiting member, and then performs the translation operation, and the solution is simple and easy to implement, which is beneficial to improve the stability of the operation.
- the rotary movement control portion includes: a first slide rail parallel to the first axial direction of the spinning portion for limiting the spinning member to a certain position and following the first slide rail Pan.
- the spinneret may include a long axis extending along a length thereof and a minor axis extending along a width direction thereof.
- the first shaft may be a long shaft, and the solution facilitates moving the spinning member or the spinning member together with the moving bracket to a space extending along the length of the spinning portion, and then rotating the spinning member in the space.
- the first shaft may be a short shaft, and the solution facilitates moving the spinning member or the spinning member together with the moving bracket to a space extending along the width direction of the spinning portion, and then the spinning portion in the space.
- the rotational movement control portion further includes: a moving slide rail parallel to the first axial direction of the spinning portion, the moving slide rail is raised or lowered along with the spinning member or is spun with the spinning member And moving the component together with the moving bracket, and when moving up to a position flush with the first rail, the moving rail and the first rail jointly limit the spinning component or the spinning component and The moving brackets are translated together, and the solution facilitates further improving the translational stability of the spinning member (or the spinning member and the moving bracket).
- the rotary movement control portion includes: a second slide rail parallel to the second axial direction of the spinning portion for limiting the spinning member to a certain position and following the second slide rail Pan.
- the second shaft may be a short shaft, and the solution facilitates moving the spinning member or the spinning member together with the moving bracket to a space extending along the width direction of the spinning portion, and then rotating the spinning member in the space.
- the second shaft may be a long shaft, and the solution facilitates moving the spinning member or the spinning member together with the moving bracket to a space extending along the length of the spinning portion, and then the spinning member in the space. Perform rotation control.
- the above solution can flexibly adapt to spatial characteristics and improve the convenience of operation.
- the rotational movement control portion includes a rotary drive mechanism having a self-locking function for driving the spinning member to rotate about a translational direction and can be self-locking at a plurality of rotation angles, as may be used in embodiments of the present invention.
- the rotary drive mechanism has a self-locking function at any angle of rotation, thereby improving the convenience of maintaining the spinning components at different angles.
- the rotary drive mechanism with a self-locking function comprises: an electric or manual deceleration device with a self-locking function; the manual deceleration device can control the rotation angle by means of a hand wheel, etc., and the control is convenient The cost is low; the electric speed reduction device can be combined with, but not limited to, a brake device to perform electrical control of the rotation angle, and the control is convenient and accurate.
- the deceleration device with self-locking function may include, but is not limited to, a turbo vortex reducer, which can effectively transmit motion and power between two staggered shafts, improve efficiency, and can be at any angle in the rotation direction. The self-locking is realized, and the stability of the rotation is improved, and even if the rotation angle is manually controlled, it is labor-saving and convenient to operate.
- the following may further illustrate an optional technology of the embodiment of the present invention by taking the spinning component including the metering driving device, the metering device, the interface conversion portion, the temperature control portion and the spinning portion as an example in conjunction with FIG. 1 to FIG. 2g.
- the implementation is similar for the spinning components having other structures, and will not be described in detail in the embodiments of the present invention.
- an elastic fiber dry spinning mechanism includes a spinning member 1, a moving bracket 2, and a rotational movement control portion.
- the spinning component 1 comprises at least one metering device 11, an interface converting portion 12, a temperature controlling portion 13, a spinning portion 14, and at least one metering driving device 15, a metering device 11, an interface converting portion 12, and a temperature controlling portion 13.
- the spinning portion 14 and the metering driving device 15 are stacked one on top of the other in a relatively fixed position, and at least the temperature control portion 13 and the spinning portion 14 are detachable.
- Both ends of the spinning member 1 are provided with a rotating shaft 16 which is coupled to the moving bracket 2 via the rotating shaft 16, so that the spinning member 1 as a whole can be rotated on the moving bracket 2.
- the rotary movement control unit includes a first elevation drive mechanism 41, a first slide rail 31, a moving slide rail 32, and a rotary drive mechanism 6.
- the first slide rail 31 and the moving slide rail 32 are connected to each other at the spinning section.
- the long axis direction of 14 and the moving rail 32 can be raised and lowered with the spinning member 1 and the moving bracket 2.
- the spinning section 14 is provided at the top of the spinning box and communicates with the spinning tunnel 5, and the spinning section 14 faces downward as shown in Fig. 2a.
- the spinning production is interrupted.
- the first lifting drive mechanism 41 drives the moving rail 32, the moving bracket 2, and the spinning member 1 as a whole to rise in the vertical direction to a position equal to the first rail 31, as shown in Fig. 2b.
- Applying a driving force to the moving bracket 2 and the spinning member 1 as a whole in the direction of the longitudinal axis of the spinning thread (the driving force can be manually applied, such as a thrust; or, can be applied by means of an external power mechanism, etc.), so that the moving bracket 2 is moved
- the spinning member 1 is integrally translated along the moving rail 32 onto the first rail 31 as shown in Fig. 2c. After the spinning member 1 is completely moved to the first rail 31, it is completely misaligned with the spinning tunnel, as shown in Fig. 2d.
- the rotary drive mechanism 6 may include, but is not limited to, a manual turbine worm reducer, and the rotary drive mechanism 6 outputs power to the rotary shaft 16 such that the spinning member as a whole rotates on the moving bracket 2 as shown in Figs. 2e and 2f.
- the orientation of the spin section rotated to a certain angle of the spinning member is in a maintenance-friendly orientation, such as the spin section of the spinning member being turned upwards after being rotated 180 degrees in the forward direction, as shown in Fig. 2g.
- the spinning portion 14 can be detached and the other spinning portion 14 can be replaced.
- the rotary drive mechanism 6 After the replacement of the spinning section 14 is completed, the rotary drive mechanism 6 outputs the power to the rotating shaft 16, so that the spinning member as a whole rotates in the opposite direction on the moving bracket 2, and the direction of the spinning portion of the spinning member rotated to a certain angle is facilitated to the spinning.
- the direction of the spinneret 5 is reversed, and if the reverse rotation is 180 degrees, the spinning portion of the spinning member is turned downward.
- a driving force that translates in the direction of the longitudinal axis of the spinning wire is applied to the moving bracket 2 and the spinning member 1 as a whole, so that the moving bracket 2 and the spinning member 1 are integrally translated along the first rail 31 onto the moving rail 32,
- the spinning member 1 is completely moved to the upper and lower sides of the spinning tunnel after moving the slide rail 32.
- the first lift drive mechanism 41 drives the moving slide rail 32, the moving bracket 2, and the spinning member 1 as a whole to be lowered in the vertical direction until the spinning section 14 is connected to the spinning tunnel 5.
- the replacement and maintenance of the spinning section 14 is completed, and the spinning production of the elastic fiber can be resumed, and the detached spinning section 14 can be subsequently subjected to subsequent offline maintenance such as cleaning and replacement of components.
- subsequent offline maintenance such as cleaning and replacement of components.
- the solution only needs to separate and disassemble the spinning part from the temperature control part without removing the spinning part as a whole, thereby reducing the range of parts required for maintenance such as cleaning and replacement, and reducing maintenance work such as cleaning and replacement.
- the short online maintenance time has less impact on spinning production and improves production efficiency.
- an elastic fiber dry spinning mechanism includes a spinning member 1, a moving bracket 2, and a rotational movement control portion.
- the spinning component 1 comprises at least one metering device 11, an interface converting portion 12, a temperature controlling portion 13, a spinning portion 14, and at least one metering driving device 15, a metering device 11, an interface converting portion 12, and a temperature controlling portion 13.
- the spinning portion 14 and the metering driving device 15 are stacked one on top of the other in a relatively fixed position, and at least the temperature control portion 13 and the spinning portion 14 are detachable.
- Both ends of the spinning member 1 are provided with a rotating shaft 16 which is coupled to the moving bracket 2 via the rotating shaft 16, so that the spinning member 1 as a whole can be rotated on the moving bracket 2.
- the movable bracket 2 is respectively provided with a moving bracket guiding portion 21, and the spinning member 1 can be moved up and down along the moving bracket guiding portion 21; the moving bracket guiding portion 21 can be spaced apart with a plurality of limiting holes, such as the limiting pin 22 The limiting member is inserted into the limiting hole of the corresponding height to limit the lifting direction of the spinning component.
- the rotary movement control unit includes a second lift drive mechanism 42, a second slide rail 33, and a rotary drive mechanism 6, and the second slide rail 33 is disposed along the short axis direction of the spinneret portion 14.
- the spinning section 14 is provided at the top of the spinning box and communicates with the spinning tunnel 5, and the spinning section 14 faces downward as shown in Fig. 4a.
- the spinning production is interrupted.
- the second lifting drive mechanism 42 drives the spinning member 1 to rise to a certain position in the vertical direction.
- the limiting pin 22 is inserted into the limiting hole opened by the corresponding height of the moving bracket guiding portion 21 to be spun.
- Component 1 is limited, as shown in Figure 4c.
- a driving force that is translated in the short axis direction of the spinning portion is applied to the moving bracket 2 and the spinning member 1 as a whole (the driving force can be manually applied, such as a thrust; or, can be applied by an external power mechanism, etc.), so that The moving carriage 2 and the spinning member 1 are integrally translated along the second slide rail 31 to the spinning member 1 and the spinning tunnel misalignment, as shown in Figures 4d - 4e.
- the rotary drive mechanism 6 such as a manual turbine worm reducer outputs power to the rotary shaft 16, so that the spinning member as a whole rotates on the moving bracket 2, and the direction of the spinning portion rotated to a certain angle of the spinning member is maintained for maintenance.
- the spinning portion of the spinning member is inclined upward with respect to the horizontal direction as rotated by a certain angle in the forward direction, and the spinning portion of the spinning member is turned upward as rotated by 180 degrees in the forward direction.
- the spinning portion 14 can be detached and the other spinning portion 14 can be replaced.
- the rotary drive mechanism 6 outputs the power to the rotating shaft 16, so that the spinning member as a whole rotates in the opposite direction on the moving bracket 2, and the direction of the spinning portion of the spinning member rotated to a certain angle is facilitated to the spinning.
- the direction of the wire spun 5 is reversed, and if the angle is reversely rotated, the spinning portion of the spinning member is turned downward, and if the reverse rotation is 180 degrees, the spinning portion of the spinning member is turned downward.
- a driving force that translates in the direction of the short axis of the spinning section is applied to the moving bracket 2 and the spinning member 1 as a whole, so that the moving bracket 2 and the spinning member 1 are integrally translated along the second rail 33 to the spinning member 1 and The position where the spinning tunnel is aligned up and down.
- the limit pin 22 inserted in the limiting hole of the moving bracket guiding portion 21 is taken out, and the second The lifting drive mechanism 42 drives the moving bracket 2 and the spinning member 1 as a whole to be lowered in the vertical direction until the spinning section 14 is connected to the spinning tunnel 5.
- the replacement and maintenance of the spinning section 14 is completed, and the spinning production of the elastic fiber can be resumed, and the detached spinning section 14 can be subsequently subjected to subsequent offline maintenance such as cleaning and replacement of components.
- subsequent offline maintenance such as cleaning and replacement of components.
- the solution only needs to separate and disassemble the spinning part from the temperature control part without removing the spinning part as a whole, thereby reducing the range of parts required for maintenance such as cleaning and replacement, and reducing maintenance work such as cleaning and replacement.
- the short online maintenance time has less impact on spinning production and improves production efficiency.
Abstract
Description
Claims (21)
- 一种弹性纤维干法纺丝机构,其特征在于,包括:An elastic fiber dry spinning mechanism characterized by comprising:一纺丝部件,包括可拆卸式叠设的一温控部和一喷丝部;a spinning component comprising a temperature control portion and a spinning portion which are detachably stacked;一旋转移动控制部,用于使所述纺丝部件升降、平移以及围绕平移方向旋转,以将所述纺丝部件的朝向改变为便于维护所述喷丝部的朝向。A rotational movement control portion for elevating, translating, and rotating about the spinning member to change the orientation of the spinning member to facilitate maintenance of the orientation of the spinneret.
- 根据权利要求1所述的弹性纤维干法纺丝机构,其特征在于,所述喷丝部包括一矩形板,所述矩形板上设有多排喷丝孔,一所述喷丝孔内设有至少一个喷丝头。The elastic fiber dry spinning mechanism according to claim 1, wherein the spinning portion comprises a rectangular plate, and the rectangular plate is provided with a plurality of rows of spinning holes, and the spinning holes are provided There is at least one spinneret.
- 根据权利要求1或2所述的弹性纤维干法纺丝机构,其特征在于,所述纺丝部件还包括:至少一计量装置和一接口转换部,所述计量装置、所述接口转换部、所述温控部和所述喷丝部依次叠设。The elastic fiber dry spinning mechanism according to claim 1 or 2, wherein the spinning member further comprises: at least one metering device and an interface converting portion, the metering device, the interface converting portion, The temperature control portion and the spinning portion are sequentially stacked.
- 根据权利要求3所述的弹性纤维干法纺丝机构,其特征在于,所述纺丝部件还包括:至少一计量驱动装置,用于驱动所述至少一计量装置。The elastic fiber dry spinning mechanism according to claim 3, wherein the spinning member further comprises: at least one metering driving means for driving the at least one metering device.
- 根据权利要求1-4任一所述的弹性纤维干法纺丝机构,其特征在于,还包括:The elastic fiber dry spinning mechanism according to any one of claims 1 to 4, further comprising:一移动支架,用于为所述纺丝部件的升降、平移和/或旋转提供支撑。A moving bracket for providing support for lifting, translation and/or rotation of the spinning member.
- 根据权利要求5所述的弹性纤维干法纺丝机构,其特征在于,所述纺丝部件经至少一转轴与所述移动支架可转动式连接。The elastic fiber dry spinning mechanism according to claim 5, wherein the spinning member is rotatably coupled to the moving holder via at least one rotating shaft.
- 根据权利要求5所述的弹性纤维干法纺丝机构,其特征在于,所述旋转移动控制部包括一第一升降驱动机构,用于驱动所述纺丝部件和所述移动支架一起升降。The elastic fiber dry spinning mechanism according to claim 5, wherein said rotational movement control portion includes a first elevation drive mechanism for driving said spinning member and said moving bracket to be lifted and lowered together.
- 根据权利要求7所述的弹性纤维干法纺丝机构,其特征在于,所述第一升降驱动机构从所述纺丝部件的上方或下方驱动所述纺丝部件和所述移动支架一起升降。The elastic fiber dry spinning mechanism according to claim 7, wherein said first elevating drive mechanism drives said spinning member and said moving holder to move up and down from above or below said spinning member.
- 根据权利要求5-8任一所述的弹性纤维干法纺丝机构,其特征在于,The elastic fiber dry spinning mechanism according to any one of claims 5 to 8, wherein所述移动支架设有沿升降方向延伸的至少一移动支架导向部;The moving bracket is provided with at least one moving bracket guiding portion extending in the lifting direction;所述旋转移动控制部包括一第二升降驱动机构,用于驱动所述纺丝部件沿所述移动支架导向部升降。The rotational movement control portion includes a second elevation drive mechanism for driving the spinning member to move up and down along the moving carriage guide.
- 根据权利要求9所述的弹性纤维干法纺丝机构,其特征在于,所述第二升降驱动机构从所述纺丝部件的上方或下方驱动所述纺丝部件沿所述移动支架导向部升降。The elastic fiber dry spinning mechanism according to claim 9, wherein the second lifting drive mechanism drives the spinning member from above or below the spinning member to move up and down along the moving bracket guide portion. .
- 根据权利要求9所述的弹性纤维干法纺丝机构,其特征在于,所述移动支架导向部上设有至少一限位孔,用于通过与限位件的配合对所述纺丝部件升降到一定位置时进行限位。 The elastic fiber dry spinning mechanism according to claim 9, wherein the moving bracket guiding portion is provided with at least one limiting hole for lifting the spinning member by cooperation with the limiting member. Limit when you reach a certain position.
- 根据权利要求5-11任一所述的弹性纤维干法纺丝机构,其特征在于,所述旋转移动控制部包括:一平行所述喷丝部的第一轴方向的第一滑轨,用于限制所述纺丝部件升降到一定位置后沿所述第一滑轨平移。The elastic fiber dry spinning mechanism according to any one of claims 5 to 11, wherein the rotational movement control portion comprises: a first slide rail parallel to the first axial direction of the spinneret portion, The first sliding rail is translated after limiting the spinning member to a certain position.
- 根据权利要求12所述的弹性纤维干法纺丝机构,其特征在于,The elastic fiber dry spinning mechanism according to claim 12, wherein所述旋转移动控制部还包括:一平行所述喷丝部的第一轴方向的移动滑轨,所述移动滑轨随所述纺丝部件一起升降或者随所述纺丝部件及所述移动支架一起升降,并在升降到与所述第一滑轨齐平位置时所述移动滑轨和所述第一滑轨共同限制所述纺丝部件或者所述纺丝部件及所述移动支架一起平移。The rotational movement control portion further includes: a moving slide parallel to the first axial direction of the spinning portion, the moving slide being lifted or lowered with the spinning member or with the spinning member and the moving The brackets are raised and lowered together, and the moving rail and the first rail jointly limit the spinning member or the spinning member and the moving bracket together when lifting to a position flush with the first rail Pan.
- 根据权利要求5-11任一所述的弹性纤维干法纺丝机构,其特征在于,所述旋转移动控制部包括:一平行所述喷丝部的第二轴方向的第二滑轨,用于限制所述纺丝部件升降到一定位置后沿所述第二滑轨平移。The elastic fiber dry spinning mechanism according to any one of claims 5 to 11, wherein the rotational movement control portion comprises: a second slide rail parallel to the second axial direction of the spinneret portion, The second sliding rail is translated after the spinning member is restrained from being raised to a certain position.
- 根据权利要求1-14任一所述的弹性纤维干法纺丝机构,其特征在于,所述旋转移动控制部包括一具有自锁功能的旋转驱动机构,用于驱动所述纺丝部件围绕平移方向旋转并可在多个旋转角度自锁。The elastic fiber dry spinning mechanism according to any one of claims 1 to 14, wherein said rotational movement control portion comprises a rotary drive mechanism having a self-locking function for driving said spinning member to surround translation Directional rotation and self-locking at multiple angles of rotation.
- 根据权利要求15所述的弹性纤维干法纺丝机构,其特征在于,所述具有自锁功能的旋转驱动机构包括:一具有自锁功能的电动或手动减速装置。The elastic fiber dry spinning mechanism according to claim 15, wherein said rotary drive mechanism having a self-locking function comprises: an electric or manual reduction device having a self-locking function.
- 根据权利要求16所述的弹性纤维干法纺丝机构,其特征在于,所述具有自锁功能的减速装置包括一涡轮涡杆减速器。The elastic fiber dry spinning mechanism according to claim 16, wherein said speed reducing device having a self-locking function comprises a turbine worm reducer.
- 根据权利要求1-17任一所述的弹性纤维干法纺丝机构,其特征在于,便于维护所述喷丝部的朝向为所述喷丝部朝上的朝向。The elastic fiber dry spinning mechanism according to any one of claims 1 to 17, wherein the direction in which the spinning portion is easily maintained is an upward direction of the spinning portion.
- 一种基于如权利要求1-18任一所述的弹性纤维干法纺丝机构的纺丝部件维护控制方法,其特征在于,包括:A spinning member maintenance control method based on the elastic fiber dry spinning mechanism according to any one of claims 1 to 18, characterized in that it comprises:使所述纺丝部件升高以将所述纺丝部件与位于所述纺丝部件下方的纺丝箱分离;Raising the spinning member to separate the spinning member from a spinning box located below the spinning member;使所述纺丝部件平移以将所述纺丝部件与所述纺丝箱错位;Translating the spinning member to displace the spinning member from the spinning box;使所述纺丝部件围绕平移方向旋转以将所述纺丝部件的朝向改变为便于维护所述喷丝部的朝向。The spinning member is rotated about a translational direction to change the orientation of the spinning member to facilitate maintenance of the orientation of the spinneret.
- 根据权利要求19所述的方法,其特征在于,所述纺丝部件的朝向改变为便于维护所述喷丝部的朝向之后,所述方法还包括:将所述喷丝部与所述温控部分离,并将另一所述喷丝部与所述温控部可拆卸式叠设。The method according to claim 19, wherein after the orientation of the spinning member is changed to facilitate maintenance of the orientation of the spinneret, the method further comprises: the spinning portion and the temperature control The portion is separated, and another of the spinning portions is detachably stacked with the temperature control portion.
- 根据权利要求19或20所述的方法,其特征在于,将另一所述喷丝部与所述温控部可拆卸式叠设之后,所述方法还包括:The method according to claim 19 or 20, wherein after the other of the spinning portions and the temperature control portion are detachably stacked, the method further comprises:使所述纺丝部件围绕平移方向旋转以将所述纺丝部件的朝向改变为另一所述喷丝部便于向所述纺丝箱喷丝的朝向; Rotating the spinning member about a translational direction to change the orientation of the spinning member to another orientation of the spinning portion to facilitate spinning to the spin box;使所述纺丝部件平移以将所述纺丝部件与所述纺丝箱上下对齐;Translating the spinning member to align the spinning member with the spin box up and down;使所述纺丝部件降低以将所述纺丝部件与所述纺丝箱连接。 The spinning member is lowered to connect the spinning member to the spinning box.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020177019983A KR20170098260A (en) | 2015-01-23 | 2015-01-23 | Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly |
JP2017537992A JP6500111B2 (en) | 2015-01-23 | 2015-01-23 | Dry spinning structure of elastic fiber and maintenance control method of spinning section |
US15/544,247 US20180016708A1 (en) | 2015-01-23 | 2015-01-23 | Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly |
BR112017015306-8A BR112017015306B1 (en) | 2015-01-23 | ELASTIC FIBER DRY WIRING MECHANISM AND MAINTENANCE CONTROL METHOD FOR A WIRING ASSEMBLY | |
PCT/CN2015/071435 WO2016115730A1 (en) | 2015-01-23 | 2015-01-23 | Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly |
EP15878407.4A EP3249083B1 (en) | 2015-01-23 | 2015-01-23 | Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly |
Applications Claiming Priority (1)
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PCT/CN2015/071435 WO2016115730A1 (en) | 2015-01-23 | 2015-01-23 | Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly |
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WO2016115730A1 true WO2016115730A1 (en) | 2016-07-28 |
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PCT/CN2015/071435 WO2016115730A1 (en) | 2015-01-23 | 2015-01-23 | Elastic fibre dry spinning mechanism and maintenance control method for spinning assembly |
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US (1) | US20180016708A1 (en) |
EP (1) | EP3249083B1 (en) |
JP (1) | JP6500111B2 (en) |
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WO (1) | WO2016115730A1 (en) |
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CN109355714A (en) * | 2018-12-28 | 2019-02-19 | 苏州软石智能装备有限公司 | The spinneret automatic cleaning apparatus of spinning machine |
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CN111778573A (en) * | 2020-07-30 | 2020-10-16 | 安徽信德化纤有限公司 | Auxiliary agent spraying equipment for spinning process and use method thereof |
CN113400253A (en) * | 2021-05-10 | 2021-09-17 | 苏州朗科智能制造有限公司 | Device for replacing spinning assembly |
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CN112725907B (en) * | 2020-12-23 | 2022-06-14 | 江苏关怀医疗科技有限公司 | Spinning machine head |
CN112923699A (en) * | 2021-02-05 | 2021-06-08 | 陈丽荧 | Be used for chemical fibre spinning to use spinneret quick drying device |
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Also Published As
Publication number | Publication date |
---|---|
KR20170098260A (en) | 2017-08-29 |
EP3249083B1 (en) | 2019-01-02 |
JP6500111B2 (en) | 2019-04-10 |
EP3249083A4 (en) | 2018-01-10 |
BR112017015306A2 (en) | 2018-01-09 |
US20180016708A1 (en) | 2018-01-18 |
EP3249083A1 (en) | 2017-11-29 |
JP2018502229A (en) | 2018-01-25 |
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