WO2017078519A1 - High dietary fiber cereal bars - Google Patents

High dietary fiber cereal bars Download PDF

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Publication number
WO2017078519A1
WO2017078519A1 PCT/NL2016/050758 NL2016050758W WO2017078519A1 WO 2017078519 A1 WO2017078519 A1 WO 2017078519A1 NL 2016050758 W NL2016050758 W NL 2016050758W WO 2017078519 A1 WO2017078519 A1 WO 2017078519A1
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WO
WIPO (PCT)
Prior art keywords
dietary fiber
insoluble dietary
particles
μπι
cereal
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PCT/NL2016/050758
Other languages
French (fr)
Inventor
Bartholomeus Mattheus De Roode
Rudi Anthonius Gerardus HENDRIKS
Original Assignee
Koninklijke Coöperatie Cosun U.A.
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Application filed by Koninklijke Coöperatie Cosun U.A. filed Critical Koninklijke Coöperatie Cosun U.A.
Publication of WO2017078519A1 publication Critical patent/WO2017078519A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/244Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from corms, tubers or roots, e.g. glucomannan
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • A23L33/22Comminuted fibrous parts of plants, e.g. bagasse or pulp

Definitions

  • the invention relates to cereal bars comprising high amounts of dietary fiber, more particularly to cereal bars comprising soluble dietary fiber chosen from fructo-oligosaccharide and/or inulin and insoluble dietary fiber from the same plant source, and to a method for the manufacture of said cereal bars.
  • the invention further relates to said insoluble dietary fiber in the form of particles, to a method to produce said insoluble dietary fiber particles and to a binding syrup comprising said insoluble dietary fiber particles for use in cereal bars.
  • Inulin and fructo-oligosaccharide are considered to be dietary fibers due to the unique nature of their glycosidic bridges which prevents their hydrolysis in the upper gastrointestinal tract by human alimentary enzymes. Therefore, they do not lead to a rise in serum glucose. Since inulin and fructo-oligosaccharide reach the colon undigested, they are available to stimulate the growth of bifidobacteria, resulting in health benefits for the human host.
  • Both inulin and fructo-oligosaccharide are widely used as food ingredients, not only for their health promoting effect but also for their physical properties. Both fibers are water soluble where inulin is less water soluble than fructo-oligosaccharide due to the difference in chain length. As a short chain oligomer, fructo-oligosaccharide can provide about 30%-50% of the sweetness of sucrose. Additionally, inulin and fructo-oligosaccharide have sensorial superiority compared to other fibers since they have no Off flavors'.
  • Chicory (Cichorium intybus) is the main source of inulin and fructo-oligosaccharide in food industry.
  • inulin can be extracted from chicory roots.
  • the fructo-oligosaccharide derived from chicory is produced by a partial enzymatic hydrolysis of inulin.
  • the insoluble remains of extracted chicory root are used as feed without further processing.
  • These fibers mainly cellulose and hemicellulose, which travel through the digestive system unchanged, may contribute to bowel movement improving taxation, thereby preventing constipation.
  • insoluble chicory root fibers together with the soluble chicory root fibers can be applied in food products.
  • inulin and fructo-oligosaccharide can be applied in food products.
  • cereal bars are perceived to be convenient snacks to provide a quick source of energy and are suitable for a busy lifestyle.
  • consumption of cereal bars is considered to have a health benefit because of the dietary fiber intake.
  • an ideal food product for the soluble and insoluble chicory fiber combination is a cereal bar.
  • Cereal bars having varying amounts of soluble dietary fiber, insoluble dietary fiber and total dietary fiber content are extensively described in the art. These cereal bars either have low total dietary fiber content, high soluble dietary fiber content or poor organoleptic properties.
  • US6,248,375B 1 discloses a nutritional bar comprising soluble and insoluble dietary fibers.
  • the nutritional bar comprises less than 2.5 wt% of indigestible oligosaccharides.
  • WO03/061405A1 describes a cereal bar comprising debittered insoluble chicory root fibers and fructo-oligosaccharides.
  • the total dietary fiber content of the cereal bar is about 13 wt%.
  • WO2011/008095 Al discloses a cereal bar comprising extracted insoluble chicory root pulp and fructo-oligosaccharide. Extracted insoluble chicory root fibers are infused with fructo-oligosaccharides (FrutaloseTM L92) and high maltose syrup to mask the bitter off- flavours in the product which are commonly associated with fresh chicory root.
  • the total dietary fiber content of the cereal bar is 46 wt% and the fructo-oligosaccharide content is 34 wt%.
  • WO2014/172486 A9 describes a cereal bar having 16 wt% of dietary fibers, based on the weight of the cereal bar.
  • the insoluble dietary fibers are debittered insoluble chicory root fibers.
  • the cereal bar contains a binding syrup comprising inulin.
  • US2014/0308389A1 discloses a nutritional bar comprising soluble and insoluble dietary fibers. It is described that the insoluble fiber can be milled to different particle sizes.
  • US2007/0104853 Al describes low-calorie whole grain cereal bars comprising at least about 6 wt% of soluble fiber and at least about 3.5 wt% of insoluble fiber.
  • the binder of these cereal bars provides from about 25 to about 35 wt% of the fiber in the cereal bars.
  • insoluble dietary fibers to cereal bars are known to adversely affect the organoleptic properties of these food products. Cereal bars high in insoluble dietary fiber can have a dry, tough, chewy or dense structure, making them less appealing to consumers. Furthermore, addition of high levels of insoluble dietary fiber to cereal bars may negatively affect the textural properties such as hardness and water activity of the final cereal bar. In addition, rheological and textural properties during processing may be negatively affected. High dietary fiber cereal bars having acceptable organoleptic properties can be obtained by increasing the amount of soluble dietary fibers like inulin and fructo-oligosaccharide since these soluble dietary fibers offer the advantage that they may mask off-flavors in the food product, enhance sweetness and/or improve taste perception.
  • the present inventors found that the above objects can be met by replacing part of the fructo-oligosaccharides and/or inulin in a high dietary fiber cereal bar with insoluble dietary fiber such that the total amount of healthy dietary fiber is not decreased while at the same time the amount of soluble dietary fiber is reduced to a level at which consumer discomfort due to flatulence and/or bloating is considerably reduced.
  • the present invention thus provides a cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber, wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and wherein the weight percentages are based on the weight of the cereal bar.
  • the present inventors have established that particularly good results were obtained by replacing part of the fructo-oligosaccharides and/or inulin in a high dietary fiber cereal bar with insoluble dietary fiber from the same plant source.
  • the present invention also provides a cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber from the same plant source, wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and wherein the weight percentages are based on the weight of the cereal bar.
  • the organoleptic properties of the new cereal bar may depend on the amount and the particle size of the insoluble dietary fibers and on their location in the cereal bar.
  • a high dietary fiber cereal bar having a reduced weight percentage of fructo-oligosaccharides and/or inulin with satisfactory organoleptic properties is obtained when the binding syrup comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 3 and 13 wt%, based on the weight of the binding syrup.
  • the weight percentage of fructo-oligosaccharides and/or inulin can be reduced even further while retaining satisfactory organoleptic properties when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
  • the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a particle size distribution characterized by a D 10 of 440 ⁇ , a D50 of 1250 ⁇ and a D90 of 2050 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
  • the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 800 and 2500 ⁇ and a particle size distribution characterized by a D 10 of 1060 ⁇ , a D50 of 1580 ⁇ and a D90 of 2080 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
  • the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount, based on dry solids content, of said insoluble dietary fiber particles is between 5 and 20 wt%, based on the weight of the cereal mix and wherein said insoluble dietary fiber particles consist of:
  • the invention further provides an uncooked binding syrup and a cooked binding syrup for a cereal bar, said uncooked binding syrup comprising:
  • soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
  • insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 ⁇ as measured by nest sieving;
  • the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 40 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles is between 2 and 11 wt%, based on dry solids content, wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
  • the invention relates to a method for the manufacture of a cereal bar, said method comprising the steps of:
  • step b) extracting water soluble components from the pieces obtained in step b) to obtain soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof;
  • step d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
  • step d) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles
  • a binding syrup comprising between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof as obtained in step c);
  • step e) adding insoluble dietary fiber particles as obtained in step e) to the cereal mix or to the binding syrup to obtain between 17 wt% and 35 wt%, based on dry solids content, of insoluble dietary fiber from said plant material and soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof from said plant material;
  • weight percentages are based on the weight of the cereal bar.
  • the invention further provides insoluble dietary fiber particles having a particle size between 30 ⁇ and 2500 ⁇ and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein said insoluble dietary fiber particles consist of:
  • the invention also relates to a method for preparing these particles. In a still further aspect, the invention relates to the use of:
  • insoluble dietary fiber particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 2500 ⁇ as measured by nest sieving;
  • 'cereal bar' in the context of the present invention refers to a nutritional bar comprising cereals, said cereals typically having the size of a few millimeter, that are held together by a binding syrup.
  • 'binding syrup' is considered to be synonymous to 'binder' or 'binding agent' and refers in the context of the present invention to a material that essentially acts as an edible glue for combining and holding together the relatively dry ingredients of the cereal mix in a cereal bar as a self-supporting body.
  • 'flatulence' and 'bloating' in the context of the present invention refer to the condition wherein excessive gases are generated in the intestines of a human being.
  • the term 'about means plus or minus 10% of the numerical value of the number with which it is being used. For example, about 50% means in the range of 40%-60%.
  • 'dietary fiber' refers to all dietary fibers that are not or partly digested by the endogenous secretions of the human digestive tract.
  • 'insoluble dietary fiber' refers to 100% insoluble dietary fiber whereas the terms 'insoluble dietary fiber particles' or 'insoluble chicory root fiber (iCRF) particles' refer to particles that are obtained by slicing plant material and by extracting water- soluble components therefrom, followed by milling the extracted material.
  • iCRF chicory root fiber
  • 'insoluble dietary fiber particles' may in addition to insoluble dietary fibers such as cellulose, hemicellulose, pectin and lignin also comprise other material that is not easily extracted using water.
  • the composition comprises xx wt% of component y, based on dry solids content' as used herein means that the dry solids in component y amount to xx wt% of the total weight of the composition, wherein said composition as a whole may comprise water.
  • component ⁇ may however contain some water.
  • the total weight percentage of a water-containing component ⁇ as applied in the composition is higher than xx wt%.
  • fructo-oligosaccharide' also called oligofructose and often abbreviated as FOS, refers to glucose- and/or fructose-terminated fructose chains with a degree of polymerization of 2 to 10.
  • fructo-oligosaccharide as used throughout the description refers to native fructo- oligosaccharide as present in plant material and/or to partially hydrolyzed native inulin.
  • Inulin is a polyfructose mixture having a degree of polymerization of 2 - 60 or more.
  • inulin can be described as GF memo+i chains wherein G is a glucosyl unit, F is a fructosyl unit and n is 1-59.
  • inulin also encompasses native fructo-oligosaccharides as present in plant material.
  • Figure 1 depicts textural properties of cereal bars Reference, Bar 1 and Bar 2 with increasing levels of insoluble chicory root fiber (iCRF) particles (flour fraction) having a particle size of between 30 and 250 ⁇ , in the binding syrup up to 30 days of shelf life at room temperature. Error bars represent SEM (standard error of the mean).
  • Figure 1A shows water activity (each column represents the mean value of 4 measurements), Figure IB the moisture content (each column represents the mean value of 3 measurements), Figure 1C the cutting force (each column represents the mean of 12 measurements), Figure ID the hardness (each column represents the mean of 12 measurements) and Figure IE the cohesiveness (each column represents the mean values of 12 measurements).
  • White bars represent values at 0 days of shelf life (freshly prepared cereal bars)
  • dotted bars represent values at 10 days of shelf life
  • grey bars represent values at 20 days of shelf life
  • black bars represent values at 30 days of shelf life.
  • Figure 2 shows a radar chart of the sensory evaluation results of cereal bars Reference, Bar 1 and Bar 2 after 4 weeks of storage at ambient conditions.
  • the cereal bars have increasing levels of insoluble chicory root fiber (iCRF) particles (flour fraction) having a particle size of between 30 and 250 ⁇ , in the binding syrup.
  • Significant differences between the cereal bars are indicated with one or more asterisks.
  • the symbols '*', '**' and '***' indicate significance at 5, 1 and 0.1%, respectively.
  • the abbreviation BS stand for binding syrup.
  • the solid line with circles represents the Reference bar without iCRF particles in the binding syrup
  • the dashed line with squares represents Bar 1 with 5.25 wt%, based on dry solids content, of iCRF particles (flour fraction) in the binding syrup
  • the dashed line with triangles represents Bar 2 with 9.79 wt%, based on dry solids content, of iCRF particles (flour fraction) in the binding syrup.
  • Figure 3 shows a radar chart of the sensory evaluation of the Reference bar, Bar 3, Bar 8 and Bar 10 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as “less” (-1), “much less” (-2), “equal to” (0), “more” (+1), and “much more” (+2). The results in the charts are the average scores of 5 panelists. Cereal bars Bar 3, Bar 8 and Bar 10 comprise 8.55 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes.
  • the thin line at the value of 0 for all attributes represents the Reference bar
  • the dashed line represents Bar 3 (flour fraction)
  • the dotted line represents Bar 8 (medium fraction, monomodal flakes)
  • the thick line represents Bar 10 (bimodal fraction 1, bimodal flakes).
  • Figure 4 shows a radar chart of the sensory evaluation of the Reference bar, Bar 4, Bar 9 and Bar 11 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as “less” (-1), “much less” (-2), “equal to” (0), “more” (+1), and “much more” (+2). The results in the charts are the average scores of 5 panelists. Cereal bars Bar 4, Bar 9 and Bar 11 comprise 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes.
  • the thin line at the value of 0 for all attributes represents the Reference bar
  • the dashed line represents Bar 4 (flour fraction)
  • the dotted line represents Bar 9 (medium fraction, monomodal flakes)
  • the thick line represents Bar 11 (bimodal fraction 2, bimodal flakes).
  • Figure 5 shows a radar chart of the sensory evaluation of the Reference bar, Bar 1, Bar 2 and Bar 3 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as “less” (-1), “much less” (-2), “equal to” (0), “more” (+1), and “much more” (+2). The results in the charts are the average scores of 5 panelists.
  • the cereal bars have different levels of iCRF flour in the binding syrup and in the cereal mix.
  • the thin line at the value of 0 for all attributes represents the Reference bar
  • the dashed line represents Bar 1 (5.25 wt%, based on dry solids content, of iCRF particles in the binding syrup; flour fraction)
  • the dotted line represents Bar 2 (9.79 wt%, based on dry solids content, of iCRF particles in the binding syrup; flour fraction)
  • the thick line represents Bar 3 (8.55 wt%, based on dry solids content, of iCRF particles in the cereal mix; flour fraction).
  • Figure 6 shows a radar chart of the sensory evaluation of the Reference bar, Bar 6, Bar 9 and Bar 11 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes.
  • the results in the charts are the average scores of 5 panelists.
  • the cereal bars have 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes.
  • the thin line at the value of 0 for all attributes represents the Reference bar, the dashed line represents Bar 6 (total fraction, monomodal flakes from 30 to 2500 ⁇ ), the dotted line represents Bar 9 (medium fraction, monomodal flakes from 800 to 2500 ⁇ ), and the thick line represents Bar 11 (bimodal fraction 2, bimodal flakes from 30 to 2500 ⁇ ).
  • a cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber from the same plant source, wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and wherein the weight percentages are based on the weight of the cereal bar.
  • the cereal bars according to the invention are sweet-type cereal bars since the binding syrup contains substantial amounts of inulin and/or fructo-oligosaccharides which have an intrinsic sweet taste.
  • the cereal bar comprises between 17.5 wt% and 30 wt%, based on dry solids content, of soluble and insoluble dietary fibers from the same plant source, even more preferably between 18 wt% and 25 wt%.
  • a high fiber food product must have at least 6 grams of dietary fiber per 100 grams of product, which comes down to about 3 grams of dietary fiber per 100 kcal of product (see for example Regulation (EC) No 1924/2006 of the European Parliament and of the Council of 20 December 2006 on nutrition and health claims made on foods).
  • the cereal bar according to the invention contains at least 17 wt% of dietary fibers, which comes down to at least 17 gram of dietary fiber per 100 gram of cereal bar and can therefore be classified as a high fiber product.
  • the cereal bar can also comprise other soluble and insoluble dietary fibers from different plant sources.
  • the cereals themselves such as for example oat flakes or rice crisps may contain dietary fibers.
  • the total dietary fiber content of the cereal bar may be even higher than 35 wt%, based on the weight of the cereal bar.
  • the cereal bar comprises between 45 and 70 wt% of a cereal mix and between 30 and 55 wt% of binding syrup, wherein the weight percentages are based on the weight of the cereal bar. In a more preferred embodiment, the cereal bar comprises between 55 and 65 wt% of a cereal mix and between 35 and 45 wt% of binding syrup, wherein the weight percentages are based on the weight of the cereal bar.
  • the ratio of binding syrup to cereals not only determines the organoleptic properties but also influences the mechanical strength of the cereal bar since the binding syrup - as its name already suggests - glues together the cereals.
  • Non-limiting examples of preferred cereals that can be applied in the cereal mix are chosen from the group consisting of rice crisps, oat flakes, wheat flakes, barley flakes, and combinations thereof.
  • the cereal mix can further contain other components like dried nuts and dried fruit pieces such as dried peaches, apricots, orange rind, apple and raisins.
  • the cereal mix may further comprise insoluble dietary fiber particles.
  • the binding syrup typically comprises emulsifiers, flavors, fat and additional sweeteners such as glucose syrup, sugar and glycerol.
  • the emulsifier can be any food-grade emulsifier suitable for improving the mixing of hydrophobic parts and hydrophilic parts in the binding syrup.
  • the emulsifier is chosen from the group consisting of mono- and diglycerides, lecithin and sucrose esters of fatty acids.
  • the fat portion of the binding syrup may comprise a single fat or a combination of fats.
  • the fat may be chosen from the group consisting of fractionated fats, hydrogenated oils, partially hydrogenated oils, unsaturated oils and combinations thereof.
  • the terms fat and oil are used interchangeably.
  • the fat is chosen from the group consisting of coconut oil, palm oil, palm kernel oil, cottonseed oil, safflower oil, sunflower oil, soy oil, corn oil and combinations thereof.
  • the fat is palm fat.
  • the binding syrup may further comprise components like caramel, cane juice and brown rice syrup.
  • the cereal bar has a water activity (Aw) of about 0.40 to about 0.60, preferably about 0.45 to about 0.55. Higher water activities can result in the agglomerates, and hence the bar as a whole, becoming too soft and less chewy in texture and mouthfeel. Higher water activities are also undesirable due to migration problems occurring between discrete food components having higher water content and food components of lower water content within the product, leading to loss in texture and/or flavor.
  • the cereal bars according to the present invention provide good microbial stability without addition of antimicrobials.
  • Fructo-oligosaccharides and inulin are naturally occurring indigestible carbohydrates that can be found in root, tubers or leaves of some plants.
  • Preferred plant sources comprise substantial amounts of fructo-oligosaccharides and/or inulin.
  • the source of the soluble and insoluble dietary fiber is chosen from the family of Asteraceae, the family of Alliaceae, the family of Asparagaceae or the tribe of Triticeae.
  • Preferred members of the family of Asteraceae that can be the source of the soluble and insoluble dietary fiber include chicory root, Jerusalem artichoke tubers, dandelion, sunflower and globe artichoke.
  • Preferred members of the family of Alliaceae that can be the source of the soluble and insoluble dietary fiber include garlic, leek and onion.
  • Preferred members of the family of Asparagaceae that can be the source of the soluble and insoluble dietary fiber include agave or asparagus.
  • Preferred members of the tribe of Triticeae that can be the source of the soluble and insoluble dietary fiber include wheat, barley and rye.
  • the source of the soluble and insoluble dietary fiber is chosen from chicory root and Jerusalem artichoke tubers, most preferably the source is chicory root.
  • inulin and fructo-oligosaccharide obtained by extraction may be used as such or may be further processed by partial hydrolysis of the inulin to fructo-oligosaccharide, for example by enzymatic hydrolysis. Partial hydrolysis results in an alternative chain length distribution with an increase in glucose- and/or fructose-terminated fructose chains with a lower degree of polymerization.
  • the inulin and fructo-oligosaccharide in the binding syrup may differ in size distribution and weight ratios from the inulin and fructo-oligosaccharide originally present in the plant tissue prior to extraction of the soluble fraction therefrom.
  • inulin- and/or fructo-oligosaccharide-containing syrups that can advantageously be applied in the binding syrup of the cereal bars according to the invention are Frutalose® L85 as provided by Sensus B.V., The Netherlands, having 85 wt% inulin/fructo-oligosaccharide based on dry solids content and a relative sweetness of 50 % compared to a sucrose solution of the same concentration, and Frutalose® L92 as provided by Sensus B.V., The Netherlands, having 92 wt% inulin/fructo-oligosaccharide based on dry solids content and a relative sweetness of 40 % compared to a sucrose solution of the same concentration.
  • These syrups are obtained by extraction of chicory roots followed by partial hydrolysis.
  • the extracted pulp obtained after extracting the soluble fraction therefrom is dried, milled and optionally sieved to the desired particles size to obtain the insoluble dietary fiber particles according to the invention.
  • the insoluble dietary fiber particles typically comprise about 75 wt% of insoluble dietary fibers such as cellulose, hemicellulose pectin and lignin, less than 7 wt% of soluble dietary fibers like inulin, about 8 wt% of protein, about 5 wt% of ashes and less than 2 wt% of other components, wherein the weight percentages are based on dry matter.
  • the insoluble dietary fiber particles typically have a water content of about 5 wt%.
  • the particle size and the particle size distribution of the insoluble dietary fiber particles influence the organoleptic and textural properties of the cereal bar.
  • the particle size of a sample can be defined by the upper and lower limit of the particle diameter and by the mean particle diameter.
  • One standard way of defining the particle size distribution in a sample of particles is to refer to D 10 , D50 and D90 values, based on a volume distribution.
  • D 10 is the particle diameter value that 10% of the population of particles lies below.
  • D50 is the particle diameter value that 50 % of the population lies below and 50% of the population lies above.
  • D50 is also known as the median particle size value.
  • D90 is the particle diameter value that 90 % of the population lies below.
  • a sample of particles that has a wide particle size distribution will have a large difference between the D 10 and D90 values.
  • a sample of particles that has a narrow particle size distribution will have a small difference between D 10 and D90.
  • Particle size and particles-size distribution of the insoluble dietary fiber particles can be determined using nest sieving, a technique which is also called analytical sieving in the art.
  • Sieves used in nest sieving are constructed from wire mesh typically having square apertures.
  • Nest sieving using wire-mesh sieves provides a two-dimensional estimate of particle size because the smallest lateral dimension of each particles determines its ability to pass through a given sieve opening. Since the insoluble dietary fiber particles typically take the form of chips or flakes instead of perfect spheres, nest sieving consistently underestimates particle size of the insoluble dietary fiber particles.
  • nest sieving sieves having different mesh size are stacked on top of each other in order of increased mesh size.
  • the nest of sieves is completed by a collection bin at the base and a lid at the top. Material of which the particle size distribution is to be tested is placed on the top sieve.
  • the nest of sieves is then subjected to a period of agitation which causes the particles to distribute between the sieves.
  • the particle size distribution is obtained by determining the weight percentage of particles retained in each sieve.
  • nest sieving is performed in accordance with standard ICUMSA GS2/9-37 (2007).
  • nest sieving can also be used to separate insoluble dietary fiber particles having certain lower and upper particles sizes.
  • the lower and upper particle sizes of a particle fraction in a particular sieve are respectively determined by the mesh size of that particular sieve and of the sieve on top of that particular sieve.
  • the present inventors have established that the organoleptic and textural properties of the new cereal bar are also affected by the location of the insoluble dietary fiber particles in the cereal bar.
  • a high dietary fiber cereal bar having a reduced weight percentage of fructo-oligosaccharides and/or inulin with satisfactory organoleptic properties is obtained when the binding syrup comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 3 and 13 wt%, preferably between 4 and 11 wt%, more preferably between 5 and 10 wt%, based on the weight of the binding syrup.
  • the cereal mix comprises the insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix.
  • the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a particle size distribution characterized by a D 10 of 440 ⁇ , a D50 of 1250 ⁇ and a D90 of 2050 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix.
  • the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 800 and 2500 ⁇ and a particle size distribution characterized by a D 10 of 1060 ⁇ , a D50 of 1580 ⁇ and a D90 of 2080 ⁇ as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix.
  • the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount, based on dry solids content, of said insoluble dietary fiber particles is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix and wherein said insoluble dietary fiber particles consist of:
  • said insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a bimodal particle size distribution consist of:
  • an uncooked binding syrup for a cereal bar comprising:
  • soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
  • insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 ⁇ as measured by nest sieving,
  • the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 40 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles is between 2 and 11 wt%, based on dry solids content, wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
  • the uncooked binding syrup for a cereal bar comprises:
  • soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
  • insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 ⁇ as measured by nest sieving,
  • the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 42 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles is between 4 and 9 wt%, based on dry solids content, wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
  • the uncooked binding syrup contains a substantial amount of water. This water content assures that the viscosity of the combined ingredients is sufficiently low for the ingredients of the binding syrup to be mixed.
  • the ingredients of the binding syrup such as for example glycerol, insoluble dietary fiber particles and the ingredient source providing the fructo-oligosaccharides and/or inulin, are usually not available as completely dry products. They typically comprise some water. If the uncooked binding syrup as defined herein before is prepared using water-containing ingredients, the amount of water that is to be added to the binding syrup is to be compensated for the water content of the other ingredients.
  • the binding syrup precursor is cooked to a Brix value of between 84-86. Cooking typically only reduces the water content with a concomitant increase in Brix value, but it may also slightly change the composition due to thermal instability of the ingredients. Wherever reference is made to the term 'binding syrup' in the specification, cooked binding syrup is meant, unless specified otherwise.
  • 'Brix value' in the context of the present invention, which is considered to be synonymous to the term 'degrees Brix' (symbol °Bx), is a measure of the percent total soluble solids in a given weight of binding syrup. It is measured with a saccharimeter that measures specific gravity of a liquid or more easily with a refractometer or a Brix hydrometer.
  • the Brix value of the binding syrup is preferably determined using a Brix hydrometer. Methods of determining the Brix value of a binding syrup employing a Brix hydrometer are generally known in the art.
  • binding syrup contains a flavor
  • this flavor is added after cooking the binding syrup precursor to a Brix value of between 84-86.
  • the amount of the insoluble dietary fiber in the form of a flour in the binding syrup affects viscosity, yield stress and shear-thinning behavior.
  • the upper limit of the amount of insoluble dietary fiber in the form of a flour having a particle size of between 30 and 250 ⁇ as measured by nest sieving is preferably about 13 wt%, based on the weight of the binding syrup.
  • Non-limiting examples of emulsifiers, fats and any further ingredients of the binding syrup in cooked or uncooked form are as defined herein before.
  • the binding syrup as defined herein can advantageously be used in the cereal bar according to the invention. As explained herein before, it is also envisaged that the binding syrup does not comprise insoluble dietary fiber particles in the form of a flour but that larger insoluble dietary fiber particles are incorporated in the cereal mix instead.
  • insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a bimodal particle size distribution are provided, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein said insoluble dietary fiber particles consist of:
  • Said insoluble dietary fiber particles preferably comprise less than 7 wt% of soluble dietary fibers like inulin, about 8 wt% of protein, about 5 wt% of ashes and less than 2 wt% of other components, wherein the weight percentages are based on dry matter.
  • said insoluble dietary fiber particles having a particle size of between 30 ⁇ and 2500 ⁇ and a bimodal particle size distribution consist of: a) between 8 wt% and 22 wt%, such as 10 wt%, 15 wt% or 20 wt%, based on the total weight of insoluble dietary fiber particles, of the first fraction as defined herein before; and
  • insoluble dietary fiber particles b) between 78 wt% and 92 wt%, such as 80 wt%, 85 wt% or 90 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction as defined herein before.
  • the preferred plant sources from which the insoluble dietary fiber particles are obtained are as defined herein before.
  • the insoluble dietary fiber particles have the form of flakes or crisps.
  • a method for the manufacture of insoluble dietary fiber particles having a particle size of between 30 and 2500 ⁇ and a bimodal particle size distribution as defined herein before is provided, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, said method comprising the following consecutive steps:
  • step d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
  • step d) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles
  • step f) nest sieving the insoluble dietary fiber particles obtained in step e) to obtain a first fraction of insoluble dietary fiber particles having particle sizes between 30 ⁇ and 800 ⁇ and a second fraction of insoluble dietary fiber particles having particle sizes between 800 ⁇ and 2500 ⁇ ;
  • weight percentages are based on the weight of the bimodal particle size distribution.
  • step g) comprises combining between 8 wt% and 22 wt%, such as 10 wt%, 15 wt% or 20 wt%, of the first fraction with between 78 wt% and 92 wt%, such as 80 wt%, 85 wt% or 90 wt%, of the second fraction.
  • the first fraction of insoluble dietary fiber particles has a particle size distribution characterized by a D 10 of 60 ⁇ , a D50 of 370 ⁇ and a D90 of 680 ⁇ as measured by nest sieving and the second fraction of insoluble dietary fiber particles has a particle size distribution characterized by a D 10 of 1060 ⁇ , a D50 of 1580 ⁇ and a D90 of 2080 ⁇ as measured by nest sieving.
  • the cereal bar according to the invention has a weight of between 25 and 60 gram, preferably between 30 and 50 gram.
  • the cereal bar according to the invention comprises an amount of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof of between 4 and 9 gram, more preferably between 4.5 and 8 gram, even more preferably between 5 and 7 gram, still more preferably between 5.2 and 6.8 gram.
  • a method for the manufacture of a cereal bar comprising the steps of:
  • step b) extracting water soluble components from the pieces obtained in step b) to obtain soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof;
  • step d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
  • step d) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles
  • a binding syrup comprising between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof as obtained in step c);
  • step e) preparing a cereal mix; h) adding insoluble dietary fiber particles as obtained in step e) to the cereal mix or to the binding syrup to obtain between 17 wt% and 35 wt %, based on dry solids content, of insoluble dietary fiber from said plant material and soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof from said plant material;
  • weight percentages are based on the weight of the cereal bar.
  • the method for the manufacture of a cereal bar includes the manufacture of the cereal bars as defined herein before.
  • the method for the manufacture of a cereal bar encompasses the binding syrup, cereal mix, insoluble dietary fiber particles and the detailed process steps to produce these ingredients as defined herein before.
  • the cereal mix is typically added to the binding syrup at a temperature of about 75°C after which the cereal bar can be shaped.
  • the shaped material is allowed to cool for about 2 hours and subsequently cut into cereal bars of the desired size. The cereal bars are then ready to be packaged.
  • the invention relates to the use of:
  • insoluble dietary fiber particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 2500 ⁇ as measured by nest sieving;
  • soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, said insoluble dietary fiber and soluble dietary fiber originating from the same plant source, in cereal bars.
  • said use relates to all insoluble dietary fiber particles as defined herein before.
  • Example 1 preparation of insoluble chicory root fiber (iCRF) and fructo- oligosaccharide syrup from chicory root tubers
  • flake-like insoluble chicory root fiber (iCRF) particles were obtained having a particle size of between 30 and 800 ⁇ and of between 800 and 2500 ⁇ and a fraction having a particle size of above 2500 ⁇ as determined by nest sieving according to standards ICUMSA GS2/9-37 (2007), ANSI/AS AE S319.3 (2003) or ASTM C136 (2014).
  • the particle fraction having a particle size of above 2500 ⁇ was subjected to further milling to obtain a flour like product with a particle size of between 30 and 250 um, having an average particle size of about 80 ⁇ .
  • Table 1 discloses several iCRF fractions obtained, characterized by their lower and upper particle size, and their D 10 , D50 and D90 values, as determined by nest sieving. Since nest sieving using wire-mesh sieves provides a two-dimensional estimate of particle size - the smallest lateral dimension of each particles determines its ability to pass through a given sieve opening - nest sieving consistently underestimates the true size of the iCRF particles which are flakes and not perfect spheres. Table 1 : particle size and particle size distributions of different fractions of iCRF particles
  • the insoluble chicory root dietary fiber particles comprise about 75 wt% of insoluble dietary fibers such as cellulose, hemicelluloses, pectin and lignin, less than 7 wt% of soluble dietary fibers like inulin, about 8 wt% of protein, about 5 wt% of ash and less than 2 wt% of other components, wherein the weight percentages are based on dry matter.
  • the insoluble dietary fiber particles have a water content of about 5 wt%.
  • Inulin and fructo-oligosaccharides were prepared from the water-soluble components, obtained by extracting the chicory root slices using techniques extensively described in the art.
  • Example 2 Preparation of binding syrups Binding syrups were prepared for rheological measurements by mixing glucose syrup
  • fructo-oligosaccharide syrup (Frutalose® L92, Sensus B.V., The Netherlands, extracted from chicory root and having 92 wt% fructo- oligosaccharide content and 75 wt% dry matter), insoluble iCRF particles (flour fraction as defined in Example 1), vegetable fat (ChocofillTM BR60) partly based on lauric oil (Aarhus Karlshamn Netherlands B.V., The Netherlands), fine sugar (Suiker Unie, The Netherlands), glycerol, water and sucrose fatty acid ester emulsifier (Sisterna B.V., The Netherlands).
  • the resulting mixture was cooked in a pan aiming to evaporate water and to reach 85 ⁇ 1 °Brix.
  • the end point of the cooking procedure was determined by the weight loss which was calculated based on the total dry weight of all the ingredients.
  • the cooked mixture was immediately cooled down to room temperature in a cold water sink as soon as the end point was reached.
  • Six different binding syrups were prepared for rheological measurements of which the composition is shown in Table 2.
  • Table 2 composition of binding syrup samples with increasing levels of iCRF particles (flour fraction) before cooking. During cooking, the water in the binding syrup was evaporated until an 85 ⁇ 1 °Brix was reached.
  • Dynamic shear rheological measurements using a decreasing shear rate were performed on the six binding syrups described in Table 2 with a rheometer (Physica MCR 301, Anton Paar GmbH, Austria) using a parallel-plate geometry (50 mm diameter, 1 mm gap).
  • a 30 s preshear stage at the shear rate of 5 s "1 and a 60 s resting stage was added before the rotational test to ensure the identical shear histories of samples and to allow temperature equilibration.
  • the flow curves (a plot of shear stress versus shear rate at different temperatures) were subsequently measured. The temperature was controlled by a Peltier system equipped with a fluid circulator.
  • Table 3 flow index, consistency and yield stress of binding syrups with increasing levels of iCRF particles (flour fraction) at four different temperatures as determined with the Herschel- Bulkley equation.
  • the flow index n at increasing temperature of binding syrup without iCRF particles was 1.00 ⁇ 0.02 (mean ⁇ standard deviation) suggesting a Newtonian behavior.
  • the flow indices of samples decreased significantly (p ⁇ 0.001), which indicated an increased degree of non-Newtonian behavior. Since the flow index was smaller than 1.00, a shear-thinning behavior is suggested for the binding syrup containing iCRF particles (flour fraction).
  • the break point of the iCRF particle content (flour fraction) defined as the point where significantly altered flow behavior of binding syrups was observed, appeared to be between 5 and 7 wt%.
  • Cereal bars were prepared using the recipes as described in Table 4 to 15.
  • Tables 4 to 15 respectively describe the recipes of cereal bars Reference and Bar 1 to Bar 11.
  • the abbreviations DS, BS, CM and CB as used in Tables 4 to 15 respectively stand for dry solids content, binding syrup, cereal mix and cereal bar.
  • Frutafit HD is native inulin
  • Frutalose L85 and Frutalose L92 are fructo-oligosaccharides.
  • Frutafit HD, Frutalose L85 and Frutalose L92 are obtained from chicory root. All recipes are based on a 40 grams cereal bar with 24 grams of cereal mix (60 wt%) and 16 grams of binding syrup (40 wt%).
  • the Reference bar is a comparative cereal bar not comprising iCRF particles.
  • Tables 5 and 6 (Bar 1 and 2) describe cereal bar recipes wherein iCRF particles (flour fraction) are incorporated in the binding syrup.
  • Tables 7 to 9 (Bar 3 to 5) describe cereal bar recipes wherein iCRF particles (flour fraction) are incorporated in the cereal mix.
  • Tables 10 and 1 1 (Bar 6 and 7) describe cereal bar recipes wherein iCRF particles (total fraction) are incorporated in the cereal mix.
  • Tables 12 and 13 (Bar 8 and 9) describe cereal bar recipes wherein iCRF particles (medium fraction) are incorporated in the cereal mix.
  • Table 14 (Bar 10) describes a cereal bar recipe wherein iCRF particles (bimodal fraction 1) are incorporated in the cereal mix.
  • Table 15 (Bar 1 1) describes a cereal bar recipe wherein iCRF particles (bimodal fraction 2) are incorporated in the cereal mix.
  • binding syrup was cooled to 75 °C instead of to room temperature and that not every binding syrup contains iCRF particles. Additionally, caramel flavor (Dawn Foods b.v., The Netherlands) was added to the binding syrup after cooling to 75°C. Subsequently, the binding syrup was incorporated and mixed with the cereal mix which contained rice crisps (Tefco Euro Ingredients b.v., The Netherlands) and oat flakes (Meneba b.v., The Netherlands). After shaping, the material was cooled to room temperature for 2 hours before cutting, which was followed by the packaging step. Each bar was packaged in an aseptic bag (1 10 ⁇ 150 mm, SUPER EXPORT ® , Hevel Vacuum B.V., The Netherlands) and stored at room temperature prior to physical measurements and sensory analysis.
  • the water activity of cereal bars Reference, Bar 1 and Bar 2 was analyzed using a water activity meter (Aw Sprint TH 500, Novasina, Switzerland) at 25°C. These cereal bars were tested in quadruplicate after 0, 10, 20, and 30 days of storage at ambient conditions. The moisture content of cereal bars was measured by drying in an air-oven followed by the two- stage procedure as described in AACC 44-15.02. Triplicate measurements were made for each type of cereal bar at 0 and 30 days of storage.
  • TP A modified texture profile analysis
  • the square samples were put in the center of the base plate and then compressed twice to 40% of their original height by a 25-mm-diameter perspex cylinder probe. The test and return speed were set to 2 mm/s. A trigger load of 5 g was used in all tests. The force-time curves were obtained from these two tests and the following textural results were determined.
  • Cutting force (g) was defined as the maximum load applied to the samples during cutting in the cutting test.
  • Hardness (g) was defined as the maximum load applied to the samples during the first compression in the modified TPA test.
  • Cohesiveness was defined as the ratio of the area under the force-time curve for the second compression to the area under the curve for the first compression in the modified TPA test.
  • Cereal bar samples Reference (without iCRF particles), Bar 1 and Bar 2 (with iCRF particles in the binding agent, flour fraction) were evaluated by 13 selected and trained sensory panelists according to the quantitative descriptive analysis (QDA) method.
  • the panelists evaluated the bars using FIZZ software (Biosystemes, France) in separate booths where drinking water was available. A nine-point line scale was used for each attribute for each cereal bar. All the samples were coded with three-digit random numbers.
  • the three cereal bar samples were presented to the panel with an additional reference cereal bar (identical to the Reference bar) in one evaluation session.
  • the attributes which were generated from the preliminary section of QDA are shown in Table 16.
  • Table 16 tested attributes of the QDA sensory test of cereal bars with iCRF particles (flour fraction) in the binding syrup.
  • Caramel odor Caramel odor perceived by aspiration before the No caramel odor - Very intense cereal bar is chewed caramel odor
  • Caramel taste Caramel flavor sensed during chewing No caramel taste - Very much caramel taste
  • Cereal bars Bar 3 to Bar 11 were evaluated by 5 selected and trained sensory panelists according to good sensory practices. The panel tested the following attributes: sweetness, hardness, stickiness, crunchiness, aroma, bitterness, color, cohesiveness and powdery taste. Again, the Reference bar was used for comparison.
  • Figures 3 to 6 show radar charts of the sensory evaluation results of cereal bars Bar 3, 4, 6 and 8-11. The sensory evaluation results of Bar 5 were comparable to those of Bar 4 and the sensory evaluation results of Bar 7 were comparable to those of Bar 6.
  • Figure 3 shows a comparison of cereal bars Bar 3, Bar 8 and Bar 10 comprising 8.55 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes. All evaluated bars did have an acceptable taste and texture. However, the results show that addition of the flour fraction (Bar 3) has an effect on powdery taste, color, bitterness, sweetness and aroma when compared to the Reference bar. All these attributes improve when using iCRF particles with a particle size between 800 and 2500 ⁇ (Bar 8, medium fraction). However, in this case the cohesiveness is lower than that of the Reference bar. Upon using iCRF particles with a bimodal particle size distribution between 30 and 2500 ⁇ (Bar 10, bimodal fraction 1) all attributes are non-significantly different from the Reference bar.
  • Figure 4 shows a comparison of cereal bars Bar 4, Bar 9 and Bar 11 comprising 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different particle sizes. All evaluated bars did have an acceptable taste and texture. However, the results show that flour addition (Bar 4) has an effect on powdery taste, color, bitterness, sweetness and aroma when compared to the Reference bar. All these attributes improve when using iCRF particles with a particle size of between 800 and 2500 ⁇ (Bar 9). However, in this case the cohesiveness is negatively affected. Upon using iCRF particles with a bimodal particle size distribution between 30 and 2500 ⁇ (Bar 11, bimodal fraction 2) the cohesiveness is improved and all other attributes are close to those of the Reference bar.
  • Figure 5 shows a comparison of iCRF addition (flour fraction) at different levels to binding syrup or cereal mix. All evaluated bars did have an acceptable taste and texture. However, the results show that increasing levels of iCRF flour addition to the binding syrup (Bar 1 and Bar 2) has an effect on all attributes except for crunchiness. By adding the iCRF flour fraction to the cereal mix instead of to the binding syrup cohesiveness, aroma and stickiness are improved but all other attributes are still different from the Reference bar.
  • Figure 6 shows a comparison of cereal bars Bar 6, Bar 9 and Bar 11 comprising 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different particle sizes. All evaluated bars did have an acceptable taste and texture. The results show that addition of iCRF particles with a monomodal distribution between 30 and 2500 ⁇ (Bar 6) results in a bar that is well comparable to the Reference bar except for color and hardness. These attributes can be improved by using iCRF particles with a monomodal distribution between 800 and 2500 ⁇ (Bar 9), but this has an effect on the cohesiveness of the bar. This cohesiveness can be improved by adding iCRF particles with a bimodal distribution between 30 and 2500 ⁇ (Bar 11).
  • Glucose syrup 60 DE 80 0 3.36 2.69/15.39 2.69/16.80
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.05
  • Glycerol 75 0 0.70 0.52/3.00 0.52/3.27
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Glycerol 75 0 0.71 0.53/3.00 0.53/3.32
  • Glucose syrup 60 DE 80 0 4.35 3.48/18.99 3.48/21.76
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Glucose syrup 60 DE 80 0 6.07 4.86/27.39 4.86/30.37
  • Granulated sugar 100 0 0.89 0.89/5.00 0.89/5.54
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Glycerol 75 0 0.71 0.53/3.00 0.53/3.33
  • Table 8 recipe Bar 4, iCRF (flour fraction) in cereal mix
  • Glucose syrup 60 DE 80 0 8.45 6.76/37.79 6.76/42.33
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Glucose syrup 60 DE 80 0 2.56 2.05/11.39 2.05/12.79
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Table 10 recipe Bar 6, iCRF (total fraction) in cereal mix
  • Glucose syrup 60 DE 80 0 1.97 1.57/8.80 1.57/9.83
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Table 11 recipe Bar 7, iCRF (total fraction) in cereal mix
  • Glucose syrup 60 DE 80 0 1.97 1.58/8.80 1.58/9.86
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Table 12 recipe Bar 8, iCRF (medium fraction) in cereal mix
  • Glucose syrup 60 DE 80 0 5.38 4.30/24.19 4.30/26.89
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Glycerol 75 0 0.71 0.53/3.00 0.53/3.33
  • Table 13 recipe Bar 9, iCRF (medium fraction) in cereal mix
  • Glucose syrup 60 DE 80 0 7.84 6.27/34.99 6.27/39.19
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Table 14 recipe Bar 10, iCRF (bimodal fraction 1) in cereal mix
  • Glucose syrup 60 DE 80 0 5.38 4.30/24.19 4.30/26.89
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
  • Glycerol 75 0 0.71 0.53/3.00 0.53/3.33
  • Table 15 recipe Bar 11, iCRF (bimoda fraction 2) in cereal mix
  • Glucose syrup 60 DE 80 0 7.84 6.27/34.99 6.27/39.19
  • Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06

Abstract

This invention relates to cereal bars comprising high amounts of dietary fiber, more particularly to cereal bars comprising soluble dietary fiber chosen from fructo-oligosaccharide and/or inulin and insoluble dietary fiber from the same plant source, and to a method for the manufacture of said cereal bars. Said high dietary fiber cereal bars have a low weight percentage of fructo-oligosaccharides and/or inulin while still having acceptable organoleptic properties. Specific aspects of the invention concern said insoluble dietary fiber in the form of particles, a method to produce said insoluble dietary fiber particles and a binding syrup comprising said insoluble dietary fiber particles for use in cereal bars.

Description

HIGH DIETARY FIBER CEREAL BARS
FIELD OF THE INVENTION
The invention relates to cereal bars comprising high amounts of dietary fiber, more particularly to cereal bars comprising soluble dietary fiber chosen from fructo-oligosaccharide and/or inulin and insoluble dietary fiber from the same plant source, and to a method for the manufacture of said cereal bars. The invention further relates to said insoluble dietary fiber in the form of particles, to a method to produce said insoluble dietary fiber particles and to a binding syrup comprising said insoluble dietary fiber particles for use in cereal bars.
BACKGROUND OF THE INVENTION
Inulin and fructo-oligosaccharide are considered to be dietary fibers due to the unique nature of their glycosidic bridges which prevents their hydrolysis in the upper gastrointestinal tract by human alimentary enzymes. Therefore, they do not lead to a rise in serum glucose. Since inulin and fructo-oligosaccharide reach the colon undigested, they are available to stimulate the growth of bifidobacteria, resulting in health benefits for the human host.
Both inulin and fructo-oligosaccharide are widely used as food ingredients, not only for their health promoting effect but also for their physical properties. Both fibers are water soluble where inulin is less water soluble than fructo-oligosaccharide due to the difference in chain length. As a short chain oligomer, fructo-oligosaccharide can provide about 30%-50% of the sweetness of sucrose. Additionally, inulin and fructo-oligosaccharide have sensorial superiority compared to other fibers since they have no Off flavors'.
Chicory (Cichorium intybus) is the main source of inulin and fructo-oligosaccharide in food industry. By using a hot water diffusion process followed by sequential purification and drying steps, inulin can be extracted from chicory roots. The fructo-oligosaccharide derived from chicory is produced by a partial enzymatic hydrolysis of inulin. As a by-product during the manufacture of inulin from chicory roots, the insoluble remains of extracted chicory root are used as feed without further processing. However, these remains still contain more than 70% edible fiber on dry matter. These fibers, mainly cellulose and hemicellulose, which travel through the digestive system unchanged, may contribute to bowel movement improving taxation, thereby preventing constipation. Therefore, it would be a double-benefit solution for both consumers and producers if these insoluble chicory root fibers together with the soluble chicory root fibers (inulin and fructo-oligosaccharide) can be applied in food products. Among the main uses of inulin and fructo-oligosaccharide in the food industry is application in cereal bars. Cereal bars are perceived to be convenient snacks to provide a quick source of energy and are suitable for a busy lifestyle. In addition, consumption of cereal bars is considered to have a health benefit because of the dietary fiber intake. Thus, an ideal food product for the soluble and insoluble chicory fiber combination is a cereal bar. Cereal bars having varying amounts of soluble dietary fiber, insoluble dietary fiber and total dietary fiber content are extensively described in the art. These cereal bars either have low total dietary fiber content, high soluble dietary fiber content or poor organoleptic properties.
US6,248,375B 1 discloses a nutritional bar comprising soluble and insoluble dietary fibers. The nutritional bar comprises less than 2.5 wt% of indigestible oligosaccharides.
WO03/061405A1 describes a cereal bar comprising debittered insoluble chicory root fibers and fructo-oligosaccharides. The total dietary fiber content of the cereal bar is about 13 wt%.
WO2011/008095 Al discloses a cereal bar comprising extracted insoluble chicory root pulp and fructo-oligosaccharide. Extracted insoluble chicory root fibers are infused with fructo-oligosaccharides (Frutalose™ L92) and high maltose syrup to mask the bitter off- flavours in the product which are commonly associated with fresh chicory root. The total dietary fiber content of the cereal bar is 46 wt% and the fructo-oligosaccharide content is 34 wt%.
WO2014/172486 A9 describes a cereal bar having 16 wt% of dietary fibers, based on the weight of the cereal bar. The insoluble dietary fibers are debittered insoluble chicory root fibers. The cereal bar contains a binding syrup comprising inulin.
US2014/0308389A1 discloses a nutritional bar comprising soluble and insoluble dietary fibers. It is described that the insoluble fiber can be milled to different particle sizes.
US2007/0104853 Al describes low-calorie whole grain cereal bars comprising at least about 6 wt% of soluble fiber and at least about 3.5 wt% of insoluble fiber. The binder of these cereal bars provides from about 25 to about 35 wt% of the fiber in the cereal bars.
The addition of high levels of insoluble dietary fibers to cereal bars is known to adversely affect the organoleptic properties of these food products. Cereal bars high in insoluble dietary fiber can have a dry, tough, chewy or dense structure, making them less appealing to consumers. Furthermore, addition of high levels of insoluble dietary fiber to cereal bars may negatively affect the textural properties such as hardness and water activity of the final cereal bar. In addition, rheological and textural properties during processing may be negatively affected. High dietary fiber cereal bars having acceptable organoleptic properties can be obtained by increasing the amount of soluble dietary fibers like inulin and fructo-oligosaccharide since these soluble dietary fibers offer the advantage that they may mask off-flavors in the food product, enhance sweetness and/or improve taste perception. However, it is known that addition of high amounts of soluble dietary fibers like fructo-oligosaccharides and/or inulin to food products, such as for example more than 9 gram on a daily basis, can lead to feelings of discomfort by consumers. Due to fermentation of fructo-oligosaccharides and/or inulin in the large intestine gases are produced, which can lead to flatulence and/or bloating.
Accordingly, it is an object of the invention to provide high dietary fiber cereal bars with a lower weight percentage of fructo-oligosaccharides and/or inulin while still having acceptable organoleptic properties. It is a further object of the invention to apply insoluble dietary fibers together with the soluble dietary fibers (inulin and fructo-oligosaccharide) from the same plant source in a cereal bar while still having acceptable organoleptic properties. SUMMARY OF THE INVENTION
The present inventors found that the above objects can be met by replacing part of the fructo-oligosaccharides and/or inulin in a high dietary fiber cereal bar with insoluble dietary fiber such that the total amount of healthy dietary fiber is not decreased while at the same time the amount of soluble dietary fiber is reduced to a level at which consumer discomfort due to flatulence and/or bloating is considerably reduced.
The present invention thus provides a cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber, wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and wherein the weight percentages are based on the weight of the cereal bar.
Remarkably, the present inventors have established that particularly good results were obtained by replacing part of the fructo-oligosaccharides and/or inulin in a high dietary fiber cereal bar with insoluble dietary fiber from the same plant source.
Accordingly, the present invention also provides a cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber from the same plant source, wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and wherein the weight percentages are based on the weight of the cereal bar.
The present inventors have further established that the organoleptic properties of the new cereal bar may depend on the amount and the particle size of the insoluble dietary fibers and on their location in the cereal bar.
In comparison with a reference bar wherein the binding syrup contains high amounts of soluble dietary fiber in the form of fructo-oligosaccharides and inulin and wherein the cereal bar does not comprise insoluble dietary fiber from the same plant source, a high dietary fiber cereal bar having a reduced weight percentage of fructo-oligosaccharides and/or inulin with satisfactory organoleptic properties is obtained when the binding syrup comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 3 and 13 wt%, based on the weight of the binding syrup.
The weight percentage of fructo-oligosaccharides and/or inulin can be reduced even further while retaining satisfactory organoleptic properties when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
More satisfactory taste properties with respect to the previous bar are obtained when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a particle size distribution characterized by a D10 of 440 μπι, a D50 of 1250 μπι and a D90 of 2050 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
Still more satisfactory textural properties with respect to the previous bar are obtained when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
Particularly good taste and textural properties with respect to the previous bar are obtained when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount, based on dry solids content, of said insoluble dietary fiber particles is between 5 and 20 wt%, based on the weight of the cereal mix and wherein said insoluble dietary fiber particles consist of:
a) between 3 wt% and 35 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μπι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving; and
b) between 65 wt% and 97 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving.
The invention further provides an uncooked binding syrup and a cooked binding syrup for a cereal bar, said uncooked binding syrup comprising:
a) 15 - 45 wt%, based on dry solids content, of a mixture of one or more of glucose syrup, fructose syrup, sugar and glycerol;
b) 15 - 30 wt% of water;
c) 0.01 - 1 wt% of emulsifier;
d) l - 7 wt% of fat;
e) 32 - 47 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
f) insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 μπι as measured by nest sieving;
wherein the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 40 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles is between 2 and 11 wt%, based on dry solids content, wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
In a further aspect, the invention relates to a method for the manufacture of a cereal bar, said method comprising the steps of:
a) washing inulin- and/or fructo-oligosaccharide-containing plant material;
b) slicing or mincing said washed plant material to obtain extractable pieces;
c) extracting water soluble components from the pieces obtained in step b) to obtain soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof;
d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
e) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles;
f) preparing a binding syrup comprising between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof as obtained in step c);
g) preparing a cereal mix;
h) adding insoluble dietary fiber particles as obtained in step e) to the cereal mix or to the binding syrup to obtain between 17 wt% and 35 wt%, based on dry solids content, of insoluble dietary fiber from said plant material and soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof from said plant material;
i) combining the binding syrup and the cereal mix to obtain the cereal bar;
wherein the weight percentages are based on the weight of the cereal bar.
The invention further provides insoluble dietary fiber particles having a particle size between 30 μπι and 2500 μπι and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein said insoluble dietary fiber particles consist of:
a) between 3 wt% and 35 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μπι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving; and
b) between 65 wt% and 97 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving. The invention also relates to a method for preparing these particles. In a still further aspect, the invention relates to the use of:
a) insoluble dietary fiber particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 2500 μπι as measured by nest sieving; and
b) soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, said insoluble dietary fiber and soluble dietary fiber originating from the same plant source, in cereal bars. DEFINITIONS
The term 'cereal bar' in the context of the present invention refers to a nutritional bar comprising cereals, said cereals typically having the size of a few millimeter, that are held together by a binding syrup.
The term 'binding syrup' is considered to be synonymous to 'binder' or 'binding agent' and refers in the context of the present invention to a material that essentially acts as an edible glue for combining and holding together the relatively dry ingredients of the cereal mix in a cereal bar as a self-supporting body.
The terms 'flatulence' and 'bloating' in the context of the present invention refer to the condition wherein excessive gases are generated in the intestines of a human being.
As used herein, the term 'about" means plus or minus 10% of the numerical value of the number with which it is being used. For example, about 50% means in the range of 40%-60%.
The term 'dietary fiber' as used herein refers to all dietary fibers that are not or partly digested by the endogenous secretions of the human digestive tract.
The term 'insoluble dietary fiber' as used herein refers to 100% insoluble dietary fiber whereas the terms 'insoluble dietary fiber particles' or 'insoluble chicory root fiber (iCRF) particles' refer to particles that are obtained by slicing plant material and by extracting water- soluble components therefrom, followed by milling the extracted material. Hence, 'insoluble dietary fiber particles' may in addition to insoluble dietary fibers such as cellulose, hemicellulose, pectin and lignin also comprise other material that is not easily extracted using water.
The wording 'the composition comprises xx wt% of component y, based on dry solids content' as used herein means that the dry solids in component y amount to xx wt% of the total weight of the composition, wherein said composition as a whole may comprise water. In reality, component^ may however contain some water. Hence, the total weight percentage of a water-containing component^ as applied in the composition is higher than xx wt%.
The term 'fructo-oligosaccharide', also called oligofructose and often abbreviated as FOS, refers to glucose- and/or fructose-terminated fructose chains with a degree of polymerization of 2 to 10. Thus, fructo-oligosaccharide can be described as GFn+i chains and/or Fn+i chains, wherein G is a glucosyl unit, F is fructosyl unit and n = 1-9. The term fructo-oligosaccharide as used throughout the description refers to native fructo- oligosaccharide as present in plant material and/or to partially hydrolyzed native inulin.
Inulin is a polyfructose mixture having a degree of polymerization of 2 - 60 or more. Thus, inulin can be described as GF„+i chains wherein G is a glucosyl unit, F is a fructosyl unit and n is 1-59. Hence, inulin also encompasses native fructo-oligosaccharides as present in plant material.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 depicts textural properties of cereal bars Reference, Bar 1 and Bar 2 with increasing levels of insoluble chicory root fiber (iCRF) particles (flour fraction) having a particle size of between 30 and 250 μπι, in the binding syrup up to 30 days of shelf life at room temperature. Error bars represent SEM (standard error of the mean). Figure 1A shows water activity (each column represents the mean value of 4 measurements), Figure IB the moisture content (each column represents the mean value of 3 measurements), Figure 1C the cutting force (each column represents the mean of 12 measurements), Figure ID the hardness (each column represents the mean of 12 measurements) and Figure IE the cohesiveness (each column represents the mean values of 12 measurements). White bars represent values at 0 days of shelf life (freshly prepared cereal bars), dotted bars represent values at 10 days of shelf life, grey bars represent values at 20 days of shelf life and black bars represent values at 30 days of shelf life.
Figure 2 shows a radar chart of the sensory evaluation results of cereal bars Reference, Bar 1 and Bar 2 after 4 weeks of storage at ambient conditions. The cereal bars have increasing levels of insoluble chicory root fiber (iCRF) particles (flour fraction) having a particle size of between 30 and 250 μπι, in the binding syrup. Significant differences between the cereal bars are indicated with one or more asterisks. The symbols '*', '**' and '***' indicate significance at 5, 1 and 0.1%, respectively. The abbreviation BS stand for binding syrup. The solid line with circles represents the Reference bar without iCRF particles in the binding syrup, the dashed line with squares represents Bar 1 with 5.25 wt%, based on dry solids content, of iCRF particles (flour fraction) in the binding syrup and the dashed line with triangles represents Bar 2 with 9.79 wt%, based on dry solids content, of iCRF particles (flour fraction) in the binding syrup.
Figure 3 shows a radar chart of the sensory evaluation of the Reference bar, Bar 3, Bar 8 and Bar 10 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as "less" (-1), "much less" (-2), "equal to" (0), "more" (+1), and "much more" (+2). The results in the charts are the average scores of 5 panelists. Cereal bars Bar 3, Bar 8 and Bar 10 comprise 8.55 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes. The thin line at the value of 0 for all attributes represents the Reference bar, the dashed line represents Bar 3 (flour fraction), the dotted line represents Bar 8 (medium fraction, monomodal flakes), and the thick line represents Bar 10 (bimodal fraction 1, bimodal flakes).
Figure 4 shows a radar chart of the sensory evaluation of the Reference bar, Bar 4, Bar 9 and Bar 11 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as "less" (-1), "much less" (-2), "equal to" (0), "more" (+1), and "much more" (+2). The results in the charts are the average scores of 5 panelists. Cereal bars Bar 4, Bar 9 and Bar 11 comprise 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes. The thin line at the value of 0 for all attributes represents the Reference bar, the dashed line represents Bar 4 (flour fraction), the dotted line represents Bar 9 (medium fraction, monomodal flakes), and the thick line represents Bar 11 (bimodal fraction 2, bimodal flakes).
Figure 5 shows a radar chart of the sensory evaluation of the Reference bar, Bar 1, Bar 2 and Bar 3 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as "less" (-1), "much less" (-2), "equal to" (0), "more" (+1), and "much more" (+2). The results in the charts are the average scores of 5 panelists. The cereal bars have different levels of iCRF flour in the binding syrup and in the cereal mix. The thin line at the value of 0 for all attributes represents the Reference bar, the dashed line represents Bar 1 (5.25 wt%, based on dry solids content, of iCRF particles in the binding syrup; flour fraction), the dotted line represents Bar 2 (9.79 wt%, based on dry solids content, of iCRF particles in the binding syrup; flour fraction), and the thick line represents Bar 3 (8.55 wt%, based on dry solids content, of iCRF particles in the cereal mix; flour fraction). Figure 6 shows a radar chart of the sensory evaluation of the Reference bar, Bar 6, Bar 9 and Bar 11 directly after preparation. All attributes are scored against the Reference bar that by definition is ranked at the value of zero for all attributes. Scores were given as "less" (-1), "much less" (-2), "equal to" (0), "more" (+1), and "much more" (+2). The results in the charts are the average scores of 5 panelists. The cereal bars have 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes. The thin line at the value of 0 for all attributes represents the Reference bar, the dashed line represents Bar 6 (total fraction, monomodal flakes from 30 to 2500 μπι), the dotted line represents Bar 9 (medium fraction, monomodal flakes from 800 to 2500 μπι), and the thick line represents Bar 11 (bimodal fraction 2, bimodal flakes from 30 to 2500 μπι).
DETAILED DESCRIPTION
In a first aspect of the invention, a cereal bar is provided, said cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber from the same plant source, wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and wherein the weight percentages are based on the weight of the cereal bar.
The cereal bars according to the invention are sweet-type cereal bars since the binding syrup contains substantial amounts of inulin and/or fructo-oligosaccharides which have an intrinsic sweet taste.
In a preferred embodiment, the cereal bar comprises between 17.5 wt% and 30 wt%, based on dry solids content, of soluble and insoluble dietary fibers from the same plant source, even more preferably between 18 wt% and 25 wt%.
A high fiber food product must have at least 6 grams of dietary fiber per 100 grams of product, which comes down to about 3 grams of dietary fiber per 100 kcal of product (see for example Regulation (EC) No 1924/2006 of the European Parliament and of the Council of 20 December 2006 on nutrition and health claims made on foods). The cereal bar according to the invention contains at least 17 wt% of dietary fibers, which comes down to at least 17 gram of dietary fiber per 100 gram of cereal bar and can therefore be classified as a high fiber product.
It is envisaged that, in addition to the 17 wt% to 35 wt% of soluble and insoluble dietary fibers from the same plant source, the cereal bar can also comprise other soluble and insoluble dietary fibers from different plant sources. For example the cereals themselves such as for example oat flakes or rice crisps may contain dietary fibers. Hence, the total dietary fiber content of the cereal bar may be even higher than 35 wt%, based on the weight of the cereal bar.
In a preferred embodiment, the cereal bar comprises between 45 and 70 wt% of a cereal mix and between 30 and 55 wt% of binding syrup, wherein the weight percentages are based on the weight of the cereal bar. In a more preferred embodiment, the cereal bar comprises between 55 and 65 wt% of a cereal mix and between 35 and 45 wt% of binding syrup, wherein the weight percentages are based on the weight of the cereal bar. The ratio of binding syrup to cereals not only determines the organoleptic properties but also influences the mechanical strength of the cereal bar since the binding syrup - as its name already suggests - glues together the cereals.
Non-limiting examples of preferred cereals that can be applied in the cereal mix are chosen from the group consisting of rice crisps, oat flakes, wheat flakes, barley flakes, and combinations thereof. The cereal mix can further contain other components like dried nuts and dried fruit pieces such as dried peaches, apricots, orange rind, apple and raisins. The cereal mix may further comprise insoluble dietary fiber particles.
In addition to inulin and/or fructo-oligosaccharides, the binding syrup typically comprises emulsifiers, flavors, fat and additional sweeteners such as glucose syrup, sugar and glycerol.
The emulsifier can be any food-grade emulsifier suitable for improving the mixing of hydrophobic parts and hydrophilic parts in the binding syrup. In a preferred embodiment the emulsifier is chosen from the group consisting of mono- and diglycerides, lecithin and sucrose esters of fatty acids.
The fat portion of the binding syrup may comprise a single fat or a combination of fats. The fat may be chosen from the group consisting of fractionated fats, hydrogenated oils, partially hydrogenated oils, unsaturated oils and combinations thereof. In the context of the present invention the terms fat and oil are used interchangeably. In a preferred embodiment, the fat is chosen from the group consisting of coconut oil, palm oil, palm kernel oil, cottonseed oil, safflower oil, sunflower oil, soy oil, corn oil and combinations thereof. In a particularly preferred embodiment, the fat is palm fat.
In addition to the ingredients of the binding syrup already described, the binding syrup may further comprise components like caramel, cane juice and brown rice syrup.
Excess moisture is undesirable for both the manufacturing of the cereal bar and for the finished cereal bar. Yet the final cereal bar must not be so dry as to give a perceptible fibrous mouthfeel. Thus, moisture content and balance is important. In this regard, the cereal bar has a water activity (Aw) of about 0.40 to about 0.60, preferably about 0.45 to about 0.55. Higher water activities can result in the agglomerates, and hence the bar as a whole, becoming too soft and less chewy in texture and mouthfeel. Higher water activities are also undesirable due to migration problems occurring between discrete food components having higher water content and food components of lower water content within the product, leading to loss in texture and/or flavor. The cereal bars according to the present invention provide good microbial stability without addition of antimicrobials.
Fructo-oligosaccharides and inulin are naturally occurring indigestible carbohydrates that can be found in root, tubers or leaves of some plants. Preferred plant sources comprise substantial amounts of fructo-oligosaccharides and/or inulin. In a preferred embodiment, the source of the soluble and insoluble dietary fiber is chosen from the family of Asteraceae, the family of Alliaceae, the family of Asparagaceae or the tribe of Triticeae. Preferred members of the family of Asteraceae that can be the source of the soluble and insoluble dietary fiber include chicory root, Jerusalem artichoke tubers, dandelion, sunflower and globe artichoke. Preferred members of the family of Alliaceae that can be the source of the soluble and insoluble dietary fiber include garlic, leek and onion. Preferred members of the family of Asparagaceae that can be the source of the soluble and insoluble dietary fiber include agave or asparagus. Preferred members of the tribe of Triticeae that can be the source of the soluble and insoluble dietary fiber include wheat, barley and rye. In a particularly preferred embodiment the source of the soluble and insoluble dietary fiber is chosen from chicory root and Jerusalem artichoke tubers, most preferably the source is chicory root.
Procedures for the extraction of inulin and fructo-oligosaccharide from plant material are extensively described in the art. The inulin and/or fructo-oligosaccharide obtained by extraction may be used as such or may be further processed by partial hydrolysis of the inulin to fructo-oligosaccharide, for example by enzymatic hydrolysis. Partial hydrolysis results in an alternative chain length distribution with an increase in glucose- and/or fructose-terminated fructose chains with a lower degree of polymerization. Hence, in an embodiment, the inulin and fructo-oligosaccharide in the binding syrup may differ in size distribution and weight ratios from the inulin and fructo-oligosaccharide originally present in the plant tissue prior to extraction of the soluble fraction therefrom.
Examples of inulin- and/or fructo-oligosaccharide-containing syrups that can advantageously be applied in the binding syrup of the cereal bars according to the invention are Frutalose® L85 as provided by Sensus B.V., The Netherlands, having 85 wt% inulin/fructo-oligosaccharide based on dry solids content and a relative sweetness of 50 % compared to a sucrose solution of the same concentration, and Frutalose® L92 as provided by Sensus B.V., The Netherlands, having 92 wt% inulin/fructo-oligosaccharide based on dry solids content and a relative sweetness of 40 % compared to a sucrose solution of the same concentration. These syrups are obtained by extraction of chicory roots followed by partial hydrolysis.
The extracted pulp obtained after extracting the soluble fraction therefrom is dried, milled and optionally sieved to the desired particles size to obtain the insoluble dietary fiber particles according to the invention. The insoluble dietary fiber particles typically comprise about 75 wt% of insoluble dietary fibers such as cellulose, hemicellulose pectin and lignin, less than 7 wt% of soluble dietary fibers like inulin, about 8 wt% of protein, about 5 wt% of ashes and less than 2 wt% of other components, wherein the weight percentages are based on dry matter. The insoluble dietary fiber particles typically have a water content of about 5 wt%.
The particle size and the particle size distribution of the insoluble dietary fiber particles influence the organoleptic and textural properties of the cereal bar. The particle size of a sample can be defined by the upper and lower limit of the particle diameter and by the mean particle diameter. One standard way of defining the particle size distribution in a sample of particles is to refer to D10, D50 and D90 values, based on a volume distribution. D10 is the particle diameter value that 10% of the population of particles lies below. D50 is the particle diameter value that 50 % of the population lies below and 50% of the population lies above. D50 is also known as the median particle size value. D90 is the particle diameter value that 90 % of the population lies below. A sample of particles that has a wide particle size distribution will have a large difference between the D10 and D90 values. Likewise, a sample of particles that has a narrow particle size distribution will have a small difference between D10 and D90.
Particle size and particles-size distribution of the insoluble dietary fiber particles can be determined using nest sieving, a technique which is also called analytical sieving in the art. Sieves used in nest sieving are constructed from wire mesh typically having square apertures. Nest sieving using wire-mesh sieves provides a two-dimensional estimate of particle size because the smallest lateral dimension of each particles determines its ability to pass through a given sieve opening. Since the insoluble dietary fiber particles typically take the form of chips or flakes instead of perfect spheres, nest sieving consistently underestimates particle size of the insoluble dietary fiber particles.
In nest sieving, sieves having different mesh size are stacked on top of each other in order of increased mesh size. The nest of sieves is completed by a collection bin at the base and a lid at the top. Material of which the particle size distribution is to be tested is placed on the top sieve. The nest of sieves is then subjected to a period of agitation which causes the particles to distribute between the sieves. The particle size distribution is obtained by determining the weight percentage of particles retained in each sieve. For further details on nest sieving, reference is made to standards ICUMSA GS2/9-37 (2007), ANSI/ASAE S319.3 (2003) and ASTM C136 (2014). In a particular embodiment, nest sieving is performed in accordance with standard ICUMSA GS2/9-37 (2007).
Instead of or in addition to measuring particle size distribution of insoluble dietary fiber particles, nest sieving can also be used to separate insoluble dietary fiber particles having certain lower and upper particles sizes. The lower and upper particle sizes of a particle fraction in a particular sieve are respectively determined by the mesh size of that particular sieve and of the sieve on top of that particular sieve. Using this technique, it is possible to prepare insoluble dietary fiber particles having a bimodal or multimodal particle size distribution. This can be accomplished by combining fractions retained on two or more sieves.
The present inventors have established that the organoleptic and textural properties of the new cereal bar are also affected by the location of the insoluble dietary fiber particles in the cereal bar.
In comparison with a reference cereal bar wherein the binding syrup contains high amounts of soluble dietary fiber in the form of fructo-oligosaccharide and inulin and wherein the cereal bar does not comprise insoluble dietary fiber from the same plant source, a high dietary fiber cereal bar having a reduced weight percentage of fructo-oligosaccharides and/or inulin with satisfactory organoleptic properties is obtained when the binding syrup comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 3 and 13 wt%, preferably between 4 and 11 wt%, more preferably between 5 and 10 wt%, based on the weight of the binding syrup.
Higher reduction of the weight percentage of fructo-oligosaccharides and/or inulin with still satisfactory organoleptic properties is obtained when the cereal mix comprises the insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix.
More satisfactory taste properties with respect to the previous bar are obtained when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a particle size distribution characterized by a D10 of 440 μπι, a D50 of 1250 μπι and a D90 of 2050 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix.
Still more satisfactory textural properties with respect to the previous bars are obtained when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix.
Particularly good taste and textural properties with respect to the previous bar are obtained when the cereal mix comprises insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount, based on dry solids content, of said insoluble dietary fiber particles is between 5 and 20 wt%, preferably between 6 and 18 wt%, more preferably between 7 and 16 wt%, based on the weight of the cereal mix and wherein said insoluble dietary fiber particles consist of:
a) between 3 wt% and 35 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μπι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving; and
b) between 65 wt% and 97 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μηι and a particle size distribution characterized by a D10 of 1060 μιη, a D50 of 1580 μιη and a D90 of 2080 μηι as measured by nest sieving.
In a preferred embodiment, said insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a bimodal particle size distribution consist of:
a) between 8 wt% and 22 wt%, such as 10 wt%, 15 wt% or 20 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μπι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving; and
b) between 78 wt% and 92 wt%, such as 80 wt%, 85 wt% or 90 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving.
In a second aspect of the invention, an uncooked binding syrup for a cereal bar is provided, said syrup comprising:
a) 15 - 45 wt%, based on dry solids content, of a mixture of one or more of glucose syrup, fructose syrup, sugar and glycerol;
b) 15 - 30 wt% of water;
c) 0.01 - 1 wt% of emulsifier;
d) l - 7 wt% of fat;
e) 32 - 47 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
f) insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 μπι as measured by nest sieving,
wherein the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 40 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles is between 2 and 11 wt%, based on dry solids content, wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
In a preferred embodiment, the uncooked binding syrup for a cereal bar comprises:
a) 20 - 30 wt%, based on dry solids content, of a mixture of one or more of glucose syrup, fructose syrup, sugar and glycerol; b) 20 - 28 wt% of water;
c) 0.02 - 0.5 wt% of emulsifier;
d) 2 - 5 wt% of fat;
e) 34 - 44 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
f) insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 μπι as measured by nest sieving,
wherein the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 42 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles is between 4 and 9 wt%, based on dry solids content, wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
The uncooked binding syrup contains a substantial amount of water. This water content assures that the viscosity of the combined ingredients is sufficiently low for the ingredients of the binding syrup to be mixed.
As will be appreciated by those skilled in the art, the ingredients of the binding syrup, such as for example glycerol, insoluble dietary fiber particles and the ingredient source providing the fructo-oligosaccharides and/or inulin, are usually not available as completely dry products. They typically comprise some water. If the uncooked binding syrup as defined herein before is prepared using water-containing ingredients, the amount of water that is to be added to the binding syrup is to be compensated for the water content of the other ingredients.
Although the uncooked binding syrup as defined in the foregoing has all the necessary ingredients to be applied as a binding syrup for a cereal bar, rheology and organoleptic needs may require further concentration. Hence, in a preferred embodiment, the binding syrup precursor is cooked to a Brix value of between 84-86. Cooking typically only reduces the water content with a concomitant increase in Brix value, but it may also slightly change the composition due to thermal instability of the ingredients. Wherever reference is made to the term 'binding syrup' in the specification, cooked binding syrup is meant, unless specified otherwise.
The term 'Brix value' in the context of the present invention, which is considered to be synonymous to the term 'degrees Brix' (symbol °Bx), is a measure of the percent total soluble solids in a given weight of binding syrup. It is measured with a saccharimeter that measures specific gravity of a liquid or more easily with a refractometer or a Brix hydrometer. In accordance with the present invention the Brix value of the binding syrup is preferably determined using a Brix hydrometer. Methods of determining the Brix value of a binding syrup employing a Brix hydrometer are generally known in the art.
If the binding syrup contains a flavor, this flavor is added after cooking the binding syrup precursor to a Brix value of between 84-86.
The amount of the insoluble dietary fiber in the form of a flour in the binding syrup affects viscosity, yield stress and shear-thinning behavior. In order to get a binding syrup with acceptable rheology during the production of cereal bars the upper limit of the amount of insoluble dietary fiber in the form of a flour having a particle size of between 30 and 250 μπι as measured by nest sieving is preferably about 13 wt%, based on the weight of the binding syrup.
Non-limiting examples of emulsifiers, fats and any further ingredients of the binding syrup in cooked or uncooked form are as defined herein before.
The binding syrup as defined herein can advantageously be used in the cereal bar according to the invention. As explained herein before, it is also envisaged that the binding syrup does not comprise insoluble dietary fiber particles in the form of a flour but that larger insoluble dietary fiber particles are incorporated in the cereal mix instead.
In a third aspect of the invention, insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a bimodal particle size distribution are provided, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein said insoluble dietary fiber particles consist of:
a) between 3 wt% and 35 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μπι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving; and
b) between 65 wt% and 97 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving.
Said insoluble dietary fiber particles preferably comprise less than 7 wt% of soluble dietary fibers like inulin, about 8 wt% of protein, about 5 wt% of ashes and less than 2 wt% of other components, wherein the weight percentages are based on dry matter.
In a preferred embodiment, said insoluble dietary fiber particles having a particle size of between 30 μπι and 2500 μπι and a bimodal particle size distribution consist of: a) between 8 wt% and 22 wt%, such as 10 wt%, 15 wt% or 20 wt%, based on the total weight of insoluble dietary fiber particles, of the first fraction as defined herein before; and
b) between 78 wt% and 92 wt%, such as 80 wt%, 85 wt% or 90 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction as defined herein before. The preferred plant sources from which the insoluble dietary fiber particles are obtained are as defined herein before.
In a preferred embodiment, the insoluble dietary fiber particles have the form of flakes or crisps.
In a fourth aspect of the invention, a method for the manufacture of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a bimodal particle size distribution as defined herein before is provided, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, said method comprising the following consecutive steps:
a) washing inulin- and/or fructo-oligosaccharide-containing plant material;
b) slicing or mincing said washed plant material to obtain extractable pieces;
c) extracting water-soluble components from the pieces obtained in step b);
d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
e) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles;
f) nest sieving the insoluble dietary fiber particles obtained in step e) to obtain a first fraction of insoluble dietary fiber particles having particle sizes between 30 μπι and 800 μπι and a second fraction of insoluble dietary fiber particles having particle sizes between 800 μιη and 2500 μιη;
g) combining between 3 wt% and 35 wt% of the first fraction and between 65 wt% and 97 wt% of the second fraction,
wherein the weight percentages are based on the weight of the bimodal particle size distribution.
In a preferred embodiment, a method as defined herein before is provided wherein step g) comprises combining between 8 wt% and 22 wt%, such as 10 wt%, 15 wt% or 20 wt%, of the first fraction with between 78 wt% and 92 wt%, such as 80 wt%, 85 wt% or 90 wt%, of the second fraction. In another preferred embodiment, the first fraction of insoluble dietary fiber particles has a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving and the second fraction of insoluble dietary fiber particles has a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving.
As described herein before, due to fermentation of fructo-oligosaccharides and/or inulin in the large intestine gases are produced, which can lead to feelings of discomfort by consumers. Replacing part of the fructo-oligosaccharide and/or inulin in the cereal bar with insoluble dietary fiber particles does not decrease the amount of healthy dietary fiber while at the same time the amount of soluble fibers responsible for flatulence and bloating is reduced. Nevertheless, the total amount of fructo-oligosaccharide and/or inulin per serving, i.e. per cereal bar, preferably is below certain values. This can be accomplished by defining the weight of the cereal bar for a given weight fraction of fructo-oligosaccharides and/or inulin or by defining the total amount of fructo-oligosaccharides and/or inulin in the cereal bar. In a preferred embodiment, the cereal bar according to the invention has a weight of between 25 and 60 gram, preferably between 30 and 50 gram. In an equally preferred embodiment, the cereal bar according to the invention comprises an amount of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof of between 4 and 9 gram, more preferably between 4.5 and 8 gram, even more preferably between 5 and 7 gram, still more preferably between 5.2 and 6.8 gram.
In a fifth aspect of the invention, a method for the manufacture of a cereal bar is provided, said method comprising the steps of:
a) washing inulin- and/or fructo-oligosaccharide-containing plant material;
b) slicing or mincing said washed plant material to obtain extractable pieces;
c) extracting water soluble components from the pieces obtained in step b) to obtain soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof;
d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
e) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles;
f) preparing a binding syrup comprising between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof as obtained in step c);
g) preparing a cereal mix; h) adding insoluble dietary fiber particles as obtained in step e) to the cereal mix or to the binding syrup to obtain between 17 wt% and 35 wt %, based on dry solids content, of insoluble dietary fiber from said plant material and soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof from said plant material;
i) combining the binding syrup and the cereal mix to obtain the cereal bar;
wherein the weight percentages are based on the weight of the cereal bar.
In a preferred embodiment, the method for the manufacture of a cereal bar includes the manufacture of the cereal bars as defined herein before.
In another preferred embodiment, the method for the manufacture of a cereal bar encompasses the binding syrup, cereal mix, insoluble dietary fiber particles and the detailed process steps to produce these ingredients as defined herein before.
The cereal mix is typically added to the binding syrup at a temperature of about 75°C after which the cereal bar can be shaped. The shaped material is allowed to cool for about 2 hours and subsequently cut into cereal bars of the desired size. The cereal bars are then ready to be packaged.
In a sixth aspect, the invention relates to the use of:
a) insoluble dietary fiber particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 2500 μπι as measured by nest sieving; and
b) soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, said insoluble dietary fiber and soluble dietary fiber originating from the same plant source, in cereal bars.
In a preferred embodiment, said use relates to all insoluble dietary fiber particles as defined herein before.
Thus, the invention has been described by reference to certain embodiments discussed above. It will be recognized that these embodiments are susceptible to various modifications and alternative forms well known to those of skill in the art.
Furthermore, for a proper understanding of this document and its claims, it is to be understood that the verb 'to comprise' and its conjugations are used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. In addition, reference to an element by the indefinite article 'a' or 'an' does not exclude the possibility that more than one of the element is present, unless the context clearly requires that there be one and only one of the elements. The indefinite article 'a' or 'an' thus usually means 'at least one'. All patent and literature references cited in the present specification are hereby incorporated by reference in their entirety.
The following examples are offered for illustrative purposes only, and are not intended to limit the scope of the present invention in any way.
EXAMPLES
Example 1: preparation of insoluble chicory root fiber (iCRF) and fructo- oligosaccharide syrup from chicory root tubers
Whole chicory roots tubers were washed and sliced to obtain chicory root slices having an average size of a few centimeters. The chicory root slices were subsequently extracted using water of ca. 70°C. The extraction process removes virtually all the water-soluble components from the chicory root slices, including the bitter compounds. Extracted chicory root slices were subjected to subsequent drying in a belt dryer and milling in a cutting mill. In one sieving step with different sieve sizes flake-like insoluble chicory root fiber (iCRF) particles were obtained having a particle size of between 30 and 800 μπι and of between 800 and 2500 μπι and a fraction having a particle size of above 2500 μπι as determined by nest sieving according to standards ICUMSA GS2/9-37 (2007), ANSI/AS AE S319.3 (2003) or ASTM C136 (2014). The particle fraction having a particle size of above 2500 μπι was subjected to further milling to obtain a flour like product with a particle size of between 30 and 250 um, having an average particle size of about 80 μπι.
Table 1 discloses several iCRF fractions obtained, characterized by their lower and upper particle size, and their D10, D50 and D90 values, as determined by nest sieving. Since nest sieving using wire-mesh sieves provides a two-dimensional estimate of particle size - the smallest lateral dimension of each particles determines its ability to pass through a given sieve opening - nest sieving consistently underestimates the true size of the iCRF particles which are flakes and not perfect spheres. Table 1 : particle size and particle size distributions of different fractions of iCRF particles
Figure imgf000024_0001
The insoluble chicory root dietary fiber particles comprise about 75 wt% of insoluble dietary fibers such as cellulose, hemicelluloses, pectin and lignin, less than 7 wt% of soluble dietary fibers like inulin, about 8 wt% of protein, about 5 wt% of ash and less than 2 wt% of other components, wherein the weight percentages are based on dry matter. The insoluble dietary fiber particles have a water content of about 5 wt%.
Inulin and fructo-oligosaccharides were prepared from the water-soluble components, obtained by extracting the chicory root slices using techniques extensively described in the art.
Example 2: Preparation of binding syrups Binding syrups were prepared for rheological measurements by mixing glucose syrup
(Pfeifer & Langen GmbH & Co. KG, Germany), fructo-oligosaccharide syrup (Frutalose® L92, Sensus B.V., The Netherlands, extracted from chicory root and having 92 wt% fructo- oligosaccharide content and 75 wt% dry matter), insoluble iCRF particles (flour fraction as defined in Example 1), vegetable fat (Chocofill™ BR60) partly based on lauric oil (Aarhus Karlshamn Netherlands B.V., The Netherlands), fine sugar (Suiker Unie, The Netherlands), glycerol, water and sucrose fatty acid ester emulsifier (Sisterna B.V., The Netherlands).
The resulting mixture was cooked in a pan aiming to evaporate water and to reach 85±1 °Brix. The end point of the cooking procedure was determined by the weight loss which was calculated based on the total dry weight of all the ingredients. The cooked mixture was immediately cooled down to room temperature in a cold water sink as soon as the end point was reached. Six different binding syrups were prepared for rheological measurements of which the composition is shown in Table 2. Table 2: composition of binding syrup samples with increasing levels of iCRF particles (flour fraction) before cooking. During cooking, the water in the binding syrup was evaporated until an 85±1 °Brix was reached.
Sample Glucose Fine Oligo iCRFc Sucrose Glycerol Water Fat Flavor syrup sugar fructose ester
(g) (g) (g) (g) (g) (g) (g) (g) (g)
Sl-0% iCRF
71.2 12 165.0 0.0 0.2 12 24.7 14.2 0.7 (control)
S2-l% iCRF 71.2 12 177.0 3.0 0.2 12 9.7 14.2 0.7
S3-3% iCRF 71.2 12 171.6 8.4 0.2 12 9.7 14.2 0.7
S4-5% iCRF 71.2 12 166.2 13.8 0.2 12 9.7 14.2 0.7
S5-7% iCRF 71.2 12 160.5 19.5 0.2 12 9.7 14.2 0.7
S6-9% iCRF 71.2 12 154.8 25.2 0.2 12 9.7 14.2 0.7 a dry matter content 80%.
b dry matter content 75%.
c dry matter content 95%.
Rheological measurements
Dynamic shear rheological measurements using a decreasing shear rate (0.1 ~ 100 s"1) were performed on the six binding syrups described in Table 2 with a rheometer (Physica MCR 301, Anton Paar GmbH, Austria) using a parallel-plate geometry (50 mm diameter, 1 mm gap). A 30 s preshear stage at the shear rate of 5 s"1 and a 60 s resting stage was added before the rotational test to ensure the identical shear histories of samples and to allow temperature equilibration. The flow curves (a plot of shear stress versus shear rate at different temperatures) were subsequently measured. The temperature was controlled by a Peltier system equipped with a fluid circulator. Evaporation was minimized by applying a thin layer of paraffin oil around the probe as well as covering samples with the solvent trap. The flow index («), consistency (K) and yield stress (TO) of samples at different temperatures were obtained by fitting the Herschel-Bulkley model to each flow curve: τ = τ0 + Κγη where γ is the shear rate (s"1) and τ is the calculated shear stress (Pa). The sum of squared residuals (SSR) between the calculated shear stress and the measured shear stress was minimized to obtain good fits. The resulting consistency (K) was fitted to the reduced Kreiger-Dougherty equation instead of viscosity to eliminate the possible effect of non- Newtonian behavior and to obtain the maximum packing fraction ( ω) which is the iCRF particle content (flour fraction) where the viscosity becomes infinite:
Figure imgf000026_0001
where Ko is the consistency of the sample S I (0 wt% iCRF) and Φ is the iCRF (flour fraction) content (wt%) of the sample.
By fitting the flow curves of the binding syrups containing increasing weight percentages of iCRF particles (flour fraction) at different temperatures to the Herschel-Bulkley model, the flow index («), consistency (K) and yield stress (TO) of different binding syrups could be determined. The results are summarized in Table 3.
Table 3 : flow index, consistency and yield stress of binding syrups with increasing levels of iCRF particles (flour fraction) at four different temperatures as determined with the Herschel- Bulkley equation.
Flow index n
iCRF content (wt%)
30 °C 50 °C 70 °C 85 °C
0% 1.01 0.98 0.99 1.00 1% 1.19 0.96 0.98 1.00 3% 1.10 0.95 0.98 0.98 5% 0.98 0.94 0.96 0.96 7% 0.90 0.90 0.92 0.92 9% 0.89 0.86 0.86 0.85
Consistency K
iCRF content (wt%)
30 °C 50 °C 70 °C 85 °C
0% 39.63 7.85 1.75 0.64 1% 22.91 11.70 2.40 0.89 3% 53.38 19.87 3.42 1.30 5% 137.85 26.99 5.15 2.03 7% 310.33 45.00 9.87 3.65 9% 507.21 80.30 19.24 8.53
Yield stress το
iCRF content (wt%)
30 °C 50 °C 70 °C 85 °C
0% 16.85 -0.04 -0.04 -0.01 1% 83.18 -0.24 -0.14 0.00 3% 79.52 -0.82 -0.07 0.01 5% 31.21 -0.36 0.06 0.02 7% 28.36 0.46 0.17 0.11 9% 62.71 6.38 0.82 0.17
The flow index n at increasing temperature of binding syrup without iCRF particles was 1.00 ± 0.02 (mean ± standard deviation) suggesting a Newtonian behavior. By adding the iCRF particles (flour fraction) to the binding syrup, the flow indices of samples decreased significantly (p < 0.001), which indicated an increased degree of non-Newtonian behavior. Since the flow index was smaller than 1.00, a shear-thinning behavior is suggested for the binding syrup containing iCRF particles (flour fraction). The break point of the iCRF particle content (flour fraction), defined as the point where significantly altered flow behavior of binding syrups was observed, appeared to be between 5 and 7 wt%. The shear indices of the samples below 5 wt% of iCRF particles (flour fraction) were not significantly different (p = 0.74), while above 5 wt% iCRF content the shear indices decreased significantly (p < 0.001). Increasing temperature also influenced the flow indices significantly though less than the iCRF content (p = 0.03). The consistency of the samples significantly decreased (p = 0.01) with increasing temperature. Due to the large variation between the consistency at different temperatures, no significant difference could be observed at increasing content of iCRF particles (flour fraction) (p = 0.23). However, a positive correlation between the content of iCRF particles (flour fraction) and the consistencies at the same temperature was found (r = 0.89-0.94, p = 0.005-0.018). Also shown in Table 3 is the fact that the yield stress of the samples significantly decreased (p < 0.001) with increasing temperature while the influence of the content of iCRF particles (flour fraction) on the yield stress was not significant (p = 0.43). This yield stress indicates a stress below which there is no flow of the binding syrups, which means that a binding syrup with a lower yield stress starts to flow more easily. The calculated consistencies of the samples at different temperatures were fitted to the reduced Kreiger-Dougherty equation. The resulting maximum packing fraction ( ω) of binding syrups containing iCRF particles (flour fraction) at different temperatures were within a narrow range of 0.127 ± 0.003 (mean ± standard deviation) indicating there was no correlation between the m-value and temperature (r = -0.039). Based on this value for the maximum packing fraction, it can be concluded that the theoretical maximum amount of iCRF particles (flour fraction) where the binding syrup still exhibits flow behavior is approximately 13 wt%. Example 3: preparation of cereal bars
Cereal bars were prepared using the recipes as described in Table 4 to 15. Tables 4 to 15 respectively describe the recipes of cereal bars Reference and Bar 1 to Bar 11. The abbreviations DS, BS, CM and CB as used in Tables 4 to 15 respectively stand for dry solids content, binding syrup, cereal mix and cereal bar. Frutafit HD is native inulin, Frutalose L85 and Frutalose L92 are fructo-oligosaccharides. Frutafit HD, Frutalose L85 and Frutalose L92 are obtained from chicory root. All recipes are based on a 40 grams cereal bar with 24 grams of cereal mix (60 wt%) and 16 grams of binding syrup (40 wt%). The Reference bar is a comparative cereal bar not comprising iCRF particles. Tables 5 and 6 (Bar 1 and 2) describe cereal bar recipes wherein iCRF particles (flour fraction) are incorporated in the binding syrup. Tables 7 to 9 (Bar 3 to 5) describe cereal bar recipes wherein iCRF particles (flour fraction) are incorporated in the cereal mix. Tables 10 and 1 1 (Bar 6 and 7) describe cereal bar recipes wherein iCRF particles (total fraction) are incorporated in the cereal mix. Tables 12 and 13 (Bar 8 and 9) describe cereal bar recipes wherein iCRF particles (medium fraction) are incorporated in the cereal mix. Table 14 (Bar 10) describes a cereal bar recipe wherein iCRF particles (bimodal fraction 1) are incorporated in the cereal mix. Finally, Table 15 (Bar 1 1) describes a cereal bar recipe wherein iCRF particles (bimodal fraction 2) are incorporated in the cereal mix.
The procedure of preparing binding syrup was similar to that described in Example 2, the only difference being that the binding syrups were cooled to 75 °C instead of to room temperature and that not every binding syrup contains iCRF particles. Additionally, caramel flavor (Dawn Foods b.v., The Netherlands) was added to the binding syrup after cooling to 75°C. Subsequently, the binding syrup was incorporated and mixed with the cereal mix which contained rice crisps (Tefco Euro Ingredients b.v., The Netherlands) and oat flakes (Meneba b.v., The Netherlands). After shaping, the material was cooled to room temperature for 2 hours before cutting, which was followed by the packaging step. Each bar was packaged in an aseptic bag (1 10 χ 150 mm, SUPER EXPORT®, Hevel Vacuum B.V., The Netherlands) and stored at room temperature prior to physical measurements and sensory analysis.
Water activity and moisture content of Reference bar. Bar 1 and Bar 2
The water activity of cereal bars Reference, Bar 1 and Bar 2 was analyzed using a water activity meter (Aw Sprint TH 500, Novasina, Switzerland) at 25°C. These cereal bars were tested in quadruplicate after 0, 10, 20, and 30 days of storage at ambient conditions. The moisture content of cereal bars was measured by drying in an air-oven followed by the two- stage procedure as described in AACC 44-15.02. Triplicate measurements were made for each type of cereal bar at 0 and 30 days of storage.
The results of water activity and moisture content measurements are shown in Figure 1 A and IB, respectively. After 30 days of storage, the water activity increased within a narrow range (0.535 ± 0.013; mean ± standard deviation) for all samples with a significant sample effect (p < 0.001). Water activity is an indicator of storage stability. The fact that the water activity of all bars was below 0.6 is favorable since this low water activity inhibits bacterial growth. Moisture content (see Figure IB) is an important property that relates to different sensory attributes of foods such as softness and firmness. The moisture content of the three bars was significantly different (p = 0.01 for 0 days, p = 0.02 for 30 days). The difference between the moisture content of Bar 0 and Bar 1 was not significant (p = 0.53). However, significant difference was found between the moisture contents of the Reference bar and Bar 2 (p = 0.02) as well as between Bar 1 and Bar 2 (p = 0.01).
Color measurement of Reference bar. Bar 1 and Bar 2
Color measurements of cereal bars Reference, Bar 1 and Bar 2 were performed with a bench-top colorimeter (CR-5, Konica Minolta, Inc., Japan) using a φ30 mm target mask with a 10° standard observer, a D65 illuminant and ΔΕοο color difference. The results were recorded as L* (lightness, 0 = black, 100 = white), a* (+a* = redness, -a* = greenness) and b* (+b* = yellowness, -b* = blueness) values, which were in accordance with International Commission on Illumination (CIE) color space system (CIELAB). Data were reported as the mean of four measurements.
Color has a considerable influence on consumer acceptance of food products. Due to the grayish color of iCRF particles (flour fraction), the color change of Bar 1 and Bar 2 mainly came from the color change of the binding syrups. Addition of iCRF particles (flour fraction) in the binding syrups resulted in significant differences in L*, a* and b* values (p < 0.001) across three samples but all within a narrow value range suggesting no relevant visual effect.
Texture analysis of Reference bar. Bar 1 and Bar 2
Two instrumental tests, a cutting test and a modified texture profile analysis (TP A), were performed on the cereal bars Reference, Bar 1 and Bar 2 after 0, 10, 20, and 30 days of storage with the texture analyzer (TA.XT plus, Stable Micro Systems Ltd., UK). A 50 kg load was equipped on the texture analyzer in all tests. A cutting test was applied to mimic a "bite" in the middle of an intact bar which was a 30-mm-wide strip. The bar was placed on the base plate and cut 70% of its original height with a perspex blade (6 cm long, 3 mm thick) at 10 mm/s. Then the half bar samples were cut into 30 x 30 mm squares for the modified TP A test. The square samples were put in the center of the base plate and then compressed twice to 40% of their original height by a 25-mm-diameter perspex cylinder probe. The test and return speed were set to 2 mm/s. A trigger load of 5 g was used in all tests. The force-time curves were obtained from these two tests and the following textural results were determined. Cutting force (g) was defined as the maximum load applied to the samples during cutting in the cutting test. Hardness (g) was defined as the maximum load applied to the samples during the first compression in the modified TPA test. Cohesiveness was defined as the ratio of the area under the force-time curve for the second compression to the area under the curve for the first compression in the modified TPA test.
The effects of adding iCRF particles (flour fraction) on texture properties of cereal bars is summarized in Figures 1C, ID and IE. There was a significant difference between the cereal bar without iCRF particles (Reference) and the cereal bars with iCRF particles in the binding syrup (flour fraction) (Bar 1 and Bar 2) in the force required for cutting the 70% of their original height after 30 days of storage (p < 0.001). A similar significant effect of iCRF particles (flour fraction) on the cohesiveness and hardness of the cereal bars was found. Both cohesiveness and hardness of the Reference bar was significantly lower than that of the two iCRF bars (p = 0.006 for cohesiveness and p < 0.001 for firmness).
Sensory evaluation of Reference bar. Bar 1 and Bar 2
Cereal bar samples Reference (without iCRF particles), Bar 1 and Bar 2 (with iCRF particles in the binding agent, flour fraction) were evaluated by 13 selected and trained sensory panelists according to the quantitative descriptive analysis (QDA) method. The panelists evaluated the bars using FIZZ software (Biosystemes, France) in separate booths where drinking water was available. A nine-point line scale was used for each attribute for each cereal bar. All the samples were coded with three-digit random numbers. The three cereal bar samples were presented to the panel with an additional reference cereal bar (identical to the Reference bar) in one evaluation session. The Reference bar is used to set the relative standard point (middle point = 5) for every attribute. Two evaluation sessions were organized to obtain more reliable results. The repeatability, discrimination and the homogeneity of judges' score were checked by FIZZ software. The attributes which were generated from the preliminary section of QDA are shown in Table 16.
Table 16: tested attributes of the QDA sensory test of cereal bars with iCRF particles (flour fraction) in the binding syrup.
Attributes Definition Scale end points (1-9)
Appearance
Color Surface color of cereal bar Light - Dark
Gloss Shininess of the cereal bar surface Dull - Shiny
Odor
Caramel odor Caramel odor perceived by aspiration before the No caramel odor - Very intense cereal bar is chewed caramel odor
Taste
Sweetness Perception of sweetness Not sweet - Very sweet
Caramel taste Caramel flavor sensed during chewing No caramel taste - Very much caramel taste
Bitterness Perception of sweetness Not bitter - Very bitter
Grainy Perception of small particles when chewing and No small particles - A lot of small swallowing particles
Texture
Stickiness The degree of difficulty when removing a sample Not sticky - Very sticky
(manual) form the plate
Hardness Force required to break the cereal bar with front teeth Soft - Hard
(first bite)
Swallow The degree of the ease with which sample is Easy to swallow - Hard to swallow swallowed
All experiments were performed in a completely randomized design. The data was expressed as the mean with standard error (x ± SEM), and the statistical significance was determined at P<0.05 by using ANOVA. Least significant difference (LSD) was applied as post-hoc analysis to determine group differences. Linear regression was used to reveal the potential correlations between properties and parameters under the significant level of 95%.
The results of the QDA test of cereal bars are shown in Figure 2. The scores of most attributes were significantly affected by the level of iCRF particles (flour fraction) in binding syrups (p < 0.05). The only exception was the color of the cereal bars, where no significant differences were observed thus confirming the small differences in the instrumental color measurement. In Figure 2, it is shown that the major differences between the Reference bar, Bar 1 and Bar 2 were mainly taste attributes (caramel odor, sweetness and caramel taste). Although significant, the actual differences between the maximum and the minimum scores for most texture attributes was not that big (ranging from 0.49 for stickiness to 1.15 for ease of swallow). These differences indicate that the effects of adding iCRF particles (flour fraction) to the binding syrup on the textural properties of cereal bars is not as strong as was expected from the rheological measurements of the binding syrups. The largest difference between the samples was observed in the attribute "gloss", which was 2.47. However, there was no evident correlation between consumer preference and the gloss of the cereal bars. Negative correlations were found between the iCRF content and the intensity of caramel odor (r = -1.00, p < 0.05) and iCRF content and the sweetness (r = -1.00, p < 0.05), while bitterness was positively correlated with the iCRF content (r = 1.00, p < 0.05). Apparently, the somewhat bland taste of iCRF itself influences the perception of these taste attributes although the effect of powder addition alone on these taste attributes cannot be excluded. Clearly, this last property of iCRF particles (flour fraction, 'being a powder') resulted in a positive correlation between the grainy perception and the level of iCRF addition (r = 1.00, p < 0.01). Another consequence of adding iCRF flour was an increment in the difficulty of swallowing (r = 1.00, p < 0.001).
Sensory evaluation of Bars 3 to 11
Cereal bars Bar 3 to Bar 11 (with iCRF particles in the cereal mix) were evaluated by 5 selected and trained sensory panelists according to good sensory practices. The panel tested the following attributes: sweetness, hardness, stickiness, crunchiness, aroma, bitterness, color, cohesiveness and powdery taste. Again, the Reference bar was used for comparison. Figures 3 to 6 show radar charts of the sensory evaluation results of cereal bars Bar 3, 4, 6 and 8-11. The sensory evaluation results of Bar 5 were comparable to those of Bar 4 and the sensory evaluation results of Bar 7 were comparable to those of Bar 6.
Figure 3 shows a comparison of cereal bars Bar 3, Bar 8 and Bar 10 comprising 8.55 wt%, based on dry solids content, of iCRF particles in the cereal mix at different iCRF particle sizes. All evaluated bars did have an acceptable taste and texture. However, the results show that addition of the flour fraction (Bar 3) has an effect on powdery taste, color, bitterness, sweetness and aroma when compared to the Reference bar. All these attributes improve when using iCRF particles with a particle size between 800 and 2500 μπι (Bar 8, medium fraction). However, in this case the cohesiveness is lower than that of the Reference bar. Upon using iCRF particles with a bimodal particle size distribution between 30 and 2500 μπι (Bar 10, bimodal fraction 1) all attributes are non-significantly different from the Reference bar.
Figure 4 shows a comparison of cereal bars Bar 4, Bar 9 and Bar 11 comprising 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different particle sizes. All evaluated bars did have an acceptable taste and texture. However, the results show that flour addition (Bar 4) has an effect on powdery taste, color, bitterness, sweetness and aroma when compared to the Reference bar. All these attributes improve when using iCRF particles with a particle size of between 800 and 2500 μπι (Bar 9). However, in this case the cohesiveness is negatively affected. Upon using iCRF particles with a bimodal particle size distribution between 30 and 2500 μιη (Bar 11, bimodal fraction 2) the cohesiveness is improved and all other attributes are close to those of the Reference bar.
Figure 5 shows a comparison of iCRF addition (flour fraction) at different levels to binding syrup or cereal mix. All evaluated bars did have an acceptable taste and texture. However, the results show that increasing levels of iCRF flour addition to the binding syrup (Bar 1 and Bar 2) has an effect on all attributes except for crunchiness. By adding the iCRF flour fraction to the cereal mix instead of to the binding syrup cohesiveness, aroma and stickiness are improved but all other attributes are still different from the Reference bar.
Figure 6 shows a comparison of cereal bars Bar 6, Bar 9 and Bar 11 comprising 14.25 wt%, based on dry solids content, of iCRF particles in the cereal mix at different particle sizes. All evaluated bars did have an acceptable taste and texture. The results show that addition of iCRF particles with a monomodal distribution between 30 and 2500 μιη (Bar 6) results in a bar that is well comparable to the Reference bar except for color and hardness. These attributes can be improved by using iCRF particles with a monomodal distribution between 800 and 2500 μιη (Bar 9), but this has an effect on the cohesiveness of the bar. This cohesiveness can be improved by adding iCRF particles with a bimodal distribution between 30 and 2500 μιη (Bar 11).
Table 4: recipe Reference bar, no iCRF
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB chicor ofDS on wet solids onDS based onDS solids fiber in CB fiber in
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] / [w
Glucose syrup (60 DE) 80 0 3.36 2.69/15.39 2.69/16.80
Granulated sugar 100 0 1.48 1.48/8.50 1.48/9.28
Frutalose L92 75 92 9.60 7.20/41.25 7.20/45.01 6.63 / 16.57 6.63/1
Frutafit HD 97 90 0.87 0.85/4.85 0.85/5.29 0.76/1.91 0.76/1.
Water 0 0 0.57 3.86/22.10 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.05
Glycerol 75 0 0.70 0.52/3.00 0.52/3.27
Fat (Chocofill BR 60) 100 0 0.83 0.83/4.74 0.83/5.17
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 17.60 1.76/4.40 1.76/4.40
Rice crisps 100 0.5 6.4 0.03/0.08 0.03/0.08
Total 17.46 17.46/100 16.00/100 24.00 7.39/18.47 1.79/4.48 9.26/23.16 7.39/1
Table 5: recipe Bar , iCRF (flour fraction) in binder syrup
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB chicor ofDS on wet solids onDS based onDS solids fiber in CB fiber in
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] / [w
Glucose syrup (60 DE) 80 0 4.20 3.36/18.99 3.36/20.99
Granulated sugar 100 0 0.71 0.71/4.00 0.71/4.42
Frutalose L92 75 92 9.73 7.30/41.25 7.30/45.60 6.71 / 16.78 6.71/16.78 6.61/1 iCRF 95 75 0.88 0.84/4.75 0.84/5.25 0.63/1.58 0.63/1.58 0.63/1.
Water 0 0 0.57 4.09/23.10 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.71 0.53/3.00 0.53/3.32
Fat (Chocofill BR 60) 100 0 0.84 0.84/4.74 0.84/5.24
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 17.60 1.76/4.40 1.76/4.40
Rice crisps 100 0.5 6.40 0.03 /0.08 0.03 /0.08
Total 17.69 17.69/100 16.00/100 24.00 6.71 / 16.78 2.42/6.05 9.14/22.83 7.34/1
Table 6: recipe Bar 2, iCRF (flour fraction) in binder syrup
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 4.35 3.48/18.99 3.48/21.76
Granulated sugar 100 0 0.37 0.37/2.00 0.37/2.29
Frutalose L92 75 92 8.98 6.74/36.75 6.74/42.10 6.20/15.49 6.20/15.49 6.20/ iCRF 95 75 1.65 1.57/8.55 1.57/9.79 1.18/2.94 1.18/2.94 1.18
Water 0 0 1.33 4.73 /25.80 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.73 0.55/3.00 0.55/3.44
Fat (Chocofill BR 60) 100 0 0.87 0.87/4.74 0.87/5.43
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 17.60 1.76/4.40 1.76/4.40
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 18.33 18.33/100 16.00/100 24.00 6.20/15.49 2.97/7.42 9.16/22.91 7.37/
Table 7: recipe Bar 3, iCRF (f our fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 6.07 4.86/27.39 4.86/30.37
Granulated sugar 100 0 0.89 0.89/5.00 0.89/5.54
Frutalose L92 75 92 8.60 6.45/36.38 6.45/40.33 5.94/14.84 5.94/14.84 5.94/ iCRF 95 75 2.16 1.54/3.85 1.54/3.85 1.54
Water 0 0 0.57 4.14/23.33 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.71 0.53/3.00 0.53/3.33
Fat (Chocofill BR 60) 100 0 0.84 0.84/4.74 0.84/5.25
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 15.44 1.54/3.86 1.54/3.86
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.74 17.74/100 16.00/100 24.00 5.94/14.84 3.12/7.79 9.05/22.63 7.48/
Table 8: recipe Bar 4, iCRF (flour fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 8.45 6.76/37.79 6.76/42.33
Frutalose L92 75 92 7.24 5.43 /30.38 5.43 /33.94 5.00/12.49 5.00/12.49 5.00/ iCRF 95 75 3.60 2.57/6.41 2.57/6.41 2.57
Water 0 0 0.58 4.28/23.93 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.72 0.54/3.00 0.54/3.35
Fat (Chocofill BR 60) 100 0 0.85 0.85/4.74 0.85/5.30
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 14.00 1.40/3.50 1.40/3.50
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.88 17.88/100 16.00/100 24.00 5.00/12.49 4.00/9.99 8.99/22.48 7.56/
Table 9: recipe Bar 5, iCRF (fl our fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 2.56 2.05/11.39 2.05/12.79
Fructose syrup F95 80 0 4.67 3.74/20.80 3.74/23.35
Frutalose L92 75 92 8.53 6.40/35.63 6.40/39.99 5.89/14.72 5.89/14.72 5.89/ iCRF 95 75 2.16 1.54/3.85 1.54/3.85 1.54
Water 0 0 0.58 4.36/24.28 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.72 0.54/3.00 0.54/3.37
Fat (Chocofill BR 60) 100 0 0.85 0.85/4.74 0.85/5.32
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 15.44 1.54/3.86 1.54/3.86
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.96 17.96/100 16.00/100 24.00 5.89/14.72 3.11/7.79 9.00/22.50 7.43 /
Table 10: recipe Bar 6, iCRF (total fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 1.97 1.57/8.80 1.57/9.83
Fructose syrup F95 80 0 6.48 5.18/28.99 5.18/32.39
Frutalose L92 75 92 7.24 5.43 /30.38 5.43 /33.94 5.00/12.49 5.00/12.49 5.00/ iCRF 95 75 3.60 2.57/6.41 2.57/6.41 2.57
Water 0 0 0.58 4.28/23.93 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.72 0.54/3.00 0.54/3.35
Fat (Chocofill BR 60) 100 0 0.85 0.85/4.74 0.85/5.30
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 14.00 1.40/3.50 1.40/3.50
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.88 17.88/100 16.00/100 24.00 5.00/12.49 4.00/9.99 8.99/22.48 7.56/
Table 11 : recipe Bar 7, iCRF (total fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 1.97 1.58/8.80 1.58/9.86
Fructose syrup F95 80 0 5.78 4.62/25.79 4.62/28.89
Frutalose L92 75 92 7.26 5.44/30.38 5.44/34.03 5.01 / 12.52 5.01/12.52 5.01/ iCRF 95 75 3.60 2.56/6.41 2.56/6.41 2.56
Water 0 0 0.58 4.32/24.13 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 1.43 1.08/6.00 1.08/6.72
Fat (Chocofill BR 60) 100 0 0.85 0.85/4.74 0.85/5.31
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 14.00 1.40/3.50 1.40/3.50
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.92 17.92/100 16.00/100 24.00 5.01 / 12.52 4.00/9.99 9.00/22.52 7.57/
Table 12: recipe Bar 8, iCRF (medium fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 5.38 4.30/24.19 4.30/26.89
Granulated sugar 100 0 0.89 0.89/5.00 0.89/5.56
Frutalose L85 75 85 9.33 7.00/39.38 7.00/43.77 5.95/14.88 5.95/14.88 5.95/ iCRF 95 75 2.16 1.54/3.85 1.54/3.85 1.54
Water 0 0 0.58 4.18/23.53 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.71 0.53/3.00 0.53/3.33
Fat (Chocofill BR 60) 100 0 0.84 0.84/4.74 0.84/5.27
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 15.44 1.54/3.86 1.54/3.86
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.78 17.78/100 16.00/100 24.00 5.95/14.88 3.11/7.79 9.06/22.67 7.49/
Table 13: recipe Bar 9, iCRF (medium fraction) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 7.84 6.27/34.99 6.27/39.19
Frutalose L85 75 85 7.88 5.91/33.00 5.91/36.96 5.03 / 12.57 5.03/12.57 5.03/ iCRF 95 75 3.60 2.57/6.41 2.57/6.41 2.57
Water 0 0 0.58 4.32/24.10 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.72 0.54/3.00 0.54/3.36
Fat (Chocofill BR 60) 100 0 0.85 0.85/4.74 0.85/5.31
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 14.00 1.40/3.50 1.40/3.50
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.92 17.92/100 16.00/100 24.00 5.03 / 12.57 4.00/9.99 9.02/22.56 7.59/
Table 14: recipe Bar 10, iCRF (bimodal fraction 1) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 5.38 4.30/24.19 4.30/26.89
Granulated sugar 100 0 0.89 0.89/5.00 0.89/5.56
Frutalose L85 75 85 9.33 7.00/39.38 7.00/43.77 5.95/14.88 5.95/14.88 5.95/ iCRF 95 75 2.16 1.54/3.85 1.54/3.85 1.54
Water 0 0 0.58 4.18/23.53 4.18/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.71 0.53/3.00 0.53/3.33
Fat (Chocofill BR 60) 100 0 0.84 0.84/4.74 0.84/5.27
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 15.44 1.54/3.86 1.54/3.86
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.78 17.78/100 16.00/100 24.00 5.95/14.88 3.11/7.79 9.06/22.67 7.49/
Table 15: recipe Bar 11, iCRF (bimoda fraction 2) in cereal mix
Ingredients DS Fiber BS before BS before BS after CM, based Total soluble Total Total fiber in Total content content cooking, based cooking, based cooking, on wet fiber in CB insoluble CB fiber ofDS on wet solids onDS based onDS solids fiber in CB
[wt%] [wt%] [g] [g] / [wt%] [g] / [wt%] [g] [g] / [wt%] [g] / [wt%] [g] / [wt%] [g] /
Glucose syrup (60 DE) 80 0 7.84 6.27/34.99 6.27/39.19
Frutalose L85 75 85 7.88 5.91/33.00 5.91/36.96 5.03 / 12.57 5.03/12.57 5.03/ iCRF 95 75 3.60 2.57/6.41 2.57/6.41 2.57
Water 0 0 0.58 4.32/24.10 2.40/15.00
Emulsifier (SP 70) 100 0 0.01 0.01/0.05 0.01/0.06
Glycerol 75 0 0.72 0.54/3.00 0.54/3.36
Fat (Chocofill BR 60) 100 0 0.85 0.85/4.74 0.85/5.31
Flavour (caramel) 50 0 0.04 0.02/0.12 0.02/0.13
Oat flakes 100 10 14.00 1.40/3.50 1.40/3.50
Rice crisps 100 0.5 6.40 0.03/0.08 0.03/0.08
Total 17.92 17.92/100 16.00/100 24.00 5.03 / 12.57 4.00/9.99 9.03 /22.56 7.59/

Claims

1. Insoluble dietary fiber particles having a particle size of between 30 and 2500 μηι and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein said insoluble dietary fiber particles consist of:
a) between 3 wt% and 35 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μηι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μηι and a D90 of 680 μηι as measured by nest sieving; and b) between 65 wt% and 97 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving.
2. Insoluble dietary fiber particles according to claim 1 wherein the source of the insoluble dietary fiber is chosen from the family of Asteraceae, the family of Alliaceae, the family of Asparagaceae, or the tribe of Triticeae, wherein the source preferably is chicory root.
3. A method for the manufacture of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι according to claim 1 or 2, said method comprising the following consecutive steps:
a) washing inulin- and/or fructo-oligosaccharide-containing plant material;
b) slicing or mincing said washed plant material to obtain extractable pieces;
c) extracting water-soluble components from the pieces obtained in step b);
d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
e) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles;
f) nest sieving the insoluble dietary fiber particles obtained in step e) to obtain a first fraction of insoluble dietary fiber particles having particle sizes between 30 μπι and 800 μπι and a second fraction of insoluble dietary fiber particles having particle sizes between 800 μπι and 2500 μπι; g) combining between 3 wt% and 35 wt% of the first fraction and between 65 wt% and 97 wt% of the second fraction, preferably combining between 8 wt% and 22 wt% of the first fraction and between 78 wt% and 92 wt% of the second fraction,
wherein the weight percentages are based on the weight of the bimodal particle size distribution.
Use of:
a) insoluble dietary fiber particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 2500 μπι as measured by nest sieving; and
b) soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof,
said insoluble dietary fiber and soluble dietary fiber originating from the same plant source, in cereal bars.
Use according to claim 4, wherein the insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι are as defined in claim 1 or 2.
Cereal bar comprising a cereal mix and a binding syrup, said cereal bar comprising between 17 wt% and 35 wt%, based on dry solids content, of soluble and insoluble dietary fiber from the same plant source,
wherein the cereal bar comprises between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof, which soluble dietary fiber is contained in the binding syrup, and
wherein the weight percentages are based on the weight of the cereal bar.
Cereal bar according to claim 6, wherein the binding syrup comprises said insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content,
wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 3 and 13 wt%, based on the weight of the binding syrup.
8. Cereal bar according to claim 6, wherein the cereal mix comprises said insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 250 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content,
wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
9. Cereal bar according to claim 6, wherein the cereal mix comprises said insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a particle size distribution characterized by a D10 of 440 μπι, a D50 of 1250 μπι and a D90 of 2050 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
10. Cereal bar according to claim 6, wherein the cereal mix comprises said insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 800 and 2500 μπι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μπι and a D90 of 2080 μπι as measured by nest sieving, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount of said insoluble dietary fiber particles, based on dry solids content, is between 5 and 20 wt%, based on the weight of the cereal mix.
11. Cereal bar according to claim 6, wherein the cereal mix comprises said insoluble dietary fiber in the form of insoluble dietary fiber particles having a particle size of between 30 and 2500 μπι and a bimodal particle size distribution, said particles having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, wherein the amount, based on dry solids content, of said insoluble dietary fiber particles is between 5 and 20 wt%, based on the weight of the cereal mix and wherein said insoluble dietary fiber particles consist of:
a) between 3 wt% and 35 wt%, based on the total weight of insoluble dietary fiber particles, of a first fraction of insoluble dietary fiber particles having a particle size of between 30 and 800 μπι and a particle size distribution characterized by a D10 of 60 μπι, a D50 of 370 μπι and a D90 of 680 μπι as measured by nest sieving; and b) between 65 wt% and 97 wt%, based on the total weight of insoluble dietary fiber particles, of a second fraction of insoluble dietary fiber particles having a particle size of between 800 and 2500 μηι and a particle size distribution characterized by a D10 of 1060 μπι, a D50 of 1580 μηι and a D90 of 2080 μηι as measured by nest sieving.
12. Cereal bar according to any one of claim 6 to 11 wherein the weight ratio of cereal mix to the binding syrup is from 70:30 to 45:55, preferably from 65:35 to 55:45.
13. Cereal bar according to any one claims 6 to 11, having a weight of between 25 and 60 gram, preferably between 30 and 50 gram.
14. Cereal bar according to any one of claims 6 to 13, wherein the source of the insoluble dietary fiber and soluble dietary fiber is chosen from the family of Asteraceae, the family of Alliaceae, the family of Asparagaceae or the tribe of Triticeae, wherein the source preferably is chicory root.
15. A method for the manufacture of a cereal bar according to any one of claims 6 to 14, said method comprising the steps of:
a) washing inulin- and/or fructo-oligosaccharide-containing plant material;
b) slicing or mincing said washed plant material to obtain extractable pieces;
c) extracting water soluble components from the pieces obtained in step b) to obtain soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof;
d) drying the extracted pieces obtained in step c) to a water content of less than 10 wt% to obtain insoluble dietary fiber pieces;
e) milling the insoluble dietary fiber pieces obtained in step d) to obtain insoluble dietary fiber particles;
f) preparing a binding syrup comprising between 12 and 20 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof as obtained in step c);
g) preparing a cereal mix;
h) adding insoluble dietary fiber particles as obtained in step e) to the cereal mix or to the binding syrup to obtain between 17 wt% and 35 wt%, based on dry solids content, of insoluble dietary fiber from said plant material and soluble dietary fiber chosen from fructo-oligosaccharides, inulin or combinations thereof from said plant material;
i) combining the binding syrup and the cereal mix to obtain the cereal bar;
wherein the weight percentages are based on the weight of the cereal bar
16. An uncooked binding syrup for a cereal bar, said syrup comprising:
a) 15 - 45 wt%, based on dry solids content, of a mixture of one or more of glucose syrup, fructose syrup, sugar and glycerol;
b) 15 - 30 wt% of water;
c) 0.01 - 1 wt% of emulsifier;
d) 1 - 7 wt% of fat;
e) 32 - 47 wt%, based on dry solids content, of soluble dietary fiber chosen from fructo- oligosaccharides, inulin or combinations thereof;
f) insoluble dietary fiber particles in the form of a flour having an insoluble dietary fiber content of between 60 and 80 wt%, based on dry solids content, and having a particle size of between 30 and 250 μπι as measured by nest sieving;
wherein the combined amount of said soluble dietary fiber and said insoluble dietary fiber particles is at least 40 wt%, based on dry solids content,
wherein the amount of said insoluble dietary fiber particles is between 2 and 11 wt%, based on dry solids content,
wherein the soluble and insoluble dietary fibers originate from the same plant source, and wherein the weight percentages are based on the weight of the binding syrup.
17. Binding syrup according to claim 16 which is cooked to a Brix value of between 84-86.
18. Uncooked binding syrup according to claim 16 or binding syrup according to claim 17, wherein the source of the insoluble dietary fiber and soluble dietary fiber is chosen from the family of Asteraceae, the family of Alliaceae, the family of Asparagaceae or the tribe of Triticeae, wherein the source preferably is chicory root.
PCT/NL2016/050758 2015-11-04 2016-11-01 High dietary fiber cereal bars WO2017078519A1 (en)

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WO2021078920A1 (en) 2019-10-24 2021-04-29 Frieslandcampina Nederland B.V. Compositions comprising 2'-fucosyllactose to prevent asthma
CN115087365A (en) * 2020-02-11 2022-09-20 雀巢产品有限公司 Method for preparing soup slices
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