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US007386212B2

(12) United States Patent ao) Patent No.: Us 7,386,212 B2

Ouderkirk et al. (45) Date of Patent: Jun. 10,2008 .. 385/50 372/50.1

(54) POLYMER PHOTONIC CRYSTAL FIBERS

5,059,482 A

10/1991 Kawamoto et al.

(75) Inventors:

Andrew J. Ouderkirk, Woodbury, MN (US); Olester Benson, Jr., Woodbury, MN (US); Robert L. Brott, Woodbury, MN (US); Patrick R. Fleming, Lake Elmo, MN (US); Catherine A. Leatherdale, St. Paul, MN (US); Terence D. Neavin, St. Paul, MN (US); Diane North, Inver Grove Heights, MN (US)

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A composite polymer fiber comprises a polymer filler material and a plurality of polymer scattering fibers disposed within the filler material. At least one of the filler material and the scattering fibers is formed of a birefringent material. The refractive indices of the filler material and the scattering fibers can be substantially matched for light incident in a first polarization state on the composite polymer fiber and unmatched for light incident in an orthogonal polarization state. The scattering fibers may be arranged to form a photonic crystal within the composite fiber. The composite fibers may be extruded and may be formed into a yarn, a weave or the like. If the filler material is soluble, it may be washed out of the yarn or weave, and the scattering fibers may then be infiltrated with a resin that is subsequently cured.

11 Claims, 16 Drawing Sheets

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U.S. PATENT DOCUMENTS

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OTHER PUBLICATIONS

A. Paul, Chemistry of Glasses, 2nd Edition, Chapman and Hall, 1990, pp. 41-49.

W.D. Kingery, et al., Massachusetts Institute of Technology, Introduction to Ceramics, 2nd Edition, John Wiley and Sons, 1976, pp. 368-374.

Dugan et al., "Synthetic Split Micro fiber Technology for Filtration", Fiber Innovation Technologies and Edward C. Homonoff & Associates, LLC, Filtration 2000 Conference, Philadelphia, PA, Nov. 2000, 9 pgs.

"King and Company—Glossary of Fabric and Textile Jargon" <http://www.kingandco.com/glossary/>, printed from internet on Oct. 1, 2003, 6 pgs.

The Texemart Times, "Texemart News—Features Section, Recent Advancements in Man-made Textiles: Microfibres", <http://www. texemart.com/news/narchive/archivedec5.asp>, Printed from the internet on Oct. 1, 2003, p. 3.

Hagewood et al., Hill Inc., Barrier Fabrics of Spunbond Specialty
Fibers for Medica . . . , "Production of Sub-micron Fibers in
Non-Woven Fabric", <http://www.hillsinc.net/submicron%20.
shtml>, printed from the internet on Oct. 1, 2003, p. 7.
Ouderkirk et al., U.S. Appl. No. 11/068,157, "Reflective Polarizers
Containing Polymer Fibers", filed Feb. 28, 2005.
Fleming et al., U.S. Appl. No. 11/068,158, "Composite Polymer
Fibers", filed Feb. 28, 2005.

Neavin et al., U.S. Appl. No. 11/068,159, "Composite Polymeric
Optical Films With Co-Continuous Phases", filed Feb. 28, 2005.
Ouderkirk et al., U.S. Appl. No. 11/068,590, "Optical Elements
Containing a Polymer Fiber Weave", filed Feb. 28, 2005.
Fleming et al., U.S. Appl. No. 11/067,848, "Polymer Photonic
Crystal Fibers", filed Feb. 28, 2005.

Jonza et al., "Multilayer Polymeric Color-shifting Polarizer Films",
Optical Security and Counterfeit Deterrence Techniques V, Proceed-
ings of SPIE-IS&T Electronic Imaging, SPIE vol. 5310, 2004.
Li et al., "In-Situ Microgibrillar PET/iPP Blend via Slit Die Extru-
sion, Hot Stretching, and Quenching: Influence of Hot Stretch Ratio
on Morphology, Crystallization, and Crystal Structure of iPP at a
Fixed PET Concentration", Journal of Polymer Science: Polymer
Physics, vol. 42, pp. 4095-4106, 2004.

Weber et al., "Giant Birefringent Optics in Multilayer Polymer Mirrors", Science, vol. 287, Mar. 31, 2000.

* cited by examiner

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