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METHOD FOR MEASURING LEVEL OF LARGE
This application is a continuation of application Ser. 5 No. 07/068,522, filed July 1, 1987 and now abandoned.
BACKGROUND OF THE INVENTION
The present invention relates to a method for measuring the level of a large structure such as a bridge. 10
In recent construction or reconstruction of a large bridge or the like, the latter is composed of block assemblies and is assembled in such a manner that every time when each block is mounted, displacement of the thus partially constructed large structure is measured. 15
In construction of a bridge or the like, major sections or blocks may deflect partially or over the whole length thereof due to environmental conditions such as variation of loads. Especially in recent construction of a large bridge or the like, the span between upright bridge 20 piers erected from the ground surface or the bottom of a river is considerable so that when individual blocks are interconnected into a unitary construction, it becomes one of technical factors in the construction to estimate the local or overall deflection of a large struc- 25 ture from detected deflections of the major structural blocks or from detected variations in level at specific points. Measurement of such deflections in construction of a bridge as long as, say, 1km or more, which is generally carried out during the night, will take a long period 30 of time and many measurement steps so that the measurement and the processing of the measured data become very cumbersome.
A simple method for measuring deflections of a bridge or the like described above is a so-called water 35 leveling method which has been widely used.
FIG. 1 is a view used to explain the general principle of the water leveling method. Measuring pipes b and c are connected to respective ends of a length of tube a. The measuring tube b is installed on a supporting stand 40 g which is disposed at a measuring point e and has a measurement indication line f above the measuring point e while the other measuring tube c is so disposed as to be movable along a scale j installed at a reference measuring point i on the stationary side h (the ground or 45 a main pier) with known altitude.
For measurement, operators are assigned to the measuring point e and reference measuring point i, respectively, and the measuring tube c at the reference measuring point i is moved upwardly or downwardly so 50 that the liquid level in the measuring tube b at the measuring point e may coincide with the measurement indication line f. When the liquid level coincides with the measurement indication line f, the operator reads out the height of the liquid level in the measuring tube c 55 from the scale j.
Thereafter the measurement is repeated in a manner substantially similar to that described above to read out a graduation. When the graduation thus measured is found to be different from the graduation obtained in 60 the first measurement, you will know that the point e on the bridge d is displaced upwardly or downwardly by a height equal to the difference between the graduations read out in the first and second measurements.
In measurement of displacement of a bridge or the 65 like, leveling measurements on the sides of the bridge and at a position on a center line thereof are repeated every a few to 30 meters (as needs demand) in the longi
tudinal direction of the bridge so that every time when the measurement is made, the operator moves the measuring tube b and the supporting stand g to the next measurement point.
In the above-mentioned method, two operators are required on the side of the measurement point e and the reference point i, respectively, and a further operator is needed to record the measurement data. Thus,, this method needs the operators and a long period of measurement time. In addition, such measurements as described above are generally carried out near midnight in order to eliminate displacements caused by the solar energy during the daytime so that the measurement efficiency is very low. In addition, because reading of the coincidence of the liquid level in the measuring tube b with the measurement indication line f and the reading of the scale j are visually made by the operators so that not only measurement errors but also failure in recording the measurement data tend to occur from time to time. Furthermore, since the measurement is carried out during the night, an illumination system must be used so that the measurement operation becomes harder. Moreover, from the standpoint of operation efficiency and reliability of the measurement data, there arises the problem that the communication between the operators in order to confirm the coincidence of the liquid level in the measuring tube b with the measurement indication line f becomes difficult when the distance between the measurement point e and the reference point i is increased.
The present invention was made to overcome the above and other problems encountered in the conventional water level measurement methods and has for its object to provide a method for measuring displacements at various points on a large structure such as a bridge in an efficient manner within a short period of time with a high degree of accuracy by utilizing the water leveling method. (
The above and other objects, effects and features of the present invention will become more apparent from the following description of preferred embodiments thereof taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic view used to explain a conventional water leveling method;
FIG. 2 is a view used to explain a first embodiment of the present invention;
FIG. 3 is a detailed view used to explain displacement sensor means;
FIG. 4 is a view used to explain a vessel in which a liquid level is kept constant by utilizing an overflow mode;
FIG. 5 is a view used to explain a second embodiment of the present invention incorporating a lift; and
FIG. 6 is a view used to explain another displacement sensor means and lift.
DETAILED DESCRIPTION OF THE
Briefly stated, according to the present invention, displacement sensor means comprising a float floating at the liquid level of a liquid tube, a movable indicator movable upwardly or downwardly in unison with said float j and a sensor supported on a stationary member for detecting the displacement of said displacement indicator is disposed at a measurement point of a large
sturcture whose level is to be detected. The lower end of the liquid tube is communicated through a liquid distribution line with a vessel which is disposed on a reference stationary side which is not vertically movable so that the level of the measurement point is electri- 5 cally measured by utilizing the fact that the liquid level in said vessel and the liquid level in the liquid tube disposed at the measuring point are always at the same level.
Furthermore, according to the present invention, the 10 measurement mode is switched between the case in which the levels at a plurality of measurement points on a large structure are substantially the same and the displacements of levels are relatively small and the case in which it is expected that the levels of a plurality of ,15 measurement points are considerably different from the initial states or the displacements are great, so that the measurement process becomes very efficient and the measuring system can be simplified.
FIG. 2 shows a first embodiment of the present inven- 20 tion used when the levels at a plurality of measurement points are substantially the same and the displacements of levels are relatively small. A tank 4 containing a body of measuring liquid 3 is disposed on a stand 2 which in turn is disposed on a reference stationary side 1. Refer- 25 ence liquid-level sensor means 5 is mounted on the tank 4.
A liquid distribution line 6 is communicated with the tank 4 and a plurality of displacement sensor means 8 are disposed in parallel with each other and communi- 30 cated with the liquid distribution line 6 through upright lines 7, respectively. The displacement sensor means 8 are securely mounted on structural components 9 such as handrails, girders and beams of a bridge 25 with mounting members 10 such as mounting fixtures, bands 35 or the like and are spaced apart from each other by a predetermined distance. In FIG. 2, reference numeral 11 represents a liquid supply line for supplying the measuring liquid into the tank 4; and 12 designates valves.
FIG. 3 shows one example of displacement sensor 40 means 8. The displacement sensor means 8 comprises a liquid tube 13 whose lower end is communicated with the upright line 7, a probe 15 whose upper end portion is securely joined to an upper end cap 14 of the liquid tube 13 and whose lower end portion extends by a pre- 45 determined length coaxially of the liquid tube 13, a float 16 Vertically movable along the probe 15 within the liquid tube 13, and a detector amplifier 18 for generating a signal representative of the position of a position sensing magnetic head (displacement indicator) 17 incorpo- 50 rated in the float 16. In FIG. 3, reference numeral 19 designates a ring securely joined to the liquid tube 13 so that the probe 15 can be maintained coaxially of the liquid tube 13 with a predetermined allowance. The ring 19 is formed with a suitable number of holes for 55 permitting the flow of the measuring liquid therethrough. Reference numeral 20 denotes an opening formed at the upper portion of the liquid tube 13.
The reference liquid-level sensor means 5 comprises a probe 15 extending in the body of the measuring liquid 60 3 and securely joined to the tank 4, a float 16 vertically movable along the probe 15, a magnetic head 17 and a detector amplifier 18.
Detection signals from the detector amplifiers 18 of the sensor means 5 and 8 are transmitted through a 65 signal cable 21 to a scanner 22 disposed on the side of the reference stationary side 1 and then to a measurement instrument 23 adapted to store the transmitted
detection signals and to carry out arithmetic operations of them so that the displacements are displayed and recorded. Furthermore, there is a recorder 24 for successively recording (and concurrently displaying) the signals transmitted from the sensor means 5 and 8.
The sensor means 8 are respectively installed at a measuring point on the bridge 25; the height of the sensor means 8 is so adjusted that the liquid level L (that is, the position of the float) is maintained at the midpoint of the effective detection length H (that is, the allowable displacement length of the float) of the displacement sensor means 8 or at a suitable level within the effective detection length H when the vertical displacement of the liquid is expected. Thereafter the displacement sensor means 8 is securely attached to the structural component 9 with the mounting fixture 10 (as shown in FIG. 2).
With this arrangement, the tank 4 is communicated with the liquid tubes 13 in the displacement sensor means 8 through the liquid distribution line 6 and the upright lines 7 so that the displacement sensor means 5 and 8 have the same liquid level L and consequently the floats are located at the same height.
Under these conditions, the detection signals from the sensor means 5 and 8 are sequentially switched and applied to the measuring instrument 23 so that the position of the magnetic head 17 in the float 16 relative to the probe 15 is stored and recorded.
In the case of the measurement of the displacement of the bridge 25 during or after construction of the same, the detection signals from the sensor means 5 and 8 are applied through the scanner 22 to the measuring instrument 23 and are compared with the previously stored detection signals and the differences are recorded.
When the measuring point on the bridge 25 is vertically displaced, the liquid tube 13 securely joined to the structural component 9 is displaced simultaneously. However, the liquid level L is not varied so that the position of the float 16 relative to the probe 15 varies and this displacement is read out by the measuring instrument 23 as a displacement of the measuring point.
When the quantity of liquid within the tank 4 varies during the above-mentioned measurement process, the liquid level L varies; but as described above, the level L within the tank 4 has been detected by the reference liquid-level sensor means 5 and then stored so that in the next measurement, the displacement of the liquid level L can be detected. Therefore it becomes possible to detect a correct displacement by adding or subtracting the displacement to and from the detected displacement at each measuring point. When the area of the free surface of the liquid in the tank 4 is by far greater than the sum of the areas of the free surfaces of the liquid in the displacement sensor means 8 and when the displacement of the liquid level in the tank 4 in response to the variation in liquid level in the sensor means 8 is small and therefore is negligible, the reference liquid-level sensor means 5 may be eliminated.
In the first embodiment, a vibrator V may be mounted on the tank 4 so as to vibrate the body of measuring liquid 3, whereby any difference in liquid level between the tank 4 on the one hand and the displacement sensor means 8 on the other hand are eliminated; upward floating and vanishing of any air bubbles produced are facilitated; and response time required for stabilization of the variation in liquid level due to the vertical movement of the displacement sensor means 8 is accelerated so that correct measurement is ensured.
According to the above-mentioned method, displacements occurring at tens or hundreds of measuring points can be measured within a few seconds with an extremely high degree of accuracy.
As shown in FIG. 4, a liquid-receiving tank 26 may 5 be formed around the outer cylindrical surface of the tank 4 which is communicated with the liquid distribution line 6. The measuring liquid 3 in the liquid-receiving tank 26 is returned into the tank 4 through a pump
27 so that during the measurement the liquid in the tank 10 4 is permitted to overflow and consequently the liquid level L can be maintained constant. Reference numeral
28 designates an overflow sensor for detecting whether or not the measuring liquid is overflowing.
With this arrangement, the liquid level L can be 15 maintained at a predetermined level and will not vary so that any reference liquid level measuring instrument on the tank 4 can be eliminated and the displacements can be obtained merely by reading the positions of the floats 16 of respective displacement sensor means 8 and com- 20 paring them with the stored data.
In the above-mentioned embodiments, the present invention has been described in connection with the case in which the levels at a plurality of measuring points are almost the same; but it is to be understood 25 that when a plurality of displacement sensors which are disposed at a plurality of measuring points at which the levels are almost the same are read out as a block, a great many measuring points at which the levels are considerably different from each other can simulta- 30 neously be measured.
FIG. 5 shows another embodiment of the present invention applied to the level measurement when the levels or displacements of a plurality of measuring points are expected to be considerably different from 35 each other in the vertical direction. A plurality of displacement sensor means 8 are disposed at a plurality of measuring points on a bridge 25 where the levels are greatly different from each other (as indicated by S). Furthermore, liftable sensor means 8' which is substan- 40 tially similar in construction to the displacement sensor means 8 and which can be vertically moved by a lift 29 is disposed on the reference stationary side 1. The liquid tubes 13 and 13' of the sensor means 8 and 8' are intercommunicated with each other through the liquid dis- 45 tribution lines 6 and a switching unit or means 30.
The sensor means 8 and 8' are connected through the detector amplifiers 18 and 18' and signal cables 21 to a control unit 31. The detection signal from the sensor means 8' is also applied to the measuring instrument 23. 50
The detection signal from a vertical position sensor 32 such as a rotary encoder adapted for detecting a vertically displaced position of the sensor means 8' by the lift 29 is applied to the control unit 31. In response to a switching signal 33 delivered from the control unit 55 31, switching valves 34, make-up feed valve 34' and a drain valve 34" within the switching unit 30 are opened or closed; and in response to the drive signal 35, a drive motor 36 in the lift 29 is energized. Thus the valves 34, 34' and 34" and the drive motor 36 are automatically 60 controlled. In FIG. 5, reference numeral 37 designates a liquid supply tank; and 38, a drain pipe.
In level measurement, after the liquid is supplied and all the valves 34 are closed, the drive motor 36 is energized so that the height of the sensor means 8' above the 65 reference stationary side may become substantially equal to the height of one of the displacement sensor means 8. Thereafter the selected sensor means 8 and the
liftable sensor means 8' are intercommunicated through the liquid distribution line 6 by opening the corresponding valve 34. Next the drive motor 36 is energized to vertically move the liftable sensor means 8' on the side of the reference stationary structure 1 in such a way that the liquid level in the liquid tube 13 at the measuring point coincides with the measurement level (for instance, the point 0 at which the mid-point in the vertical direction of the magnetic head 17 coincides with the mid-point in the vertical direction of the probe 15). That is, the operation is carried out for always maintaining the distance between the measuring point on the bridge 25 and the liquid level in the liquid tube 13 of the displacement sensor means 8 at a predetermined distance. In this case, because the detection signal from the sensor means 8' is applied to the control unit 31, the drive motor 36 may be controlled in response to the digital display of the detection signal or the above-mentioned 0-point adjustment may be carried out automatically by operating buttons on the control unit 31.
The liquid levels in the liquid tubes 13 and 13' are always at the same level so that when the measurement level is attained, the height of the liquid tube 13' is read out by the rotary encoder 32 and the liquid level in the liftable sensor means 8' is read out by the position of the float 16' in the liquid tube 13' relative to the probe 15'. The measurement results are stored in the measuring instrument 23.
After a predetermined time interval and after the completion of a required operation, the measurement is repeated in the same manner and when the measurement result is different from the stored result of the preceding measurement, any difference between them is determined as the displacement at the measuring point and is displayed by the measuring instrument. The detection data thus obtained may be outputted by a printer or the like (not shown) connected to the measuring instrument 23.
In the case of the level measurement at a plurality of measuring points by a plurality of displacement sensor means 8 each disposed at a measuring point, and in which only the valve 34, inserted in the liquid distribution line 6 communicated with the liquid tube 13 which measures the level is opened in response to the switching signal 33 delivered from the control unit 31 by operating the buttons thereon the measurement is sequentially repeated so that the efficient switching can be ensured and the level at each measuring point can be measured successively.
FIG. 6 shows another construction of the displacement sensor means as well as another construction of the lift. The displacement sensor means 8 has therein a float 16 as well as a displacement indicator 40 such as an iron core which is vertically movable in unison with the vertical movement of the float 16 within a small-diameter tube 39' which in turn extends upwardly from the upper end of the liquid tube 39 and is communicated with the surrounding atmosphere.
A lead-screw 44 which is rotated through a reduction gear 43 by a drive motor 42 is vertically supported by a detection column 41 and passes through a threaded nut 45 in such a way that upon rotation of the lead-screw 44, the nut 45 is displaced upwardly or downwardly. The liquid tube 39 is securely joined to the nut 45 through a mounting fixture 10, whereby the lift 29 is provided. A sensor 46 is attached to the upper end portion of the column 41 in such a way that it surrounds the small-diameter tube 39' extending upwardly from